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Parts & Maintenance Manual

1. replacement parts or requesting service information P q g EEC Sound Vibration M S Product P ower Arms Body 88008 103 6 dB 7 58 0 517 88009 101 7 dB 2 14 0 323 2 2 ENGINE Gasoline Engine Diesel Engine MaKe iia Briggs amp Stratton Make Kubota Modell 4 Vanguard V Twin OHV Model D662 EB Horsepower 18 hp 13 5 kW 03600 rpm Horsepower 19 hp 13 8 kW 03600 rpm Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and enviromental factors Displacement 34 8 cu In 570 cc Torque 26 ft Ibs 35 Nm 2600 rpm Fuel TYPO ssa Unleaded Gasoline Rating noie Min 85 Octane Capacity 4 5 U S Gal 17 liters Do not use hi test gasoline or an oil gasoline mixture When using blended fuel do not use a blend with more than 1096 ethanol Under no circumstances should you use a blend with methanol Governor Flyweight Mechanical Lubrication Capacity 3 5 pints 1 4 liters TYPE SAE 10W30 SAE 30W API Classification SF SG SH Air Filter Replaceable Dual Element Alternator 16 amp Cooling System Air Cooled Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitation
2. PR FR SR oed SIZE UNITS 52 02 ws 22 Pn M4 Nm in Ibs 1 2 11 1 7 15 2 9 26 4 1 86 5 0 44 2 0 18 M5 m in Ibs 2 5 22 3 2 28 5 8 51 8 1 72 9 7 86 4 0 35 M6 m in Ibs 4 3 38 5 7 50 9 9 88 14 0 124 16 5 146 6 8 60 M8 m in Ibs 10 5 93 13 6 120 24 4 216 33 9 300 40 7 360 17 0 150 M10 m ft lbs 21 7 16 27 1 20 47 5 35 66 4 49 81 4 60 33 9 25 M12 m ft lbs 36 6 27 47 5 35 82 7 61 116 6 86 139 7 103 61 0 45 M14 m ft lbs 58 3 43 76 4 55 131 5 97 184 4 136 219 7 162 94 9 70 3 8 SPECIFIC TORGUE 1 Ball joints 30 35 ft lb 40 5 47 2 Nm 2 Bedknife shoe 25 37 ft lb 34 50 Nm 3 Steering wheel nut 25 30 ft lb 34 41 Nm 4 Wheel Bolts 65 85 ft Ib 88 115 Nm 11 4 MAINTENANCE 4 1 GENERAL Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Make sure the groomer is parked on a solid and level surface Never work on a groomer that is supported only by the jack Always use jack stands 1 Adjustment and maintenance should always be performed by a qualified technician If proper adjustments cannot be made contact an Authorized Jacobsen Dealer 2 Inspect the equipment on a regular basis establish a maintenance schedule and keep de
3. gt Change from previous revision 27 GROOM MASTER SAND TRAP RAKE 3 1 Front Cover Serial No All 28 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 4124562 1 Front Hood Assembly Includes decals 2 522516 5 Mount Isolation 3 800017 2 Screw 1 4 20 X 1 YS PR G2 4 821427 2 Washer Sealing 1 4 5 800017 3 Screw 1 4 20 X 1 YS PR G2 6 821427 3 Washer Sealing 1 4 7 452010 5 Washer Flat 7 16 8 4125251 1 Boot gt Change from previous revision 29 GROOM MASTER SAND TRAP RAKE 4 1 Left Right Hood Assembly Serial No All 30 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 4125545 1 Left Hood Assembly Includes decals 2 400108 3 Screw 1 4 20 X 3 4 Hex Head 3 821427 4 Washer Sealing 1 4 4 4125546 1 Right Hood Assembly Includes decals 5 404018 6 Screw 1 4 20 X 3 4 Truss Head 6 821427 5 Washer Sealing 1 4 7 306450 3 Screw 5 16 18 X3 4 Hex Head 8 445795 3 Nut 5 15 18 Spiralock Flange 9 453009 2 Flat Washer 5 16 10 4118053 1 Reservoir Hydraulic 11 829997 1 Grommet Diesel Units Only 12 400196 2 Screw 5 16 18 x 2 Hex Head 13 452006 2 Flat Washer 5 16 14 832085 2 Mounting Block Oil Cooler 15 3008769 1 Oil Cooler 2 Row 16 821893 AR Trim Push On 12 Foot Roll 17 4130325 1 Frame
4. 41 4136168 41 4136212 53 4136213 53 4136217 25 4136218 25 4136219 43 4136334 78 75 4136760 43 4136857 43 4136868 75 4136880 73 4136882 37 4136897 37 4137139 45 4138512 e 45 4139604 47 4140378 57 4140379 55 4140449 57 4140808 67 69 4140809 67 69 4140810 67 69 4140811 71 4140827 45 4141625 65 4141626 65 4143070 57 4143149 45 INDEX 414468b 71 548369 51 837897 cinesi 71 4144686 71 548458 27 71 838001 63 4144765 5 2 925 49 548942 en 51 838004 51 416 25 551048 e 77 838007 51 4175921 63 UU snk 79 838008 51 181860 oasis eer 25 553886 33 59 838019 65 4181862 25 553887 lls 33 0838026
5. gt Change from previous revision 73 GROOM MASTER SAND TRAP RAKE 29 1 Electrical Harness Diesel Units Serial No All A To Headlamp Connector B To Oil Switch C To Fuel Solenoid D To Neutral Switch E To Starter F To Main Harness Ground G To Seat Switch Connector H To Park Brake Connector J To Temperature Sensor K To Fuel Pump 157 N 74 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 446116 5 Lockwasher 10 2 4131150 1 Battery Cable Assembly 3 831225 1 Clamp Tube Wire 4 444310 4 Nut 10 24 Hex Plated 5 403910 5 Screw 10 24 X 1 2 Truss Head 6 4131515 1 12V Acc Wire Assembly 7 445795 1 Nut 5 16 18 Spiralock Flange 8 884513 1 Wire Assembly 46 Black 9 4136868 1 Bracket Electrical Component 10 4126082 3 Relay SPDT w Diode eo Ba 88 11 4125826 3 Bracket Relay Mounting 12 361439 1 Circuit Breaker 12V 50A REFERENCE CB 1 See 32 1 13 400190 2 Screw 5 16 18 X 1 1 4 Hex Head 14 445795 2 Nut 5 16 18 Spiralock Flange 15 883078 1 Wire Assembly 10 Black 16 4122840 1 Headlight Assembly Oval REFERENCE L 1 See 32 1 17 383586 1 Screw M8 1 25 X 20MM Hex Head 18 453011 1 Flat Washer 3 8 19 320107 1 Tie Strap 20 4134719 1 Control Panel Assembly 21 4130457 1 Harness Main GM 2 22 148074 1 Battery REFERENCE B 1 See 32 1
6. Gas Units Item Part No Qty Description Serial Numbers Notes 1 4132175 1 Engine 18 HP Vanguard 2 838237 1 Bracket Muffler Support Gas Engine 3 4135764 1 Muffler Assembly 4 400184 4 Screw 5 16 18 X 3 4 Hex Head 5 453009 4 Flat Washer 5 16 6 446134 4 Lockwasher 5 16 7 443106 4 Nut 5 16 18 Hex 8 400258 2 Screw 3 8 16 X 3 4 Hex Head 9 446140 2 Lockwasher 3 8 10 4136213 1 Tube Exhaust 11 348856 1 Clamp Tubing 12 818962 1 Clamp Tubing 13 4136212 1 Exhaust Manifold gt Change from previous revision 53 GROOM MASTER SAND TRAP RAKE Serial No All 19 1 Air Cleaner dum Gas and Diesel Engines 5 5 4 Item Part No Qty Description Serial Numbers Notes 1 1001121 1 Air Cleaner Assembly 5000913 1 Element Air Cleaner 5000912 1 Cover 5000914 1 Valve 2 3008573 1 Bracket Mounting 3 4133053 1 Bracket Mounting Air Filter Gas Units Only 4 4118108 1 Hose Air Intake 5 825358 2 Clamp Worm Drive 2 75 Dia 6 400188 2 Screw 5 16 18 X 1 Hex Head 7 452006 2 Flat Washer 5 16 8 445795 4 Nut 5 16 18 Spiralock Gas Units 8 445795 2 Nut 5 16 18 Spiralock Diesel Units 9 400180 2 Screw 5 16 18 X 1 2 Hex Head Gas Units Only 10 3002365 1 Indicator Air Cleaner Service 11 REF 1 Plate Hydro Spacer Diesel Units Only See 21 1 Change from previous revision 54 GROOM MASTER SAND TRA
7. 18 c air 19 Troubleshooting ETEM a TS 20 Maintenance 8 Lubrication Charts Gen 21 Lubrication CHart sesser 22 Parts Catalog How To Use The Parts Catalog 23 To Order Parts ieee 23 Table Of Contents nen 23 1 1 1 SAFETY OPERATING SAFETY EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the eguipment before being allowed to operate the machine 10 Safety is dependent upon the awareness concern and prudence of those who operate or service the eguipment Never allow minors to operate any equipment It is your responsibility to read this manual and all publications associated with this equipment Safety amp Operation Manual Engine Manual and attachments accessories instruction sheets If the operator cannot read English it is the owner s responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Never allow anyone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessary protective clothing an
8. 65 4181864 25 553926 59 61 838047 51 4181865 25 554854 79 888048 51 4199140 aaaoennnannennnn 25 554856 79 838049 63 4206721 31 71 554857 eet 79 888205 46 4206722 ees 67 554858 cnn 79 838207 46 4206723 67 B577398 inei 79 888208 46 4206724 67 557823 45 838229 37 4211830 39 557824 an 45 838237 53 4213340 67 557825 45 838314 52 4228640 33 557826 45 838352 eie nene 51 444730 33 5858127 77 838363 25 452010 38 558136 77 838364 25 48540 01 63 590063 77 838368 52 5000629 33 700877 25 838488 52 5000912 54 800169 59 8398491 63 5000913 54 800777 45 47 838748 33 5000914
9. 4130278 Diesel Engine Parts Catalog 3004386 Service amp Repair Manual 3 ADJUSTMENTS 3 1 GENERAL To prevent injury lower implements to the ground disengage all drives engage parking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the groomer is parked on a solid and level surface Never work on a groomer that is supported only by the jack Always use jack stands If only the front or rear of the groomer is raised place chocks in front of and behind the wheels that are not raised 1 Adjustments and maintenance should always be performed by a gualified technician If proper 3 2 FAN BELT DIESEL ENGINES adjustment cannot be made contact an authorized Jacobsen Dealer 2 Replace do not components adjust worn or damaged 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change governor settings or overspeed the engine Inspect and adjust new belt after first ten hours of operation Adjust every 100 hours thereafter 1 Adjust alternator pulley so belt B deflects 9 32 to 11 32 in 7 to 9 mm with a 22 Ib 10 kgf push at midspan between pulleys 2 If tension is incorrect loosen alternator mounting bolts A and adjus
10. 54 800778 45 47 883078 79 75 5001941 innu 57 805245 52 884518 78 75 50019468 57 807439 51 887645 78 75 5001974 s 59 J 807443 45 890995 its eere eie 51 5001975 ia 59 808959 51 891210 71 5001980 59 61 BIT TAG rt ne 52 Ao 51 5002051 79 818962 53 BIO 63 5002059 ees 79 821893 31 39 891266 65 5002062 77 822529 27 71 891268 65 500206538 77 RES a 54 891270 63 5002068 77 826218 45 7 891272 ai 71 5002918 49 826590 63 891494 TO 37 5002919 49 82T NT2 Rc 71 89158175 vat eae 52 5003450 TT BIZE inuia 37 891938 65 5003451 77 827316 41 891939 65 5003452 LT 82 920 uode 41 893186 39 503398 9 827821 nee 39 894730 65 503660 45 829954 este 63 SIT I er 51 829997 an 31 1 51 BIOT SC
11. 4130278 Rev D _ Parts amp Maintenance Manual Groom Master II Sand Trap Rake Groomer 88008 Kubota D662 E 3WD 88009 Briggs amp Stratton Vanguard 3WD JACOBSEN A Textron Company If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine When Performance Matters FOREWORD This manual contains adjustment maintenance troubleshooting instructions and parts list for your new Jacobsen machine This manual should be stored with The serial plate is located on the seat pan Jacobsen recommends you record these numbers below for easy reference the eguipment for reference during operation Before you operate your machine you and each operator you employ should read the manual carefully in its entirety By following the safety operating and maintenance instructions you will prolong the life of your eguipment and maintain its maximum efficiency C E JACOBSEN i Textron Company NC28241 USA jacobsen com 1 800 848 1636 US If additional information is needed contact Jacobsen Dealer your Suggested Stocking Guide To Keep your eguipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance items We have included part numbe
12. 1 Parking brake disengaged traction 1 Check Interlock System and start up procedure pedal not in neutral 2 Battery low on charge or 2 Inspect condition of battery and battery connections defective 3 Fuel tank empty or dirty Fuel shut 3 Fill with fresh fuel Change fuel filter Bleed fuel lines off valve closed Open fuel shut off valve 4 Circuit breaker blown 4 Reset circuit breaker Engine hard to start or 1 Fuel level low fuel or fuel filter 1 Fill with fresh fuel Change fuel filter Bleed fuel lines runs poorly dirty 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving 2 Engage parking brake and traction pedal in neutral operator s seat Engine overheating 1 Coolant level low Diesel 1 Inspect and add coolant Air intake restricted Clean cooling air intake Water pump belt broken or Tighten or replace belt loose Diesel 4 Engine overload 4 Reduce forward speed Battery not holding 1 Loose or corroded battery Inspect and clean terminals charge terminals 2 Low electrolyte Refill to correct level 3 Alternator belt loose or broken Tighten or replace belt 4 Charging system defective See engine manual Groomer does not 1 Parking brake engaged Disengage parking brake react to tracti
13. 23 887645 1 Hold Down Assembly 24 4136334 2 Bolt Bent Battery Hook 25 800697 2 Nut Lock 5 16 18 26 446134 1 Lockwasher 5 16 27 404018 4 Screw 1 4 20 X 3 4 Truss Head 28 402006 2 Screw 6 32 X 1 2 Slotted Rd Hd 29 446106 2 Lockwasher 6 Heavy 30 444304 2 Nut 6 32 Hex Plated 31 4135324 2 Terminal Positive gt Change from previous revision 75 GROOM MASTER SAND TRAP RAKE 30 1 Hydraulic Pump Serial No All Part Number 1003249 Diesel Units Part Number 547674 Gas Units 76 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 156287 1 Cylinder Block Kit 2 333831 1 Swash Plate 3 333844 2 Thrust Plate 4 5003452 1 Ball Bearing 5 A B 1 Lip Seal 6 A B 1 O Ring 7 558136 1 Roller Bearing 8 558127 1 Trunnion Shaft 9 B C D E 4 O Ring 10 B C D 1 Shim Kit 11 333846 2 Washer 12 333845 2 Retaining Ring 13 349577 3 Spring Coiled Pin 14 333835 1 Trunnion Shaft 15 B 1 O Ring 16 B 1 Back Up Ring 17 590063 2 Pipe Plug 18 B 2 O Ring 19 5003448 1 Key 20 5003449 1 Valve Plate 21 B 1 Gasket 22 333855 1 Pin 23 B 1 O Ring 24 551048 1 Needle Bearing 25 360803 1 Retaining Ring A 5003450 1 Charge Pump Kit Includes Items 5 6 and 24 1 Charge Pump Housing 4 Screw 1 Gerotor Assembly B 5002068 1 Seal Kit Includes
14. Below 32 0 C SAE10W or SAE 10W30 10W40 Gas Engine Perform initial oil change after the first 8 hours of operation Change oil every 50 hours thereafter See the Engine Manual for detailed service information After adding or changing oil start and run engine at idle with all drives disengaged for 30 seconds Shut engine off Wait 30 seconds and check oil level Add oil to bring up to FULL mark on dipstick Use only engine oils with API classification SF SG or SH Diesel Engine Dipstick Safe Operating Range m Above 40 F 5 C SAE 30W 0 to 40 F 18 to 5 C SAE 5W30 or SAE 10W30 4 4 AIR FILTER Figure 4A ra Figure 4B Figure 4C The gasoline powered Groom Master II uses a two stage air filtration system The first stage consists of a heavy duty filter equipped with a filter indicator to alert the operator when a filter change is required The second stage mounted to the engine includes a pleated paper element and foam pre cleaner Diesel units use only a single stage heavy duty filter with indicator Do not remove the element for inspection or cleaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine When service is required first clean the outside of the filter housing then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter hou
15. 1 20 4 220290 1 Hub Wheel 5 400416 4 Screw 1 2 13 x 2 1 2 Hex Head 6 446154 4 Lockwasher 1 2 7 443118 4 Nut 1 2 13 8 837737 1 Clamp Hose 9 837736 1 Plate Clamp Cover 10 400196 1 Screw 5 16 18 x 2 Hex Head 11 N S 2 Wheel and Tire Assembly 3601 11 1 Valve Stem 3008134 1 Wheel 10 4132941 1 e Tire 20 x 11 10 12 353914 4 Bolt Wheel 13 447030 1 Lockwasher 1 External Tooth gt Change from previous revision 47 GROOM MASTER SAND TRAP RAKE 15 1 Power Steering Serial No All 48 po TIG TN 1 1 1 1 1 ho ha MEZ iu Ion ded Fw VAM CEE Tru gu 4 WA a a Mi SSS See a od III YA v 1 d 3 Qo 24d x aT 4 VIEW ROTATED 90 DEGREES FOR CLARITY GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 339974 2 Connector 4 6 Straight Thread 2 340023 2 Connector Hydraulic 3 400190 1 Screw 5 16 18 X 1 1 4 Hex Head 4 400202 1 Screw 5 16 18 X 2 3 4 Hex Head 5 400258 2 Screw 3 8 16 X 3 4 Hex Head 6 444718 3 Locknut 5 16 18 Center 7 444754 4 Locknut 5 16 24 Center 8 444849 2 Locknut 3 4 10 Center Jam 9 446142 2 Lockwasher 3 8 Heavy 10 5002918 1 Actuator Tilt Steering Assembly 11 2811364 1 Wheel Assmebly Steering 12 2811365 1 Cap Steering Wheel 13 3005934 2 Bolt Shoulder 14 3005981 1 Bracket Steering Pump 15 4144765 1 Valv
16. 180 For Clarity 58 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 4114429 1 Frame Assembly Radiator 2 553886 2 Cushion Radiator 3 3006233 2 Washer Isolator 4 3006135 2 Bolt Hex Metric M10 X 40 5 4136106 1 Shield Assembly Fan Belt 6 403770 4 Screw 5 16 18 X 3 4 Hex Flange 7 553926 1 Tank Reserve 8 400182 2 Screw 5 16 18 X5 8 Hex Head 9 444718 2 Locknut 5 16 18 Center 10 5001980 1 Bracket Tank Assembly 11 4125019 1 Shroud Fan 12 450377 4 Nut M6 1 00 Hex Nylock 13 5001974 1 Radiator Hose Lower 14 319914 4 Clamp Hose 15 404014 2 Screw 16 816307 2 Washer Flat 17 800169 2 Speed Nut 18 5001975 1 Radiator Hose Upper 19 4125492 1 Spacer Fan 20 4124938 1 Fan 11 1 4 Engine Cooling 21 453023 4 Flat Washer 1 4 22 446130 4 Lockwasher 1 4 Heavy 23 363448 4 Screw M6 1 0 X 35MM Hex Head gt Change from previous revision 59 GROOM MASTER SAND TRAP RAKE 22 2 Radiator Diesel Serial No 88008 1885 and Up 18 View Rotated 180 For Clarity 60 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 4140280 1 Frame Assembly Radiator 2 453023 8 Flat Washer 1 4 3 446130 8 Lockwasher 1 4 Heavy 4 363448 4 Screw M6 1 0 X 35 mm Hex Head 5 4136106 1 Shield Assembly Fan Belt 6 403770 4 Screw 5 16 18 X 3 4 Hex Flan
17. 2 1 2 Gallon Container of ATF Fluid 503407 One 5 Gallon Pail of ATF Fluid 2 Cycle Oil 554599 Twenty Four 8 Ounce Plastic Container 5 Grease 5000067 One 5 Gallon Pail OO Grease P gt 5000068 Twenty Four 8 Ounce Tube OO Grease Paint 4184140 12 Ounce Orange Aerosol Can 2500789 Twelve 1 Guart Can Orange i 546409 Two 1 Gallon Can Orange 5002631 Hunter Green Aerolol Can 838140 16 Ounce Ransomes Green Aerosol Can 4112764 1 Quart Can Ransomes Green Lapping Compound 5002488 One 10 Pound Pail of 80 Grit gt 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail of 120 Grit 5002491 One 25 Pound Pail of 120 Grit Specialty Compound 365422 5 3 Ounce Tube of Electrical Insulating Gel A gt 5001581 14 Ounce Can of Lubriplate Multi Lube A 523248 Chain Lubricant 4136736 Zinc Spray Corrosion Protection Biodegradable Hydraulic Fluid 5003102 One 55 Gallon Drum Jacobsen GreensCare 68 5003103 One 5 Gallon Pail Jacobsen GreensCare 68 aA 5003105 One 55 Gallon Drum Jacobsen GreensCare 46 5003104 One 5 Gallon Pail Jacobsen GreensCare 46 4115976 One 55 Gallon Drum Jacobsen GreensCare 32 4115977 One 5 Gallon Pail Jacobsen Greens Care 32 4114701 GreensCare Bio Flush 5003106 Twenty Four 14 Ounce Tube Greens Care Grease O Ring Kit 5002452 SAE O Ring Boss 3 32 2 Tube O D lt gt 5002453 Common O Ring Kit 5002454 O Ring Face Seal ORFS 4 24 ORS Tube Size Right Start Kit for New Machines
18. 366811 1 Clamp 3 8 1 D 25 400106 1 Screw 1 4 20 x 5 8 Hex Head gt Change from previous revision 39 GROOM MASTER SAND TRAP RAKE 10 1 Bellcrank Assembly Serial No All SS Bellcrank Control Arm 16 N MR PME du irs yt 1 M a 12 40 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 831586 2 End Control Arm 2 446136 4 Lockwasher 5 16 Heavy 3 800559 1 Nut 1 2 20 CS HF GF Crownlock 4 4136157 1 Threaded Rod 5 16 24 x 5 Gas Units 4 4124820 1 Threaded Rod 5 16 24 x 3 1 2 Diesel Units 5 809180 1 Washer Flat 50 1 20 19 YS 6 523497 1 Arm Neutral Gas Units 6 4117787 1 Arm Neutral Diesel Units 7 3000693 1 Spring Extension 8 523253 2 End 5 16 24 LH Control Arm Left Hand Thread 9 4136168 2 Arm Control Spring Retainer Gas Units 9 827320 2 Arm Control Spring Retainer Diesel Units 10 400200 1 Screw 5 16 18 X 2 1 2 Hex Head Gas Units 10 400216 1 Screw 5 16 18 X 2 3 4 Hex Head Diesel Units 11 400108 1 Screw 1 4 20 X 3 4 Hex Head 12 445794 1 Nut 1 4 20 Spiralock Flange 13 445795 1 Nut 5 16 18 Spiralock Flange 14 523492 1 Bushing Control Bellcrank 15 827316 1 Stop Neutral Control Arm 16 443108 6 Nut 5 16 14 Hex 17 453017 1 Flat Washer 1 2 18 800543 2 Nut 5 16 24 Left Hand Thread Nut 19 41
19. 45 3007854 43 3007944 43 30079402 43 3008134 47 30085783 54 3008576 25 3008577 25 3008769 31 3009932 57 306396 45 306414 27 306981 27 308091 27 319914 59 61 320107 73 75 383831 77 BIBI Deen 77 3383844 77 383845 s 77 333846 a 77 3383855 sss 77 338289 s 55 84 INDEX 339962 eo s u 65 330974 49 67 69 339979 69 71 839980 nee 39 830984 ee 65 339985 65 67 69 840028 5 49 67 69 540028 sucede 71 340061 67 69 71 340069 65 69 SANT TI ae 71 540144 nenn 65 340218 iesus 65 340375 67 69 48856 eo 53 349577 uuu 77 351956 43 359014 c inis 45 47 360111 45 47 360803 scettr ces 77 SEA aiaiai 75 362535 nein 61 362539 MAMM 55 363485 re 57 364528 oO 37 BAGS nenn 67 B6681 1 taa 39 38688415 nautisin 57 BOT Lc RE 55 395388 sx ccc tactus 45 AU0 7a 33 4100460 43 ATTA ADB ek 25 013515 eh 39 4114429 v vew 59 41144 B5 occ
20. 71 4114552 ie 27 4116713 7 ooann 57 4117019 ec caedere 37 4417047 necs 45 417448 ae 71 4117185 en 57 4117468 een 25 41417787 aoaiina 41 4117884 nenn 47 4117910 7 a 57 4118059 ets 31 4118108 ae 54 4 18152 i testis 71 4140745 xo ic ene 27 4122840 73 75 242990455 ae 45 4123982 N 43 4124450 rs 43 4124562 29 4124563 ceci 27 4124706 nui 25 41242714 eee 25 4124789 uet 25 4124799 iioi 25 4124820 init 41 4124938 59 4124957 nt 57 4125019 e 59 4125492 59 61 4125545 eise 31 4125546 ie 31 4125826 78 75 4125831 37 43 4125963 39 4126082 78 75 41265365 39 4127180 39 4127957 37 4128888 35 4128924 37 4128933 33 41292960 35 4129342 57 4129504 27 41296297 m 27 41296838 35 4129998 67 69 4129999 ie 69 4130001 65 4130002 65 4130003 65 4130004 65 4130005 67 69 41300096 69 4130007 69 4130008 65 4130009 65
21. Asm Hydraulic LH Bottom 15 891938 1 Tube Asm Hydraulic RH Top 16 891939 1 Tube Asm Hydraulic RH Bottom 17 523761 2 Adapter Tee Pump to Motor 18 838019 4 Adapter 45 Elbow 19 REF 2 Motor Assembly Hydraulic See 12 1 20 REF 1 Motor Assembly Hydraulic See 13 1 21 340144 1 Tee Swivel Branch 22 340216 1 Tee Bulkhead Run 23 339962 1 Nut Bulkhead 24 339984 1 Adapter Straight 25 340069 2 Adapter 90 26 400118 4 Screw 1 4 20 x 1 3 4 Hex Head 27 446128 4 Lockwasher 1 4 gt Change from previous revision 65 GROOM MASTER SAND TRAP RAKE 25 1 Hydraulic Implement Circuit Gas Serial No All VM V V Vv V M GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 339974 2 Connector 4 6 Straight Thread 2 339985 2 Connector Straight Thread 3 340061 2 Elbow 90 Degree 4 340375 2 Elbow 90 Degree 5 108094 02 4 Hose Clamp 6 108046 1 Filter Hydraulic Oil 7 547818 1 Head Filter 8 3001025 2 Fitting Beaded 90 Degree 9 4129998 1 Hose Asm Hyd 25 ID 27 5 10 REF 1 Tee Swivel Branch See 24 1 11 4130005 1 Hose Asm Hyd 38 ID 22 5 12 REF 1 Tee Bulkhead Run See 24 1 13 4130383 1 Hose Asm Hyd 38 ID 40 5 14 4130174 1 Hose Asm Hyd 25 ID 23 5 15 4130384 1 Hose Asm Hyd 38 ID 83 16 4213340 1 Hose Asm Hyd 38 ID 79 5 17 4130385 1 Hose Asm Hyd
22. B_Og Wh Rd oO 5 Og Bu Og Bu A eB CB 1 oC Pk Bu K 1 R 1 97A o 30 Og B u LB Bk 87 je LB Wh 1 7 1 5 Pu Wh SW 6 DB Bk Bk Bb JS cet Gy Rd 1 6 22 PkBu 2 4 OgWh 3 gt M 2 Bk Wh K 2 Wh 1 8 12 DB H wh R 2 87A Bk G Bk 2 30 Og B 3 E PuWh 87 m Hh K 4 Lave 1 4 ua 11 Bn Bn X rh 86 Gy Rd 2 8 Bk 1 8 SW 3 K 3 2 5 Pu 0 DG Wh Og 2 6 2 1 Bn Wh Ao 30 Og 4 PuO 87 Bk 85 86 Bn Rd SW 5 o o Og gt t T SW 4 U 2 Og Bk SW 2 E Og Oo LB Tn TOv J Ph GROOM MASTER SAND TRAP RAKE Item Ees Fan Description Serial Numbers Notes Illustration Number B 1 See 28 1 29 1 148074 Battery CB 1 See 28 1 4136880 80 Amp Circuit Breaker Gas Units CB 1 See 29 1 361439 50 Amp Circuit Breaker Diesel Units K 1 See 28 1 4126082 Shut Down Relay Gas Units K 1 See 29 1 4126082 Glow Plug Relay Diesel Units K 2 See 28 1 131905 Starter Solenid Gas Units K 2 See 29 1 4126082 Starter Relay Diesel Units K 3 See 28 1 29 1 4126082 Interlock Relay K 4 Not Shown Fuel Solenoid Gas Units Included with Engine K 4 See 20 1 338289 Fuel Solenoid Diesel Units L 1 See 28 1 29 1 4122840 Headlight M 1 Not Shown Sterter Included with Engine M 2 See 21 1 5001948 Fuel Pump Diesel Units R 1 Not Shown Glow Plugs Diesel Units R 2 Not Shown Temperature Sender Diesel Units SW 1 See 6 1 4128888 Ignition Switch SW 2 See 6 1 4130132 Light Switch SW 3 See 11 1 4125831 Seat Switch SW 4 See 5 1 158135 0
23. Hex 5 548458 1 Pin Clevis 6 822529 AR Pin Hair 44 2 00 13 YS 7 827172 1 Pin HSG Pivot 8 339979 1 Adaptor Straight Male 9 891210 1 Support Assembly Rake Lift 10 891272 1 Cylinder Hydraulic 11 837897 1 Pin Lift Cylinder Gas Units Only 11 4114455 1 Pin Lift Cylinder Diesel Units Only 12 4117143 1 Adapter Assembly Cylinder Pivot Diesel Units Only 13 4144686 1 Channel Link Rake Lift Gas Units Only 13 4144685 1 Channel Link Rake Lift Diesel Units Only 14 4118152 1 Pin Lift Cylinder Diesel Units Only 15 4140811 1 Valve Check Serial No 88008 1601 and U 18 N ADELS Serial No 88009 1601 2289 16 340061 2 Adapter 90 6 6 Serial No 88009 2290 and Up 5 Serial No 88008 1601 and U 1 920029 Ui let eee Serial No 88009 1601 2289 17 340026 1 Adapter 45 6 6 Serial No 88009 2290 and Up 18 340119 1 Tee Swivel Run 6 6 6 19 400122 2 Screw 1 4 20 x 2 1 4 Hex Head 20 443102 2 Nut 1 4 20 Hex 21 446130 2 Lockwasher 1 4 Heavy 22 452004 4 Flat Washer 1 4 23 4206721 1 Bracket Check Valve Rd e od SUP Change from previous revision 71 GROOM MASTER SAND TRAP RAKE 28 1 Electrical Harness Gas Units Serial No All A To Headlamp Connector B To Oil Switch C To Rectifier Magneto Anti Fire Solenoid D To Neutral Switch E To Starter F To Main Harness Ground G To Seat Switch Connector H To Park Br
24. Items 5 6 9 10 15 16 18 21 and 23 C 2500596 1 Charge Pump Kit Includes Items 9 and 10 1 Plug 1 Charge Relief Spring 1 Charge Relief Cone D 2500597 1 Implement Relief Kit Includes Items 9 and 10 1 Plug 1 Implement Relief Spring 1 Implement Relief Cone E 5003451 2 Check Valve Kit Includes Item 9 1 Ball 1 Spring 1 Plug gt Change from previous revision 77 GROOM MASTER SAND TRAP RAKE 31 1 Power Steering Pump Part Number 4144765 Serial No All 78 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 4134033 4 Locknut 5 16 18 Center 2 4134034 1 Port Cover e 3 4134035 1 Seal O Ring e 4 N S 4 Seal O Ring e 5 N S 4 Seal O Ring 6 443828 1 Nut 5 8 18 Hex Jam 7 N S 4 Special Bolt 8 N S 1 Port Manifold 9 N S 3 Spring Port Side 10 N S 1 Hex Drive ov 11 N S 9 Needle Roller 12 503398 1 Valve Ring 13 503398 1 Valve Plate 14 N S 3 Spring Shaft Side 15 554854 1 Isolation Manifold 16 551105 1 Drive Link 17 5002051 1 Metering Ring I 18 N S 11 Screw Socket Head e 19 N S 1 Seal Commutator I 20 N S 1 Commutator Cover I 21 N S 1 Commutator Ring I 22 N S 1 Commutator I 23 N S 1 Spacer g 24 N S 1 Rotor I 25 N S 1 Stator I 26 N S 1 Drive Plate 27 554858 1 Spacer 28 554856 1 Thrust Bearing e 29 N S 1 Face Seal 30 N S 1 Ball 9 32 31 554857 1 Seal Spacer 32 N S 1 Upper C
25. Kit Low Evap Fuel Hose Gas Units Only 16 N S AR Hose Fuel 5 16 I D 10 Foot Roll Gas Units Cut to desired length 17 N S AR Hose Fuel 1 4 I D 2 Foot Roll Gas Units Cut to desired length 18 48540 01 4 e Clamp Hose gt Change from previous revision 63 GROOM MASTER SAND TRAP RAKE 24 1 Hydraulic Drive Circuit Serial No All ep lt a p Install Item 4 with flow arrow pointing up Gas Unit Hose Routing Install Item 4 with flow 9 E arrow pointing up d Ad Diesel Unit Hose Routing 64 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 339985 1 Connector Straight Thread 2 838026 2 Adapter 45 Elbow 3 340144 2 Tee Branch 4 894730 1 Valve Assembly Check 5 4130003 1 Hose Upper Bypass to Front Motor 6 4130004 1 Hose Lower Bypass to Front Motor 7 4130008 1 Hose Motor Tee to Upper Bypass 8 4130316 2 Hose Clamp Assembly 9 4141626 1 Hose Pump to Upper Motor Tee Gas Units 9 4141625 1 Hose Pump to Upper Motor Tee Diesel Units 10 4130388 1 Hose Bulkhead Tee to Cooler Gas Units 10 4130001 1 Hose Bulkhead Tee to Cooler Diesel Units 11 4130389 1 Hose Pump Tee to Bulkhead Tee Gas Units 11 4130002 1 Hose Pump Tee to Bulkhead Tee Diesel Units 12 4130390 1 Hose Pump to Lower Bypass Gas Units 12 4130009 1 Hose Pump to Lower Bypass Diesel Units 13 891266 1 Tube Asm Hydraulic LH Top 14 891268 1 Tube
26. Oil Cooler Gas Units 17 REF 1 Frame Radiator Diesel Units See 22 1 18 403770 2 Screw 5 16 18 x 3 4 Hex Flange rae x ae j en oe 18 400188 2 Screw 5 16 18 x 1 Hex Head Serial No 88009 2290 and Up 19 306325 2 Lockwasher 5 16 Serial No 88009 2290 and Up 20 453009 2 Flat Washer 5 16 Serial No 88009 2290 and Up 21 445795 2 Nut 5 16 18 Spiralock Flange Serial No 88009 2290 and Up 22 4206721 1 Bracket Check Valve Serial No 88009 2290 and Up gt Change from previous revision 31 GROOM MASTER SAND TRAP RAKE 5 1 Seat Assembly Serial No All 32 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 158135 01 1 Switch Seat milco REFERENCE SW 4 See 32 1 2 163583 1 Wire Assembly 3 446128 2 Lockwasher 1 4 4 434032 4 Screw 5 16 18 X 1 3 4 Socket Head 5 445795 4 Nut 5 16 18 Spiralock Flange 6 523356 1 Adjuster Latching 7 523357 1 Adjuster Slave 8 547606 1 Seat Assembly 9 548154 2 Flat Washer 31 75 08 YS 10 452006 4 Flat Washer 5 16 11 800026 2 Screw 1 4 20 X 3 4 YS PR G2 12 831053 8 Spacer Seat 13 838748 1 Bushing Flip Lok 625 14 553887 8 Washer Cupped 1 3 8 x 7 16 15 553886 4 Cushion Radiator 16 REF 1 Plate CE Serial Number 17 REF 2 Screw 7 X 5 16 Round Head Drive 18 4228640 1 Bar Rear Mounting 19 4211830 1 Bar Front Mounting 20 400370 2 Screw 7 16
27. See your local Jacobsen Dealer On Time Maintenance Kit See your local Jacobsen Dealer Refer to the Operators manual or the Parts amp Maintenance Manual for the correct hydraulic oil requirements for your machine Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings See your local Jacobsen Dealer for a copy 1001121 54 10016395 45 1002478 39 1003249 57 1003872 43 1004396 57 1004397 57 108046 45 67 108094 02 69 148074 73 75 156287 e 77 158135 01 33 162478 teis 55 163583 33 220290 ndis 47 2500596 77 2500597 77 2701258 51 28098937 43 2811364 49 2811365 49 2811427 57 281 1547 5 ess 49 3000576 37 3000698 41 3001025 67 69 3002308 25 3002695 43 3004151 55 3005934 49 3005981 49 3006135 59 30062398 59 300646
28. and retorgue daily until torque is maintained 85 95 ft lbs 115 128 Nm Wash the groomer and implements after each use Keep the eguipment clean Note Do not wash any portion of the eguipment while it is hot Do not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through your Jacobsen Dealer 2 Use only fresh water for cleaning your eguipment Note Use of salt water or effluent water has been known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 3 Do not spray water directly at the instrument panel ignition switch controller or any other electrical components or at bearing housings and seals 4 19 RADIATOR DIESEL ENGINES 4 Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners Repair damaged metal surfaces and use Jacobsen touch up paint Wax the equipment for maximum paint protection Clean grass and debris from attachments drives muffler and engine to prevent fires NEVER use your hands to clean attachments use a brush Attachment edges can be extremely sharp and can cause serious injuries To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while th
29. recommends the use of a fuel additive such as STABIL Mix additive following instructions on container Run engine for a short time to circulate additive through carburetor Remove spark plugs and pour 1 0z 30 ml of engine oil into each cylinder Replace spark plugs and crank slowly do not start to distribute oil in cylinder Note Do not use fuel with ethanol during storage Attachments 1 Wash the attachments thoroughly then repair and paint any damaged or exposed metal 2 Lubricate all fittings and friction points After Storage 1 Check and reinstall battery Check or service fuel filter and air cleaner Check the radiator coolant level BP DN Check oil level in the engine crankcase and hydraulic system 5 Fill the fuel tank with fresh fuel Open fuel shut off valve and bleed the fuel system Make certain that the tires are properly inflated 7 Start and operate the engine at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated Never operate the engine without proper ventilation exhaust fumes can be fatal when inhaled 19 5 TROUBLESHOOTING 5 1 GENERAL The troubleshooting chart below lists basic problems that may occur during start up and operation For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer Symptoms Possible Causes Action Engine will not start
30. 001025 2 Fitting Beaded 90 Degree 9 4129998 1 Hose Asm Hyd 25 ID 27 5 10 4129999 1 Hose Asm Hyd 38 ID 40 0 11 4130005 2 Hose Asm Hyd 38 ID 22 5 12 4130006 1 Hose Asm Hyd 38 ID 17 5 13 4130007 1 Hose Asm Hyd 38 ID 72 14 4130174 1 Hose Asm Hyd 25 ID 23 5 15 4130175 1 Hose Asm Hyd 38 ID 64 16 4130176 1 Hose Asm Hyd 38 ID 79 5 17 4130303 1 Hose Asm Hyd 50 ID 42 18 4130375 1 Hose Asm Hyd 75 ID 13 5 19 339974 3 Connector 4 6 Straight Thread 20 340023 2 Elbow 45 Degree Straight Thread 21 REF 1 Tee Swivel Branch See 24 1 22 339979 1 Connector 6 6 Hydraulic 23 340069 2 Elbow 90 Degree 24 524038 1 Plug Hydraulic 25 REF 1 Tee Bulkhead Run See 24 1 26 4140808 1 Hose Lift Valve to Check Valve 27 4140810 1 Hose Check Valve to Cylinder 28 4140809 1 Hose Cylinder Tee to Check Valve gt Change from previous revision 69 GROOM MASTER SAND TRAP RAKE 27 1 Rake Lift Assembly Serial No All VIEW IS ROTATED 180 DEGREES FOR CLARITY Diesel Units 88008 1601 and Up 88009 1601 2289 88009 2290 and Up 70 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 120166 4 Lockwasher 509 879 171 YS 2 308091 4 Flat Washer 50 1 06 09 YS 3 400406 4 Screw 1 2 13 X 1 1 4 Hex Head 4 443118 4 Nut 1 2 13
31. 1 Brake Switch SW 5 See 10 1 4125831 Neutral Switch SW 6 Not Shown Engine Oil Switch Included with Engine U 1 Not Shown Regulator Rectifier Gas Units U 1 Not Shown Alternator Diesel Units U 2 See 6 1 4129683 Hour Meter U 3 See 6 1 4129260 Controler gt Change from previous revision 81 GROOM MASTER SAND TRAP RAKE 33 1 Hydraulic Schematic Steering Valve PG LT Steering Cylinder 3 30 er ing gt ice In JOut Aux x Ports A and B for Optional Blade Lift Accessory Ports C and D for Optional Scarifier Lift Accessory BYD Return Lift Valve 4 Rake Lift Oylinder 8 0 15 9 In In Rear iCD 7 Front Traction el Wheel Motors Motor Pump lt gt 25 psi 1 75 Cracl es Bypass Filter Micron d e an ry Oi e Cooler 82 L _ Fluids and Compounds Hydraulic Fluid 5001405 Two 2 1 2 Gallon Container of ISO VG68 Oil aie 5001404 One 5 Gallon Pail of ISO VG68 Oil DHA 2500548 Two 2 1 2 Gallon Container of 10W30 Oil 2500546 One 5 Gallon Pail of 10W30 Oil 503409 Two
32. 20 x 1 Hex Head 21 452010 2 Flat Washer 7 16 22 444730 2 Locknut 7 16 20 Hex Center 23 5000629 1 Seat Belt gt Change from previous revision 33 GROOM MASTER SAND TRAP RAKE 6 1 ROPS Serial No All Item Part No Qty Description Serial Numbers Notes 1 4211824 1 ROPS 2 400418 4 Screw 1 2 13 x 3 Hex Head 3 455012 4 Flat Washer 1 2 4 446152 4 Lockwasher 1 2 5 443119 4 Nut 1 2 13 Hex 34 gt Change from previous revision 7 1 Control Panel Serial No All 5 10 Item Part No Qty Description Serial Numbers Notes 1 402006 2 Screw 6 32 X 1 2 Round Head 2 4128888 1 Ignition Switch REFERENCE SW 1 See 32 1 3 4129260 1 Controller Box GM 2 REFERENCE U 3 See 32 1 4 4129683 1 Hourmeter REFERENCE U 2 See 32 1 5 4130132 1 Switch Light REFERENCE SW 2 See 32 1 6 4130952 1 Panel Instrument 7 444304 2 Nut 6 32 8 446106 2 Lockwasher 6 Heavy 9 4131297 2 Screw Philips Countersink 10 444782 2 Nut 10 24 Hex Centerlock 11 446118 2 Lockwasher 10 Heavy gt Change from previous revision 35 GROOM MASTER SAND TRAP RAKE 8 1 Traction Control Serial No All 21 Bre ui SEEN Mo T v X GAS ONLY View rotated 180 degrees for clarity View rotated 180 degrees for clarity 36 GROOM MA
33. 36156 1 Threaded Rod 5 16 24 x 5 3 8 Gas Units 19 4135843 1 Threaded Rod 5 16 24 x 6 Diesel Units Change from previous revision 41 GROOM MASTER SAND TRAP RAKE 11 1 Brake Assembly Serial No All RAN SN poss Far jp Z 1 Pu 42 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 1003872 1 Pedal Assembly Brake 2 3002695 1 Washer 3 4136760 1 Lever Parking Brake 4 3007854 1 Plate Float 5 4134855 1 Rod Threaded 6 3007941 1 Spacer 7 3007942 1 Spring Torsion 8 351956 2 Spring Compression 9 400188 1 Screw 5 16 18 X 1 Hex Head 10 400192 1 Screw 5 16 18 X 1 1 2 Hex Head 11 400234 2 Screw Cap 5 16 24 X 2 12 403770 2 Screw 5 16 18 X 3 4 Hex Flange 13 4100460 2 Arm Brake 14 4123982 1 Pedal Brake Assembly 15 4136219 1 Plate Brake Assembly 16 4132810 1 Frame Equalizer 17 4124450 1 Shaft Turn Assist 18 441602 4 Bolt 5 16 18 X 3 4 Carriage 19 443108 3 Nut 5 16 24 Hex 20 444718 2 Locknut 5 16 18 Center 21 444754 2 Locknut 5 16 24 Center 22 445781 4 Nut 5 16 18 Hex Whiz Lock 23 453009 5 Flat Washer 5 16 24 461451 1 Pin Clevis 25 443812 4 Nut 3 8 24 Hex Jam 26 4132483 1 Cable Brake 27 4132484 1 Cable Brake 28 557771 2 Snap Ring 29 810722 1 Yoke 30 460014 3 Pin Cotter 31 461493 2 Pin Clevis 32 4125831 1 Switch Brake REFERENCE S
34. 4130132 35 4130174 67 69 4130175 69 4130176 69 4130303 69 4130316 65 4130325 31 4130375 67 69 4130383 67 4130384 67 4130385 67 4130386 67 4130388 65 4130389 65 4130390 65 4130598 46 4130930 73 75 4130952 35 4130960 67 4131150 3 mon 75 4191297 iei 35 4131515 ee 73 75 4132175 ie 53 4132483 o 43 4148 43 4132673 51 4132697 27 4132728 73 4132810 43 4132941 45 47 4133053 54 41332296 incipe 57 4134033 79 4134034 79 4134039 79 4134719 73 75 4134798 37 4135062 79 4135324 73 75 4135764 53 4135816 39 4135843 41 4135931 25 4136013 37 4136106 59 61 4136156 41 4136157
35. 75 ID 30 18 4130375 1 Hose Asm Hyd 75 ID 13 5 19 4130386 1 Hose Asm Hyd 38 ID 67 20 4130960 1 Hose Asm Hyd 50 ID 37 21 364963 1 Fitting Beaded 90 Degree 22 339974 3 Connector 4 6 Hydraulic 23 340023 2 Elbow 45 Degree 24 524038 5 Plug Hydraulic 25 340061 1 Adapter 90 26 4140808 1 Hose Lift Valve to Check Valve Serial No 88009 1601 2289 26 4206722 1 Hose Lift Valve to Check Valve Serial No 88009 2290 and Up 27 4140810 1 Hose Check Valve to Cylinder Serial No 88009 1601 2289 27 4206724 1 Hose Check Valve to Cylinder Serial No 88009 2290 and Up 28 4140809 1 Hose Cylinder Tee to Check Valve Serial No 88009 1601 2289 28 4206723 1 Hose Cylinder Tee to Check Valve Serial No 88009 2290 and Up 29 473142 1 Cable Tie 3 16 x 14 Serial No 88009 2290 and Up Check valve relocation kit 4208840 is available to update older GroomMaster to current production gt Change from previous revision 67 GROOM MASTER SAND TRAP RAKE 26 1 Hydraulic Implement Circuit Diesel Serial No All 68 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 339974 2 Connector 4 6 Straight Thread 2 339985 1 Connector Straight Thread 3 340061 2 Elbow 90 Degree 4 340375 2 Elbow 90 Degree 5 108094 02 4 Hose Clamp 6 522972 1 Filter Hydraulic Oil 7 547818 1 Head Filter 8 3
36. Center 22 REF 1 Power Assembly Gas 22 REF 1 Power Assmebly Diesel 23 400270 4 Screw 3 816 X 2 Hex Head 24 453010 4 Washer Flat 25 800292 4 Nut 3 8 16 Centerlock 26 1001635 2 Caliper 27 N S 1 Cam 28 557823 1 Pivot Pin 29 503660 1 Carrier Side Pad 30 557824 1 Pad Support 31 557825 1 Lever Retainer Spring 32 557826 1 Pad Support 33 503660 1 Cam Side Pad 34 300646 2 Screw 1 4 20 x 3 4 Hex Head 35 306396 2 Lockwasher 1 4 36 N S 1 Oil Filter Assembly 108046 1 Filter Hydraulic Oil 547818 1 Head Filter gt Change from previous revision 45 GROOM MASTER SAND TRAP RAKE 13 1 Splash Shield Serial No All 11 Item Part No Qty Description Serial Numbers Notes 1 838205 1 Panel Splash Shield 2 800169 12 Nut 1 4 20 Speed Nut 3 306834 2 Screw 3 8 16 X 3 4 Hex Head 4 306981 2 Flat Washer 5 445796 2 Nut 3 8 16 Spiralock Flange 6 4130598 1 Cover Splash Shield 7 838207 2 Strip Mounting 8 403769 12 Screw 1 4 20 X 1 2 Hex Flange 9 838208 1 Rod Rear Control 10 445278 2 Nut 3 8 16 Speed Nut 11 306414 2 Screw 3 8 16 X 1 Hex Head Change from previous revision 46 14 1 Steering Fork Serial No Item Part No Qty Description Serial Numbers Notes 1 4117884 1 Motor Right Wheel 4139604 1 Seal Kit 2 800777 1 e Key Woodruff 3 800778 1 Nut
37. Disengage all drives Lower all implements to the ground Engage parking brake Stop engine and remove the ignition key paopp 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine 8 Keepthe area of operation clear of all bystanders and pets 4 Never carry passengers unless a seat is provided for them By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a gualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this eguipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and Accessories will void the warranty 2 SPECIFICATIONS 2 1 PRODUCT IDENTIFICATION 88008 Groom Master II 3 WD Groomer 18 5 hp diesel engine 8800 9 Groom Master Il 3 WD Groomer 18 hp gasoline engine Serial Number An identification plate like the one shown listing the serial number is attached to the frame of the groomer on the seat pan Always provide the serial number of the unit when ordering CE JACOBSEN 48 wi N E Ea jacobsen com 1 800 848 1636 US 1135 To SAND RAKE 88090 GROOMS MASTER II 1651
38. Engage parking brake and remove key Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Place key in a secure location to prevent unauthorized use of equipment 6 Keep the machine and all its accessories clean dry and protected from the elements during storage Battery 1 Remove clean and store battery in upright position on a non conductive surface wood in a cool dry place To prevent accelerated discharge do not store battery on concrete or steel surface 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine General 1 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before storing 2 After engine has cooled check coolant level Radiator should be full and recovery bottle should be up to the cold mark 3 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil 4 If storing indoors drain fuel from tank 5 Close fuel shut off valve Diesel Engine Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier Gas Engine For engine protection Jacobsen
39. If unit creeps in forward direction remove hardware E and turn rod ends F counter clockwise Lengthen rod as required 4 If unit creeps in reverse direction remove hardware E and turn rod ends F clockwise Shorten rod as required Figure 3D 3 ADJUSTMENTS 3 6 PARKING SERVICE BRAKE Inspect brakes pads whenever wheels are removed if groomer creeps on hills with parking brake applied or there is a noticeable increase in stopping distance To adjust brake cables 1 Raise groomer and support the unit using jack stands or blocks so that all three wheels are slightly raised off the ground 2 Back off nut G 3 With the brake pedal all the way up disengaged turn in adjusting nut H and spin wheels slowly by hand until you feel brakes engage and wheels begin to bind 4 Back off adjuster nut H slightly until wheels again turn freely Tighten nut G to lock adjustment in place Repeat for second cable 10 Before returning unit to operation drive groomer in a flat open area and check operation of brakes to make sure they are operating correctly Check parking brake to make sure it engages properly and prevents the groomer from rolling downhill Figure 3E 3 7 TORQUE SPECIFICATION ADJUSTMENTS 3 All torque values included in these charts are ap
40. Nut 5 16 24 Hex 27 444708 1 Locknut 1 4 20 Center 28 837757 2 Pulley Drive V Belt 29 838004 1 Bracket Idler Spring 30 838007 1 Belt Drive 31 838008 1 Plate Engine Mount 32 838047 1 Hub Tapered V Belt Pulley 33 400112 4 Screw 1 4 20 X 3 4 34 838048 1 Hub Tapered V Belt Pulley 35 400112 4 Screw 1 4 20 X 3 4 36 838352 1 Bracket Belt Disengage 37 4132673 1 Frame Engine 38 891255 1 Pivot Idler 39 807439 1 Fitting Lubrication 1 4 28 Not Illustrated 40 REF 1 Bellcrank Assembly See 10 1 gt Change from previous revision 51 GROOM MASTER SAND TRAP RAKE 17 1 Guard Assembly Serial No 88009 All Gas Units Item Part No Qty Description Serial Numbers Notes 1 891581 1 Guard Assembly Belt Drive Gas 2 838368 1 Decal Belt Idler 3 838488 1 Decal Warning 4 838314 1 Latch Idler Arm 5 817119 1 Spring Extension 6 400108 2 Screw 1 4 20 X 3 4 Hex Head 7 453023 2 Flat Washer 1 4 8 452004 4 Flat Washer 1 4 9 805245 2 Bushing 10 444708 2 Locknut 1 4 20 Center 11 400184 4 Screw 5 16 18 X 3 4 Hex Head 12 446134 1 Lockwasher 5 16 13 453009 4 Flat Washer 5 16 14 400204 3 Screw 5 16 18 X 3 1 2 Hex Head 15 445781 3 Nut 5 16 18 Hex Whiz lock 16 821702 3 Flat Washer 45 1 00 18 YS 52 Change from previous revision GROOM MASTER SAND TRAP RAKE Serial No 88009 All 18 1 Gas Engine Exhaust
41. OFF and the key has been removed before servicing the battery Always use insulated tools wear protective glasses or goggles and protective clothing when working with batteries You must read and obey all battery manufaturer s instructions Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Always disconnect battery cables from battery before perfoming any welding operation on the groomer 4 9 JUMP STARTING Check the electrolyte level every 100 hours Keep the cable ends battery and battery posts clean Verify battery polarity before connecting or disconnecting the battery cables 1 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is properly installed and secured to the battery tray Before attempting to jump start the groomer check the condition of the discharged battery Section 4 8 Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near battery Always connect the negative jumper cable to the frame of the groomer with the discharged battery away from the battery 4 10 CHA
42. P RAKE 20 1 Diesel Engine Controls zn S TE a n 917 19 Item Part No Qty Description Serial Numbers Notes 1 162478 1 Ball Joint 2 4140379 1 Bracket Fuel Solenoid 3 338289 1 Solenoid Fuel REFERENCE K 4 See 32 1 4 362539 1 Nut M8 X 1 1 4 Hex 5 363586 2 Screw M8 1 1 4 X 20mm Hex 6 367191 1 Rod Threaded 7 400108 2 Screw 1 4 20 X 3 4 Hex Head 8 443104 3 Nut 1 4 28 Hex 9 445794 2 Nut 1 4 20 Spiralock Flange 10 446130 1 Lockwasher 1 4 Heavy 11 446136 2 Lockwasher 5 16 Heavy 12 453023 2 Flat Washer 1 4 13 3004151 1 Bracket Cable Mount 14 360934 1 Clip Tubing 15 400112 1 Screw 1 4 20 X 1 Hex Head 16 400260 1 Screw 3 8 16 X 7 8 Hex Head 17 443102 1 Nut 1 4 20 Hex 18 443110 1 Nut 3 8 16 Hex 19 444708 1 Locknut 1 4 20 Center 20 446140 1 Lockwasher 3 8 gt Change from previous revision 55 GROOM MASTER SAND TRAP RAKE 21 1 Engine Diesel Serial No All 56 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 1004396 1 Coupling Housing Kit Includes items 2 7 2 N S 5 Bolt M8 X 22 3 N S 11 Pin 4 N S 4 e Bolt M8 X 30 5 N S 1 Flywheel Flange 6 N S 4 e Washer M8 7 400114 1 Screw 1 4 20 x 1 1 4 Hex Head 8 4140378 1 Bracket Starter Support 9 1003249 1 Pump Hydrostatic See 30 1 10 1004397 1 Hub Assembly 11 4124957 1 Muffler D
43. RGING BATTERY When connecting jumper cables 1 Stop the engine on the vehicle with a good battery 2 Connect RED jumper cable to the positive terminal on the good battery and to the positive terminal on the discharged battery 3 Connect the BLACK jumper cable from the negative terminal on the good battery to the frame of the groomer with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the groomer Charge battery in a well ventilated area Batteries generate explosive gases To prevent an explosion keep any device that may create sparks or flames away from the battery To prevent injury stand away from battery when the charger is turned on A damaged battery could explode 1 Refer to Section 4 8 Read the Battery and Charger s manual for specific instructions 2 Whenever possible remove the battery from the groomer before charging If battery is not sealed check that the electrolyte covers the plates in all the cells 3 Make sure the charger is OFF Then connect the charger to the battery terminals as specified in the charger s manual 4 Always turn the charger OFF before disconnecting charger from the battery terminals 13 4 MAINTENANCE 4 11 HYDRAULIC HOSES To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid
44. S Seat Assembly eerie titt 32 6 1 Control Panel Assembly 34 ro Em Traction Control eere 36 8 1 Battery Box Valve Assembly 38 9 1 Bellcrank Assembly eese 40 10 1 Brake Assembly eere 42 11 1 irl 44 12 1 Splash Shield eese 46 13 1 Steering Fork eere 47 14 1 Power Steering eere 48 15 1 Engine GaS sss sn 50 16 1 Guard Assembly eere 52 17 1 Gas Engine Exhaust eese 53 18 1 Air Cleaner sac ic ener SHI ki esca age 54 19 1 Diesel Engine Controls 55 20 1 Engine Diesel eere 56 21 1 Radiator Diesel eese 58 21 2 Radiator Diesel eee 60 22 1 Fuel Tank eese esee 62 23 1 Hydraulic Drive Circuit 64 24 1 Hydraulic Implement Circuit Gas 66 25 1 Hydraulic Implement Circuit Diesel 68 26 1 Rake Lift Assembly eese 70 27 1 Electrical Har
45. STER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 827284 1 Tread Pedal 2 4136013 1 Pedal Assembly Control 3 827326 1 Pin Clevis 3 8 X 4 3 16 4 830137 1 Bracket Control Pedal Mounting 5 800254 2 Lockwasher 3 8 Heavy 6 306450 6 Screw 5 16 18 X 3 4 Hex Head 7 306325 8 Lockwasher 5 16 8 306932 6 Nut 5 16 18 Hex 9 306956 1 Pin Cotter 1 8 X 3 4 10 306981 1 Flat Washer 3 8 11 838229 1 Rod Front Control 12 306320 4 Nut 5 16 24 Hex 13 831586 2 Rod End Control 14 400278 1 Screw 3 8 16 X 3 1 2 Hex Head 15 4127957 1 Plate Hood Stop 16 4117019 1 Bellcrank Assembly Control Diesel Only 16 891494 1 Bellcrank Assembly Control Gas Only 17 306562 2 Nut 3 8 16 Hex Flange 18 446140 1 Lockwasher 3 8 19 4128924 2 Clamp Cover Retaining 20 453009 3 Washer Flat 5 16 21 400188 2 Screw 5 16 18 X 1 Hex Head 22 3000576 2 Spacer Nylon Hinge 23 816446 2 Washer Flat 24 445795 2 Nut 5 16 18 Spiralock Flange 25 364528 2 Spacer 26 400192 2 Screw 5 16 18 X 1 50 Hex Head 27 444718 4 Nut Hex Lock 5 16 18 28 4134798 1 Damper Single Direction 29 4125831 1 Switch Neutral REFERENCE SW 5 See 32 1 30 402008 2 Screw 6 32 x 5 8 Slotted Head 31 453004 4 Flat Washer 8 32 446106 2 Lockwasher 6 Heavy 33 444304 2 Nut 6 32 Hex 34 403512 2 Screw 4 40 x 3 4 Slotted Head 35 308404 4 Flat Washer 4 36 446102 2 Lock
46. Units 12 3008576 1 Decal Fuel Diesel Units 13 3008577 1 Decal Hydraulic Oil 14 838363 1 Decal Throttle 15 838364 1 Decal Choke Gas Units 16 4135931 1 Decal Implement 17 4181860 1 Decal Warning 18 4124711 2 Decal Product ID Groom Master II 19 4182386 1 Decal Jacobsen 20 4124789 2 Decal Jacobsen 21 4181860 1 Decal Warning 22 N S 1 Decal Emmissions Gas Units Only 23 4181862 1 Decal Radiator Cap Warning Diesel Units Only Change from previous revision 25 GROOM MASTER SAND TRAP RAKE 2 1 Rear Cover Serial No All gt z o z o cc m gt lt z O a m 26 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 4124563 1 Rear Cover Includes Decals 2 NS Screen Hood Rear Left 3 NS Screen Hood Rear Right 4 NS Pivot Rear Cover 5 4114552 7 1 Panel Left Side Body 6 4119745 7 1 Panel Right Side Body Diesel 6 4129504 7 1 Panel Right Side Body Gas 7 306414 4 Screw 3 8 16 x 1 Hex Head 8 306981 4 Flat Washer 3 8 9 445796 4 Nut 3 8 16 Spiralock Flange 10 548458 2 Clevis Pin 1 2 x 1 1 4 11 308091 8 Washer 1 2 12 822529 2 Hair Pin 7 16 x 2 13 4132697 1 Splash Guard Left 14 4129629 2 Holder Assembly Rake 15 306450 2 Screw 5 16 18 x 3 4 Hex Head 16 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 17 445795 4 Nut 5 16 18 Spirolock Flange
47. W 3 See 32 1 33 402002 2 Screw 6 32 x 1 2 Slotted Head 34 453004 4 Flat Washer 8 35 446106 2 Lockwasher 6 Heavy 36 444304 2 Nut 6 32 Hex 37 403512 2 Screw 4 40 x 3 4 Slotted Head 38 308404 2 Flat Washer 4 39 446102 2 Lockwasher 4 40 444302 2 Nut 4 40 Hex 41 4136857 1 Bracket Brake Sensor 42 2809837 1 Spring Extension gt Change from previous revision 43 GROOM MASTER SAND TRAP RAKE 12 1 Frame Serial No All z o cc mm gt lt 44 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 4117047 1 Frame 2 807443 1 Grease Fitting 45 3 4123207 1 Fork Steering 4 310854 2 Nut 1 1 4 YS Hex Jam 5 518170 1 Flat Washer 1 005 2 00 13 NS 6 837429 2 Bearing Ball 7 4140827 2 Motor Wheel 4143149 1 Seal Kit 8 800777 1 Key Woodruff 9 800778 1 Nut 1 20 10 395388 2 Hub Wheel 11 N S 2 Wheel and Tire Assembly 360111 1 Valve Stem 3008134 1 Wheel 10 4132941 1 Tire 20 x 11 0 10 12 353914 8 Bolt Wheel 13 400416 4 Screw 1 2 13 x 2 1 2 Hex Head 14 400428 4 Screw 1 2 13 x 2 3 4 Hex Head 15 446154 8 Lockwasher 1 2 16 443118 8 Nut 1 2 13 17 4138512 1 Cylinder Steering 4137139 1 Seal Kit 18 460040 2 Cotter Pin 5 32 x 1 1 4 19 826218 4 Mount Engine 20 400108 8 Screw 1 4 20 X 3 4 Hex Head 21 444708 8 Locknut 1 4 20
48. a rinse 37 522516 29 830815 39 SAA a a 69 830979 63 523253 41 831039 63 523356 38 8381053 33 SS E ST EEE EEE 33 831225 78 75 523409 51 831586 37 41 529492 ne 41 832085 31 923497 kri tuiaihai vaatena 41 832110 ee 39 523761 s 65 834037 63 524038 67 69 837429 45 547606 38 837736 47 4 51 CFS 47 World Class Quality Performance And Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable high quality product support pee A Textron Company When Performance Matters CUSHIVIAN JACOBSEN RANSOMES Jacobsen A Textron Company 11108 Quality Drive Charlotte NC 28273 www Jacobsen com 800 848 1636
49. ake Connector 72 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 446116 6 Lockwasher 10 2 4132728 1 Battery Cable Assembly 3 831225 1 Clamp Tube Wire 4 444310 6 Nut 10 24 Hex Plated 5 403910 6 Screw 10 24 X 1 2 Truss Head 6 4131515 1 12V Acc Wire Assembly 7 445795 1 Nut 5 16 18 Spiralock Flange 8 884513 1 Wire Assembly 46 Black 9 4136868 1 Bracket Electrical Component 10 4126082 2 Relay SPDT w Diode REFERENCE K 1 K 2 See 32 1 11 4125826 3 Bracket Relay Mounting 12 4136880 1 Circuit Breaker 12V 80A REFERENCE CB 1 See 32 1 13 400190 2 Screw 5 16 18 X 1 1 4 Hex Head 14 445795 2 Nut 5 16 18 Spiralock Flange 15 883078 1 Wire Assembly 10 Black 16 4122840 1 Headlight Assembly Oval REFERENCE L 1 See 32 1 17 383586 1 Screw M8 1 25 X 20MM Hex Head 18 453011 1 Flat Washer 3 8 19 320107 1 Tie Strap 20 4134719 1 Control Panel Assembly 21 4130930 1 Harness Main GM 2 Gas 22 148074 1 Battery REFERENCE B 1 See 32 1 23 887645 1 Hold Down Assembly 24 4136334 2 Bolt Bent Battery Hook 25 800697 2 Nut Lock 5 16 18 26 446134 1 Lockwasher 5 16 27 404018 4 Screw 1 4 20 X 3 4 Truss Head 28 402006 2 Screw 6 32 X 1 2 Slotted Rd Hd 29 446106 2 Lockwasher 6 Heavy 30 444304 2 Nut 6 32 Hex Plated 31 4135324 2 Terminal Positive 32 131905 1 Solenoid Starter REFERENCE K3 See 32 1
50. and loosen sandy materials on golf courses and sports fields It is not intended for use with hard compacted soil or gravel 4 SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safety alert symbol is used to alert you to potential hazards DANGERF Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices ex d 01 3 Indicates a potentially hazardous situation which if not avoided MAY result in property damage It may also be used to alert against unsafe practices For pictorial clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened in place The Interlock System on this groomer prevents the groomer from starting unless the parking brake is engaged and traction pedal is in neutral The system will stop the engine if the operator leaves the seat without engaging the parking brake NEVER operate groomer unless the Interlock System is working 1 Before leaving the operators position for any reason Return traction pedal to neutral
51. d personal safety devices to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by Jacobsen Stay alert for holes in the terrain and other hidden hazards Inspect the area where the equipment will be used Pick up all the debris you can find before operating Beware of overhead obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Never direct discharge of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property Do not carry passengers Keep bystanders and pets a safe distance away 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Never operate equipment that is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place Never disconnect or bypass any switch Do not change the engine governor setting or overspeed the engine Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operat
52. der 2 4 WEIGHTS AND DIMENSIONS Dimensions Inches mm Weights Lbs kg Length Rear Rake and Front Blade 90 2286 Working Weight With Rake Less Operator Height Steering Wheel Up 53 1346 88008 rne 1017 461 3 Wheel B se nenne 40 1016 8800 9 984 446 3 Width With Rear Rake 73 5 1867 Turning Radius Center of Front Tire 52 1321 Turning Radius Inside Rear Tire 6 152 2 5 ACCESSORIES amp SUPPORT LITERATURE Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty Accesories Air Blow Gun mmmmsmnenennanaenanannaenananaannnnana JAC5098 Orange Touch up Paint 12 oz spray 554598 Rear Rake ininnnennnnennnnnnnnnnnnaaennnanaa 894134 Front Blade ww smmmwamaaazanazimimaaaanazimia 88019 Front Blade Hydraulics sese 88115 Gultivato bs P E 88114 Saniflo TT 891717 Drag Mat ctr emo siens 891768 Piggy Back Fan Rake sse 891763 Support Literature Safety 8 Operation Manual 4130277 Parts amp Maintenance Manual
53. e Power Steering See 31 1 16 443828 1 Nut 5 8 11 17 5002919 1 Cable Actuator 18 2811547 1 Washer 19 447224 1 Lockwasher 5 8 Internal Tooth 20 416911 2 Screw 10 24 X 1 2 Self Tap 21 444782 2 Locknut 10 24 Center 22 453009 4 Flat Washer 5 16 gt Change from previous revision 49 GROOM MASTER SAND TRAP RAKE 16 1 Engine Gas Serial No All KL 9 14 3X a XO ES 7 1 N GX n 8 OR 10 1 13 An 4 o 3 50 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 453009 5 Washer 5 16 2 312321 1 Key 1 4 X 1 4 X 2 3 446140 4 Lockwasher 3 8 4 446134 11 Lockwasher 5 16 5 400188 5 Screw 5 16 18 X 1 6 400194 4 Screw 5 16 18 X 1 3 4 7 443110 4 Nut 3 8 16 8 400258 2 Screw 3 8 16 X 3 4 9 443106 9 Nut 5 16 18 10 453010 3 Washer 3 8 11 311213 2 Screw 3 8 16 X 3 12 515759 1 Bushing 13 808959 1 Spacer 14 2701258 1 Spring 15 521144 1 Cover Handle 16 523409 1 Knob 17 547674 1 Pump Hydraulic See 30 1 18 548369 1 Key 61 Woodruff 3 16 X 5 8 Supplied w Pump 19 548942 1 Pulley Idler 3 1 4 83mm 20 400408 2 Screw 1 2 13 X 1 1 2 Hex Head 21 446152 2 Lockwasher 1 2 22 443118 2 Nut 1 2 13 Hex 23 890995 1 Arm Assembly Pump Control 24 400116 1 Screw 1 4 20 X 1 1 2 Hex Head 25 REF 1 Control Rod See 10 1 26 443108 1
54. e engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap Do not pour cold water into a hot radiator Do not operate engine without a proper coolant mixture Install cap and tighten securely Check coolant level daily Radiator should be FULL and recovery bottle should be up to the COLD mark 18 Drain and refill annually Remove the radiator cap open the engine block drain and the radiator drain Empty and clean the recovery bottle Mix clean water with ethylene glycol based anti freeze for the coldest ambient temperature Read and follow the instructions on the anti freeze container and Engine Manual Keep radiator air passages clean Use compressed air 30 psi maximum to clean the fins Check and tighten the fan belt Replace clamps and hoses every two years If you have to add coolant more than once a month or add more than one quart at a time have an authorized Jacobsen Dealer check the cooling system 4 20 STORAGE MAINTENANCE 4 General 1 Wash the groomer thoroughly and lubricate Repair and paint damaged or exposed metal 2 Inspect the groomer tighten all hardware replace worn or damaged components 3 Drain and refill radiator Clean the tires thoroughly and store the groomer so the load is off the tires If groomer is not on jack stands check tires at regular intervals and reinflate as necessary 5 Park machine in designated area
55. e the engine without proper ventilation or in an enclosed area Fuel is highly flammable handle with care Keep the engine clean Allow the engine to cool before storing and always remove the ignition key Disengage all drives and engage parking brake before starting the engine motor Start the engine only when sitting in operators seat never while standing beside the unit Equipment must comply with the latest federal state and local requirements when driven or transported on public roads Watch out for traffic when crossing or operating on or near roads Local regulations may operator restrict the age of the Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury Operate the machine up and down the face of slopes vertically not across the face horizontally To prevent tipping or loss of control do not start or stop suddenly on slopes Reduce speed when making sharp turns Use caution when changing directions Always use the seat belt when operating mowers equipped with a Roll Over Protective Structure ROPS Never use a seat belt when operating mowers without a ROPS Always disconnect battery cables from battery before performing any welding operation on the groomer This machine is to be operated and maintained as specified in this manual It is intended for professional use and is equipped with attachments designed to move smooth
56. escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 1 Always lower implements to ground disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses 2 Check visible hoses and tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine 3 The replacement tube or hoses must be routed in the same path as the existing hose do not move clamps brackets and ties to a new location 4 Thoroughly inspect all tubes hoses and connections every 250 hours 4 12 HYDRAULIC OIL IMPORTANT The hydraulic system can be permanently damaged if the oil becomes contaminated Before disconnecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of the hydraulic system and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening d Keep the hose from twis
57. fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely Fill the fuel tank to within 1 in 25 mm of the bottom of the filler neck 4 7 FUEL SYSTEM Store fuel according to local state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage Diesel Engine Use clean fresh 2 Diesel fuel Minimum Cetane rating 45 Refer to Engine Manual for additional information Gas Engine Use clean fresh minimum 85 Octane regular grade unleaded gasoline Do not use hi test gasoline or an oil gasoline mixture When using blended fuel do not use a blend with more than 1096 ethanol Under no circumstances should you use a blend with methanol Refer to Section 6 1 for specific maintenance intervals Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system 14 For diesel engines turn the ignition switch to the ON position to start the fuel pump and bleed the fuel system if the fuel filter and lines have been removed or the fuel tank has become empty See Engine Manual 4 8 BATTERY MAINTENANCE 4 Make absolutely certain the ignition switch is
58. ge 7 553926 1 Tank Reserve 8 400182 2 Screw 5 16 18 X5 8 Hex Head 9 444718 2 Locknut 5 16 18 Center 10 5001980 1 Bracket Tank Assembly 11 4141192 1 Shroud Fan 12 4125492 1 Spacer Fan 13 4142751 1 Radiator Hose Lower 14 319914 4 Clamp Hose 15 362535 4 Screw M6 1 0 X 16 mm Hex Head 16 4141036 1 Radiator Aluminum 17 4141024 1 Fan 11 1 4 Engine Cooling 18 4142750 1 Radiator Hose Upper gt Change from previous revision 61 Serial No All LI ER A aT wae ow Included with Engine Diesel Engine Fuel Hoses Gas Engine Fuel Hoses 11 1 2 in GROOM MASTER SAND TRAP RAKE 23 1 Fuel Tank 62 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 400190 4 Screw 5 16 18 X 1 Hex HD 2 444718 4 Locknut 5 16 18 Center 3 48540 01 4 Clamp Hose 4 826590 AR Hose Fuel 5 16 I D 25 Foot Roll Diesel Units Cut to desired length 5 838001 2 Strap Fuel Tank Support 6 838049 1 Cap Fuel Tank w gauge 7 830979 1 Cap Fuel Tank 8 891270 1 Tank Fuel 9 446116 5 e Lockwasher 10 10 800021 5 e Screw 10 32 X 1 2 YS TR G2 11 829954 1 Gasket 12 891262 1 e Pickup Assembly Fuel 13 831039 AR Hose Fuel 3 16 I D 25 Foot Roll Diesel Units Cut to desired length 14 834037 1 Connector Hose Gas Units Only 15 838491 1 Cap Fuel Line Gas Units Only 4175921 1
59. hydraulic tank to the FULL level 4 13 HYDRAULIC OIL FILTERS MAINTENANCE 4 The hydraulic system is protected by one 10 micron filter To replace hydraulic oil filter 1 Remove the old filter 2 Fill new filter with oil then install new filter Hand tighten only 4 14 ELECTRICAL SYSTEM 3 Operate engine at idle speed with hydraulic system in neutral for five minutes 4 Check hydraulic oil level in reservoir and fill to FULL mark on dipstick Always turn the ignition switch off and remove the negative battery cable Black before inspecting or working on the electrical system General precautions that can be taken to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured 2 Check the Interlock System and fuses regularly 4 15 MUFFLER AND EXHAUST If the Interlock System does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Make sure the seat switch harness is connected to the main wire harness 5 Check the battery and battery charging circuit Do not wash or pressure spray around electrical connections and components Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 4 16 TIRES To pro
60. iesel 12 2811427 1 Engine Kubota D662 EB S N 88008 1601 1884 12 4143070 1 Engine Kubota D662 EB S N 88008 1885 and Up 13 5001947 1 Fuel Filter 14 5001948 1 Pump Fuel REFERENCE M 2 See 32 1 15 3009932 1 Cover Starter 16 363485 8 Lockwasher M10 Heavy 17 366884 8 Bolt M10 1 25 X 20 Hex 18 403769 2 Screw 1 4 20 X 5 8 Hex Head 19 400184 2 Screw 5 16 18 X 3 4 Hex Head 20 453009 2 Flat Washer 5 16 21 400194 2 Screw 5 16 18 X 1 3 4 Hex Head 22 400216 1 Screw 5 16 18 X 2 3 4 Hex Head 23 400262 3 Screw 3 8 16 UNC X 1 250 Hex HD 24 4140449 1 Frame Assembly Engine Mount 25 4116713 7 1 Plate Hydro Spacer 26 4129342 1 Spacer Guide Cylinder 27 4117163 7 1 Guide Cylinder 28 4133226 1 Bracket Assembly Bellcrank Mount 29 4117910 7 1 Arm Assembly Pump Control 30 REF 1 Bellcrank Assembly See 10 1 31 453010 2 Flat Washer 3 8 32 446140 2 Lockwasher 3 8 33 443110 2 Nut 3 8 16 Hex 34 434026 2 Screw 1 2 13 X 2 0 Socket HD Cap 35 445794 3 Nut 1 4 20 Spiralock Flange 36 443106 2 Nut 5 16 18 Hex 37 445795 1 Nut 5 16 18 Spiralock Flange 38 445796 3 Nut 3 8 16 Spiralock Flange 39 446136 3 Lockwasher 5 16 Heavy 40 446154 2 Lockwasher 1 2 Heavy gt Change from previous revision 57 GROOM MASTER SAND TRAP RAKE 22 1 Radiator Diesel Serial No 88008 1601 1884 ke Radiator Shipped with Engine View Rotated
61. m Engine Oil Diesel Engine Oil Gas Engine Oil Filter Fuel System Fuel Filter Grease Fittings All Hydraulic Hoses and Tubes Hydraulic Oil Hydraulic Oil Filter Muffler and Exhaust Radiator Screens I C AR Tires I A A Add or Adjust C Clean I Inspect L Lubricate R Replace AR As Required I Manual grease gun NLGI Grade 2 Service Class LB Indicates initial service for new machines II Engine Oil See Section 4 3 Or every two years whichever comes first III Use Jacobsen hydraulic fluid Capacity 5 gallons Inspect visible hoses and tubes for leaks or oil marks 19 Liters Order Part No 5003103 for 5 gal 19 liter pail Order Part No 5003102 for 55 gal 208 liter drum Replace every 75 hours D d IV Capacity 3qt 2 8 I 50 50 water ethylene glycol mix 21 6 MAINTENANCE amp LUBRICATION CHARTS 6 2 LUBRICATION CHART Steering Cylinder 2 Fittings Steering Pivot Brake Pedal Pivot 22 7 1 HOWTO USE THE PARTS CATALOG PARTS CATALOG 7 Abbreviations N S Not serviced seperately can only be obtained by ordering main component or kit AR Variable quantity or measurement is required to obtain correct adjustment Symbols such as next to the item number indicate that a note exists which contain additional information important in ordering that part Indented Items Indented items indicate c
62. ness eene 72 28 1 Electrical Harness eene 74 29 1 Hydraulic Pump eere 76 30 1 Power Steering Pump 78 31 1 Electrical Scematic esses 80 32 1 Hydraulic Schematic 82 23 GROOM MASTER SAND TRAP RAKE 1 1 Decals Serial No All 24 Groom Master Diesel 2 ll 8 JACOBSEN 20 GROOM MASTER SAND TRAP RAKE 6 10 A 15 11 mm 5 1 T 1 13 m as 16 Item Part No Qty Description Serial Numbers Notes 1 4199140 1 Decal Warning Heat 2 4124706 1 Decal Diesel 3 4124793 1 Decal Jacobsen 4 4181865 1 Decal Instruction 5 4111408 1 Decal Bio Fluid 6 700877 1 Decal Warning Pinch Points 7 4136217 1 Decal Groom Master II R H 8 4136218 1 Decal Groom Master II L H 9 4117468 1 Decal 105 dB Noise 10 4164281 1 Decal Read Manual 11 4181864 1 Decal Battery 12 3002308 1 Decal Fuel Gas
63. nt Safety Notes 5 Specifications Product Identification 6 ENGING AA 6 Inge 7 Weights and Dimensions 7 Accessories 8 Support Literature 7 Adjustments General eek 8 Fan Belt Diesel Engines 8 Neutral Switch cei 8 Neutral Adjustment Gas Units 9 Neutral Adjustment Diesel Units 9 Parking Service Brake 10 Torque Specification 11 Specific Torque 1 11 Maintenance General AA 12 Engine ia 12 Engine Olli EL 13 AIF PGE AN 13 Gas Engine Air Filter 14 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 15 4 16 4 17 4 18 4 19 4 20 5 5 1 6 6 1 6 2 7 7 1 7 2 7 3 Eel ers 14 Fuel System Ia 14 Battery sogno debe 15 Jump Starting lt lt lt s lt ws wwesmmasamana 15 Charging Battery 15 Hydraulic HOSES 010 enei 16 Hydraulic Oil ai ined ha 16 Hydraulic Oil Filters 17 Electrical System 17 Muffler and Exhaust 17 TIE GS tigu UE 17 Wheel Mounting Procedure 18 Care and Cleaning 18 Radiator Diesel Engines
64. omponent parts that are included as part of an assembly or another component These parts can be ordered separetely or as part of the main component Item PartNo Qty Description Serial Numbers Notes 123456 1 Mount Valve 789012 1 Valve Lift 345678 Handle N S e Seal Kit e oR oN 901234 1 E 20 x 2 Hex Head Indicates a piece part Includes Items 3 and 4 Serviced part included with Item 2 Non serviced part included with Item 2 7 2 TO ORDER PARTS 1 Write your full name and complete address on the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Order by the quantity desired the part number and description of the part as given in the parts list 5 Send or bring the order to an authorized Jacobsen Distributor 6 Inspect all shipments on receipt If any parts are dam aged or missing file a claim with the carrier before accepting 7 Do not return material without a letter of explanation listing the parts being returned Transportation charges must be prepaid Use of other than Jacobsen authorized parts will void the warranty 7 3 TABLE OF CONTENTS 1 1 Decals sees T 24 2 1 Rear Cover 26 3 1 Front Cover neces eite 28 45 is Left Right Hood Assembly 30
65. on a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the initial break in period 3 Change engine oil and oil filter element after first 50 hours of operation 4 Check and adjust fan and alternator belts 5 Refer to Section 5 and Engine Manual for specific maintenance intervals 12 If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer Gasoline Engine 1 Drive modestly for the first 25 hours at reduced engine speed 2 Avoid full throttle starts and rapid acceleration 3 Allow the engine to reach operating temperature before operating at full load 4 Change the oil and filter after the first 8 hours of operation 5 Refer to Section 6 1 and Engine Manual for specific maintenance intervals 4 3 ENGINE OIL MAINTENANCE 4 Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required Diesel Engine Perform initial oil change after first 50 hours of operation and every 75 hours thereafter See Engine Manual Use only engine oils with API classification CD CE Above 77 F 25 C SAE 30W or SAE10W30 10W40 32 to 77 F 0 to 25 C SAE 20W or SAE 10W30 10W40
66. on pedal Tow Valve Open Close Tow Valve 3 Low hydraulic oil Check reservoir level and fill if needed Implement does not 1 Low hydraulic oil Check reservoir level and fill as needed raise or lower Gauges Indicator not Fuse blown Replace fuse check bulb operating 2 Loose wiring Check electrical connections 20 MAINTENANCE amp LUBRICATION CHARTS 6 6 1 GENERAL manual grease gun and fill slowly until grease begins to seep out Do not use compressed air guns 3 Periodically apply a small amount of lithium based Before you clean adjust or repair this equipment grease to the operator s seat runners disengage all drives lower implements to the ground engage parking brake stop engine and remove key 4 For smooth operation of all levers pivot points and from ignition switch to prevent injuries other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required 1 Always clean the grease fitting before and after lubricating 5 Grease steering cylinder brake pedal and steering i i pivot fittings every 50 hours 2 Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications Apply grease with a Recommended Service and Lubrication Intervals Yearly See Lubricant Section Type Air Filter Diesel Air Filter Gas Battery Charge Belts Brake Cooling System Diesel Electrical Syste
67. over Plate 33 N S 1 Shaft 34 N S 1 Retaining Ring 35 N S 1 Bushing 36 N S 1 Seal 37 N S 1 Jacket I 5002059 1 Metering Kit Includes all Items marked O 502924 1 Spring Kit Includes all Items marked e 557738 1 Seal Kit Includes all Items marked 4135062 1 Column Assembly Includes all Items marked v 502925 1 Needle Roller Kit Includes all Items marked Y Change from previous revision 79 GROOM MASTER SAND TRAP RAKE A Serial No All 32 1 Electrical Scematic SW 1 B Og Wh Rd pr Og Bu A fe D C Pk Bu e CB 1 K 1 Ye 1 7 1 5 SW 6 Bk DB Bk 2 GyRd 6 2 2 Pk Bu Zr OgBu 87 we 2 4 Og Wh A Bk Ye Bk Wh 1 8 85 N 86 Ye K 4 gt U 3 Bk 1 4 1 1 K 2 77 2 3 Bk Pk 1 3 Ra o of OgBu SW 3 K 3 2 5 P DG Wh xr 87A dE Gy Rd Og 2 6 2 1 Bn Wh Bu a7 e 30 Og b Lo Bk 85 86 Bn Rd SW 5 zb 2 PA b U 1 499 gt 777 Flywheel Alternator SW 4 U 2 O M 1 g Bk Pu Wh EC Spark L 1 PI s EINE ma Pk og lt LB Tn Bk B 1 777 777 77 SW 1
68. proximate and are for reference only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 bolts as standard unless otherwise noted AMERICAN NATIONAL STANDARD FASTENERS SIZE UNITS GRADE 5 C 166 32 in Ibs Nm 20 2 3 8 32 in Ibs Nm 24 2 7 30 3 4 10 24 in Ibs Nm 35 4 0 45 5 1 10 32 in Ibs Nm 40 4 5 50 5 7 12 24 in Ibs Nm 50 5 7 65 7 3 1 4 20 in Ibs Nm 95 10 7 125 14 1 1 4 28 in Ibs Nm 95 10 7 150 17 0 5 16 18 in Ibs Nm 200 22 6 270 30 5 5 16 24 in Ibs Nm 240 27 1 300 33 9 3 8 16 ft lbs Nm 30 40 7 40 54 2 3 8 24 ft Ibs Nm 35 47 5 45 61 0 AMERICAN NATIONAL STANDARD FASTENERS SIZE UNITS GRADE 5 8 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9 16 12 ft lbs Nm 105 142 4 135 183 1 9 16 18 ft lbs Nm 115 155 9 150 203 4 5 8 11 ft lbs Nm 150 203 4 195 264 4 5 8 18 ft lbs Nm 160 217 0 210 284 8 3 4 10 ft lbs Nm 170 230 5 220 298 3 3 4 16 ft lbs Nm 175 237 3 225 305 1 7 8 14 ft lbs Nm 300 406 8 400 542 4
69. rs for additional support materials and training aids 3 Order by the guantity desired the part number and the description of the part 4 Send or bring the order to your authorized Jacobsen To order any of the following material 1 Write your full name and complete address on your order form 2 Explain where and how to make shipment Dealer O UPS UV Regular Mail Q Overnight A 2nd Day Service Parts Qty Part No Description Qty Part No Description 5000440 Gas Engine Oil Filter 5000441 Gas Engine Air Filter 5002644 Diesel Engine Oil Filter 5000913 Diesel Engine Air Filter 5000436 Gas Engine Fuel Filter 550489 Diesel Engine Fuel Filter 5000913 Gas Remote Air Filter 522972 Hydraulic Oil Filter Service Support Material Qty Part No Description Qty Description 4130277 Safety amp Operation Manual Service Manual 4130278 Parts amp Maintenance 3004386 Diesel Engine Parts Manual Proposition 65 Warning This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm Copyright 2007 Jacobsen A Textron Company All rights reserved including the right to reproduce this material or portions thereof in any form 2 Litho in U S A 2 2010 Table of Contents Safety Operating Safety 4 Importa
70. s and enviromental factors Displacement 40 03 cu In 656 cc Torque 26 ft Ibs 35 Nm 2600 rpm Fuel TYPE c No 2 Diesel Rating et Min Cetane rating 45 Capacity 4 5 U S Gal 17 liters Governor Ball Type Governor Low Idle 1100 RPM High Idle 3400 RPM Lubrication Capacity 3 4 quarts 3 2 liter with filter Ty pO ise eee SAE10W30 SAE 20W SAE 30W API Classification CD CE Air Filter Dry type with evacuator valve and service indicator Alternator 40 amp Cooling System Liquid Cooled Capacity 3qt 2 8 I 50 50 water ethylene glycol mix 2 3 GROOMER SPECIFICATIONS 2 TireS 20 x 11 10 tubeless Speed Pressure s 3 5 psi 21 34 kPa Forward 0 9 3 mph 16 kph Battery Reverse 0 3 5 mph 8 kph Type uci 12 Volt Maintenance Free Hydraulic System Group nenn 24F Capacity 3 29 U S gal 12 46 liters Parking Brake Mechanical rear wheel disk Fluid Type GreensCare 68 Pedal actuated Filter a Full Flow 10 micron Steering Hydrostatic power steering Attachment Lift Hydraulic Double Acting Cylin
71. sing without allowing dust into the air intake 2 Inspect the new element Do not use a damaged element and never use an incorrect element 3 Assemble the new element and make sure it seats properly 4 Reassemble cap making sure it seals completely around the filter housing Dust evacuator must be facing down 5 Check all hoses and air ducts Tighten hose clamps 13 4 MAINTENANCE 4 5 GAS ENGINE AIR FILTER 1 Remove and service the foam pre cleaner A every 25 hours Replace if dirty or damaged To service pre cleaner wash in a liquid detergent and water Squeeze dry in a clean cloth Saturate in clean engine oil and squeeze out excess oil in a clean absorbent cloth 2 Replace the air cleaner cartridge every 100 hours more often when operating in dusty conditions Note Do not use petroleum solvents such as kerosene to clean cartridge Do not use pressurized air to clean cartridge See the Engine Manual for detailed service information 4 6 FUEL Figure 4D Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store
72. t alternator until proper belt tension is achieved Tighten hardware A 3 3 NEUTRAL SWITCH Figure 3A 1 Place traction pedal in neutral position engage parking brake 2 Adjust switch C and bracket D as required until sensing portion of switch is centered under damper mounting hardware 3 Use a meter to be certain switch contacts are closed with pedal in neutral position and open when pedal is depressed in either the forward or reverse direction Figure 3B ADJUSTMENTS 3 3 4 NEUTRAL ADJUSTMENT GAS UNITS 1 Allow engine and hydraulic system to reach normal operating temperature Move unit to a flat and level surface 2 With engine running at full throttle and traction pedal in neutral release parking brake Unit should not creep in either direction 3 If unit creeps in forward direction remove hardware E and turn rod ends F clockwise Shorten rod as required 4 If unit creeps in reverse direction remove hardware E and turn rod ends F counter clockwise Lengthen rod as required Figure 3C 3 5 NEUTRAL ADJUSTMENT DIESEL UNITS 1 Allow engine and hydraulic system to reach normal operating temperature Move unit to a flat and level surface 2 With engine running at full throttle and traction pedal in neutral release parking brake Unit should not creep in either direction 3
73. tailed records a Keep the equipment clean 4 2 ENGINE b Keep all moving parts properly adjusted and lubri cated c Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fas tened f Keep tires properly inflated 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts 4 Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 5 Recycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this groomer Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine Note The groomer is designed to operate most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following Diesel Engine 1 During the first 50 hours of operati
74. tect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware evenly Tighten or replace exhaust clamps 1 Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear 7 Check the pressure with an accurate low pressure tire gauge 8 Keep tires inflated to 3 5 psi 21 34 kPa Unless you have the proper training tools and experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an explosion which may result in serious injury 17 4 MAINTENANCE 4 17 WHEEL MOUNTING PROCEDURE Make sure the groomer is parked on a solid and level surface Never work on a groomer that is supported only by the jack Always use jack stands If only the front or rear of the groomer is raised place chocks in front of and behind the wheels that are not raised 4 18 CARE AND CLEANING 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum 3 Finger tighten all hardware then torgue hardware in criss cross order always tighten nuts in the top position 4 Check
75. ting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure Refer to Section 6 1 for specific maintenance intervals Drain and replace the hydraulic oil after a major component failure or if you notice the presence of water or foam in the oil or a rancid odor indicating excessive heat Always replace the hydraulic filter when changing oil To change hydraulic oil 1 Clean the area around the oil cap to prevent impurities from entering and contaminating the system a Oil temperature should be at 60 to 90 F 16 32 C Do not check oil level when oil is hot b The oil level in the hydraulic tank should always be at or above the full level mark 2 Drain and replace the hydraulic oil every 200 hours or after a major component failure or if you notice the presence of water foam or a rancid odor 3 Remove drain plug from bottom of main tank and loosen or remove breather cap Check and clean the breather cap replace as necessary 4 After oil has drained install drain plug and fill with Jacobsen Hydraulic oil 5 Purge air from system 16 a Operate all groomer functions for about 5 minutes to purge air out of the system and stabilize the oil level b Once the level has stabilized and the air is purged fill the
76. washer 4 37 444302 2 Nut 4 40 Hex 38 4136882 1 Bracket Sensor 39 4136897 1 Bracket Sensor Mount gt Change from previous revision 37 GROOM MASTER SAND TRAP RAKE 9 1 Battery Box Valve Assembly Serial No All p s 17 _ oo BATTERY BOX VALVE ASSEMBLY ROTATED 180 DEGREES FOR CLARITY 38 GROOM MASTER SAND TRAP RAKE Item Part No Qty Description Serial Numbers Notes 1 1002478 1 Handle Control Valve 2 120052 4 Lockwasher 194 337 047 YS 3 306375 3 Nut 1 4 20 YS Hex 4 306396 3 Lockwasher 255 493 062 YS 5 306514 2 Screw 10 24 X 1 2 YS RS G5 6 306531 2 Nut 10 24 YS Hex 7 306832 2 Screw 1 4 20 X 2 YS Hex G5 8 339980 2 Connector Straight Thread 9 4125963 1 Panel Assembly Battery Box 10 4126535 1 Bracket Assembly Right Hand Hood 11 404018 2 Screw 1 4 20 X 3 4 Truss Head 12 827821 1 Knob 13 832116 1 Bracket Throttle Stop 14 445794 2 Nut 1 4 20 Spiralock Flange 15 4135816 1 Control Assembly Hand Throttle Diesel Units 15 4113515 1 Control Assembly Hand Throttle Gas Units 16 893186 1 Control Valve Assembly 17 4127180 1 Cover Assembly Battery 18 306450 3 Screw 5 16 18 X 3 4 Hex Head 19 453009 3 Flat Washer 5 16 20 830815 1 Cable Choke Gas Units 21 306325 1 Lockwasher 319 591 078 YS Gas Units 22 306319 1 Nut 3 8 24 Hex Gas Units 23 821893 AR Trim 12 3 6M 24

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