User Manual
Contents
1. acid H3BO3 16 g sodium thiosulfate Na 28203 5H5O 10 g distilled water up to 1 liter trisodium phosphate or sodium hexametaphosphate any detergent 10 20 g l water solution 5 citric acid solution in rectified alcohol for connectors and contacts 1 2 17 Weight not more than BASIC ek Te ON RE 22 1 kg gt SIO CO AEO O sns rn a eee c NNI ME Mem ease ea 24 kg 1 2 18 Overall dimensions BASIC MOdTICAUON EE 472x343x975 mm modification Ol ano nana HR eese 292x400x354 mm 1 2 19 Mean time before failure sierra irer erra e eee e cence not less than 20000 hours 12220 NICAM TOL MING vante dead aid ota RENI dd EE PES UL NE RAO ie not less than 10 years 1 3 Design and operation 1 3 1 A sliding vane rotary pump SV 1003D developed by Busch Productions GMBH manufacture is used in the unit The pump unit pumps air through the measuring instrument A gas filter is provided before the pump it serves as a receiver smoothing pressure pulsations in the sampling tube and performs accident related cleaning of the pumped air in case of failure of standard filters of measuring devices After passing through the filter the air enters into the pump and is then exhausted through the outlet pipe to the atmosphere or to the ventilation system Air back to ventilation system Measuring device Filter Ventilation FVKM 064424 002RE 4 1 4 Marking and sealing 1 4 1 A nameplate with the following2. day Sulfur dioxide gas not more than 20 mg m dax FREUE not more than 0 025 mg m y Chlorides 30 to 300 mg m day 1 2 9 Units withstand sinusoidal vibrations in the frequency range from 10 to 55 Hz with displacement amplitude 0 35 mm 1 2 10 Units are stable against seismic impacts with magnitude 7 according to the MSK 64 scale being installed on the building structures of the industrial site at 70 to 30 m relative to the grade level FVKM 064424 002RE 3 After the seismic impact with the above mentioned parameters units are operable within the limits stated in sections 1 2 1 during the whole life cycle under specified operation conditions 1 2 11 Degree of protection provided by casings against ingress of solid items and water IP23 1 2 12 Units withstand the electromagnetic interference of the 3 grade according to IEC 1000 4 8 93 IEC 1000 4 9 93 IEC 61000 4 2 95 IEC 61000 4 3 2006 IEC 61000 4 4 2004 IEC 61000 4 5 95 IEC 61000 4 6 96 IEC 61000 4 11 2004 IEC 61000 4 12 95 IEC 61000 4 13 2002 IEC 61000 4 14 99 TEC 61000 4 28 99 1 2 13 Units comply with the standards for emission set forth by IEC 61000 3 2 2005 IEC 61000 3 3 2008 and CISPR 22 2006 for class A equipment 1 2 14 By its protection against electric shock units comply with the IEC 61010 1 2001 1 2 15 Units are fire safe products with fire probability of no more than 10 year 1 2 16 Units withstand the exposure to decontaminating solutions boric
3. information is attached to the unit housing trademark or name of the manufacturer reference designation of the unit Works number of the unit according to the manufacturer numeration system voltage current and frequency of the AC power supply degree of ingress protection against solid items and water provided by casings made in Russia 1 4 2 Method of marking and place where it is made on the unit shall comply with the design documentation 1 4 3 The unit 1s sealed according to the design documentation 1 5 Packing 1 5 1 The unit s package complies with the design documentation and provides protection against ingress of atmospheric precipitations and aerosols splashes of water dust sand solar ultra violet radiation and limits the ingress of water vapour and gases 2 INTENDED USE 2 1 Operational limitations 2 1 1 The unit is designed for operation with equipment manufactured by the SPC Doza Use of the unit for other purposes is possible only after consultation with manufacturer 2 1 2 When the unit is used m sampling lines it 1s necessary to exclude ingress of moisture into the pump For this purpose in the line entramment separators and driers shall be provided 2 1 3 Power supply to the unit 1s provided by hardware compatible with the unit If the unit 1s used with other hardware it is necessary to take measures for installation of an external electrical switch and a fuse or a switching off device 2 1
4. the product shall be determined FVKM 064424 002RE 10 OEL d sd ET Sit zd JNIMVYAG ANTILNO K1ojes1qO y xipuoddy 2 07 087 ddA l884M 7 000 06001 AS dund Anjo aupa Dun 9 0000 0HdNEOd J0XND 431 axuptjdd y 5 18845 SsajUDjs piJ84DU g D agn 48400 IVb 1284S Ssajum S pua jDul g 7 10 agnj fajul Jy so aJB 1uBi gen Tyy Jnojo Ja D 884S Dila DU ajpUDH 7 SsojB anjg 0106 1yy JnojoJ Ja n jaafs DIJ24DW BSD aJ4a 46 FVKM 064424 002RE 11 UOISIDA e rqour 700 rzbb90 WAA uoneorrpouir seq IO Nq SIrun dund ayy y ounS1rq HL Lee TH EE H Uu FVKM 064424 002RE 12 007 UOISISA AIEUONEJS 0 700 tzb 90 WIAA 10 uoneogrpour IO Nq Sun dund sy zy oInSsi 70 BLELOE WYAF julod 4uauD44y 787 CES 756 FVKM 064424 002RE 13 Appendix B obligatory CONNECTION LAYOUT A2 Pump unit BN 01 X57 U gt X20 230V 50Hz 300VA To pump 1 Cable 1 FVKM 685631138 PVS 3x05 X54 X57 table plug S2TK L PO3MPHU 7005 T c Ra L y S e ES C G A U Ka 3 FVKM 064424 002RE 14 Pic T Pump unit BN 01 with unit UDA 1AB gt X20 230V 50Hz 300VA TO PUMP Pic 2 Pump unit BN UT with unit UUI 1B 5 1X20 230V 5 Hz 30DVA TO PUMP Pic 3 Pump unit BN 01 with unit ULiGi 1B X20 230V 50Hz 300VA TO PUMP FVKM 06442
5. the air inlet tube AIR IN and exhausted through the air outlet tube AIR OUT 3 MAINTENANCE 3 1 General notes 3 1 1 Follow safety measures described in the section 3 2 during maintenance operations 3 1 2 During external examination the completeness and marking of the unit are checked 3 1 3 Cleaning of external surfaces is performed for removing dirt and dust Soft cloth and brush can be used for cleaning 3 2 Safety precautions 3 2 1 All works with regard to operation of the unit shall be performed in accordance with current safety instructions and radiation protection instructions of the company facility 3 2 2 Technical personnel with skills of working with electric equipment are permitted to perform maintenance of the unit 3 2 3 During operation of the unit special attention shall be paid to power cord condition in this place dangerous voltage can be present All disconnections of the cables shall be carried out only with the power cord unplugged from mains The unit 1s connected to mains through hardware compatible with the unit In case when the unit 1s used with other hardware it 1s necessary to take measures on providing external electrical switch and fuse Protective grounding is connected with the third contact of the power supply connector 3 3 Maintenance routine 3 3 1 Maintenance includes periodic check of conditions of cables connections gas filters and the unit s pump 3 3 2 Checks of condition of cabl
6. 3 1 Handle FVKM 303658 004 Panel M 745222 009 E Panel IMZ FVKM 735332 002 Figure 3 1 Removing the handle 3 4 2 Remove front panel and if necessary upper panel of the unit see Figure 3 2 FVKM 064424 002RE 7 Figure 3 2 Removing the front and upper panel of the unit 3 4 3 Unscrew screws and remove the pump lid see Figure 3 3 Figure 3 3 Removing the pump lid FVKM 064424 002RE 8 3 4 4 Unscrew screws and take away diaphragm 3 4 5 Remove worn out vanes replace them with new ones and assembly the unit in the reverse order 3 5 Filter element replacement procedure 3 5 1 Replacement of the filter element is performed as follows 1 cut the gas supply 2 remove the unit panel 3 unscrew screws and remove the gas filter lid located in the right part of the unit see Figure 3 4 Filter Figure 3 4 Replacement of the filter element 4 take away the filter element and thoroughly clean the hollow ofthe filter 5 replace the filter element with new one 6 insert the gas filter lid so that guides inside the lid are oriented along one line with filter element then screw the screws 7 check the air tightness of the gas filter in accordance with the requirements air tightness see section 3 3 3 1 4 ROUTINE REPAIR 4 Current repair of the unit includes restoration of damaged cables and connectors Replacement of individual modules and blocks is performed in accordan
7. 4 002RE 15
8. 4 The following is not allowed during operation use of the unit at medium 6 35 kV and high above 35 kV voltage electric substation use of the unit as parts of high power electric installations connection of the unit to the circuit of signal earth use of mobile phones within 10 meters of the unit 2 2 Preparation of the product for use 2 2 When switching the unit for the first time unpack the unit and check its completeness in accordance with this User Manual 2 2 2 For unit modification 01 mount the wall mounting assembly that comes with the unit on a wall secure the unit to the mounting assembly 2 2 3 Connect the unit with the sampling control device using power cable FVKM 685631 211 both modifications hose FVKM 302645 006 basic modification silicone tube for medical applications TU 9436 04 18037666 94 modification 01 When connecting the unit to the gas line of the device it is necessary to follow the wiring diagram according to Appendix A and B 2 2 4 Apply AC voltage 220 V 50 Hz to the unit s power socket from the device that controls sampling FVKM 064424 002RE 5 2 3 Testing operability 2 3 1 To check the unit operability prepare the unit for operation according to sections 2 1 and 2 2 Use devices compatible with the unit for testing the operability of the unit 2 3 2 The unit 1s considered operable if after switching on the motor starts and the air 1s being sucked into
9. U 003a scientific Production Company Doza PUMP UNIT BN 01 User Manual FVKM 064424 RE Content 1 Description and operation of the product 3 bd Product MACON eebe EE 3 12 Technical chnaracterisLI68 uec das UE Tos EIS eege 3 1 3 Deseni and operation ac cu or oA ENTE PRA EE EE EE IN 4 1 4 Marking and sealing aaneen eneen eenen 5 EP ERZE 5 PESE E eebe 5 2 1 Operational Itnitatiofis aa eg EE EON eee 5 2 2 Preparation of the product for use 5 2 9 Testing OPELAOMIN me les Ee ERR PAR EE 5 SNN teen EE 6 EE Ann 6 S 2 Sale by DECCAULIOLIS vec re sauce aride 6 3 9 Maite Hanee e e receives uncus Venus Reo pe kaders 6 3 4 Vane replacement procedure e D 3 5 Filter element replacement procedure ccc eeee es 9 4 Routine TEPAWS sunset tO Ete ies she hennen eelt 9 RKO 10 AN KE porna Mennen ana a kenne 10 Bal E H EE 10 Appendix A Outline drawing 2 11 Appendix B Connection layout 13 FVKM 064424 002RE 2 This document combines user manual and passport of the device it contains information on design principle of operation characteristics of the product and instructions essential for correct and safe use of this product intended use maintenance servicing storage and transportation as well as information regarding the utilization of the product 1 DESCRIPTION AND OPERATION OF THE PRODUCT 1 1 Product fu
10. ce with the Service Manual FVKM 064424 002RO FVKM 064424 002RE 9 5 STORAGE 5 Prior to putting into operation unit shall be stored in a heated warehouse with natural ventilation in manufacturer s package at ambient temperatures from 5 to 40 C and relative humidity up to 80 9o at 25 C unpacked at ambient temperatures from 10 to 35 C and relative humidity up to 80 9o at C 5 2 The storage location should be free of dust chemical vapours aggressive gases and other substances that may cause corrosion The storage location shall exclude exposure of the unit to the direct rays of sunlight 6 TRANSPORTATION 6 1 Units in the original manufacturer s package can be transported by all means of transport at any distance transportation by railway shall be carried out in clean boxcars when transported by open motor transport boxes shall be covered by the water proof material when transported by air the boxes with units shall be placed in air tight heated compartment when transported by water and sea transport the boxes with units shall be placed in the hold 6 2 Arrangement and fastening of the boxes on transport means shall provide their steady position en route absence of displacement and striking each other 6 3 The requirements of the inscriptions on the transport packing shall be observed during loading and unloading During loading and unloading units shall not be exposed to precipitations 6 4 T
11. es and connections of the unit shall be performed at least once a year 3 3 3 Check of the condition of pump and a gas filter is performed by means of monitoring the unit s air flow rate using the flow meter The airflow shall be at least 40 dm min Checks of the gas filter and the pump shall be performed at least every month If the airflow rate of the pump unit decreases the following shall be done 3 3 3 1 Check of the gas filter without its dismantling is performed by means of checking the inlet outlet pressure drop difference at the test nipples while the outlet of the filter 1s closed and the pressure in the gas main of the filter is 1 atmosphere bar The inlet outlet pressure difference shall be not more than 10 mbar or increasing of the inlet outlet pressure difference since the last check shall be less than twofold In case of increasing of the inlet outlet pressure difference at test nipples it 1s necessary to replace the filter element on the gas filter in accordance with section 3 5 3 3 3 2 Check pump vanes wearing and their replacement if necessary for units of basic modification is performed in accordance with section 3 4 3 3 3 3 Replacement of filter element and vanes of the units of modification 01 1s performed in accordance with sections 3 4 3 5 after disconnection of the unit from mounting assembly FVKM 064424 002RE 6 3 4 Vane replacement procedure 3 4 1 Unscrew four bolts and remove the handle see Figure
12. nctionality The pump units BN 01 FVKM 064424 002 hereinafter unit is a mobile device it 1s intended for use as a component of the hardware that controls sampling The unit available in two modifications basic modification FVKM 064424 002 mobile version modification 01 FVKM 064424 002 01 stationary version with wall mounting 1 2 Technical characteristics 1 2 1 The unit provides the air flow rate at normal atmospheric pressure 2 4 to 3 0 m h 40 to 50 dm min IZ ZA ZNA OPOLA SZ I min EIERE R edo nitum O pU EE 24 hours 1 2 4 Power supply of the unit is performed from single phase electrical line with AC EE 220 V frequency 5025 Hz 12 5 Current CONSUIMDLION accom eb Er e im ad eset ct d ed tn LIA Een le WEE 50 VA 1 2 7 Power supply is provided through hardware that controls sampling 1 2 8 Operating conditions gt Opetatime Temperdl Uf z ro cy Su 3 Ve Eed eg ee oct pd minus 10 to 50 C Ernst de 98 at 35 C ALMOSPREME EE 84 0 to 106 7 kPa content of the corrosive agents in the ambient air corresponds to the values in Table 1 1 Table 1 1 Type of atmosphere ee Content of the corrosive agents Sulfur dioxide gas no more than 20 mg m dax Relatively clean not more than 0 025 mg m Chlorides not more than 0 3 mg m day Sulfur dioxide gas no more than 20 to 250 mg m day Industrial not more than 0 025 to 0 31 mg m y Chlorides not more than 0 3 mg m
13. ransportation conditions are as follows AEMET O oe von eneen TT TU TUM from minus 25 to 50 C MUMIA eo de da up to 98 at 35 C sinusoidal vibrations within frequency range from 10 to 55 Hz with displacement amplitude 0 35 mm 7 DISPOSAL 7 1 On full expiry of the product its component parts service life and also prior to its dispatching for repair or calibration it shall be inspected for possible radioactive contamination of its surfaces Criteria for decision making on decontamination and further use shall comply with obligatory requirements of national standards 7 2 Decontamination shall be attempted in cases when the unit surfaces contamination including surfaces accessible during repair can be reduced below allowable limits In case the radioactive contamination exceeds allowable limits requirements set forth for the radioactive wastes become applicable to the unit 7 3 Unit accepted for operation after decontamination 1s subject for repair or replacement in case of failure Unit not suitable for operation with radioactive contamination levels below permissible limits should be dismantled to prevent further use and transferred to a special site for disposal of industrial wastes 7 4 Unit with expired lifetime accepted for use after decontamination shall undergo technical inspection If the technical condition of a detector 1s satisfactory an extended operation term of
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