Electronic Rotational Control
Contents
1. 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunsitream Industries Pte Ltd 18 Tuas South Street 5 Singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 05 2009 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 6048228 R12. 1 2 turn increments until rotation stop at the vertical and bilge position e If rotation does not stop at the vertical or bilge positions A Inspection the wiring installation Look for loose connection or pinches cables B The limit switch end rollers are not fully engaging the deceleration ramp in the vertical or bilge position Adjust the limit switch actuators to engage the ramp The ramp can also be adjusted for precision of the stop position To continue rotation wait 3 seconds after stopping or the rotate override button must be pressed to continue rotation To rotate without stopping press the override button 1 Carriage Cable Reel Terminal Connection Paper Roll Clamp os ERC Pigtail or Cable Reel Power Supply AC1019 eps ROTATE Control Knob Override Pushbutton Switch if equipped Normally 4 Closed OR Truck Power in ee Cable Reel or AFC Cable Adapter Connection AFC Cable Adapter Connection a S lal AC0231 eps Rotation stops at both vertical position and at the bilge position Pressing the override switch allows continuous rotation Wait 3 seconds or press override button to continue rotating Limit Switches Normally Open AC1800 eps Deceleration Ramp STOP Limit Switch Normally Open DECEL Limit Switch Normally Open Truck Battery Rotational Control Electric
3. 6048217 6048224 Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com AMERICAS Cascade Corporation Parts Sales 2501 Sheridan Ave Springfield OH 45505 Tel 888 CASCADE 227 2233 Fax 888 329 0234 EUROPE AFRICA Cascade ltalia S R L European Headquarters Via Dell Artigianato 1 37050 Vago di Lavagno VR Italy Tel 39 045 89891 11 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 ot ena TM Cascade Corporation 2009 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Lid PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No
4. 888 227 2233 Fax 1 888 329 0234 Internet www cascorp com Write Cascade Corporation 2501 Sheridan Ave Springfield OH 45505 Cable Switch Installation 1 Connect the power cable from the electronic rotational control ERC enclosure on the back of the attachment to the cable reel carriage cable junction NOTE Cable Y adapters used if adaptive force control AFC equipped Install pushbutton switch on ROTATE control lever NOTE The installation shows connection to Cascade Cable Reel Kit 679061 which includes components for over the mast electrical supply from the truck to the attachment Refer to Installation Manual 679932 to install the cable reel on the mast Flatten Heat Shrink Tilt Control Knob Surface Tubing Switch a A Mounted Remove on Knob tubing Face around button 2 Forward Switch Mounted on Knob Bracket Bracket ai a HA AC0181 eps Operation and Adjustment 1 Test the installation before putting the truck in service When rotating attachment travel should stop at the vertical and bilge handling positions Wait 3 seconds to rotate after stopping OR press the rotate override button to continue rotating e f rotation stops at the vertical or bilge position continue with step 2 e If rotation stops momentarily and then continues at the vertical or bilge positions A Reduce the hydraulic input pressure for the rotate function OR B Adjust bother counterbalance cartridges CCW in
5. al Hookup DECEL Solenoid J Rotator Drive Valve Block STOP Solenoid Cable Junction Box NOTE Factory adjusted time delay relay inside If necessary see service manual to change setting I STOP Sol L STOP Sw DECEL Sol DECEL Sw Cable Reel Junction on Carriage OR NOTES 1 All cables 2 conductor with Deutsch type connectors 2 Recommendations e Electrical Power Relay preferred as a minimum for rotational control e Power Bus Relay preferred for multiple accessories 3 For relay or power bus installation refer to the following e Relay Installation Instructions 6006270 e Power Bus Installation Instructions 6019876 Cable Reel Power Supply Mast ROTATE Control Knob Override Pushbutton if equipped normally Closed ae K OR Relay Power Bus Relay 12V 96V 12V output only N N NOTE Fuses inside N Main Power 20A Fuse 7 5A 12V Circuits 7 5A Unswitched o Truck Fuse Block AC1020 eps IC Trucks Use chassis ground Electric Trucks Use battery ground Switched 12V Truck Battery Retrofit Installation Rotational control is also available as a field installation kit for attachments that have predrilled faceplates and baseplate 1 Locate the eight holes that need to be tapped with the 6 mm tap provided Six holes are location in the faceplate and two hole are
6. cascade cem eTM Installation Instructions Electronic Rotational Control Group UL This manual provides installation instructions for Cascade electronic Rotational Control ERC Kits Rotational Control provides accurate stops during rotation to position the attachment arms at true vertical or bilge position to reduce product damage of misclamped loads An electrical supply Power Source Override Switch NC Rotation stops at both vertical positions and at the bilge position Pressing the override switch allows continuous rotation AC0231 eps Carriage Cable Reel Junction circuit using a cable reel is required to provide an electrical connection between the Electrical Rotational Control on the attachment and the truck electrical system A normally closed pushbutton switch mounted on the truck ROTATE control lever is provided to override the stop positions for continuous rotation Major components are shown Solenoid Valves on Rotator Drive Check Valve Deceleration and Stop Limit Switches NO Relay Cable Junction Stop Cams Y Adapter Cables Te if equipped for AFC RC1928 eps NOO Part Number 6048228 R1 cascade corporation For Technical Support Call 1 800 227 2233 Internet www cascorp com Write Cascade Corporation PO Box 20187 Portland OR 97294 Fax 1 888 329 8207 To Order Parts Call 1
7. located in the baseplate Drill out the holes using the 5 3 mm drill bit provided Tap the holes using the 6 mm tap 2 Locate the two holes in the baseplate that need to be tapped with the 8 mm tap provided Drill out the holes using the 7 3 mm drill bit provided Tap the holes using the 8 mm tap 8 mm tap in 2 places 6 mm tap in 8 places g 1 i gt A O ac AC0263 eps O Rings 3 Disconnect hydraulic hoses to the drive group Tag the hoses for reassembly 4 Remove the four capscrews fastening the check valve to the drive group Keep track of the two O rings between the check valve and drive motor AC0264 eps 5 Install the new solenoid valve to the drive group Place the 5 two O rings between the solenoid valve and drive motor Install the four capscrews and tighten to 20 ft lbs Install solenoid AC0265 eps 6 Install the limit switches and brackets to the baseplate Tighten the baseplate bracket capscrews to 14 ft lbs Install limit switches and 7 Install the stop ramps to the faceplate Tighten the brackets stop capscrews to 3 ft bs Shim as required Limit Switch lt 2 8 Install the cable junction box to baseplate Tighten the capscrews to 14 ft lbs Install junction box on a 45F in the location AC1792 eps Install junction box on a 60F through 150F in the location O0 9 Install the cables Use the adhesive blocks and wire tie
8. s to secure the wiring 10 Adjust the limit switch engagement with the stops as described in Operation and Adjustment on page 2 G Install cables A G ASE Adjust stops Z AC1793 eps Rotational Control Group RC2220 eps REF QTY PART NO DESCRIPTION REF QTY PART NO DESCRIPTION 6048215 Rotational Control Group 12V UL 14 1 6048219 UL Switch Cable Assembly 1 7 6002451 Cable Tie Anchor 15 1 222023 Power Cable 2 9 6002479 Cable Tie 16 1 228720 Extension Cable Assembly 3 1 222021 Switch Mounting Bracket 17 1 228721 Extension Cable Assembly 4 2 6002668 Capscrew M8 X 20 18 1 6048222 UL Switch Assembly is 1 222020 Switch Mounting Plate 19 1 6001641 Shrink Tubing 25 mm dia 6 2 768784 Capscrew M5 X 35 20 1 221728 Shrink Tubing 50 mm dia 7 2 6002501 Cable Tie Anchor 21 1 6048223 UL Solenoid Cable Assembly 12V 8 3 6047884 Casting ERC Ramp 22 1 6048226 UL Solenoid Cable Assembly 12V 9 3 6009228 Shim 23 1 6048229 UL Relay Enclosure Assembly 10 8 761170 Capscrew M6 X 20 6009181 Thread Cutting Tap M6 not shown 11 6 202346 Washer M6 6009182 Thread Cutting Tap M8 not shown 12 6 206323 Lockwasher 6009185 Twist Drill 5 3 mm not shown 13 1 6048221 UL Switch Cable Assembly 6009186 Twist Drill 7 3 mm not shown Reference Common Parts Groups
Download Pdf Manuals
Related Search