SERVICE MANUAL
Contents
1. Check error check mode Flash error LED 1 time Check the input power voltage Check error check mode Flash error LED 2 times Check whether BLDC rotates Replace bulb assembly Check BLDC cable wiring Connect the cable Check system power consumption Check whether DC fan of LDM part is operating normally After checking the power consumption using the measuring device check whether it is normal Check system DC fan cable If normal replace the bulb assembly Connect the cable Replace generator assembly Replace DC fan Check error check mode Flash error LED 5 times Check whether PSM cooling fan is operating and whether there is any issue with wiring Connect the cable Replace DC fan Check error check mode Flash error LED 1 time Check input power voltage Check resonator condition Check system power consumption Check if the resonator is crushed or have any holes Check the system power consumption using the measuring device 16 Replace LDM Light Drive Module Replace PSM Replace generator module Error check mode and resolution Error display Error detail Check limit Check point Error LED on and off 1 time Line Voltage Error Check Unstable input power voltage and 0 o 0 gt 220V 15 or more operation with overvoltage Error LED on and off 2 times BLDC FG Error Check Check whether BLDC is locked and 00 eo ee Less2. Than BLDC 1 400 RPM whether BLDC cable is connected Error LED on and off 4 times Input Current Error Check Check whether the lightron is operating 9000 0000 Unstable lightron oscillation normally and whether the system fan is operating Error LED on and off 5 times P Supply Inne Temperature Check whether the PSM cooling fan is 00000 00000 Error Check operating Ww Error cancelation method Turn on power line Control PCB error Check error LED Cancel error using clear Press the error clear switch for 2 seconds Wait until the flashing LED is turned off switch Wait 30 seconds after the power line is turned off Discharge fully Check for relighting Turn on power line Turn off power line between 3 5 seconds Cancel error using Repeat 1 2 process 5 times power line Wait 30 seconds after the power line is turned off on the last 7th time Discharge fully 5 Check for relighting 17 7 Disassembly diagram 8 Replacement Parts List LOC NO PART NO DESCRIPTION SPECIFICATION Generator Assembly Mi crowave 101 AEC70519301 Guide Assembly Wave Waveguide Assembly PSF10 102 ADZ72910401 Generator Assembly Microwave PSF1032A 7500K 103 MAZ62067401 Bracket Fan PRESS AL 1 Air Guide 104 EAL31553601 Fan Module 4715K 2 95kKRPM DC 24V Pow
3. 68 4585 Address PLS Part 76 Seongsan dong Changwon city Gyeongnam Korea October 2010 P No MFL62883503 Printed in Korea
4. LG PLS Plasma Lighting System Caution Please read the Safety precaution before repairing the product Model PSF1032A RR O N Contents Safety precaution Lave Seen 3 Product specification cccccccccccciiiiiiiiiiiiii i s 4 Exterior and name 4 PSN 5 Installation environment and method PSF1032A installation environment guide rrrrrrnnnnnnnrrrnnnnrrrrrrrrrnnnnnnn 6 Installation method and example iiiiiiiiii cici iiia 7 10 Example of incorrect installation icicciiiiiiiiiiiii iiic 11 Operating principle and description Bok diagrami scecczestecscencesesesneedceceeccedaccenesdscneeacedeccenssdesesineddeceapeddcereuds 12 PLS operating order nc ccaccsocscencesseeseecaqoszecsancenseczsscasenteadeceesanactageeneceace 13 Drive PCB diagram __ iiiccccciiiiiiiiicciiiiiicii iiic ccci cies nanas 14 15 Troubleshooting m Error mode and action Lessanenmkensamenigelmmsmmikkekjmeadiges 16 m Error check mode and resolution rrrrrrnrnverrnnnnnrerennnnnrvnnnnnnnerenennnnnnn 17 Error cancelation method scisccsccenctcssccesicisccancsctesaticicicatseiesinaiciecc 17 Disassembly diagram 25 ee 18 Replacement parts NSU csseccescedsivesszesecvencusvizesciesiceesdadvivesetevaceentsaviveseinceaes 19 1 Safety precaution Caution PLS product operates at high temperature and g
5. a fire Because the heat can be concentrated on the illuminated area keep more than 30cm of distance from flammable material or from the floor 4 Check and replacement method for electric parts e When checking the electric part immediately after disconnecting the power discharge the high voltage part of the PCB before doing so High voltage capacitor and lightron high voltage charge can cause electric shock When the electricity is connected never touch the power circuit High voltage of DC 3500V 4000V is generated on the high voltage part Do not use parts that do not comply with the specification It can cause an error When there is an issue with the power circuit it is difficult to replace the individual parts installed on the PCB Therefore replace the entire power supply x Caution When using devices such as tester to check for error always disconnect the electricity before using 5 Electricity Operation test after repair Never operate the product when it is not fully assembled such as lightron disassembled and waveguide separated etc It can cause strong leakage of electromagnetic wave e Connect the electricity in normal condition after sufficiently checking the electric mechanical assembly of parts wiring condition and grounding connection etc 6 Correct installation and grounding check After repairing the PLS product clean the exterior and interior of the main unit and check the grounding condition And then
6. considering the cooling path Inlet Outlet of the system gt When manufacturing the base plate to fixate the product always use steel plate of L400xW272 mm 5T or above Units mm x Installation example Aiming Angle e M8 Bolt Outlet r Base plate to fixate product Base Plate gt Spring Washer 1 M8 Nut Install the product on even ground free from submersion When adjusting the bolt M12 bolt aiming angle to adjust the PLS angle always use a spanner and maintain torque of 40kgf cm or above 10 Ww Example of incorrect installation x Below shows the example of incorrect application usage Be careful with installation and usage in the following cases as it can cause electric shock injury burn etc Example of incorrect application and usage Expected risk When using with impact such as product falling applied on product Fire Electric shock When using with switchboard below rated current capacity Fire Electric shock When product is disassembled and reconfigured arbitrarily Fire Electric shock When installing using product without securing space to cool the product Fire When fixed used loosely without considering the installation board product weight vibration etc Injury When installing repairing and checking the product in an environment where water can penetrate int
7. e Error BLDC FG Error Input Current F B Error Temperature Error PSM 13 W Drive PCB diagram x PSF1032A PCB ASSEMBLY INVERTER P800 AC 220V input LED700 701 ZA DC 15V 24V power LED P901 DC fan connector P900 SYS fan bulb MTR connector VR800 output volume control P301 Ext PGM loading terminal LED 300 error display lt E 300 error cancel switch ad 601 high voltage earth 8 terminal 3 P600 high voltage 4kV terminal 14 PSF1032A LED error display 15 X LED error display No 1 Input voltage error No 2 BLDC error No 4 Input current error No 5 Inverter internal temperature error 6 Troubleshooting H Error mode and action Caution First check whether the power cord is unplugged from the outlet and then check repair according to the safety precaution and procedure Error mode Check point Check method Action item 1 Action item 2 If not resolved by action item 1 Does not light up initially Lamp goes off trying to turn on Lamp is dark Check whether the power cord and other internal wiring is done correctly Check for any issue on L N GND and internal wiring Check wiring based on installation standard and internal wiring Check whether the fuse is disconnected Separate the noise filter box of the power supply and visually check whether the fuse is disconnected Replace PSM Power Supply Module
8. enerates high voltage at the power supply Because it can cause serious injury such as electric shock or burn when handling the product please read follow the check order as shown below 1 Installation and repair check precaution Never disassemble the product unless done by specialized service technician It can cause safety accidents such as electric shock or fire When servicing the product unplug the power cord and make sure that the power is completely disconnected When repairing or checking the PLS product immediately after operating the product wait until the system is cooled sufficiently If PLS is abnormally turned off always handle the product after disconnecting the power It can cause electric shock or leakage of electromagnetic wave If the product is wet always wipe out the moisture before working on the product e Clean the front cover glass periodically to maintain the illumination Do not directly look into the bulb while the product is operating The strong light can cause visual defect to the eye 2 Check grounding Before working on the product check whether the product is grounded and make sure to ground the product if not done so 3 Electricity connection test for troubleshooting Install the repair jib on flat floor and mount the PLS product and then connect the power Do not leave any flammable material around the product and keep a safe distance as defective parts can heat up to start
9. er Supply Assembly 201 EBR62853901 PCB Assembly NYX1k Inverter Assembly BLDC amp Filament Control 202 EAL38070201 Fan Module 4710KL 05W B40 2 5kRPM DC 24V 203 EAD60973001 Cable Assembly KR010816 01 2P Housing Spade Terminal 1 21M 12Pin Black Cover Assembly 301 ACQ75452201 Cover Assembly Side PSF1032A 302 MBL62598101 Cap Protector MOLD IIR PSF10 Cable Box 303 MCK62733701 Cover Side Casting ADC12 290 200 155 304 MCK62733801 Cover Rear Casting ADC12 200 200 63 305 3043Z FBO2A Supporter Assembly Flood900 SP 306 3111300001A Case Assembly PSF09 307 3110Z L006A Case Rear AL Diecasting 308 3550Z T006A Cover Top AL Diecasting 309 MDS39999701 Gasket Packing Complex Plate amp Waveguide 310 3550Z F005A Cover Front AL Diecasting Generator Assembly Optic amp Guide Assembly Optic 401 ABD72910201 Bulb Assembly Motor PSF1032A 7500K 402 5018Z L001A Mirror Sintering Quartz OD76 403 4016Z M001A Strap Resonator SUS OETCK DEUCH 404 AKD72909201 Resonator Assembly ALUMINUM5052 0 5t 405 MCK63206601 Cover Optic SINTERING GLASS 370 320 406 3035300002B Reflector Assembly Neo PSF10 10Deg 19 LG x Service inquiry and contact Tel 1544 5472 Fax 055 2
10. install the product in its original position 2 Product specification CLASSIFICATION SPECIFICATION Rated voltage AC Single phase 220 240 V 50 Hz Rated current AC 4 7A 5 Power consumption 1 000W High frequency output Microwave 450 W High frequency 2450 MHz 50 MHz Optical speed 85 000 Im Optical efficiency 85 Im W Color temperature 4 500 K 5 500 K 7 500 K Dimension L x W x H L570 x W440 x H680 mm Weight kg 21 kg Fuse Block overcurrent above specification 250 V 10 A Thermostat Prevent overheating of LTN 130 C 70 C Safety Abnormal voltage Over 264V or above device detection Under Block system when 176V or below Thermistor Prevent overheating of power supply module 75 C Input current check Detect oscillation of lightron Characteristics Optical spectrum near natural light Comfortable lighting Lighting speed of 20 seconds Long life with high optical speed and high color rendering e Environment friendly lighting device with high energy efficiency x Above specification and safety circuit may change without separate notification 3 Exterior and name Cover Front Cover Side Cover Back Tilt Swivel Cable High Voltage Power Supply z Power Cord Plug less Cover Top Glass Cover Bolt Aiming Angle Case Upper Case Lower 4 Installation environment and method um PSF1032A installat
11. ion environment guide o Can be installed A Request for consultation x Cannot be installed Installation environment PSF1032A Temperature range of use C 20 40 C Humidity range of use 80 or less Indoor installation Fixed downward Plant Indoor gym Warehouse High rise building Indoor Large building Indoor Square or play field Park Large bulletin board Application Large wall classification Bridge Environment with high temperature and humidity Environment with use of gas Area with vibration Area with metallic dust Operating time of 24 hours day Operating time of 16 hours day Operating time of 10 hours day 6 ojo pi gt l D x D ol o o oi 000000 Operating time less than 10 hours day Area difficult for A S Wireless LAN o Input power condition Single phase 220V 15 Power wiring mm unit 2 0 mm or above Wiring per switch 3 or less Circuit breaker capacity Per unit 10A or above Main wiring mm When wiring 2 units 3 5 mm or above When wiring 4 units 5 5 mm or above When wiring 6 units 8 0 mm or above When wiring more than 6 units Request for consultation x To maintain safety of high voltage power and to prevent malfunction connecting the grounding cable to each PLS set x Above conditions related to power must be complied If changes are required please co
12. iring A By the regulation and this installation guide electric work using a specific circuit must be done by certified electric technician It can cause fire or electric shock if capacity of WARNING power supply circuit is insufficient or faulty 2 Do stated earth work when installing PLS A Do earthwork of PLS Do not connect earth wire with gas pipe water pipe lightning WARNING rod or telephone line It can cause electric shock as it makes earthwork incomplete x Product size Units mm x Power condition and switchboard configuration for PLS installation Because the power consumption per 1 set of PLS is high the cross sectional area of the switchboard must appropriately be applied and for stable operation one control switch must be installed for each set Grounding requires more than 3 grounding points and must be wired for safety purposes PLS switchboard When installing 6 sets or above for i each line ELB 2 ms2 Apply 2 0 mm Apply 14 0 mm or above ELB 6 Recommended to apply ELB MS capacity of 10A PLS is not equipped with a terminal block For installation please get professional assistance Terminal Block Specification a Rated Voltage 250V or above b Rated Power 10A or above c 3 way bolt fastening type After connecting power line to the terminal block ensure that the power line makes secure con
13. it Moving by holding the reflector etc Injury When moving the part without caution not considering the weight of the product Injury When not wearing any safety gear when contacting the hot part Cover glass reflector etc Injury When using the product near a heating device Fire Explosion When installing and using the product near areas with risk of flooding When cutting and using the power cord arbitrarily Electric shock Fire Electric shock When making body contact on the product when it is hot while operating or immediately after operating Injury When installing and using the product in areas not properly ventilated Fire When using underwater 11 Electric shock 5 Operating principle and description m Block Diagram i Power HV generator Signal M W generator Am Rectifier PFC Circuit Filament Power Half Bridge Half Bridge AC Input 220 240 Vg Current SMPS Cooling FAN P Supply 24Vdc FAN System M W transmitter MicroWave Guide Motor FAN Control Motor Bulb Optical 15Vdc generator Sensing Inverter Module w PLS operating order Initial Mode Check Error Mode Check LineVoltage Error BLDC FG Error PSM Inner Temp Error Initial Mode Check T Filament ON BLDC lock detection BLDC FG Check Lighting start HVT ON nput Current F B rror Check Error Display LiveVoltag
14. ntact LG for consultation 6 W Installation method and example 1 This model PSF1032A is designed to be installed outdoors and supports day to day water proofing 2 To prevent the product from falling by wind or other external force use the bolt and nut of M8 or above 3 Be careful not to let other objects interfere with product from cooling and also be careful not to block the inlet outlet when installing the product 4 Installing the product in an environment that exceeds the usable temperature and humidity can cause unexpected issues Therefore always consult with LG Electronics before installing the product 5 Installing the product in locations where chemicals such as TCE series or chlorine gas are used or locations where vibration is excessive can cause unexpected issues Therefore always consult with LG Electronics before installing the product 6 When using the product in highly dusty area the illumination can be reduced due to the dust Therefore periodically clean the product and do not install the product where metallic dust is generated 7 Install at least 1m from the ground clearance distance must be maintained 8 The mark means min distance from PLS to lighted object when install the PLS check the distance from PLS on the optical axis of PLS 3m NAS CAUTION 1 Follow regulations of government agency for technical standard and electric power company s guide regarding regulations on equipment and w
15. o the product This product can be used for underwater lighting Underwater scenery exploration event usage etc Electric shock When using the PLS product without repairing after submersed under water Fire Electric shock When using the product in condition with excessive power voltage variance Above 15 Fire Electric shock When using the product without grounding Electric shock When excessively bend the power cord or using damaged power cord Fire Electric shock When inserting any pin coin or metal wire into the internal external hole on the case Fire Electric shock When putting a cover on the exterior of the product for use without considering the suction inlet exhaust outlet Fire When using the product with flammable material around the product Fire Electric shock When disassembling while the product is operating Fire Electric shock When repairing or disassembling the product by an unqualified technician Fire Electric shock When using in environment where alien particles penetrate into the suction inlet exhaust outlet Fire When cleaning or repairing the product while operating the product Electric shock When touching the power cord with wet hands Electric shock When using the product for purpose other than lighting Heating food drying clothe heating etc Fire Electric shock When moving the product by holding the part other than the main un
16. tact with fastening bolt or clamp and the power line is securely fastened A WARNING After wiring power line to terminal box check if the line touches tightening bolt or clamp or is being forced Use regulated electric wire so connecting part of terminal is knocked out by external force It can cause fire if connecting part is fixed tightly as it generates heat Wire power line after ring terminal work It can cause fire and failure of electric parts e Check Neutral status when installing main power Ending part of PLS has to be waterproof when connecting it to terminal Note MCCB Molded Case Circuit Breaker ELB Earth Leakage Circuit Breaker Use rate sensitivity current Break current of 30 mA MS Magnetic Switch Used when applying GPS or auto flash device Lower Case and Base Plate size O Case Lower Refer to the dimension of the case below the power supply and fixate the product Units mm Bolt Nut connection e Hole with width of 10mm Base plate to fixate product Separately manufactured Considering the safety of the system and installation it is recommended to manufacture the base plate separately to fixate the product Refer to the following drawing Not included in the product If the base plate is not required install the product by
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