G Series
Contents
1. GRAVELY 2 1 4 PROFESSIONAL 4 WHEEL TRACTORS G SERIES OPERATOR S MANUAL FORM NO 42639 11 86 PART NO 41853 41871 41876 PRINTED IN USA 41966 41974 42149 NOTE Read this manual carefully and learn to operate and service your tractor before using it To keep the warranty the tractor must be maintained and operated as directed in this manual All references to left side right side front and back are given from the operator s position Use the serial numbers to ensure prompt and correct service when ordering parts requesting service or making inquiries TRACTOR SERIAL NUMBER ENGINE SERIAL NUMBER ENGINE SPEC NUMBER Look for this symbol to point out important safety precautions It means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED CONTENTS INSTRUCTIONS FOR SAFE OPERATION CONTROLS OPERATING INSTRUCTIONS SERVICE INSTRUCTIONS STORAGE PROBLEM SOLVING SPECIFICATIONS AND WIRING SET UP INSTRUCTIONS WARRANTY SECTION 1 instructions for Safe Operation Improper use of this tractor can injure people and damage the equipment People using or servicing this tractor must read and follow the instructions in this manual It is important to understand that this manual and any other Gravely instruction manuals do not cover every possible danger It is impossible for Gravely to know of all possible dangers in operating and servicing the tractor and attachm2. 78211 1 Grease Fitting on the Front Axle FIGURE 3 2222 84081 1 Grease Fittings for the Steering Arms 4 Lock Nut 2 Grease Fittings for the Steering Columns 5 3 Adjusting Bolt Adjusting Nut FIGURE 4 12 5 Clean the areas around the dipstick and drain plug 6 Remove the dipstick 7 Put an open top container that will hold four quarts under the drain plug 8 Remove the drain plug 9 Allow the engine to drain completely 10 Clean and reinstall the drain plug lil Remove the oil filter some models clean the oil filter port and install a new oil filter according to the instructions on the oil filter 12 Fill with new oil to the FULL mark on the dipstick 13 Replace the dipstick Lower the rear fender 14 Start the engine and check for leakage at the drain plug Tighten the plug if leakaae occurs Checking the Battery Fliuic Check the battery fiuid every 200 hours Use caution and wear eye protection when checking the battery To check the battery i Clean the top of the battery 2 Lift the filler caps 3 the fluid level is below the split rings in the filler tube add distilled water Do not fill above the Split ring Do not use a metal funnel di Reinstall the filler caps Push them all the way down Checking the Fasteners Check all fasteners periodically Look for ioose or missing fasteners any time looseness of parts rattles or excess noise and vibration are n
3. few seconds and then repeat If the engine does not start within five tries see Section 6 for instructions Axcavtion Do not keep the starter running for over 15 seconds Do not run the starter for more than 15 seconds in any one minute To stop the engine 1 Move the throttle lever to SLOW 2 Turn the ignition switch to OFF 3 Remove the key before leaving the tractor 3 3 Operating the Transmission Axcaction DO NOT SHIFT TRANSMISSION GEARS WHILE THE FORWARD OR REVERSE CLUTCHES ARE ENGAGED OR THE TRACTOR IS MOVING This will damage the gears Always place the direction control lever in NEUTRAL and bring the tractor to a complete stop before moving the gear or range selectors 3 3 1 To Move in a Forward Direction Use slow engine and transmission speeds until you know how to operate the tractor safely 1 Start the engine and move the throttle to give the desired engine speed 2 Put the range and gear selectors in the positions that will produce the desired speeds See Section 7 for ground speeds produced 3 Move the direction control lever forward As the tractor increases speed push the lever until it locks into position If the lever is not pushed all the way forward slippage can damage the forward clutch USE CAUTION WHILE LEARNING TO OPERATE THE DIRECTION CONTROL LEVER NOTE The operator must be in the seat to operate the direction control lever If the operator leaves the seat with the direc
4. sure the steering wheel bushing fits over the nylon bushing in the instrument panel See Figure 8 Put the nylon bushing on the steering wheel shaft and into the steering wheel bushing Put the spring on the steering wheel shaft 27 8 6 4 CJ 6 Steering Wheel Shaft 5 Steering Wheel Steering Wheel Bushing 6 Flat Washer Nylon Bushing 7 Lock Nut Spring 8 Steering Wheel Insert FIGURE 8 Put the steering wheel on the Steering wheel shaft Put a 656 1 312 095 flat washer on the Steering wneei shaft Install the 5 8 lock nut Tighten the nut to torque of 20 ft lbs 27 Install the steering wheel insert Seat Installation Te Tighten the 5 16 hex bolts and lock washer holding the seat to the seat springs See Figure 9 Align the holes in the seat springs with the holes in the seat pan Fasten the seat in position on the seat pan with the 5 16x3 4 round head bolts flat washer and lock nuts Plug in seat switch UA Ww NI Seat Seat Springs Hex Bolts Lock Washers Seat Pan WOON DN FIGURE 29 Round Head Bolts Flat Washer Lock Nuts Plug SECTION 9 LIMITED FIVE YEAR WARRANTY This Limited Five Year Warranty is issued by Gravely International Inc only to the original purchaser If Gravely equipment is leased by Gravely this Warranty shall extend also to the original lessee as if such lessee were the original purchaser Gravely warra
5. the ends of the bearings The locations of the seven fittings are 1 On the direction control lever 2 On the front axle at each king pin 3 On the front axle as shown in Figure 3 4 On the steering mechanism as shown in Figure 4 Apply motor oil to all pin connections pivot points and areas where sliding occurs in the clutch transmission PTO and lift control systems every 25 hours Checking the Engine Oil Check the engine oil level daily Never operate the engine with the oil level below the Jow mark on the dipstick See your engine manual for oil specifications and oil filter service instructions To check the oil level 1 Clean around the dipstick to prevent dirt from entering the tube 2 Remove the dipstick and wipe off the oii 3 Put the dipstick back in place Be sure it is all the way down 4 Remove the dipstick again and note oil level 5 Add oil if needed Do not overfill 6 Repeat Step 3 Changing the Engine Oil 1 Read your engine manual for recommended change schedule 2 Move the tractor to a level area Lock the brake 3 If the engine is cold let it run for 5 minutes 4 When the engine is warm stop it and raise the rear fender Ayvarninc Engine muffler and other parts are hot 11 o J C o
6. way d Any repair or replacement occasioned by cus tomer neglect or lack of proper maintenance The purchaser is responsible for making sure that Gravely Products are operated and serviced as directed in the applicatie manual or service instruction incorrect use or Maintenance will void this Warranty any ne use void this Any repair occasioned the use attachment not approved by Gravely iT any such attachmen will Warranty GRAVELY MAKES NO IMPLIED 2 5 AS TG THE MERCHANTABILITY OR 5 FOR 4 PARTICUL ie PURPOSE L WARRANTIES ARE LIMITED IN DURATION TO Th PARAGRAPH 4 GRA LIABILITY FOR INCIDENTAL one C DAMAGES RESLUTING FRO ANY WARRANTY ING TO LIABILITY FOF IMCONVEN PURCHASE OF REPLACEMENT FOR LOSS OF PROFITS Oft c 44055 states do not limitsuars on how ico an implied warrant iasts so the ap ose statemer apply to Some states cu not allow or limitation of incidenta consequentia damages so the above timitatior cr exclusion ray not appiv ic you and vou tate to state This Warranty gives yo may have sther rights which vary tro A Graveiy product registration card is supplied with each Gravely Product Please complete the card and return it to Gravely at the audress fisted on tne The equipment registration card will be used by Gravely f
7. 14 psi 97 kN m 7 1 Grounds Speeds at 3600 rpm Engine Speed FORWARD LO RANGE speed Gear gt Ww N 5 mph 8 mph 1 1 mph 1 7 mph 8 km h 1 2 km h 1 8 km h 2 7 km h HI RANGE 1 2 5 mph 4 0 km h 2 3 8 mph 6 1 km h 3 5 7 mph 9 2 km h 4 8 5 mph 13 7 km h REVERSE HI OR LO RANGES 24 Te1 1 15 mph 1 8 km h mph 2 7 km h mph 4 0 km h mph 6 1 km h 7 2 Wiring Diagram PTO INTERLOCK SWITCH BROWN 6 sRowN III FWD REV INTERLOCK SWITCH SOLENOID Q O RED RED BATTERY STARTER MOTOR BLACK IGNITION SWITCH AMMETER uo 8 HOURMETER LIGHT SWITCH PINK PINK DARK WHITE WHITE BLUE HEADLIGHTS SS ORANGE GREEN GREEN NND YELLOW SEAT RED SWITCHES GREEN CE BLACK GREEN GREER YELLOW L zi C TIME DELAY MODULE YELLOW ITIO PURPLES MTE MODULE 25 8 3 SECTION 8 Remove the tractor from the shipping container t Rear Tire Assembly Installation 1 2 Raise the rear of the tractor Mount the rear wheel assemblies to the wheel hub with 7 16 20x3 4 hub bolts NOTE The valve stem must be turned toward the inside of the twin cylinder engine tractors Lower the tractor Adjust the air pressure in the rear tires to 10 psi 69 kN m to 14 psi 97 kN m Front Tire Assembly
8. Engine spark plug s fouled Engine failure see Engine Service Manual Regulator rectifier failure Fuse holder or battery Engine alternator failure Battery failure Ground wire not connected Ignition switch failure Light s burned out Defective light switch Loose wire connections Engine light alternator failure Ignition switch failure See Engine Service Manual Time delay failure 21 POSSIBLE OBSERVATION CAUSE 8 Fuse blows when starting Defective solenoid engine 9 Hydraulic lift will not lift attachment Hydraulic valve seals Cylinder seals Low fluid level Hydraulic pump 22 SECTION 7 Specificati i Wiri Fuel Specifications Fuel Tank Capacity Engine Oil Specification Engine Oil Capacity Transmission Oil Specification Transmission Oil Capacity Hydraulic Fluid Specification Hydraulic Fluid Capacity Battery Fuse Tire Sizes Professional 12 G and 16 G Front Rear Professional 18 G and 20 G Front Rear Tire Pressure Front Tire Pressure Rear 23 See your engine manual 5 3 Gallons U S 20 liters See your engine manual See your engine manual API Service SC 10W 30 Motor Oil 6 Quarts U S 5 7 liters ATF Dextron II 1 Quart U S 9 liter 12 Volt 1 group 22F 42 hr 30 30 16 x 6 50 8 23 x 8 50 12 16 x 7 50 8 23 x 10 50 12 14 psi 97 kN m2 to 18 psi 124 kN m2 10 psi 69 kN m to
9. Installation l 2 Raise the front of the tractor Put two 813x1 375x1 00 flat washers on each front axle See Figure 7 Slide a spacer into the grease seal on the valve stem side of each front wheel Put multi purpose grease on each axle Put a wheel the valve stem towards the inside on each axle Pack multi purpose grease into each bearing Make sure the bearing cages are full of grease Slide a bearing tapered end first onto each axle Push the bearings into the wheels Put a spacer and then a 565x1 312x 095 flat washer on each axle Fasten them with the 5 8 lock nuts Tighten the lock nuts slowly to take up the clearance in the bearings NOTE The front wheels must turn freely with no clearance in the bearings 26 Un 4 81305 Axle 6 Spacer Flat Washer 813 I D 7 Flat Washer 656 I D Spacer 8 Lock Nut Wheel 9 Dust Cap Bearing FIGURE 7 10 Install the dust cap 11 Lower the front of the tractor 12 Adjust the air pressure in the front tires to 14 psi 97 kN m to 18 psi 124 kN m To Connect the Direction Control Lever 1 Align the hole in the lower end of tbe direction control lever with the hole in the shifter link and neutral return strap 2 Put a clevis pin through the holes from the outside 3 Secure with a flat washer and cotter pin Steering Wheel Installation l Put the steering wheel bushing on the steering wheel shaft Make
10. eaches the bottom of the check plug hole 3 Reinstall and tighten the fill tube cap and check plug 14 86025 1 Fill Tube 2 Check Plug FIGURE 5 4 12 Servicing the Brake Brake service is required if the brake does not stop and hold the tractor effectively The brake should be effective enough to cause the rear wheels to slide if applied suddenly on a concrete or asphalt surface Replace the brake band when the lining is as thin as the ignition key Replace the brake drum if it is visibly worn or rough To adjust the brake Stop the tractor a level surface 2 Stop the engine and block the wheels so the tractor cannot roll 3 Loosen the jam nut and remove the clevis pin 15 4 13 4 Turn the clevis clockwise to tighten or counterclockwise to loosen as needed 5 To check the adjustment reconnect the clevis and brake band with the pin 6 Push the direction control lever all the way forward 7 Push the brake pedal by hand while watching the motion of the brake band The brake is correctly adjusted when the band becomes tight on the drum as the direction control lever moves to NEUTRAL If the band is tight before the lever moves to NEUTRAL the brake is too tight If too tight or too loose repeat Steps 4 5 6 and 7 until the correct adjustment is obtained 8 Install the cotter pin in the clevis pin and tighten the jam nut 9 Check the effectivene
11. ents The purchaser must give these instructions to the people opera ting and maintaining this tractor These people must use eye and foot protection 1 1 Preparation 1 Read the tractor and attachment operator s manuals carefully ey Learn the Location function of all tractor and attachment controls 3 Learn how to use the controls to stop the tractor and attachment 4 Use caution with gasoline Gasoline is very flammable Keep it in a clean and tight container away from flames hot items Never put gasoline in the fuel tank while the engine is running or hot Clean up spilled gasoline before starting engine 5 Be certain that ail shields guards and interlock switches are in the correct positions 6 When hauling the tractor connect the chassis and rear hitch to the transporting vehicle Never connect from control levers rods or like items that could be damaged Operation l Wear foot and eye protection Do not wear loose clothing 2 Do not use the tractor in the dark without adequate lighting 3 Keep the tractor in good condition Maintain it as directed in this manual 4 Replace all parts that become damaged or lost 5 USE ONLY GRAVELY ACCESSORIES AND ATTACHMENTS ATTACH MENTS GRAVELY HAS APPROVED FOR USE WITH THIS TRACTOR 6 Do not overspeed the engine Do not override the governor 7 Keep away from moving parts 8 Keep people and animals away from the operating area 9 Do n
12. is tight back the nut off one fourth turn 4 Tighten the lock nut against the adjusting nut being careful not to move the adjusting nut 5 Turn the steering wheel to the left as far as tt will m 6 Repeat Steps 4 and 5 for the right side adjusting sub g 3 7 Check for tightness or backlash in the steering gear through the full range of the steering wheel rotation There should be no noticeable tightness or backlash ir the rack and pinion mesh If there is repeat Steps tbrough 7 as required Upon completion of the steering gear adjustment recheck the Steering wheel free play If the free play is still excessive look for loose steering arms on the king pins loose or worn ball joints or other signs of wear Tighten or replace as required Servicing the Spark Plug s To clean or change a spark plug l Stop the engine lock the brake and raise the rear fender 2 See your engine manual for further instructions Hydraulic Lift Service Check the hydraulic fluid level when 1 The hydraulic lift will not raise the attachment 2 Leaks are observed 18 To check the hydraulic fluid level Put the hydraulic lift control in the FLOAT full forward position Clean the area around the filter reservoir Remove the filter reservoir NOTE When the filter is removed some oil will run out because of the low pressure valve in the filter Oil spillage will be minimized if the filter is rem
13. nts that all new equipment manu factured by Gravely Gravely Products shall be free of defects in material and workmanship for the term described in paragraph 4 below Except as hereinafter provided this Warranty does not cover any engine tires or battery jorming a part of the Gravely Product Engine and tires are covered by and subject to separate warranties of the manufacturers thereof In the event that any Gravely Product warranted hereunder shall be defective or fail to conform with this Warranty Gravely shall subject to the provisions hereof pay for or provide labor and materials for the repair or replacement of such defective Gravely Product This Warranty is for five years 60 months from purchase date for Gravely Products used exclusively for personai iamily or household purposes and two years 24 months for products used for other purposes comrnercial use excluding rental firms Gravely products used for rental purposes will be warranted for 20 days Repair of Gravely Products after the seccnd year 24 months from date of Durchase sha be subject to a 50 00 deductible for each repair Aftor two years Gravely agrees to repair or replace detective Gravely Products used ex ciusive for cersonal family or household purposes omy to extent that the cost of such warranty covered separ or replacement exceeds 50 00 Zaltecus are warranted by Gravely for a period of 12 017985 only if a battery
14. of terrain the quality requirements of the job being performed obstructions hazards etc Using the Attachment Lift Systems Manual or hydraulic lift systems are used to raise and lower attachments Either can hold an attachment in position or let it follow the ground Using the Manual Lift System To hold an attachment in position 1 Lift the attachment to the raise position 2 Lift the lift range control and slide it to the desired position Lower the attachment The lift lever will stop against the lift range control If the attachment is not in the desired position repeat Steps 1 and 2 To let an attachment follow the ground 1 2 Move the lift range control to the lowest position Lower the attachment to the ground Using the Hydraulic Lift System To hold an attachment in position 4 2 3 Lift the attachment pulling back the hydraulic lift lever until the attachment is fully raised Lower the attachment to the desired position by gently pushing the lift lever forward When the attachment reaches the desired position release the lever The attachment will be held in that position To let an attachment follow the ground 1 Push the hydraulic lift lever all the forward to the FLOAT position The attachment will be lowered to the ground and the lever will remain at that position until you pull it backwards Using the Tractor for Stationary Operations opera
15. or a Recording date of purchase b Notification of owners in compliance with the Consumer Product Safety Act should any notifi cation be necessary The return of such card is necessary for your warranty to be effective This Warranty is not subject to change or modification by anyone including Gravely dealers and no Gravely dealer is authorized to make any representations or promises on Gravely s behalf OS GRAVELY One Gravely Lane Clemmons 27012
16. ot let people other than the operator ride on the sulky 10 Use a slow speed and engage the direction control lever slowly when operating on slopes 11 Look for and keep away from hazards 12 Before starting the engine put the direction control lever in the NEUTRAL position and the PTO control in the OFF position 13 Look behind when operating in reverse 14 After hitting an object with the tractor or attachment stop the engine and check for damage Repair any damage before continuing operation 15 Operate the tractor only from the operator s position on the seat 16 Travel up and down slopes 17 Never permit children to operate the tractor 18 Before leaving the tractor move the PTO control to OFF lock the brake or put in gear and engage the direction control lever and remove the ignition key 19 20 21 22 23 there is a sudden change in the sound or vibration of the tractor or attachments stop the engine and check for damage Repair any damage or failure before continuing operation Never run the engine indoors except to move it outside Exhaust fumes are dangerous Go slow on slick surfaces Follow traffic laws when operating or near a road Before making adjustments or Servicing move the PTO to OFF turn the ignition switch to OFF and wait until all moving parts completely stop SECTION 2 Controls 2 1 Figures 1 and 2 show the locations and identification
17. oted Make sure all bolts screws nuts pins snap rings and cotter pins are in the correct position and replace any that are missing Checking the Air Intake Screen Check the air intake screen on the engine each day Remove any grass dirt or debris that may have accumulated on it THE AIR INTAKE SCREEN MUST BE KEPT CLEAN 19 4 11 Checking the Cooling System Check the cooling system for signs of the collection of grass and debris in the engine cooling fins every 25 hours more often when operated in dirty conditions See your engine manual for instructions Checking the Air Cleaner Check the air cleaner each day See your engine manual for instructions Changing the Air Cleaner Element Replace the air cleaner element at the correct intervals See your engine manual for instructions Checking the Transmission Oil Check the transmission oil level every 25 hours If leakage is observed check more frequently The fill tube and check plug are shown in Figure 5 To check the transmission oil level l Move the tractor to a level area Stop the engine and lock the brake 2 Raise the rear fender 3 Clean the check plug and remove it 4 The oil level is correct when oil is at the bottom of the hole 5 If the level is correct reinstall and tighten the plug If the level is low add oil See Section 7 for recommended lubricant specifications To add oil 1 Remove the fill tube cap 2 Add oil until it r
18. oved after the tractor has not been operated for one half hour The correct hydraulic fluid level is one inch from the top of the filter Add Dextron II ATF to maintain this level filter reservoir should be replaced when The tractor has been used one year commercially The tractor has been used 2 years by a consumer The hydraulic system has been repaired To install a new filter reservoir 1 Fill new filter to one inch from the top observe the threaded hole Let the filter set for 15 minutes Refill the filter to the correct level Install the filter If the hydraulic system has been repaired or leaks fluid Operate the lift b Shut off the tractor c Put the hydraulic lift control in the FLOAT position d Remove the filter reservoir and fill to one inch below the top e Replace the filter reservoir 4 18 Adjustment of Range Selector I Move the Hi Lo shift lever as far as it will go both directions Measure the distance between the lever and the end of the slot This distance should not be less than 5 16 Adjust the clevis so that the clearance between the Hi Lo shift lever and the control cover plate slot is equal for both positions of the lever 19 5 1 SECTION 5 tora When the tractor will not be operated for more than two months 1 Do the daily and 25 hour maintenance but do not gasoline 2 Clean the tractor Paint or oil bare metal surfaces to prevent
19. rust 3 Refer to the engine manual and prepare the engine for storage 4 Clean and charge the battery Charge the battery every three or four weeks while in storage 5 Place the P T O lever in OUT position 6 Store in a cool dry place To use the tractor again l Refer to the engine manual and prepare the engine for service 2 Charge the battery 3 Put fresh clean gasoline in the fuel tank 20 SECTION 6 Problem Solving B ATI No sound or motion when the ignition switch is turned to the START position ignition zwitch o START clicks t Wray is turned to START starter operates but the the ignition switch does not start eng ine Battery discharged Engine continues to run when the ignition switch is rotated to the OFF position Lights do not come on when the light switch is moved to the ON position Engine runs rough or stops after it gets hot the and the the POSSIBLE AUSE PTO control in the ON position Direction Control Lever in the forward or reverse position Blown fuse Discharged battery Starting solenoid damaged Loose battery cable s Damaged time delay module Discharged battery Battery cable connector s corroded Starter damaged Relay or relay connection s Fuel tank empty Fuel valve turned off
20. s of the controls OY Ui i WDE Direction Control Lever Brake Pedal Brake Lock Lever Gear Selector Range Selector PTO Control Hydraulic Lift Control FIGURE 1 85042 Ammeter Hourmeter Choke Control Fuse Holder Throttle Control Ignition Switch Kc 5 27 c _ Bum 2 85043 Manual Lift Lever Release Button Lift Range Control FIGURE 2 SECTION 3 Operating Instructions Read this manual before operating the tractor Read the Operator s Manual for any attachment that is to be used From the tractor seat note the location of the tractor and attachment controls See Section 2 ALWAYS BE IN THE SEAT WHEN OPERATING THE TRACTOR OTHER THAN IN STATIONARY APPLICATIONS 3 1 Before Starting the Engine Be sure that the tractor and engine has been properly serviced and maintained 3 2 Starting and Stopping the Engine To start the engine 1 The direction control lever must be in NEUTRAL position and the PTO control must be at OFF position 2 Put the key in the ignition switch 3 Move the throttle lever to a middle position 4 If the engine is cold move the choke lever to If it is warm the choke lever should be at OFF 5 Turn the ignition key to START When the engine starts move the choke lever slowly to OFF If the engine does not start in five seconds release the key for a
21. snail fail within waive 12 months cf purchase ihe replacement cost therect bo drorated over a twelve month term based upon the number of months since purchase To obtain Warranty Service on a Gravely Product ncluding any oattery or other component not manu factuted by Gravely use this procedure a Notify tne Gravely deaier fram whom you pur chased the equipment 9 if you have moved and itis not convenient to notify the selling dealer notify the nearest Gravely dealer You should supply this dealer with a copy of the bili of saie as proof of the date of purchase Make arrangements to have the equipment de livered to the dealer refer to paragraph 6 below d Ifyou have any questions concerning the Gravely Limited Warranty they should be referred to Gravely International Inc One Gravely Lane Clemmons NC 27012 Attn Customer Service Department e Warranty service on Gravely Products must be performed by an authorized Gravely dealer 30 6 4 This Warranty does not cover the following a Transportation to the Gravely dealership If the Gravely dealer provides transportation he will charge for such service b Normal maintenance services and normal re placement of iterns such as spark plugs belts oil oil filters air filters and mower plow or cultivator blades gauge wheels skids and other wear items c Any Gravely Product which has been altered or modified in any
22. ss of the brake while operating the tractor Servicing the Forward and Reverse Clutches The forward and reverse clutches must be checked every 100 hours If the lining has worn to a thickness of less than 0 150 inch 3 8mm replace the lining The forward clutch is on the right side of the transmission and the reverse clutch is on the left side of the transmission See Figure 5 Inspect and adjust the clutches as follows l Stop the engine and place the direction control lever in the NEUTRAL position 2 Raise the rear fender 3 Measure the clearance in the slot The correct clearance is 030 inch 76mm to 060 inch 1 5mm 4 Adjust the bolts which go through the flange on the axle bearing retainer so that the forward reverse clutch Springs are straight up and down when the clutches have Zero clearance Lock the bolt in place with the jam nut Loosen the jam nut which holds the slide rod bushing in place Adjust the bushing on the slide rod until the clearance is correct Lock the bushing in place with the jam nut 5 Lubricate the clutch once each season Rerove the clutch and apply a film of multi purpose grease to the splined clutch shaft While the clutch is off check the lining wear If the lining has worn near the rivet heads replace the lining Re adjust the clutch as described above 4 14 Servicing the PTO Clutch The PTO clutch should be adjusted whenever there is less than 5 inches of free travel in
23. te an attachment such as a compost shredder that uses PTO power when the tractor is stationary Move the tractor attachment to the desired location Put a weight in the seat Lock the brake and block wheels Put the gear selector in NEUTRAL Move the PTO control to Use caution when leaving the tractor seat Keep away from moving parts SECTION 4 i ti Chart 1 shows the recommended schedule for service that should be performed on a regular basis TIME INTERVALS BETWEEN SERVICE AIL HR 00 HR SERVICE PERFORMED Check Battery Section 4 5 nhl ee re NE es check coming section sat ee C M pe Check Tire Pressure Section 7 1 4 CHART 1 4 1 Filling the Fuel Tank WARNING Gasoline is very flammable Follow safety instructions shown in Section 1 Gasoline is added as required Use clean lead free or regular grade gasoline To add gasoline 1 Put the tractor in an open area 2 Stop the engine and lock the brake 3 Clean the fuel cap area 4 Remove the fuel tank cap 5 Fill the tank with gasoline Use caution Do not overflow 6 Reinstail fuel tank cap 7 gasoline is spilled wipe it up 4 2 General Lubrication There are seven grease fittings to be greased at 25 hour intervals Clean the fittings before attaching the grease gun Use a multi purpose grease Add grease until it appears at
24. the clutch lever when it is in the ON position See Figure 6 to see where this free travel is measured The free travel should be between 5 inch and 1 0 inch To adjust 1 Stop the engine and lock the brake 2 Loosen the bolts holding the switch bracket and push the bracket down 3 Raise the rear fender 4 Push the PTO lever to ON 5 Disconnect the PTO control from the transmission lever 6 Turn the control rod to change the free travel Each turn will change it by about 25 inch Turn clockwise to increase and counterclockwise to Gecrease the free travel 7 Reconnect the control rod to the transmission lever 8 Check for correct free travel Repeat Steps 4 5 and 6 if necessary 9 Put the PTO control in the OFF position 10 Move the switch bracket up until the switch closes makes a circuit 11 Tighten the switch bracket hardware Avot Make sure that the PTO control assembly does not rest on the switch body MEASURE FREE TRAVEL HERE Tod CLEARANCE CIL 86026 FIGURE 6 17 4 15 4 16 Servicing the Steering System Adjustment is usually needed whenever there is more than 2 inches of free play in the steering wheels To adjust the steering gear 1 Loosen the lock nuts on both adjusting bolts See Figure 4 2 Turn the steering wheel to the right as far as it will go 3 Turn the adjusting nut on the left side adjusting bolt clockwise with your fingers until it
25. tion control lever in the FORWARD position the engine will stop 3 3 2 To Move in a Reverse Direction 1 Follow Steps 1 through 3 under 3 3 1 above 2 Pull the direction control lever firmly backward The control lever does not lock into a reverse position You must continue to pull back firmly to continue reverse travel It will return to NEUTRAL upon release 5 3 3 3 3 3 4 3 3 5 p 3 3 6 Stopping the Tractor Pushing the brake pedal down will stop the tractor and return the direction control lever to NEUTRAL Use the brake pedal for sudden stops and for holding the tractor on slopes Locking the Brake To lock the brake for parking depress the brake pedal and pull back on the brake lock lever To release push the pedal and move the lock lever forward Using the PTO To power an attachment push the PTO control forward to ON To stop an attachment pull the PTO control rearward to OFF The operator must be in the tractor seat to operate the PTO If the operator leaves the seat while the control is in the ON position the engine will stop Correct Operating Speeds A WARNING On rough and sloping ground and when mowing and 3 4 trimming near buildings trees and other obstructions use a slow ground speed NOTE Most attachments especially rotary mowers an snowblowers perform best when operated at full engine speed Proper ground speed is determined by power limitations the type
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