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Warrior Operation Manual

1. WARNING Maintenance or operating procedures and techniques that may result in personal injury illness or death if not carefully followed CAUTION Maintenance or operating procedures and tech niques that may result in damage to equipment if not carefully followed NOTE Maintenance or operating procedures and tech niques or information considered important enough to emphasize WARNING The user is responsible for establishing that this equipment is suitable for the user s application For respiratory protection this SCBA must be worn and used as specified in Sperian s instructions No protective equipment can provide complete protection from all conditions Use extreme care for all emergency operations Do not use the WARRIOR SCBA alone for any fire fighting hazardous material operation or CBRN response operations additional protective clothing and equipment are required for protection Always use in conjunction with personal protective ensembles that provide appropriate levels of protection against dermal hazard This SCBA may cease to provide protection if used during excessive heat or flashover conditions harsher than those in which it has been tested Users must clean and maintain this SCBA only in accordance with Sperian s instructions Accessories or replace ment components not certified for use with this SCBA may degrade performance or make this SCBA unsafe or void NIOSH certification and
2. a os ERAVAMO oo 20 Pressurization 0 Se 24 H Rapid Intervention Universal Air Comecon RIC UAC Operation om c 22 Emergency Operation gt s s 8 6 0 200 1 Doffing 4 K Cylinder Removal Reinetcllation o o c ew o o 5 25 Transportation s e s w o oc NERO 26 Interface Considerations WEM 0058 26 CYLINDER FILLING AND SAFETY ot ot 127 A Inspection s e e s 9 gt 97 s 6 BEARES 27 B Filing Procedures s s a a a s s o s o AERA o o o ss s w 28 MAINTENANCE gt e a 8 s so e e s on o 0 0 29 A Facepiece Cleaning 2 0 o 5 9 27 B Second Stage Regulator 5 s o Exterior Surfaces Cleaning gt 4 a r e s i 5 31 D a e Gh 5 55 40506 0 1 E R p a Goo We 55 5 46 8 a 81 E Funcional Testifig o s 55 des Cylinder Recharging A 01522 ne aes H Cold Weather Operation M L Stoage 6 6 amp 6 6 6 6 6 5 J Flow Test
3. 39 WARRIOR Operation Manual NOTE This section must be read in conjunction with the NIOSH approval label in this user s manual Failure to observe these cautions and limitations voids NIOSH approval CAUTIONS AND LIMITATIONS Contains electrical parts that may be an ignition source in flammable or explosive atmospheres Failure to properly use and maintain this product could result in injury or death All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations Never substitute modify add or omit parts Use only exact replacement parts in the configuration specified by the manufacturer Refer to user s instructions and or maintenance manuals for information on use and maintenance of these respirators Special or critical user s instructions and or specific use limitations apply Refer to user s instructions before donning Use in conjunction with personal protective ensembles that provide appropriate levels of protection against dermal hazards Some CBRN agents may not present immediate effects from exposure but can result in delayed impairment illness or death Direct contact with CBRN agents requires proper handling of the SCBA after each use and between multiple entries during the same use Decontamination and disposal procedures must be followed If contaminated with liquid chemical warfare agents dispose of the SCBA after
4. ONLY grasp the cylinder valve handwheel to open or close the valve DO NOT pick up or carry a cylinder by the handwheel drop a cylinder on the handwheel or bump the handwheel as this may cause the cylinder valve to inadvertently open which may lead to the cylinder becoming airborne under the thrust of air released from the open valve causing injury or death ALWAYS pick up and carry an air cylinder by the cylinder body Failure to comply with this Warning may lead to personal injury illness or death B First Stage Regulator 1 The first stage regulator contains A pressure reducer Primary low air alarm activation and adjustment mechanisms Intermediate pressure connections to the second stage regulator and audible alarm High pressure connections to the HUD transducer remote pressure gauge and the universal air connection See section G of this manual 2 The first stage regulator lowers cylinder air pressure to a nominal 115 psig The relief valve activates to protect the system when the regulator pressure exceeds 200 to 225 psig WARRIOR Operation Manual 3 The first stage regulator is connected to a plain whistle a warbling whistle or a bell alarm The alarm is located at the upper left corner of the backpack protected by an impact and thermal resistant enclosure The low pressure SCBA audible alarm activates at 510 to 598 psig 2216 psig system or 690 to 810 psig 3000 psig syste
5. T M RM 5 K Cylinder Valve Dread E E 5 L Cylinder Hydrostatic Test Schedule ara 2 22 708 M Maintenance Record AJ 0207000707 070036 Additional Information 5 1 IX INSPECTION TABLE 0 1071 7 X REPAIR TABLE DIC EIE CAE ey were reel XI FUNCTIONAL TESTING TABLE GIN MC Mc MA t CAUTIONS AND LIMITATIONS 20 2202 Is gs lt 2 40 WARRIOR Operation Manual WARRIOR Operation Manual 1 INTRODUCTION This manual provides operating instructions as well as cleaning maintenance and storage procedures for the Sperian WARRIOR high and low pressure SCBA You must read and understand these instructions and be properly trained before using the SCBA in a hazardous atmosphere NOTE The NIOSH CBRN Approved Cautions and Limitations are located on page ii and page 40 of this manual and must remain permanently affixed If the NIOSH CBRN Approved Cautions and Limitations are not present contact your local Sperian representative or safety officer for a replacement manual All Sperian certified technicians are required to remain current on new procedures and parts through Sperian s published Technical Bulletins technical manual revisions and certification classes Il SAFETY PRECAUTIONS The Warnings Cautions and Notes contained in this manual have the following significance
6. 3 If the above methods are not achievable secure the SCBA to prevent rolling sliding or bouncing which could cause damage M Interface Considerations 1 Protective hoods if used must donned after a satisfactory facepiece fit check has been achieved 2 Ensure that the audible and visual low air alarms and PASS alarm if used remain functional by not allowing turnout gear ice fire fighting equipment or tools to cover these devices 3 Do not mount other fire fighting tools such that they interfere with the function of the SCBA WARRIOR Operation Manual Vil CYLINDER FILLING AND SAFETY WARNING You must read and understand all warnings and instructions provided on the cylinder DOT warning label and in instruction manuals before using the cylinder valve assembly Only trained personnel may store fill service maintain handle use or dispose of cylinders used with this SCBA Follow the guidelines of the Compressed Gas Association CGA pamphlets P 1 C 1 C 2 C 6 C 6 1 C 6 2 G 7 and G 7 1 as appropriate Always follow established safety precautions when recharging cylinders Do not alter cylinders used with this SCBA Fill only to the specified service pressure Do not overfill Do not fill a leaking cylinder Depressurize immediately Do not tamper with the safety pressure relief device on cylinder valve Rapid depressurization when the safety pressure relief de
7. Do not alter or modify this SCBA in any manner Modifying this SCBA will void NIOSH certification and may create a condition in which the SCBA would not provide the intended protection Do not remove obscure or alter any labels on the SCBA A WARNING Continued Some individuals are sensitive to chemicals e g isocyanates latex oil mists etc or may have some type of respiratory disorder e g asthma chronic obstructive airway disease etc If you are sensitive to any chemical or have a respiratory disorder you may have a severe reaction at contaminant levels well below accepted health levels such as the OSHA Permissible Exposure Limit value or the NIOSH Recommended Exposure Limit REL Many chemicals e g isocyanates mercury etc have no physical warning properties and you cannot taste or smell the contaminants even though they may be present in the facepiece This SCBA will reduce but will not eliminate the possibility of contaminants entering the facepiece and causing a severe reaction Do not use this respirator under these conditions Discontinue use if you experience skin irritation or discoloration You must read understand and follow all warnings instructions labels Material Safety Data Sheets MSDS etc for the materials you are using e g paints hardeners insecticides varnishes etc You must also read under stand and follow all warnings instructions etc listed in the MSD
8. 6 hours after initial exposure to chemical warfare agents to avoid the possibility of agent permeation Prior to using the WARRIOR SCBA for the first time you must perform fit testing as described in section Do not wear this respirator if a satisfactory fit as determined by the fit testing described in section cannot be obtained FAILURE TO COMPLY WITH THESE WARN INGS MAY LEAD TO PERSONAL INJURY ILLNESS OR DEATH Figure 1 WARRIOR SCBA The parts list for the items shown in Figure 1 begins on the following page WARRIOR Operation Manual Ill PARTS LIST 242053 242027 Facepiece TwentyTwenty Plus CBRN Small Black Small Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Medium Black Medium Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Medium Black Large Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Small Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Small Black Small Clear
9. Both release buttons must be properly engaged Rotate and tug the regulator to ensure that both release buttons are properly engaged in the AIR KLIC Do not push the release buttons while verifying the engagement of the regulator Do not press the release buttons unless you intend to remove the regulator from the facepiece Pressing either release button during or after installation onto the facepiece could result inadvertent regulator disengagement causing death or injury When using the SCBA in temperatures below O F press the manual activation button on the front of the regulator to activate flow immediately after inserting the regulator Failure to comply with this Warning may lead to personal injury illness or death NOTE CLICK will be heard when each AIR KLIC button is properly engaged A CLICK will be heard when each AIR KLIC button is properly engaged Insert the regulator into the AIR KLIC on the facepiece Figure 15 such that the HUD display is positioned on top and press firmly until you hear both release buttons snap into place If the regulator does not snap into place wiggle the regulator while pressing firmly until the HUD guides itself into the proper position and the regulator snaps into place Once the regulator is installed into the facepiece firmly bump the front of the regulator with the palm of your hand to ensure that the regulator AIR KLIC buttons are both fully engaged 7 Take a
10. CBRN Small Black Small Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup Headstrap ae a TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Medium Black Medium Clear Nose Cup Headstrap Facepiece Plus CBRN Medium Black Large Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Small Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup Headstrap 45 46 272053T Aer dee TwentyTwenty Plus CBRN Small Black Small Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup w Temple Inserts Headstrap 47 272012 272048 272050 Facepiece TwentyTwenty Plus CBRN Small Black Small Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup Headnet 272032 TwentyTwenty Plus CBRN Medium Black Medium Clear Nose Cup Headnet Facepiece
11. Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Medium Black Medium Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Medium Black Large Clear Nose Cup Headnet 15 16 242052 242036 Facepiece TwentyTwenty Plus CBRN Large Black Small Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup Headnet 242037 242053T 24201 2T 24201 3T 242022T 242023T 242043T 7 242041 242033 242048 242016 242017 242026 TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Small Black Small Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Medium Black Medium Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Medium Black Large Clear Nose Cup w T
12. TwentyTwenty Plus Facepiece 917403 2216 30 Hoop Glass Locking 975460 Chest Strap Kit 917423 2216 30 Full Carbon Locking 4 917431 3000 60 Full Carbon Locking IPRC 917425 4500 30 Full Carbon Locking 969019 Headnet w Silicone Strap Kit Small Butyl 917437 4500 45 Full Carbon Locking 962153 Facepiece with Temple Inserts Kit 917429 4500 60 Full Carbon Locking Medium Butyl 962154 Facepiece with Temple Inserts Kit Large Butyl 975535 Waist Belt Extender 976000 IntelliPASS Integrated PASS 2216 psig Gauge ACCESSORIES 975556 Over the Shoulder Auxiliary Coupling Kit WARRIOR 975625 Over the Shoulder Auxiliary Coupler Hose Pouch Kit WARRIOR 975595 Air Line Adapter Kit 962260 Spectacles Kit 976001 IntelliPASS Integrated PASS 3000 psig Gauge 976002 IntelliPASS Integrated PASS 4500 psig Gauge 976000H IntelliPASS Integrated PASS with Heat Alert 2216 psig Gauge 976001H IntelliPASS Integrated PASS with Heat Alert 3000 psig Gauge 964044 Spectacles Kit NexSpex 946935 Cylinder Sleeve Kit 1 Piece LP HoopWrap 946937 Cylinder Sleeve Kit 1 Piece HP Hoop Wrap 941256 Cylinder Sleeve Kit 1 Piece LP Carbon Wrap 941257 Cylinder Sleeve Kit 1 Piece LP 3000 psig Carbon Wrap 941258 Cylinder Sleeve Kit 1 Piece LP 30 Minute Carbon Wrap 976002H IntelliPASS Integrated PASS with Heat Alert 4500 psig Gauge 975434 IntelliPASS Integrated PASS Gauge Hose
13. approved air line components Failure to comply with this Warning may lead to personal injury illness or death The Sperian RIC UAC is intended to be used with the P N 968970 RIT Kit purchased separately The P N 968970 UAC RIT Kit is equipped with a high pressure fill hose that is compatible with the RIC UAC coupling on the first stage regulator The P N 968970 RIT Kit is capable of accommodating a 60 minute high pressure cylinder Although it is possible to add air to a Sperian SCBA via the RIC UAC system while the SCBA is being worn Sperian recommends that the cylinder be placed in a container or in a location which is designed to restrain fragments in the event of a component failure during filling Filling an SCBA cylinder while the SCBA is being worn should only be done when the circumstances justify exposing the SCBA user to the added risk associated with the fill procedure First stage regulators equipped with the RIC UAC have a pressure relief valve PRV incorporated into the first stage regulator housing The PRV is designed to vent air to atmosphere when the fill pressure exceeds the service pressure of the cylinder The PRV will reset close at a pressure below the service pressure of the SCBA If a high pressure 4500 psig fill supply cylinder is used on a 2216 psig SCBA the PRV may open and vent air to atmosphere WARNING NEVER use the RIC UAC for routine filling of SCBA cylinders The UAC is intended
14. seal The vacuum created by inhaling will slightly collapse the facepiece toward your face If a good fit is achieved the facepiece should remain lightly collapsed until you exhale or until you take your palm from the opening This whole process only takes about two or three seconds Don t hold your breath much longer than that and don t pull a very strong vacuum The idea is to see if the facepiece will seal against a small amount of air pressure 14 If a good fit was achieved proceed to section IV If you felt a leak when the mask was collapsed toward your face select a different size facepiece and repeat steps a through e above If you cannot get a fit with any size then install a Facepiece with Temple Insert Kit P N 962150 small P N 962153 medium or P N 962154 large into the facepiece that fit the best and repeat steps a through e above If you still felt a leak when the facepiece was collapsed toward your face install a different size Facepiece with Temple Insert Kit and repeat steps a through e above If you still cannot get a fit with any of the temple inserts installed you cannot proceed 4 Assemble Adapter Facepiece and Filters for Fit Tests Assemble the Quantitative Fit Test Adapter and filters to the APR Adapter and facepiece according to the instructions provided with the P N 962920 Quantitative Fit Test Adapter Kit WARRIOR Operation Manual FACEPIECES 27204
15. BE REFUSED AND RETURNED FREIGHT COLLECT Use the contact information below to contact the certification organizations to report any serious WARRIOR malperformance or failures Do not contact the certification organizations to report issues relating to normal wear and tear parts damaged by abuse misuse negligence or accidents and damage due to battery leakage Safety Equipment Institute SEI 703 442 5732 National Institute for Occupational Safety and Health NIOSH 412 386 6686 WARRIOR Operation Manual IX INSPECTION TABLE IF ANY OF THE DEFECTS LISTED BELOW ARE FOUND HAVE THE SCBA REPAIRED BEFORE USE 1 Nicks scratches or abrasions which could impair visibility FACEPIECE LENS 2 Deep gouges or cracks which could reduce impact resistance 3 Anti fog coating in need of replacement Facepiece fogs when exhaled upon 1 FACEPIECE RIMS Deformed cracked or broken rims 2 Loose rim screws Do not overtighten Cuts gouges or punctures Tears or nicks in the sealing area Deterioration from age heat or contamination 1 2 3 1 Abrasions or nicks FACEPIECE HEADSTRAF BUCKLE STRAPS 2 Deterioration from age heat or contamination 1 2 FACEPIECE SKIRT A Heat damage to the nozzle body and cover AIR KLIC not seated and ratchet ring not engaged AIR KLIC chipped cracked dirty or sticky threads or o ring damaged or missing Dirt and debris in the exhalation module Exhala
16. TwentyTwenty Plus CBRN Medium Black Large Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Large Black Small Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup Headnet Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup w Temple Inserts Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup w Temple Inserts Facepiece TwentyTwenty Plus CBRN Medium Black Medium Clear Nose Cup w Temple Inserts Facepiece TwentyTwenty Plus CBRN Medium Black Large Clear Nose Cup w Temple Inserts Facepiece TwentyTwenty Plus CBRN Large Black Small Clear Nose Cup w Temple Inserts Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup w Temple Inserts 272033T Facepiece TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup w Temple Inserts Facepiece TwentyTwenty Plus CBRN Small Black Small Clear Nose Cup w Temple Inserts Headnet 272017T 272050T 62 63 64 272048T 65 272016 272026 TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup w Temple Inserts Headnet Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup w Temple Inserts Headnet Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup w Temple Inserts Headne
17. WARNING DO NOT use the SCBA if there is ice on the HUD or audible alarm Malfunction of either alarm could result in a failure to recognize that the SCBA is near the end of its service life causing personal injury or death i During cold weather conditions ice can form on the HUD display ii Verify that the HUD display is free from ice ili lf there is any ice on the HUD display remove the ice prior to returning the SCBA to service 8 First Stage Regulator During cold weather conditions ice may form on the exterior surfaces of the first stage regulator WARNING Use extreme care when changing cylinders DO NOT allow moisture or ice to enter the regulator system Moisture or ice entering the regulator system may cause the SCBA to freeze up restrict ing or stopping air flow to the user resulting in death or injury 9 Rapid Intervention Crew Company Universal Air Coupling RIC UAC a During cold weather conditions ice may form on the RIC UAC protective cover b Prior to use visually inspect the RIC UAC components for ice c Remove or melt the ice then dry the RIC UAC coupler and protective cover to avoid water entering the RIC UAC coupler d Always keep the protective cover installed on the RIC UAC coupler during cold weather conditions when the RIC UAC is not in use 10 Auxiliary Coupler Assembly a During cold weather conditions ice may form on the auxiliary coupler assembly
18. area d Have the SCBA inspected and or repaired by a Sperian certified repair technician before reuse o 5 PROBLEM Second stage regulator accidentally disengages from facepiece a Hold your breath Locate the regulator using the regulator supply hose the regulator will be free flowing and immediately insert the regulator into the facepiece Resume breathing b Push the regulator firmly into the facepiece Ensure that both AIR KLIC buttons are engaged IMMEDIATELY exit to a safe area Have the SCBA inspected and or repaired by a Sperian certified repair technician before reuse J Doffing WARNING Doff the SCBA only in a safe area Failure to comply with this Warning may lead to personal injury illness or death 1 Press the second stage regulator shutoff button 2 Press the two release buttons and remove the regulator from the facepiece 3 Disengage the cylinder valve locking sleeve if so equipped by pushing it in and turning it counterclockwise 4 Close the cylinder valve 5 Press the override button or open the bypass valve on the second stage regulator to vent air from the SCBA 6 Close the bypass valve WARRIOR Operation Manual WARNING The SCBA must be stored in a cool dry location with the cylinder valve closed and the air pressure vented from the system Storing an SCBA with the cylinder valve open and the system under pressure can result in damage to
19. b Prior to use visually inspect the auxiliary coupler components for ice c Remove or melt the ice then dry the auxiliary coupler components to avoid water entering the regulator d Always keep the rubber cap installed during cold weather conditions when the auxiliary coupler is not in use 11 Training and Use a Conduct training sessions for cold weather operations using all equipment and accessories which may be used during actual operations b During cold weather operations do not place cylinders or SCBA components into wet or snowy areas c Visually inspect the cylinder remove ice clean the threads and take care to prevent water from entering the cylinder or accumulating on connecting surfaces d Icing will be accelerated by high air flow conditions Examples my include but are not limited to under WARRIOR Operation Manual Bypass usage Facepiece leakage due to improper sealing Allowing the regulator to free flow when the facepiece is off Improperly maintained equipment e After cleaning allow the SCBA to dry completely before returning it to storage Be sure the facepiece exhalation valve is dry before placing the facepiece into storage Accessories Cold weather conditions may have adverse effects on the performance of the SCBA accessories a Air line hoses can become stiff b Ice on quick disconnect couplers can make them difficult or impossible to connect Plastic compo
20. card is returned to the factory within 30 days of purchase 1 Fill in the form with the required information 2 Mail back the completed warranty registration card immediately 3 To comply with NIOSH Sperian is required to retain the completed warranty registration card 4 Always refer to the equipment serial number if a claim is made B Removing the SCBA from the Packaging 1 Carrying case a Remove the carrying case from the box b Lift both locking tabs on the case and open it c Remove the facepiece from the case WARRIOR Operation Manual d Unfasten the Velcro transportation fasteners e Lift the SCBA from the case 2 Carton packaging a Remove the facepiece from the box b Remove the plastic transportation cradle from the box with the SCBA connected to it c Cut both of the locking straps that secure the SCBA to the transportation cradle d Lift the SCBA from the cradle CAUTION Exercise extreme care when identifying SCBA components Engraving may induce stresses in materials that over time could propagate cracks Plastic labels dyno labels and stickers may burn VI OPERATION WARNING The respirator should not be used beyond six 6 hours after initial exposure to chemical warfare agents to avoid the possibility of agent permeation Prior to using the WARRIOR CBRN SCBA for the first time you must perform fit testing as described below Do not wear thi
21. or severe service such as heavy use extreme temperatures flame or exposure to chemicals require more frequent servicing WARNING CBRN agent contaminated SCBAs are required to be decontaminated to remove gross contamination the concentration must be quantified and the SCBA must be containerized and properly disposed of in accordance with elastomeric materials in the regulator particularly if the SCBA is stored at temperatures above 160 71 C Damage resulting from improper storage could result in reduced flow or even stop flow conditions resulting in injury illness or death local State and Federal hazardous waste regula tions as the incident response allows K Cylinder Valve Overhaul Schedule 1 Inspect clean and repair as required Cylinder valves must be overhauled according to the before storing following schedule a Connect a fully charged air cylinder to the CGA handwheel and secure it in the backpack b Check that the cylinder valve locking sleeve if so equipped is in the LOCKED position c Check that the bypass is closed 2 d Fully loosen the harness adjustment straps and waist strap e Fully loosen the facepiece headstraps Cylinder valves on aluminum or fully wrapped carbon fiber cylinders must be overhauled every 5 years or at each hydrostatic test Cylinder valves on hoop wrapped or fiberglass cylinders must be overhauled every 6 years or at every other
22. stage regulator When the second stage regulator is installed in the TwentyTwenty Plus facepiece the display can be seen through openings in the facepiece nozzle cover When the cylinder valve is opened the HUD will activate automatically and will indicate the air pressure remaining in the cylinder The display consists of four green LEDs representing Full 74 4 and At full cylinder pressure all four LEDs are illuminated As the air pressure in the cylinder decreases the LEDs turn off one at a time thereby indicating the air pressure status When the pressure drops below 50 of cylinder capacity the LED representing cylinder capacity starts to flash and continues to flash for a short time approximately 20 seconds before returning to continuously lit When the pressure drops to 4 25 of cylinder capacity the last green LED turns red and begins to flash thereby giving the user a visual alarm of low pressure in addition to the audible alarm located at the upper left of the backpack On a 2216 psig SCBA the LED will turn red and begin to flash between 510 and 598 psig on a 3000 psig SCBA the LED will turn red and begin to flash between 690 and 810 psig on a 4500 psig SCBA the LED will turn red and begin to flash between 1035 and 1215 psig When the pressure drops to 10 of cylinder capacity the red LED begins to flash noticeably faster and continues flashing in this manner until air pressure drops below ap
23. turn it counterclockwise section VI E 19 WARRIOR Operation Manual Figure 11 Tighten Upper Headstraps NOTE When properly adjusted the headstrap hub should be centered on the back of your head and the lower straps should be below your ears Make sure that your chin is properly recessed in the chin cup b Optional Headnet WARNING Ensure that the three locking fabric straps located across the forehead are fully inserted into their slots in the rims and that the locking flaps prevent the straps from pulling out of the slots Failure to verify proper installation could allow contaminants to leak into the facepiece causing illness or death i Fully loosen the lower headstraps ii If your SCBA is equipped with a neck strap place the neck strap over your head i Grasp the lower headstrap as shown in Figure 12 iv Place your chin in the chin cup pull the Headnet over your head and tighten by pulling evenly on the upper and lower straps See Figure 12 v Center the facepiece and flatten the Headnet with a wiping motion toward the back of your head Retighten the adjustment straps Do not overtighten i Perform a leak check as described in section VI E vi M 20 Figure 12 Adjust Headnet NOTE When properly adjusted the Headnet should be centered on the back of your head and the lower straps should be below your ears E Exhalation Valve Test CAUTION Do not use th
24. valve Ice may interfere with the cylinder ratchet lock mechanism if so equipped WARNING Do not use heat above 160 F 71 C or direct flame to melt ice Failure to comply with this Warning may lead to personal injury illness or death WARRIOR Operation Manual b Warm the cylinder valve to melt the ice and return the ratchet lock mechanism to proper working order NOTE Remove ice and water from cylinder valve threads prior to filling in cold conditions 7 Gauge and Alarms WARNING DO NOT use the SCBA if there is ice on the gauge face or alarm Gauge or alarm freezeup could result in a failure to realize that the SCBA is near the end of its service life causing personal injury or death a Gauge i Verify that the gauge face is free from ice ii If there is any ice on the gauge remove the ice prior to returning the SCBA to service ili f the SCBA is not equipped with a PASS device during use turn the gauge to face the body Check the gauge frequently for ice buildup b Audible Alarm i During cold weather conditions ice can form on the audible alarm rendering the alarm inaudible Remove the ice or melt it with a gloved hand i lce may obstruct the alarm vent holes the protective backpack grill and the end of the bell piston if used interfering with the operation of the SCBA Melt the ice with a gloved hand or pass warm air over it c Heads Up Display
25. very rapidly As this pressure decreases the air rapidly expands causing the air and therefore the regulator to cool Although the ambient temperature may be above 32 F 0 the temperature inside the regulator system may be considerably lower below freezing Sperian recommends that SCBAs used on a routine basis or SCBAs kept for emergency use be stored at temperatures above 32 F 0 SCBAs stored at temperatures below 32 F 0 may need to be warmed to at least 32 F 0 C prior to use if ice has formed on the low pressure alarm facepiece exhalation valve AIR KLIC and or quick disconnects Sperian recommends a change of season inspection increased attention to your preventive maintenance during cold weather conditions The following recommended inspections and procedures will help prevent cold weather problems however cold weather conditions may also cause other problems not listed below 1 Air Supply NOTE Cold weather conditions require very dry air Moisture entering the SCBA may cause icing and equipment malfunction a Test compressor s for air quality and dewpoint prior to the cold season b Recharge the cylinders with Grade D or better air conforming to Compressed Gas Association Specification G7 1 Moisture content expressed as dewpoint shall be maintained at 65 F 53 9 C or lower or less than 24 0 ppm by volume c Prevent any moisture from entering the SCBA
26. 8 Facepiece TwentyTwenty Plus CBRN Small Black Small Clear Nose Cup with Headnet 272016 Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup with Headnet 272017 Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup with Headnet 272036 Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup with Headnet 272037 Facepiece TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup with Headnet 272053 Facepiece TwentyTwenty Plus CBRN Small Black Small Clear Nose Cup with Silicone Headstrap 272012 Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup with Silicone Headstrap 272013 Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup with Silicone Headstrap 272041 Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup with Silicone Headstrap 272033 Facepiece TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup with Silicone Headstrap FACEPIECE ACCESSORIES WARRIOR Operation Manual 5 Donning the Facepiece Fit Test Adapter Assembly Facepiece with Fabric Headnet a Fully loosen the lower head straps b If the facepiece has a neck strap place the neck strap over your head Place your chin in the chin cup pull the Headnet over your head and tighten it by pulling evenly on the upper and lower straps See Figure 2 Make sure that your chin is properly rec
27. 976050 Pathfinder Ultrasonic Beacon 242136 Voice Amplification Kit 975557 Over the Shoulder Auxiliary Hose Female Coupling Kit WARRIOR WARRIOR Operation Manual IV DESCRIPTION The WARRIOR SCBA provides the wearer with respiratory protection in hazardous environments and may be used for entrance into and escape from atmospheres that are immediately dangerous to life or health IDLH The WARRIOR SCBA is an NFPA and NIOSH CBRN compliant SCBA and may be used for fire fighting and or CBRN incident response WARNING Not all components and accessories approved for use on the Panther CBRN SCBA are approved on the WARRIOR SCBA You must check the NIOSH approval label inserted with this manual for components and accessories approved for use on the WARRIOR SCBA Failure to comply with this Warning may lead to personal injury illness or death The WARRIOR SCBA meets all requirements of the NFPA 1981 Standard 2007 Edition Open Circuit Self Contained Breathing Apparatus for Emergency Services See NFPA 1500 Standard on Fire Department Occupational Safety and Health Program for proper use of SCBAs in the work environment The WARRIOR SCBA meets the requirements of the NIOSH CBRN standard and has been granted NIOSH CBRN approval The NIOSH CBRN approval label is located on the lower back section of the backpack frame underneath the cylinder valve A Backpack and Cylinder 1 The backpack consi
28. IC FACEPIECE LENS REPLACEMENT Install the nose cup Place the lens edge inside the lens channel of the skirt centering the lens so that the facepiece to face seal is not distorted Apply a small amount of liquid soap for lubrication to the inside of the upper and lower rims prior to assembly Install the skirt rims start the screw on one side then start the screw on the other side CAUTION Do not pinch the skirt between the rims Alternate tightening each screw until firmly tightened NOTE The corners of the skirt should be centered between each rim when installation is complete 12 Perform a leak check as described in OPERATION INSTRUCTIONS 1 Remove the old o ring 2 Ensure that the o ring seat is undamaged and free of debris FIRST STAGE EXTERNAL CGA TO VALVE O RING 3 Lightly lubricate a new o ring with Christolube and install on the o ring Each modification kit and accessory purchased from Sperian has installation instructions ACCESSORIES 3 5 Use these instructions for removing and replacing any accessory NOTE Make appropriate entries on equipment record cards 38 WARRIOR Operation Manual FUNCTIONAL TESTING TABLE FACEPIECE LEAK TEST AUDIBLE ALARM TEST HEADS UP DISPLAY SCBA FUNCTION TEST Don and adjust the facepiece Block the AIR KLIC opening with the palm of your hand Inhale gently The facepiece should collapse slightly and hold for a few seconds withou
29. OSHA and other applicable regulations Never substitute modify add or omit parts Use only exact replacement parts in the configuration specified by the manufacturer Refer to user s instructions and or maintenance manuals for information on use and maintenance of these respirators Special or critical user s instructions and or specific use limitations apply Refer to user s instructions before donning Use in conjunction with personal protective ensembles that provide appropriate levels of protection against dermal hazards Some CBRN agents may not present immediate effects from exposure but can result in delayed impairment illness or death Direct contact with CBRN agents requires proper handling of the SCBA after each use and between multiple entries during the same use Decontamination and disposal procedures must be followed If contaminated with liquid chemical warfare agents dispose of the SCBA after decontamination The respirator should not be used beyond 6 hours after initial exposure to chemical warfare agents to avoid possibility of agent permeation S SPECIAL OR CRITICAL USER S INSTRUCTIONS 15 This respirator is approved for use above 25 F 31 7 C When using the 2420XX series facepiece in temperatures of and lower use anti fog solution P N 951015 951016 981806 or 981808 Use with adequate skin protection when worn in gases or vapors that poison by skin absorption for example hydrocyanic a
30. RIOR Small Alligator Clips 92 968802A Backpack WARRIOR Large Alligator Clips 975615 Lower Cover Assembly 94 975616 Lower Cover Assembly Auxiliary Hose Coupler 95 976100 Gauge Alarm Heads Up Display HUD 2216 psig 976101 Gauge Alarm Heads Up Display HUD 3000 psig 97 976102 Gauge Alarm Heads Up Display HUD 4500 psig 98 980642 Over the Shoulder Gauge 2216 psig 980643 Over the Shoulder Gauge 3000 psig 980641 Over the Shoulder Gauge 4500 psig 975032 Over the Shoulder Gauge Hose 976110 Integrated Battery Pack 975326 Battery Pack HUD Connector 104 975273 Intermediate Pressure Line and Cable with Electrical Pneumatic Coupler WARRIOR Operation Manual CYLINDERS ACCESSORIES Continued 915140 2216 30 None Aluminum Nonlocking 941259 Cylinder Sleeve Kit 1 Piece HP 45 Minute W 916103 2216 30 Hoop Glass Nonlocking a 941261 Cylinder Sleeve Kit 1 HP 60 Minute 917130 2216 30 Full Carbon Nonlocking Carbon Widp 916123 3000 60 Full Carb Nonlocki 300 946940 Cylinder Sleeve Kit 2 Piece 30 Minute 917131 4500 30 Ful Carbon Nonlocking Carbon Wrap T e UM 58 Full Carbon Nonlocking 946948 Cylinder Sleeve Kit 2 Piece 45 Minute W 917252 4500 45 Ful Carbon Nonlocking Carbon Wrap 917160 4500 60 Full Carbon Nonlocking 940945 Kit 2 Piece 60 Minute 917421 2216 30 None Aluminum Locking 962869 Neckstrap Kit
31. S for any contaminants that may be or are present in the work area An impact to the second stage regulator when the cylinder valve is open may inadver tently activate the First Breath On mechanism causing air to flow from the regulator and diminishing the air in the cylinder ONLY grasp the cylinder valve handwheel to open or close the valve DO NOT pick up or carry a cylinder by the handwheel drop a cylinder on the handwheel or bump the handwheel as this may cause the cylinder valve to inadvertently open which may lead to the cylinder becoming airborne under the thrust of air released from the open valve causing injury or death ALWAYS pick up and carry an air cylinder by the cylinder body WARRIOR Operation Manual A WARNING Continued DO NOT over torque air cylinder valves ALWAYS verify that the hydrostatic test facility performing your cylinder testing DOES NOT over torque the cylinder valves when they reinstall them Some CBRN agents may not present immedi ate effects from exposure but can result delayed impairment illness or death Direct contact with CBRN agents requires proper handling of the SCBA after each use and between multiple entries during the same use Decontamination and disposal procedures must be followed If contaminated with liquid chemical warfare agents dispose of the SCBA after decontamination WARNING Continued The respirator should not be used beyond six
32. Sperian facepieces approved for use with CBRN certified SCBAs and accessories approved for use with those facepieces are listed on page 15 A fit test must be performed with either a A facepiece equipped exactly like the facepiece to be worn with the SCBA or b A facepiece equipped with all of the listed accessories to simulate worst case Facepiece Selection Select a small medium or large facepiece Most people will achieve a good fit with a medium size facepiece and should try that size first But if your face is small or large you may want to start with a small or large size You will have the opportunity to check the seal of the facepiece and to wear it for several minutes to determine comfort before the Quantitative Fit Test QNFT is started WARRIOR Operation Manual To determine if you have selected a size that fits a For facepieces with a Headnet fully loosen the lower headstraps For facepieces with headstraps fully loosen all five 5 headstraps b Pull the Headnet or headstraps over the top of the facepiece so that they are in front of the lens c While holding the facepiece by the nozzle bring the facepiece up to your face and put your chin into the chin cup Make sure there is nothing including hair between your face and the seal ing area of the facepiece Push the facepiece against your face d Flatten your palm so that you close off the inlet and inhale lightly to check the
33. T verify that the SCBA is NIOSH CBRN approved Verify that the backpack has a NIOSH CBRN approval label and that the facepiece is a CBRN facepiece as described below The NIOSH CBRN approval label is located on the lower back section of the backpack frame underneath the cylinder If you cannot read the NIOSH CBRN approval label with the cylinder installed on the SCBA remove the cylinder from the backpack to verify the NIOSH CBRN approval label You MUST use a CBRN Facepiece 2720XX when using this facepiece in a potential or known CBRN contaminated environment Using 17 WARNING Continued a facepiece other than a CBRN facepiece will void NIOSH CBRN certification The facepiece part number is located on the inside surface of the lens below the chin area of the nose cup You must verify that you are using a 2720XX series facepiece prior to using the facepiece in a potential or known CBRN contaminated environment For verification of components that are part of the NIOSH CBRN certified WARRIOR SCBA configuration see the Sperian WARRIOR SCBA approval paper insert label included with this operation manual If the Sperian WARRIOR SCBA approval paper insert label is not present contact your local Sperian representative or safety officer for a replacement paper insert label Sperian does not make any recommendations regarding the use of WARRIOR SCBAs during or after potential or actual CBRN incident respon
34. THE PURCHASER S PURCHASE ORDER OR OTHERWISE THE ONLY WARRANTY EXTENDED BY SPERIAN RESPIRATORY PROTECTION USA LLC IS THE EXPRESSED LIMITED WARRANTY DEFINED ABOVE THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE CONDITIONS To maintain this warranty this product must be used maintained and inspected as prescribed in the owner s instruction manual including prompt replacement or repair of defective parts mandatory flow tests and overhauls and such other necessary maintenance and repair as may be required Normal wear and tear parts damaged by abuse misuse negligence or accidents batteries and installed accessories which have separate warranties are specifically excluded from this warranty Exposure to materials that damage or render this product unusable such as CBRN agents will void this warranty LIMITATION OF LIABILITY No other oral warranties representations or guarantees of any kind have been made by Sperian its distributors or the agents of either of them that in any way alter the terms of this warranty EXCEPT AS HEREIN PROVIDED SPERIAN RESPIRATORY PROTECTION USA LLC SHALL HAVE NO LIABILITY FOR ANY LOSS OR DAMAGE WHETHER DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL TO ANY PURCHASER OR USER OF THIS PRODUCT ARISING FROM THE SALE USE OR OPERATION OF THIS PRODUCT WARNING The failure to use and maintain this equipment in strict conforma
35. WARRIOR CHEMICAL BIOLOGICAL RADIOLOGICAL AND NUCLEAR CBRN SELF CONTAINED BREATHING APPARATUS SCBA 30 MINUTE LP CBRN SERIES 30 45 60 MINUTE HP CBRN SERIES OPERATION MANUAL SPERIAN 7 WARNING DO NOT USE this SCBA until you completely read and understand this instruction manual You are required to inspect your SCBA prior to putting it into field service Please refer to the inspection procedures in this manual DO NOT USE this SCBA unless you are properly trained and this SCBA has been properly maintained Failure to comply with this warning may lead to personal injury illness or death Copyright SPERIAN April 2007 All Rights Reserved AN ISO 9001 REGISTERED COMPANY P N 999730 REV B 05 08 C WARRIOR WarriorOps SPERIAN RESPIRATORY PROTECTION USA LLC 3001 South Susan St Santa Ana CA 92704 TOLL FREE 888 APR SCBA FAX 800 201 4407 www sperianprotection com SPERIAN WARRIOR Operation Manual WARRIOR Operation Manual NOTE This section must be read in conjunction with the NIOSH approval label in this user s manual Failure to observe these cautions and limitations voids NIOSH approval CAUTIONS AND LIMITATIONS Contains electrical parts that may be an ignition source in flammable or explosive atmospheres Failure to properly use and maintain this product could result in injury or death All approved respirators shall be selected fitted used and maintained in accordance with MSHA
36. ause the cylinder valve to inadvertently open which may lead to the cylinder becoming airborne under the thrust of air released from the open valve causing injury or death ALWAYS pick up and carry an air cylinder by the cylinder body Failure to comply with this Warning may lead to personal injury illness or death c Remove the CGA handwheel from the cylinder valve by rotating the black handwheel counterclockwise d Remove the tank band as follows i Loosen the tank band by pressing upward on the release latch on the right hand side of the SCBA with your thumb and flipping the cam over buckle away from the backplate ii Remove the cylinder by sliding it upward beyond the tank band 2 Installation WARNING Use proper lifting techniques to lift the fully charged cylinder to prevent back injury ONLY grasp the cylinder valve handwheel to open or close the valve DO NOT pick up or carry a cylinder by the handwheel drop a cylinder on the handwheel or bump the handwheel as this may cause the cylinder valve to inadvertently open which may lead to the cylinder becoming airborne under the thrust of air released from the open valve causing injury or death ALWAYS pick up and carry an air cylinder by the cylinder body Failure to comply with this Warning may lead to personal injury illness or death CAUTION Do not damage the cylinder valve threads WARRIOR Operation Manual a When ins
37. ay lead to personal injury illness or your face without leaking death Figure 13 Leak Check 3 If the facepiece leaks reposition check the straps repeat the leak check a Ensure that the needle on the chest mounted pressure gauge reads in the green FULL zone b Check the Heads Up Display HUD to G Pressurization 1 Remove the second stage regulator from the ensure that the display reads full waist strap mounted regulator holder by cylinder pressure all four green LEDs pressing the two release buttons lit simultaneously 2 Fully depress the shutoff button on the WARNING segond mage The audible alarm must sound and the HUD LEDs must flash in sequence as the system is pressurized If either alarm fails to activate sound and flash as you pressurize your SCBA 3 Verify that the red bypass knob is in the closed position DO NOT USE the SCBA Failure of either alarm could result in a failure to realize that the SCBA is near the end of its service life resulting in death or injury 4 Fully open the cylinder valve Figure 14 In order to fully open the cylinder valve the handle must be rotated at least one complete revolution 360 minimum 5 Engage the cylinder valve handle locking sleeve if so equipped by turning it clockwise to prevent accidental valve closure 21 WARRIOR Operation Manual 6 Insert the regulator into the AIR KLIC as follows WARNING
38. blistering cracking crazing pitting chalking rust and significant color changes all of which can result in a weakened structure prohibiting extended useful service life Do not wear this respirator if a satisfactory fit as determined by the fit testing described in section Vl cannot be obtained Also see ANSI 288 2 latest edition and OSHA respirator Standard 29 CFR 1910 134 Beards and sideburns will prevent a good facepiece seal Do not use this respirator unless you are clean shaven This respirator must be used in conjunction with a written respirator program meeting the requirement of the OSHA Standard for Respiratory Protection 29 CFR 1910 134 available from the U S Department of Labor Occupational Safety and Heath Administration The program must include but not be limited to procedures for evaluating air contaminants and selecting the appropriate respirator procedures for testing the facepiece to face fit of respirators procedures for cleaning disinfecting inspecting maintaining and storing respirators procedures for determining if workers are physically and medically capable of wearing respirators and procedures for training employees in the use of respirators and in recognizing the hazard associated with contaminants in the workplace Do not use this respirator underwater or for abrasive blasting e This SCBA is designed for storage in temperature from 25 F to 160 F WARRIOR O
39. cid gas Approved only when compressed air container is fully charged with air meeting the requirements of the Compressed Gas Association G 7 1 for Type 1 Grade D air or equivalent specifications and having a moisture content expressed as dewpoint of 65 F or lower The container shall be marked Fill With Compressed Air Only and shall meet applicable DOT specifications Never substitute modify add or omit parts Use only exact replacement parts on the configuration specified by Sperian DEATH OR SERIOUS INJURY may result if instructions are not carefully followed READ AND UNDERSTAND all instructions limitations and other warnings found on the apparatus and in the operation manual WARRIOR Operation Manual WARRANTY AND LIMITATION OF LIABILITY LIMITED WARRANTY Sperian Respiratory Protection USA LLC warrants this product to be free from defects in materials and workmanship for 12 years from the date of purchase with the exception of the compressed air cylinder which is warranted for 15 years and the first stage regulator which is warranted for the life of the product The Heads up Display HUD electronics are warranted for 2 years During these periods Sperian Respiratory Protection USA LLC will repair or replace defective parts at Sperian Respiratory Protection USA LLC s option Freight charges to and from the Sperian factory shall be paid by the purchaser EXCLUSIONS NOT WITHSTANDING ANY CONTRARY TERM IN
40. d Remove ice and water from cylinder valve threads prior to filling in cold weather conditions 2 Facepiece and Exhalation Valve a The facepiece must be protected from moisture during cold weather conditions to reduce ice formation on the facepiece lens in the AIR KLIC and in the exhalation valve b Prior to donning the facepiece in cold weather visually inspect the lens AIR KLIC and exhalation valve for ice c If ice is present warm the facepiece to melt the ice Ice may be melted placing the facepiece inside outerwear near the body to warm NOTE If the facepiece has been stored at a temper ature below freezing 32 F or 0 C and it is not possible to warm the facepiece prior to usage do not exhale into the facepiece until it is properly donned and the regulator is installed and activated d Check the function of the exhalation valve by performing a positive pressure exhalation test and negative pressure leak check as follows e Don the facepiece as specified in the Donning section of this manual f Perform a negative pressure leak check i Place your hand over the AIR KLIC ii Inhale and hold your breath for a few seconds The facepiece should collapse on your face and remain collapsed for several seconds without leaking iii If the facepiece leaks exhale onto the exhalation valve at least six to eight more times Reposition the facepiece check the straps and repeat the leak check iv I
41. d aluminum cylinders may be filled only to the service pressure indicated on the cylinder label Composite and aluminum cylinders must never be filled to a pressure greater than the marked service pressure WARRIOR Operation Manual 3 Filling Procedure a The fill station must be constructed and equipped in accordance with applicable state industrial safety codes b The cylinder may be partially immersed DO NOT submerge the cylinder valve in a water bath to minimize the temperature rise that occurs as the cylinder is filled The fill hose should be equipped with a restraining cable to prevent uncontrolled whipping in case of hose failure c After connecting the fill hose open the cylinder valve fully A separate metering valve must be used to control the fill rate Fill the cylinder slowly at a rate not exceeding 500 psig per minute Use caution if faster recharging rates are used After the initial filling allow the cylinder to cool to room temperature then top off the cylinder to achieve full service pressure d Use particular care to ensure that an air cylinder is never connected to a source capable of supplying air at a pressure greater than the maximum service pressure of that cylinder e Close the cylinder valve when the cylinder is full f Slowly bleed pressure from the filling lines g Disconnect the filling lines 4 Storage Air cylinders should be recharged as soon as is practical a
42. d with a damp cloth or a mild soap and warm water solution Rinse thoroughly and air dry or wipe with a clean cloth D Inspection see page 37 Sperian recommends that the WARRIOR SCBA be fully inspected upon initial receipt See page 37 for recommended inspection procedures Sperian also recommends a full flow test be performed per NFPA 1852 Standard on Selection Care and Maintenance of Open Circuit Self Contained Breathing Apparatus SCBA 2007 Edition or latest edition for additional inspection requirements for SCBAs used for fire fighting E Repair see page 38 Before disassendlyWAAR NENGhat all air is bled from the lines Shut off or deplete the air supply to prevent equipment damage or personal injury User repair of the Sperian SCBA is limited to replacement of components listed on the NIOSH CBRN approval label and repair described in the table on page 38 Disassembly should be performed only to the extent necessary to replace the components To protect your warranty and the NIOSH certification on the equipment all other repairs must be done only by Sperian certified technicians If there are none at your facility consult your Sperian distributor for the repair facility nearest you 31 NOTE All Sperian certified Technicians are required to remain current on new procedures and parts through Sperian s published Technical Bulletins technical manual revisions and certification seminars F Funct
43. decontamination The respirator should not be used beyond 6 hours after initial exposure to chemical warfare agents to avoid possibility of agent permeation S SPECIAL OR CRITICAL USER S INSTRUCTIONS 1s This respirator is approved for use above 25 F 31 7 C When using the 2420XX series facepiece in temperatures of and lower use anti fog solution P N 951015 951016 981806 or 981808 Use with adequate skin protection when worn in gases or vapors that poison by skin absorption for example hydrocyanic acid gas Approved only when compressed air container is fully charged with air meeting the requirements of the Compressed Gas Association G 7 1 for Type 1 Grade D air or equivalent specifications and having a moisture content expressed as dewpoint of 65 F or lower The container shall be marked Fill With Compressed Air Only and shall meet applicable DOT specifications Never substitute modify add or omit parts Use only exact replacement parts on the configuration specified by Sperian DEATH OR SERIOUS INJURY may result if instructions are not carefully followed READ AND UNDERSTAND all instructions limitations and other warnings found on the apparatus and in the operation manual 40 WARRIOR Operation Manual NOTES
44. e arm at a time and over the head Choice of the method of donning is a matter of individual choice or organizational policy Both methods are described below a Over the Head i Lean the SCBA cylinder against your legs cylinder valve resting on the floor and the harness spread to each side ii Using the center handles grasp the backpack as shown in Figure 5 Figure 5 Grasp Center Handles iii Lift the SCBA over your head as shown in Figure 6 and allow it to slide onto your back As you lift the SCBA over your head keep your elbows close to the centerline of your body to allow proper placement of the shoulder straps Then allow the SCBA to slide onto your back See Figure 6 18 Figure 6 Over the Head b Coat Style i Insert your arm through one of the shoulder straps and swing the SCBA onto your back ii Insert your other arm through the other shoulder strap See Figure 7 4 Figure 7 Coat Style Both Methods 7 Lean forward and pull the harness adjustment straps until the back support rests in the small of your back See Figure 8 NOTE If the harness adjustment straps are properly tightened the weight of the SCBA will be carried on the hips instead of the shoulders If the harness adjustment straps restrict movement readjust WARRIOR Operation Manual WARNING The AIR KLIC must be held securely in the nozzle by the ratchet mechanism Failure to comply wi
45. e regulator with the outlet facing downward during washing and rinsing The Protective Cleaning Cap P N 961170 must be used to seal the second stage regula tor to prevent water or contaminants from entering the regulator outlet See Figure 16 Figure 16 Protective Cleaning Cap 1 Make a cleaning solution of warm water and a mild detergent 2 Have a bucket of fresh water available for rinsing 3 Install the second stage cleaning cap P N 961170 4 With the regulator facing downward clean the exterior surfaces with a soft brush 5 With the regulator facing downward immediately rinse the exterior with fresh water Scrub excess soap away with the brush Remove the second stage cleaning cap If water enters the second stage regulator while cleaning flow the regulator and bypass to expel all moisture 6 Using a damp lint free cloth clean the interior of the outlet tube WARRIOR Operation Manual 7 Dry with a clean cloth or with low pressure breathing grade 15 psig maximum clean air C Exterior Surfaces Cleaning WARNING Do not use cleaning solutions containing chlorine to clean the harness or degradation of the harness material may result Failure to comply with this Warning may lead to personal injury illness or death CAUTION Do not allow cleaning solutions to enter the breathing system The hoses backpack harness frame and cylin der valve assembly may be cleane
46. ect stitching for thread unraveling abrasion cuts tears and chemical or corrosion HARNESS FRAME attack at the top of the shoulder strap and shoulder strap adjustment buckle 6 Buckles damaged or corroded 7 Loose hardware 8 Plastic crazing charring cracking pitting blistering and significant color changes 9 Bent or broken cam over lock spring 10 Unreadable or missing NIOSH NFPA or CBRN Agent approval labels 1 Dents gouges blisters or cuts 2 External damage to cylinder valve 3 Smooth operation of valve handwheel and ratchet collar if so equipped 4 Loose screws securing rubber guard on cylinder valve 5 Condition of threads on valve outlet 6 Cylinder pressure gauge lens scratched pointer deformed or stuck 7 Gauge reading correctly 8 Hydrostatic test date within three years Fiberglass cylinders or five years carbon cylinders all aluminum cylinders NOTE Inspection guidelines for cylinders are prescribed in pamphlets C 6 C 6 1 and C 6 2 of the Compressed Gas Association These pamphlets may be obtained from the Compressed Gas Association Inc 1235 Jefferson Davis Highway Arlington 22202 f there are any items not listed above that appear to be defective have the SCBA repaired before use 37 AIR CYLINDER amp VALVE WARRIOR Operation Manual X REPAIR TABLE HEADSTRAP BUCKLE STRAP 1 Remove the old straps REPLACEMENT 2 Install new straps 1 Remove
47. elastomeric materials in the regulator particularly if the SCBA is stored at temperatures above 160 F 71 C Damage resulting from improper storage could result in reduced flow or even stopped flow conditions resulting in personal injury illness or death 7 Push the second stage regulator into the waist strap mounted regulator holder until it clicks 8 Place your thumbs under the headstrap buckles loosen the straps and remove the facepiece 9 Clip the D ring from the top facepiece buckle onto the snap hook on the shoulder straps 10 Unsnap the waist strap and optional chest strap loosen the shoulder straps and remove the SCBA 11 Prepare the SCBA for storage K Cylinder Removal and Reinstallation 1 Removal a Close the cylinder valve by rotating the shutoff handwheel clockwise b Relieve the hose pressure by opening the second stage regulator bypass valve red knob and listening for system depressurization WARNING Use extreme care when changing cylinders DO NOT allow moisture or ice to enter the regulator system Moisture or ice entering the regulator system may cause the SCBA to freeze up restricting or stopping air flow to the user resulting in death or injury 25 WARNING Continued ONLY grasp the cylinder valve handwheel to open or close the valve DO NOT pick up or carry a cylinder by the handwheel drop a cylinder on the handwheel or bump the handwheel as this may c
48. emple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Small Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup w Temple Inserts Headstrap Facepiece TwentyTwenty Plus CBRN Small Black Small Clear Nose Cup w Temple Inserts Headnet Facepiece TwentyTwenty Plus CBRN Small Black Medium Clear Nose Cup w Temple Inserts Headnet Facepiece TwentyTwenty Plus CBRN Small Black Large Clear Nose Cup w Temple Inserts Headnet Facepiece TwentyTwenty Plus CBRN Medium Black Small Clear Nose Cup w Temple Inserts Headnet Facepiece TwentyTwenty Plus CBRN Medium Black Medium Clear Nose Cup w Temple Inserts Headnet 242027T M 242050T 18 19 20 21 22 23 24 25 242032T 2 28 29 30 31 32 33 34 ll 2420521 Facepiece TwentyTwenty Plus CBRN Medium Black Large Clear Nose Cup w Temple Inserts Headnet Facepiece TwentyTwenty Plus CBRN Large Black Small Clear Nose Cup w Temple Inserts Headnet WARRIOR Operation Manual Ill PARTS LIST Continued 272032 Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup w Temple Inserts Headnet Facepiece TwentyTwenty Plus CBRN Large Black Large Clear Nose Cup w Temple Inserts Headnet qi TwentyTwenty Plus
49. er valve pointing downward until the dome of the cylinder rests on the two bumpers on the lower cover v Adjust the tank band snug against the cylinder by pulling out the adjustment buckle on the left side of the SCBA and pushing the tank band down toward the backplate vi Push the adjustment buckle back so that it is flush with the cylinder and the teeth of the adjustment buckle are engaged with the tank band 26 vii Flip the cam over buckle down toward the backplate until the release latch snaps over the buckle locking it in place The cylinder should be tightly held in place WARNING Check the cylinder latch each time the cylinder is installed Adjust the cylinder band to match the cylinder size and ensure that the cam over buckle is securely locked in place Failure to comply with this Warning may lead to personal injury illness or death L Transportation Recommended methods of transportation included the following 1 Mounting bracket a Brackets inside a fire apparatus storage compartment or integrated into seat should attach to the cylinder only Securely mount the SCBA and verify that the bracket does not straddle or interfere with the tank band tank band latches cylinder valve or backpack b The SCBA mounting position should prevent any part of the SCBA from being slammed in a door or door hinge 2 SCBA hard case or soft bag for transportation in car truck or truck bed
50. essed in the chin cup i Figure 2 Adjust Headnet d Center the facepiece and flatten the Headnet with a wiping motion toward the back of you head Retighten the straps The Headnet should be centered on the back of your head and the lower straps should be below your ears If the facepiece feels like it is not tight enough tighten all the straps a little more If it feels too tight loosen the straps and readjust them Facepiece with Silicone Headstrap g Fully loosen all five 5 headstraps h If the facepiece has a neck strap place the neck strap over your head Grasp the lower headstraps as shown in Figure 3 Place your chin in the chin cup pull the headstrap over your head and tighten it by pulling evenly on the upper and lower straps Make sure that your chin is properly recessed in the chin cup Center the facepiece and flatten the headstrap hub on the back of your head Tighten the two lower straps Do not overtighten 16 Figure 3 Grasp Lower Headstraps m Tighten the temple straps as shown in Figure 4 then the top strap until all the headstraps lay flat on your head Figure 4 Tighten Upper Headstraps n If the facepiece feels like it is not tight enough tighten all the straps a little more If it feels too tight loosen the straps and readjust them o When properly adjusted the headstrap hub should be centered on the back of your head and the l
51. f the facepiece continues to leak remove it from service v Have the facepiece inspected and or repaired by a Sperian certified repair technician before reuse g Perform a positive pressure exhalation test i Take a deep breath and place your hand over the AIR KLIC ii Exhale normally The exhalation valve must function normally iii If the exhalation valve does not function or it is difficult to exhale remove the facepiece iv Reposition the facepiece check the straps and repeat the test v If the exhalation valve continues to malfunction remove the facepiece from service vi Have the facepiece inspected and or repaired by a Sperian certified repair technician before reuse h Again visually check to verify that the facepiece lens AIR KLIC and exhalation valve are ice free WARRIOR Operation Manual WARNING If it becomes necessary to remove the facepiece when using the SCBA move to a non hazardous area first Failure to comply with this Warning may lead to personal injury illness or death NOTE If the ambient temperature is near or below freez ing place the facepiece and regulator under outer wear to keep it warm in case reuse is necessary 3 Second Stage Regulator WARNING e lee on the second stage regulator AIR KLIC buttons or the facepiece AIR KLIC adapter may prevent proper engagement and or disengagement of the regulator The user must ensure that the regulato
52. fect and decontaminate a respirator You MUST follow the instructions of the manufacturer who supplies the disinfecting or decontamination equipment or chemicals n the absence of a commercial sanitizing product the hypochlorite solution described in the steps below will eliminate many but not all biohazards Failure to comply with this Warning may lead to personal injury illness or death CAUTION DO NOT clean the facepiece with the regulator RCS or VAS attached You must ensure that this respirator is not damaged by disinfecting or decontamination equipment or chemicals The facepiece lens can be scratched through careless or abusive handling DO NOT use abrasive cleaners or pads DO NOT towel dry Cleaning or bleaching solutions containing chlorine will damage the Headnet WARRIOR Operation Manual NOTE Silicone and rubber parts of the facepiece may be cleaned between washing with Sperian Mask Wipes P N B140096 ANSI Z88 2 1992 also provides information and guidelines on the cleaning and sanitizing of respirators 1 Make a cleaning solution of warm 120 or 48 C maximum water and a mild detergent 2 Immerse the facepiece top first in the solution until the exhalation valve is covered 3 Agitate the facepiece and gently clean with a soft brush 4 Thoroughly rinse the facepiece in fresh water paying particular attention to removal of all soap residue from the exhalati
53. ff button and remove the facepiece and regulator as a unit g If the shutoff button is nonfunctional turn off the air supply at the cylinder valve h Remove the facepiece and regulator as a unit i Warm the facepiece and regulator until the normal function of the AIR KLIC button and or the shutoff button returns Should ice form on the regulator while the regulator is in the regulator waist strap mounted regulator holder rotate the regulator to break off the ice then remove the regulator from the regulator holder k If the AIR KLIC buttons are frozen and the regulator cannot be removed from the receiver do not force the buttons Unbuckle the waist belt and place the belt regulator receiver and regulator under outerwear next to your body to warm it until the AIR KLIC button functions properly 4 Backpack a Visually inspect the tank band cam over mechanism shoulder pad adjustment buckles and waist strap adjustment buckles for ice b Remove ice by flexing and moving the straps through the adjustment buckles 5 Regulator Holder a During cold weather operation keep the regulator holder cover in place on the regulator holder to keep out moisture and debris b Visually inspect the regulator holder for ice prior to use c Remove ice by warming the regulator holder placing it under outerwear near the body to warm 6 Cylinder Valve a During cold weather conditions ice can form on the cylinder
54. fter use Cylinders should not be stored partially charged for two reasons a If used without recharge the service duration of the apparatus is reduced b The safety relief device is designed specifically to protect a fully charged cylinder from the effects of a fire or from mechanical shock For maximum safety the cylinders should be stored fully charged If the cylinder is stored empty and the valve is inad vertently left open humid atmospheric air may enter the cylinder and result in interior corrosion If a self contained breathing apparatus is to be maintained in standby mode i e available for immediate emergency usage the cylinder pressure gauge should be checked at least once a month to 29 assure that the cylinder is charged to full service pressure Place the cylinder in a suitable safety sleeve or filling area Vill MAINTENANCE NOTE Inspect the SCBA for defects before and after each use and at least once monthly if not used Repair as necessary clean and disinfect after each use and store properly to assure that the SCBA is maintained in satisfactory working condition Keep records of inspection and repair dates and results Refer to the inspection table in the back of this manual A Facepiece Cleaning WARNING tis the user s responsibility to ensure that the cleaning process chosen provides adequate disinfection or decontamination Specialized processes are required to disin
55. ge Permeation of gases and liquids through the materials could be excessive Flame or extremes of temperature might cause thermal degradation Each of these things or a combination of them could create conditions in which this Sperian equipment would be dangerous to use This respirator will reduce but will not eliminate the inhalation of contaminants Before allowing anyone to enter a hazardous environment while wearing Sperian equipment you must conduct safe scientific tests to determine if the environment could render the equipment unsafe Results of this testing should be well documented Seek the help of a certified safety professional or industrial hygienist DO NOT USE this equipment if the user would be endangered in any through environmentally induced degradation of the materials in the apparatus 9 All persons using the Sperian breathing apparatus must be made aware of its limita tions We cannot be responsible for any damage to property personal injury or death in which environmental exposure is a contributing factor WARNING Continued This respirator does not protect exposed areas of the body Some contaminants can be absorbed directly through the skin while others may irritate exposed areas Always use in conjunction with personal protective ensembles that provide appropriate levels of protection against dermal hazards Visual indications of material degradation may be identified by charring
56. h this Warning may lead to personal injury illness or death NOTE Air venting from the PRV is extremely loud 1 Open the cylinder valve on the RIC UAC fill system supply cylinder The fill hose is now pressurized 2 Remove the dust cover from the RIC UAC fill hose 3 Remove the dust cover from the RIC UAC coupling on the SCBA 4 Connect the fill hose to the RIC UAC coupling on the SCBA Push the female coupling on the fill hose until a click is heard The cylinder will start filling as soon as the fill hose coupling engages into the RIC UAC coupling on the SCBA 5 Filling is complete when the pressure in the SCBA cylinder and in the fill cylinder are equalized This will take place in approximately one minute WARRIOR Operation Manual NOTE In most cases the cylinder will not be filled to full service pressure The resulting service life of the SCBA will be reduced 6 Disconnect the fill hose coupling by pulling back on the outer locking sleeve An audible hissing or popping will be heard when the fill hose is disconnected When this occurs coupling separation has been achieved 7 Replace the dust cover on the SCBA RIC UAC coupling 8 Close the cylinder valve on the fill system and vent the air from the fill hose Replace the dust cover on the fill hose 9 Replace or refill the cylinder in the RIT Kit for future use 1 Emergency Operation 1 PROBLEM Restricted or interrupted air flow a O
57. his Warning may lead to personal injury illness or death 5 To replace the batteries first remove the protective rubber cap then remove the slotted battery cap located on the lower right hand side when looking at the cylinder with the valve pointing down of the backpack using a coin a large flat blade screwdriver or the male end of the waist strap buckle remove the old batteries install new batteries in the orientation shown on the lower cover just above the battery cap area and replace the cap Screw the cap down until the amber light on the battery status indicator on the HUD transducer module begins to flash Reinstall the protective rubber cap WARNING If the low battery alert activates amber LED on the backpack mounted transducer module flashes every two seconds during storage or if the amber LED on the backpack mounted transducer module does not flash at all during storage the batteries must be replaced before using the SCBA WARNING Continued f the battery alert in the HUD activates during actual use amber LED at the lower right of the display flashes once every second the SCBA may continue to be used The batteries must be replaced before the next usage Failure to comply with this Warning may lead to personal injury illness or death D Chest mounted Gauge Installed on WARRIOR SCBA if no PASS device is installed The chest mounted pressure gauge is mounted on the
58. hydrostatic test 35 WARRIOR Operation Manual L Cylinder Hydrostatic Test Schedule Cylinders require hydrostatic testing to verify that the cylinder can hold its rated pressure Hydrostatic testing is required by the Department of Transportation DOT at the following intervals 1 All aluminum not including hoop wrapped every 5 years indefinite life until it fails a hydrotest 2 Hoop wrapped every 3 years 15 year life 3 Fully wrapped carbon fiber every 5 years 15 year life M Maintenance Record maintenance record must kept for each SCBA noting at least Date of repair Name of repair technician Description of malfunction Course of action taken to correct malfunction Any other pertinent data All records and test results must be permanently filed for future reference Refer to the SCBA service manual for instructions for troubleshooting repair and overhaul The overhaul process involves replacement of certain o rings lubricants or other components 36 N Additional Information If you need assistance or additional information on any Sperian product consult your local distributor or contact Sperian Respiratory Protection USA LLC 3001 South Susan Street Santa Ana CA 92704 800 821 7236 FAX 800 201 4407 ALL RETURNED PRODUCTS MUST DECONTAMINATED PRIOR TO SHIPMENT PRODUCTS CONTAMINATED WITH DANGER OUS SUBSTANCES WILL
59. ification and may lead to personal injury illness or death The WARRIOR SCBA includes a CBRN TwentyTwenty Plus facepiece 2720XX The butyl rubber TwentyTwenty Plus facepiece has a special wide lip sealing surface and five point silicone headstrap harness or optional Headnet harness The lens is treated with an abrasion resistant coating on the outside surface of the lens and a permanent anti fog coating on the inside of the lens The nozzle houses a removable nose cup speaking diaphragm and exhalation valve The AIR KLIC is threaded into the nozzle by a ratchet mechanism to prevent leakage and provide a secure mount for the second stage regulator G Rapid Intervention Crew Company Universal Air Connection RIC UAC NOTE The WARRIOR SCBA comes equipped with the Rapid Intervention Crew Company Universal Air Connection RIC UAC 1 RIC UAC and fill hose purchased separately in the P N 968970 RIT Kit provide a means for filling SCBA cylinders during a rescue An attendant rescue crew member must assist with the cylinder filling 2 The RIC UAC is located on the lower left hand side when looking at the cylinder with the valve pointing down of the backpack The RIC UAC is accompanied by a relief valve located on the back of the first stage regulator inside of the backpack lower cover The relief valve is designed to vent air to atmosphere when the fill pressure exceeds the cylinder service pressure in order t
60. ighted continuously Continue to open and close the bypass valve slowly until the HUD display reads full The audible and visual alarm should begin when the display reaches approximately 74 full Activation of the visual alarm flashing red LED portion of the display may or may not coincide perfectly with the audible alarm i e bell whistle etc on the SCBA When the audible alarm begins close the bypass valve Both alarms should continue until the air is almost depleted Bleed all residual air Close the bypass valve Attach the CGA handwheel to a fully charged cylinder Close the second stage regulator bypass valve and depress the shutoff button Slowly open the cylinder valve Check that the cylinder valve gauge and gauge alarm both read in the green zone Attach the second stage regulator to the facepiece and inhale The regulator should deliver an acceptable flow of air without excessive effort free flow or fluttering Slowly open the bypass valve A steady flow of air should enter the facepiece Depress the shutoff button Air flow should stop Push the override button A small burst of air should enter the facepiece and the regulator should activate Close the cylinder valve and bleed all residual air NOTE A program for use training inspection record keeping and maintenance is given in the United States National Fire Protection Association Standard 1404 Fire Department Self Contained Breathing Apparatus Program
61. ional Testing see page 39 Perform functional tests after cleaning or repair G Cylinder Recharging Refer to section VII Cylinder Filling and Safety for details on the recharging procedures for cylinders approved for use with Sperian SCBAs H Cold Weather Operation and Maintenance Operation of the Sperian SCBA in cold weather 32 F 0 C or colder requires the user to be aware of the potential problems causing by the combination of moisture and low temperatures WARNING Moisture entering the regulator system either from moisture in the cylinder air or by external means e g inclement weather conditions may cause regulator system freezeup restricting or stopping air flow to the user This could result in injury or death to the user Recharge the cylinders with Grade D or better air conforming to Compressed Gas Association Specification G 7 1 Moisture content expressed as dewpoint shall be maintained at 65 F 53 9 C or lower or less than 24 0 ppm by volume Air exceeding this moisture content may cause regulator system freezeup restricting or stopping air flow to the user This could result in injury or death to the user WARRIOR Operation Manual NOTE Moisture can cause regulator system freezing problems even if the ambient air temperature is above freezing The air flowing from the SCBA cylinder through the regulator system decreases from cylinder pressure to near atmospheric pressure
62. is SCBA in a contaminated atmosphere if the exhalation valve is not working properly Failure to verify that the exhalation valve is function ing properly could result in difficulty in exhaling from the facepiece 1 To test the exhalation valve take a deep breath and hold it Cover the AIR KLIC again as shown in Figure 13 and exhale 2 If the exhalation valve is stuck it will be difficult to exhale If the exhalation valve is stuck exhale sharply to open the valve If the valve still does not open clean the valve per the instructions in the repair table on page 38 of this manual F Leak Check WARNING Do not use this SCBA in a contaminated atmosphere if you do not obtain a satisfactory seal during the leak check If a seal was not obtained reposition the facepiece check the straps and perform the leak check again Failure to obtain a satisfactory seal could allow contaminants to leak into the facepiece causing illness or death WARRIOR Operation Manual 1 Place the palm of your hand over the AIR KLIC as shown in Figure 13 Figure 14 Open Cylinder Valve WARNING An impact to the second stage regulator when the cylinder valve is open may inadvertently activate the First Breath On mechanism causing air to flow from the regulator and diminishing 2 Inhale and hold your breath for a few the air in the cylinder Failure to comply with this seconds The facepiece should collapse on Warning m
63. linder for dents gouges bulges and evidence of exposure to high temperature such as darkened or blistered paint charred decals melted or distorted gauge lens etc 2 Composite Cylinders Ensure that no more than three years have elapsed since the last hydrostatic test has been performed on fiberglass cylinders and no more than five years have elapsed since the last hydrostatic test has been performed on carbon cylinders and that the cylinder is less than 15 years old Inspect the exterior of the cylinder for dents gouges or cuts which have penetrated and caused separation or unraveling of the composite overwrap Watch for evidence of exposure to high temperature such as darkened or blistered paint charred overwrap or decals melted or distorted gauge lens etc 3 Cylinder Valve The cylinder valve should also be examined for obvious damage such as a deformed handwheel inaccurate or inoperative pressure indicator damaged threads on the outlet connection or other evidence of impact or exposure to extreme heat If internal contamination is suspected remove the cylinder valve and inspect the interior of the cylinder The cylinder valve overhaul cycle is as follows 28 a For all aluminum or carbon composite cylinders overhaul the valve at every hydrostatic retest 5 year cycle b For fiberglass composite cylinders overhaul the valve at every other hydrostatic retest 6 year cycle 4 Additional Informati
64. ms the high pressure SCBA audible alarm activates at 1035 to 1215 psig 4500 psig systems The audible alarm will continue sound until the air pressure drops below 200 psig WARNING You must use a CBRN facepiece when using this SCBA in a potential or known CBRN con taminated atmosphere Use of a facepiece other than a CBRN facepiece will void NIOSH CBRN certification If the low battery alert activates amber LED on the backpack mounted transducer module and front PASS flashes every two seconds during storage or if the amber LED on the backpack mounted transducer module and front PASS do not flash at all during storage the batteries must be replaced before using the SCBA Activation of the visual alarm flashing red LED portion of the HUD may or may not coincide with the audible alarm i e whistle warbling whistle or bell on the SCBA As soon as the first alarm activates PROCEED IMMEDIATELY TO A SAFE AREA You must have binocular vision vision from both eyes to see and interpret the display correctly Your visual acuity while wearing the facepiece must meet the requirements set forth by the authority having jurisdiction over your operation and or work place Failure to comply with this Warning may lead to personal injury illness or death C Heads up Display HUD NOTE The WARRIOR SCBA comes equipped with a Heads Up Display HUD 10 3 The HUD is mounted on the second
65. must not be used without Sperian s written consent The user must read understand and follow the accessory installation and operation instructions before using this SCBA in a hazardous environment Only Sperian components shall be used with this SCBA Failure to comply shall void the warranty and NIOSH approval Your Sperian respirator has been constructed of materials selected after careful consideration for their performance safety and durability However all materials have exposure limitations to flame extremes of heat and cold or to the many chemicals in use today No materials exist that can be used safely in all of these environments WARRIOR Operation Manual A WARNING Continued Exposure to atmospheres containing CBRN agents may cause the SCBA to be exposed to excessive CBRN agent levels Although the WARRIOR SCBA will prevent penetration and permeation of specific concentrations of CBRN agents there could be environments that are contaminated with CBRN agent levels that exceed the NIOSH CBRN test protocol concentra tions This is a particular concern in confined space environments Proper quantification of the CBRN agent contaminated environment is recommended prior to entry Our engineers cannot predict what will happen to this equipment in every potential environment Materials can be chemically attacked if exposed to the wrong environment and may exhibit excessive corrosion or other forms of dama
66. nce with the applicable instruction manual may result in personal injury illness or death The equipment s use in any manner that is not expressly authorized pursuant to the applicable instruction manual may result in severe adverse impacts to human health WARRIOR Operation Manual TABLE OF CONTENTS CAUTIONS AND LIMITATIONS WARRANTY AND LIMITATION OF LIABILITY INTRODUCTION C 1 ll SAFETY PRECAUTIONS 1 I PARTS UST oo o w o s e s gt 0 006 8 5 9068 DESCRIPTION A Backpack and Gider 9 9 B First Stage Regulator Heads Up Display HUD D Chest mounted Gauge s E Second Stage Regulator gt a s 1 Facepiece gt 6 6 11 Ropid Intervention Ciew Conpony Universal Air Connection Ric UAC 8 12 V UNPACKAGING 12 A Warranty Card 7 ENNIUS 12 B Removing the SCBA from the oco 2 12 V OPERATION 25 5 A Fit Test Instructions f r ied with SCBA with NIOSH CBRN fication amp amp 2 dM B CBRN Incident Response DUM 17 C Donning Backpack s 0 17 D Donning Facepiece PREERED 0 19 E Exhalation Valve Test gt gt c s s SR we we 20 teak Check
67. nents can become brittle Electrical equipment e g radios PASS devices and lights tends to become more difficult to use in cold temperatures especially if there is ice e Use SCBA accessories with extreme care in cold weather conditions Visually inspect them periodically for ice an l Storage WARNING The SCBA must be stored in a cool dry location with the cylinder valve closed and the air pressure vented from the system Storing an SCBA with the cylinder valve open and the system pressure can result in damage to f Place the facepiece in a mask bag 2 After inspection cleaning and necessary repair the SCBA should be stored away from dust sunlight heat extreme cold excessive moisture or damaging chemicals J Flow Test WARNING Direct contact with CBRN agents requires proper handling of the SCBA after each use and between multiple entries during the same use Decontamination and disposal procedures must be followed If contaminated with liquid chemical warfare agents dispose of the SCBA after decontamination Failure to comply with this Warning may lead to personal injury illness or death The SCBA must pass an annual performance flow test utilizing properly calibrated Sperian instrumentation PosiChek with Sperian specific software Maintenance and repair unless otherwise specified in this manual must be performed by a Sperian certified technician SCBAs subjected to daily
68. o prevent cylinder over pressurization The RIC UAC has a dust plug which must be installed over the coupling at all times before and after filling operations The RIC UAC fill hose has the mating fill coupling A directional flow control piston is located in the quick disconnect coupling to prevent air loss and hose whipping if the hose is installed incorrectly The quick disconnect coupling is supplied with dust plugs which must be installed when the fill hose is not in use 12 WARNING The RIC UAC has a dust plug which must be installed over the coupling at all times before and after filling operations DO NOT allow oil grease or other contaminants to come in contact with the quick disconnect couplings DO NOT use air other than breathing air Grade D or better conforming to CGA G 7 1 Commodity Specification for Air The moisture content expressed as dewpoint shall be maintained at 65 F 53 9 C or lower or less than 24 0 ppm by volume moisture content The Sperian RIC UAC or RIC UAC fill hose must ONLY be used to fill compressed air cylinders The Sperian RIC UAC or RIC UAC fill hose must NEVER be used 1 As a buddy breathing device 2 For SCBA to SCBA filling 3 To provide a continuous air supply Failure to comply with this Warning may lead to personal injury illness or death V UNPACKAGING IMPORTANT READ CAREFULLY A Warranty Card NOTE The warranty is void unless the warranty
69. on a Additional information on cylinder inspection and maintenance can be found in CGA pamphlet C 6 Standards for Visual Inspection of Compressed Gas Cylinders CGA pamphlet C 6 1 Visual inspection of High Pressure Aluminum Cylinders or CGA pamphlet C 6 2 Guidelines for Visual Inspection and Requalification of Fiber Reinforced High Pressure Cylinders available from the Compressed Gas Association Inc If there is any doubt about the suitability of a cylinder to recharge it should be returned to a certified hydrostatic retest facility for expert examination and retesting b A comprehensive listing of all licensed hydrostatic test stations is available from the Department of Transportation B Filling Procedures 1 Air Purity Unless safety and health codes in your area specify otherwise air cylinders should be refilled with compressed air meeting the purity requirements for Type 1 Grade D Gaseous Air as specified by the Compressed Gas Association Commodity Specification for Air publication G 7 1 The moisture content expressed as dewpoint shall be maintained at 65 F 53 9 C or lower or less than 24 0 ppm by volume moisture content UNDER NO CIRCUMSTANCES SHALL AN AIR CYLINDER BE FILLED OR PARTIALLY FILLED WITH OXYGEN NOTE When the SCBA is being used for fire fighting it is recommended that the cylinder be filled with air meeting the requirements of NFPA 1989 2 Maximum Fill Pressure Composite an
70. on valve If possible direct running water onto the exhalation valve 5 Disinfect the facepiece in a warm 120 F or 48 C maximum suitable sanitizing solution such as a hypochlorite solution two 2 tablespoons of chlorine bleach per gallon of water for two 2 to three 3 minutes Rinse thoroughly with fresh warm 120 F or 48 C maximum water If other sanitizing solutions are used such as quaternary ammonium or glutaraldehyde follow the manufacturer s instructions supplied with the sanitizing compound 6 Allow the facepiece to drip dry Warm air may be used to speed up drying 7 Hold the facepiece firmly against your face and exhale several times to ensure that the exhalation valve functions smoothly NOTE If fogging occurs on the facepiece lens when exhaled upon recoat with Sperian Anti fog Solution P N 951015 1 oz or P N 961016 16 oz or Anti fog Wipe P N 981805 B Second Stage Regulator Cleaning WARNING Do not allow water or cleaning solutions to enter the breathing system or the regulator Dirt dust or soap residue could degrade regulator performance causing it to fail possibly resulting in injury or death Do not submerge the regulator in water or cleaning solutions 30 A WARNING Continued It may be partially submerged only as instructed step 8 below Failure to comply with this Warning may lead to personal injury illness or death NOTE Always hold th
71. ower straps should be below your ears 6 Negative Pressure Fit Check a Close off the barbed fitting on the fit test adapter and cover the inlet of the two P100 filters with the palms of your hands a thin sheet of rubber or plastic or a rubber glove Inhale just enough to slightly collapse the facepiece toward your face and hold your breath for a few seconds WARRIOR Operation Manual c A good fit is indicated if the facepiece stays slightly collapsed until you exhale or uncover the filters a poor fit is indicated if the facepiece does not stay collapsed or you hear air leaking d If a good fit was achieved proceed to step 7 Quantitative Fit Test If a good fit was not achieved readjust the facepiece and straps and repeat steps a through c 7 Quantitative Fit Test QNFT Sperian suggests that QNFT be performed with a TSI PortaCount according to the protocol for quantitative fit testing in Appendix A Paragraph A and paragraph C 3 of OSHA 29 CFR 1910 134 WARNING Wear gloves when handling SCBAs that have been stored in extreme temperatures Failure to comply with this Warning may lead to personal injury illness or death NOTE See NFPA 1500 Standard on Fire Department Occupational Safety and Health Program for proper use of SCBAs in the work environment B CBRN Incident Response WARNING Prior to using an SCBA for a potential or actual CBRN Incident Response you MUS
72. pen the bypass valve by turning the red knob on the second stage regulator counter clockwise until desired constant air flow is achieved WARNING Activating the bypass valve will rapidly deplete your air supply Immediately exit to a safe area Failure to comply with this Warning may lead to personal injury illness or death b IMMEDIATELY exit to a safe area c Have the SCBA inspected and or repaired by a Sperian certified repair technician before reuse 2 PROBLEM First Breath On failure a Press the manual override button on the front of the regulator to start air flow b IMMEDIATELY exit to a safe area c Have the SCBA inspected and or repaired by a Sperian certified repair technician before reuse 3 PROBLEM Free flow a If the regulator will not shut off free flow during extremely heavy breathing exhale forcefully The regulator should return to normal flow b If the free flow continues open and close the bypass once c If the problem persists IMMEDIATELY exit to a safe area 24 d Have the SCBA inspected and or repaired by a Sperian certified repair technician before reuse 4 PROBLEM First stage overpressurization relief valve operates a If the cylinder valve incorporates a locking sleeve disengage it by pushing in and turning it counterclockwise as far as it will go b Regulate the amount of air flow by manually throttling the cylinder valve IMMEDIATELY exit to a safe
73. peration Manual WARNING Continued 9 Sperian respirators accessories associated equipment should not be used in atmospheres which may contain contaminant concentrations above the lower explosive level LEL Intrinsic safety certification of electronic components does not eliminate potential danger from ignition in 6 atmospheres The pressure within the Sperian facepiece remains positive under most working condi tions but as with all SCBAs negative pressure excursions are possible Conditions when an SCBA can experience negative facepiece pressures include but are not limited to 1 the SCBA is improperly worn 2 the SCBA is not used in accordance with the instructions 3 the SCBA is improperly maintained or 4 the SCBA is over breathed during heavy work rates The SCBA will provide reduced protection when operated in a negative pressure mode Some sensitive individuals may experience health problems when exposed to even minute amounts of contaminants This SCBA will not prevent health problems for those individuals Persons sensitized can have a severe reac tion to chemicals at levels such as the OSHA Permissible Exposure Limit PEL ACGIH Threshold Limit Value TLV or NIOSH Recommended Exposure Limits REL Do not use this SCBA if you have been sensitized from previous exposure or believe that you may be sensitive or allergic to any chemicals e g organophosphate isocyanates latex etc
74. proximately 200 psig at which time the display will turn off No lighted LEDs represents zero air pressure An external red LED mounted on the front of the HUD module warns others of the user s low air status by flashing at the same time the LED is flashing inside the HUD module The external red LED flashes noticeably faster when the pressure drops to 10 of the cylinder capacity A red LED at the upper right of the backpack performs the same functions A photodiode is mounted externally on the top of the HUD module It senses ambient light conditions and adjusts the intensity of WARRIOR Operation Manual the green HUD LEDs to match these conditions If the ambent light is bright the LEDs are in bright mode In no light or low light conditions the LEDs are in dim mode so that they are not distracting to the user 4 The transducer module on the backpack and the front PASS have an amber LED that acts as a battery status indicator When the SCBA is in storage the cylinder valve is not opened the amber LED will flash once every 10 seconds to indicate a usable battery condition The amber LED flashes every two seconds to indicate a low battery condition and will cease flashing altogether to indicate a dead battery WARNING Duracell alkaline MN1400 C size batteries must be used in the battery compartment in order to maintain the intrinsic safety certification of this product Failure to comply with t
75. r is properly engaged by rotating and tugging the regulator to verify that both release buttons are properly engaged in the AIR KLIC When using the SCBA in temperatures below O F 17 78 C press the manual activation button on the front of the regulator to activate flow immediately after inserting the regulator Failure to comply with this Warning may lead to personal injury illness or death a The second stage regulator must be protected from moisture during cold weather conditions to avoid ice buildup its exterior surfaces Ice can interfere with emergency bypass operation or AIR KLIC button function which can hinder regulator removal from the facepiece or from the regulator receiver b Visually inspect the external surfaces of the regulator for ice prior to use If ice is present it may be melted by placing the regulator inside outerwear near the body to warm d Again visually inspect the regulator for ice then check the red bypass knob and the AIR KLIC buttons for proper function e Should ice form on the regulator while the regulator is in the facepiece it will continue to function properly When it becomes necessary to remove the regulator rotate the regulator to break off the ice then remove the regulator from the facepiece f If the AIR KLIC buttons are frozen and the regulator cannot be removed do not force the buttons Move to a non 33 hazardous area depress the regulator shuto
76. right shoulder strap and may be swivelled 360 for easy viewing When the cylinder valve is opened the gauge indicates the air pressure remaining in the cylinder E Second Stage Regulator WARNING An impact to the second stage regulator when the cylinder valve is open may inadvertently activate the First Breath On mechanism causing air to flow from the regulator and diminishing the air in the cylinder Failure to comply with this Warning may lead to personal injury illness or death The pressure demand second stage regulator is mounted on the facepiece by the Sperian AIR KLIC system The mechanism automatically locks in place when the regulator is pushed into the AIR KLIC and is detached when both of the release buttons are pressed To prevent inadvertent air flow the regulator will not operate until the First Breath On mechanism is activated or the manual override button on the front of the regulator is pressed The flow of air can be stopped by pressing the shutoff button A large red knob on the right side of the regulator controls an adjustable bypass valve Turning this knob counterclockwise provides a constant flow of air F Facepiece WARNING You MUST use a CBRN facepiece 2720XX or 2420XX when using this SCBA in potential or WARRIOR Operation Manual A WARNING Continued known CBRN contaminated atmospheres Use of a facepiece other than a CBRN facepiece will void NIOSH CBRN cert
77. s before each filling Remove cylinders from service which have cuts gouges dings bulges corrosion etc special internal and external visual inspection of cylinders must be completed at least every hydrostatic test Follow the guidelines of CGA 6 2 Do not fill with oxygen Do not use caustic paint strippers or corrosive cleaners Do not remove obscure or alter any labels on SCBA cylinders Failure to comply with this Warning may lead to personal injury illness or death A Inspection After each use and prior to recharging each air cylinder shall be subjected to thorough visual inspection WARRIOR Operation Manual WARNING Do not fill any cylinders that are damaged you suspect may be damaged or unsafe or are out of conformance with applicable hydrostatic test dates Damaged cylinders must be inspected by an approved hydrostatic test facility and repaired as required before being filled DO NOT over torque air cylinder valves ALWAYS verify that the hydrostatic test facility performing your cylinder testing DOES NOT over torque the cylinder valves when they reinstall them Failure to comply with this Warning may lead to personal injury illness or death 1 Aluminum Cylinders Ensure that no more than five years have elapsed since the last hydrostatic test has been performed as indicated by the most recent date stamped into the cylinder shoulder Inspect the exterior of the cy
78. s respirator if a satisfactory fit as determined by the fit testing described below cannot be obtained Failure to comply with this Warning may lead to personal injury illness or death A Fit Test Instructions for Facepieces Used with SCBA with NIOSH CBRN Certification WARNING To ensure an adequate fit each person who will wear a CBRN certified SCBA must pass a quantitative fit test with a minimum measured fit factor of 500 while wearing a facepiece of a size and configuration exactly like the facepiece that will be worn with the SCBA To simulate the weight of the second stage regulator as used with an SCBA use the Sperian P N 962900 APR Adapter equipped with Sperian 1050 P100 filters 13 1 Introduction This manual provides instructions for performing quantitative fit testing using the Sperian 962900 APR adapter to convert an SCBA facepiece to negative pressure operation Sperian recommends that the Sperian P N 962920 Quantitative Fit Test Adapter be used to provide a means for drawing a sample from the interior of the facepiece for the fit test This adapter has the advantage of allowing the fit test to be performed with the actual facepiece assigned to the person tested These instructions assume the P N 962920 is used for the fit test however users may provide their own means of sampling from the facepiece and may use surrogate facepieces for fit testing Applicable CBRN Facepieces The
79. se aside from the NIOSH Cautions and Limitations listed on both the inside front cover and page 40 of this manual and the warnings listed in various locations in this manual Refer to your local incident command SOPs for site guidance and CBRN incident response procedures Direct contact with CBRN agents requires proper handling of the SCBA after each use and between multiple entries during the same use Decontamination and disposal procedures must be followed If contaminated with liquid chemical warfare agents dispose of the SCBA after decontamination Failure to comply with this Warning may lead to personal injury illness or death C Donning Backpack 1 Remove the SCBA from its carrying case or stored location 2 Hand tighten the first stage handwheel to the cylinder valve outlet 3 Ensure that the cylinder valve gauge reads in the green FULL zone WARRIOR Operation Manual Check the cylinder latch each time the cylinder is installed Adjust the cylinder band to match the cylinder size and ensure that the cam over buckle is securely locked in place Failure to comply with this Warning may lead to personal injury illness or death 4 Check the latch on the cylinder band and ensure that the cylinder is secure in the backpack 5 Lay the harness out and straighten each strap All adjustable straps should be extended to maximum length 6 There are two methods of donning the SCBA coat style on
80. sharp deep breath to activate the regulator or press the manual override button on the front of the regulator 8 Take several breaths to check the flow of air 9 Quickly open and close the bypass valve to ensure that it is operating properly 22 Figure 15 Insert Regulator WARNING The SCBA has a rated service duration of 30 45 or 60 minutes based on the requirements of the Code of Federal Regulations Title 42 Part 84 Subpart H Actual service duration may be less than the rated time depending on the physical condition and exertion level of the user initial cylinder pressure and ambient temperature When either low air alarm begins sounding or flashing PROCEED IMMEDIATELY TO A SAFE AREA Failure to comply with this Warning may lead to personal injury illness or death H Rapid Intervention Crew Company Universal Air Connection RIC UAC Operation WARNING THE RIC UAC is NOT NIOSH CBRN approved for active engaged use in a potential or known CBRN contaminated environment The SCBA has an RIC UAC installed but the RIC UAC MUST NOT be used if it is suspected that the environment may or does contain actual CBRN agents Use of the RIC UAC in a CBRN environment voids the NIOSH CBRN approval because approval is based on non engagement of the RIC UAC under WARRIOR Operation Manual A WARNING Continued contaminated conditions and not active engage ment of the RIC UAC to mated non CBRN
81. sts of a lightweight aluminum backplate with an aluminum hip plate that both swivels and hinges on the backplate The backpack has three integrated carrying handles with carabiner attachment points The cylinder is attached by a stainless steel band and has a release latch on the right hand side when looking at the cylinder with the valve pointing down and an adjustment latch on the left hand side The WARRIOR harness is made of Kevlar straps The pressure gauge mounted on the right shoulder strap is integrated with the PASS device on units equipped with a PASS and is a standard chest mounted gauge on units not equipped with a PASS The gauge indicates the cylinder pressure once the cylinder valve has been opened The intermediate pressure hose is routed over the left shoulder and includes an optional electri cal pneumatic quick connector in line which allows easy removal of the second stage regula tor from the SCBA Connection of the quick con nect automatically connects the electronics required for the Heads Up Display HUD 2 The air cylinder is composite construction with an aluminum inner liner overwrapped by a no metallic fiber and has a maximum working pressure of 4500 psig high pressure in 30 45 and 60 minute durations 2216 psig low pressure in 30 minute duration an all aluminum cylinder and Fiberglass composite hoop wrapped or 3000 psig low pressure in 30 minute duration is available WARNING
82. t Facepiece TwentyTwenty Plus CBRN Medium Black Medium Clear Nose Cup w Temple Inserts Headnet WARRIOR Operation Manual Ill PARTS LIST Continued 272027T Facepiece TwentyTwenty Plus CBRN Medium Black Large Clear Nose Cup w Temple Inserts Headnet 70 272052 Facepiece TwentyTwenty Plus CBRN Large Black Small Clear Nose Cup w Temple Inserts Headnet 272036T Facepiece TwentyTwenty Plus CBRN Large Black Medium Clear Nose Cup w Temple Inserts Headnet 72 2720371 Facepiece TwentyTwenty Plus CBRN ua Her Black Large Clear Nose Cup w Temple Inserts Headnet 951015 Anti Fog Solution 1 Oz 951016 Anti Fog Solution 16 Oz 75 981805 Anti Fog Wipe 76 981808 Anti Fog Wipe Dry 77 976200 First Regulator Warbling Whistle Alarm 2216 psig 78 976201 First Siege Regulator Warbling Whistle Alarm 3000 psig 79 976202 First PE Vi Regulator Warbling Whistle Alarm 4500 psig 976203 First Stage Regulator Bell Alarm 2216 psig 81 976204 First Stage Regulator Bell Alarm 3000 psig 82 976205 First Stage Regulator Bell Alarm 4500 psig 83 976206 First Stage Regulator Plain Whistle Alarm 2216 psig 84 976207 First Stage Regulator Plain Whistle Alarm 3000 psig 85 976208 First Stage Regulator Plain Whistle Alarm 4500 psig Ud animal ll 966800A Backpack WARRIOR Standard Alligator Clips 91 966801A Backpack WAR
83. t leaking Exhale with the AIR KLIC opening covered The exhalation valve must not stick Push the shutoff button on the second stage regulator to stop the flow of air Open the cylinder valve to fully pressurize the regulators Close the cylinder valve Observe the gauge alarm for 15 seconds Significant needle movement indicates a leak and the SCBA should not be used Open the cylinder valve to fully pressurize the SCBA Close the cylinder valve Press the shutoff button on the second stage regulator to stop the flow Slightly open and close the bypass valve to stop the gauge pointer at each 4 mark for 2 seconds Continue to open and close until the pointer moves slowly to the FULL mark The audible alarm should begin when the gauge reaches approximately 4 FULL When the audible alarm begins close the bypass valve The alarm should continue until the air is almost depleted Bleed all residual air Close the bypass valve cH NoD ig o Open the cylinder valve to fully pressurize the SCBA Close the cylinder valve Press the shutoff button on the second stage regulator to stop the flow Slightly open and close the bypass valve to stop the LED display at each 74 mark for 5 seconds to open and close bypass valve slowly until the display reads 2 full Verify that the 50 warning is working correctly the green LED representing 74 cylinder pressure should blink on and off for approximately 20 seconds then stay l
84. talling a cylinder of the same diameter or smaller diameter i With the cam over buckle on the right side flipped up slide the cylinder into the tank band with the cylinder valve pointing downward until the dome of the cylinder rests on the two bumpers on the lower cover ii With the cam over buckle on the right side fully flipped up adjust the tank band snug against the cylinder by pulling out the adjustment buckle on the left side of the SCBA and pushing the tank band down toward the backplate iii Push the adjustment buckle back so that it is flush with the cylinder and the teeth of the adjustment buckle are engaged with the tank band iv Flip the cam over buckle down toward the backplate until the release latch snaps over the buckle locking it in place The cylinder should be tightly held in place If changing to a larger size cylinder i With the cam over buckle on the right side fully flipped up release the adjustment buckle on the left side of the SCBA by pulling it out away from the cylinder ii In order to disengage the teeth of the adjustment buckle from the tank band it may be necessary to gently push the tank band against the cylinder Grasp the tank band toward the left side and pull it away from the backplate until it is open enough to slide the larger cylinder into iv With the cam over buckle on the right side still flipped up slide the cylinder into the tank band with the cylind
85. th this Warning may lead to personal injury illness or death 13 Don the facepiece as follows There are two methods depending upon which head harness is used to secure the TwentyTwenty Plus facepiece to the user Both methods are described below Figure 8 Lean Forward a Standard silicone headstrap i Fully loosen the headstraps ii If your SCBA is equipped with a neck 8 Take up the slack with the harness t th k st adjustment straps See Figure 8 Run BM AEE iii G the headst 9 Fasten the waist belt buckle Pull forward on n Faure TIMENS the waist straps as shown in Figure 9 and tighten until very snug I Figure 10 Grasp Lower Headstraps Figure 9 Tighten Waist Strap 10 If necessary readjust the harness adjustment iv Place your chin in the chin cup and straps so that the weight of the SCBA is pull the straps over your head distributed properly on the hips Do not v Center the facepiece and flatten the over tighten headstrap hub on the back of your A head D Donning Facepiece vi Tighten the two lower straps Do not 11 Tighten the AIR KLIC the adapter into which 2 overtighten the second stage regulator is inserted in the vii Tighten the temple straps Figure 11 facepiece by turning it clockwise then the top strap until all the head straps lay flat on your head 12 Verify that the AIR KLIC is secured by trying viii Perform a leak check as described in to
86. the nozzle cover by pressing the ratchet ring with a finger and unscrewing the AIR KLIC counterclockwise 2 Remove the valve assembly by squeezing the legs of the spring retainer 3 Clean or replace the valve assembly 4 Replace the valve assembly by guiding the valve stem into the opening in the nozzle ensuring that the spring is rotated only 45 clockwise EXHALATION MODULE 5 Insert the spring retainer legs into the openings on the nozzle 6 Reassemble the nozzle cover and AIR KLIC 7 Fit the facepiece over your face and cycle the exhalation valve by blocking the AIR KLIC opening with your palm and exhaling several times 8 Perform a leak check as described in OPERATION INSTRUCTIONS or conduct a facepiece leak test on the Sperian instrumentation PosiChek3 with Sperian specific software installed NOSE CUP Replace the nose cup on the nozzle aligning the slot on the nose cup with the tab on top of the nozzle Use a 9 64 inch Allen wrench to remove the rim nuts and screws Gently separate the rims from the facepiece Pull the butyl rubber skirt away from the lens Remove the nozzle cover by pressing the ratchet ring with a finger and unscrewing the AIR KLIC counterclockwise Remove the nozzle by pushing it from the front of the facepiece Use thumbs to press the locking tabs at the sides of the nozzle DO NOT push on the spring retainer Place the nozzle into the new lens Reassemble the nozzle cover and AIR KL
87. tion valve sticking closed Exhale a few times to test 6 Exhalation valve sticking open under positive pressure Test with regulator 7 Damaged exhalation valve or valve seat 3 FACEPIECE INLET NOZZLE 4 5 1 Cracks or heat damage to housing or cover 2 Faulty operation of bypass valve First Breath On AIR KLIC or override buttons 3 Dirt and debris in the outlet port screen and grill cracked SECOND STAGE REGULATOR amp HOSE 4 Hose or fittings corroded cracked or leaking 5 Sticking release and shutoff buttons 6 Loose regulator outlet 1 Gauge lens scratched pointer deformed or stuck 2 Hose or fittings corroded cracked or leaking 3 Torn rubber boot Display cover scratched or damaged 2 Cable cracked or split HEAD ODISEEA HS Dirty or damaged display including LEDs and photodiode oh 4 Display housing cracked or damaged 1 Hose and fittings corroded cracked or leaking 2 Loose retaining rings on hose connectors Loose inlet nipple 3 Abrasion of hose 4 Damaged female threads on CGA handwheel 5 Damaged o ring or groove on CGA nipple 6 Loose inlet nipple 7 Missing o ring 8 Dents or heat damage to housing FIRST STAGE REGULATOR amp AUDIBLE ALARM 1 Cylinder band and latch not working properly 2 Cylinder not secured in band 3 Bent broken or cracked frame or covers 4 Webbing color change excessive wear or fraying cuts nicks or broken stitching 5 Insp
88. to be used for cylinder filling during rescue operations only Never use the Sperian RIC UAC to fill an SCBA cylinder while the SCBA is being worn unless there is compelling reason to assume the risk of injury if there is a component failure during the fill process Never use the Sperian RIC UAC to fill an SCBA air cylinder while the SCBA is being worn if the SCBA or the cylinder is suspected of having been dropped exposed to direct flame impingement or damaged in any way 23 A WARNING Continued The purity of the RIC UAC air source must meet the requirements set forth in the Compressed Gas Association Commodity Specification for Air G 7 1 Type 1 Grade D with a dewpoint not greater then 65 F 53 9 C or less than 24 ppm by volume The relief valve on the first stage regulator is factory set Tampering with the relief valve may cause the SCBA to malfunction or may result in a decrease in service life f at any time during filling an air leak is detected or suspected in the SCBA or the fill system disconnect the fill hose from the SCBA Close the cylinder valve on the fill cylinder and vent the air from the fill hose Remove the SCBA from service for inspection and repair by a Sperian certified technician before use The dust covers on the RIC UAC coupling and the RIC UAC fill hose must be installed at all times unless the SCBA cylinder is being filled via the RIC UAC Failure to comply wit
89. vice activates will cause excessive noise During rapid depressurization cylinders may become ballistic and cause injury Stay clear of cylinders when the safety relief valve is activated Do not fill cylinder if unraveling or charring of composite fibers occurs Do not fill or use the cylinder if you have any doubt about its suitability for recharge Return it to a certified hydrostatic test facility Do not expose cylinders used with this SCBA to open flame or heat sources which may heat the cylinder to 350 F Cylinders damaged by fire or heated to 350 F must be destroyed Repainted or refinished cylinders must be hydrostatically tested before reuse 27 WARNING Continued DO NOT over torque air cylinder valves ALWAYS verify that the hydrostatic test facility performing your cylinder testing DOES NOT over torque the cylinder valves when they reinstall them Do not fill a fiberglass composite cylinder if it is not marked as being hydrostatically tested within three 3 years Do not fill a carbon composite cylinder or an aluminum cylinder if it is not marked as being hydrostatically tested within five 5 years Do not fill or use composite cylinders older than 15 years Depressurize and destroy these cylinders Call Sperian before condemning 15 year old carbon fiber cylinders An extension of service life beyond 15 years may have been approved since the cylinder was manufactured nspect cylinder

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