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SERVICE MANUAL - e-ASP
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1. ES529 EX539 EW539 Confidential 5 1 5 1 2 Get into FW mode 1 Set up Hold on POWER button and plug in the power cord the power LED will start to flash until the LED status goes to steady orange the Temp LED and Lamp LED will light on red Loosen the POWER button Connect projector with PC by RS232 cable Note The system fan and the lamp will not operate 5 1 3 Check FW version 1 Restart the unit and get into the Service Lamp Hour Mode Press Power gt Left gt Left gt Menu PowerOn Off Waveform ID Projection Hour 2 The firmware version will be shown as red circle Security Code on the screen zardi KA Factory Reset Burn In Note Another contents please refer to common service Test Pattern manual 5 Section 1 ADC DEC Color 2431 Color Error Log RD Menu Logo RS232 Mode Current factory RPM Blower facotry RPM EEE ES529 EX539 EW539 Confidential 5 2 Section 2 8051 FW Upgrade 5 2 1 Equipment Needed Software N79A901R USB Setup NLINK en Manley USB Driver NLINK xxx 8051 xx hex Hardware Projector Power cord 42 50115G001 USB Cable mini USB to USB A 42 00284G001 NLINK Fixture PC or Laptop ES529 EX539 EW539 Confidential 5 3 5 2 2 8051 Firmware Upgrade Procedure 1 Set up Plug in the power cord the power LED will light on red
2. e A Y DIFF V Z BT 4 MA 3 Confidential XIII ES529 EX539 EW539 35 00040G001 LABEL 30mm GREEN 35 52302G091 LABEL CARTON 108 92 BLANK PALLET LABEL W 100mm X H 53mm FOR OP 35 80N05G001 s MODEL 35 863016001 SPEC LABEL BLANK PD120 35 8EG02G001 LAMP COVER USE LABEL PE STRETCH FILM 500MM 1500M 0 02MM 71000706607 SS E Oo CBE 01 52109G005 PE BAG 450 350 0 07 FOR OPTOMA EP720 1 CORNER BOARD 40 40 5 900mm GREEN CD N 55 80S06G001 PAPER CORNER 50 50 1230mm TDP T90 55 80S10G001 PAPER COVER 1180 980mm TDP T91 1 55 8EH01G001 aa AB FLUTE 18KG 395 165 314MM O 8 1 PARTITION PAPER 6 57 00001G001 PACK SIO2 DRIER 20g NEW WOOD PALLET120 100 13cm DOUBLE FACE FOR COMPAQ TRANSPARENT TAPE 2 4cm AK LABEL 3 3 BLANK D C 200W XGA EX539 42 00200G002 CABLE VGA 15P 1 8M BLK EP739 Sz REMOTE CONTROL OF EW535ST EX545ST zi 070 WITHOUT LASER 3D 7 46 80S01G101 BATTERY 7 1 5V NOVACELL CD 1 14 0 O1 lt N ININDINJINDJINISAJ Sa O 00 4 O A ES529 EX539 EW539 Confidential XIV REN 3 CARD US FOR LPP SERIES 1 42 50115G001 CABLE POWER CORD 1 8M SP30 IS14 US USERS GUIDE MULTILINGUAL CD ES539 36 8LH01G001 EX539 EW539 PE BAG ZIPPER 9 W RECYCLING MARK FOR OPTOMA 53 8EH01G001 SOFT CARRY BAG ES526 51 86213G002
3. Connect VGA IN Port of projector with NLINK Fixture Connect NLINK Fixture with PC by USB cable MEJ M7SASO1A 2 Execute 8051 FW Program Double click NLINK V1 2 to execute NLINK program Ok Cancel 3 Choose the right type of MCU MCU Choose picture will appear on the screen select N79A901R Click OK 4 Program settings DEED N LiNK E Ensure NLINK Fixture and PC are securely connected the Eee mm indicator lights on green and the state is Connect as blue ow Code DstaFissh w square Mil coro 22 22 22 12 Dr a2 es 92 os as os e 22 Select Brownout Level 3 8V as green square Select Internel RC 11 0592MHz as green square Click Erase Write W to execute 8051 FW upgrade as red circle Note Another contents please refer to common service manual 5 Section 4 ES529 EX539 EW539 Confidential 5 4 5 2 3 Check 8051 FW version 1 Restart the unit and enter the Service Mode Press Power gt Left gt Left gt Menu 2 The firmware version will be shown as red circle on the screen ES529 EX539 EW539 Confidential Projection Hour Lamp Hour PowerOn Otf Waveform ID Security Code CW Index Factory Reset Burn In Spoke Test Test Pattern ADC DEC Color 2430 Color Error Log Fan Menu Logo R5232 Mode Lamp Voltage Exit 5 5 Chapter 6 EDID Upgrad
4. N NINININININIJ gt gt HININ O C O O1 ES529 EX539 EW539 Confidential ASSY ENGINE MODULE X Confidential ES529 EX539 EW539 V 51 8CS20G001 a MYLAR FOR FOCUS RING PDG 85 1A526G060 SCREW PAN MECH M2 6 6 Ni NYLOK 61 8CP02H002 DMD HEATSINK AL ALLOY Z15 X1161 ASSY COLOR WHEEL MODULE TO 8HCO9GROT 35975 BX275 SERVICE 0 708066001 ASSY 6S COLOR WHEEL MODULE 715 EX539 70 8EH18GR01 se ROD MODULE FOR ES526 EX536 SERV 70 8LE04G001 ASSY ROD MODULE EX539 70 8LE07G001 ASSY ENGINE BASE Z15 EX539 5450 0 55 XGA SVGA DMD thermal pad FUJIPO 0 2870 LY Sarcon XR HE 18 4x12 5x0 5 mm 80 8EH02G001 PCBA DMD BOARD FOR ES526 V 48 8CQ01G003 0 55 XGA 2xLVDS SERIES 450 DMD 8 1076 603cB TI 0 3 V EMI GASKET W13 H6 L35 27 23 88N01G001 M PROJECTION LENS 9 FOR X15 spise O IN O1 CO 00 N N O1 NININ N N N ES529 EX539 EW539 Confidential XI ASSY COLOR WHEEL MODULE Z15 ME 7 02 cod COLOR WHEEL MODULE EX762 SERV 61 8CP03G001 CW BRACKET SECC X1161 NENNEN 80 8EG04G002 PCBA PHOTO SENSOR BOARD FOR HD20 YO 55 R76Y32G78W98B76 CW URD20 MOTOR en TIM CHANGED TO W B IN B MM 85 1A126G040 SCREW PAN MECH M2 6 4 Ni 51 82Y29G001 AR J350 10 5mm FOR COLOR WHEEL 6 52 83615G001 COLOR WHEEL DISC RUBBER EzPro755 61 83628G001 COLOR WHEEL SHOULDER SCREW ERE ES529 EX539 EW539 l Confidential A K JN PACKING f 3 CARI
5. Rod Adjustment Re write Lamp Usage Hour Troubleshooting LED Lighting Message For Projector Main Procedure Function Test amp Alignment Procedure Service Mode Instruction Factory Fan RPM Reset Test Condition Test Inspection Procedure PC MODE Calibration Optical Performance Firmware Upgrade Section 1 System Firmware Upgrade Equipment Needed 1 1 1 2 2 2 3 2 4 3 1 3 2 4 1 4 2 4 3 4 3 4 6 4 7 5 1 5 1 Chapter 6 Get into FW mode Check FW version Section 2 8051 FW Upgrade USB Equipment Needed 8051 Firmware Upgrade Procedure Check 8051 FW version EDID Upgrade EDID Upgrade Procedure Appendix A Exploded Image Appendix B Serial Number Definition PCBA Code Definition ES529 EX539 EW539 Confidential 5 2 5 2 5 3 5 3 5 4 5 5 IV Chapter 1 Introduction 1 1 Highlight Dimensions WxDxH je 286x192x97mm Power Supply e 100V 240V 10 50 60Hz e Normal TYP 250W Max 2 5W 110V AC N 3 Power Consumption eECO TYP 200W Max 220W 110V AC e Standby mode lt 1W 110V AC Kevstone correction e 40 degree is the scaler spec d e 20 degree is for system angle of V keystone e 1 95 2 15 D W ES529 EX539 e 1 55 1 7 D W EW539 e YMO9YX FPL62 ES529 e YMO9X FPL30 EX539 e YM31Z EW539 Normal Mode 7 Lamo life e 3000 Hours Standard 200W 50 Survival Rate P ECO Mode e 6000 Hours Typical 160W 50 Survival Rate e 200W Lamp Osram E20 8 e
6. 0 55 SVGA S450 Dark Chip 3 ES529 0 55 XGA S450 Dark Chip 3 EX539 DMD Chip amp Number of 0 65 WXGA S450 Dark Chip 3 EW539 Ql Throw ratio Projection lens active dots e Number of active dots 800x600 ES529 1024x768 EX539 1280x800 EW539 10 Color wheel e 6 segments R81Y41G84C31W52B71 System controller e TI DDP 2431 e NTSC M J 3 58MHz 4 43MHz e PAL B D G H M N 4 43MHz 12 Video compatibility e SECAM B D G K K1 L 4 25 4 4MHZ e SDTV 480i p 576i p e HDTV 720p 50 60Hz 1080i p 50 60Hz ES529 EX539 EW539 Confidential 1 1 e VGA in x1 support SCART YPbPr e S Video Mini DIN X1 Input signal spec e Audio input Mini Jack X1 e Composite Video X1 e HDMI v1 3 with HDCP support e Operating 0 2 500 ft 5 C 35 C 14 Altitude Temperature 2 500 5 000 ft 5 C 30 C 5 000 10 000 ft 5 C 25 C 1 2 Compatible Mode Computer Compatibility eo 35 er ma sm v vi 7 ars v v 0 840480 es 43 v 720x360 o sso v eo 60 39 1 1 el ke lt lt 35 20 48 10 46 90 53 0 37 90 ES529 EX539 EW539 Confidential 1 2 50 1024x576 60 1024576 1024x768 60 7 1024x768 70 1024768 72 v p 1024x768 75 1024x768 e eo v 1024768 to V mem 6 J v L ne o v pne z v a
7. QUICK START CARD MULTILINGUAL ES529 ES529 EX539 EW539 Confidential Appendix B I Serial Number System Definition Serial Number Format for Projector O SLE 0 09 AAAAA C 0001 OMOO 00 Q Optoma SLE Project Code 0 Last number of the manufacture year ex 2010 0 09 week of the manufacture year ex the ninth week of the year 09 AAAAA not defined C Manufacture factory Vee Sew 0001 Serial Code EX Q8ELEOOYAAAAACO0001 This label QBLEOOQAAAAACOOOT represents the serial number for EX539 It is produced at CPC on ninth of 2010 Its serial code is 0001 ES529 EW539 EX539 Confidential Il PCBA Code Definition PCBA Code for Projector A B XXXXXXXXXX C XXX EEEE OQ Q9 OO 0 Vendor Code PIN Revision Date Code SIN ES529 EX539 EW539 Confidential Il
8. s vl he v T 1280720 so I v v 1280x720 so o v v 1280720 375 v v 1280x720 s v v 280720 32 vo 1280768 66 ara v 1280768 0 v 1280768 75 v 280 768 s v 288 808 60 j v v 12801024 8 ao v V 1280x104 75 soo v V 12801024 6 oro v V i mel ol v owe 6 su v 14000050 G v 1003200 6 Bo v vo s 6 J I v 1920x1080 8 me v V wmewo 25 mm v acer 640480 se 3498 ES529 EX539 EW539 Confidential 1 3 wc cs 640480 eT 7 i MAC DV 1024X768 i MAC DV 1152X870 Note If the Computer Compatibility supportive signal is different from User s Manual please refer to User s Manual ES529 EX539 EW539 Confidential 1 4 Chapter 2 Disassembly Process 2 1 Equipment Needed amp Product Overview 1 Screw Bit 105 2 Screw Bit 107 3 Screw Bit 107 4 Hex Sleeves 5 mm 5 Iweezers 6 Projector Before you start This process is protective level Il Operators should wear electrostatic chains Note If you need to replace the main board you have to record the lamp usage hour Some related contents please refer to common SM chapter 2 ES529 EX529 EW539 Confidential 2 1 2 2 Repair notice Disassemble Main Board
9. A123G060 SCREW PAN MECH M3 6 NI 85 3A126G040 SCREW CAP HEAD D7 0 MECH M2 6 4 Ni ZOOM RING HOLDER PC MN3600H BLACK FOR ENT pooner 51 8CS08G012 ZOOM RING PC MN3600H HD66 51 8EH05G011 ENTER KEY PC MN3600H HD66 4 KEY SILVER MN3600H WITH KEYSTONE 51 8EH08G061 ws TEFLON MYLAR 8mm 74mm 0 2t ZOOM RING 51 8CS17G002 Boe bsuso EMI GASKET W7 H4 L20 BLACK ES529 EX539 EW539 Confidential ASSY FAN SHIELDING MODULE SUNON 70 70 20mm AXIAL FAN SHRINK TUBE KAPTON 10 10 0 05t X1160 Was 3 618AN01G002 LAMP BLOWER DUCT X15 GENERIC 4 61 88T056051 8FM TWO FAN SHIELDING 5 85 1F123G260 SCREW PAN MECH E SF M3 26 Ni o 6 85 1A123G060 SCREWPANMECHMS 6NI 7 52 88T08G001 FAN SHELDINGAIR TIGHT F12 X14160 8 528EH02G002 SPONGE JK 110525X12X3ES526 9 61 8FM01G001 ALFOILT8EM _ ES529 EX539 EW539 Confidential ASSY BOTTOM COVER MODULE 1 i PA VIII Confidential ES529 EX539 EW539 1 52 8EH05G001 RUBBERADJUSTFOOTESS26 85 1A123G060 85 1A626G050 SCREW PAN MECH M2 6 5 BLACK NYLOK SCREW PAN MECH M4 5 COLOR W TOOTH 0 85 1C224G051 WASHER Cr3 SPEAKER 2W 8OHM 90mm LB40200083 C 198 11 49 8CQ01G001 GP ES526 12 51 89W18G011 tm HOLDER PC LN2520 BLACK SPEAKER HOLDER PC MN3600H BLACK 51 89W17G001 SPEAKE DEM CD 86 00122G020 YH NUT M2 0 2 0 4 0 52 89W04G002 8FM LAMP DRIVER INLET MYLAR 2 85 1C123G060 85 1C123G080
10. Bright pixel dots Gray 10 pattern Adjacent dark pixel i A B lt 4 Dark blemish Dirty Blue 60 pattern diameter tlhch A B lt 4 ES Bright blemish Dirty Gray 10 pattern diameter Bright dots on frame Gray 10 pattern ES529 EX539 EW539 Confidential 4 2 4 4 Test Inspection Procedure 4 5 PC MODE Note EX539 the native resolution of test signal is 1024x768 60HZ ES529 the native resolution of test signal is 800x600 60HZ 39 the native resolution of test signal is 1280x800 60HZ We take EX539 for example here The other contents please refer to common service manual 4 6 PC MODE ES529 EX539 EW539 Confidential 4 3 1 Bright pixel Procedure Inspection item Criteria 2 Dark pixel Procedure Inspection item Criteria Test equipment video generator Test signal analog 1024x768 60Hz Test Pattern Gray10 pattern Bright pixel check Bright pixel is unacceptable under gray10 pattern Please refer to the figure in 4 4 Test Condition for Frame and Active area Note The defect criteria follows TI specification Gray 10 Test equipment video generator Test signal analog 1024x 68 60HZz Test Pattern White pattern Dark pixels check White pattern Adjacent dark pixel White The number of the dark pixels should be less or equal to 4 pixels Adjacent pixel with each other is unacceptable Note The defect criteria follows TI spec
11. N MECH M3 8 5 3 5 BLACK 1018 HEAT TREATMENT w EMI GASKET L44 H1 W21 EMI GASKET W13 H1 L13 AUDIO XEM 28 70 8FE05G001 ASSY BLOWER 4520 MODULE FOR EX538 24 61 87340G001 STAND OFF M3 4L 28 0 2100146 GASKETJ L 13 W 10 H 2 s 26 518CS05G011 LAMP COVER PC LN2520 BLACK 6 538 _ 27 70 8FE07G001 ASSY FRONT COVER MODULE EX538 EMI GASKET W6 H1 L6mm DEM 29 51815406001 TAPE am 3360 160mm ES529 EX539 EW539 Confidential 1 30 618EH02G001 a FOR LVPS CABLE PINGOOD WC 6 mum 31 52 8EH02G002 SPONGE JK 1105 25X12X3 ES526 DE 32 52 8CS05G002 MB SHIELDING AIR THIGHT JK 1105 PDG DSU30 33 51 8FM05G001 8FMLVPS MYLAR 200W 34 518FM04G001 8FMMYLARRESISTLIGHT _ 35 70 8LE03G001 ASSY ENGINE MODULE EX539 36 518FM02G001 8FM FOIL HT800 FOR LAMP COVER 38 52 8FF01G001 HDMI LIGHT CUT SPONGE EW536 ES529 EX539 EW539 Confidential Ill ASSY BLOWER MODULE SUNON 45 20mm GB1245PKV1 8AY F TYPE 49 86S016092 BLOWER SHRINK TUBE 52 82G08G001 BLOWER 4520 RUBBER EP7190 9 52 89T01G001 BLOWER AIR TIGHT F12 0 ws ES529 EX539 EW539 Confidential ASSY TOP COVER MODULE Confidential ES529 EX539 EW539 51 8EH04G031 KEYPAD PC MN3600H HD66 80 8EH03G001 PCBA KEYPAD BOARD FOR Z15 GENERIC FFC KEYPAD TO FORMATTER BD 16P P 0 5 42 00304G101 122mm 1209S ALAR 51 8CS13G001 TOP COVER MYLAR PDG DSU30 75 8EH01G091 TOP COVER MODULE EX539 6 85 1
12. Please refer to the below table details of each connector on Main Board Black wire tube 5 pin Fan Compose of Black Yellow Red Wire 3 pin and green connector Compose of Red White Black Wire 3 Blower pin and blue wire tube Compose of Red Black White Wire and Gray wire tube 3 pin Compose of Red Black Wire and Black Speaker wire tube 2 pin ES529 EX539 EW539 Confidential 2 2 Compose of Red Black White Wire 3 Photo Sensor pin and red connector 2 3 Rod Adjustment 1 Environment Adjustment The distance between the engine and the screen is 2 4M ES529 EX539 or 2 0M EW539 This process should be done at a dark environment under 10 Lux 2 Procedure Adjustment Change the screen to white screen Adjust the screws by using the rod on the engine module to readjust the Image screw 1 should be adjusted first and then screw 2 Adjust until the yellowish or bluish parts disappeared 3 Abnormal image inspection It should not have any abnormal color at the rim of the image by estimating through the eyes Note To avoid over adjusting the rod cud E P i f Je After the operation please use the glue to fix the screws ES529 EX539 EW539 Confidential 2 3 2 4 Re write Lamp Usage Hour 1 Get into service mode Projection Hour Press Power Left Left and Menu buttons sequentially to get into service PowerOn Oft mode W
13. SERVICE MANUAL ES529 EX539 EW539 Prepare Mina Check Amy Approve Preface This manual is applied to ES529 EX539 EW539 projection system The manual gives you a brief description of basic technical information to help in service and maintain the product Your customers will appreciate the quick response time when you immediately identify problems that occur with our products We expect your customers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything that Is complex or not mentioned in the troubleshooting Notice The information found in this manual is subject to change without prior notice Any subsequent changes made to the data herein will be incorporated in future edition ES529 EX539 EW539 Service Manual Copyright Feb 2011 All Rights Reserved Manual Version 1 0 ES529 EX539 EW539 Confidential ES529 EX539 EW539 Comparison List 70 8LH05GR01 70 8LE10GR01 70 8LJO8GRO1 48 8EH01G001 48 8CQ01G003 48 8EJ01G001 80 8LH01G001 80 8LE01G001 80 8LJ01G001 70 8LHO3GRO1 70 8LJ07GRO1 75 8EHO1G091 75 8EHO1G001 ES529 EX539 EW539 Confidential Table of Content Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Introduction Highlight Disassembly Process Equipment Needed amp Product Overview Repair notice
14. aveform ID 2 Use Up or down buttons to select Exit Security Code then use left or right buttons to re write the lamp hour back to previous lamp usage ETE hour Factory Reset Burn In Note left key decrease lamp hour spoke lest right key increase lamp hour Test Pattern ADC DEC Color 2431 Color Error L g RD Menu Logo RS232 Mode Current factory RPM 3504 Blower facotry RPM 3534 3D IR Mode ES529 EX539 EW539 Confidential 2 4 Chapter 3 Trobleshooting 3 1 LED Lighting Message Standby State input power cord Flashing Green Power on warming Power off Cooling Flashing Flashing gt lt Over Temp Amber Error Flashing Elashin Fan failed Amber 9 Error Flashing Lamp failed Amber gt K Steady ight Q no light ES529 EX539 EW539 Confidential 3 2 Main Procedure The other troubleshooting procedures please refer to common service manual 3 1 Main Procedure Check LED Status a Lamp Fail Power LED flashes amber Lamp LED lights red Check Lamp Check Lamp Driver Check Main Board b Over Temp Power LED flashes amber Temp LED lights red Check Fan Check Main Board c Fan Fail Power LED flashes amber Temp LED Flashes red Check Fan Check Main Board Ensure the using 3D glasses is good and you must face the projection Auto Shut Down Ensure the CD in DVD is HQFS format or the graphic card fro
15. e 6 1 EDID Upgrade Procedure The upgrade procedure for VGA and HDMI ports please refer to common service manual chapter 6 ES529 EX539 EW539 Confidential 6 1 Appendix A Exploded Image Note This chapter is only designed to show the exploded image of the projector For updated part numbers please refer to RSPL report D C EX539 ES529 EX539 EW539 Confidential 70 8LE01G001 ASSY TOP COVER MODULE EX539 s lt 70 8FE06G001 FAN SHIELDING MODULE EX538 DEED 70 8FE01G001 ASSY BOTTOM MODULE EX538 as ASSY IO COVER MODULE FOR TO8LHOSGRO ASSY IO COVER 70 8LE02G001 ASSY IO COVER MODULE EX539 EE 70 8LE05G001 OSRAM E20 8 200W LAMP MODULE EX539 DEM ASSY OSRAM LAMPDRIVER MODULE 200W m 70 8LHOAGROT FOR ES529 SERVICE ASSY LAMP COVER MODULE FOR EN 70 8FM13GRO1 ES526 SERVICE 6 70 8LE08G00 ASSY LAMP DRIVER MODULE EX539 _ 7 4200455G012 W A 8P TO 16P 120mm MB TOLVPS 1410X 8 518FF01G001 MYLAR FOR MB SHIELDING 6 _ 9 618CS05G051 MAIN BD SHIELDING SECC 0 6TEX539 10 618CS04G001 TOP SHIELDING SECC O4TPDG DSU30 11 86 0A123G050 SCREW P F MECH M3 5 Ni 12 85 1A526G060 SCREW PAN MECH 2 66 Ni NYLOK 13 85 005AGG308 SCREW HEX I O fid 40 H3 5 L8 NI NYLOK SCREW PAN MECH M3 8 BLACK GREEN s lt 15 35 8LE01G001 IOLABELPCEX539 _ HDMI CONNECTOR GASKET L15 W10 H1 22222729989 A 1 LOCK SCREW PA
16. exit Burn In Spoke Test Test Pattern ADC DEC Color 4 2 Factory Fan RPM Reset 2431 Color Error Log After replace main board blower or upgrade system FW you need to do 1 Plug in the power cord hold on Menu button then press Power button when the power LED lighted orange Temp Blower facotry RPM IEEE LED and Lamp LED lighted red about one second loosen 90 IR Mode Menu button Logo RS232 Mode Current factory 2 After several minutes you can check the fan RPM as red circle a Please get into Service Mode b Select RD menu then press Enter Fan detail information Lamp Voltage will be shown Temperature Cur _at Blower Speed rpm Note If the factory fan Value doesn t show in service mode please AEO repeat the step 1 2 again Blower Speed 2 70 sec Blower RPM Scaler Save Blower Speed rpm SOG Slicer Threshold ADC Calibration Reset ADC Calibration ADC Calibration State ES529 EX529 EW539 Confidential 4 1 4 3 Test Condition This section links to common service manual 4 4 Test Condition Defect specification table For ES529 EX539 Bright pixel dots Gray10 pattern A B 0 Dark pixel dots White pattern A B lt 4 Unstable pixel dots Any pattern Adjacent dark pixel dots Any pattern A B lt 2 7 EIU SS DUST diameter 1 2 inch i i A B lt 2 ES Bright blemish Dirty Gray10 pattern diameter 1 2 inch Bright dots on frame Gray10 pattern For EW539
17. ification ES529 EX539 EW539 Confidential 4 4 3 Bright Blemish Procedure Test equipment video generator Test signal 1024x 68 60Hz Test Pattern Gray 10 Inspection item Bright blemish check Criteria The bright blemish should be less or equal to 2 under gray 10 pattern Ref Defect specification table 4 Dark Blemish Procedure Test equipment video generator Test signal 1024x768 060Hz Test Pattern Blue 60 Inspection item Dark blemish check Criteria The dark blemish should be less or egual to 2 under blue 60 pattern Ref Defect specification table Gray 10 Blue 60 ES529 EX539 EW539 Confidential 4 5 4 6 ADC Calibration Procedure Test equipment video generator Once Main Board is changed PC calibration should be done as well 1 Test signal analog 1024X768 60Hz for EX539 analog 800X600 60Hz for ES529 analog 1280X800 60Hz for EW539 2 Test Pattern White Black Note White Black 1 Calibration pattern should be in full screen mode 2 Please refer to 4 1 Guide to get into service mode then get into RD Menu choose ADC Calibration Inspection item Check if there is lines on the screen Check if there is noise on the screen Horizontal and vertical position of the video should be adjustable to the screen frame Criteria f there is noise on the screen the product is considered as failure product The screen appears no
18. m PC can support 3D format 3D Image Abnormal Ensure your standing distance is less than 6m from screen Ensure the 3D function is on and execute 3D sync invert in OSD menu Check main board ES529 EX539 EW539 Confidential 3 2 If you forget the Password please do the following steps to get the Universal Password 1 When you turn on the projector the message Enter Security Code appears Please Input the Current Security Code 8642 by Remote Control then press Enter 2 Press Menu button select Setup Change Password then press Enter button The message Enter Security Code appears again repeat step 1 3 The message Enter New Security Code appears Input a 4 digits code letters and or numbers that you define 4 To confirm key in the password again The Security Code change successfully appear on the screen zj LE moss F Forgetting Password na IMAGE DISPLAY serue 3 administrator Password Security Chanqe Password ES529 EX539 EW539 Confidential 3 3 Chapter 4 Function Test amp Alignment Procedure 4 1 Service Mode Instruction This section links to common service manual 4 2 Service Mode 1 Turn on the projector 2 Press Power gt Left gt Left gt Menu on Keypad or Remote controller 3 Service mode will be shown After confirming the configuration press Exit to
19. rmal it shouldn t appear any abnormal condition such as lines and so on Check if the projection is the same as monitor displayed ES529 EX539 EW539 Confidential 4 6 4 7 Optical Performance Measure 1 Measure setting mi O ce Please get into OSD menu select Lamp SEE SETUP OPTIONS OPTIONS LAMP SETTINGS Setting under Options select Brightness Saas Mode then select Bright mode Lamp Reminder aricintness Mode Test equipment video generator Lamp Reset Test signal analog 80076006060112 ES529 analog 1024x768 060Hz EX539 analog 1280x800 60Hz EW539 2 Brightness Criteria 1155 ANSI Lumens ES529 EX539 1210 ANSI Lumens EW539 3 Contrast Criteria 1800 1 ES529 EX539 1600 1 EW539 4 Uniformity Criteria 70 Note The other contents please refer to common service manual 4 8 Optical Performance Measure ES529 EX539 EW539 Confidential 4 7 Chapter 5 Firmware Upgrade Section 1 System Firmware Upgrade 5 1 1 Equipment Needed Software DDP2431 RS232 DLP Composer Lite V10 0 Firmware img library ES529 EX539 EW539 library Hardware Projector Power Cord 42 50115G001 RS232 42 83618G001 PC or Laptop Note1 we will show the hot key of service mode and how to check FW version the other contents please refer to common service manual 5 1 Note2 During FW upgrade procedure please select 32KB in Skip Boot Loader Area
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