ICON 414 14 Yd. Rear Lowering Earthmover
Contents
1. Brake Fittings Hose Package For 400 Series Block is located on upper rear frame To Each Brake Assy 9 5 1 5 9 2 gr FE m a cM po wpa 49585 4 5 1 E em 7 6 To Tractor 10 If tandem unit 2 5001015 11 14 Tandem instead of plug 5000355 3 coupier ltem Description Qty Ref 5000919 Hyf Adap 6 6 4 1 5000903 Hyf Adap 6FB 10MB 4 2 5000902 Hose 4MB 4M3Kx65 6MB 4 3 5000845 Pioneer 1 2 Female End 4 amp 5000920 Hyd Adap 8MB 6FB 4 5 5000355 Hyd Plug 8MB 1 6 5000907 Brake Coupler VF 0 1815 1 7 5001015 Hyf Adap 8MB SFFORX 2 if tandem 1 8 5000835 Pioneer Male End 8010 16P 10FB 4 9 5000906 Hyd Adap JIC to M 7400 10 18 1 10 5000911 Hose SMFFOR 8M3Kx594 10FJX 1 11 5001016 Hose 10FJX 8M3Kx65 8MFFOR 1 12 12 used on tandem 5000905 Hyf Adap JIC to M 7430 10 18 1 13 5000908 Hyd Rear Brk Coupler VF 7 1815M 1 14 Brake Components Used on all ICON Earthmovers Equipped with Brakes 5000906 M18x1 5MWO 10MJ Front Brake Coupler 5000907 Faster VF1815F 0 4M The male end is mounted on the rear of the lead scraper If a tandem package 18 ordered It is standard on the AGCO Challenger tractors if equipped with the brake package Rear Brake Coupler 5000908 Faster VF 7 1815 M Cuttings Edges amp Components Wear Strip I O0340 2 pcs 1 2 x 1 1 22. 2 1vo 5 01 5 7 HS 07 w L SOM 8 832814 IYE e 6x 22 4001236 Seal Kit 4001434 seal Kit and Component List 4001236 6 x ee cylinder ICON Seal Kit 4001434 gt gt T Ref tH Qty Por tt Description 1 1 1040819 Cose Weldment 6 00 38 75UL e 1 1046821 Rod Weldmemt 400 SE 3 1 1040822 Threaded Ring 108 5863 4 1 1040823 Head Gland 6 01 00 F 1 1040824 Piston 600 2 031 2875 6 1 27731 spacer 3 010 4 00 7 1 77051 Locknut 2 00 12 NIU NYL insert 8 e 80243 SASS 10 32 43 701 9 1 76981 O Ring uweolB ZON 189968 10 1 77627 O Ring 163 61880 704 094 5 11 1 30010 4130 le 1 125699 Backup 358 6 0011 SON 188 5 i3 1 126698 O Ring 358 6 0000 70N 188C5 14 1 156540 Seal Teflon 6 000 23 095 3 9 13 e 156541 W ring 6 00 2 30 SK 16 c 76989 Backup 234 3250D SBN 17 1 76976 O Ring 234 7 Leos 18 1 156188 W Ring 5111248 3 00 28 19 1 81489 Buffer Seal 300 22W 50 20 1 77450 Cup 300 250 zu PDSA 9230 21 1 32644 0 3 495 NYT 1 9039 Wiper 3 00R 23005 313L CAN Seal Kit and Component List 4000993 400 Bore 2 50 Rod 4001036 w bushings 4 x 30 Cylinder Used on D Models Seol Kit 4000
3. Tire 26 5x25 16 Titan Rim 22x25 5 pc for 26 5 Qty L N N me YO Rear view of the 414S 2v single with 23 5 tires 1 x 0 Sih eS PAS Shown are the spacer blocks used with the 23 5 tires If the optional 26 5 tires are used these blocks are not needed due to longer length of the axles Clam Pivot Pin 1 03523 Shown 15 the 1 23 Clam Pivot Pin The tapered pin is threaded for an 1 1 2 nut NOTE The nut should be torqued to 600 ft Ibs Grease Daily The axle spacer is held in place by 4 1 x 3 1 2 bolts p Axle Extension 01 143 1 Axle Clamp Bolts 1 x 9 Components of the 414 Earthmover 5 ICO0219 14 ICO1142 21 ICO0239 6 ICO0420 Components cont Center Rear Frame Pin Same center pi in tandem Front End Components Of 400 Series 1 ICO0432 2 ICO0358 3 A 7 Front view oftandem chine Inside view of gate cylinder pivot from front 418 Rear Frame shown as single unit The pin is used for cable attachment should the machine require being pulled from a stuck situation The tandem option contains the rear hydraulics and a slide in drawbar with the ICON Quick Attach It is pinned in place with the 1 00218 pin 1 01070 Tandem Drawbar Shown is the Heavy Duty Swivel Hitch It i
4. Cutting Edge 7 8x 16x48 Cutting Edge Rear Hyd Cyl 6 1 2x22 371 4 Hyd Cyl 4x50 63 3 4 Hyd Cyl 5x22 37 1 4 Manual Holder Hyd O Ring 4 3 8OD 4ID Hyd Valve Block Sequence Hyd Pilot Chk Valve CKEB XCN Hyd Counter Valve CBEA LHN Qty ON 2 ON NN WN WN Ref 46 4000925 47 9900007 2000546 2000548 5001066 5001067 5001075 5001076 2000547 ICO2113 ICO2111 ICO0249 ICO0257 5000617 5000618 4000902 4000954 2000541 2000542 2000543 2000544 1070 2112 5000617 5000618 2000545 2000540 4001471 4001272 Part 400 Series Parts Listing Cont Description Hyd Sequence Valve SCEA LAN Tandem Rear Hose Supports Bolt Kit 414S Bolt Kit 414T Hydraulic Fitting Kit S Hydraulic fitting Kit T Hydraulic Hose Kit S 2 v Hydraulic Hose Kit T 2v Decal Kit 414 Front Hydraulic Covers Mud Scrapers Depth Gauge Retainer Clamp Hyd Line 2x3 1 2 Hose Clamp Plastic Hose Clamp Cover Plate Bushing 300251200 Bushing 300259200 Optional 23 5 to 26 5 Tire Upgrade Aux Push Block Brake Package Safety Light Package Components Included In Tandem Package U Assy Tandem Drawbar Tandem Coupler Plate Hose Clamp Plastic 16 Hose Clamp Covers 8 Tandem Hydraulics Hub Assy 33
5. ae MEM n NI 51 11 ND 878 GEA S Edi Ef BNE r E 833NDId 2260005 aje 7 44 21 3 1101005 137 P E 3 0 833404 1001005 1 7 Valve Adjustment E valve hydraulics 16850233 Valve Adjustment Problem Push wall comes forward before gate is fully up Answer locknut on top of valve just sequence valve 1 4 turn clockwise and check performonce KRepeat until remedied KRetighten locknut Problem Gate comes down kefore push wall is fully back Answer just counterbalance valve Cocated on side of valve block in tongue locknut on tup of valve just counterbalance valve 1 4 turn counterclockwise ana check performance KRepeat until remedied Retighten locknut
6. Some of the photographs or illustrations in the publication show details that can differ slightly from your personal machine Shields and covers may have been removed to allow for illustrations Constant improvement and knowledge of product design may cause changes to your personal machine that is not listed 10 this manual Read understand and keep this manual with the machine to aid in repairs adjustment service and parts identification Whenever a question arises regarding your machine or this manual please contact Product Support for assistance Safety The safety section of this manual lists basic safety precautions In addition this section shows the location of safety signs and decals used on this machine Read and understand the basic precautions listed in the safety section before operating or performing lubrication maintenance or repair work on this machine NOTE Before any service or repair work is performed make certain that all safety stops are in place Be certain to remove all safety stops when repairs are complete Operation This operation section is a reference guide for the new operator and a refresher for the experienced operator Operating techniques shown are basic skill and technique will increase with knowledge and usage of the machine Maintenance The maintenance section is a guide to machine care The illustrated step by step procedures covers the most important of the maintenance schedul
7. brakes bleed air if necessary Calibrate the depth gauge Clean and touch up paint the machine Attach manual container Make sure each hyd accumulator is charged to 650psi on 800 series 350psi on 18D s 13 Apply the serial tag operations lube and identification decals Attach ICON check list to the front of the machine Warranty info and Dealer 36 hr check list is located in the manual _ 14 Check safety stops to be sure that each properly engage and lock the components in a safe and secure manner Ne 1 1 N2 ICON Supervisor Signature All of the above listed assembly and check functions have been completed per my rigid standards Serial Checked By Date Supervisor Swivel Hitch Stamp Owner s Copy ICON Industries Commercial Earthmover Assembly Lube and Check List Install cutting bits Torque retaining bolts Locate and pin rear lift assembly Install lift cylinders Torque all retaining bolts Position and pin eject wall Install eject cylinder and linkage On Series D Models pin the floor and install cylinder Torque all retaining bolts Install the depth gauge components 4 Locate and pin front gate and gate lift assembly Install lift cylinder Torque all retaining bolts 5 Install front swivel hitch assembly Torque all retaining bolts 6 Install axle and wheel components Torque all retaining bolts Inflate tires to required PSI 7 Locate and assemble all hydraulic fittin
8. set the brakes and remove the key If working under the machine block the machine up for a safe and secure working area Apply any safety stops provided When working with hydraulic lines cylinders or fittings wear protective clothing and safety glasses to guard against high pressure oil leaks Do not allow anyone on or near the machine while it 1s running or in motion Do not operate the machine on a steep incline or slope that could create an imbalance or rollover I axe 7 57 AIIM 8 89 U01 20 9 38835 194 0 50013820 Aeq 58344 18303 38863 15 3 001011675 891295 001 404 spiny ISLAN Safety Section 3a The safety Alert symbol is shown above It is used in potentially dangerous areas When you see this symbol on the machine or in this manual be aware that precautions should be taken to avoid personal injury to yourself or others Follow all safe operating procedures Signal Words Signal words are used along with the safety alert symbols to keep people aware that a serious injury risk is present DANGER Marks the most serious WARNING and CAUTION signs are normally used for general safety precautions Moving Parts Be aware of all moving parts of the machine Do not allow anyone to be near or on the machine while operating any moving parts To prevent 2 hazardous situation which if not avoided can result in injury or death read a
9. 0101 3018 3118 1113 310 4915 7 E un al SIEIS M N 6 1 51510081 snum 8 9 M N N 885001 AL d 01020201 I 5 dat P 7 519018 5 Ngoeroor z 839014 3111 111 0 11 0101113 11 6 1 lt 0002 V 21600002 7 SILI O M S9 X V En pIAIDUT NODI 404 3517 53464 Brake components used on the ICON Earthmovers are manufactured by CARLSLE Braking Systems Below is a list of the components currently used on the Earthmover brakes ICON does not stock or supply these components they must be ordered directly from the Mfr NOTE Use only CARLISLE Approved parts Brake Head Assembly 419 888 an NO 10 11 12 15 14 15 16 These items not sold separately see parts kit Part 84 35 43 1140 20 554 244 741 2 244 741 1 20 490 43 1299 80 717 93 986 49 402 NSS 74 927 NSS NSS NSS 1184 979 306 7376 328 741 Description Bleeder Valve Bolt Hex Pin Lining amp Carrier Assy Lining amp Carrier Assy Pin Bolt Hex Washer Plate Cover Plug Piston Packing Plug Piston Packing Piston Retainer Ring Boot Torque Plate Parts Kit Lining Kit CAT 7K 4942 CAT 3V 0197 CAT 4V 7277 CAT 8114 9304 CAT 8114 9306 E
10. 2 Side Hose Clamps Ref ICO0432 0358 2172 2173 0523 0219 1133 0222 0295 1145 1 00235 1146 ICO0301 ICO1138 1142 1141 0266 ICO0340 ICO0267 4001295 4001315 1 0239 1147 1144 2000513 ICO0488 ICO0335 ICO2112 ICO1070 1143 ICO0254 ICO0255 ICO0244 4000914 2000460 4000851 4000958 4000922 4001034 4001036 4001037 4000419 4000911 4000921 4000623 4000924 Parts Listing 4145 Description Front Hose Bracket Hose Spring Cutting Edge left side Cutting Edge right side Pin Gate Tapered Pin 2 1 2 x 11 7 8 Pin 2 1 2 x 5 3 8 Pin 2 1 2 x 18 5 8 Gate Link Gate Arm Hose Support Depth Gauge Gate 400 Series Rear Frame 400 Series Swing Floor 400 Series 10 01 06 Main Frame 400 Series Pin 1 1 2 x 60 3 4 Floor Pin Swing Floor Wear Strip Floor Hinge Spacer Tire 23 5x25 16 ply Titan Rim 19 25 5 pe for 23 5 Rear Cyl Stop Gate Safety Stop Front Hyd Shield Hub Assy 29 wide Axle Clamp w groove Axle Nut Wrench Tandem Coupler Plate Tandem Drawbar Axle Extension 400 Series NA w 26 5 tires Rear Pin Spacer Floor Hinge Spacer Lift Cyl Spacer rear frame Bushing QD 2 5ID SF STL 2 5 used w ICO0222 HD 360 Cast Swivel Hitch Cutting Edge 7 8x 13x35 3 4
11. CKEB XCN 1 3 40009211 VALVE 114 5000835 PIONEER END 8010 16 EEE 5001068 8MFF R 8FF RX90 1228 159 500107 igMB SMFFUR 15 7 5001070 8MFFOR 12MB90 29 18 500072 eMFFORTEE _ 2 9 500073 SMFFORBH LN 101 4001236 x CYLINDER _ Jije 400036 4 50 CYLINDER 1 gum 0 9 2 2 COMPUNENT 53001077 2001078 9001079 20010980 500108 5001982 5001083 5001084 5001085 5001086 3001087 8 085 9012 x 1777 28 SF FORX 8Cle 168 10MB 8 12 887 8FFU RX SFFURX 8Cle x 210 8 10 8 12 31 8 8 12 SFFORX 8Cle SFFORX 8Cie SFFORX 8Cle 37 8FFU RX 124 70 8FF RX 30 8F FORX SFFDIRX 8Ci2B 4 FORA X fiptional ere Sequence Vaive SCOALA 13 ip 400145 Plot Chi Valve 11 13 4001432 Valve Rock 60 Jij 9 0 5 oO oe PORTS T THE 1 414 0 a deg 414 SINGLE 414 e VALVE SINGLE Valve Adjustment E valve hydraulics 16850233 Valve Adjustment Problem Push wall comes forward before gate is fully up Answer locknut on top of valve just sequence valve 1 4 turn clockwise and check performonce KRepeat until remedied KRetighten locknut Problem Gate co
12. Carriage Bolts 12 Cutting Edges Location Dimensions CAT Side 2 7 8 13 x 35 75 400085 1 178 4080 Center 7 8 x 16 x 60 4000951 174 8001 If a straight cut for finish work 1s required a 13 center blade is available from CAT Center SC 7 8 x 13 x 60 4000619 4T6620 Center 7 8 x 19 x 60 More aggressive cut 4001013 Bolts Per Blade 200055 6 Cutting Edges 4000951 10 1 x 2 1 2 gr 8 Plow Bolt 1 gr 8 Jam Nuts 1 Hardened Flat Washers Side Cutting Edges ICO0206L amp R Each side requires 5 3 4 x 2 1 2 Plow Bolts Hard Washers and Hex Nuts ICO2172 2173 4 longer for deeper cut Hydraulics for 2 valve 400 series The 2 valve sequence block components Valve Seq Block 4001452 4 Pilot Check Valve CKGB XCN 4001451 3 Counter Valve CBGB LHN 4001449 1 Sequence Valve SCGA LAN 4001450 2 Hydraulic Hose Listing For 418 Single 5001096 5001097 5001098 5001099 5001100 5001101 5001102 5001103 5001104 5001140 5001106 5001139 Hose I2FFORX 12C12x177 12MB Hose I2FFORX 12C12x168 12MB Hose I2FFORX 12C12x299 12FFORX Hose I2FFORX 12C12x224 12FFORX Hose I2FFORX 12C12x323 12FFORX Hose I2FFORX 12C12x51 12FFORX Hose I2FFORX 12C12x43 12FFORX Hose I2FFORX 12C12x130 12FFORX Hose I2FFORX 12C12x70 12FFORX Hose I2FFORX 12C12x45 12FFORX Hose I2FFORX 12C12x136 12FFORX Hose 16MB 12C12x31 12FFORX Hydraulic Fittings For 418 Single 5001001 5001047 50
13. Industries Commercial Earthmover Assembly Lube and Check List Install cutting bits Torque retaining bolts Locate and pin rear lift assembly Install lift cylinders Torque all retaining bolts Position and pin eject wall Install eject cylinder and linkage On Series D Models pin the floor and install cylinder Torque all retaining bolts Install the depth gauge components 4 Locate and pin front gate and gate lift assembly Install lift cylinder Torque all retaining bolts 5 Install front swivel hitch assembly Torque all retaining bolts 6 Install axle and wheel components Torque all retaining bolts Inflate tires to required PSI 7 Locate and assemble all hydraulic fittings hoses and pipes If applicable install tandem option package Install front hose holder assembly Properly tighten fittings taking care not to overtighten Install the proper markings to each hose and apply color coded hose wrap 8 Install safety lighting components route wiring and install plug retainer Cycle and check lighting system with 12 volt system tester 9 Lubricate all moving components with high temperature grease 10 Fill hydraulic systems with Mobil 424 hydraulic oil Using hydraulic pump activate all moving parts and bleed air from the system Hold 3000 PSI hydraulic pressure against all cylinders fittings and hoses for a minimum of 4 minutes Check all components for leaks If the optional brake assembly is installed check and cycle
14. NW BP WFH NJ BP WFH NJ NJL WFH 4001440 BH WFH NL BH WFH NH BP WFH NJ BH BH BH WF WFH BH WFH Qty 4 4 20 20 20 10 10 10 12 12 9 9 20 20 Description Bolt 3 8x5 5 Nut Whiz 3 8 Hose Support Bolt Plow 1x2 1 2 gr8 Washer Flat Hard Nut Jam 1 gr8 Cutting Edges amp Frost Bit Bolt Plow 3 4x2 1 2 gr8 Washer Flat Hard 3 4 Nut Jam 3 4 8 Side Cutting Edges Nut Jam Nyloc 1 1 2 gr5 Washer Flat Hard 1 1 2 Key Woodruf 1 1 8x1 4 Clam Pins Bolt Hex 1 1 2x3 Washer Flat Hard 1 2 Nut Nyloc 1 2 gr2 Rear Frame Hyd Clamps Bolt Hex 1 1 2 x6 gr8 SP Washer flat Hard 1 1 2 Nut Hex 1 1 2 gr8 Swivel Hitch To Bracket Bolt Plow 3 4x3 8 Washer Flat Hard 3 4 Nut Jam 3 4 8 Rear Side Cutting Edges Bolt Hex 1 2x2 gr5 Bolt Hex 1x9 gr8 Axle Clamp Bolts Bolt Hex 1 2x1 gr5 Washer Flat 1 2 Washer Flat Hard 1 2 Front Hose Holder Springs Bolt Hex 7 8x3 Fine gr8 Washer Flat Hard 7 8 Wheel Bolts Bolt Listing Cont Component BH BH WE WFH BH WE WFH NH WE WFH 4000067 4000591 4000720 4000923 BP BH WFH NH WE BH NW BH BC WFH NW NL BH WFH Qty 4 10 14 BRNO Description Bolt Hex 3 4 1 3 4 8 Bolt Hex 3 4 1 1 2 8 Washer
15. and cycle tested at the factory if assembly of those components can be allowed for shipping Every effort 18 taken by ICON to simplify predelivery by the ICON Dealer Should you have any questions in regard to setup or predelivery please contact ICON Product Support for assistance ICON Dealer Delivery Check List Give the ICON Operation Service Parts Manual to the Owner Operator show where it may be kept on the machine Have the Owner Operator read the safety and maintenance section of the Manual review and answer all questions in regard Also review the ICON Warranty with the Owner Complete and sign the Warranty Registration Form and have the Owner read the sign the form Mail the Warranty Registration to ICON immediately Write in the model date of purchase and Dealer name and phone number in the area provided in the Manual for the benefit of future questions service and parts Emphasize that any additional Operators on the ICON machine should read the safety section of the manual and receive instruction from an experienced ICON Operator before proceeding After 24 36 hours of running the machine should be checked by the Dealer according to the enclosed check list Only high temp grease 1s recommended for use in the axle housings on the ICON Earthmovers NOTE Proper instructions to the ICON Owner Operator on safety operation maintenance and timely lubrication is essential for the longevity of the machine ICON
16. 00833 5000793 5000983 5001011 ONAN Hyf Parker 3 4 Male End 12FB 1 Hyf EL I2FFORX 12MFFOR90 Hyf Adpt 12MB 12MFFOR Hyf EL I12MFFOR 12M B90 Hyf Tee I2MFFORT Hyf I2MFFORBH LN Components Added To Complete Tandem 5001001 5001011 5000977 5001096 5001107 Pioneer Male 3 4 12MB Hyf 12MFFORBH LN Pioneer Female 3 4 12MB Hose 12 12 12 177 12 Hose 12FFORX 12C12x365 12FFORX 418 SINGLE COMPONENT 4001449 Counter Valve CBGB LHN LH 4001450 Sequence Valve SCGA LA 1 2 4001451 Pilot Chk Valve CKGB XCN 4001452 Valve Block 60 Gal 5001001 PIONEER MALE 3 4 1987 5001047 2000833 5000793 5000983 77 2 9 5001011 HYF 18MFFDRBH LN 4 10 4001034 6 1 2 X 22 CYLINDER 4001036 4 X 50 CYLINDER 4001037 2 X 22 CYLINDER 5001060 TEE 12 12 12 COMPONENT 5001096 1eFFORX 777 8 5001097 12 08 1212 168 12 5001098 2 12 12 xe99 18FFORX 5001099 12FFORX 12C12 x224 12FFORX 5001100 12FFORX 12C12 x323 12FFURX 01 teFF RX 1eCle x 21 6 2 12 12 x43 leFFURX 418 5 VALVE SINGLE 2 1810 ENS 9 x 21221 03321 9 111 241 860100 EIE __ 1 1730 a
17. 307111111 curaown FO AXIE OCKS F 4001303 Axle Blocks ICO2011 E qu 1000540 74001284 T 7 1 1140 _ 400041 1 0061 1 00488 4000412 New Seals 4001304 7 400313 001 1 1119 New Seals 4001304 ICO1159 3 nut washer Machined step to prevent axle side movemen 2011 Axle Assembly 29 ICO1140 Axle Assembly 33 4001313 Snap Ring 4001304 Bearing Seal CR42627 4000413 Bearing Timken Cone 4000414 Bearing Race Timken Cup 1CO1139 Hub 34 1CO1119 Hub 29 4000549 Hyd O Ring SCR2052 Axle Spacer 4000412 Bearing Lock Washer 4000411 Bearing Nut 4001303 Zerk 5psi relief 4000720 Adaptor 1 8 27 1 8mpt 90 el 5001064 Hyf coupling 1 8 pipe 5001091 Hyf nipple 1 8 x 11 5001005 Hyf mipple 1 8 x 9 Cutting Edges amp Components Location Side 2 Center 400085 1 4000958 ICO0206L amp R Cutting Edees Dimensions CAT 7 8 13 35 75 4000851 178 4080 7 8 x 16 x 48 4000958 174 8002 Bolts Per Blade Cutting Edges 1 x 2 1 2 gr 8 Plow Bolt 1 gr 8 Jam Nuts 1 Hardened Flat Washers Side Cutting Edges Each side requires 5 3 4 x 2 1 2 Plow Bolts Hard Washers and Hex Nuts Hydraulics for 2 valve 400 series The 2 valve sequence block components Valve Seq Block 4001452 4 Pilot Check Valve CKGB XCN 4001451 3 Counter Valve CBGB LHN 4001449 1 Sequence Valve SCGA LAN 4001450 2 Hydraulic Fitting l
18. 6 17 18 19 21 ICON and CAT Crossover Part For 4 x 50 KAYDON Cyl s Description Size ICON CAT Back Up 4 000D 4000995 270 O Ring 4 000D 4000994 1 8128 Teflon Ring 4 00 4000993 515402 Wear Ring 4 00 x 63LG 4000992 660 BRZ O Ring 2 50ID 400099 1 1H5728 Back Up 2 50ID 4000990 419225 Wear Ring 2 50100 x 98LG 4000989 810785 Buffer Seal 2 501 4000988 8C3839 U Cup 2 501 4000987 510964 Wiper Lip 2 50ID 4000985 3E4166 ICON and CAT Crossover Part 5 For 6 5 x 22 KAYDON Description Size ICON Up 6 380D 3 1665 4000982 718956 O Ring 6 380100 x3 16CS 4000981 718955 Teflon Seal 6 500D 4000980 514991 Wear Ring 6 500D x 63LG 4000979 660BRZ Back Up 3 0010 1 8CS 4000971 872574 O Ring 3 00ID x 1 8CS 4000970 117339 Wear Ring 3 0010 x 98LG 4000969 8 9161 Buffer Seal 3 00ID 4000968 8C9126 U Cup 3 0019 4000967 518300 Wiper Lip Type 3 0010 4000965 3 4170 N ON S iZ Part 4000931 4000935 4000937 4000938 4000940 4000941 4000960 4001473 4000396 4000702 4000949 4001435 4001445 4001446 4001248 4000372 4001432 4001415 4001495 4001477 4001497 Decal Set For 400 Sertes Description Decal Warning High Pressure Decal Safety Operation Parts Decal 3 Pumps Of Grease Weekly Decal Grease Daily Decal Danger Pinch Decal Danger To Prevent A Hazard Decal ICON 4 Both sides Decal
19. 964 Will Contain 5 thru 21 All Other Parts Special Order Ref Qty Port Description Size 1 4001012 Case Weldment 4 23 1 4001011 Rod Weldment QU 1 4001010 Thread Ring 4 4 1 4001009 Head Gland 4 3 1 4001008 Piston 4 6 1 4001007 Nut 4 ne c 4000998 Set Screw 10 SCUNF 8 1 4000997 O Ring 3 300 9 1 4000996 U Ring 42001 x 3 32 5 10 1 4000976 Nylon Plug dO S 11 1 4000995 Back Up 4 0000 4000994 O Ring 4 000D 13 4000993 Teflon Seal 4 000D 14 e 4000992 Wear Ring 4 00 63LG 13 4000991 L Ring 0 501 16 1 4000990 Back Up 2 001D 17 4000989 Wear Ring COLE x 98LG 18 1 4000988 Buffer Seol 17 1 4000987 Sop 20 1 4000986 Back Up Co x e 1 4000985 Wiper Lip Type 2 5016 113 75 Extended 93 75 Retracted 30 00 Stroke 2498 ES Lin 2995 Dia 4 x 9D ICON and CAT Crossover Part s For 5x22 5x40 KAYDON Cyl s Ref Description Size ICON CAT 11 Back Up 5 000Dx3 16 CS 4000975 97279 12 O Ring 5 000Dx3 16 CS 4000974 5P4326 13 Teflon Seal 5 000D 4000973 515020 14 Wear Ring 5 000Dx 63 LG 4000972 660 BRZ 15 Back Up 3 0010 1 8 CS 4000971 812574 16 O Ring 38 CS 4000970 7339 17 Wear Ring 3 0010 98 LG 4000969 8C916 18 Buffer Seal 3 00ID 4000968 8C9126 I9 U Cup 3 000 4000967 518300 Wiper Lip 3 00ID 4000965 3E4170 12 13 14 15 16 17 18 19 21 Ref 11 12 13 14 15 1
20. Depth Gauge Decal Gate Gauge Decal Reflective Tape Decal Hyd Hose Color Code Decal Tire Pressure Torque 26 5 23 5 Decal Safety Stops Decal Remove Safety Stops Decal Horsepower Limits 400 500 on 418 Decal Caution Moving Parts Decal USA Flag Decal Made in USA Decal 400 Series 414 416 418 Decal T tandem or S single Decal Graphic Side Stripes Grease Daily 26 zerk Qty 699 09 0 18 WN TORQUE VALUES CHART PLATED HARDWARE Grade Grade 5 _____ rade Diameter Course _ Fine Course 1 Fine Course Fine 1 50 In Lbs 56 In Lbs 76 In Lbs 07 in Lbs 9 Ft Lbs 10 Ft Lbs 5 B FL Lbs 9 Ft Lbs 13 FL Lbs 14 Ft Lbs 10 FL Lbs 20 Fi Lbs 9 7715 FL lbs 17 FL Lbs 23 Ft Lbs 26 Ft Lbs 33 Ft Lbs 37 Ft Lbs 7 10 25 Ft Lbs 27 FL Lbs 37 Fi Lbs 41 PL Lbs 52 Ft Lbs 58 Ft Lbs 35 Ft Lbs 40 Ft Lbs 57 FL Lbs 64 FL Lbs 90 Ft Lbs 0 16 50 Ft Lbs 60 Fi Lbs BO FL Lbs 90 Fi Lbs 130 Ft Lbs 5 0 70 Ft Lbs 00 Ft Lbs 110 Ft Lbs 125 Ft Lbs 160 Ft Lbs 180 Ft Lbs 3 4 130 FL Lbs 145 FL Lbs 200 FL Lbs 220 FL Lbs 200 Fi Lbs 315 Ft Lbs E O i28 FU ibs 140 FL Lbs 320 FL Lbs 350 FL Lbs 450 Ft Lbs 500 Pt Los 190 Ft Lbs 205 Ft Lbs 400 Ft Lbs 530
21. FL Lbs 675 Ft Lbs 750 Ft Lbs 1 80 1 265 Ft Lbs 300 Fi Lbs 000 Ft Lbs 070 Ft Lbs 960 Ft Lbs 1075 Ft Lb 1 4 375 Ft Lbs 415 Ft Lbs 040 FL Lbs 990 Lbs 360 Ft Lbs 1900 Ft Lb 1 3 80 490 FL Lbs 560 FL Lbs i100 FL Lbs 1250 FU Lbs 1700 Ft Lbs 2030 Ft Lb 1 1 27 __ 650 FL Lbs 730 Ft Lbs 1450 FL Lbs 1650 Ft Lbs 2407 Fi Lbs 2870 Ft Lb NOTE Unplated bolts should be torqued approximately 1 3 higher than the above values Bolts having lock nuts should be tightened to approximalely 50 of amounts shown in chart Bolts lubricated prior to installation should be lorqued lo 70 of value shown chart Grade 2 No Marks Gradg 5 rade ps Marks 9 6 Mark 4 mp a ari t o Tire Pressure 20 5 x 25 58 psi 23 5 25 44 psi 26 5 x 25 44 psi 29 5 x 25 48 psi Wheel Bolt Torque 450 ft Lbs Check after 30 hrs ICON 418 Rear Lowering Earthmover Parts amp Service 418 Parts Listing Item m hd BB HBB RE HBR BP BH DW WO W WO WW F2 2 2 2 2 A O STOANNDMNAKWNYSTOANNHDMN
22. FSWNPFSTOANNHNDMFSWNP Part ICO2151 ICO2152 ICO0432 ICO0358 ICO2172 ICO2173 ICO0523 1 133 1 00219 0222 295 ICO0346 ICO0235 0239 ICO0244 ICOI 144 2000461 ICO0250 ICO2118 ICO2119 ICO2117 ICO0254 ICO0255 ICO0256 ICO0257 ICO0340 ICO0267 ICO0335 2113 4000914 0488 4000636 4000657 2000512 4001034 4001036 4001037 4000851 4000951 4000922 4000419 4001449 4001450 4001451 4001452 4001267 9300901 ICO0464 ICO0205 ICO0350 1118 1117 SCR2078 Description Front Hose Cover r side Front Hose Cover 1 side Front Hose Bracket Hose Spring Assy Cutting Edge left side Cutting Edge right side Tapered Gate Pin Pin 2 1 2 x5 3 4 Ball Joint Pin 2 1 2 x11 7 8 Pin 2 1 2 x18 5 8 Gate Link Gate Arm Hose Support Rear Cyl Stop Lift Cyl Spacer Hyd Shield MD Cast Swivel Hitch optional Gate Rear Frame Swing Floor Main Frame Rear Pin Spacer Floor Hinge Spacer Floor Pin 1 1 2 x 66 3 4 Hyd Line Clamp Swing Floor Wear Strip Floor Hinge Spacer Axle Nut Wrench Axle Bolt Spacer Bushing QD 2 5ID SF STL 2 5 Axle Clamp w groove Tire 20 5x25 16 ply Rim 17x25 3 pc assy Hub Assy 28 wide Hyd Cylinder 6 1 2x22 36 1 4 Hyd Cylinder 4x50 63 3 4 Hyd Cylinder 5x22 37 1 4 Cutting Edge 7 8x13x35 75 Cutting Edge 7 8x 16x60 Rear Cutting Edge Manual Holder Hyd Counter Valve CBGB LHN Hy
23. Flat 3 4 Washer Flat Hard 3 4 Hold Downs For All 2 1 2 Pins Except 222 Bolt Hex 3 4x2 1 2 8 Washer Flat 3 4 Washer Flat Hard 3 4 Nut Hex 1 1 2 gr8 Washer Flat 1 1 2 Washer Flat Hard 1 1 2 Center Rear Frame Pin ICO0222 Hold Down Zerk Straight 1 8 Zerk 1 8 90 Degree Adaptor 1 8 27 1 8NPT 90 ST Elb Zerks Pin Clevis 1 2x4 1 2 Bridge Pin 1 8 Rear Cyl Stops Bolt Hex 3 4x3 Washer Flat Hard 3 4 Nut Hex 3 4 gr8 Depth Gauge Assembly Washer Flat 1 2 Bolt Hex 1 2x1 gr5 Nut Whiz 1 2 Bolt Hex 1 2x10 gr5 Bolt Hex 1 2x6 gr5 Front Hose Cover Hyd Block Bolt Carriage 3 4x1 1 4 Washer Flat Hard 3 8 Nut Whiz 3 8 Wear Strips To Swing Floor Nut Nyloc 5 8 gr5 Axle Wrench Hold Down Bolt Hex 1 251 1 2 5 Washer Flat Hard 1 2 Front Hose Cover Bolt Listing cont Component BH NH WFH BH WFH NH BH WFH NL 4000923 BP BH NH WFH Qty E Description Bolt Hex 1x3 1 2 gr8 Nut Hex 1 gr Washer Flat Hard 1 Axle Extender On Optional 26 5 Tires Not Used On 418 Bolt Hex 5 8x2 gr5 Washer Flat Hard 5 8 Nut Hex 5 8 gr8 Rear Mud Scrapers Bolt Hex 1x6 gr8 Washer Flat Hard 1 Nut Nyloc 1 gr5 Pin Clevis 1 2x4 1 2 Bridge Pin 1 8 Gate Safety Stop Bolt Hex 1 2x4 gr5 Nut Hex 1 2 gr5 Washer Flat Hard 1
24. ICON 414 14 Yd Rear Lowering Earthmover Parts And Service armi seems LAM RA H ICON Industrial Product Warranty ICON Industries Inc 1600 W 8 ST Beloit KS 67420 referred to as ICON in this document eee ea 4 ROLE LP ICON shall Warrant workmanship and materials on the ICON Industrial Products for a period of 180 calendar days from the date of original purchase lease or rental from the original Dealer and in accordance with the following terms and conditions Should any part or component fail within the Warranty period and under normal use conditions ICON shall supply a new part or component for replacement through the original Dealer Cost of normal ground freight for that part or component to the Dealer shall be paid by ICON Repair and replacement labor cost from the original Dealer shall be paid by ICON at a rate negotiated by ICON No further expense shall be paid by ICON including but not limited to loss of time or income ICON shail not provide Warranty on any part or component that has failed due to abuse misuse alteration improper maintenance or normal wear Failure occurring while being pulled by a tractor in excess of engine horsepower as described in the owners manual and or posted on the machine is considered abuse and misuse and shall not receive Warranty In regard to some components manufactured by other companies and sold by ICON including but
25. cause serious damage to hands and eyes Carefully relieve pressure before attempting any adjustment Tighten all fittings before applying pressure If fluid is sprayed into eyes or injected into skin SEE A DOCTOR IMMEDIATELY Pinching or Crushing Danger Moving parts that are operated by hydraulic pressure can cause serious injury or death Use extreme caution when working around any moving part Do Not allow any person to be on or near the machine while it is in motion Replace all missing or damaged safety signs and decals A list of the signs decals and their placement is located in the back of this manual Repair or replace all bad components High pressure fluid hazard To prevent serious injury or death Carefully relieve pressure on system before adjusting repair or disconnect e Wear proper hand and eye protection when servicing DANGER To prevent serious injury or death from pinching or crushing e Keep all persons and objects clear of this machine while any part is in motion e Do not crawl in or under this machine while the tractor is running Place the safety stops on the hydraulic cylinders before servicing Foreword Literature Information This information should be stored in the literature holder located on the machine This manual contains safety information operating instructions lubrication and maintenance information
26. d Sequence Valve SCGA LAN Hyd Pilot CHK Valve CKGB XCN Hyd Valve Block Seq 3 2 Gallon Accumulator Accumulator Mount Accumulator Mount Gate Spacer Gate Link Spacer Pin Spacer 9 16 Pin Spacer 7 8 Wheel Bolt Spacer Qty BR CN BRN BH BHA Be NN BND BD NN 54 56 SI 58 59 60 61 62 63 64 66 ICO1147 1146 2000470 2000587 2000585 2000460 5001092 5001094 2000551 2000547 2000203 2021 2053 418 Parts Listing Cont Gate Stop Depth Gauge Option Brake Assy Option Potentiometer Option Potentiometer Tractor SD Swivel Hitch Kit Hyd Fittings single Kit Hose single 2v Kit Bolt 418 single Kit Decal 400 series Kit Lights Brake Line Shield 821 Axle Nut CON Parts Listing 418 shown in full eject position 1 8 i UM 0 Ln 4 T 17 Optional 2000461 MD Cast Hitch shown Standard 2000460 HD 360 Cast Rear Frame 2118 Main Frame ICO2117 A 4000902 and 4000954 bushing is used in the center of the rear frame The 4000954 is slightly oversized to allow easier pin insertion Rear frame mounts to main frame using ICOI 133 pins at each side and a ce
27. e Regular routine lubrication 18 described in less detail Maintenance Intervals Normally all lubrication should be on a daily basis However certain locations only require lubrication on a weekly basis or require a specific quantity These locations will be marked clearly showing and describing requirements Under extremely severe dusty wet sandy conditions or if the haul is long and rough more frequent lubrication and inspection of highly stressed areas is recommended Safety Section General Hazard Information A Do Not Operate warning tag or similar warning tag should be attached to the start switch or controls before servicing or repairing the machine Know the width of your equipment in order to maintain proper clearance when you operate the machine s near fences or boundary obstacles Be aware of high voltage power lines or buried power cables If the machine comes in contact with these hazards serious injury or death may occur from electrocution Wear a hard hat protective glasses and other protective equipment as required Do not wear loose clothing or jewelry that can snag on controls or other parts of the machine Make sure all protective shields and covers are secured in place on the machine Obey all local regulations for the disposal of liquids Do not allow unauthorized personnel on the machine Unless you are instructed otherwise perform maintenance with the machines in the servicing posi
28. e machine Line Tubes and Hoses Inspect all lines and hoses for wear and chaffing The hoses must be properly routed and have adequate support and the clamps should be secure Tighten all connections to the recommended torque Do not bend high pressure lines Do not install any lines that are bent or damaged Repair any lines that are loose or damaged Check lines tubes and hoses carefully Do not use your bare hands to check for leaks Use a board or cardboard to check as high pressure fluid can enter soft tissue Tighten all fittings and clamps to proper torque specs About the ICON Limited Warranty The ICON 400 Series scraper is designed with rear lowering and a push bumper optional on the rear The responsibility of use of this push bumper is left up to the discretion of the owner and operator When push loading a pull type scraper there are many issues to contend with so as not to damage the scraper or the pull type tractor The most important is the operator The push tractor can be an issue Size and power must be kept within reasonable range Should the pull tractor operator put the scraper bit too deep into the ground damage can occur due to undue stress on the frog of the scraper A straight push is necessary Out of line or side stress can damage the rear frame and possibly the scraper tires Hard hits on link up with the push bumper can also damage the machine Whether loading single or tandem machines care mus
29. ecommended the operator should adjust for his her own convenience Shown below is the current hydraulic configuration of the 800 Series Challenger The covers are marked with a or and the ICON hoses are marked accordingly Also the optional brake hook up is shown NOTE High Pressure fluid can cause serious damage to eyes and hands See Safety Section for safe hookup procedures 4 1 i 3 8590091 w 93200 DUO Gun 0 5 1 SON 10 0 Witt 8 07 pesa 1 HAHA LU 3 0 HH n gar t 4 Bul 00 tho Se e i 0 H NI vw 1 1 145 149100 40014 oS E 9920021 91 11102 86100 43018415 40845 Ul pio O3 1126 a19uJ83 0 5 1100 494410 J A3 3 ON S4ausow PAH 2 1 T Yu 1 26212 ose 3 2 re yma Lla 4 52425 00 3 L E 00266 gt f w 0 a Bolt Listing For 400 Series Earthmovers Component BH
30. ed with the cast hitch The top is milled to allow the retainer plate ICO1095 to bolt on using 3 5 8 x 3 bolts Qty Cast Swivel Quick Attach 3 Pin Cap Quick Attach 3 Pin Quick Attach Pin Keeper Hitch Spacer Tube Cast Hitch Bracket Main Vertical Pin 6 Swivel Hitch Spacer 2 Rubber Hose 10 4 PVC Cap 11 Bolt Hex 3 4 x 2 gr 8 12 Washer Flat Hard 3 4 13 Nut Slotted 2 1 2 Course 14 Pin Cotter 3 8 x 5 15 Washer Flat 2 1 2 Hard 16 Bolt 5 8 x 3 17 Bushing 18 O Ring 8 7 8x8 1 2 ID 19 O Ring 7 3 8x7 ID 20 O Ring 5 7 8x 5 ID 21 O Ring 4 x 3 5 8 ID 22 Wiper Seal 3 1 2 x 3 1 4 A L 10 Part 7 7 j E Ref ICO1092 ICO1093 ICO2052 ICO2051 ICO1061 1055 1062 1086 1087 4001292 3 4 WFH 3 4 NS 2 1 2 PC 3 8 Description WFH 2 1 2 BH 5 8 4001271 4001272 4001286 4001275 4001274 4001298 SUPER DUTY CAST 2000460 IHH WW PIPA 1846 7 7 InN 811 68 1 000 I9QSE AA 13017 51 lt 0007 1338018 9 CS0CHOS 501 0 PAH 6FS000F quiossy 61 8 1 Sp 7 2550007 0311111 Oey 5 FIFO00F 30103 1371111 5101 8 LTOTPUD 1895 5 GUR deus 82 pquessy 7 01 462 A quiassy x v II07OOI 10131183
31. gs hoses and pipes If applicable install tandem option package Install front hose holder assembly Properly tighten fittings taking care not to overtighten Install the proper markings to each hose and apply color coded hose wrap 8 Install safety lighting components route wiring and install plug retainer Cycle and check lighting system with 12 volt system tester 9 Lubricate all moving components with high temperature grease 10 Fill hydraulic systems with Mobil 424 hydraulic oil Using hydraulic pump activate all moving parts and bleed air from the system Hold 3000 PSI hydraulic pressure against all cylinders fittings and hoses for a minimum of 4 minutes Check all components for leaks If the optional brake assembly is installed check and cycle brakes bleed air if necessary Calibrate the depth gauge Clean and touch up paint the machine Attach manual container Make sure each hyd accumulator is charged to 650psi on 800 series 350psi on 18D s 13 Apply the serial tag operations lube and identification decals Attach ICON check list to the front of the machine Warranty info and Dealer 36 hr check list is located in the manual _ 14 Check safety stops to be sure that each properly engage and lock the components in a safe and secure manner Ne 1 1 N2 ICON Supervisor Signature All of the above listed assembly and check functions have been completed per my rigid standards Serial Chec
32. he back of the book The axle nuts should be adjusted the initial dealer visit Adjustment procedure 18 described in the back of this manual For safety 1dentification and general information all missing or damaged decals on the machine should be replaced The ICON earthmovers have the interior of the bowl painted with a carbon base graphite paint which rejects dirt Should that paint wear off over a period of time replacement paint may be ordered by the gallon through the original dealer The cutting bits for the earthmovers are available through ICON The bevel is reversed as compared to the normal bits in order to make loading easier in tough ground The reverse bevel will not have the same longevity 10 wear as the normal bevel Replacement bits may be ordered from ICON or you Dealer refer to the cutting edge section of this manual for size and part number All retaining pins have replaceable bushings Watch the pin locations in action to review for loose and worn operation Remember the longevity of your machine will depend on proper operation and maintenance Warning To prevent a hazardous situation which if not avoided can result 10 injury or death read and follow these instructions Read and understand the operator s manual before operating the machine Allow no one to operate the machine before reading the manual and being instructed on the proper operation Before servicing the machine block the wheels shut off the tractor
33. isting For Single amp Tandem 418 s Part 5000835 5001068 5001071 5001070 5001072 5001073 5000835 5001068 5001071 5001072 5001070 5001073 5001014 Single 5001066 Description Pioneer Male Ends 8010 16P 7 Hyf Adap 8MFFORx90 Hyf Adap 12MB 8MFFOR Hyf Adap 8MFFOR 12MB90 Hyf Adap 8MFFORTEE Hyf Adap 8MFFORBH LN Tandem 5001067 Hyf Pioneer Male 8010 16P 8 Hyf Adap 8MFFOR SFFORx90 Hyf Adap 12MB 8MFFOR Hyf Adap 8MFFORTEE Hyf Adap 8MFFOR 12MB90 Hyf Adap 8MFFORBH LN Hyf Pioneer FEM END 8250 16 J tA N CO Hydraulic Hose List for Single and Tandem 414 Series Part 5001077 5001078 5001079 5001080 5001081 5001082 5001083 5001084 5001085 5001086 5001087 5001089 5001090 5001088 Single 2V Description Hose SFFORX 8C12x177 10MB Hose SFFORX 8C12x168 10MB Hose SFFORX 8C12x287 SFFOR Hose SFFORX 8C12x212 SFFOR Hose SFFORX 8C12x311 SFFOR Hose SFFORX 8C12x45 SFFORX Hose SFFORX 8C12x37 7 8FFORX Hose SFFORX 8C12x124 SFFOR Hose SFFORX 8C12x70 8FFORX Hose SFFORX 8C12x30 8FFORX Hose SFFORX 8C12x130 SFFOR Hose 4FJX 3CITx49 2MP Hose 4FJX 3CITx53 2MP Tandem In addition to above Hose SFFORX 8C12x353 8FFOR Q lt h N pesan _________ 4000924 COUNTER VALVE CBEA LHN 21110 40009251 SEQUENCE VALVE SCEA LAN 82 4900623 PILOT CHK VALVE
34. ked By Date Supervisor Swivel Hitch Stamp Product Support Copy Table Of Contents A Product Warranty Inside Front Cover B Scheduled Maintenance C Safety Section D Axle Adjustment E Damage While Pushing F Mounting Dismounting Of Earthmover G 400 Series Parts Listing H 400 Series Components I Bolt Listing J Component Photos K Swivel Hitch L Hub Axle Assy M Brake Components N Cutting Edges amp Components O Accumulator NA on 414 P Hydraulic Components Q Decal amp Safety Sticker Location R Axle Seal Replacement Scheduled Maintenance A quality high temperature grease should be used when lubricating the machine Most areas of lube are scheduled daily 8 to 10 hours or running There are app 26 grease zerks on all ICON models that should be greased daily And an additional 2 zerks per axle that should be greased weekly with 3 pumps of grease Reference to their location is listed in the grease guide at the front of this book All bolts are torqued at the factory during assembly After 24 36 hours of running the Dealer service should recheck the torque on the hitch wheel axle and pin retaining bolts Each time the machine 1s greased the operator or maintenance should look at these areas and the bolts involved to be sure none are working loose After each 1000 hours of operation with the machine the above mentioned locations should be checked and retorqued per the torque chart at t
35. mes down kefore push wall is fully back Answer just counterbalance valve Cocated on side of valve block in tongue locknut on tup of valve just counterbalance valve 1 4 turn counterclockwise ana check performance KRepeat until remedied Retighten locknut 414 TANDEM ea 5001069 0882 06108 __ _ 44 _ ISIN ee 800077 SFFORX 8C12 x177 10MB 8 252 4147 2 VALVE TANDEM 1960007 3D 65 LEQlLOOV CC x 2 0 F Esk tnhps1 gt 2z x v nT eO US VK 00 78 LOO 0100 Wd 3WONH2 UNYH 0807 OL 0807 X 01 85 98 30 7 KOLONON P 3unss3Hg 15808 V 0008 38155444 20 ie S81 000 01 Qvo SM DONE Toni A SSW ON 0 7 9 JO 00 NO MIRWH2 OL OMY 0 3SV3HD INVLSISSH Ce 065 89 OORT 1531 uH 177 C 308 z 0 334 02707 4 77 avo Mesi 0 003 22 1vo 6269 E pegar 182 02 fere awa GD y 4 5 en
36. nd follow these instructions y Read and understand the operator s manual before operating the machine Allow no one to operate the machine before reading the manual and being instructed on proper operation Before servicing the machine block the wheels shut the tractor off and set the brake If working under the machine block the machine up for a safe and secure working area Appiy any safety stops provided When working with hydraulic lines cylinders or fittings wear protective clothing and safety glasses to guard against high pressure oil leaks Do not allow anyone on or near the machine while itis running ar in motion iv Do not operate the machine on a steep incline or slope that could create an imbalance or rollover Maximum machine speed 25 mph Slow to a safe speed on steep declines curves rough terrain side slopes and around equipment and people Replace or repair damaged hydraulic lines or fittings Transport this machine only with a vehicle having power brakes and capacity to control the gross vehicie weight CAUTION Do not alter the design of this machine Doing so could create a safety hazard reduce the durahility or performance and or may alter the ICON Warranty Maintain proper bolt torque on the wheels and hitch Replace any missing ar damaged machine decals STAY CLEAR MOVING PARTS Safety Section 3b Safety Section 3b High Pressure fluid can
37. not limited to tires said Warranty shall be provided solely by that manufacturing company This Warranty applies to products sold in the United States and Canada and is made expressly in place of all other warranties expressed or implied RE Cingar AME ROLE Mb dug gia MERE E 171705 ICON Dealer Pre Delivery Checklist Lubricate the machine with high temp grease per the listing 10 the manual and the decals on the machine Plug in the hydraulic hoses per the information in the manual and on the ICON hitch The hoses have color coded bands and the instruction decal on the hitch will aid in the proper hookup the hydraulic hookup is only recommended and should be adjusted to the owner operator s preference Cycle the machine checking performance and any possible leaks The ICON earthmover has been filled with hydraulic fluid and cycle checked at the factory however air pockets can still exist in the system Check the tractor to be sure the hydraulic valves have been adjusted to maximum flow Plug in the safety lights and check the function of the stop and turn signals If the machine is equipped with the optional brake package plug the connector into the tractor receptacle By moving the tractor forward and applying the brakes resistance should be felt from the scraper NOTE ICON products are a fully assembled as possibly allowed for shipping Hydraulic systems are filled
38. nter frame pin ICOO222 and 2 4000419 bushings 0250 Gate The swing floor ICO2119 The cylinder attaches at the Attaches to the main frame with 2 ICO0523 tapered top and allows the floor to pivot on 2 ICO0256 pins pins These should be torqued to 650165 inserted at the bottom Wear Strips Front view of the swing floor The mounts for the floor pins can be seen along with the side wear strip ICO0340 mounting holes Gate Arm 1 0346 Gate Link ICO0295 Components of the 418 ICO0219 lt mm ICO1146 00239 1133 418 in lowered position ICO1133 418 shown in raised position 4001267 E i B ia G u is 7 a 1000239 T eee Do Not Push ww 1 1 02021 1 nd we ES Tire 20 5x25 4000636 Rim 17x25 4000657 00055 5 3 5000908 brake a pler 5000844 welds AN a into coupler plate 2165 A z vA 5 f Ay y gt R a gt t E 5 1 5001014 Female 18 o eae eee 025 ic 2 0369 ow BR ICO0368 Shown 15 the 3 pin ICO1094 us
39. ook the hydraulic lines Pull the snap pin remove the lock down pin and pivot the ears back out of the way Hydraulically raise the tongue of the machine until it clears the u assembly then back the assembly under the hitch into position Lower the hitch into the u assembly cradle and pivot the lock down ears over the adepter replace the lock down pin and snap pin Hook up is complete To dismount the unit reverse procedure Parts List For ICON Earthmovers With Individual Axles W O Brakes Assembled 2000580 Used with 26 5 Tires 1x9 4000067 Machined cutdown to fit axle blocks z Axle Blocks 4001482 4000549 SCR2052 4001284 wa MA 1 RP N 1 1 02133 0488 4001304 LZ 4001483 7 1602123 02121 4001304 7 nut washer Machined step to prevent axle side movement 1 2133 Axle Assembly 34 4001313 Snap Ring 4001304 bearing Seal CR42627 4001482 Bearing Tapered 4001483 Bearing Race TaperedCup 1 2121 Hub 34 4000549 Hyd O Ring SCR2052 Axle Spacer 4000412 Bearing Lock Washer 4000411 Bearing Nut 4001303 Zerk Spsi relief 4000720 Adaptor 1 8 27 1 8mpt 90 el S001064 Hyf coupling 1 8 pipe 5001091 Hyf nipple 1 8 x 11 3001065 Hyf mipple 1 8 x 9 Parts List For ICON Earthmovers With Individual Axles W O Brakes Assembled 20000540 amp 2000513 1x9 Machined cutd to fit axle block 00007 23
40. s standard on the 400 series It features a full 360 degree rotation cast yoke style that attaches to the ICON Quick Attach drawbar It is rated for 600 hp The Quick Attach Drawbar and U assembly Ref Description Qty Cast Swivel Quick Attach 3 Pin Cap Quick Attach 3 Pin Quick Attach Pin Keeper Hitch Spacer Tube Cast Hitch Bracket Main Vertical Pin 6 Swivel Hitch Spacer 2 Rubber Hose 10 4 PVC Cap 11 Bolt Hex 3 4 x 2 gr 8 12 Washer Flat Hard 3 4 13 Nut Slotted 2 1 2 Course 14 Pin Cotter 3 8 x 5 15 Washer Flat 2 1 2 Hard 16 Bolt 5 8 x 3 17 Bushing 18 O Ring 8 7 8x8 1 2 ID 19 O Ring 7 3 8x7 ID 20 O Ring 5 7 8x 5 ID 21 O Ring 4 x 3 5 8 ID 22 Wiper Seal 3 1 2 x 3 1 4 A L 0 Part ICO1092 ICO1093 ICO2052 ICO2051 ICO1061 1055 1062 1086 1087 4001292 3 4 WFH 3 4 NS 2 1 2 PC 3 8 WFH 2 1 2 BH 5 8 4001271 4001272 4001286 4001275 4001274 4001298 SUPER DUTY CAST 2000460 IHH WW U Assembly Drawbar and Swivel Hitch 4001050 ICO0368 1 00369 lt The pivot pin ICO0370 is held in place with 2 ICO0370 6 3 16x3 1 2 cotter pins 01010195 Above are the components of the ICON Quick Attach System Back the power unit close enough to h
41. t be taken not to jackknife the machines Trained operators and common sense will create less damage and downtime When pushing in a bogged down or stuck condition extreme care must be taken so as not to side stress or damage the rear frame Due to the many ways in which the scraper can be damaged while pushing ICON will not Warranty damage to the scraper occurred while pushing NOTE The ICON hitch is designed for safety and one man operation However as with any moving part the potential for injury is present Be aware of your surroundings while backing Make certain no one is between the scraper and the tractor while backing Keep hands feet and all body parts away from any machine component that pivots swings or moves in any way to avoid a potential injury Back the power unit into position attach the hydraulic lines Pull the snap pin and slide the lock down pin out allowing the lock down ears to pivot forward shown in the adjoining photo Position the swivel hitch above the quick hitch and hydraulically lower it into the cradle of the quick hitch Pivot the lock down ears over the adapter and replace the lock down pin and snap pin Valve 1 should be placed in the 1 outlet raise lower 2 should control the gate wall If the machines are being pulled as a tandem unit Valve 3 should control the gate wall of the tandem machine and Valve 4 should control the raise lower of the tandem machine This hook up is only r
42. tion The operation and maintenance manual will describe the proper position Never put maintenance fluids hydraulic into glass containers Drain all liquids into suitable containers Trapped Pressure Pressure can be trapped 10 a hydraulic system Releasing trapped pressure can cause sudden movement of the machine Use caution if you disconnect hydraulic lines or fittings High pressure oil that is released can cause a hose to whip High pressure oil that is released can cause oil to spray Fluid penetration can cause serious injury or death Safety Section General Hazard Information Fluid Penetration Pressure can be trapped a hydraulic system long after the engine has been stopped The pressure can cause fluid or fittings ends to detach rapidly if the pres sure 18 not released properly Do not remove any hydraulic components until pressure has been relieve or personal injury may result Do not disassemble any hydraulic components or parts until the pressure has been relieved or personal injury may occur Always use a board or protective shield when you check for high pressure leaks Hydraulic fluid is under extreme pressure and can cause serious injury and possible death A pin hole leak can cause severe injury If fluid is injected into your skin you must seek treatment immediately Seek treatment from a doctor that is familiar with this type of injury Containing Fluid Spillage Care should be taken to pre
43. vent spillage of hydraulic fluids during maintenance testing and repair of the machine Prepare to collect any fluid with suitable containers before opening any system containing fluids Obey all local regulations for the disposal of liquids Improperly disposing of waste fluids can threaten the environment Potentially harmful fluids should be disposed of according to local regulations Always use leakproof containers when you drain fluids Do not pour waste onto the ground or into any source of water Safety Section Crushing Cutting Prevention Support the machine properly before you perform any repairs or maintenance beneath that machine Do not rely on the cylinders to hold the machine up If a control is moved or a hydraulic line breaks the machine can fall Never attempt adjustments while the machine is in motion Stay clear of all rotating and moving parts If 11 is necessary to remove shields or panels for repairs maintenance be certain to replace them before using the machine When you strike a pin or retainer with force chips and other debris can fly off the object Make sure that no one can be injured by flying debris before striking any object To avoid injury to your eyes wear protective glasses when striking any object Make certain that the cylinder stops are in place before making any adjustment repairs under the machine The stop pins should be in place on the clam before working around the front of th
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