SERVICE MANUAL - Shark Pressure Washers
Contents
1. 9 803 811 0 Nozzle SAQCMEG 15045 2 0 4 0 GPM 5500 PSI 1 Yellow 1 9 803 812 0 Nozzle SAQCMEG 25045 Green 1 9 803 813 0 Nozzle SAQCMEG 4004 5 White 1 9 802 311 0 Nozzle COMPL QCEM 6540 Brass 1 9 800 415 0 Rev 04 13 9 5 m LD LD 5 5 1 5 m 2 5 5 cc m lt gt o Wy a 5 5 5 Q gt Va 10 H SERIES PUMP EXPLODED VIEW H SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION QTY 1 9 803 163 0 Crankcase 1 2 9 803 195 0 Plunger Guide 3 3 See Kit Below Plunger Seal 3 A See Kits Below O Ring 01 78 37 82 3 5 See Kits Below Pressure Ring 18mm 3 6 See Kit Below U Dia 18 x 28mm 3 See Kits Below Support Ring 18mm 3 8 See Kits Below U Seal Dia 18 x 28mm 3 9 9 802 926 0 Brass Plug 1 2 1 10 9 803 199 0 Copper Washer 1 2 1 11 8 717 516 0 Manifold Housing 1 12 9 804 498 0 O Ring 02 62 x 17 13 12 13 See Kit Below Valve Assembly 6 14 9 804 500 0 Teflon Ring 6 15 9 803 292 0 Valve Plug 6 16 9 802 942 0 Manifold Stud Bolt 8 ITEM PART NO DESCRIPTION QTY 17 9 802 890 0 Lock Washer 8 18 9 803 198 0 Copper Washer 3 8 1 19 9 802 925 0 Brass Plug 3 8 2 24 9 802 884 0 Washer 8 25 9 802 944 0 Hex Screw 8 26 9 804 501 0 Closed Bearing Housing 1 27 9 803 186 0 O Ring 02 62 x 71 12 22. CH E22EB2 1 Supply 1 12 8 724 2840 Contactor 1 230V 3PH 1 3 9 800 040 0 Label Ground 1 8 724 281 0 Contactor 460V 3PH 1 4 8 933 007 0 Fuse 1 600V Midget 13 8 724 307 0 Overload 230V 3PH 1 Fuse 230V 3PH 2 8 724 305 0 Overload 460V 3PH 1 9 802 462 0 Fuse KTK R 1 2 600V Midget 14 9 802 551 0 Transformer Micron 240 480V Fuse 460V 3PH 2 120 50 60 2 050 1 5 9 802 463 0 Buss 1 2 15 9 802 695 0 Nut 10 32 Keps 7 250V Midget TD 1 16 9 802 750 0 Screw 8 32 x 1 2 M TPG PH 6 9 803 976 0 Box Plastic 10X8X6 19 PNH Black 7 RVJ1008W 1 17 9 802 759 0 Screw 10 32 x 1 2 BHSOC 7 9 804 052 0 Connector 1 Cord 50 Amp Black 4 5 50024B 2 9 803 280 0 Locknut 1 Cond 18 9 802 762 0 2 10 32 x 11 4 E 230V 3PH 2 9 802 518 0 Strain Relief 3 4 460V 3PH 2 19 9 803 990 0 Standoff CW Cage Lrg MPE1 9 802 526 0 Locknut 3 4 Conduit 20 9 802 457 0 Din Rail 35mm 3 460V 3PH 2 8 9 802 534 0 Block Contact CH E22B1 1 9 9 802 535 0 Block Contact N O CH E22B2 1 9 800 415 0 Rev 04 13 9 30 m LD LD E 3 5 1 m 2 mm 2 5 5 2 5 UNLOADER EXPLODED VIEW 9 802 360 0 VB350 4 10 5 GPM at 5100 PSI 1 pe Ba 8 8 cc m lt gt 0 Di Q 5 5 5 Q gt Va VB UNLOADER EXPLODED VIEW PARTS LIST ITE
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4. 9802 0390 Elbow 1 2 JIC 3 8 90 1 37 9 802 4030 Bushing H x 25MM 1 15 9802 0480 Swivel 1 2 JIC Fem 1 38 9803 0800 Bushing P1 x 1 5 8 1 3 8 Male 39 8 749 965 0 Belt 3 BX 42 1 16 9 802 0640 Grommet Rubber Nozzle 5 40 9 803 9920 50 4 4 15 ft Holder 230V 3PH 17 9 802 070 0 Grip 1 Sqr Handle 2 9 802 437 0 Cord Serv SEO 10 4 15 ft 18 9 802 1260 Plug 1 2 JIC 1 Coleman 460V 19 9 802 118 0 Tee 1 2 Branch Male 1 41 9 804 052 0 Connector 1 Cord 50 Amp 1 230 20 9802 1310 Elbow 1 2 JIC 1 2 90 2 9 803 279 0 Strain Relief 1 460V 1 21 9802 1460 Swivel 1 2 x 3 4 1 9 803 280 0 Locknut 1 1 w Strainer 42 9802 7050 Bolt Carriage Zinc 4 22 9802 1510 Swivel 1 2 JIC Fem 2 1 4 20 x 1 0 PLT Push On 43 9802 7220 Bolt 5 16 x 1 NC HH 4 23 9 802 163 0 Strainer 1 2 PA Inline 1 44 9 802 720 0 Bolt 3 8 1 NC HH 8 Plastic 45 9 803 845 0 Bolt 1 2 x 5 HH TAP 1 24 9 802 168 0 3 8 Fem 11 000 Psi 1 All Thread 25 9802 1820 1 2 1 46 9802 7650 Screw 1 4 x 1 2 BHSOC 5 26 9 803 843 0 Valve Safety Relief 6000 Psi1 47 9 802 770 0 Screw 1 4 x 1 4 27 9802 2040 Clamp Hose 460V 1 48 9 802 773 0 Nut 1 4 ESNA 3 9 802 206 0 Clamp Hose 230V 1 e 49 9 802 776 0 5 16 ESNA 8 28 9802 0710 750 x 1 16 Black 1 66 ft 50 9 197 0030 Nut 3 8 ESNA 10 29 8918 4
5. 210 Hose 3 8 14 1 2 Wire Pressure Loop 51 9 802 782 0 Collar 5 8 Bore Shaft 8 30 9802 2710 Wheel amp Tire Assy 4 52 9 802 802 0 Washer 1 4 Flat SAE 16 6 Steel Rim w Tube A Not Shown 5 9 800 415 0 Rev 04 13 EXPLODED VIEW PARTS LIST DI I 2 ITEM PART DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 53 9 802 8030 Washer 1 4 Flat SAE 5 71 9 802 259 0 Hose 1 2 Push On 15 DI Black Zinc 72 9 803 992 0 Cord Service 4 4 37 54 9802 8040 Washer 5 16 Flat SAE 12 230 S 9 802 437 0 10 4 37 zb 55 9 802 807 0 Washer 3 8 SAE Flat 16 460V 3PH 56 9802 8100 Washer 5 8 Flat SAE 8 73 98021240 Plug 1 4 Countersunk gt e 27 0025260 e SEH 74 9802 7280 Bolt 3 8 x 2 2 Eq 58 09 802 8700 Block Unloader 3 8 3 8 1 ESE Lane Wanny 3 5 1 25 Steel 59 9802 0640 Assy Weld Cage CW Black 1 9802 7650 SEN S ne 8 912 486 0 Assy Weld Cage CW Red 1 60 9 802 5660 Handle Brake CW Cage 1 1 78 9 800 049 0 Label Manufacturer s 1 n 8 912 495 0 Handle Brake CW 1 Cleaning Solution Red 79 9 802 744 0 Bolt 10mm x 20mm HH 4 61 9 804 0080 Assy Weld Motor Rail 1 80 9 802 8160 Washer 7 16 Lock 4 Elec CW Large Black Split Ring 8 917 411 0 Assy Weld Motor Rail 1 81 9 802 809 0 Wash
6. 28 9 804 502 0 Roller Bearing 2 29 9 803 289 0 Crankshaft 1 30 9 803 293 0 Crankshaft Key 1 31 9 802 923 0 Oil Dip Stick 1 32 9 803 139 0 Crankshaft Seal 1 33 9 803 177 0 Shim 2 34 9 804 503 0 Bearing Housing 1 35 9 802 936 0 Plunger Bolt 3 36 9 802 885 0 3 9 800 415 0 Rev 04 13 H SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION QTY 37 9 803 188 0 01 78 7 66 3 38 9 803 155 0 Teflon Ring 3 39 Kit Below Plunger 18mm 3 40 9 802 888 0 Copper Spacer 3 41 9 803 294 0 Plunger Rod 3 42 9 803 157 0 Connecting Rod 3 43 9 802 912 0 Snap Ring 6 44 9 802 915 0 Connecting Rod Pin 3 45 9 802 889 0 Spring Washer 6 46 9 802 937 0 Connecting Rod Screw 6 47 9 803 194 0 O Ring 09 62 x 152 07 1 48 9 803 166 0 Crankcase Cover 1 49 9 803 197 0 Gasket G3 8 1 50 9 803 202 0 Sight Glass G3 4 1 51 9 802 939 0 Cover Screw 5 Available in kit See below 9 33 0 gl 33 5 7 I 33 12 m 2 5 5 2 NUMBERS 9 804 492 0 9 804 493 0 9 802 629 0 9 802 604 0 9 802 606 0 Plunger Seal Seal Packing Plunger Complete Plunger Oil 18mm 18mm 18mm Valve Seals KIT DESCRIPTION ITEMS NUMBERS INCLUDED NUMBER OF CYLINDERS KIT WILL SERVICE 4 5 6 35 36 37 1 38 39 40 o Poe fs fs ie 9 800 415 0 Rev 04 13 TROUBLESHOOTING PUMP RUNNING Pump sucking air Chec
7. 9 ITEM PART DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY Ro 1 8 932 965 0 Label Warning Exposed 1 31 9 803 810 0 Nozzle SAQCMEG 0004 5 1 2 Pulleys Red D 2 9 803 842 0 Label Operating Instr 1 9 803 811 0 Nozzle SAQCMEG 15045 1 m Yellow dE 9 803 812 0 Nozzle SAQCMEG 25045 1 3 _ 9803 9930 Label Relieve Pressure 1 SN gt 4 9 803 994 0 Label Equipment Operated 1 9 803 813 0 Nozzle SAQCMEG 4004 5 1 I by Trained White u 5 8932 0670 Label Nozzle 0 15 25 40 1 9 802 311 0 Nozzle Compl QCEM 6540 1 amp Soap Brass 6 8 750 465 0 Label MVC Frame Logo 1 32 8 751 012 0 Motor 20 3Ph 230 460V 1 S 8 901 144 0 Label Logo Belt Guard BD 1 1800 Rpm EM251 T 9 800 047 0 Label Belt Guard HD 1 9 800 040 0 A Label Ground Motor 1 8 900 870 0 Label Logo BR 1 9 802 487 0 Wire Nut Brown e 7 9 800 013 0 Label Intended For Indoor 1 230 Use 33 8 749 518 0 Pump Landa LH5050 R 1 REESEN 5 5000 1650 RPM Se pee 2 8 749 519 0 HH5050 R 1 5 5000 1650 9 9 800 036 0 Label Warning Pictorial 1 9 804 491 0 Pump Karcher 5050 8 1 Small 5 5000 1650 RPM 10 9 802 0110 3 8 Hex Steel 1 34 9 802 360 0 _ Unloader PA 10 5 1 11 9 802 030 0 Elbow 3 8 Street Female 1 5100PSI VB350 4 12 9 802 0360 Nipple 1 2 JIC 3 8 Pipe 1 35 9802 3940 Pulley 3TB40 1 13 9802 0370 Nipple 1 2 JIC 3 8 Female 1 36 9803 9790 Pulley 50H 1 14
8. COLOR LEGEND ALL WIRES BLACK UNLESS NOTED LB LIGHT BLUE G Y GREEN YELLOW WHITE RED 9 800 415 0 Rev 04 13 9 SININOJWOD MOIHI 935 63504 JHL OL 3375 39 4 IHM M JHL 20 3015 35 ANY gma 1 9 1 81 3015 AYVNIYd JHL OL SYSAOD 3375 XJ NIJ RSC 75 235 ONY JHL 40 YadOYd HOH Y3NYOISNVAL 553141 0138 SIIM AOSb NMOHS Y3NYOISNVAL NORDIN 3931 2 0 ude ude 10 ZHOS ude 4 9 ude 9 AER 097 404 YOLOW ude Q 0 2 avez 9 53002 39 110 JAA 99 91 JAIA 99 8 01 21 lt 415 OILANOVW 460 VCA ELECTRIC DIAGRAM YAHSVM 14 Rev 04 13 9 800 415 0 Form 9 800 415 0 Revised 04 13 Printed U S A
9. M PART A DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 3 8 Bsp F Nipple 1 16 280 350 Val 1 2 O Ring 1 78 15 6 mm 2 17 8 Piston 1 5 1 18 5 Sst 11 32 Ball 1 4 SST Check Valve 1 19 Spring Guide 1 5 O Ring 3 x 6mm 1 20 4 5 x 47 mm Spring 60 1700 00 1 6 VB280 350 Brass Body 1 21 Brass Cap 1 1 22 VB350 4 Red Plastic Knob 8 8 Shutter 1 60 1700 00 1 9 O Ring 1 78 17 17 mm 1 Available in Repair Kit 10 Spacer 1 11 P 280 350 Val Pist Seal 1 K1 9 800 106 0 50 Repair Kit 12 O Ring 1 78 x 20 35 mm 1 13 Piston Housing 60 1700 00 1 14 M 4x 4 mm Dowel 1 15 Lock Nut 1 8 9 800 415 0 Rev 04 13 HOSE amp SPRAY GUN ASSEMBLY 9 800 415 0 4 HOSE amp SPRAY GUN ASSEMBLY PARTS LIST ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 9 802 228 0 Gun w Wand 5000 PSI 4 9802 2510 1 4 1 2 w Coupler 1 Clear Vinyl 6 ft 2 8739 3460 Hose 3 8 x 50 2 Wire TS 5 9 802 160 0 Strainer Plastic 1 4 Hose SO SW HP CP BRE HD 1 Barb 1 8 918 088 0 Hose 3 8 x 50 2W TS SO SW 6 9 802 167 0 Coupler 3 8 Fem 11 000 PSI HIGH PRESS MPE 1 Snap Tite 1 8 739 322 0 3 8 x 50 2W TS SO SW HP BDE 9 802 168 0 3 8 Fem 11 000 PSI1 3 9 803 810 0 Nozzle SAQCMEG 0004 5 6 390 126 0 Camp Hose 46 54ST 2 Red 1 9 9 802 167 0 Injector SS Non Adj
10. SERVICE MANUAL MODEL ORDER BDE 505009B 1 107 085 0 BDE 505009C 1 107 086 0 MPE5 50024B 1 106 001 0 MPE5 50024C 1 106 002 0 HD 5 0 50 Eb CAGE 1 107 084 0 HD 5 5 50 Ec CAGE 1 107 087 0 BRE 505007B 1 106 060 0 BRE 505007C 1 106 059 0 9 800 415 0 E eer Ee 4 Exploded View Parts 1 5 6 Electrical Box Exploded View andParts 7 15755481 10 iates 8 Hose amp Spray Gun 9 H Series Pump Exploded View Parts Ulet 10 11 5 202625 12 230 VCA Electric Diagram a siden 13 460 VCA Electric Diagram 14 Model Number Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 800 415 0 e Rev 04 13 CONTENTS EXPLODED VIEW 9 lt CA 2 Q 5 Di T lt Es 3 D ge W or a 9 800 415 0 e Rev 04 13 EXPLODED VIEW PARTS LIST 7
11. er 1 2 1 Elec CW Large Red 22080 62 9804 0090 Assy Weld Elec 1 82 9 802 226 0 Assy Downstream Injector 1 Guard Rear CW Large 83 9802 2590 Hose 1 2 Push On 20 63 9804 0100 Assy Weld Slider Elec 1 84 9802 1560 1 2 x 3 8 1 CW Large Black 85 9 802 771 0 Screw 10 32 8 917 412 0 Assy Weld Slider Elec 1 86 9 802 203 0 Clamp 1 2 CW Large Red 64 9 804 011 0 Guard Belt Front Elec 1 CW Large 65 9 802 996 0 Bracket Brake Pad Black 8 912 019 0 Bracket Brake Pad Red 1 1 66 9 802 997 0 1 8 912 020 0 Linkage Brake Red 1 2 1 87 9 802 802 0 Washer 88 9 804 567 0 Nut 10 32 67 8 918 839 0 Axle Lrg Cw Cage 31 25 68 9 804 012 0 Bracket E Box CW Cage Large Black 8 917 493 0 Bracket CW 1 Large Red 69 9 802 759 0 Screw 10 32 x 1 2 Bhsoc 1 460V 3PH 9 802 770 0 Screw 1 4 1 Bh Soc Cs 1 230V 3PH 70 9 802 695 0 Nut 10 32 Keps 460V 3Ph 1 9 802 773 0 Nut 1 4 ESNA 1 230V 3PH 9 800 415 0 e Rev 04 13 CH EXPLODED VIEW ELECTRICAL BOX 9 800 415 0 3 ELECTRICAL BOX PARTS LIST ITEM PART NO DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 8 900 315 0 Label On Off PE Push 10 9 803 974 0 Switch Green PB CH Buttons 1 E22PB3 1 2 9 800 016 0 Label Disconnect Power 11 9 803 973 0 Switch Red PB
12. gh humidity in air Check and change oil twice as often Piston packing worn Check and replace if necessary WATER DRIPPING Piston packing worn Check and replace if necessary FROM UNDER PUMP O Ring plunger retainer worn Check and replace if necessary WATER DRIPPING Water supply pressure too high Lower water supply pressure using a FROM PUMP over 90 psi regulator Excessive temperature of water Reduce to below 140 F PROTECTOR Spray gun is in the off position for Turn machine off if not in use for over 1 2 over 1 2 minutes minutes OIL DRIPPING Check and replace if necessary EXCESSIVE VIBRATION Irregular functioning of the pump Check and replace if necessary IN HIGH PRESSURE valves HOSE 9 800 415 0 e Rev 04 13 PRESSURE WASHER SERVICE MANUAL 230 VCA ELECTRIC DIAGRAM R INCOMING POWER 230 VCA 13 MAGNETIC STARTER OVERLOAD 3 PHASE RELAY WIRE MOTOR FOR 230 VCA NOTES A MICRON TRANSFORMER SHOWN WIRED FOR 230 ALWAYS CHECK TRANSFORMER FOR PROPER WIRING OF THE PRIMARY AND SECONDARY VOLTAGES CHECK COMPONENTS FOR PROPER VOLTAGE REQUIRMENTS 2 12 10 8 GA WIRE 16 GA WIRE VOLTAGE CODES 8 iph 230V 3ph 460v 3ph 120v 1 575V 3ph 3ph 220v 50 2 0 50 2 380V 3ph 50 2 440V 3ph SOHZ WIRE
13. k water supply and possibility of air NORMALLY BUT seepage PRESSURE LOW Check valves sticking Check and clean or replace if necessary ON INSTALLATION 5 Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary Worn piston packing Check and replace if necessary FLUCTUATING Check and replace if necessary PRESSURE Blockage in valve Check and clean out if necessary Faulty or misadjusted Tampering with the factory setting may unloader valve cause personal injury and or property damage and will void the manufacturer s warranty Pump sucking air Check water supply connections Worn piston packing Check and replace if necessary Insufficient water Check filter and hose for breakage lt 9 Q 5 Di T lt Es 5 ge or a PRESSURE LOW Nozzle worn Check and replace if necessary Suction delivery valves worn Check and replace if necessary Suction or delivery valves blocked Check and clean if necessary Unloader valve seat worn Check and replace if necessary Worn piston package Check and replace if necessary PUMP NOISY Air in suction line Check water supply and connections on suction line Broken or weak suction or delivery Check and replace if necessary valve spring Foreign matter in valves Check and clean if necessary Check and replace if necessary PRESENCE OF WATER Check and replace if necessary IN PUMP OIL Hi
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