OLYMPIAN MODEL 740 Operation and Service Manual - Digi-Key
Contents
1. ccccccccecccsecccescceececenscessceeenseeaeges 78 7 cm 31 in aaa cee sete hea a sere clawed waco eaten enenat orcas ieselemanciwaid 55 8 cm 22 in e Width with Side Guard Open sseesssesssesssesssesssersserssersserssersserssersserssees 93 9 cm 37 in S POODE pee en a ee en rane rarer er eer ere ee renee 111 7 cm 44 in a E E A E eee 95 kg 209 Ibs e Application Rate 2 0 ceccceeeeeeeeeees 2 400 per hour depending on operator dexterity FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 4 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 FC Electrical Requirements e PONO en ee eee ee eee ene ne eee 115V ac 60Hz 1 Phase NIOO eee een en E AEE 115V ac 50 60 Hz 1730 RPM 4 PH 6 1 A Capacitor Start Motor 185 uf Capacitor e PU EAE E AE E AEAEE AAE E A EA AANS 10A e PONTOON E a E E E E E 1 8 m 6 ft e PES RA EE E A E E E EE E EE EE 1814 Kg 2 Ton CAUTION Wire Color coding in press may not comply with J I C Standards Safety Precautions Press must be bolted to a sturdy workbench utilizing four boltholes in the casting base This is required to prevent press from vibrating and possibility falling from bench Turn power switch to the OFF position before opening hinged doors of the safety guard and before making any adjustments WARNING To avoid the possibility of an electrical shock Disconnec2. Installation General This section provides the information necessary to inspect install and prepare the OLYMPIAN Model 740 for operation Before the machine is installed you should become familiar with the Installation and Service Policies provided in the back of this manual The initial installation of application machines is the responsibilty of the FCI Field Service Representative During installation the Service representative will demonstrate how to operate and maintain the machine and is available to assist with any future operation or service problems Installation Precautions Take the following precautions during machine installation e Avoid placing the machine in dusty locations and places where vibrations occur e Handle the machine carefully at all times e Never place the machine on a flimsy workbench e Wear lightweight leather gloves when handling equipment and terminals Tools and Accessories The following is a list of tools and accessories supplied for the OLYMPIAN Model 740 Reel Boss Collar spring and Reel Stopper for Reel Bracket Hand Crank A complete tool kit may be obtained by ordering Part Number 142487 001 Machine Inspection The OLYMPIAN Model 740 was inspected adjusted and tested before shipment After the machine has been unpacked place it on a sturdy workbench where it is easily accessible for inspection Inspect all items for possible damage that may have occurred during shipment Check f
3. Part No 133865 001 Issued 04 10 92 Page 11 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 FCI e Remove hand crank from crankshaft before switching on power to the press WARNING The hand crank must be removed for the crankshaft before the power switch is switched to the ON position to prevent injury or damage to the equipment Semi Automatic Operation Refer to Figure 8 e Move power switch to the ON position e Turn on light by turning switch at the top of the lamp assembly e Activate the counter by moving its switch to the ON position Counter may be reset to zero by pushing in on tab located on left side of the counter e Press and release the foot switch to complete one machine cycle FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 12 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI Service PIC Changeover End Feed Refer to Drawing and EPL 133911 Removal Move power switch to the OFF position Disconnect power cord from electrical outlet Open safety guard Push the spring loaded lever C 83 toward the rear of the machine to disengage it from lever A 79 and hold in this position Move lever A 79 to the left by pulling lever B 80 and release lever C 83 Slide the PIC to the rear This releases the PIC from the press Inst
4. be performed by service personnel only these procedures are identified by a warning instruction The table of contents in the front of the manual gives a paragraph by paragraph breakdown of the subject matter covered in each section WARNINGS CAUTIONS and NOTES within the text of this manual are used to emphasize important and critical instructions WARNING An operating procedure practice etc which if not carefully followed could result in personal injury or affect the operator s health CAUTION An operation procedure practice etc which if not strictly observed could result in damage of equipment NOTE An operating procedure condition etc which it is essential to highlight We recommend that operator or service personnel responsible for maintenance of the Model 740 become thoroughly familiar with all aspects of the machine s construction and operation If operational or maintenance problems arise which are beyond the scope of this manual contact your district service representative Machine Function Press The OLYMPIAN Model 740 is a semi automatic bench press with a rolling clutch providing high production speed With a properly installed Precision Interchangeable Crimper PIC this unit provides a stable high quality discrete crimp to wire termination Specifications General Dimensions allowing for 24 inch reel of terminals BN aac cess E eect sane A E EE 71 1 cm 28 in e Width Front and Rear Cover Open
5. frees the PIC from the base Slide PIC to the left This releases the PIC from the press Installation Move lever A 79 to the left Place the PIC on the base 76 to the left of the ram bolt 87 Slide PIC to the right so the ram bolt 87 slides into the slot in shank A 102 of the PIC Refer to X view f the PIC in the back of this manual Position the base plate of the PIC against the back and side of stopper A 77 Push the spring loaded lever C 83 to the rear and hold in this position Slide lever A 79 to the right seating it in the slot on the side of the base plate 101 of the PIC Refer to X view of PIC Release lever C 83 which locks into lever A 79 to secure the PIC in position Reconnect power cord to electrical outlet Move power switch to the ON position NOTE Refer to separate PIC instructions in the back of this manual for start up procedure FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 14 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FC Ram Height Adjustment Standard FCI Ram Refer to Figure 5 e Move power switch to the OFF position e Open guard e Loosen the two cap screws which clamp the set plate to the ram bolt e Insert the small end of the adjustment bar into a hole in the ram bolt and rotate the ram bolt to obtain approximate required shut height NOT
6. properly installed Re install pulley bearing 25 Then install the snap ring 32 using snap ring pliers Check that snap ring is properly seated in its groove on the crankshaft Re install V belt 29 onto the flywheel and motor pulley Close rear cover 60 and secure with socket head cap screw 67 Manually cycle press refer to paragraph 3 5 Connect power cord to the electrical outlet Move power switch to the ON position and continue operation FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 18 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI Monthly Maintenance Service Check power cords for broken wires or insulation Check moving parts for wear Check attaching hardware for tightness Check V belt for wear Lubrication every 200 operating hours Using a 1 Multi purpose high grade grease lubricate through the three grease nipples on the front cover B 5 one on the rear of the crank shaft 1 and one on arm A 37 In the event service or technical help is needed FCI Electronics provides a toll free number For service or technical help call 1 800 843 6911 Parts Replacement e PARTS REPLACEMENT When calling for spare parts have part number s ready for the customer service person Number s can be obtained from the reference drawings located in the back of this manual Spare part orders ca
7. view shows the OLYMPIAN Model 740 bench press and its related parts The drive motor 22 transmits power to the pulley 21 through the V belt 29 to the flywheel 61 which drives the clutch assembly retainer 2 roller 3 and clutch spring 4 The clutch assembly permits the power to be transmitted to the shaft 1 which rotates and causes arms 37 38 and 39 to function these three arms in turn causes the ram 36 to move down then up Manual Cycling of Press PIC Installed If the machine as delivered has PIC installed refer to separate PIC instructions for start up procedure prior to hand cycle Manual Cycling Press without PIC Refer to Figure 1 e With the power OFF place hand crank onto the square end of the crankshaft at the rear of the machine NOTE Continuously push in on the hand crank because of the internal spring e Rotating the crankshaft in the direction of the arrow located on the outside of the rear cover 60 will lower and raise the ram When under power the flywheel rotates in the opposite direction of the arrow e Return crankshaft to the start position and continue turning slowly until a click sound is heard indicating the stripper is properly engaged on the clutch Then rotate the crankshaft in the opposite direction of this arrow until the mark on the end of the crankshaft is aligned with the 0 mark at the rear of the press FCI Communications Data amp Consumer Division Manual
8. A FCI OLYMPIAN MODEL 740 Operation and Service Manual P N 133911 102 FCI MANUAL P N 133865 001 Data herein has been verified and validated and believed adequate for the intended use If the machine or procedures are used for purposes beyond the capabilities specified FCI does not guarantee results and assumes no obligation or liability This publication is not a license to operate under nor a recommendation to infringe upon any process patents FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 1 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 FCI OLYMPIAN MODEL 740 FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 2 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS Released Printed Jan 19 2003 A FCI Table of Contents II RODUC TION co e A E 4 OP A VA Al siceaecncectah once cenecnerancaaneemenbaceccue unceateeecetansaasapanenacsecuncunseatenencuandecnareceentunsenuecenenarataacemananunsneuens 4 Meme rone o Gg Roch eee ae eee ee See ee ee ee ee ee eee 4 Specifications 00 EEE EEE EEE nee eee eed d eens esa ee eens eneeaeeed 4 Safety PreCautiONns cc ce EE EEE EEE EEE Ene eee Senedd deen eens es eneneaeeed 5 ENSTALE A TION ee e N E E E 7 eneral A E E E A E 7 kace aton I AI a sericteegenee peers cesses cee pepe ceo eile usec eet cee tg ieel codecs tseice i
9. E The ram bolt has gradation marks etched on the side of it Rotating the ram bolt one mark changes the ram height approximately 0 063 mm 0 0024 in As indicated on the label on the front of the press rotating the ram bolt to the left lowers the ram height rotating it to the right raises the ram height Cap Screws A Figure 5 e Retighten the two cap screws on the set plate e Use crimp height dials on PIC for fine adjustment e Close guard e Move power switch to the ON position FCI Ram e Move power switch to the OFF position FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 15 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A e Open guard e Loosen ram jam nut e Rotate FCI Ram to the left to lower the ram or to the right to raise the ram to obtain approximate required shut height e Retighten ram jam nut e Use crimp height dials on PIC for fine adjustment e Close guard e Move power switch to the ON position Jam Nut FCI Ram figure 6 Brake Adjustment Refer to Drawing and EPL 133911 If after a period of time a rattling sound is detected from the press follow instructions as described below e Mover power switch to the OFF position e Disconnect power cord from electrical outlet e Turn latch screw 30 counter clockwise until unscrewed from the frame 58 e Open front cover A 59 CAU
10. Mark on crankshaft is not aligned Re align crankshaft Refer to with 0 Operation Section page 12 Brake is not adjusted correctly cei e EE E e Service Section page 17 Tighten jam nut FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 20 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F staTus Released Printed Jan 19 2003
11. TION If brake is adjusted too tight this will cause the press to operate slower and affect the production rate FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 16 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI e Turn adjusting bolt 13 clockwise 1 4 turn This tightens the brake 7 on the crankshaft 1 which prevents the crankshaft from drifting after the flywheel 61 is disengaged e Close front cover A 59 and secure with latch screw 30 e Connect power cord to electrical outlet e Turn press power switch ON and cycle press If the clicking sound has disappeared the brake is adjusted properly Continue operation If the clicking is still present follow steps as described above Belt Inspection Refer to Drawing and EPL 133911 Switch power switch to the OFF position Disconnect power cord from the electrical outlet Turn socket head cap screw 67 counter clockwise from the rear cover 60 and open cover Check the V belt If it shows signs of excessive wear fraying or cracking it should be replaced Belt Adjustment Refer to Drawing and EPL 133911 Push lightly on the V belt Tension is correct when the belt moves about one inch If more movement is detected continue with the following procedure Loosen the four cap screws which secures the motor 22 to the motor base 6 Push down on the moto
12. VICE E 13 PIC Chin Eon er 2b nE COG aE EEEE EEEE EEEE EE EEEE EE 13 PICC i eoa er 5 e PE EEE EEEE EEEE EE 14 Fan e A S Ue WU EERE E EEE EEEE EEEE EEE 15 EAEE E i E T E E E E EE E ET 16 ISG I ISOC MON A E T AE OE T E O OE 17 PLAGO E EE EEE 17 a E e R E E E T A OE E E O EN 18 Sa E EEEE E EO A E EEE 19 Potts Rep E a E E 19 Troubleshooting Chart ccccecee ce Eee EEE e eee eee eee seas eens eseseenenaeees 20 REFERENCE DRAWINGS 133911 001 EPL Olympian 740 X View Figure 8 133927 001 OL740 Electrical Schematic 144758 001 Electrical Schematic OL740 4 Pole Power Switch REFERENCE DOCUMENTS Delete any form references below that are not needed FORM E 3245 Customer Application Machine Warranty and Service Policy Section I Equipment owned by FCI Electronics FORM E 3244 Customer Application Machine Warranty and Service Policy Section IP Equipment purchased by the customer FORM E 3247 FCI Electronics Address List FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 3 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI Introduction Scope of Manual This manual contains the information necessary to understand install operate maintain and order parts for the OLYMPIAN Model 740 This information is intended for use by both operator and service personnel However certain procedures within the manual should
13. allation Move lever A 79 to the left Place the PIC on the base 76 to the rear of the ram bolt 87 Slide PIC forward so the ram bolt 87 slides into the slot in shank A 102 of the PIC Refer to X view of PIC in the back of this manual Position the base plate of the PIC against the back and side of stopper A 77 Push the spring loaded lever C 83 to the rear and hold in this position Slide lever A 79 to the right seating it in the slot on the side of the PIC base plate 101 See X view of PIC Release lever C 83 which locks into lever A 79 to secure the PIC in position Reconnect power cord to electrical outlet Move power switch to the ON position NOTE Refer to separate PIC instructions in the back of this manual for start up procedure FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 13 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI PIC Changeover Side Feed Refer to Drawing and EPL 133911 Removal Move power switch to the OFF position Disconnect power cord from electrical outlet Open safety guard Push the spring loaded lever C 83 located at the right rear of the PIC toward the back of the machine to disengage it from lever A 79 and hold in this position Move lever A 79 located on the left side of the PIC out and release lever C 83 This
14. lamp bolt 52 attached then the spring 53 and collar 54 e Install reel of terminals so that terminals unreel from the left side with the U shaped barrels up e Then install reel stopper 51 and front reel boss 50 with clamp bolt 52 attached e Align reel of terminals so that it is centered with the slot in the PIC where the terminals enter e Next slide the rear reel boss with spring and collar against the reel and tighten clamp bolt e Then slide the reel stopper and the front reel boss against the reel with light tension Tighten clamp bolt NOTE Too much tension on the reel could cause feed problems in the PIC If there is not enough tension terminals could unwind freely End Feed If reel bracket is positioned as shown e Loosen cap screw which secures reel bracket 49 located on right side of frame 58 e Pivot reel bracket assembly 90 toward the right and tighten cap screw onto the flat of the bracket e Install the rear reel boss 50 with clamp bolt 52 attached then the spring 53 and collar 54 e Install reel of terminals so that terminals unreel with the U shaped barrels up FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 9 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 FCI e Then install the front reel boss 50 with clamp bolt 52 attached e Align reel of terminals so that it is ce
15. ll 1 800 222 2194 and ask for CUSTOMER SERVICE Recommended spare parts for the bench press EPL 133911 are specified in the parts list by the letters SP in the spare parts column For PIC spare parts refer to the parts list for individual PIC FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 19 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI Troubleshooting Chart PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Press will not cycle Power cord is not connected to Connect power cord to electrical electrical outlet outlet Power cord is not connected to Connect power cord to press press Power switch is in the OFF Move power switch to the ON position position Foot switch is defective Solenoid 23 is defective Fig 2 IReplace Adjust V belt as described in the Service Section page 18 Fatigued or broken clutch spring Replace V belt slipping on motor pulley Machine double cycles Stopper 15 is binding on holder Lubricate a few drops of light 14 Fig 2 weight oil Crimp height varies Cap screw loose in the set plate Tighten cap screws If press is fitted with adapter jam nut on ram is loose Fuse flows when power switch Mark on crankshaft is not aligned Re align crankshaft Refer to is moved to the ON position with 0 Operation Section page 12 Rattling sound from press
16. net eiselaenss ep veeiaeiaeijeteeiceinaiaeles 7 Toe AE A Cs OS gence geocentric E cueetdeine te epaeiie ieeiceveee cae jceesepaci pete qeree nciaer ane ietsisiaeing 7 Mac oe TTA oS reeset vce cae cz ie see getriey vce eet iepaee getcey ter enqjeisaptel geteriseieiayijeisejeei geri iaer aim cigeiseignaaqeemeciselamciacisenaice gente 7 Macnee PRCE TED a getcey er eanqjeisiaptelgerretsei iaigeiseiejiei geri tae aimeigeisnignaeqeemiesiselamcincisenaiac seems 7 DT OH 1 le TD NC ean epee cepted ete teen tere cic et ieysee pete er eenjer scepter getie tse isyigeisepleei geri tact aimcigeisnigraaiqesmeciserameincisenaiceiecruie 8 Terminal Guide Plate Assembly 5 de Sacer cere ce anges E 8 Terminal Gide Plite Assembly End Fed creiren aiejeiscayte gerne iseiiaiigeisaejleeigerieriaer ascigeisnigndeiqeranieciseramcincisenaiacicnden 8 Rec LBC oe seep ee mae ce eee eee pea etm ces a clgeugseraaiegetececaetieaid cineca leeicelaajeiteciaajaaiaaciueraaocseiawutsaiactaseciqeinetiaiaaienaaiaein 9 O a A E E a getnieriacemepigeisenpigegeemeesesanceciseaquguaneee 10 OPERATO e EE EEE E E E E 11 E SE E tetas cece acest E AO E E E E E A A E EO E E 11 Contoh and TadiCAlOr S sei E EE E eee 11 Pese eD O en rte eee ec eee 11 Manal Cyc ine ol Press PIC metalet eea E eee 11 Manwal Cyclone Pe SS ihon PIE r E T E O OE T EOR O TEE 11 Semi Automatic Operation ssssssssestreretetrttrttttttt rrtt rrrErEEAEAEOEEEEEEEEAEEESEOENEEEEEEAESESEOEEEEEEEENESESEDEEEEEEEEEER EEEE 12 SER
17. ntered with the slot in the PIC where the terminals enter e Next slide the rear reel boss with spring against the reel and tighten clamp bolt e Then slide the front reel boss against the reel with light tension Tighten clamp bolt NOTE Too much tension on the reel could cause feed problems in the PIC If there is not enough tension terminals could unwind freely Safety Guard e To open remove cap screws located on the upper right and left side of guard Front and side will pivot open when lightly pulled at top of guards e To close pivot front and side guard up and secure with cap screws FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 10 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI Operation General This section provides the information necessary to operate the OLYMPIAN Model 740 and includes operating considerations and precautions Controls and Indicators There are two ON OFF switches on the front of the press The top switch controls the counter the bottom switch controls the power to operate the press Both switches have indicator lamps which are lighted when switches are in the ON position The counter on the front of the press records the number of machine cycles The press is cycled when the foot switch is depressed Press Cycle Description Refer to Drawing and EPL 133911 The exploded
18. or dents broken knobs switches etc If damage or missing items are found notify the carrier and the FCI District Sales Office Retain any shipping containers in case repacking is necessary Machine Placement The operators comfort is an important factor in operating the Model 740 safely In order to reduce operation fatigue and increase productivity consideration should be given to the placement of the machine FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 7 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A e The front edge of the machine should be six to eight inches from the front edge of the workbench in order to prevent discomfort to the operator e Allow room to obtain access to the back and sides of the machine for servicing e Secure press to workbench possibly using the carriage bolts 5 16 in X 2 5 in long with washer and nut that were used to fasten the press to the pallet for shipment Electrical Hook Up WARNING The power switch on the press should be in the OFF position prior to electrical connection to prevent possible bodily injury by premature operation Connect the power cord to an 115V 60 Hz grounded outlet Terminal Guide Plate Assembly Side Feed Refer to drawing and EPL 133911 Installation e Turn bar for guide plate mounting 57 with terminal guide plate 48 assembly attached into
19. r while checking the amount of movement in the belt The movement should be approximately one inch Tighten the four screws to secure the motor Recheck tension Close rear cover 60 and tighten socket head cap screw 67 Connect power cord to electrical outlet Move power switch to the ON position and continue operation FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 17 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI Flywheel Refer to Drawing and EPL 133911 Removal Move power switch to the OFF position Disconnect power cord from the electrical outlet Turn socket head cap screw 67 counter clockwise from the rear cover 60 and open cover Remove V belt 29 from the flywheel 61 and the motor pulley 21 Using snap ring pliers remove snap ring 32 and rear pulley bearing 25 Grasp flywheel firmly with both hands and pull outward This will disengage the flywheel from the clutch assembly and crank shaft Installation NOTE Before attempting to replace the flywheel be certain the rollers 3 are seated into the clutch 72 If not the flywheel will not fit over the rollers Grasp flywheel firmly with both hands align the center hole in the flywheel with the retainer 2 and carefully push the flywheel onto the retainer CAUTION The flywheel may come loose from the crankshaft if snap ring is not
20. t the power cord from its outlet before opening the front door of the press The hand crank for manual cycling the press is fitted with an internal spring When the inward pressure is released from the hand crank it should disengage from the crankshaft of the press WARNING The hand crank must be removed from the crankshaft before the power switch is switched to the ON position to prevent bodily injury or damage to the equipment After rotating the crankshaft by hand and before switching the press power switch to the ON position make sure that the mark on the square ended shaft at the rear of the press is in alignment with the 0 mark refer to Figure 1 Failure to properly position the mark will cause a rattling noise when the power is moved to the ON position or could cause the fuse to blow WARNING Personnel other than maintenance should never operate the bench press without the safety guard in the closed position FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 5 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 FCI Direction for Hand Cranking Square End of Crank Shaft Rear Cover 0 Mark of Press Figure 1 FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 6 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A FCI
21. threaded hole on left side of frame 58 e To tighten bar 57 to the frame place wrench onto the flats provided and turn e Ifthe terminal guide plate 48 is not aligned properly loosen the two cap screws in the clamp and align Retighten cap screws Removal e Place wrench onto the flats on the bar 57 and loosen e Rotate the bar 57 with terminal guide plate assembly attached until removed from the frame 58 Terminal Guide Plate Assembly End Feed Refer to drawing and EPL 133911 Installation e Turn bar for guide plate mounting 57 with terminal guide plate assembly attached into threaded hole on the back of the rear cover 60 e To tighten bar 57 to the frame place wrench onto the flats provided and turn e Ifthe terminal guide plate 48 is not aligned properly loosen the two cap screws in the clamp and align Retighten cap screws FCI Communications Data amp Consumer Division Manual Part No 133865 001 Issued 04 10 92 Page 8 of 20 Rev 09 27 02 ECR V21534 Revision F PDM Rev F sTATUS ReleasSed Printed Jan 19 2003 A Removal e Place wrench onto the flats on the bar 57 and loosen e Rotate the bar 57 with terminal guide plate assembly attached until removed from the frame 58 Reel Bracket Refer to drawing and EPL 133911 Side Feed e Position reel bracket 49 as shown and tighten cap screws on right of frame 58 against flat on bracket e Install the rear reel boss 50 with c
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