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Pattern Less Excelon Edger HPE-7000 Huvitz
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1. 1 Specify Group ID Touch the Group ID box and enter Group ID 0 means currently selected hole data does not belong to any group IO O a ROT ES All hole data with same Group ID shown in pink color Excelon XD Operator s Manual 61 2 Change group position If you change position of any hole data of the group all group data changed simultaneously This function only working under Group Sync Mode If the Group Sync Mode disabled only selected hole data changed 6 Group Sync Mode e Group Sync Mode disabled o Paaa le pol 62 Excelon XD Operator s Manual 3 Change group property If you change property of any hole data of the group all group data changed simultaneously Only working under Group Sync Mode 4 Ungroup Set to 0 to all Group ID Excelon XD Operator s Manual 63 5 Delete all group data If you delete any hole data of the group all group data deleted simultaneously Only working under Group Sync Mode Delete Hole x A Do you want to delete all group data A 64 Excelon XD Operator s Manual 5 3 14 Hole data Load Save All hole data can be saved in the SD memory card for future reuse 1 Save hole data Select Job Hole Data Save in the menu bar Enter filename to save Max 16 characters All hole data stored in the SD memory card Job Load Job Save Job Delete Hole Data Load Hole Data Save Pattern R L E
2. D 0 8 Auto 0 1 gt 4 A 0 8 Auto 0 0 0 8 Auto 0 1 0 8 Auto 0 2 Drill Depth Adjustment Pattern It is normal that O are not drilled is slightly drilled on the surface and are drilled Total 3 holes are drilled Check the number of holes If the number of holes is not equal to 3 adjust Drill Depth Adj value according to the following table Number of holes Compensation value Current value 0 2 Current value 0 1 Keep the current value Current value 0 1 Current value 0 2 Current value 0 3 Excelon XD Operator s Manual 95 6 3 10 2 Drill Hole Diameter Adjustment Load Drill Hole Dia Adj data in the Job menu and then start processing EN No Diameter Tilting a mm D S S 5 NY 1 90 Auto e O 1 95 Auto 3 8 _y 2 00 Auto D _e A 2 05 Auto WS O 2 10 Auto Drill Hole Diameter Adjustment Pattern Find a hole that 2 0mm standard pin passes through softly If you found matched hole adjust Drill Hole Diameter Adj value according to the following table Matched hole Compensation value Current value 0 10 Current value 0 05 Keep the current value Current value 0 10 Current value 0 05 If there is no matched hole adjust Drill Hole Diameter Adj value manually Hole diameter gt 2 0mm decrease the compensation value Hole diam
3. E ON de Per Ado toner eme e mes ed tele ler date 1 Feeler Tip Left ade dent ee eee ie Graine alcoi sah ane 0 D nue ee een nues sien eat er Orta Mah Re ones der 1 Feeler Tip Right AR EAS AA D EA AAA 1 Edger Calibration Jig A RUE Te asf at sone git ed mas ue ie Ta RAS aogier sar aren er he ange vases AG en eee D TC aus 1 Fuse 10A AD ASNO NS IS Die te AN ES NARDI 2 Fuse 5A A Y A E E A as 0 de el ee on nie A die N Oh toute AAA ARA RA RR IR A ony ete AA 2 Fuse 3 15A sna A a co e A A E A N AO A ads 2 Lamp for Blocker A A AA TAS A A A tr E eV 1 Wrench Set DAA A GA AS AA AI AR ANS AA ER AA A AR A AI A A a 1 Carriage Fixing Bracket T E E E A at A a a cats 1 Feeler Fixing Bracket aa ae tete NA date ee arte divan ets 0e eee ete 1 Water Drain Hose AR ner ae de be NA A AR NN O 1 Water Supply Hose OS E iaa da eA 1 Water Drain Hose Fixing Clip AAN EAS A E RR ERA ARA AAA A AS AA oe en TRG 1 Power Cable Edger A E AS A A A RS TS a 1 9 pin Dsub Serial Cable Crossed RA AA RA AAA A DAA A dat 1 Option Water Supply System Water Tank ROS RON VR REO RO RON TON ROT ERROR RO TR RR RON RO RS 1 Water Tank Carrier DAA A A A EA A EA AS AAA AA RAS A Wace IA AR A AAA A af 1 Strainer A A A A A A A a A A a dd A a ere Dh a RD vi 1 PUMP IN Re 1 Pump Br 1 104 Excelon XD Operator s Manual Specification Edger Edging System Edging Mode Lens Material Edging Size Weight Power Supply Power Consumption Dimension Auto Beveling Flat Edging G
4. Rimless To use Digital Pattern touch the digital pattern button V2 on the function button area AS OI Layout option button area changed to Digital Pattern buttons and all other options are disabled 1 Enlargement Reduction To enlarge or reduce lens shape touch and drag one of 8 touch boxes You can freely enlarge or reduce lens shape Touch Box 36 Excelon XD Operator s Manual CS Left Right Enlargement Top Bottom Enlargement Reduction Excelon XD Operator s Manual 37 2 Rotation To rotate lens shape touch and drag Rotation Stick You can rotate lens shape clockwise or counterclockwise Rotation Stick Rotate 20 degrees Clockwise Right Lens 3 Near Vision Area Enlargement Reduction This function only applied to near vision area To change lens shape touch bottom out line of the lens and drag downward or upward 38 Excelon XD Operator s Manual Near Vision Area Enlargement 4 Reset Recover original lens shape Restore the first frame shape received from frame reader or auto blocker Reset Shape Gi Do you want to reset frame shape Reset 5 Exit Finish Digital Pattern function When exit dialog box popped up select Yes to save modified lens shape If you choose No Digital Pattern function will close without saving data Excelon XD Operator s Manual 39 TE Gi Exit Digital Patt
5. actions entered by the user are stored automatically even if you delete hole data by mistake Hole Editor can easily revert to a previous state 5 3 9 Redo The Redo command reverses the Undo The opposite of Undo command The Redo button enabled after user excute undo function Excelon XD Operator s Manual 57 Undo Slot diameter 1mm Slot diameter 2mm 58 Excelon XD Operator s Manual 5 3 10 Hole Attributes Hole attributes Group Diameter Depth Angle are displayed on the bottom left of the screen e Diameter Hole diameter Min 0 8 mm e Depth Hole depth 0 means through hole e Angle Tilting angle 0 30 Automatic e Tilting Angle Automatic perpendicular to surface e Group attribute explained in a separate chapter Excelon XD Operator s Manual 59 5 3 11 Hole Position Adjustment This function enables user to adjust hole position easily and accurately If the adjustment button a touched additional control panel displayed on the 22 40 22 40 lt G gt screen Ste Close Touch direction button to change current hole position Step value applied 5 3 12 Exit Exit Hole Editor All holes are displayed on the main screen so Excelon XD Operator s Manual 5 3 13 Group Group function enables user to edit several hole data at the same time If the Group ID is same hole position and property can be changed at once
6. convenience To use built in patterns hole data preset feature must be turned on Check Use Hole Data Preset item in the Option Configuration Drilling Default menu Configuration Select AN Unselect Ah Toggle X Pos Reference Frame Center Y Pos Reference Frame Center Tilting Angle Mode Auto Titng Y Tilting Ref Surface Front Surface Default Value Hole Depth Hole Diameter Tilting Angle El Confirm Hole Delete Hole Data Loading Type Jete before loac NS o d a El Use Hole Data Preset 5 A om DO Box Job Option Tool Help Preset pattern consist of group data so you can change hole position and property using the group function Excelon XD Operator s Manual 67 5 4 Job Management All job data received from auto blocker or frame reader can be saved to the SD memory card for future reuse 5 4 1 Job Save Select Job Job Save in the menu bar to save job data Current job number will be applied to the filename in the SD memory card Job Load Job Save Jon Delete Pattern R L Exchange Frame Change Lens Square Ellipse Frame Circle Pentagon Standard Pattern If the filename already Job Option Tool Help 60 00 30 00 30 00 exists in the SD memory card warning dialog box displayed on the screen User can select overwrite or cancel Information Xx ob File 090814002 already exists Overwrite 68 Excelo
7. s Manual e Be sure that any part of human body is not interfered with the edging wheel during the operation Otherwise the person may be seriously hurt Edging room cover should be fully closed during the lens finishing process If the lens is broken during the process the broken pieces of lens may cause the damage to the person The debris may also cause the damage to the human eye Be sure not to press the clamp button unless the wheel completely stops Otherwise the lens may be fallen and broken by the wheel and cause the damage to the person If the crack appears on the edging wheel or on the base of the product immediately stop the operation and ask for the service If the edging wheel is broken during the operation the broken pieces may cause the serious hurt Be sure not to edge the materials other than the spectacle lenses Otherwise it may deteriorate the wheel performance and cause the crack on it If the edging wheel is broken during the operation the broken pieces may cause the serious hurt Be sure not to operate the product unless the front cover of edging body is fully closed Otherwise it may cause the serious hurt The equipment should be properly installed and operated based on the instructions on this manual If the power is turned on without unlocking the locking device for the carriage and feeler it may cause the damage to the product and cause the malfunction of the product Excelon XD Operat
8. 0 1mm e Follow the next instructions to adjust the incorrect grooving process a The movement of the grooving position Lens Position b The effect of adding value for the grooving position 88 Excelon XD Operator s Manual gt gt After adding Groove Position Value 6 3 6 Safety Beveling Adjustment These values are used for adjusting safety bevel position e Test Pattern Execute the Circle pattern 50 with the beveled position 50 Execute the Circle pattern 50 without the beveling e Test Cases Execute above two kinds of processes for each of materials including plastic PC Hl Index lens and Trivex Apply the front and rear safety beveling to all cases e Test Cases Change the value within the tolerance 0 1mm e Follow the next instructions to adjust the incorrect safety beveling a The tool movement for correcting Excelon XD Operator s Manual 89 b The effect after adjusting Al After adding in SFB Rear side K After adding in SFB Front side 6 3 7 Clamp Pressure Setup default clamping pressure for each lens material 6 3 8 Processing Speed e Rotation Limit Set amount of lens rotation for each edging step e Rotation Speed 90 Excelon XD Operator s Manual Set lens rotation speed for each edging step and each material e Roughing Y Speed Set fall soeed of lens when roughing edging started e These v
9. 4 Hole data LOAd SAVE it te 64 DS A DS Hole Gata Preset ii 66 54 Job WWE aia TNC IA soca ss eae nn te teste ve aaa 67 DA KO ES AS e o PI A 67 A A ie ate esos An ne 69 SAS tna Dd En a NN At nd ner tendu 71 SAA Specify Frame Change Lens ss ida 71 6 User Defined On OES 74 GPC OMS UN ON aaa a aaa i aa 74 AAN AAA ono A A 74 6 12 Layout Detalla 75 GAS Edomo D RUES SA een ti 76 6 1 4 Hole Editor Default ooooocooconcocnncnoconcnnnonnncnnnononcnncnacononnnncnnons 76 Excelon XD Operator s Manual 5 0 2 Frame END aaa 80 A M Ne essence eens 82 A USUIME NE nern ee e aa natant oclusones 82 6 32 MarsinAd MEN e E 83 AS A US OO de and tal 84 6 34 Beve LAdustiment seins smile 85 6 3 5 Grooving Adjustment 87 6 3 6 Safety Beveling Adjustment misiri a 88 G3 7 Clamp PresSUTE sand entente tele 89 6 35 PrOCESSINS PESA na ns aida 89 6305 ystemi Ad us tamente UN en 90 6 3 10 Drilling Adjustment ccccccccnncnnnnnnnoncncnnnnnnnnnonononononnnonononnnnnnnnnnnnnnnos 92 6 4 Configuration Management sssssssssseecssseccssseeeeeeee 98 Ts SS YSLENT Maintenant sosina nn les con En es restes cet s ane 99 Tek Setup TIME sirnaa o a enaa a i 99 Til VESEM O A a a aaa ae 99 ESA seen ete teen tees 99 1 4 Replacme DTD AE relie 100 7 5 Automatic Calibration ssssssssssceeccccccccoosssssssccecececsoscssssssssscececessssso 100 TiO SUALIS OS A AA 101 727 Maimtena
10. Excelon XD Operator s Manual 1 Operator s Manual Excelon XD Huvitz acing Progress toward Pe 2 Excelon XD Operator s Manual IMPORTANT NOTICE This product may malfunction due to electromagnetic waves caused by portable personal telephones transceivers radio controlled toys etc Be sure to avoid having the above objects which affect the normal operation of the product brought near the product The information in this publication has been carefully checked and is believed to be entirely accurate at the time of publication HUVITZ assumes no responsibility however for possible errors or omissions or for any consequences resulting from the use of the information contained herein HUVITZ reserves the right to make changes in its products or product specifications at any time without prior notice and is not required to update this documentation to reflect such changes 2002 2009 HUVITZ Co Ltd 689 3 Geumjeong dong Gunpo si Gyeonggi do 435 862 Republic of Korea All rights are reserved Under copyright laws this manual may not be copied in whole or in part without the prior written consent of HUVITZ Co Ltd Excelon XD Operator s Manual 3 Contents IMPORTANT NOTICE iia 2 O sss sataiee aeni R ERAEN E ete 6 1 1 System Configuration ssssssseeccccssssceecccsssseceoccssssccecocssssseececssssseeesssssssee 6 1 2 Main Features ist eriessesneseseneesesscssnttenentesss casnesenestetesscssntle sens
11. Heiaht e It is so important to measure the optical height of the patient precisely when edging a progressive lens Sometimes too short optical height might cut out the near vision area e In the Boxing Center mode Blocking offset function is helpful to block lens manually Help Blocking Offset in the menu bar 30 Excelon XD Operator s Manual e Bifocal Lens Layout Change Lens type option to bifocal mode Select either Bifocal mode or Bifocal Blend mode Adjust near vision area size BOT Qiear Vision Ares See ciamete X e ut fe fr ts hop So i 4 7 s 3 9 5 y MC Input near vision PD and OH Use either Box Height type or Mix Height type Excelon XD Operator s Manual 31 5 2 5 Edging Options These icons are used for changing edging options Touch the icon to change the option 1 Edging Type ce e Beveling Flat Edging Grooving 2 Size Adjustment 3 Clamping Pressure Adjustment 4 Safety Mode e Normal Mode Fragile Mode e Select Fragile mode or adjust clamp pressure in case the lens may be broken 5 Lens Material o 6 amp Plastic CR39 Polycarbonate HI Index Glass Trivex 32 Excelon XD Operator s Manual 6 Bevel Groove Position i A amp Front Side Front Side mm Rear Side mm Base Curve 7 Main Edging Option Icon Polishing Safety Beveling Groove Width De
12. OFT PLASTIC Horizontal Vertical PATTERN Horizontal Vertical Excelon XD Operator s Manual 81 e How to setup frame fitting values 1 Trace the frame with Frame Reader 2 Execute the edging process with Mid Index Lens low diopter lens preferred and carry out the fitting with the edged lens 3 In case the edged lens is bigger than the frame adjust the value to minus In case the edged lens is smaller than the frame adjust the value to plus e Input each size variation value to all the frame material Input horizontal value and vertical value separately e Remember that these adjusted values are applied in diameter unit mm e Using the Master Size the operator can set up the adjustment value for all frame materials simultaneously 82 Excelon XD Operator s Manual 6 3 Adjustment e Menu Bar gt Option gt Adjustment There are several kinds of adjustment for the edger including Size Adjustment Margin Adjustment Axis Adjustment and etc e Adjustment values are closely related to the processing quality so keep the fact ory default values e Before changing these values ask advice of the service technician of Huvitz or the technician authorized by Huvitz 6 3 1 Size Adjustment Size Adjustment values are closely related to the size of the edged lens These values are used to compensate lens size when the tolerance of the edged lens size was too big because of w
13. T STOP WINDOW CLAMP CLAMP Open Close Clamp Lens Position Left Right START Start Edging STOP Stop Edging WINDOW Open Close Edging Room Window e Clamp Buttons in the Left and Right provide the exactly same function They are provided for the convenience to press the button by the bare hand without holding the lens e Be sure that Lens Position Button only works during Roughing process It is useful to adjust the lens position if the lens exceeds the wheel range because of the thickness Excelon XD Operator s Manual 23 5 2 Main Screen 5 2 1 Layout of main screen Menu bar Frame Information Job List Tab Option Tool Help Edging Options Layout Options Function Buttons 24 Excelon XD Operator s Manual 5 2 2 Job List Tab Finished Job Current Job f j _ _ _ 090506001 090506002 097506003 os Bs EER E Edging Job Page Information Current Number Total All jobs in the edger displayed on the tabbed menu Maximum 5 jobs are displayed in a page and touch the tab to select the job If total job count is more than 5 Page Information tab is used for page movement and maximum 100 jobs can be managed Finished job can be deleted by touching delete icon M e Color of the job tab border color changed by processing status e Page movement Page Down L Touch left side and drag to right Touch right side and drag to left Excelon XD Operator s Manual 25 5 2 3 F
14. Tool gt Replacing Drill Bit Move the drilling parts to replacing position Replacing Drill Bit x 7 5 Automatic Calibration Menu Bar gt Tool gt Calibration Four kinds of calibration can be done with standard edging jig Those are Size Excelon XD Operator s Manual 101 Calibration Feeler Calibration Grooving Calibration and Safety Beveling Calibration Job Option Too alibration How to calibrate edger 1 Place startard edging JIG instead of lens adaptor holder 2 Select calibration type 3 Push the START button to start calibration 4 After calibration save the calibration data 7 6 Statistics e Menu Bar gt Help gt Statistics It shows statistic information of the processed lens Job Option Tex D 62 262 cot Statistics x 0 0 Roughing Finishing Bevel Finishing Flat Polishing Bevel Polishing Flat Grooving Safety Beveling Front Safety Beveling Rear Retouch Bevel Retouch Flat O0 00000 O0 Ww w 20000000 00000000000 2200000000 0 o ww ss Driling 102 Excelon XD Operator s Manual 7 7 Maintenance Tips Wheel Drill Bit Replacement It is recommended to keep the replacement cycle of Wheel in order to maintain the Edging Performance e Wheel Replacement Cycle 7 000 8 000 pieces of Lens edged e Drill Bit Replacement Cycle 400 holes of Plastic lens 2 Be sure to replace the Finishing Wheel and Po
15. alues are closely related to the quality of the edged lens so keep the factory default values e Too high Rotation Speed values cause axis distortion during edging 6 3 9 System Adjustment Polish Wheel Size Enter compensation value for polishing wheel size Max Rimless Thickness Set maximum lens thickness for rimless edging Wheel for HI Select the roughing edging wheel for HI Index lens Feeling Outside of Bevel Enable or disable feeling outside of bevel Bevel Height Set bevel height value for Feeling Outside of Bevel function PC TRI Edging Order Change the edging order of PC TRI lens Swap Pump 1 2 OFF Used as it is ON Swap the function of Pump 1 and Pump 2 Swap pump could be used when Pump 1 is out of order Temporarily you can use Pump 2 instead of Pump 1 Excelon XD Operator s Manual 91 e Switch GL Roughing Rotation Change roughing rotation direction of Glass lens a round 92 Excelon XD Operator s Manual 6 3 10 Drilling Adjustment These values are used for drilling adjust e Select Drill Bit Select drill bit size 0 8mm or 1 0mm e Drill Feeding Method Select default drill feeding method Once Repeat For accurate drilling the edger must meet the following conditions Load Standard Drilling Adj data in the Job menu and then start processing And check the following We Vo y DA 00 2 Dd gt D a e lt Standard
16. and storage Humidity should be maintained between 50 and 80 for normal operation transportation and storage Avoid environments where the equipment is exposed to excessive shocks or vibrations And also the normal operation time is as following operation time short term operation max 6min 2 4 Safety Precaution This equipment has been developed and tested according to safety standards as well as national and international standards This guarantees a very high degree of safety for this device The legislator expects us inform the user expressively about the safety aspects in dealing with the device The correct handling of this equipment is imperative for its safe operation Therefore please read carefully all instructions before switching on this device For more detailed information please contact our Customer Service Department or one of our authorized representatives 1 This equipment must not be used a in an area that is in danger of explosions and b in the presence of flammable explosive or volatile solvent such as alcohol benzene or similar chemicals 2 Do not put or use this device in humid rooms Humidity should be maintained between 50 and 80 for normal operation Do not expose the device to 12 Excelon XD Operator s Manual 10 11 water splashes dripping water or sprayed water Do not place containers containing fluids liquids or gases on top of any electrical equipment or devices The equipment
17. ange hole ID 6 GA Also it is possible to enter Hole ID directly with numeric keypad touch the Hold ID area el 52 Excelon XD Operator s Manual e Use the Hole ID to distinguish hole data e To specify hole position R L separately turn off R L sync option before specifying position Job Option Tool Help Excelon XD Operator s Manual 53 5 3 5 Delete Hole Select hole to delete and then touch delete button EL 5 3 6 Hole Position Reference Horizontal Frame Center Temporal value Nasal value Temporal Box lA fe A CET peg La Temporal Frame Nasal Frame 54 Excelon XD Operator s Manual 5 3 7 Hole Position Reference Vertical Frame Center Top value Bottom value Top Box la la l Bottom Box e Vertical Reference Frame Center Bottom Hole Position 20 00 149 5 00 5 00 Frame Center Horizontal Temporal Box Horizontal Frame Center Vertical Frame Center Vertical 45 49 5 00 Nasal Box Horizontal Frame Center Vertical 45 22 5 00 Nasal Frame Horizontal Frame Center Vertical 20 00 Frame Center Horizontal Bottom Box Vertical Excelon XD Operator s Manual 55 127 5 00 Temporal Frame Horizontal Frame Center Vertical 20 00 Frame Center Horizontal Top Box Vertical 56 Excelon XD Operator s Manual 5 3 8 Undo Touch undo button 9 to undo the last change All
18. d is not folded or interfered with other objects e Use the Clip to tie the Water Supply Hose properly Excelon XD Operator s Manual 21 If the initialization process fails check the following Check drill fixing sponge removed Check carriage fixing sponge removed Right and Left Check carriage fixing bracket removed Check feeler fixing tape removed If the touch screen does not work run the touch calibration function Turn off the system and then turn on the system with the WINDOW key pushed After a while touch calibration screen displayed Follow the instruction displayed on the screen If the initialization error occurs continuously follow the instruction below Memorize error message displayed on the screen Turn off the system and then turn on the system with the STOP key pushed After a while main screen displayed on the screen without initialization Run Tool Test Mode in the menu bar and check the system If the edger work correctly make sure reset current time see chapter 7 1 for setup time Make sure to turn off the system before insert or remove SD memory card If you insert or remove the SD memory card while edger is running the data in the SD card can be corrupted and that data corruption can cause machine malfunction 22 Excelon XD Operator s Manual 5 Operation 5 1 Display and Control Buttons Touch Screen inimi i re oF TT CLAMP STAR
19. drilling adjustment pattern 1 Check the drill depth with to Drill Depth Adjustment O O not drilled slightly drilled on the lens surface drilled 2 Excelon XD Operator s Manual 93 Check the drill hole diameter with Drill Hole Diameter Adjustment Check the hole size whether the 2 0mm straight pin passes through the hole softly Check the drill axis with and Drill Angle Adjustment Two holes are parallel with the lens edge Check the drill position with and Drill Position Adjustment The distance of to is 39 0 0 1mm 1 0mm drill bit 38 8 0 1mm Check the drill tip angle with and Drill Tip Angle Adjustment Two holes are overlapped on the lens front surface e How to load drilling adjustment data Select Tool Show Drilling Adjustment Data in the menu bar V mark displayed front of the label and Drilling adjustment data added to the internal data list in the Job menu Select adjustment data to use in the Job menu To hide drilling adjustment data select Tool Show Drilling Adjustment Data again 94 Excelon XD Operator s Manual If the result doesn t meet the condition perform the specified adjustment procedure 6 3 10 1 Drill Depth Adjustment Load Drill Depth Adj data in the Job menu and then start processing No Diameter Tilting Depth mm mm 4 N 0 8 Auto 0 2 o
20. e 0 2 Current value 0 2 Current value 0 5 If there are no holes which overlap on the front surface increase or decrease the Keep the current value Drill Tip Angle Adj parameter by angle value Angle 0 07 Angle 30 07 98 Excelon XD Operator s Manual 6 4 Configuration Management e Factory default value status Shows factory default value saving status e Reset to factory default value Clear current configuration data and reset to default value e Backup configuration data to SD card Backup current configuration value to SD memory card e Restore configuration data from SD card Clear current configuration data and restore backuped configuration data from SD memory card Excelon XD Operator s Manual 99 7 System Maintenance 7 1 Setup Time e Menu Bar gt Tool gt Setup Time Setup current time Make sure to reset current time after installation x 2009 05 15 02 22 50 PM mis 7 2 Test Mode Menu Bar gt Tool gt Test Mode Test Mode helps user to find out whether the machine working properly or not 7 3 Wheel Dressing e Menu Bar gt Tool gt Wheel Dressing 100 Excelon XD Operator s Manual Wheel Dressing is useful to maintain the wheel performance by way of removing the lens debris stick to the wheel Job Option Tool Roughing GL ie Finishing Polishing Safety Beveling 7 4 Replacing Drill Bit e Menu Bar gt
21. e 6 1 3 Classifica CIO ss cessera asra aae aaa aaa aias 7 ZOCO TN OF NALON ai 8 2 L INIFOQUEHON E A E E E E E E EAEE ER 8 ASA nee rien ciment 9 23 Environment factors crese annie ndice ainia ninas 10 2A A te tartes cesse uses ee 11 3 Systeam CONfIOUTANIONS TN we ona Gs 17 IL MaM BOd ARA essocssesssau tasses sacs 17 3 4 Standard Accessory Tool BOX sccccccsssssssssssccccccsssssssscccsssssesscecs 19 4 Installation Procedure oooooommommmmmmmmrmmmmsmmmmmrmsrinnncccnccnnnnnnnnnncnncccnnccccncnnnnss 20 LI Se nn dns none een 22 5 1 Display and Control Buttons cccccccsssssssssssccccscsssssssscccsssssssscees 22 2 2 MAD SCHOEN AAA A ste nersten tannins stades nn n RE 23 ll Layout OR mal Soren ia ladito 23 32 2 0 a le AAA eee a me ces 24 52 3 TAC MOON er is 25 5 2 4 A YOU ODIOS ss 27 20 Edo OPAONS aaa 31 4 Excelon XD Operator s Manual D 2 0 Disital Paleta ti net 35 A a e Se Sn A seeds enable acon au 40 36270 A A dia ins 43 52 9 Mente Dialog BOX ii ii 44 SO Hole Editor A N 48 0 1 Layout of Hole Edo coi e 48 59 2 A0 OLE is dd 50 Deo Chante Hole PO ads 50 A etieeeton 51 gt D OISE 0 LE a 53 5 3 6 Hole Position Reference Horizontal oocccnncccnnncccnncccnnnccnnincnns 53 5 3 7 Hole Position Reference Vertical 54 A A 56 A CoC 6 OP ere ee ee ee eT Ree 56 3 3 FOG le Atti Dues it ds 58 55 11 Hole Position AUSTEN ia 59 A Re a un talents tannin D lat ie 59 Group Fe nt tee 60 5 3 1
22. e of each of them In this mode the bevel or grooving line always passes the mid of the thinnest area which is located at the midst zone of lenses and is located at the edged zone of lens And much bigger position value makes the curve closer to the base curve Frame Material Lens Material and Lens Thickness may affect the quality of Lens Fitting If needed execute the Size Adjustment in advance Frequently used Adjustment Value can be stored at Frame Fitting in the menu Fy Be sure to carry out the Edging Process in Fragile Mode in case the lens may be broken or the axis may be tilted during the edging process Grooving and Polishing is not available for the Glass Lens Be sure the material of lens is matched with the job options selected in the display before starting the Edging Mode Be sure to use the new Tape or Sticker and erase the wet from the Lens surface e The safety beveling for glass lenses should be performed both front and rear side Otherwise it will cause the damage to the human skin e To prevent the distortion of axis you should put stickers for blocking of hydrophobic lenses Stickers are provided by lens manufacturers Otherwise we do not guarantee the quality of the stickers Excelon XD Operator s Manual 35 5 2 6 Digital Pattern The Digital Pattern modifies the lens shape in left right top bottom as well as rotation and optimizes the fitting for Rimless and Semi
23. e old lens to start edging process If interference occurs error message is displayed and edging process stopped Job Option e The above procedure only applies when you use frame reader and manual blocker e If you use automatic blocker just turn on frame change option You don t need to register frame change lens 74 Excelon XD Operator s Manual 6 User Defined Options 6 1 Configuration e Menu Bar gt Option gt Configuration Configuration menu lets you customize many aspects of the way edger program works Default Side Right Layout Mode Normal Lens Blocking Mode Boxing Center OH Type Delta Y l b l RG is Default Value PD Delta Y Bridge Size Bifocal Offset Horizontal Vertical Near Vision Area Size Diameter R L Sync 6 1 1 General e language Select langauge to use e Sleep Mode Specify Sleep mode time minutes e Min Diameter Type Select Min Lens Diameter display method Optical Center Calculate diameter on the basis of optical center of the lens Blocking Mode Calculate diameter on the basis of blocking position of the lens Excelon XD Operator s Manual 75 e Use Advanced Digital Ptn Func Add and diameter enlargement reduction function in the Digital Patten screen e Numpad Preserve sign Preserve previous sign when you enter value in the numeric keypad e Realtime Edging Window expr Realtime Edging Window Show edging p
24. erfered with the obstacles Setting down the product slowly in order to prevent the hurt of human body or damage to the product When moving the equipment make sure the locking device and the screw for the cover are properly tightened In case of packaging the equipment use the recommended packaging material and method in order to prevent the damage during the transportation e Be sure to use the standard accessories or tools provided together with the product for the maintenance Otherwise it may cause the malfunction of the product e In case of wheel dressing be sure to use the dressing stick fitted with each wheel The dressing stick should be replaced in case the length becomes smaller than the size which can be hold by hand Excelon XD Operator s Manual 17 3 System Configurations 3 1 Main Body Front View Display window Touch Screen Edging Room Cover Auto Operating Buttons Edging Room Drill Lens Feeler Clamp Main Wheel Wheel for Safety Beveling and Grooving Top View Main power inlet and Fuse gt gt Ilo Io Io ao AO D B i MOTOR GUI BARCODE BLOCKER TRACER SD CARD Mola EE ma a Interface Terminal SD memorv card slot Power outlet for Pump I Il MOTOR GUI maintenance BLOCKER Auto Blocker BAR CODE Barcode Reader TRACER Frame Reader 18 Excelon XD Operator s Manual For Edging Polycarbonate 3 4 Standard Accessory Tool Bo
25. ern Apply modified shape PD OH adjustment needed Exit e For the half framed lens or the rimless lens the digital pattern provides the convenient reformation The redesign of the frame shape could be done easily using the digital pattern For the bi focal lens or the progressive the digital pattern makes the near vision area included within the frame Sometimes too small frame shape might cut out the near vision area In this case the digital pattern provides the enlargement of the frame shape Optical center position is determined by PD and OH values So after digital pattern applied optical center position may be different Be sure to check optical center position and PD OH values 40 Excelon XD Operator s Manual 5 2 7 Retouch Mode If the finished lens is too large it is possible to readjust lens size in the retouch mode After finishing touch the Retouch icon and then setup retouch options Press the START button to start retouching Job Option Tool Help Retouch Mode Retouch Size 0 00 Polishing OFF Grooving Depth 0 0 Toggle Retouch Mode 1 Input the lens size to be decreased by Retouch Unit mm Retouch Se Input value 0 or minus number Retouch Mode Retouch Size Polshing Grooving Depth Excelon XD Operator s Manual 41 2 Activate Cancel Polishing The operator can activate polishing even if the lens has not been polished originally Retouch Mode Ret
26. ertical Position Drilling Impossible Area 2 Add Hole 3 Change Hole Type 4 Hole ID Select Hole 5 Delete Hole 6 Hole Position Reference Horizontal 9 Redo Hole Attributes Hole Position Adjustment Exit 2 3 4 5 6 7 Hole Position Reference Vertical 8 Undo 9 10 11 12 4 4 4 e To use Hole Editor the blocking mode option must be set to Boxing Center mode If hole data already added blocking mode cannot be changed to Optical Center 50 Excelon XD Operator s Manual 5 3 2 Add Hole To add hole touch Add button and then touch hole position in the frame area Hole X Position q To specify hole position accurately touch hole Q e 2 0 position value and then enter exact hole GO OC position value with numeric keypad OJ0 9 8 Co C I 5 3 3 Change Hole Type Currently Hole editor supports two types of hole Hole amp Slot Change Hole Type button specifies hole type to be added e Hole ep Slot Excelon XD Operator s Manual 51 e Adding a Slot 1 Change hole type to Slot 2 Touch start position of slot in the frame area and then drag e Slot start point is green end point is brown 5 3 4 Select Hole When a hole added hole ID assigned automatically Current Hole ID Total Hole ID x ES Use Prev button or Next Ne s G labia button a to ch
27. esult in minor injury or property damaged if ignored Note describes information for the installation operation or maintenance of which is important but hazard related if ignored Excelon XD Operator s Manual 9 2 2 Safety Symbols The International Electro technical Commission IEC has established a set of symbols for medical electronic equipment which classify a connection or warn of any potential hazard The classifications and symbol s are shown below Save these instructions l and O on power switch represent ON and OFF respectively This symbol identifies a safety note Ensure you understand the function of this control before using it Control function is described in the appropriate User s or Service Manual Identifies the point where the system safety ground is fastened to the chassis Protective earth connected to conductive parts of Class equipment for safety purposes Disposal of your old appliance 1 When this crossed out wheeled bin symbol is attached to a product it means the product is covered by the European Directive 2002 96 EC 2 All electrical and electronic products should be disposed of separately from the municipal waste stream via designated collection facilities appointed by the government or the local authorities 3 The correct disposal of your old appliance will help prevent potential negative consequences for the environment and human health 4 For more detailed informatio
28. eter lt 2 0mm increase the compensation value 96 Excelon XD Operator s Manual 6 3 10 3 Drill Angle amp Position Adjustment Load Drill Angle amp Pos Adj data in the Job menu and then start processing D 0 D y Diameter m SL e E E Hole A ERE Co se oe oo To se oe oo Drill Angle amp Position Adjustment Pattern 1 Drill Axis Check the two holes are parallel with edge line When viewed from the lens front if and holes are lean to the left or right adjust Drill Axis Adj value according to the following figure unit degree A 39 0mm 2 Drill Position If the distance of the A is not 39 0 0 1mm 1 0mm drill bit 38 8 0 1mm adjust Drill Position Adj value in the menu 0 8mm drill bit Current value 39 0 A 2 1 0mm drill bit Current value 38 8 A 2 Excelon XD Operator s Manual 97 6 3 10 4 Drill Tip Axis Adjustment Load Drill Tip Angle Adj data in the Job menu and then start processing DO fo e No Diameter Tilting OO X mm gt 0 9 0 0 0 0 8 0 0 0 GO 0 0 0 00 0 8 30 0 DO oo Drill Tip Angle Adjustment Pattern If you found overlapped holes adjust Drill Tip Angle Adj value according to the following table Overlapped holes Compensation value Current value 0 5 Current valu
29. for testing edging quality To use internal data select the data from the Job menu in the menu bar 5 4 4 Specify Frame Change Lens Excelon XD Operator s Manual 71 Job Load Job Save Job Delete Pattern R L Exchange Frame Change Lens Square Ellipse Frame Circle Pentagon Standard Pattern This function is used for registering frame change lens for frame change processing Select job data to use frame change lens and then select Job Frame Change Lens in the menu bar Job Load Job Save Job Delete Pattern R L Exchange rame Change Lens Square Ellipse Frame Circle Pentagon Standard Pattern If a job registered to frame change lens the color of frame shape changed to blue and this frame shape always displayed in the frame change processing job 72 Excelon XD Operator s Manual To unregister frame change lens select Job Frame Change Lens again in the menu bar e How to frame change Tracing old lens in the frame reader the lens blocked at optical center Register the job received from frame reader to frame change lens Select new job to processing and turn on frame change option in the layout button area The rest process is the same as normal lens process e In the frame change mode the old lens and the new lens are displayed at the same time Old lens Excelon XD Operator s Manual 73 e The new lens must located in th
30. ge Size as B instead of A Remember that the Bridge Size is not from frame to frame but from lens to lens A Excelon XD Operator s Manual 27 5 2 4 Layout Options These icons are used for changing layout options Touch the icon to change the option 1 Lens Type Single Focus Bi focal Blend Bi focal lens Far Vision Near Vision Near Vision 2 Blocking Mode Optical Center Boxing Center Frame Center 3 OH type FPD based OH Delta Y Box Height Mix Height 4 Bridge Size FPD Bridge Size FPD 28 Excelon XD Operator s Manual 5 Right Left Synchronization CR Execute Right Left Cancel Right Left Synchronization Synchronization 6 Frame Change Mode ex o Frame Change Cancel Frame Change e In case of executing the options for Bi Focal Near Vision nom and Blend Lens Near Vision Near Vision Shape will be displayed on the LCD screen If you input the diameter you can see the frame shape similar to the actual lens shape and check the interference Be sure to execute Boxing Center mode LR for the followings PD is in eccentric position Horizontally Wide Frame Super Hydrophobic Lens or Ultra Hi Index Lens case of Layout with Monocular PD be sure to cancel Right Left Excelon XD Operator s Manual 29 Synchronization DER e The exact meaning of the mix height and the box height is as following FPD based OH ix Heiaht Box
31. heck box 6 Scroll bar 46 Excelon XD Operator s Manual You can use the scroll bar to move around the items 7 Save Exit Button After you finish changing touch the save button to apply changes to the system Or touch the exit button to exit without applying the changes e Change multiple values Multiple items can be changed to the same value METAL Horizontal Vertical If you touch the label of the item selection icon displayed at the left of label METAL Horizontal Vertical Enter the value using the numeric keypad METAL Horizontal Vertical HARD PLASTIC Horizontal Vertical SOFT PLASTIC Horizontal Vertical PATTERN Horizontal Vertical Excelon XD Operator s Manual 47 If you enter the value information message box displayed on the screen r w rl Master Size Information x lt METAL G Multiple items selected Horizont Apply all Vertical sis HARD PLAS Horizont Vertical Select YES to apply the value to all METAL Horizontal Vertical 48 Excelon XD Operator s Manual 5 3 Hole Editor Screen Hole Editor is used for specifying hole position for drilling Touch Hole Editor button oO to enter hole editor screen 5 3 1 Layout of Hole Editor Hole Position Information Option Tool Help 21 10 Hole Attributes Control Buttons Excelon XD Operator s Manual 49 1 Hole Position Information Horizontal Position i V
32. l frame center Top box Bottom Box e Tilting Angle Mode Set default titling mode auto manual e Tilting Ref Surface Select default tilting reference surface front back e Default Value Depth Diameter tilting angle Set default values e Confirm Hole Delete Excelon XD Operator s Manual 77 Show warning message when you delete hole data e Hole Data Loading Type Select hole data loading method e Use Hole Data Preset Show hole data preset buttons in the hole editor screen e Confirm preset load Show confirm message box when you load hole data preset e Use Demo Lens Curve Automatic correction of hole position Apply demo lens curve value for drilling e Default Demo Lens Curve Set default demo lens curve value e Drill Bit Warning Message Show warning message when the diameter of the hole is smaller than the drill bit e Automatic correction of hole position If the curvature of lens is different from that of demo lens the distance of hole from lens edge can be longer or shorter than desired Automatic correction of hole position is a function which compensate drilling hole position automatically by comparing curvatures of demo lens and actual lens 78 Excelon XD Operator s Manual If Demo lens s curvature lt Real lens s curvature hole position Demo lens compensation value r Real lens d Compensated hole position r value applied to drilling hole position If Demo lens s curvatu
33. lishing Wheel at the same time Regular Maintenance It is recommended to keep the regular maintenance cycle in order to maintain the Edging Performance Be sure to carry out the regular maintenance by the service technician of Huvitz or the technician authorized by Huvitz e Regular Maintenance Cycle 1 500 2 000 pieces of Lens edged Fuse Replacement Be sure to check the Fuse Specification for the replacement job e Edger 250V 10A e Be sure to use the appropriate Fuse Otherwise it may damage the product or cause the fire Fuse Replacement Excelon XD Operator s Manual 103 Standard Accessory Operator s Manual et due a aca aisla Dead se aaa 4002 A SAS 026 eee ww 1 Lens Adapter Large A AS A A A A AS Nos 3 Lens Adapter Small ae a da 5 Lens Adapter Holder Large ER A E SS ES AA A A EAS 1 Lens Adapter Holder Small A A A E A A ROM ETE OR ASS Ea 1 LEAP II Tape 500 Pads Do ere AS NI ie eee de ee NS PANE RT ROM ORE OST enter VERDE ROLES 1 Lens Adapter Remover Fe ete EON Re RON RO ROR ROTC Te ROM on date OR ROA NOR dense E des als ele ss des 1 Standard Frame for Frame Reader Calibration a ce servo A AN na Lee Po tee nee ete l eue seen Slater ete ee 1 Standard Pattern for Frame Reader Calibration TADA EE DEN CN NE EU ERE 1 Pattern Holder RE A RA AAA A 1 Dressing Stick Polishing Wheel a RR RN NON 1 Dressing Stick Finishing Wheel O ON E RU SR E Cat ee LA 1 Dressing Stick Glass Roughing Wheel
34. must be operated only by or under direct supervision of a properly trained and qualified person The service technician of Huvitz or the technician authorized by Huvitz may only carry out modifications of this equipment Customer maintenance of this equipment may only be performed as stated in the User s Manual and Service Manual Any additional maintenance may only be performed by the service technician of Huvitz or the technician authorized by Huvitz The manufacturer is only responsible for effects on safety reliability and performance of this equipment when the following requirements are fulfilled 1 The electrical installation in the respective room corresponds to the specifications stated in this manual and 2 This equipment is used operated and maintained according to this manual and Service Manual The manufacturer is not liable for damage caused by unauthorized tampering with the device s Such tampering will forfeit any right to claim under warranty This equipment may only be used together with accessories supplied by Huvitz If the customer makes use of other accessories use them only if their safe usability under technical aspect has been proved and confirmed by Huvitz or the manufacturer of the accessory Only person who has undergone proper training and instructions are authorized to install use operate and maintain this equipment Keep the User s Manual and Service Manual in a place easily accessible at all times for
35. n Management Frame Fitting Adjustment Configuration Management Setup Time Test Mode Wheel Dressing Test Mode Replacing Drill bit etc Wheel Dressing Replacing Drill Bit Calibration Touchpad Calibration Maintenance Code e Details of the menu bar function provided in separate chapter 44 Excelon XD Operator s Manual 5 2 9 Menu Dialog Box All configurations can be set using the Menu Dialog Box O sen x Drilling Adj Clamp Pressure 1 Menu title 2 Sub menu tab SB Ad Drilling Ad Clamp Pressure Processing Speed ill a Up to 4 sub menu entries are displayed in the Sub menu tab To select menu touch the tab Using arrow buttons you can move to the next previous sub menu 3 Current sub menu number current total 4 Select Unselect Toggle Button Excelon XD Operator s Manual 45 5 Menu item area There are three types of items Value List Check Box e Value This is an item you can enter value directly Near Vision Area Size Diameter Touch the value box and enter the value using the numeric keypad Default Value PD Delta Y 5 i ea Size Diameter Bridge Size EME x Bifocal Offset Horizontal Vertical Near Vision Area Size Di R L Sync O List List item shows the values you can select Blocking Mode Boxing Center OH Type oxing Center Default Value e Check box You can select or disable the feature using c
36. n XD Operator s Manual e To prevent duplicate filename change job number before saving e Touch the job tab again to change current job number Job number can be up to 16 characters Job Excelon XD Operator s Manual 69 5 4 2 Job Load Select Job Job Load in the menu bar to run job load dialog box All job data in the SD memory card listed in the dialog box If you select job file in the left file list box job data displayed in the right preview window Touch the open button to load selected job data Job Load Job Save Job Delete Pattern R L Exchange Frame Change Lens Square Ellipse Frame Circle Pentagon Standard Pattern Search function is useful to find job file Enter filename touch the input box in the search area and then touch Search button lf the filename found job data displayed in the preview window 090811001 090814002 TODAY 0803 0711_LEE 0711_USER DATAOOS DATA99 DATA_TEST CUS22 70 Excelon XD Operator s Manual 090811001 HENTAI TODAY 0803 O711_LEE 0711 USER BERBER Search 5 Delete Open Cancel fob Load Delete fe e g Do vou realy want to delete File DATA99 re DATA_TEST ati us COLL us Y T peer Open Cancel anced 5 4 3 Internal Data 6 internal job data Rectangle Ellipse Frame Circle Pentagon Standard Pattern are built in the program This job data is used
37. n about disposal of your old appliance please contact your city office waste disposal service or the shop where you purchased the product 10 Excelon XD Operator s Manual 2 3 Environment factors Avoid the following environments for operation or storage Where the equipment is exposed to water vapor Don t operate the equipment with a wet hand Where the temperature changes extremely Operation Temperature 10 40 C Humidity 50 80 Storage Temperature 20 85 C Humidity 50 80 Where the humidity is extremely high or there is a ventilation problem Where equipment is exposed to chemical material or explosive gas Where the equipment is exposed to direct sunlight Where it is near the heat equipment Don t disassemble the product or open We arent responsible for it for nothing Don t plug the AC power cord into the outlet before the connection between devices of the equipment is completed This can generate the defect Where the equipment is subject to excessive shocks or vibrations Excelon XD Operator s Manual 11 Be careful not to be inserted dust especially metal Be careful not to close the fan located on the lateral or backside of the equipment Pull out the power cord with holding the plug not the cord Avoid places where the ambient temperature falls below 10 C or exceeds 40 for normal operation or below 20 C or exceeds 85C for transportation
38. nce OSO era 102 O ccccsscsscscsssssssssesssssessssessesssesssesesssseesssesssessssssssseseeeens 103 o N 104 LO AA eee ee 105 6 Excelon XD Operator s Manual 1 Introduction 1 1 System Configuration e Edger HPE 7000 Auto Blocker CAB 4000 1 2 Main Features e All the finishing processes tracing to edging are fully operated with the advanced 3D Digital Technology optimizing the productivity and efficiency Flat ue Safet Beveling Grooving Polishing Edging Beveling Plastic O O 2 Glass O O X High Index O O O Polycarbonate O O O Trivex O S Sa e High Resolution TFT LCD 10 4 with Touch Screen and the Intuitive Icon based User Interface are harmonized to offer the maximum convenience for everyday Excelon XD Operator s Manual 7 use The Digital Pattern Layout modifies the lens shape in left right top bottom as well as circumference and optimizes the fitting challenge for Rimless and Semi Rimless Frame Tracing Layout and Lens Edging can be processed simultaneously Frame Tracing and Layout work can be stored in advance during the lens edging process Graphically Designed Test Mode enables the operator to effectively perform the routine maintenance without the technical assistance e Any shape and materials of frames from rimless to goggles are automatically and precisely scanned with 3D technology ensuring no margin of error e More than several hundreds of frames are memo
39. or s Manual 15 e Do not disassemble the product without the proper training It may cause the electric shock serious hurt during the operation or cause the malfunction of the product Be sure the material of lens is matched with the job options selected in the display before starting the edging mode Otherwise it may cause the damage to the wheel and shorten the lifetime of wheel The safety beveling for glass lenses should be performed both at front and rear side Otherwise it will cause the damage to the human skin The product should be properly installed and maintained at the horizontally leveled place Otherwise it may affect the normal operation of the product Be sure that the fingers are not caught during clamping In case of detaching the lens adapter from the finished lens use the Adapter Remover supplied as the standard accessory Do not pull out the lens adapter with bare hands Be sure that the water supply hose is not folded or interfered with other objects causing the problem of water supply It may deteriorate the quality of lens finishing The debris of lens may cause the damage to the respiratory organ of operator and malfunction of the product 16 Excelon XD Operator s Manual e When moving the equipment first fix the stage and check whether the power supply is off Then two persons should lift the bottom of the product with both hands In case of setting down the equipment make sure not to be int
40. orn out of the edging wheel e Test Pattern Use the internal Square 40mm x 40mm and Circle 50 e Test Cases Use all kinds of materials such as Plastic PC HI Index Glass Trivex Execute the beveled process and the rimless process for all above kinds of material Check the adjustment amount for roughing and polishing respectively e Adjustment Change the value within the tolerance 0 1mm Remember that the adjusted values are applied in radius Excelon XD Operator s Manual 83 e How to input adjustment value Plastic flat edging without polishing MM lens Circle Y 50 Enter 1 in the Finishing gt Rimless gt PL item 6 3 2 Margin Adjustment Setup margin values for next edging step e Margin Adjustment values are also closely related to the size of the edged lens e Please keep the factory default values 84 Excelon XD Operator s Manual 6 3 3 Axis Adjustment These values are used for compensating distortion of axis during the edging process e Test Pattern Draw a horizontal line on the lens and put the lens adaptor After blocking the test lens Execute the internal Square 40mm X 40mm e Test Pattern Check main normal axis grooving axis safety beveling axis and polishing axis At first main axis must be adjusted e Adjustment The adjustment unit is degree Input value to correct to the clockwise direction e The following picture
41. ouch Size 0 10 Polishing ON Grooving Depth 0 0 Retouch Mode Retouch Size 0 10 Polishing OFF Grooving Depth 0 0 Cancel Polishing 3 Activate Grooving Even if the lens has been flat edged the operator can add grooving by entering grooving depth value However grooving position and width cannot be changed Retouch Groove Depth 4 OOO i G s 5 A Retouch Size 0 10 Polishing ON a Y S 4 Grooving Depth 0 0 Activate Grooving 42 Excelon XD Operator s Manual e Be sure not to remove the Lens Adapter to activate the Retouch Mode Be sure not to change any edging option before entering Retouch Mode The recommended Retouch Size will be 1 3 of the length shown as a O If the edging type is Beveling grooving function disabled and vise versa To return to main screen touch the retouch button again Retouch can only be performed on the job edged right before Excelon XD Operator s Manual 43 5 2 8 Menu Bar Job Option Tool Help All additional functions are provided in the menu bar for user convenience Menu bar always displayed on the top of the screen 1 Job Job related functions Job load Job save Job delete internal Option Tool data etc Save Delete Frame Change Lens Square Ellipse Frame Circle Pentagon Standard Pattern 2 Option User Configuration Options Tool Help Configuration Frame Fitting pi ps Adjustment Configuratio
42. persons operating and maintaining the equipment Do not force cable connections If a cable does not connect easily be sure that the connector plug is appropriate for the receptacle socket If you cause any damage to a cable connector s or receptacle s let the damage s be repaired by an authorized service technician Please do not pull on any cable Always hold on to the plug when disconnecting cables Before every operation visually check the equipment for exterior mechanical damage s and for proper function Excelon XD Operator s Manual 13 Do not cover any ventilation grids or slits Immediately turn off and unplug any equipment that gives off smoke sparks strange noises or odors Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to the instructions Edger produces a noise To prevention of the noise damage You use the earplug Keep to use LAN Port only in the inside building When you carry this product please use a hand cart At least three persons are necessary to lift the equipment To avoid the risk of electronic shock this equipment must only be connected to a supply mains with protective earth Do not position the equipment so that it is difficult to operate the disconnecting device disconnecting device power cord appliance inlet This machine might be impaired if used in a manner not specified by manufacturer and this manual 14 Excelon XD Operator
43. pth Polishing On Off NUS 0 003 E Eu o o o o Front Groove Rear Safety Beveling Safety Beveling On Off Width Depth Off Small Large Ml Front Rear Rear PSN HN Safety Beveling Safety Beveling Safety Beveling L e According to the Edging Options Beveling and Grooving position can be selected independently ca A Ratio from the Front side of the lens ca EU Distance mm from the Front side of the lens Excelon XD Operator s Manual 33 es e Distance mm from the Rear side of the lens gt Y Adjust the position according to the Lens Base Curve and the Minimum Thickness 0 10 The value of the edging options affects the final output as followings Ratio mode from the front side Like the above picture if the operator use ratio mode from the Front side about a so thin lens the machining of the thinnest part could be dangerous Distance mm mode orar ie from the front side 1 6mm 1 6mm Using the distance mm mode from the front side the operator can designate the specific distance However if the thickness of the thin area is less than the double of the designated value the machine internally forces it to be machined by the 50 of the thickness at the thin position 1 9 Base Curve Base Curve Base curve mode lens lens e In the base curve mode base curves of lenses and lenses exist the 34 Excelon XD Operator s Manual opposite sid
44. rame Information Right side selected PD Min lens diameter Lens Adaptor Grid show hide Frame type Touch lock release If a job selected frame shape is displayed on the screen in actual measurement with the frame information The black cross mark is boxing center and the red cross mark is optical center Optical center position is determined by PD and OH values entered by user Lens adaptor image means blocking position and displayed at either boxing center or optical center according to blocking mode PD OH Bridge Size values can be changed by touching its value area Numerical keypad displayed on the screen Min lens diameter Frame curve and frame type cannot be modified Binocular PD and monocular PD are displayed together and if one value changed the other value calculated automatically OH value shows one of following value according to OH type option Delta Y Box Height Mix Height 26 Excelon XD Operator s Manual e Changing bridge size display option FPD can be displayed instead of bridge size Default option is bridge size FPD Distance between the frame centers boxing centers In case of Two Eye Tracing the value of FPD will be automatically transmitted and displayed In case of pattern tracing be sure to change the standard value to the actual Bridge Size In case of One Eye tracing it will be helpful to use Bridge Size Input function It is much easier to measure the Bridge Size Measure the Brid
45. re gt Real lens s curvature hole position Demo lens compensation value Real lens Compensated hole position r value applied to drilling hole position Excelon XD Operator s Manual 79 e How to use Automatic correction of hole position Function Configuration x General Layout Default Edging Default Hole Editor Default CERF TNT SPF mls fees Select All Unselect All Toggle Default Value Hole Depth Hole Diameter Tilting Angle O Confirm Hole Delete Hole Data Loading Type Delete before Iv Hole Data Preset Use Hole Data Preset O Show Preset Confirm Dialog Box Use Demo Lens Curve Drilling Default Demo Lens Curve O Drill Bit Warning Message If the Use Demo Lens Curve option is turned on the following dialog box is displayed on the screen when you start drill processing Tool 200 sl amp Do you want to apply default demo lens curve 5 00 4 2 00 alien adilan Select Yes to apply default demo lens curve value specified in the menu or Select No to enter the demo lens curve value directly so Excelon XD Operator s Manual Job Option Tool Help gt 6 2 Frame Fitting e Menu Bar gt Option gt Frame Fitting Frame Fitting used for adjusting the size variation due to the difference of the user s feeling of lens fitting Frame Fitting x Frame Fitting Master Size METAL Horizontal Vertical HARD PLASTIC Horizontal Vertical S
46. rized in the external memory card Therefore users can retrieve them whenever they want e The compete harmony between the robust hardware and the machining algorithm makes the whole machining processes much more stable and fast 1 3 Classification e Protection against electric shock Class l earthed e Installation Category Il e Pollution Degree 2 8 Excelon XD Operator s Manual 2 Safety Information 2 1 Introduction Safety is everyone s responsibility The safe use of this equipment is largely dependent upon the installer user operator and maintainer lt is imperative that personnel study and become familiar with this entire manual before attempting to install use clean service or adjust this equipment and any associated accessories It is paramount that the instructions contained in this manual are fully under stood and followed to enhance safety to the patient and the user operator It is for this reason that the following safety notices have been placed appropriately within the text of this manual to highlight safety related information or information requiring special emphasis All user operators and maintainers must be familiar with and pay particular attention to all warning and cautions incorporated herein Warning indicates the presence of a hazard that could result in severe personal injury death or substantial property damage if ignored Caution indicates the presence of a hazard that could r
47. rogress window when edging started Progress Bar Only Show only edging steps 6 1 2 Layout Default e Default Side Select default lens side e Layout mode Select default lens type Normal lens bifocal lens bifocal blend lens e Blocking Mode Select default blocking mode Boxing Center Optical Center e OH type Select default OH type Delta Y Box Height Mix Height e Default Value PD Delta Y Bridge Size Input default values e Bifocal Offset Input default blocking offset of the bifocal lens e Bifocal Lens Size Input default size of near vision area e R L Sync Select R L Sync Mode e Safety Check Setup parameters for safety check function Safety Check Margin Margin value for lens adaptor 76 Excelon XD Operator s Manual Frame Change Margin Margin value for frame change lens Use Small Lens Adaptor Show warning message when small lens adaptor needed 6 1 3 Edging Default e Lens Material Select default lens material Plastic Polycarbonate HI Index Glass Trivex e Use Fragile Mode Select default safety mode Fragile mode Normal mode e Default Edging Type Select default edging type e Beveling Default Option Set default options for bevel edging e Flat Grooving Default Option Set default options for rimless edging 6 1 4 Hole Editor Default e X Pos Reference Y Pos Reference Select default hole position coordinates reference X Horizontal frame center temporal box nasal box Y Vertica
48. rooving Safety Beveling Polishing Drilling Plastic Glass Polycarbonate Hi Index Trivex Maximum 90mm Minimum 18mm 55 kg AC 100 120V AC 200 240V 50 60Hz 1200W Maximum 570 W x 540 D x 460 H mm Excelon XD Operator s Manual 105 Drawings of System
49. shows how to adjust incorrect axis value for every edging processes a Main axis adjustment Add value Add value b Safety beveling axis adjustment Excelon XD Operator s Manual 85 Add value Add value Add value c Grooving axis adjustment Add value Add value d Polishing axis adjustment ee Add value Add value 6 3 4 Bevel Adjustment These values are used for adjusting bevel position e Test Pattern Execute the Circle pattern 50 with the beveled position 50 e Test Cases Make the circle pattern with polishing and the circle pattern without polishing respectively e Adjustment Change the value within the tolerance 0 1mm 86 Excelon XD Operator s Manual e Follow the next instructions to adjust the incorrect beveling a The movement of beveled position Lens Position b The effect of adding value for the beveled position rae After adding Bevel Position Value c The movement of polishing in bevel process d The effect of adding for the polished position in bevel process 17 Ut After adding Polish Bevel Value Excelon XD Operator s Manual 87 6 3 5 Grooving Adjustment These values are used for adjusting groove position e Test Pattern Execute the Circle pattern 50 with the grooving position 50 e Test Cases Check the grooving position and depth e Adjustment Change the value within the tolerance
50. x Lens Adaptor A Combination Wrench gt Standard Frame Y Standard JIG for Edger A Feeler Tips Drill Bit Lens Adaptor Remover Standard Pattern Wrench Set Excelon XD Operator s Manual 19 sg LEAP I LEAP IT Tape 3 kE Fuse 250V 10A r 7 PS LA Pattern Holder OY Dressing Sticks e Only Use 3M LEAP III as the Block Tape in order to assure the proper axis positioning e In case of Super Hydrophobic Lens use the specialized sticker in order to assure the proper axis position 20 Excelon XD Operator s Manual 4 Installation Procedure 1 Remove the shock absorbing material from the packing box and pull out the Edger carefully 2 Unfasten the screw at the Edger Front Cover and lift it open 3 Remove the Fixing materials bracket sponge tape Plug the Pump Power Cable into the receptacle for Pump at the back of the product Connect Water Supply Hose into the Pump Connect Water Drain Hose into Water Drain Hole and tie it with the fixing clip Assemble the Edger Left Cover and Edger Front Cover Check the Initialization i D Store the Fixing materials into the toolbox for the use of moving the product Connecting the Water Drain Hose Connecting the Water Supply Hose Fixing Clip for Water Drain Hose e Fill up 2 3 of the tank with water and make sure that the water supply hose is not dragged below the pump an
51. xchange Frame Change Lens Square Ellipse Frame Circle Pentagon Standard Pattern If the filename already exists in the SD memory card warning dialog box displayed on the screen User can choose overwrite or cancel Information Gi Hole Data File HOLE already exists Overwrite Excelon XD Operator s Manual 65 2 Load hole data Select Job Hole Data Load in the menu bar to run hole data load dialog box Select filename to load in the left file list box and then open it Job Load Job Save Job Delete Hole Data Load Hole Vata Save Pattern R L Exchange Frame Change Lens Sq uare Delete Open Cancel Ellipse rane yAn FT Pentagon Standard Pattern You can specify hole data loading method in the menu There are three kinds of loading method Delete current hole data before loading Append to current hole data Ask to user before loading the data Configuration X Pos Reference Frame Center Y Pos Reference Frame Center Tilting Angle Mode Auto Titing Tilting Ref Surface Front Surtace Default Value Hole Depth Hole Diameter Tilting Angle Confirm Hole Delete Hole Data Loading Type Hole Data Preset El Use Hole Data Preset O Show Preset Confirm Dialok wi Option Configuration Drilling Default 66 Excelon XD Operator s Manual 5 3 15 Hole data preset Hole editor provides 8 built in drilling pattern data for user
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