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1. TUNTUN ACCELL FITNESS VER 1 00 Service Manual Tunturi T10 T20 T30 amp T40 TLIN TL F I SERVICE MANUAL 110 T20 VERSION 1 00 T30 T40 1 FOREWORD This Service Manual contains instructions and advice on service procedures for Tunturi treadmills T10 T20 and T30 applies also to the Tunturi T40 from 2006 onwards The primary intention of this Service Manual is to enhance the reader s knowledge of the structures of the T10 and T20 treadmills Notice that in case of a fault or a malfunction the component or unit of components in question and especially the electronic components are not to be repaired instead they must be replaced with a new component The components of the product frame and their locations with the reference and spare part numbers can best be found in the exploded parts diagrams Replacing the components does not require special tools but assumes a certain level of technical competence and familiarity with basic hand tools NB Always when servicing the treadmill be sure that the power has been switch off and the main cable is plugged off the power board Big capacitors on the control board might retain high voltage level even for several hours after the unit has been plugged off from the power outlet VERSION HISTORY Date Version Date Version Author Change description Coane sa aan Electronics error codes appendices TOC first public version 0 30 available on the E2. 4073 Side landing pair 1 C12 M8x55 DIN 912 Hexagon socket cap screw 3 B16 433 4068 Running deck 1 C13 10 12 ISO 4032 Screw 2 B17 443 4057 Running belt 1 C14 M10 DIN 985 Nylock nut 11 B18 813 4039 Motor 230V 1 C15 M10x40 DIN 931 Screw 1 813 4040 Motor 110V 1 C16 4 2x12 DIN 968 Screw 8 B19 443 4056 Drive belt 1 C17 M4 DIN 6798J Star washer 5 B20 693 4008 Belt guide 2 C18 8 40 ISO 7380 Hexagon socket cap screw 4 B21 503 4094 Wire holder 2 C19 2 9x10 DIN 7982 Screw 2 B22 503 4091 Motor cover bracket 4 C20 523 4064 Fixing tube 2 B23 403 4169 Speed sensor 1 C21 523 4065 Fixing tube 2 B24 533 4133 Rubber bumper 6 C22 M4x6 DIN 7500 C Screw 6 pcs 18 B25 813 4038 Lift motor 1 C23 M10x32 ISO 7380 Screw 2 B26 4034185 Overcurrent protector incl B27 1 C24 M10x25 ISO 7380 Screw 2 B28 4034186 Power socket 1 C25 523 4064 Fixing tube 2 B29 403 4134 EU Power cable 1 C26 M10 DIN 125 Washer 2 403 4134 USA Power cable 1 C27 653 4068 Washer 2 403 4134 GB Power cable 1 C28 M10x70 DIN 912 Screw 2 403 4134 ISR Power cable 1 C29 M10 DIN 6798A Washer 2 403 4134 SUI Power cable 1 C30 M8x28 ISO 7380 Hexagon socket cap screw 2 403 4168 AUS Power cable 1 C31 M6x12 ISO 7380 Screw 2 B30 533 4140 Through leading rubber 1 C32 643 4010 Spring 1 B31 1734127 Incline bracket cover RH 1 C33 8 55 ISO 7380 Hexagon socket cap screw 1 B32 533 4130 Rear end cap LH 1 C34 M5 DIN 125 Washer 2 B33 533 4131 Rear end cap RH 1 C35 4 2x16 DIN 7981 Screw 12 B34 533 4128
3. motor power cable disconnected e Lift motor electronically damaged preventing the movement Error can be reset only by disconnecting the power cable TLIINTLJ IF2I SERVICE MANUAL 32 VERSION 1 00 T30 T40 Instruction in the owner s manual Lift motor error Unplug the electrical cord from the wall outlet and from the treadmill wait 1 minute and turn the power switch on again If treadmill recovers to normal operation you may continue to use the treadmill Otherwise call the dealer for service The values the lift motor potentiometer is sending are not within the preset limits Check the potentiometer I O value from the service menu Chapter 2 1 2 and compare it to minimum and maximum reference values in chapter 2 1 3 The potentiometer value is also displayed on the user interface when error 7 appears If the readout from the potentiometer is 1 the software is not picking any signal from the potentiometer Possible reasons e Lift motor rotation sensor potentiometer cable disconnected Lift motor rotation sensor has poor internal contact thus providing incorrect values The second connection cable between user interface and lower board disconnected The potentiometer has lost its calibration and rotated to minimum If the readout from the potentiometer has lost its calibration setting and it differs from reference values adjust potentiometer Figure 5 to obtain correct value Figure 5 Lift motor potentiometer adj
4. 064 Fixing tube 2 B29 403 4134 EU Power cable 1 C26 M10 DIN 125 Washer 2 4034134 USA Power cable 1 C27 653 4068 Washer 2 403 4134 GB Power cable 1 C28 M10x 0 DIN 912 Screw 2 403 4134 ISR Power cable 1 C29 M10DIN 6798A Washer 2 403 4134 SUI Power cable 1 C30 M8x28 ISO 7380 Hexagon socket cap screw 2 403 4168 AUS Power cable 1 C31 6 12 ISO 7380 Screw 2 B30 533 4140 Through leading rubber 1 C32 643 4010 Spring 1 B31 1734127 Incline bracket cover RH 1 C33 8 55 ISO 7380 Hexagon socket cap screw 1 B32 533 4130 Rear end cap LH 1 C34 M5 DIN 125 Washer 2 B33 533 4131 Rear end cap RH 1 C35 4 2x16 DIN 7981 Screw 12 B34 533 4128 Wheel 40mm 4 423 4140 Label set 1 B35 533 4129 Wheel 60mm 2 553 4028 Assembly kit incl 1 B36 683 4017 Bumper 2 556 032 00 Allen key 6mm 1 B37 1734124 Side cover RH 1 553 101 88 Screw wrench 1 B38 1734125 Side cover LH 1 583 4033 Owner s manual 1 T30 443039 C02 C05 A07 B28 BE F c20 fe Z 7 A15 C07 B35 07 Ba 2 gt 1 0 sj B44 845 846 p Version 19 06 06 Please note revised parts are in bold T30 443039 ltem Part No Description Unit ltem Part No Description Unit AO1 103 4088 Console base 1 B39 163 4011 Gas spring 2 A02 203 4083 Horizontal bar incl B08 1 B41 533 4132 Front support end cap 2 A03 203 4078 Handlebar LH 1 B42 1734128 Incline bracket cover LH 1 04 203 4079 Handlebar RH 1
5. 182 Safety key 1 C03 M8x25 DIN 912 Hexagon socket cap screw 4 02 233 4054 User interface incl B54 1 04 M8 DIN 125 Washer 2 pcs 8 BO3 1734123 Lower cover 1 C05 M8x35 ISO 7380 Screw 2 BO4 1734129 Handlebar cover LH incl B05 1 C06 8 DIN 985 Locking nut 11 BO6 173 4131 Handlebar cover RH incl B07 1 CO7 8 20 ISO 7380 Hexagon screw 6 pcs 12 08 2134025 Handle grip 1 CO8 653 4066 Washer 4 09 403 4170 Wire set incl B15 1 C09 M6x25 DIN 7991 Countersunk head screw 4 B10 1734126 Motor cover 1 C10 M10x25 DIN 7380 Hexagon socket cap screw 8 B11 433 4046 Anti slip mat pair 1 C11 M8 DIN 125 Washer 4 B12 433 4064 Side landing pair 1 C12 M8x55 DIN 912 Hexagon socket cap screw 3 B16 433 4065 Running deck 1 C13 10 12 ISO 4032 Screw 2 B17 443 4055 Running belt 1 C14 M10 DIN 985 Nylock nut 11 B18 813 4036 Motor 230V 1 C15 M10x40 DIN 931 Screw 1 813 4037 Motor 110V 1 C16 4 2x12 DIN 968 Screw 8 B19 443 4056 Drive belt 1 C17 M4 DIN 6798J Star washer 5 B20 693 4008 Belt guide 2 C18 8 40 ISO 7380 Hexagon socket cap screw 4 B21 503 4094 Wire holder 2 C19 2 9x10 DIN 7982 Screw 2 B22 503 4091 Motor cover bracket 4 C20 523 4064 Fixing tube 2 B23 403 4169 Speed sensor 1 C21 523 4065 Fixing tube 2 B24 533 4133 Rubber bumper 4 C22 M4x6 DIN 7500 C Screw 6 pcs 18 B25 813 4038 Lift motor 1 C23 M10x32 ISO 7380 Screw 2 B26 4034185 Overcurrent protector incl B27 1 C24 M10x25 ISO 7380 Screw 2 B28 4034186 Power socket 1 C25 523 4
6. 63 4011 Gas spring T20 442039 C02 C02 C05 4 CO 00 24 PA LJ U A07 28 B31 d 3 Tom fe C21 23 C22 B38 B35 C07 844 B45 846 _ B48 850 B52 gt Version 19 06 06 Please note revised parts are in bold T20 442039 ltem Part No Description Unit ltem Part No Description Unit AO1 103 4080 Console base 1 B39 163 4011 Gas spring 2 A02 203 4077 Horizontal bar incl B08 1 B41 533 4132 Front support end cap 2 A03 203 4078 Handlebar LH 1 B42 1734128 Incline bracket cover LH 1 04 203 4079 Handlebar RH 1 B43 653 4064 Plastic washer 2 A05 523 4062 Front roller 1 B44 403 4172 Power board 230V 1 06 523 4063 Rear roller 1 4034173 Power board 110V 1 07 503 4089 Switch bracket 1 B45 403 4174 Filter EUR 1 08 103 4077 Frame 1 B46 4034175 Transformer EUR 1 09 503 4090 Incline bracket 2 B47 4034176 Wire set incl B47 B48 B49 1 A10 103 4090 Incline structure frame 1 B50 403 4181 Ferrite 2 A11 103 4078 Front support frame 1 B51 503 4095 Wire holder 2 12 373 4013 Locking lever 1 B52 502 802 74 Plastic fixer 5 A13 533 4134 Wheel bracket LH 1 B53 433 4047 Z plate 2 14 533 4135 Wheel bracket RH 1 B54 423 4155 Membrane 1 A15 343 4022 Incline structure frame axle 1 B55 533 4127 Wheel 50mm 2 A16 643 4011 Leaf spring rear 2 C01 4 2x12 DIN 7981 Screw 34 A17 643 4012 Leaf spring front 2 C02 3x20 DIN 7981 Screw 6 BO1 403 4
7. 7981 Screw 8 813 4037 Motor 110V 1 C18 M8x40 ISO 7380 Hexagon socket cap screw 4 B19 443 4056 Drive belt 1 C19 2 9x10 DIN 7982 Screw 2 B20 693 4008 Belt guide 2 C20 523 4064 Fixiging tube 2 B21 503 4094 Wire holder 2 C21 523 4065 Fixiging tube 2 B22 503 4091 Motor cover bracket 4 C22 M4x6 DIN 7500 Screw 6 pcs 19 B23 403 4169 Speed sensor 1 C23 10 32 150 7380 Screw 2 B24 533 4133 Rubber bumper 8 C24 M10x25 ISO 7380 Screw 2 B25 813 4038 Lift motor 1 C25 523 4064 Fixiging tube 2 B26 403 4185 Overcurrent protector incl B27 1 C26 M10 DIN 125 Washer 2 B28 403 4186 Power socket 1 C27 10 12 ISO 4032 Screw 2 B29 403 4134 EU Power cable 1 C28 M10x70 DIN 912 Screw 2 403 4134 USA Power cable 1 C29 M10 DIN 6798A Washer 2 403 4134 GB Power cable 1 C30 M8x28 ISO 7380 Hexagon socket cap screw 2 403 4134 ISR Power cable 1 C31 M6x12 ISO 7380 Screw 2 403 4134 SUI Power cable 1 C32 643 4010 opring 1 403 4168 AUS Power cable 1 C33 M8x55 ISO 7380 Hexagon socket cap screw 1 B30 533 4140 Through leading rubber 1 C34 653 4065 Nut 2 B31 1734127 Incline bracket cover RH 1 423 4139 Lable set 1 B32 533 4130 Rear end cap LH 1 553 4028 Assembly kit incl 1 B33 533 4131 Rear end cap RH 1 556 032 00 Allen key 6mm 1 B34 533 4128 Wheel 40mm 4 553 101 88 Screw wrench 1 B35 533 4129 Wheel 60mm 2 553 100 88 Multihole wrench 1 B36 683 4017 Bumper 2 583 4033 Owner s manual 1 B37 173 4124 Side cover RH 1 B38 173 4125 Side cover LH 1 2 B39 1
8. 93 Console base 1 B41 5334132 Front support end cap 2 02 203 4083 Horizontal bar incl B08 1 B42 1734128 Incline bracket cover LH 1 AO3 203 4085 Handlebar LH 1 B43 653 4064 Plastic washer 2 04 203 4086 Handlebar RH 1 B44 403 4183 Power board 230V 1 A05 523 4066 Front roller 1 403 4184 Power board 110V 1 A06 523 4067 Rear roller 1 B45 4034174 Filter EUR 1 07 503 4096 Switch bracket 1 B46 403 4175 Transformer EUR 1 08 103 4094 1 B47 4034176 Wire set incl B47 B48 B49 1 A09 503 4097 Incline bracket 2 B50 403 4181 Ferrite 2 A10 103 4095 Incline structure frame 1 B51 503 4095 Wire holder 2 A11 103 4096 Front support frame 1 B52 502 802 74 Plastic fixer 5 A12 373 4015 Locking lever 1 B53 433 4047 Z plate 2 A13 533 4148 Wheel bracket LH 1 B54 4234157 Membrane 1 A14 533 4149 Wheel bracket RH 1 B55 533 4127 Wheel 50mm 2 A15 343 4022 Incline structure frame axle 1 CO1 4 2x12 DIN 7981 Screw 34 A16 643 4011 Leaf spring rear 2 C02 3x20 DIN 7981 Screw 6 A17 643 4012 Leaf spring front 2 CO3 M8x25 DIN 912 Hexagon socket cap screw 4 BO1 403 4182 Safety key 1 04 M8 DIN 125 Washer 2 pcs 8 02 233 4056 User interface incl B54 B03 1 C05 M8x35 ISO 7380 Screw 2 BO3 1734140 Lower cover 1 8 DIN 985 Locking nut 11 B04 173 4129 Handlebar cover LH incl B05 1 CO7 M8x20 ISO 7380 Hexagon screw 6 pcs 10 06 173 4131 Handlebar cover RH incl B07 1 653 4066 Washer 4 BO8 213 4026 Handle grip 1 C09 M6x25 DIN 7
9. 991 Countersunk head screw 6 09 403 4170 Wire set incl B15 1 C10 M10x25 ISO 7380 Hexagon socket cap screw 8 B10 1734141 Motor cover 1 C11 DIN 125 Washer 4 B11 433 4046 Anti slip mat pair 1 C12 M8x55 DIN 912 Hexagon socket cap screw 3 B12 433 4073 Side landing pair 1 C13 M10x12 ISO 4032 Screw 2 B16 433 4068 Running deck 1 C14 M10 DIN 985 Nylock nut 11 B17 443 4058 Running belt 1 C15 M10x40 DIN 931 Screw 1 B18 813 4039 Motor 230V 1 C16 4 2x12 DIN 968 Screw 8 813 4040 Motor 110V 1 C17 M4 DIN 6798J Star washer 5 B19 443 4056 Drive belt 1 C18 8 40 ISO 7380 Hexagon socket cap screw 4 B20 693 4008 Belt guide 2 C19 2 9x10 DIN 7982 Screw 2 B21 503 4094 Wire holder 2 C20 523 4064 Fixing tube 2 B22 503 4091 Motor cover bracket 4 C21 523 4065 Fixing tube 2 B23 403 4169 Speed sensor 1 C22 M4x6 DIN 7500 C Screw 6 pcs 18 B24 5334133 Rubber bumper 6 C23 M10x32 ISO 7380 Screw 2 B25 813 4038 Lift motor 1 C24 M10x25 ISO 7380 Screw 2 B26 403 4185 Overcurrent protector incl B27 1 C25 523 4064 Fixing tube 2 B28 403 4186 Power socket 1 C26 M10 DIN 125 Washer 2 1 2 1 2 1 2 1 2 1 2 1 1 1 1 1 2 1 2 1 1 4 1 2 1 2 1 1 1 1 1 2
10. B43 653 4064 Plastic washer 2 A05 523 4066 Front roller 1 B44 403 4183 Power board 230V 1 A06 523 4067 Rear roller 1 403 4184 Power board 110V 1 07 503 4089 Switch bracket 1 B45 403 4174 Filter EUR 1 08 103 4085 Frame 1 B46 4034175 Transformer EUR 1 09 503 4090 Incline bracket 2 B47 4034176 Wire set incl B47 B48 B49 1 A10 103 4091 Incline structure frame 1 B50 403 4181 Ferrite 2 A11 103 4086 Front support frame 1 B51 503 4095 Wire holder 2 12 373 4013 Locking lever 1 B52 502 802 74 Plastic fixer 5 A13 533 4134 Wheel bracket LH 1 B53 433 4047 Z plate 2 14 533 4135 Wheel bracket RH 1 B54 423 4156 Membrane 1 A15 343 4022 Incline structure frame axle 1 B55 5334127 Wheel 50mm 2 A16 643 4011 Leaf spring rear 2 C01 4 2x12 DIN 7981 Screw 34 A17 643 4012 Leaf spring front 2 C02 3x20 DIN 7981 Screw 6 B01 4034182 Safety key 1 C03 M8x25 DIN 912 Hexagon socket cap screw 4 B02 233 4055 User interface incl B54 BO3 1 204 M8 DIN 125 Washer 2 pcs 8 BO3 1734140 Lower cover 1 C05 M8x35 ISO 7380 Screw 2 04 1734129 Handlebar cover LH incl B05 1 06 8 DIN 985 Locking nut 11 BO6 173 4131 Handlebar cover RH incl B07 1 7 M8x20 ISO 7380 Hexagon screw 6 pcs 10 08 213 4026 Handle grip 1 CO8 653 4066 Washer 4 09 403 4170 Wire set incl B15 1 C09 M6x25 DIN 7991 Countersunk head screw 6 B10 1734141 Motor cover 1 C10 M10x25 DIN 7380 Hexagon socket cap screw 8 B11 433 4046 Anti slip mat pair 1 C11 M8 DIN 125 Washer 4 B12 433
11. Wheel 40mm 4 423 4148 Label set 1 B35 533 4129 Wheel 60mm 2 553 4028 Assembly kit incl 1 B36 683 4017 Bumper 2 556 032 00 Allen key 6mm 1 B37 1734124 Side cover RH 1 553 101 88 Screw wrench 1 B38 1734125 Side cover LH 1 583 4034 Owner s manual 1 T40 444039 C02 C05 A07 B28 BE F c20 fe Z 7 A15 C07 B35 07 Ba 2 gt 1 0 A B44 B45 B46 p Version 19 06 06 Please note revised parts are in bold T40 444039 B29 403 4134 EU Power cable 403 4134 USA Power cable 403 4134 GB Power cable 403 4134 ISR Power cable C27 653 4068 Washer C28 M10x70 DIN 912 Screw C29 M10 DIN 6798A Washer C30 8 28 ISO 7380 Hexagon socket cap screw 4034134 SUI Power cable C31 M6x12 ISO 7380 Screw 403 4168 AUS Power cable C32 643 4010 Spring B30 533 4140 Through leading rubber C33 M8x55 ISO 7380 Hexagon socket cap screw B31 1734127 Incline bracket cover RH C34 5 DIN 125 Washer B32 533 4130 Rear end cap LH C35 4 2x16 DIN 7981 Screw 1 B33 533 4131 Rear end cap RH 423 4158 Label set B34 533 4128 Wheel 40mm 453 203 HR belt B35 533 4129 Wheel 60mm 553 4028 Assembly kit incl B36 683 4017 Bumper 556 032 00 Allen key 6mm B37 1734124 Side cover RH 553 101 88 Screw wrench B38 1734125 Side cover LH B39 163 4011 Gas spring 583 4037 Owner s manual ltem Part No Description Unit ltem Part No Description Unit A01 103 40
12. asons found is to try to repeat it after being switched off and on again Instruction in the owner s manual Speed sensor error Unplug the electrical cord from the wall outlet and from the treadmill wait 1 minute and turn the power switch on again If treadmill recovers to normal operation you may continue to use the treadmill Otherwise call the dealer for service The error will appear if the upper board can not receive pulses from the speed sensor for 10 seconds Possible reasons e Speed sensor not properly assembled the distance between the magnet and the speed sensor should be less than 3mm Speed sensor cable disconnected Meter cable has a poor connection at some point Magnet missing from the front roller pulley Front roller not rotating at all due to loose drive belt Check the distance between the speed sensor and the flywheel and ensure that the speed sensor is properly attached to the motor frame Check also speed sensor connections Error can be reset also by re inserting the safety key IE Instruction in the owner s manual Lift motor error Unplug the electrical cord from the wall outlet and from the treadmill wait 1 minute and turn the power switch on again If treadmill recovers to normal operation you may continue to use the treadmill Otherwise call the dealer for service The error message appears when voltage is being supplied to the lift motor but it doesn t move Possible reasons e Lift
13. event possible heart rate reading interference appliances e g TV and mobile phone and electric network can generate interference Try using equipment in different environment e Circuit breaker 10A trips repeatedly Check that the treadmill is running mechanically free Check belt lubrication If the wall outlet voltage is lower than normal the required current is higher and might cause the breaker to trip Static electricity Lubricate deck according to instructions in owner s manual Eliminate static electricity generators user should not use nylon clothing and or should try another pair of different type of training shoes Ensure that the frame grounding wires are contacting steel by removing possible paint between the wire connector and frame see picture Figure 7 Proper grounding eliminates static electricity 10 TUNTU SERVICE MANUAL 32 VERSION 1 00 T30 T40 SPARE PART DIAGRAMS o Please refer to the next page Version 06 09 05 110 441000 Version 14 09 05 Please note revised parts are in bold T10 441000 ltem Part No Description Unit ltem Part No Description Unit 01 103 4080 Console base 1 B41 533 4132 Front support end cap 2 A02 208 4077 Horizontal bar incl BO8 1 B42 1734128 Incline bracket cover LH 1 03 203 4078 Handlebar LH 1 B43 653 4064 Plastic washer 2 04 203 4079 Handlebar RH 1 B44 403 4172 Power board 230V 1 A05 523 4062 Front roller 1 403 4173 Po
14. onnections numbering refers to spare part diagram 2 1 SERVICE MENUS 2 1 1 Engineering Mode Enter the engineering mode after switching the treadmill POWER ON by pushing first SELECT and then ENTER and hold buttons pressed simultaneously 2 The SPEED window shows the treadmill software version number TIME window shows the software design year and DISTANCE window shows the design date in MM DD format p Press ENTER to show LDU version number Display control software 4 Press ENTER to show ISP version number TUNTUN SERVICE MANUAL T 2 p qu m I VERSION 1 00 T30 T40 Press ENTER to enter KM MILE switch mode 1 for KM O for MILE e Switch between the KM or MILE setting by pressing SPEED or ELEVATION Press ENTER to show total distance Press ENTER to show total usage hours Press ENTER to return to the normal mode 2 Testing Mode Enter the testing mode after switching the treadmill POWER ON by pushing first SELECT and then SPEED DOWN and hold buttons pressed simultaneously LED scanning mode for verifying display functionality Press ENTER to scan DATA LINES to verify display functionality Press ENTER to scan SACN LINES to verify display functionality Press ENTER to scan LED s to verify display functionality After pressing ENTER the TIME window shows test and the keypad functionality can be tested the val
15. tion 190 cm 82 cm Height storage position 144 cm 186 cm Er 86 cm WEINE TOTEM 99 kg Running surface 51 x 141 M 0 8 20 0 km h Elevation range 0 12 TLINFTLJ F2I SERVICE MANUAL 110 T20 VERSION 1 00 T30 T40 The T10 T20 T30 amp T40 treadmill meets the requirements of the EU s EMC Directives on electromagnetic compatibility 89 336 EEC and electrical equipment designed for use within certain voltage limits 73 23 EEC This product therefore carries the CE label The T10 120 T30 8 140 treadmills meet EN precision and safety standards EN 957 Due to our continuous policy of product development Tunturi reserves the right to change specifications without notice 3 TROUBLESHOOTING e Treadmill is making knocking noise he best way to start finding the root cause of the problem is to listen to the frequence of the noise For example the running belt seam overlaps a roller twice per revolution should this be the frequency of the noise the belt needs to be adjusted or replaced If the noise has significantly higher frequency it is likely to be caused by a damaged front or rear roller bearing Adjust the rear foot to make the treadmill deck even with the floor e Heart rate readings are inaccurate motor wires needs to be wrapped through a ferrite ring and twisted around each other in order to pr
16. tions Lift motor calibration is needed if any of the following has taken place e he lift motor has been removed from the frame e he actual and the displayed elevation angle doesn t match TLIN TLJ IF Ir SERVICE MANUAL 110 T20 VERSION 1 00 T30 T40 Table 1 Lift motor potentiometer value table for the Tunturi T10 T20 T30 amp T40 Elevation Lift motor I O 096 90 30 1 1 0 1 1 95 170 30 296 240 30 3 96 320 30 4 400 30 5 490 30 6 590 30 796 700 30 8 96 810 30 996 940 30 10 96 1090 30 11 96 1240 30 12 96 1420 30 8 54 0 1 kQ The values in the Table 1 are reference information for troubleshooting only Resistance is measured from black and white wires see picture below Figure 4 The lift motor potentiometer resistance at 096 inclination measurement between black and white wire TLIN TL F I SERVICE MANUAL 110 T20 VERSION 1 00 T30 T40 3 ERROR TEXTS To facilitate the maintenance error codes on display refer to internally found malfunctions error codes as such aren t malfunctions they merely point to observed problem As a general rule when a source of malfunction is located it should not be repaired but instead replaced with a new component Error texts can be removed from the display by disconnecting the treadmill power cable for about 10 seconds When an error text occurs the first thing to do if not any obvious visible re
17. ue displayed changes when a button is being pressed Press ENTER to enter IO mode TIME display shows lift motor potentiometer value SPEED reads speed from speed sensor and DISTANCE shows heart rate pulse 2 SPEED VALUE e Press START to test lower board relay a click sound and then press ELEVATION UP for 2 seconds to increase the elevation to 8 Press ELEVATION DOWN to decrease the elevation to minimum percentage 0 Press SPEED UP to increase speed value and SPEED DOWN to decrease speed value Press ENTER to repeat above test or SELECT and SPEED DOWN buttons simultaneously to return to the normal mode 2 1 3 Lift motor calibration The lift motor calibration is done manually by following the following steps Drive the lift motor to 096 from user interface inclination display must be 0 Switch off the treadmill and unplug the power cable Remove motor cover Fold up the running deck Loosen two screws A attaching the lift motor nut B to the incline frame Figure 2 Adjust the lift motor nut B so that there is 9 mm gap between the upper end of the nut and the lift motor frame Figure 2 pop s du TLWNT LII SERVICE MANUAL 110 T20 VERSION 1 00 T30 T40 7 Tighten the screws A and verify correct elevation by measuring Figure 3 9 mm gap in Lem elevation T NS e A MN i Figure 3 Measuring correct lift motor posi
18. ustment and how it affects on readout value If the potentiometer has lost its position it can be lifted up after removing two attachment screws Turn the potentiometer shaft to obtain correct setting and place the potentiometer back to the lift motor To ensure that potentiometer maintains correct calibration setting a small amount of glue should be added to shaft before inserting it back to its counterpart Error can be reset also by re inserting the safety key TLIN TL F I SERVICE MANUAL 110 T20 VERSION 1 00 130 140 4 APPENDICES 1 LOWER BOARD AND CONNECTOR LOCATIONS Connectors 1 User interface User Interface 2 Speed sensor f blo kd Lift motor position readout from potentiometer Lift motor power VAC 6 Power VAC 7 Motorpower VDOC kon Components 6 Adjustment of current supplied to the motor torque d Adjustment of voltage supplied to the motor speed h 4 Figure 6 Lower board connectors and components 2 TECHNICAL DATA T10 and T20 autumn 2006 onwards Length storage position 185 cm 83 cm Height storage position 133 cm 175 cm c 88 cm VV CIO em 94 kg Running surface 4 x 133 cm SPECO e ete ate e 0 8 16 0 km h Elevation range 0 12 Mile ei sta 2 0 HP T20 before autumn 2006 T30 amp T40 Length storage posi
19. wer board 110V 1 A06 523 4063 Rear roller 1 B45 4034174 Filter EUR 1 A07 503 4089 owitch bracket 1 B46 403 4175 Transformer EUR 1 08 103 4077 1 47 4034176 Wire set incl 47 48 B49 1 A09 503 4090 Incline bracket 2 B50 403 4181 Ferrite 2 A10 103 4079 Incline structure frame 1 B51 503 4095 Wire holder 2 A11 103 4078 Front support frame 1 B53 433 4047 Z plate 2 A12 373 4013 Locking lever 1 B54 423 4144 Membrane 1 A13 588 4134 Wheel bracket LH 1 C01 4 2 12 DIN 7981 Screw 22 Al4 533 4135 Wheel bracket RH 1 C02 3 5x16 DIN 7981 Screw 6 01 403 4181 Safety key 1 M8x25 DIN 912 Hexagon socket cap screw 4 02 233 4046 User interface incl B55 B03 1 C04 M8 DIN 125 Washer 2 pcs 4 173 4123 Lower cover 1 C05 M8x35 ISO 7380 Screw 2 B04 173 4129 Handlebar cover LH incl 05 1 C06 8 DIN 985 Locking nut 11 B06 173 4131 Handlebar cover RH incl B07 1 07 8 20 ISO 7380 Hexagon screw 6 pcs 10 BO8 213 4025 Handle grip 1 08 653 4066 Washer 4 09 403 4170 Wire set incl B15 1 C09 M6x25 DIN 7991 Countersunk head screw 10 B10 1734126 Motor cover 1 C10 M8x55 DIN 912 Hexagon socket cap screw 3 B11 433 4046 Anti slip mat pair 1 C11 M8 DIN 125 Washer 3 B12 433 4064 Side landing 2 C12 4 2x16 DIN 7981 Screw 10 B14 533 4127 Wheel 50mm 2 C13 M8 DIN 128 Washer 2 B16 433 4065 Running deck 1 C14 M10 DIN 985 Nylock nut 9 B17 443 4055 Running belt 1 C15 M10x40 DIN 931 Screw 1 B18 813 4036 Motor 230V 1 C16 4 2x12 DIN
20. xtranet Updated product information troubleshooting Mechanical section will not be needed 2006 08 08 a 1 00 PVI TLIN TL F I SERVICE MANUAL T10 T20 VERSION 1 00 T30 T40 1 FOREWORD 1 VERSION HISTORY A 1 2 ELECTRONICS 3 2 1 SEI V EO DL ED e n 3 2 1 1 ENGINEERING MODE 0 3 2 1 2 TESTING 4 2 1 3 LIFT MOTOR CALIBRATION cccccccccccecceccccecceccesecceccecccseccecceuescetceteseeseetesuessetecuessesseessescetesseceeseesensens 4 3 ERROR TEXTS 7 tai ti ia ial 7 7 8 4 APPENDICES 9 1 LOWER BOARD AND CONNECTOR 85 2 2 22 0 60000 66 1 0 00 9 TECHNICAL DATA aaa aaa aaa 9 3 f 20 83 23 8 203 5 07020 B G 10 4 SPARE D IAE TNV K 9 9 11 TLINFTLJ F2I SERVICE MANUAL 110 T20 VERSION 1 00 T30 T40 2 ELECTRONICS The main electrical components of the Tunturi T10 and T20 are user interface B02 power board B44 motor B18 lift motor B25 speed sensor B23 and power cable B29 Ga E amp ENS Cs oo 9 00 5 929999 099999 999090990999 B15 included in B09 B23 Figure 1 Tunturi T10 and T20 electrical components and their c
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