CD10022 and 10522 Hotel Dispenser - Ice-O
Contents
1. SERVICE INSTALLATION MANUAL HOTEL MOTEL DISPENSER GC Series Cuber Shown CD10022 CD10522 ICE Series Cuber Shown CD20030 CD20530 ICE O Matic 11100 East 45th Avenue Denver Colorado USA 80239 Part Number 80701101 Print Date 6 00 CD10022 CD20030 CD10522 CD20530 Introduction To the owner or user This product is a source of information about the installation start up cleaning maintenance and repair of the product The CD10022 CD10522 CD20030 and CD20530 are Ice O Matics brand hotel motel ice dispenser The CD10022 is designed to use a Ice O Matic model GC300 550 ECP 400 550 556 ice machine as the source for ice The CD 200 30 is designed to use a Ice O Matic model ICE 250 400 500 600 ice machine as the source of ice Ice from the cuber falls into the insulated hopper where it is stored until needed When a user pushes the dispense button a rotating wheel scoops the ice up and moves the ice to the top of the hopper where there is an outlet to the ice chute Table of Contents Specifications Limitaions accom owe ewe de cm a xo Page 2 Installation s lt a lt s sa mosom a p r om Q o w s os s a e 4 Kits s Page 5 10 Final Check List Initial Start Up Electrical Sequence Page 11 Page 13 14 Service Diagnosis2. 3 Remove all wires from the push button switch Now remove the nuts that secure the push button cover from the inside of the dispenser panel Then remove the cover from the dispenser Now remove the screws that secure the push button switch to the cover and remove the push button switch 4 Install the small cover plate which was supplied in the kit 5 Remove the larger cover plate which is located below where the push button switch was located 6 Install the mounting plate provided in the kit using the nuts provided in the coin mechanism kit 7 Secure the coin mechanism to the mounting plate from inside the dispenser cabinet using the screws flat washers and lockwashers in the kit CD20030 CD20530 8 Mount the timer and relay from the kit in the control box See typical layout of the parts in the following page 9 Remove wires 8 and 9 from the control box These wires will be re placed by different wires which will be identified as 8 and 9 10 Install the wires provided in the kit following the wiring diagram provided in the kit 11 Reconnect the electrical power supply to the machine 12 Place an ice container in the drop zone of the dispenser Place a quarter into the coin slide mechanism Then push and hold the safety interlock Switch Now push in the coin mechanism and release it The dis penser should dispense ice into the ice container 13 Determine if the correct amount of ice was dispense
3. cause personal injury Disconnect power before begining to service components 1 Make sure all electrical power is disconnected to the dispenser before attempting to install this kit 2 Remove the front plastic molded front panel then remove the cover plate which is located below the push button This cover plate is held in place with 4 locknuts which are to be removed from the inside of the cabinet 3 Obtain a lock cylinder common to those used by the establishment Insert the cylinder in the brass fitting supplied in the kit Mark the amount of the cylinder that extends beyond the brass fitting Re move the cylinder from the brass fitting and cut off the cylinder at the mark 4 Insert the brass fitting into the hole in the cover plate provided in the kit Place switch mounting bracket behind cover plate and over the brass fitting Next add the plastic washer over the brass fitting and behind the switch mounting bracket Using the locknut provided in the kit fasten the fitting in place with the flats in a vertical position Place thecylinder in the fitting and secure it with the key slot parallel to the flats on the fitting collar using the set screw provided CD20030 CD20530 5 With a key in place adjust the snap action of the micro switch so that it actuates when the key is inserted Now disconnect wire 8 and 9 from the normally open NO terminal of the dispense switch S2 and reconnect it to t
4. 16 Dispense Wheel 1 Remove all of the ice stored inside the dispenser bin and shut off the ice maker 2 Disconnect the electrical power 3 Remove ice machine from dispenser 4 Remove large dispenser top panel 5 Reach into opening locate the sweep arm which secures the wheel to the drive shaft Remove the sweep arm 6 Pull the wheel off the drive shaft and remove it from the dispenser 7 Revese steps to reassemble CD10022 CD20030 CD10522 CD20530 Standard With Room Key Kit or Card Kit Electrical Schematic SEE NAMEPLATE FOR 1 ELECTRICAL CHARACTERISTICS ae 1 De rey ar DISPENSE i SWITCH S2 PB BLK SOLENOID YET I x L RE CEARMOTOR INTERLOCK STITCH 51 CD10022 CD20030 CD10522 CD20530 Standard With Room Key Kit or Card Kit Electrical Schematic eat SEE NAMEPLATE FOR 5 ELECTRICAL CHARACTERISTICS KEY KIT DISPENSE 1 OR CARD KIT SWITCH S2 L OPTIONAL culi BR SOLENOID I 1 J 9 E or CEARMOTOR INTERLOCK SWITCH 51 AGITATION TIMER CD10022 CD20030 CD10522 CD20530 With Coin Mechanism Electrical Schematic _ SEE NAMEPLATE FOR ee 57 U U ELECTRICAL CHARACTERISTICS BLK TIMER WHT COIN SLIDE SWITCH S3 INTERLDCK SWITCH 512 T8 C AGITATIDN TIMER RELAY 1 c SERVICE HISTORY MO
5. 9 Using the ice machine cleaning solution clean the ice grill sink and water pan Rinse these parts with clean fresh water Electrical shock hazard Electrical shock can cause personal injury Disconnect power before begining to service components P AWARNING o e ate ase Moving parts in bin will cause injury if hands are in the way disconnect electrical power before begining procedures 2 Disconnect the electrical power 3 Locate key and remove front panel 4 Remove top front panel in front of ice machine 5 Reach into the opening locate the 13 AWARNING Ice machine cleaner contains acids These compounds may cause burns If swallowed DO NOT induce vomiting Give large amounts of water or milk Call physician immediately In case of external contact flush with water KEEP OUT OF THE REACH OF CHIL DREN CD10022 CD20030 CD10522 CD20530 Cleaning 10 Mix a solution of ice machine sanitixer and water 1 ounce of household bleach to 2 gallons of 95 F 115 F water Wash all interior surfaces and the wheel withthe sanitizer solution Use a clean cloth 11 Allow the parts to air dry 12 Reassemble wheel and sweep arm onto drive shaft 13 Replace all panels 14 Reconnect power be sure ice machine is switched back on 14 CD10022 CD20030 CD10522 CD20530 service Diagnos
6. DEL NUMBER SERIAL NUMBER 11100 East 45th Avenue Denver Colorado USA 80239 Telephone 303 371 3737 Facsimile 303 371 6296
7. L 90 Ibs 15 1 3 CD20030 30 x30 x53 115 60 1 S STEEL 140 Ibs 15 1 9 CD20530 30 x30 x53 230 50 1 S STEEL 140 165 15 1 0 CD10022 CD20030 CD10522 CD20530 Installation General After the carton has been removed from the dispenser the legs may be installed NOTE Remove any packaging material Place flat portions of the carton on the floor from inside the storage bin Retain behind the dispenser and lay the dispenser keys for later use down on its back Check that gasket tape is on the top outside edge of the dispenser where the ice machine will rest Thread the legs into the base of the dispenser Be sure that the legs are screwed in all the way Turn the leg levelers in all the way Move the dispenser to an upright postion and set it in the location where it will be installed Note where the drain lines and electrical connections will be made Drain The dispenser has a 3 4 FPT drain fitting at the bottom center of the back panel Connect 3 4 rigid tubing to this connection a vent is recommended for most installations Route the drain tubing to the building drain Follow all applicable plumbing codes Because the tubing will be very cold insulation is recommended Electrical There is an electrical junction box on the lower back panel Make the electrical connections there Follow all applicable electrical codes Use a licensed electrician The dispenser must be in
8. d If more ice is need ed increase the time on the timer by turning the timer adjustment dial clockwise If less ice is required decrease the time by turning the adjustment knob counter clock wise The initial setting on the timer should be approximately 4 on the knob approxi mately 8 seconds Each segment on the timer represents approximately 2 seconds IMPORTANT Make sure to disconnect the power supply to the machine when adjusting the timer 14 After all adjustments have been completed and the dispenser operates satisfactorily attach the new electrical schematic over the old one that originally came with the machine and install the coin collection box CD10022 CD20030 CD10522 CD20530 Kits Coin Mechanism 15 Replace the control box cover front brace and decorative front cover The dispenser should now be restored to service CONTROL RELAY COIN MECHANISM RELAY TERMINAL COIN MECHANISM TIMER AUTO AGITATION TIMER CD10022 CD10522 Key Kit Installation This kit has been designed for use with the CD10022 CD10522 CD20030 and CD20530 ice dis penser When this kit is installed ice cannot be dis pensed unless a specific type of key is inserted into the lock cylinder The kit contains a universal mount ing fitting for lock cylinders and a switching mechanism NOTE The user must supply their own lock cylinders AWARNING Electrical shock hazard Electrical shock can
9. he normally open NO terminal of the room key microswitch Connect wire 6 supplied in the kit to the normally open NO terminal of the dispense switch S2 and to the common C of the room key micro switch Check all of the wires and terminals to make sure the unit is wired correctly and all terminal connections are tight and secure CD10022 CD20030 CD10522 CD20530 Key Kit Installation Switch 84 Common i erminai Normally Open Brass Fitting Flats must be vertical with setscrew poinied suward Normally Closed Switch Mounting Bracket Lock Uylinuer The operation of this kit is as follows When the key is inserted into the lock cylinder a portion of the key will extend beyond the brass fitting It is this part of the key that will actuate the kit micro switch Then when the dispense button swithch is depressed and held the machine will dispense ice CD10022 CD20030 CD10522 CD20530 Key Card Kit Installation This kit has been designed for use with the CD10022 CD10522 CD20030 and CD20530 ice dispenser When this kit is installed ice cannot be dispensed unless a key card is inserted into the key card slot The kit contains a universal mounting and a microswitch assembly AWARNING Electrical shock hazard Electrical shock can cause personal injury Disconnect power before begining to service components 1 Make sure all electrical po
10. ing wheel to rotate for approximately 3 seconds every 2 hours During this agitation cycle the ice door will remain closed CD10022 CD20030 CD10522 CD20530 Operational Schematic Machine Ice Chute r Gear Motor i Sink Storage Bin oe Drain Pan Drain Condensate Pan Lj CD10022 CD10522 CD20030 CD20530 Cleaning General Care and Ceaning Periodically inspect and clean the ice dispenser to keep it operating at peak performance Wash the outside of the dispenser with warm water and soap Rinse off and dry Cleaning and Sanitizing of the Ice Storage Bin The minerals chlorine and other impurities in the water are rejected from the water during the freeze cycle of the ice machine These minerals will collect in the storage bin The ice storage bin should be cleaned and sanitized every 90 days 1 Remove all of the ice stored inside the dispenser bin by holding in dispensing button and shut off the ice maker AWARNING sweep arm securing the wheel to the drive shaft Remove the sweep arm by rotating it in the counter clockwise direction 6 Pull the wheel off the drive shaft and leave it in the dispenser 7 Mix a solution of 5 ounces of ice machine cleaner to 1 gallon of warm 95 F 115 F water Rubber gloves and eye protection to be worn Wash the entire bin area and the delivery area Use a clean brush or cloth 8 Rinse all areas washed with clean fresh water
11. is PROBLEM Does not vend POSSIBLE CAUSE No ice PROBABLE FIX Check ice machine No power Check power supply Vend switch open Check replace vend switch Sink interlock switch open Check replace sink interlock switch Ice jams in chute Machine is not level Front panel not on all the way Reinstall panel Gear motor open Check replace gearmotor Relay does not operate Check wiring Check power to relay Check for burnt contacts Ice door does not open Check for power to solenoid Check for disengaged door linkage Drive shaft broken Check replace drive shaft Coin Mechanism Does not vend no ice Check the above plus coin switch Check wiring Check timer Leaks water Bin drain leaks Check bin drain connections and fittings Check for clogged bin drain tubing 19 CD10022 CD10522 Removal and Replacement CD20030 CD20530 AWARNING Electrical shock hazard Electrical shock can cause personal injury Disconnect power before begining to service components Gear Motor 1 Disconnect electrical power 2 Locate key and remove front panel 3 Remove dispenser wheel 4 Disconnect wires at gearmotor 5 Remove 4 bolts securing gearmotor bracket to cabinet 6 Pull gearmotor out of cabinet 7 Remove gearmotor from bracket 8 Reverse steps to reassemble
12. ow ox o X ec 34 4 s 19 Removal and Replacement _ Page 16 Electrical Schematics a Page 17 19 NOTE The warning symbol where it appears in this manual It is an alert for important safety information on a hazard that might cause serious injury A WARNING NOTE Keep this manual for future reference CD10022 CD20030 CD10522 CD20530 Specifications Limitations Must meet the same limitations as the cuber installed on top of it 50 F air minimum 100 F air maximum Must be installed indoors Must allow space to the right for air intake when using air cooled machine e The CD10022 CD10522 are compatible only with Ice O Matics models GC 300 550 ECP 400 550 556 e The CD20030 and CD20530 are compatible only with Ice O Matics models ICE 250 305 400 500 600 Must allow space for utility connections at the back e Must have a drain 30 00 762mm 22 00 T 559mm E P jtd 187mm mm 44 00 47 00 1118mm 2 1194mm 7 82 id 7 82 199mm 25mm T m uw 28 88 734mm 734mm P 10022 L CD20030 6 00 6 00 152mm 152mm Model Dimensions Basic Finish Ice Storage MaxFuse Min Circuit with legs Electrical Capacity ARI Size Ampacity CD10022 22 30 50 115 60 1 S STEEL 90 Ibs 15 2 5 CD10522 22 30 50 230 50 1 S STEE
13. stalled so that it is a separate piece of equipment from the ice machine The drains and electrical supply must be separate CD10022 CD10522 Installation Ice Machine Check that gasket tape has been placed at the outside edge of the dispenser top Place corner posts from the carton on top of the dispenser at the left and right corners Place the ice machine onto the dispenser The ice machine is heavy use of a mechanical hoist is recommended Carefully remove cardboard supports and allow ice machine to rest on dispenser gasket Follow all instructions for installation of the ice machine 020030 CD20030 CD20530 14 1981 270 mm 73 1854 mm 53 1346mm CD10022 CD10522 Kits Coin Mechanism Kits are available to install a coin mechanism a room key mechanism or a key card mechanism All kits come with detailed instructions which are also listed below Please follow these instructions carefully to complete the addition of the coin mechanism kit to the CD10022 CD10522 CD20030 and CD20530 ice dispenser 1 Disconnect the dispenser from its electrical power supply failure to do so may result in a serious injury AWARNING Electrical shock hazard Electrical shock can cause personal injury Disconnect power before begining to service components 2 Unlock and remove the decorative front cover then remove the top front brace and the control box cover
14. t ot right 5 Check that optional kits if any have been correctly installed 6 Check that the front panel key coin box key and key card if used are available To Start 1 Connect electrical power 2 Go through ice machine start up procedures Let ice machine make two harvests 3 Push vend switch button in and hold 4 The dispensing whell will rotate and the vend door solenoid will open the ice door 5 Ice will be dispensed from the ice chute until dispense switch is released 6 Remove sink and check drain area for leaks If none replace sink 7 Fill out the warrenty registration form and place it in the mail 8 Give the operator the key s and instructions on the operation and maintenance of the product Check that the operator knows who to call for service and has the product service manuals for the machines 11 Electrical Sequence Pushing the dispenser switch closes the contacts to the gearmotor and to the ice door solenoid The ice door solenoid will open and the dispensing wheel will start to turn bringing ice to the ice chute and ice is released to fall into the ice container supplied by the customer The machine will continue to dispense ice as long as the dispensing switch is held When the dispensing switch is released the dispensing wheel will stop and the ice door solenoid will close This unit is equipped with and automatic agitation cycle shich will cause the dispens
15. wer is disconnected to the dispenser before attempting to install this kit 2 Remove the plastic molded front panel then remove the cover plate which is located below the push button This cover plate is held in place 3 Now disconnect wire 8 and 9 from the normally open NO terminal of the dispense switch S2 and reconnect it to the normally open NO terminal of the room key microswitch Connect wire 6 supplied in the kit to the normally open NO terminal of the dispense switch S2 and to the common C of the room key microswitch Reconnect all of the wires and terminals to make sure the unit is wired correctly and all terminal connections are tight and secure CD10022 CD20030 CD10522 CD20530 Key Card Kit Installation The Operation of this kit is as follows When the key card is inserted into the key card slot and the dispenser button switch is depressed and held the machine will dispense ice COVER PLATE ASSY CARD SLEEVE WIRE ASSY BARRIER STRIP MICRO SWITCH CD10022 CD10522 CD20030 CD20530 Final Check List Initial Start Up 1 Check that electrical power has been supplied 2 Check that a drain separate from the ice machine insulated and made of rigid tubing has been connected to the dispenser 3 Check that the ice machine has been properly installed per the ice machine s installation directions 4 Check that the machine dispenser assembly is level front to back and lef
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