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1. Customer to provide connection to air intake 3508 Single turbo 1 CCV8000 08L or R Filter Unit 1 CCV55069 Fitting Hose Kit Customer to provide connection to air intake 3508 Twin turbo 1 CCV6000 08L Filter Unit D379 D398 D399 1 CCV6000 08R Filter Unit 2 CCV55049 Fitting Hose Kits Customer to provide connection to air intake 3512 3516 1 CCV8000 08L Filter Unit D398 D399 1 CCV8000 08R Filter Unit 2 CCV55069 Fitting Hose Kits Customer to provide connection to air intake 3606 3 CCV8000 08L or R Filter Unit 3 CCV55069 Fitting Hose Kits Customer to provide connection to air intake 3612 3616 2 CCV8000 08L Filter Units 2 CCV8000 08R Filter Units 4 CCV55069 Fitting Hose Kits Customer to provide connection to air intake 10 RACOR CCV APPLICATION BY ENGINE MANUFACTURER CATERPILLAR continued Marine Applications ENGINE MODEL NO QTY P N 3208 2 breathers CCV4500 08L or DESCRIPTION Filter Unit 1 1 CCV55038 Fitting hose kit 1 AF M408512 Marine Air Filter 3208 High output 1 CCV6000 08L or R Filter Unit 1 CCV55049 Fitting Hose Kit Connect to CAT fitting on air intake 3054 3056 1 CCV4500 08L or R Filter Unit 1 CCV55024 Fitting Hose Kit 1 AF M408512 Marine Air Filter 3116 3304 3306 1 CCV4500 08L or R Filter Unit 3126 1 CCV55037 Fitting Hose Kit 1 AF M408512 Marine Air Filter 3406 D343 1 CCV6000 08L or R Filter Unit 3176 3196 1 CCV55046 Fitting Hose Kit 1 AF M601212 Marine Air Filt
2. A N A High N A N A N A N A RACOR CCV FITTING HOSE KITS CCV4500 Series Assemblies CV55024 CCV55025 CCV55037 CCV55038 1 fitting 1 1 fitting 1 ID x 4 foot long hose 1 1 ID x 4 foot long hose 4 clamps amp 4 ties 2 1 fitting 1 1 ID x 8 foot long hose 4 clamps amp 4 ties 1 1 4 fitting 1 1 fitting 1 1 4 ID x 4 foot long hose 1 1 ID x 4 foot long hose 4 clamps amp 4 ties 1 fitting 1 1 fitting 1 4 ID x 6 foot long hose 1 Tee fitting 1 1 ID x 4 foot long hose 8 clamps amp 8 ties CV55046 CCV55047 CCV55048 CCV55049 CCV6000 Series Assemblies 2 1 4 fitting 1 1 4 ID x 8 foot long hose 4 clamps amp 4 ties 2 1 fitting 1 1 4 Tee fitting 1 1 4 ID x 10 foot long hose 8 clamps amp 8 ties 2 1 4 fitting 1 1 7 ID x 4 foot long hose 1 bushing reducer 1 1 4 ID x 4 foot long hose 4 clamps amp 4 ties 2 1 fitting 1 1 72 ID x 5 foot long hose w 2 cuff 1 bushing reducer 1 1 4 ID x 4 foot long hose 4 clamps amp 4 ties CV55067 CCV55068 CCV55069 CCV8000 Series Assemblies 2 1 77 fitting 1 1 2 ID x 10 foot long hose 1 bushing reducer 4 clamps amp 4 ties 2 1 7 fitting 1 1 7 Tee fitting 1 1 72 ID x 12 foot long hose 2 bushing reducers 8 clamps amp 8 ties 2 1 77 fitting 1 1 72 ID x 5 foot
3. correct marine air filter application per the following guideline see FIG 2 Verify all AF M408512 800 CFM dimensions of the marine air filter before ordering See pg 6 AF M501012 1200 CFM 4 cycle engines AFR HP x 2 0 AF M601212 1600 CFM 2 cycle engines AFR HP x 2 5 FIG 2 NOTE If AFR is close to maximum capacity of the marine air filter as listed below use the next size larger Example DDC 12V92TA DDEC 2 cycle twin turbo 826hp x2 5 1032 5 AFR per turbo 1110hp x2 5 1387 5 AFR per turbo 2 A FM601212 CAT 3196 4 cycle single turbo 660hp x2 0 1320 0 AFR 1 A FM601212 In addition note the dimensions of the marine air filter outlets and Marine Air Filter CCV Model the Racor CCV connector barb outside diameter from the chart in AF M408512 CCV4500 the Marine Air Filter Kit Installation Section to insure the correct AFM501012 CCV6000 installation for your engine However the marine air filters typically EU correspond with the following CCV Models see FIG 3 AF M601212 CC V8000 FIG 3 2 A FM501012 INSTALLATION CRITERIA In the Racor CCV system the engine crankcase breather is connected to the inlet of the Racor CCV assembly The Racor CCV outlet is connected to the engine s combustion air inlet via air intake connector where filtered blowby gas is recycled through the combustion process Oil collected in the Racor CCV sump is returned to the crankcase through a drain che
4. element up in place locating the top end cap O into the hole in the bottom eae of the head ee ve 1 e Replace the canister and align latches in canister with boss on the bs head assembly a e Clamp latches Snap latches closed Servicing is complete B MARINE AIR FILTER SERVICING e Element MUST be serviced at no more than 25 inches of restriction WARNING Failure to service element can cause loss of engine performance physical harm and or fire e Release latches holding the marine air filter canister together and remove loose half of canister to expose element e Remove the marine air filter element by pulling straight out e Clean the marine air filter media by washing it with hot soapy water WARNING DO NOT use ANY flammable spirits to clean this marine air filter media Doing so can result in physical harm and or fire e Dry the marine air filter media thoroughly before re installing element CAUTION Check for cracks and or damage to element seals Use of element with degraded seals can result in engine damage e Re oil marine air filter media with suitable air filter oil e HRe install marine air filter element e Align the latches of both canister halves together and center the replacement element Push the two halves together so they interlock e Snap latches shut RACOR CCV SERVICE PARTS DRA
5. providing protection for your engine and the environment The Racor CCV system performs the following function s Air Filter Exhaust Diesel ISilencer Turbocharger u Engine e Keeps engine compartments and components clean e Prevents clogging of engine intakes turbochargers and intercoolers n e Improves reliability and maintainability of diesel engines e efficient than other products available on the market Crankcase e Reduces environmental pollution from crankcase emissions poner eee Green element is completely burnable and crushable e Reduces smoke and odor in the immediate environment Racor CCV System Flow e Installed as original equipment by major manufacturers worldwide In the Racor CCV filtration system the contaminated crankcase gases flow from the engine breather into the Racor CCV inlet The contaminated crankcase gases flow underneath a valve diaphragm into the interior of the element The valve regulates the crankcase to a slight negative pressure to reduce engine weeping and prevent damage to the seals The contaminated crankcase gases then flow through the filter media Soot and other contaminants are trapped by the media and the oil is separated from the air The oil collects at the bottom of the filter housing for return to the engine sump A check valve is incorporated into the drain return to prevent reverse flow from the oil pan The filtered gases then flow through the Racor C
6. 0100 Tap Sleeve G3400 G4800 1 CCV4500 08L or R Fitting Unit D2300 Series D3400 Series 1 CCV55025 Fitting Hose Kit D4800 Series 1 CCV40100 Tap Sleeve VOLVO Industrial Mobile Power Applications ENGINE MODEL NO QTY P N DESCRIPTION All engine models with 1 CCV4500 08L or Filter Unit P N 876069 0 breathers 1 CCV55037 Fitting Hose Kit Cartridge 1 CCV40100 Tap Sleeve Marine Applications All engine models with 1 CCV4500 08L or Filter Unit P N 876069 0 breathers 1 CCV55037 Fitting Hose Kit Cartridge less than 400 hp 1 AF M408512 Marine Air Filter Same as above except 1 CCV6000 08L or R Filter Unit Over 400 hp 1 CCV55046 Fitting Hose Kit 1 AF M501012 Marine Air Filter In all applications please verify turbo inlet outside diameter size for correct application of tap sleeves 14 RACOR CCV APPLICATION BY ENGINE MANUFACTURER JOHN DEERE Industrial Mobile Power Applications ENGINE MODEL NO QTY P N DESCRIPTION Series 300 400 1 CCV4500R Filter Unit 4039T 4045T 6059T 1 CCV55024 Fitting Hose Kit 6059D 6359A 6068D 1 CCV40100 Tap Sleeve 6068T 6076T 6076A 6076H Series 500 1 CCV4500R Filter Unit 6619A 1 CCV55025 Fitting Hose Kit 1 CCV40100 Tap Sleeve Marine Applications Series 300 400 1 CCV4500R Filter Unit 4039T 4045T 6059T 1 CCV55024 Fitting Hose Kit 6059D 6359A 6068D 1 408512 Marine Air Filter 6068T 6076T 6076A 6076H Series 500 1 CCV4500R Filter Unit 6619A 1 CCV55025 Fitt
7. CT A FITTING HOSE KIT Fitting Hose Kits come with both fittings and enough hose for the inlet and outlet sides of the Racor CCV assembly Racor CCV filter units require straight thread o ring x hose barb fittings available only at Racor In order to determine the correct application you need to know the quantity and the outside diameter of engine breather s hose connection Fitting Hose Kits are available in various sizes and configurations with components listed See page 4 5 3 AIR INTAKE CONNECTOR SELECT A OR B DEPENDENT UPON APPLICATION A TAP SLEEVE TYPICALLY FOR INDUSTRIAL MOBILE POWER APPLICATIONS Tap sleeves provide for connection of the Racor CCV outlet to the engine s air intake Determine the inside diameter of the hose between the turbo and the air cleaner This will determine the outside diameter of the tap sleeve required for completion of the installation of your Racor CCV system Verify all dimensions of the tap sleeve before ordering See page 6 Example John Deere 4045T Hose between turbo amp air cleaner is 4 inside diameter Correct tap sleeve is CCV40100 which is 4 outside diameter B MARINE AIR FILTER ASSEMBLY FOR MARINE APPLICATIONS In order to determine the correct marine air filter application you Will MAXIMUM FLOW RATE need to know the marine air filter rating AFR The customer will need pum Marine Air Filter to provide the hose connection to turbo Choose the
8. CV outlet The Racor CCV outlet connects with a tap sleeve or marine air filter that returns the filtered gases to the engine intake system As the filter approaches the need for filter change a filter service indicator appears at the top of the Racor CCV Racor CCV Application Worksheet Page 2 Racor CCV Intake Connector Selection Installation Page 6 Racor CCV Installation Criteria Page 3 service Instructions Page 7 Racor CCV Assemblies Page 4 Racor CCV Service Parts Pages 8 9 Racor CCV Fitting Hose Kits amp Installation Pages 4 5 CCV Application by Manufacturer Pages 10 15 RACOR CCV APPLICATION WORK SHEET In order to determine the correct Racor CCV M system for a particular application certain engine information is required This form provides an orderly procedure for ordering Racor CCV systems A complete Racor CCV engine kit is composed of 1 a Racor CCV Assembly 2 a Fitting Hose Kit and 3 Air Intake Connector Tap Sleeve or Marine Air Filter Assembly 1 SELECT THE RACOR CCV ASSEMBLY Racor CCV application is determined by crankcase flow in CFM CFM on new engines is low but as the engine wears on the CFM increases Select the correct Racor CCV model by dividing the engine horsepower output by 40 See FIG 1 CCV6000 Example CAT 3116 260HP 40 6 5 CFM select CCV4500 CCV8000 40 CAT 3406 525 40 13 13 select CCV6000 FIG 1 2 SELE
9. IN VALVE SERVICE KIT OBJECTS SHOWN ARE NOT TO SCALE FOR ILLUSTRATIVE PURPOSES ONLY RACOR CCV SERVICE PARTS CCV4500 CCV6000 CCV8000 PART NO DESCRIPTION PART NO DESCRIPTION PART NO DESCRIPTION CCV55081 Bypass Indicator CCV55081 Bypass Indicator CCV55081 Bypass Indicator Replacement Kit 2 CCV55246L Head Assembly Left Side Inlet CCV55246R Head Assembly Right Side Inlet Filter Minder CCV55012 Remote Crankcase Pressure Indicator Replacement Element Medium Density Media 4 ccvss248 06 Replacement Element High Density Media CCV55249 Can Assembly 14 MNPT Drain MONDE Check Valve 4 SAE Drain Check Valve 5 ccvss248 08 CCV55245 Drain Kit contains 2 swivel fittings P N 955 W6 H6 4 MNPT check valve 3 feet of 3 8 ID hose amp instructions 1 OD Hose Barb x 1 3 16 Straight Thread O Ring Fitting 34 OD Hose Barb x 1 3 16 Straight C9 9 CCV55022 9 CCV55250 CCV55251 Thread O Ring Fitting 1 4 OD Hose Barb x 1 3 16 Straight Thread O Ring Fitting CCV55280 NOT AVAILABLE ON THIS MODEL NOT AVAILABLE ON THIS MODEL NOT AVAILABLE ON THIS MODEL 34 34 x 4 OD Hose god Barb Tee Fitting NOT AVAILABLE ON THIS MODEL 00 CCV55274 06 CCV55274 08 Replacement Kit CCV55272L Head Assembly Left Side Inlet CCV55272R Head Assembly Right Side Inlet Filter Minde
10. N A CCV55248 08 Replacement Element N A High N A N A N A N A e CCV6000 SERIES MAXIMUM FLOW 20 CCV6000 06L PART INLET MEDIA INLET amp OUTLET CHECK SWIVEL HOSE I D NUMBER DESCRIPTION SIDE DENSITY THREAD SIZE VALVE FITTING QTY SIZE QTY 3 ft CCV Assembly CCV6000 06R CCV Assembly CCV6000 08L CCV Assembly Left High CCV6000 08R CCV Assembly Right High Left Right 1 5 8 12 SAE 1 5 8 12 SAE 1 5 8 12 SAE 1 5 8 12 SAE Medium Medium MA MNPT Ys MNPT MA MNPT MA MNPT 6 JIC 2 pcs 3 8 3 ft 6 JIC 2 pcs 3 8 3 ft 6 JIC 2pcs 3 8 3 ft 6 JIC 2pcs 3 8 3 ft CCV55274 06 Replacement Element N A Medium N A N A N A N A CCV55274 08 Replacement Element N A High N A N A N A N A e CCV8000 SERIES MAXIMUM FLOW 40 PART INLET MEDIA INLET amp OUTLET CHECK SWIVEL HOSE I D NUMBER DESCRIPTION SIDE DENSITY THREAD SIZE VALVE FITTING QTY SIZE QTY CCV8000 06L CCV Assembly Left Medium CCV8000 06R CCV Assembly Right Medium CCV8000 08L CCV Assembly CCV8000 08R CCV Assembly CCV55222 06 CCV55222 08 Replacement Element Replacement Element Left Right N A N A 1 7 8 12 SAE 3 89 MNPT 3 ft 1 7 8 12 SAE 3 8 MNPT 8 JIC 2 pcs 3 ft High 1 7 8 12SAE 3 8 MNPT 8 JIC 2 pcs 3 ft High 1 7 8 12SAE 3 8 MNPT 8 JIC 2 pcs 3 ft Medium N A N A N
11. R PROPER HOOKUP OF DRAIN CHECK VALVE horizontal See FIG 4 CONTINUOUS DUTY APPLICATIONS The vertical distance in inches from the Racor CCV assembly sump drain fitting to the drain check valve must be equal to or greater than the maximum marine air filter inlet restriction in inches of water H20 If not then the accumulated oil in the Racor CCV assembly sump will not return to the oil pan properly Example Air filter Inlet restriction is 6 0 inches H0 Vertical distance from the sump drain fitting to the drain check valve should be a minimum of 6 INTERMITTENT DUTY APPLICATIONS The Racor CCV sump capacity will allow for 24 hours of operation and will drain at idle or shutdown e For connection of Racor CCV assembly to the engine air intake refer to the table for appropriate size tap sleeve or marine air filter assembly see pg 6 RACOR CCV ASSEMBLIES e CCV4500 SERIES MAXIMUM FLOW 10 PART INLET MEDIA INLET amp OUTLET CHECK SWIVEL HOSE I D NUMBER DESCRIPTION SIDE DENSITY THREAD SIZE VALVE FITTING QTY SIZE QTY CCV4500 06R CCV Assembly Right Medium CCV4500 08R CCV Assembly Right High 1 3 16 12 SAE 1 3 16 12 SAE 1 3 16 12 SAE 1 3 16 12 SAE MA MNPT MA MNPT MA MNPT MA MNPT 3 8 3 ft 6 JIC 2 pcs 6 JIC 2 pcs 6 JIC 2 pcs 3 ft 3 8 3 ft 3 8 3 ft 3 8 3 ft CCV55248 06 Replacement Element N A Medium N A N A N A
12. ROICOR Racor CCV Coporaton 3208 3400 Finch Road Modesto CA 95353 USA 209 521 7860 800 344 3286 FAX 209 529 3278 http www parker com racor Crankcase Ventilation Filter Systems Installation Operation and Parts Information Filtration Contaminated crankcase emissions are a serious problem for diesel engine owners and the environment These emissions are a result of gas escaping past the piston rings due to high cylinder pressures into the crankcase In the crankcase these gases are contaminated with oil mist water etc These contaminated emissions escape through the engine breather into the engine compartment and the engine intake system As oil mist builds up on engine components such as radiator cores turbocharger blades intercoolers and marine air filters it attracts dust grit and other airborne contaminants The accumulation of particulates on the components affects the efficiency performance and reliability of the engine Crankcase emissions coat the inside of engine rooms fouling expensive components increasing cleanup and related costs These crankcase emissions not only pollute the air and engine room they contribute to increased engine maintenance costs and can shorten the life of engine components The Racor CCV Crankcase Ventilation Filter Systems offer an effective solution to reduce contaminated crankcase emissions The Racor CCV system removes crankcase emissions
13. cation with ties provided in kit NOTE Avoid low spots or valleys in hoses to prevent oil collecting and restricting flow Keep hoses clear of engine hot spots Do not kink hose 11 FOR ATTACHING MULTIPLE BREATHERS TO ONE CCV a Use tee fitting provided in kit to branch to both breathers b Extra hose has been provided in kit to accommodate installation of multiple breathers c Verify inlet and outlet distance before cutting any hose CCV AIR INTAKE CONNECTOR SELECTION INSTALLATION The air intake connection is made either using a tap sleeve installed between the marine air filter and the turbocharger for industrial or mobile application or using an marine air filter with a Racor CCV connector barb for marine applications e Tap Sleeve Choose the appropriate size tap sleeve according to table and illustration below Locate the area of installation in the hose between the turbo and the marine air filter Cut the hose and insert the tap sleeve Clamp in place on either side Customer must supply two 2 clamps per tap sleeve Attach the hose from the Racor CCV outlet to hose barb on the side of the tap sleeve C and clamp in place Diameter A B Barb C CCv50125 500 600 125 600 CCv60125 600 Tap Sleeves include Installation Instructions Note CCV60125 includes 1 74 x 1 72 Bushing connects to 1 72 ID Hose B Marine Air Filter Assemblies w Racor CCV Conn
14. ck valve CAUTION Check valve must be oriented between vertical and NOTE VERIFY AIR FILTER INLET RESTRICTION AND CONNECTION The Racor CCV assembly is available in either left hand or right hand inlet to facilitate plumbing Hose fitting kits for Racor CCV assemblies are available in various sizes Refer to the enclosed parts list for ordering assemblies and accessory parts The Racor CCV must be mounted upright 10 and may be directly engine mounted or remote mounted Ensure enough clearance underneath to replace element see pg 7 CCV4500 CCV6000 CCV8000 Minimum clearance for the Racor CCV is as follows Temperature range of unit is 40 F to 240 F 40 C to 116 C Avoid mounting locations in areas of extreme temperatures such as near the exhaust manifold Avoid low spots or valleys in hoses to prevent oil collecting and restricting flow Keep hoses clear of engine hot spots The Racor CCV must be mounted level with or higher than the engine This is because gravity will allow oil to flow to the engine oil pan Locate an unused dipstick boss or other access to the crankcase Install the drain check valve as low as possible into the crankcase preferably above the oil level Connect the drain hose from the Racor CCV sump fitting to the drain check valve with the hose and fittings provided CAUTION DRILLING INTO THE BLOCK OR OIL PAN IS NOT RECOMMENDED CONSULT WITH YOUR ENGINE MANUFACTURER FO
15. e Barb x 1 7 8 Straight Thread O Ring Fitting 1 72 x 1 5 x 1 72 OD Hose Barb Tee Fitting 1 2 x 1 4 Bushing Reducer CCV55218 CCV55041 CCV55020 RACOR CCV APPLICATION BY ENGINE MANUFACTURER CATERPILLAR NOTE Most engines come with elephant ear air cleaners Air intake configurations vary considerably and customer should verify outside diameter size of turbo inlet and ability to use tap sleeves or marine air filters If not customer can weld a fitting to the clean side of filter element on the back of the housing Always verify outside diameter size of breathers for hose applications Industrial Mobile Power Applications ENGINE MODEL NO QTY P N DESCRIPTION 3208 2 breathers 1 CCV4500 08L or Filter Unit 1 CCV55038 Fitting hose kit 1 CCV40100 Tap Sleeve 3054 3056 1 CCV4500 08L or Filter Unit 1 CCV55024 Fitting Hose Kit 1 AF M408512 Marine Air Filter 3116 3304 3306 1 CCV4500 08L or Filter Unit 3126 1 CCV55037 Fitting Hose Kit 1 CCV40100 Tap Sleeve 3406 D343 1 CCV6000 08L or R Filter Unit 1 CCV55046 Fitting Hose Kit 1 CCV60125 Tap Sleeve 3408 3176 1 CCV6000 08L or R Filter Unit 1 CCV55047 Fittting hose kit 1 CCV60125 Tap Sleeve 3412 2 breathers 1 CCV6000 08L Filter Unit 1 CCV6000 08R Filter Unit 2 CCV55046 Fitting Hose Kits Customer to provide connection to air intake 3412 High output 1 CCV6000 08L Filter Unit 4 breathers 1 CCV6000 08R Filter Unit 2 CCV55047 Fitting Hose Kits
16. ector Choose the appropriate size marine air filter according to table and illustration below Connect marine air filter to engine intake Customer must supply one 1 clamp per marine air filter Connect hose from outlet of Racor CCV to connector C on the marine air filter and clamp in place Marine Air Filter must be firmly attached to a stationary surface Various applications may require an adapter bracket This bracket s must be supplied or fabricated by customer Loosen fastener and rotate band clamp to attach to bracket Fastener s are customer supplied AF 408512 12 00 Marine Air Outlet Hose Filter Outside Filter Model Diameter A Length B Barb C Diameter D AF M501012 12 00 10 00 AF M60121 6 00 12 00 12 00 All Marine Air Filters include Installation Instructions Note AF M601212 includes 1 74 x 1 72 Bushing connects to 1 72 ID Hose Filter Model Element Part Number AF M501012 AF M8050 AF M601212 AF M8060 SERVICE INSTRUCTIONS A CCV REPLACEMENT ELEMENT The only routine maintenance for the Racor CCV system is replacement of the filter media Typical service life of filter elements for diesel application is 750 hrs Some variations in this occur depending on load profile engine wear condition flow and aerosol mass concentration of crankcase emissions soot concentra
17. er 3408 single turbo 1 CCV6000 08L or R Filter Unit 1 CCV55047 Fittting hose kit 1 AF M601212 Marine Air Filter 3408 twin turbo 1 CCV6000 08L Filter Unit 3412 2 breathers 1 CCV6000 08R Filter Unit 2 CCV55046 Fitting Hose Kits 2 AF M501012 Marine Air Filters 3412 High output 4 breathers 1 CCV6000 08L Filter Unit 1 CCV6000 08R Filter Unit 2 CCV55047 Fitting Hose Kits 2 AF M501012 Marine Air Filters 3508 1 CCV6000 08L Filter Unit D379 D398 D399 1 CCV6000 08R Filter Unit 2 CCV55049 Fitting Hose Kits Customer to provide connection to air intake 3512 3516 3606 1 CCV8000 08L Filter Unit D398 D399 1 CCV8000 08R Filter Unit 2 CCV55069 Fitting Hose Kits Customer to provide connection to air intake 3606 3 CCV8000 08L or Filter Units d CCV55069 Fitting Hose Kits Customer to provide connection to air intake 3612 3616 2 CCV8000 08L Filter Units 2 CCV8000 08R Filter Units 4 CCV55069 Fitting Hose Kits Customer to provide connection to air intake i Remember to verify breather outlet and turbo inlet outside diameter sizes 11 RACOR CCV APPLICATION BY ENGINE MANUFACTURER CUMMINS NOTE On most engines customer will need to provide bushings for hose kit installation to engine breathers New 32 breather barb available from Cummins Industrial Mobile Power Applications ENGINE MODEL NO QTY P N DESCRIPTION 3A1 7 4A2 1 4B3 9 4BT3 9 1 CCV4500 08L Filter Unit 6B5 9 6BT5 9 6BTA5 9 1 CCV55024 Fitting Ho
18. ing Hose Kit 1 AF M408512 Marine Air Filter MACK Industrial Mobile Power Applications ENGINE MODEL NO QTY P N DESCRIPTION E6 E7 37G E9 1 CCV6000 08L or R Filter Unit 1 CCV55048 Fitting Hose Kit 1 CCV50125 Tap Sleeve Marine Applications E6 E7 37G E9 1 CCV6000 08L or R Filter Unit up to 600 hp 1 CCV55048 Fitting Hose Kit 1 AF M501012 Marine Air Filter Note over 600 hp use AF M601212 Same as above except 1 CCV8000 08L or R Filter unit Over 700 hp 1 CCV55067 Fitting Hose Kit 1 AF M601212 Marine Air Filter 15 CCV DIMENSIONS CCV4500 CCV6000 CCV8000 IN IN MM B D E F e Dimension is the minimum element removal clearance Allow more room if possible for ease of service Dimension J is not applicable on CCV4500 units because there are only two 2 mounting holes The CCV6000 CCV8000 units have four 4 mounting holes o 7 CCV WEIGHTS 1 CCV4500 CCV6000 CCV8000 LBS KG LBS KG LBS KG 3 26 148 5 01 228 872 3 96 1 i Weights are dry with element and fittings installed HEIGHT N CCV6000 06L UNIT SHOWN WARNING This product may contain a chemical known to the State of California to cause cancer WARNING Failure or imprope
19. long hose w 2 cuff 1 bushing reducer 1 1 2 ID x 5 foot long hose 4 clamps amp 4 ties Fitting Hose Kits include Installation Instructions RACOR CCV FITTING HOSE KIT INSTALLATION TOP VIEW 1 9 Determine direction of flow see sketch at right of the CCV Assembly Install outlet fitting into the outlet port and torque to 50 inch pounds NOTE CCV4500 takes 1 00 OD Outlet fitting CCV6000 takes 1 25 OD Outlet fitting CCV8000 takes 1 50 OD Outlet fitting Install remaining fitting into inlet port and torque to 50 inch pounds Select appropriate hose from kit and secure to CCV inlet fitting with clamp provided Locate engine breather connection and cut inlet hose to required length CAUTION A When cutting hose exercise extreme caution Hose is wire reinforced and protruding sharp edge can result in bodily injury oecure hose to engine breather connection with clamp provided NOTE If engine breather connection is smaller than hose ID use the appropriate size rubber bushing on breather Select appropriate hose from kit and secure to CCV outlet fitting with clamp provided Locate air intake connector fitting barb and cut hose to required length CAUTION When cutting hose exercise extreme caution Hose is wire reinforced and protruding sharp edge can result in bodily injury oecure hose to air intake connector barb with clamp provided 10 Secure hose s to convenient lo
20. or Filter Unit 1 CCV55038 Fitting Hose Kit 1 AF M408512 Marine Air Filter 4 71 6 71 6V71 8V71 1 CCV6000 08L or R Filter Unit 6V92 6V53 8V92 up 1 CCV55047 Fitting Hose Kit to 600 hp single turbo 1 AF M601212 Marine Air Filter twin turbo use 2 AF M501012 Marine Air Filters Series 60 1 CCV6000 08L or R Filter Unit 11 2 12 7 Liter 1 CCV55046 Fitting Hose Kit 1 AF M501012 Marine Air Filter In all applications please verify turbo inlet outside diameter size for correct application of tap sleeves 13 RACOR CCV APPLICATION BY ENGINE MANUFACTURER DETROIT DIESEL Marine Application continued ENGINE MODEL NO QTY P N DESCRIPTION 8V92 1 CCV6000 08L Filter Unit 12V71 1 CCV6000 08R Filter Unit 2 CCV55046 Fitting Hose Kits 2 AF M501012 Marine Air Filters 12V92 16V92 1 CCV6000 08L Filter Unit 1 CCV6000 08R Filter Unit 2 CCV55047 Fitting Hose Kits 2 AF M601212 Marine Air Filters 12V149 16V149 1 CCV8000 08L Filter Unit with 3 rocker cover breathers 1 CCV8000 08R Filter Unit 1 CCV55067 Fitting Hose Kit 1 CCV55068 Fitting Hose Kit 2 AF M601212 Marine Air Filters 16V149 20V149 1 CCV8000 08L Filter Unit High h p engines w 1 CCV8000 08R Filter Unit 4 rocker cover breathers 2 CCV55068 Fitting Hose Kits 4 AF M601212 Marine Air Filters HERCULES Industrial Mobile Power Applications ENGINE MODEL NO QTY P N DESCRIPTION G1600 62300 1 CCV4500 08L or Filter Unit 1 CCV55024 Fitting Hose Kit 1 CCV4
21. r Remote Crankcase Pressure Indicator CCV55012 Replacement Element Medium Density Media Replacement Element High Density Media CCV55275 Can Assembly 14 MNPT Drain Check Valve 4 SAE Drain Check Valve CCV55279 CCV55245 Drain Kit contains 2 swivel fittings P N 955 W6 H6 4 MNPT check valve 3 feet of 3 8 ID hose amp instructions CCV55022 NOT AVAILABLE ON THIS MODEL NOT AVAILABLE ON THIS MODEL NOT AVAILABLE ON THIS MODEL 1 4 OD Hose Barb x 1 5 8 Straight Thread O Ring Fitting 1 2 OD Hose Barb x 1 5 8 Straight Thread O Ring Fitting CCV55268 CCV55267 NOT AVAILABLE ON THIS MODEL Orne Hose Barb Tee Fitting 1 2 x 1 4 Bushing CCV55020 Banco CCV55222 06 CCV55222 08 1 4 x 1 4 x 1 4 OD Replacement Kit CCV55220L Head Assembly Left Side Inlet CCV55220R Head Assembly Right Side Inlet Filter Minder Remote Crankcase Pressure Indicator CCV55012 Replacement Element Medium Density Media Replacement Element High Density Media CCV55223 Can Assembly 3 8 MNPT Drain Check Valve 8 SAE Drain Check Valve CCV55080 CCV55288 Drain Kit contains 2 swivel fittings P N 955 W8 H8 3 8 MNPT check valve feet of ID hose amp instructions CCV55071 NOT AVAILABLE ON THIS MODEL NOT AVAILABLE ON THIS MODEL NOT AVAILABLE ON THIS MODEL NOT AVAILABLE ON THIS MODEL NOT AVAILABLE ON THIS MODEL 1 2 OD Hos
22. r selection or improper use of the products and or systems described herein or related items can cause death personal injury and property damage This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog Due to the variety of operation conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warning requirements of the applications are met The products described herein including with limitation product features specifications designs availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice RACOR LIMITED WARRANTIES STATEMENT All products manufactured or distributed by Racor are subject to the following and only the following LIMITED EXPRESS WARRANTIES and no other For a period of one 1 year from and after the date of purchase of a new Racor product Racor warrants and guarantees only to the original purchaser user that such a product shall be free from defects in material and workmanship in the man
23. se Kit 6C8 3 6CT8 3 6CTA8 3 1 CCV30100 Tap Sleeve for 3 turbo L10 V504 VT504 VT555 VTA555 1 CCV40100 Tap Sleeve for 4 turbo KT19 KTA19 M11 N14 1 CCV6000 08L Filter Unit 1 CCV55046 Fitting Hose Kit 1 CCV50125 Tap Sleeve V 903 VT 903 1 CCV6000 08L Filter Unit NTA 855 VTA 903 1 CCV55047 Fitting Hose Kit 1 CCV50125 Tap Sleeve VTA28 KTA38 1 CCV6000 08R Filter Unit KTA38 KTA50 KTTA50 1 CCV6000 08L Filter Unit 2 CCV55046 Fitting Hose Kits 2 CCV60125 Tap Sleeves Marine Applications 3A1 7 4A2 1 4B3 9 4BT3 9 1 CCV4500 08L Filter Unit 6B5 9 6BT5 9 6BTA5 9 1 CCV55024 Fitting Hose Kit 6C8 3 6CT8 3 6CTA8 3 1 AF M408512 Marine Air Filter V504 VT504 VT555 VTA555 KT19 KTA19 M11 N14 V 903 VT 903 NTA 855 VTA 903 VTA28 KTA38 KTA38 KTA50 KTTA50 Emergency Intermittent Duty NO INO NO gt aja KTA50 KTTA50 For Continuous 1 1 2 2 Duty Engines CCV6000 08L CCV55046 AF M601212 CCV6000 08L CCV55047 AF M501012 CCV6000 08R CCV6000 08L CCV55046 AF M501012 CCV6000 08R CCV6000 08L CCV55046 AF M601212 CCV8000 08L CCV8000 08R CCV55067 CCV60125 601212 12 Filter Unit Fitting Hose Kit Marine Air Filter Filter Unit Fitting Hose Kit Marine Air Filter Filter Unit Filter Unit Fitting Hose Kits Marine Air Filters Filter Unit Filter Unit Fitting Hose Kits Marine Air Filters Filter uni
24. t Filter unit Fitting Hose Kit Tap sleeves Marine Air Filters RACOR CCV APPLICATION BY ENGINE MANUFACTURER DETROIT DIESEL Industrial Mobile Power Applications ENGINE MODEL NO QTY P N DESCRIPTION 3 53 4 53 3 71 1 CCV4500 08L or Filter Unit Series 50 1 CCV55037 Fitting Hose Kit 1 CCV40100 Tap Sleeve 8 2 Liter 1 CCV4500 08L or R Filter Unit 1 CCV55038 Fitting Hose Kit 1 CCV40100 Tap Sleeve 4 71 6 71 6V71 8V71 1 CCV6000 08L or R Filter Unit 6V92 6V53 8V92 up 1 CCV55047 Fitting Hose Kit to 20 CFM 1 CCV50125 Tap Sleeve Series 60 1 CCV6000 08L or R Filter Unit 11 2 12 7 Liter 1 CCV55046 Fitting Hose Kit 1 CCV50125 Tap Sleeve 8V92 1 CCV6000 08L Filter Unit 12V71 1 CCV6000 08R Filter Unit 2 CCV55046 Fitting Hose Kits 2 CCV50125 Tap Sleeves 12V92 16V92 1 CCV6000 08L Filter Unit 1 CCV6000 08R Filter Unit 2 CCV55047 Fitting Hose Kit 2 CCV50125 Tap Sleeves 12V149 16V149 1 CCV8000 08L Filter Unit w 3 rocker cover breathers 1 CCV8000 08R Filter Unit 1 CCV55067 Fitting Hose Kit 1 CCV55068 Fitting Hose Kit 2 CCV60125 Tap Sleeves 16V149 20V149 1 CCV8000 08L Filter Unit High h p engines w 1 CCV8000 08R Filter Unit 4 rocker cover breathers 2 CCV55068 Fitting Hose Kits 2 CCV60125 Tap Sleeves Marine Application ENGINE MODEL NO QTY P N DESCRIPTION 3 53 4 53 3 71 1 CCV4500 08L or R Filter Unit Series 50 1 CCV55037 Fitting Hose Kit 1 AF M408512 Marine Air Filter 8 2 Liter 1 CCV4500 08L
25. tion etc The Racor CCV is equipped with a red filter service indicator In the event the filter becomes plugged prior to the normal service interval increased pressure against the regulator valve lifts the diaphragm causing the filter service indicator to appear This indicates the need to change the filter element In this case change the element and re set the indicator by unscrewing the clear plastic cover and pushing the indicator button down Replace the cover CAUTION It is recommended all service be performed with the engine shut down If this is not possible be careful to avoid moving parts and engine hot spots as well as electrical connections Wear safety glasses and hearing protectors Please note vacuum in the filter canister during engine operation may make it difficult to remove the canister e Release latches which hold the canister to the filter head assembly e Drop canister 9 down to expose element V You may notice a slight amount of oil in the bottom Use caution to avoid spillage UES ES NE 7 Sr 2 A EET EE y SAAR HS j um e Remove the filter element by pulling Ben and dispose of propery Be sure o ring 5 on top of eno cap of element and 7 o ring on poc of head assembly 2 are eae f Os DT PET di e Install new o ring gt bottom of head assembly e Be sure new o ring is on the top end cap of new oy nem and push
26. ufacturing process The warranty period for pumps and motors is specifically limited to ninety 90 days from date of purchase A product claimed to be defective must be returned to the place of purchase Racor at its sole option shall replace the defective product with a comparable new product or repair the defective product This express warranty shall be inapplicable to any product not properly installed and properly used by the purchaser user or to any product damaged or impaired by external forces THIS IS THE EXTENT OF WARRANTIES AVAILABLE ON THESE PRODUCTS RACOR SHALL HAVE NO LIABILITY WHATSOEVER FOR CONSEQUENTIAL DAMAGES FLOWING FROM THE USE OF ANY DEFECTIVE PRODUCT OR BY REASON OF THE FAILURE OF ANY PRODUCT RACOR SPECIFICALLY DISAVOWS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ALL WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE EXCEPT FOR THOSE WHICH APPLY TO PRODUCT OR PART THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILY FOR PERSONAL FAMILY OR HOUSEHOLD PURPOSES WARRANTIES OF DESCRIPTION WARRANTIES OF MERCHANTABILITY TRADE USAGE OR WARRANTIES OR TRADE USAGE Racor s policy is one of continual improvement in design and manufacturing to insure still finer products therefore specifications equipment and product information while correct at time of publication is subject to change without notice Technical Manual P N 55021 Rev B Release 2 99 16

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