2 ton Foldable engine crane
Contents
1. A Figure 3 Assembly Illustration for model BH8026 X 3 Study understand and follow all instructions provided with and on this device before use e After removing immediately transfer the engine to an appropriately rated work station such as an engine stand Do not exceed rated capacity Do not exceed rated capacity for each boom and leg position e Use only on hard level surface e Before moving a loaded crane make certain that load is stable in its lowest possible position and is moved over a smooth hard level surface e Use of this engine crane is limited to the lifting lowering and transporting in the lowest possible position automotive and light truck engines It is NOT a work station and should never be used as a work station e Off center loading may cause the engine to tip unexpectedly and cause the loaded crane to tip over e Do not allow load to swing or drop violently while lowering or moving e Only attachments and or adapters supplied by the manufacturer shall be used e No alterations shall be made on this product e Failure to heed these markings may result in personal injury and or property damage To avoid personal injury and property damage e NEVER work on under or around a loaded crane e Immediately transfer the load to an appropriately rated engine stand e Be alert and sober when using this product Never operate this equipment when under the influence of drugs or alcohol e DO NOT place y2. Blackhawk Automotive Blackhawk Automotive is a Licensed Trade Mark Madeby y SFA Companies Kansas City MO 2 Ton Foldable Engine Crane Operating Instructions amp Parts Manual Model Capacity BH8026 2 Ton A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death e Leer comprender y seguir las instrucci nes antes To avoid crushing and related injuries de utilizar el aparato E NEVER work on under or around a El manual de instrucci nes y la informaci n de load supported only by a hydraulic seguridad deben estar comunicado en lengua del jack Immediately transfer the load to operador antes del uso an appropriate work station e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies 10939 N Pomona Ave Kansas City MO 64153 sales blackhawk automotive com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in China BH8026 MO rev 03 13 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this engine crane before using The owner and or operator of this equipment shall have an understanding of engine cranes and safe operating procedures before attempting to use The owner and or operator shall be aware tha
3. Braces assemble to inside of base frame 7 Tighten upright to base frame braces to upright and braces to base frame bolts 8 Attach hydraulic unit 41 to the bracket 39 using M10x30 bolts washers and nuts 38 37 amp 36 Then position to mounting ears on post attach using M16x75 bolt washer and nut 10 amp 9 Note Handle of hydraulic unit must face the front of the base frame as shown Tighten nut Lean hydraulic unit assembly back against post 9 Connect boom 8 to upright 18 using M20x100 bolt washer and nut 12 amp 11 10 Hold boom and pivot hydraulic unit out away from upright and position ram between mounting brackets on boom Attach hydraulic unit to boom with M16x75 bolt washer and nut 10 amp 9 Tighten nut 11 Slide boom extension 4 into boom and secure in retracted position using M12x70 bolt and nut 7 amp 2 4 positions available 1 2 ton 1 ton 1 1 2 ton and 2 ton 12 Slide square washer 5 into boom secure using M8x16 bolt and washer 6 22 13 Insert hook 1 to boom extension using M12x60 bolt washer and nut 3 amp 2 Inpect the set screw on the hook to make sure it is in place 14 Attach legs support bracket 19 to upright 18 with M6x10 bolts 42 15 Attach handle to upright 18 with M8x16 bolts 14 9 To fold for storage a Remove stop bar and pin 25 amp 34 b Raise leg until it leans on the leg support bracket 19
4. for which it is expressly intended see above Hook Hook Height Boom Base Width Base Width Model Capacity Boom Length mn max Base Length Front Rear a ar a BH8026 aron ezz o eese 78 1 2 37 7 8 30 3 8 MATO EA Drive LS eae Ram Handle NS Boom Extension Upright Oil Filler Plug Braces ie Pump e gt h Handle AN 1 took Handle MAR F ak SS E Sleeve Zi yl lt lt Release Valve i of Lever Gia Caster 3 Handle Figure 2 Hydraulic Unit jack Components Figure 1 Model BH8026 Components ASSEMBLY For Model BH8026 see Figure 3 1 Attach caster assembly 23 to base frame 24 using M8x16 bolts washers and nuts 14 21 8 22 2 Install 3 5 middle wheels 33 to base frame 24 using M8x60 bolts rod cover washers and nuts 31 32 22 amp 21 3 Attach two front legs 27 8 35 to base frame 24 using M16x85 bolts washers and nuts 43 amp 9 Then secure the legs with stop bar and pin 25 amp 34 to the front hole of the legs 4 Attach upright 18 to base frame using M12x80 bolts washers and nuts 20 amp 10 Upright must lean to wards the rear of the base frame as shown Leave nuts finger tight 5 Attach braces 17 to upright 18 with M12x80 bolt washer and nut 13 amp 2 Leave nut finger tight 6 Attach braces 17 to inside of base frame 24 using M12x35 bolts washers and nuts 20 amp 2 Note
5. BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies a 10939 N Pomona Ave Kansas City MO 64153 AA 816 891 6390 fl sales blackhawk automotive com
6. ervice center Contact the manufacturer or distributor of this product for a list of factory authorized service centers Lubricate as instructed in Maintenance Section Bleeding the system Checking Oil refer to assembly instructions as guideline for hydraulic unit removal Carefully remove hydraulic unit from crane With release valve in the OPEN position 2b above ram fully lowered pump piston fully depressed set hydraulic unit in its upright level position Locate and remove oil filler plug Insert the handle grip into the handle sleeve then pump 6 to 8 strokes This will help release any pressurized air which may be trapped within the reservoir Oil level should be even with the bottom of the oil filler plug hole Reinstall the oil filler plug OPERATION ALWAYS refer to vehicle service manual and or shop manual for location of appropriate engine lift points and removal procedures Each engine removal installation may require different tools procedures and level of expertise Lift only on areas of the engine as specified by the vehicle manufacturer A ALWAYS lock legs into position with the provided locking means 1 Ensure that the load does not exceed the rated capacity of your chosen boom and leg position Figure 4 2 Secure appropriately rated engine leveler chain or sling assembly NOT INCLUDED to the vehicle manufacturers recommended engine lift points 3 Secure the engine crane safety hook assembly t
7. l help to prevent rust and assure that wheels casters and pump assembly move freely Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage Store the engine crane with the pump piston ram and boom fully lowered and the release valve open but never more than 2 full turns This will help prevent rust and corrosion to those critical surfaces of hydraulic unit TROUBLESHOOTING Symptom Possible Causes Causes CorrectiveAction Action Hvdrauli ill lift a valve not tightly __ release valve tightly closed ydraulic unit will not lift load closed Remedy overload condition e Release valve not tightly e Ensure release valve tightly closed closed e Hydraulic unit malfunction e Contact Blackhawk Tech Services Hydraulic unit will not lower Reservoir overfilled e Drain fluid to proper level after unloading e Linkages binding e Clean and lubricate moving parts e Fluid level low e Ensure proper fluid level e Air trapped in system e With ram fully retracted remove oil filler plug to let pressurized air escape then reinstall oil filler plug Will not lift to full extension Fluid level low e Ensure proper fluid level bleeds off refers to an unexpected loss of load height due to a loss of hydraulic pressure 6 Hydraulic unit bleeds off after lifting Poor performa
8. nce REPLACEMENT PARTS List for Model BH8026 BL800S 034 Repair Kit for Hydraulic Unit not shown z 000 z 000 z 000 000 T473 000 000 T474 000 z 000 d 000 E 000 000 Figure 5 Replacement Parts Illustration for Model BH8026 7 REPLACEMENT PARTS refer to page 7 Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts please give the Model number part number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A Tel 888 332 6419 Fax 816 891 6599 E Mail sales blackhawk automotive com ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT
9. nsure caster wheels boom extension leg extensions if equipped and pump assembly move freely Important Use only a good grade hydraulic jack oil We recommend Mobil DTE 13M or equivalent Avoid mixing different types of fluid and Never use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause failure of the jack and the potential for sudden and immediate loss of load Adding Oil to Hydraulic Unit 1 Carefully remove hydraulic unit from crane 2 With ram fully lowered and pump piston fully depressed set hydraulic unit in its upright level position Remove oil filler plug 3 Fill with oil until just below the rim of the oil filler plug hole Reinstall the oil filler plug and hydraulic unit Changing Oil of Hydraulic Unit For best performance and longest life replace the complete fluid supply annually 1 Carefully remove hydraulic unit from crane 2 With ram fully lowered and pump piston fully depressed set hydraulic unit in its upright level position Remove oil filler plug 3 Lay the hydraulic unit on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 4 Set hydraulic unit in its level upright position 5 Fill with oil until just below the rim of the oil filler plug hole Reinstall the oil filler plug and hydraulic unit Lubrication A periodic coating of light lubricating oil to pivot points axles and hinges wil
10. o the engine leveler chain or sling assembly ALWAYS verify that the crane and the application are compatible NEVER load the engine crane with an engine that extends beyond an imaginary line drawn connecting the centerlines of the front and rear wheel caster axles as shown in Fig 4 Use only the handle provided by the manufacturer The handle provided with this crane will safely engage and operate the pump assy If the handle is bent or damaged STOP using the crane until a factory replacement handle can be acquired 4 When ready to remove engine turn release valve clockwise until firm resistance is felt Pump handle until load is securely supported by crane 5 Remove engine then immediately transfer the engine to appropriate engine support device engine stand Turn the release vlave lever counter clockwise to lower the load but never more than 2 full turns 6 Check to ensure stand is secure before working on or around Never put any portion of your body under engine when it is supported by the engine crane Do not move crane off of hard smooth level surface Before moving crane lower the boom as far below horizontal as possible yet still allowing movement Never stand over loaded boom nor in its intended line of travel Be sure all tools and personnel are clear before lowering load CARE AND MAINTENANCE Periodically inspect the engine crane and fasteners Replace worn or damaged parts with factory replacement parts only E
11. ourself or anyone else over the loaded boom or in its line of travel e Use only hardened appropriately sized fasteners to secure engine to crane e Use only chains and slings with a capacity equal to or greater than that of the crane BEFORE USE refer to Fig 1 3 and Replacement Parts Illustration for location of components 1 Before using this product read the owner s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use 2 To familiarize yourself with basic operation turn the release valve lever a Clockwise until firm resistance is felt to further thread engagement This is the CLOSED release valve position used to pressurize the hydraulic fluid and raise the ram plunger b Counter clockwise but no more than 2 turns from the closed position This is the OPEN release valve position used to lower the ram plunger The release valve requires less than 2 full turns when the crane is loaded Make certain that all personnel are clear of the load before lowering Control the rate of descent of the load at all times The more you open the release valve the faster the load descends 3 Check that the pump operates smoothly before putting into service Replace damaged or missing parts with factory authorized replacements parts only Repair of this product may require special skills and knowledge and should only be attempted by a factory authorized s
12. t the use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this engine crane is authorized If any doubt exists as to the safe and proper use of this product remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts including labels are noted Any engine crane that appears damaged in any way operates abnormally or is missing parts shall be removed from service immediately If you suspect that the engine crane was subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until it has been checked by a factory authorized service center contact distributor or manufacturer for list of Authorized Service Centers It is recommended that an annual inspection be done by qualified personnel Labels and owner s manuals are available from manufacturer see Replacement Parts page 7 PRODUCT DESCRIPTION This engine crane is intended to be used to remove install and transport in the lowered position rated capacity automotive and light truck engines and engine assemblies It must be used with appropriately rated engine leveller sling and or chains which are NOT INCLUDED After removing immediately transfer the load to an appropriately rated work station such as an engine stand A Do not use this device for any purpose other than that
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