manual - BERKELEY Pumps
Contents
1. belt drive case 836 Slide the pump down to relieve the tension on the timing belt Remove the nuts and the pump 5 Remove the cover 837 from the drive case Remove the three bolts from the taper hub in the large sprocket the engine shaft sprocket Remove the hub and sprocket Remove the timing belt from the case and inspect it closely Replace it if it shows any signs of deteriorar tion cracks breaks or tears If you are removing the complete case remove the nuts from the studs inside the case and remove the case Pump Assembly 1 2 Press the wear ring 7A into the bearing housing 19 Insert the shaft and bearing unit 6 into the bearing housing 19 making sure that it butts against the inside shoulder Use Loctite AV 10 10 on the outside diameter of the outer ball bearing race Install the internal retaining ring 817 in the bearing housing groove Insert the seal retaining washer 815 in the bearing housing F00650 5 11 12 Lubricate the shaft and the sealing surfaces of the mechanical shaft seal 89 with a soap solution then slip the seal onto the shaft rubber drive ring first Slide the spacer 67 over the shaft thread and locate it against the shaft shoulder Thread the impeller 2 onto the shaft until it is seated against the shaft shoulder Check for free rotation and for eye concentricity eccentricity must not exceed 002 T I R Use Loctite2. gt PENTAIR OWNER S MANUAL Engine Driven High Pressure Pump BERKELEY Model B1 1 2XQBS 11 Model B1 1 2XQBS 18 Model B1 1 2XQBS 26 293 WRIGHT STREET DELAVAN WI 53115 WWW BERKELEYPUMPS COM PH 888 237 5353 269 TRILLIUM DRIVE KITCHENER ONTARIO CANADA N2G 4W5 PH 888 363 7867 2014 Pentair Ltd All Rights Reserved F00650 03 27 14 Table of Contents Page e SAFETY S usq LIMEN UEM 3 INSTALLATION 4 5 e DISASSEMBLY 7 ASSEMBLY o ono een 6 8 e REPAIR PARTS 9 13 2 F00650 Safety First READ AND FOLLOW SAFETY INSTRUCTIONS d This is the safety alert symbol When you see this symbol on your pump or in this manual look for one of the following signal words and be alert to the potential for personal injury CEN warns about hazards that will cause serious personal injury death or major property damage if ignored 44 WARNING warns about hazards that will or can cause serious personal injury death or major property damage if ignored CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored The label NOTICE indicates special instructions which are important bu
3. to the bearing housing 19 Remove the pump volute case Remove the diffuser 5 and quadring 119A from the pump volute case Unscrew the impeller from the pump shaft turn COUNTER CLOCKWISE right hand thread Remove the Impeller spacer washer 69 from the With two screwdrivers carefully remove the rotating half of the seal 89 from the bearing housing Be careful not to scratch or mar the shaft Loosen the three capscrews in the small taper hub 833A and remove the hub and sprocket from the shaft Reach into the bearing housing from the sprocket end of the housing with snap ring pliers and remove the internal retaining ring 817 850 For Exhaust Primer Parts See Page 11 F00650 Disassembly Assembly 10 Tap the shaft and bearing assembly out of the bearing housing from the impeller end of the housing NOTICE Be sure to protect the shaft threads Check the fit of the wear ring 7 or 7A to the impeller sleeve all models and of the diffuser wear ring 7B to the impeller hub Models B054728S and B07536S only If clearance of either wear ring is more than 020 total sum of both sides press out the wear ring s and replace it Timing Belt Drive Disassembly 1 2 Disconnect and remove the exhaust primer if used Loosen the 1 2 locknut 802B and remove the jackscrew 800D Loosen the nuts that hold the pump and bearing housing to the timing
4. 802A Nut Hex 3 8 16 8 Req 523103 s Engine B amp 5 11 HP 519836 802B Nut Hex 1 2 13 4 Req 523107 Primer and Spark Arrester 804A Washer Flat 1 2 ID X 1 1 16 OD S23052 B07536S Only See Page 9 805A Washer Lock 3 8 12 Req S23076 For Primer Spark Arrestor Parts B06160 805E Washer Lock 1 2 4 Req S23091 Plate Sound Level Warning S19086 Not Illustrated F00650 Page 11 Repair Parts Models 061625 061725 802B 804 836 For Exhaust Primer Parts See Page 11 3NAR 0997 Item Part Item Part No Part Description Number No Part Description Number 1 Case Volute L03030 805C Washer Lock 7 16 4 Req 523077 2 Impeller H05528 810 Plug Pipe 1 4 NPT 6 or 7 Req S23715 5 Diffuser L07986 815 Ring Seal Retaining S11894 6 Shaft and Bearing Assembly S11862 817 Ring Retaining Internal S23022 7 Ring Wear M10891 820 Connector Tubing 2 Req S24017 19 Housing Bearing M04520 822 Tubing 3 8 517553 2 Key 3 16 x 1 S24151 833A Sprocket Timing Belt S11895 32B Key 3 8 x 2 S24189 833B Sprocket Timing Belt S11901 69 Washer Impeller S15051 834 Bushing Split Taper 73 Gasket Flange S10361 for Key No 833B S35598 89 Seal Mechanical Shaft 522380 836 Case Drive H01879 119A Quadring 513933 837 Cover Drive Case S11892 119B O Ring S13932 838 Timing Belt S11902 800A Capscrew 3 8 16 x 1 4 Req S26826 848A Nipple Hose H
5. 96 of engine s rated power F00650 Maintenance Maintenance The pump does not require any oil or grease for lubrica tion The sealed double row ball bearing is lubricated for the life of the bearing The Mechanical Shaft Seal is lubricated and cooled by the liquid being pumped DO NOT RUN DRY The seal requires no further maintenance The Engine should be stopped and the crankcase oil level checked at least once every 8 hours of operation If necessary add oil to bring the level up to the Full mark Follow engine manufacturer s recommendations as to grades of oil to use The Timing Belt requires no lubrication It has a fiber glass core but severe operating conditions may cause it to stretch Check the timing belt tension with a belt tension tester The belt tension is correct when applying a midspan 10 Ib load to the belt causes a deflection of 1 4 see Figure 2 Belt tension tester read belt position with no deflection Figure 2 Setting Timing Belt Tension F00650 To tighten belt turn nut clockwise Belt tension tester b should read 1 4 deflection at 104 load X Check belt tension as follows 1 Insert tension tester through 1 2 hole in drive case at belt midspan until it just touches belt Record the depth shown on the tester Figure 2 2 Depress tension tester until 10 lbs load has been reached and record new depth Figure 2 3 The difference between the two readings should b
6. AV 10 10 on threads Oil the O Ring 119B and insert it around the fit of the bearing housing Install the quadring 119A around the inside boss of the pump body 1 Press the wear ring 7B Models B5478S and B07536 only into the diffuser 2 Install the diffuser in the pump body 1 all models Install the pump volute case 1 on the bearing housing and tighten the capscrews Assemble the shaft key 32A and small timing belt sprocket 833A with the split taper bushing on the free end of the pump shaft After making sure that the bushing clears the bearing housing tighten the three capscrews provided on the taper bushing Measure and record the distance between the small sprocket and the face of the bearing housing flange it should be approximately 1 3 16 Install the seal flush line and fittings 820 822 on the pump Plug the drainage and priming holes with 1 4 NPT plugs 810 Place the gasket 73 5 O D x 1 1 2 1 D x 1 32 and 1 1 2 NPT x 5 Companion flange 850 on the case discharge and fasten with nuts and bolts Timing Belt Drive Assembly 1 Thread the four 7 16 Studs 801B into the engine bolting face Models 0547285 and B075368 use 3 8 studs 801A Install the drive case 836 on the engine crankcase bolting face and tighten the four 7 16 nuts 802C or 3 8 nuts 8024 Install the four 3 8 studs 8014 in the drive case face to which
7. al Retaining S11894 32B Key 3 8 x 2 S24189 817 Ring Retaining Internal S23022 69 Washer Impeller S15051 820 Connector Tubing 2 Req S24017 73 Gasket Flange S10361 822 Tubing 3 8 S17553 89 Seal Mechanical Shaft 522380 833A Sprocket Timing Belt S11895 119A Quadring S13933 833B Sprocket Timing Belt S11901 119B O Ring S13932 834 Bushing Split Taper 800A Capscrew 3 8 16 x 1 5 Req S26826 for Key No 833B S35598 800B Capscrew 1 2 13 x 1 1 4 4 Req S26914 836 Case Drive H01879 800C Capscrew 1 2 13 x 2 4 Req S26920 837 Cover Drive Case S11892 800D Screw Set 1 2 13 x 3 S32407 838 Timing Belt S11902 801A Stud 3 8 16 x 1 3 8 4 Req 509942 850 Flange Companion S11785 801B Stud 7 16 14 x 2 1 2 4 Req S24006 a Plate Sound Level Warning S19086 802A Nut Hex 3 8 16 4 Req S23103 Engine Lombardini 26 HP Diesel S32859 802B Nut Hex 1 2 13 5 Req S23107 Not Illustrated F00650 Page 13 Limited Warranty BERKELEY warrants to the original consumer purchaser Purchaser or You of the products listed below that they will be free from defects in material and workmanship for the Warranty Period shown below Product Warranty Period Water Systems whichever occurs first 12 months from date of original installation or 18 months from date of manufacture Water Systems Products jet pumps small centrifugal pumps submersible pumps and relate
8. amp S 18 HP 531449 Not Illustrated Page 10 F00650 Repair Parts Models 547285 075365 32A 817 1850 For Exhaust Primer Parts See Page 11 3044 0997 Description Number No Part Description Number 1 Case Volute 103030 810 Plug Pipe 1 4 NPT 6 or 7 Req S23715 2 Impeller H05526 815 Ring Seal Retaining S11894 5 Diffuser 107986 817 Ring Retaining Internal S23022 6 Shaft and Bearing Assembly S11862 820 Connector Tubing 2 Req S24017 7A Ring Wear M10911 822 Tubing 3 8 S17553 7B Ring Wear M10891 833A Sprocket Timing Belt Small 19 Housing Bearing M04520 w Bushing 812694 2 Key 346 x 1 S24151 833B Sprocket Timing Belt Large 32B Key 1 4 x 2 S24172 w Bushing S12692 67 Spacer Impeller S00512 836 Case Drive 1 05397 7 Gasket Flange S10361 837 Cover Drive Case 4689 89 Seal Mechanical Shaft S22380 838 Timing Belt S12691 119A Quadring 513933 848A Nipple Hose Hex 119B O Ring S13932 1 1 2 NPT x 1 1 2 9NH 800A Capscrew 3 8 16 x 1 4 Req S26826 Model B075368 Only M05666 800B Capscrew 1 2 13 x 1 1 4 4 Req 526914 848B Nipple Hose Increasing 800C Capscrew 1 2 13 x 2 4 Req S26920 2 NPT x 1 1 2 9 NH 800D Screw Set 1 2 13x 3 S32407 Model 075365 Only M05668 801 Stud 3 8 16 x 1 3 8 8 Req 509942 0850 Flange Companion S11785
9. d accessories Pro Source Composite Tanks 5 years from date of original installation Pro Source Steel Pressure Tanks 5 years from date of original installation Pro Source Epoxy Lined Tanks 3 years from date of original installation 12 months from date of original installation or Sump Sewage Effluent Products 18 months from date of manufacture Agricultural Commercial Centrifugals close coupled motor drive frame mount SAE mount engine drive VMS SSCX 12 months from date of original installation or SSHM solids handling submersible solids handling 24 months from date of manufacture 12 months from date of original installation or 24 months from date of manufacture Submersible Turbines 6 diameter and larger Our limited warranty will not apply to any product that in our sole judgement has been subject to negligence misapplication improper installation or improper maintenance Without limiting the foregoing operating a three phase motor with single phase power through a phase converter will void the warranty Note also that three phase motors must be protected by three leg ambient compensated extra quick trip overload relays of the recommended size or the warranty is void Your only remedy and BERKELEY s only duty is that BERKELEY repair or replace defective products at BERKELEY s choice You must pay all labor and shipping charges associated with this warranty and must request war
10. e 1 4 when belt tension is correct 4 If deflection is more than 1 4 tighten belt as follows A Loosen DO NOT REMOVE the nuts on the four studs that hold the pump to the drive case B Turn the jackscrew nut clockwise and retighten the stud nuts There is a wear ring pressed into the bearing bracket Models 0547285 and B075368S have another one pressed into the diffuser The radial clearance at the factory is 010 both sides 005 per side When the total clearance increases to 020 replace the wear ring s Loosen 4 nuts before making belt adjustment 5 Disassembly Assembly High Pressure Pump Disassembly Assembly The complete fire pump consists of the power unit timing belt drive and pump assembly The disassembly assembly of the pump itself and the timing belt drive will be dealt with here For instructions concerning disas sembly assembly of the power unit consult the engine manufacturer or the engine owner s service manual The numbers in parenthesis correspond to the Exploded View Figure 3 All capscrews and studs must have Loctite AV 10 10 and lockwashers Pump Disassembly 1 Disconnect and remove the exhaust primer if used 2 Disconnect and remove the seal flush line and fittings 822 820 A 804B 805A Y Figure 3 Assembly View Page 6 Remove the four capscrews holding the pump volute case 1
11. ex 800B Capscrew 1 2 13 x 1 1 4 4 Req 526914 1 1 2 x 1 1 2 9 NH 800C Capscrew 1 2 13 x 2 4 Req S26920 Model B06172S Only 05666 800D Screw Set 1 2 13x 3 S32407 848B Nipple Hose Hex Increasing 801A Stud 3 8 16 x 1 3 8 4 Req 509942 2 2 1 2 7 1 2 NH 801B Stud 7 16 14 x 2 1 2 4 Req S24006 Model B06172S Only MO5668 802A Nut Hex 3 8 16 4 Req 23103 850 Flange Companion 11785 802B Nut Hex 1 2 13 5 Req S23107 Primer and Spark Arrester 802C Nut 7 16 14 4 Req S23105 B07536S Only See Page 9 804A Washer Flat 1 2 ID X 1 1 16 OD S23052 For Primer Spark Arrestor Parts 06591 805A Washer Lock 3 8 8 S23076 Plate Sound Level Warning S19086 805B Washer Lock 1 2 4 Req S23091 Engine Wisconsin 18 HP S28668 Not Illustrated Page 12 F00650 Repair Parts Model 586035 32 817 Item Part Part No Part Description Number No Part Description Number 1 Case Volute 103030 802C Nut 7 16 14 4 Req S23105 2 Impeller 5528 804A Washer Flat 1 2 ID X 1 1 16 OD S23052 5 Diffuser 1 07986 805A Washer Lock 3 8 8 Req S23076 6 Shaft and Bearing Assembly S11862 805B Washer Lock 1 2 4 Req S23091 7 Ring Wear M10891 805C Washer Lock 7 16 4 Req S23077 19 Housing Bearing 04520 810 Plug Pipe 1 4 NPT 6 Req S23715 32A Key 3 16 x 1 S24151 815 Ring Se
12. ngine Open Bronze Shutoff Valve Key No 2 When water runs out of ejector Key No 3 close Bronze Shutoff Valve Open Clack Valve for normal engine exhaust Slowly open discharge valve on pump 9 When shutting down engine close Clack Valve to protect exhaust primer from weather N Figure 1 Page 4 Operation NOTICE Never run pump dry for more than a few sec onds Water 15 required in the case to cool and lubricate the mechanical shaft seal Engine Break in Follow engine manufacturer s instructions for engine break in The pump needs no break in period Engine Speed The standard engine governor setting may not be ade quate for your pumping application If so follow engine manufacturer s instructions for adjusting engine operating speed and setting the engine speed control device Starting Start engine with pump discharge valve closed Follow engine manufacturer s starting instructions As soon as engine starts gradually open discharge valve until desired flow rate is reached and set throttle control according to operating conditions Stopping The pump stops when the engine stops To avoid diesel ing or running on let the engine idle for a few minutes before switching it off Continuous Operation Pressure flow and engine speed should not exceed that shown on performance curve for continuous operation This performance is based on 80
13. pump will be attached Page 7 Disassembly Assembly Exhaust Primer Assembly 4 Assemble the canister 3 clack 2 and clack lever 1 using the clevis pins 18 20 and cotter pins 19 Install the pipe plug 8 in the bottom of the canister 3 Assemble the exhaust piping Model 06160 4 5 Model B06591 4 5 6 7 on the engine exhaust port Tighten all components into the position required except the last elbow Tighten the last elbow snug making sure that it can be adjusted to accommodate the canister location Attach the canister assembly to the exhaust piping tightening the canister connection and the last elbow of the exhaust piping Attach the coupling 9A or bushing 9B and ejector 10A or 10B to the bottom of the canister Make sure that the ejector connection is pointed toward the pump Thread the adapter 11 Model B06591 only valve 12 and compression fitting 13 onto the ejector canister assembly Assemble the pump piping 15 16 17 and the second compression fitting 13 to the pump suction making sure that the compression fitting 13 is pointed toward the ejector canister assembly Carefully bend and cut the copper tubing to make the connection between the ejector canister assembly connector and the pump piping connector Place fittings over each end of the copper tubing install the tubing and tighten the compression fittings Page 8 Figu
14. r No Part Description Number 1 Case Volute L03030 804A Washer Flat 1 2 ID X 1 1 16 OD 523052 2 Impeller H05527 805A Washer Lock 3 8 8 Req S23076 5 Diffuser 1 07986 805B Washer Lock 1 2 4 Req S23091 6 Shaft and Bearing Assembly 511862 805F Washer Lock 7 16 4 Req S23077 7 Ring Wear M10891 810 Plug Pipe 1 4 NPT 7 Req S23715 19 Housing Bearing M04520 815 Ring Seal Retaining 511894 32A Key 3 16 x 1 S24151 817 Ring Retaining Internal S23022 32B Key 1 4 x 2 524172 820 Connector Tubing 2 Req S24017 69 Washer Impeller S15051 822 Tubing 3 8 S17553 73 Gasket Flange S10361 833A Sprocket Timing Belt Small 89 Seal Mechanical Shaft S22380 Includes Taper Bushing S11895 119A Quadring S13933 833B Sprocket Timing Belt Large 119B O Ring S13932 Taper Bushing w o Bushing S11901 800A Capscrew 3 8 16 x 1 5 Req S26826 834 Bushing Split Taper 800B Capscrew 1 2 13 x 1 1 4 4 Req S26914 for Key No 833B S31420 800C Capscrew 1 2 13 x 2 4 Req S26920 836 Case Drive HO3759 800D Screw Set 1 2 13x 3 S32407 837 Cover Drive Case 511892 801 Stud 3 8 16 x 1 3 8 4 Req S09942 838 Timing Belt S11902 801B Stud 7 16 14 x 1 1 2 4 Req S24002 850 Flange Companion S11785 802A Nut Hex 3 8 16 4 Req 523103 Plate Sound Level Warning S19086 802B Nut Hex 1 2 13 5 Req S23107 Arrestor Spark Assembly S35596 802C Nut 7 16 x 14 4 Req 523105 Engine B
15. ranty service through the installing dealer as soon as a problem is discovered No request for service will be accepted if received after the Warranty Period has expired This warranty is not transferable BERKELEY SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE FOREGOING LIMITED WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an implied warranty so the above limitations or exclusions may not apply to You This warranty gives You specific legal rights and You may also have other rights which vary from state to state This Limited Warranty is effective June 1 2011 and replaces all undated warranties and warranties dated before June 1 2011 In the U S BERKELEY 293 Wright St Delavan WI 53115 In Canada 269 Trillium Dr Kitchener Ontario N2G 4W5 Page 14 00650 F00650 Page 15 Page 16 00650
16. re 4 Exhaust Primer Assembly View F00650 00650 Repair Parts Exhaust Primer Key Model No Part Description Qty B06160 06591 1 Clack Lever 1 M05224 05224 2 Clack 1 S14092 S15815 3 Primer Canister 1 H02303 H02735 4 1 FPT Galv Iron 90 Str El 2 S25381 4 1 1 4 FPT Iron Str El 1 525382 5 1 NPT x 2 1 2 Pipe Nipple 1 S22967 5 1 1 4 NPT x 2 Pipe Nipple 1 535058 6 1 NPT x 3 1 2 Pipe Nipple 1 S34721 7 1 x 13 16 Conduit Locknut 1 S27573 8 1 2 NPT Pipe Plug 1 S23717 S23717 9A 1 2 NPT Pipe Coupling 1 S24264 9B 3 4 MPT x 1 2 FPT Galv Steel Bushing 1 524606 10A Ejector 1 S14332 10B Ejector 1 515817 11 3 8 MPT 1 4 Galv Steel Bushing 1 S24601 12 1 4 FPT x 1 4 MPT Bronze Shutoff Valve 1 S34720 S34720 13 3 8 Male Compression Fitting 2 S24017 S24017 14 3 8 Copper Tubing 1 S22480 S22480 15 1 4 NPT x 3 1 2 Tube Steel Nipple 1 S27136 S27136 16 1 4 Iron 90 Str El 1 S25377 S25377 17 1 4 Iron 45 Str El 1 S25422 S25392 18 1 4 x 3 4 Clevis Pin 1 S28075 S28075 19 1 16 x 1 2 Cotter Pin 2 S26606 S26606 20 1 4 x 1 Clevis Pin 1 S28078 S28078 Page 9 Repair Parts Model 565145 32A 817 836 P ub Z y lt 5 lt pet 804B 805A 800 N Item Part Item Part No Part Description Numbe
17. t not related to hazards Carefully read and follow all safety instructions in this manual and on pump Keep safety labels in good condition Replace missing or damaged safety labels 00650 General Safety Do not allow pump piping or any other system component containing water to freeze Freezing may damage system leading to injury or flooding Allowing pump or system components to freeze will void warranty Pump approved liquids only with this pump Periodically inspect pump and system components Wear safety glasses at all times when working on pumps Keep work area clean uncluttered and properly lighted store properly all unused tools and equipment Keep visitors at a safe distance from the work areas Make workshops childproof use padlocks and master switches remove starter keys Page 3 Installation Operation Installation The unit is shipped completely assembled and ready for installation However before installing inspect it for shipping damage lf any damage 15 found notify carrier immediately Hoses System hoses must be at least as large as pump ports 2 suction 1 1 2 discharge Priming Without Exhaust Primer Close discharge valve and fill pump with water to completely cover the eye of the impeller With Exhaust Primer see Figure 1 below Close Clack Valve Key No 1 Close Bronze Shutoff Valve Key No 2 Close valve on discharge side of pump Start e
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