Instructions - Extreme Terrain
Contents
1. 1 Check the Bill of Material for all parts and lay out the tools 2 Put wheel chocks behind the rear tires 3 Jack up the front of the vehicle and support the vehicle at the frame with jack stands Remove the front wheels 4 With the jack under the front axle jack up the axle disconnect the shocks and sway bar end links and lower the axle and remove the springs 5 Install the front spacers MO3758 over the stock isolators and Remove the stock bump stop and install the ex tended bump stop and reinstall the front coils Jack the front axle and rein stall shocks and sway bar end link In stall front wheels amp torque lower vehi cle 6 Place the wheel chock at the front PLJO9137 Revised 5 30 08 tires and jack up the rear suspension and support the vehicle at the frame and remove the rear tires 7 With the jack under the axel jack it up so you can disconnect the rear shocks and the rear sway bar at the frame 8 Lower the axle and remove the coil springs and install the space M0O3761 over the stock isolator and reinstall the coil spring 9 Jack up the axle and reinstall the shocks and install drop down brackets and sleeves for the sway bar mounts 10 Put the rear tires on torque re move jack stands lower vehicle and put back on the ground 11 You will need to have your wheel alignment checked 12 Check all bolts after 500 miles PLJO9137 Revised 5 30 08 Use this only as a g2. parts will be available and sold separately by Pro Comp Contact Pro Comp for specific service charges Pro Comp accepts no responsibility for any altered product improper installation lack of or improper maintenance or improper use of our products E Mail tech explorerprocomp com PLACE Website www explorerprocomp com Fax 619 216 1474 WARRANTY REGISTRATION Ph 619 216 1444 _ 619 216 HERE
3. 2360 Boswell Road Chula Vista CA 91914 Phone 619 216 1444 PRO COMP SUSPENSION Suspension Systems that Work PN PLJ09137 2007 2008 Jeep Wrangler JK 2WD amp 4WD Lift Kit This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record PLJ09137 Revised 5 30 08 Part Description Qty M03758 BK 01 FRONT SPACER 2 M03761 BK 01 REAR SPACER 2 MO2533 BK 01 BUMP STOPS 2 11075 DROP BRACKETS 2 S11090 SLEEVES 4 S10737 10mm 1 5 X 60mm BOLTS 4 S11051 10mm WASHERS 4 P11183 THREAD LOCKER 1 TOOLS REQUIRED 1 Floor jacks jack stands and wheel chock 2 Metric tools SHOCK RECOMMENDATIONS FRONT REAR 924510 924507 D C o gt Optional Equipment Available from your Pro Comp Distributor ee 55707 2007 JEEP JK STAGE 1 4WD SUSPENSION LIFT KIT 55728 2007 JEEP JK STAGE 1 4WD 2 amp 4 DOOR SUSPENSION LIFT KIT 55737 2007 JEEP JK STAGE 1 2WD 4 DOOR SUSPENSION LIFT KIT 55717 2007 JEEP JK STAGE 2 4WD 2 amp 4 DOOR SUSPENSION LIFT KIT 55727 2007 JEEP JK STAGE 2 4WD 2 amp 4 DOOR SUSPENSION LIFT KIT 55747 2007 JEEP JK STAGE 3 4WD 4 DOOR SUSPENSION LIFT KIT JK LIGHT BAR 237000 FRONT ARM CAMS 20 65227 REAR ARM CAMS 20 65228 STEERING STABILIZER 222580 55747 equipped vehicles only Also check out our outstanding selection of Pro Comp tires to compliment your new in
4. ings are listed on the Torque Specifications chart at the end of the instruc tions These are to be used unless specifically directed otherwise Apply thread lock retaining com pound where specified Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assembly in the vehicle manufacturing process will virtually ensure that some parts may seem difficult to install Additionally the current trend in manufacturing of vehi cles results in a frame that is highly flexible and may shift slightly on disassembly prior to installation The use of pry bars and tapered punches for alignment is con sidered normal and usually does not indicate a faulty product However if you are uncertain about some aspect of the installation process please feel free to call our tech support department at the number listed on the cover page We do not recom mend that you modify the Pro Comp parts in any way as this will void any war ranty expressed or implied by the Pro Comp Suspension company Please Note Front suspension and head light realignment is necessary Speedometer and ABS recalibration will be necessary if larger tires 10 more than stock diameter are in stalled IT IS ADVISABLE THAT YOU HAVE HELP AVAILABLE WHEN INSTALLING THIS KIT SOME COMPONENTS ARE HEAVY AND AWKWARD AN ADDITIONAL SET OF HANDS IS GOOD INSURANCE AGAINST INJURY Installation
5. stallation PLJ09137 Revised 5 30 08 Introduction This installation requires a professional mechanic We recommend that you have access to a factory service manual to assist in the disassembly and reassembly of your vehicle It contains a wealth of detailed information Prior to installation carefully inspect the vehicle s steering and driveline systems paying close at tention to the tie rod ends ball joints wheel bearing preload pitman and idler arms Additionally check steering to frame and suspension to frame attaching points for stress cracks The overall ve hicle must be in excellent working condition Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installation You may save yourself a lot of extra work Check the parts and hardware against the parts list to assure that your kit is complete Separating parts according to the areas where they will be used and placing the hardware with the brackets be fore you begin will save installation time Check the special equipment list and ensure the availability of these tools Secure and properly block vehicle prior to beginning installation ALWAYS wear safety glasses when using power tools or working under the vehicle Use caution when cutting is required under the vehicle The factory undercoating is flammable Take appropriate precautions Have a fire extinguisher close at hand Foot pound torque read
6. to the installation of Pro Comp product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages in curred as a result of their chosen modifications Warranty coverage does not include consumer opinions regarding ride comfort fitment and design Warranty claims can be made directly with Pro Comp or at any factory author ized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not covered under warranty Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints Discontinued products at Pro Comp s discretion Bent or dented product Finish after 90 days Leaf or coil springs used without proper bump stops Light bulbs Products with evident damage caused by abrasion or contact with other items Damage caused as a result of not following recommendations or requirements called out in the installation manuals Products used in applications other than listed in Pro Comp s catalog Components or accessories used in conjunction with other manufacturer s systems Tire amp Wheel Warranty as per Pro Competition Tire Company policy Warranty claims without Proof of Purchase Pro Comp Pro Runner coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and replacement
7. uide for hardware without a called out torque specification in the instruction manual Bolt Torque and ID All Torques in Ft Lbs Maximums 56l a n S 2 S 190 M14 BH SMG 130o 165 210 pA 185 280 S 170 240 290 1 2 13x1 75HHCS Grade5 Grade 8 M12 1 25x50 HHCS AN No of Marks 2 A G Grade Bolt Strength P Property Class Bolt Strength D Nominal Diameter Inches D Nominal Diameter M dlimeters T Thread Count Threads per Inch T Thread Pitch Thread Width mm L Length Inches L Length Millimeters X Description Hex Head Cap Screw X Descnp tion Hex Head Cap Screw PLJ09137 Revised 5 30 08 Notice to Owner operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differently than many passen ger cars or unmodified vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent vehicle rollover or loss of control which can result in serious injury or even death Al ways avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp re minds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products Please make sure
8. your Dealer Installer explains and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Application listings in this catalog have been carefully fit checked for each model and year denoted How ever Pro Comp reserves the right to update as necessary without notice and will not be held responsible for mis prints changes or variations made by vehicle manufacturers Please call when in question regarding new model year vehicles not listed by specific body or chassis styles or vehicles not originally distributed in the USA Please note that certain mechanical aspects of any suspension lift product may accelerate or dinary wear of original equipment components Further installation of certain Pro Comp products may void the vehicle s factory warranty as it pertains to certain covered parts it is the consumer s responsibility to check with their local dealer for warranty coverage before installation of the lift Warranty and Return policy Pro Comp warranties its full line of products to be free from defects in workmanship and materials Pro Comp s obligation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts re lated or non related
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