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3200NXT Service manual

1. MAX sls 4 ism FTN sry SWITCHED HOT MEUM 81 12 GRN YEL NEUTRAL AVEC lo 44444 nni oO UPPERJDR VE LE Vans 9 al x z al ERE 5 9 4 OPTIONAL FLOW METER aaa 284 NOT REQUIRED FOR TIME CLOCK OR REMOTE SINGAL alo 5 509119 START REGENERATION APPLICATIONS gt m 2 5 a RED 8 5 x x 9 gt 5 5 4 B OR Q Q Q 212 22 3 BACKPLATE 5 lt gt e SCREW Myon LS Ui e 1 24V TRANSFORMER VDM VALVE DRIVE MOTOR SW1 VALVE HOMING SWITCH SW2 VALVE STEP SWITCH SW3 BRINE CAM SWITCH HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM FM FLOW METER OPTIONAL M1 MOTOR OR PUMP OPTIONAL 1 SOLENOID VALVE OPTIONAL NOTE 1 TRANSFORMER FUSE 5A 250V SLOW BLOW P N 41143 2 VALVE SHOWN IN SERVICE Page 30 GRN OR GRN YEL GRN YEL 42140 REVD 2900 3900 Input amp Output Wiring 30IAY3S NI NMOHS 3ATVA 72 IWNOLLdO GION310S LS bl Ly Nid 18 018 VS ISNA 0 YO YOLOW LIA CWNOILdO 4313 W4 3ATVA 3NIHG WV9 3315 3ATVA WV
2. 17421 plug 1 20 hole 2733 dO IR 41581 i need plug hole 125 dia white QU ceteros dictse reds 60217 02 cover assy 2900 lower black environmental 18626 spacer indicator 29 esiti 18746 bearing connecting rod 11224 screw hex hd 5 16 18 5 8 SS 10250 an ring retaining A cere 10872 screw hex wsh 8 32 x 17 64 Meer 18709 backplate lower 11391 pin roll 2900 3900 1475 link piston rod MAT 14769 bracket motor 2900 OU 14775 cam drive 2900 prm 10693403 3 n nut hex jam 5 16 18 18 8 SS direc 181725 iere indicator service standby zo 40388 icones motor drive 24V 50 60Hz SP 14815 pin spring connecting rod LA jM 41102 label 3200NT ground dus 10269 0 nut jam 3 4 16 iesu fitting brine valve 41692 kit communication cable 46 42466 11 timer assy NXT right hand NOTE For all other service part numbers see the Service Manual that accompanies the control valve Pag
3. motor drive 24V 50 60 Hz dion piis TO LE T t Sv nd cam shut off valve 1 10338 pin roll 3 32 x 7 8 12 Versen 41034 transformer US 120V 24V 108VA 41049 transformer euro 230V 24V 108VA PARE 41050 transformer aust 230V 24V 108VA 19691 plug 750 dia recessed black 2 19800 plug 140 dia white aa 15806 ces plug hole heyco 2693 p 19801 plug 190 dia white heyco 0307 179067 niet fitting assy liquid tight blk T m 10896 switch micro M 11805 screw 4 40 x 5 8 type 1 20 400435005 wire harness lower drive w molded strain relief 21 ems AA 1354 strain relief flat cord heyco 30 1 22 pe 19121 nnn meter cable assy 3200NT 19121 08 meter cable assy NT 35 w connector 19121 09 cable assy NT 99 5 w connector nm 19121 10 meter cable assy NT 303 5 w connector ie 14202 01 screw hex wsh mach 8 32 x 5 16 24 cn IPM pr 40941 wire harness upper drive 25 sene
4. LOVLNOO Q3S019 o o AXNFLZE ANY 1 0026 NO 3 18V IIVAV p HOLIMS X90 TH31NI LOH G3HOLIMSNN 91538 VE OGAOE SALLSIS3H ame TvaLnan LNd LNO O N SOIANSS NO Odd NOLLVH3N3O93M NO 31 Troubleshooting Detected Errors NOTE It can take up to 30 seconds for an error to be detected and displayed All errors on each timer in the system must be displayed before the errors can be corrected If a communication error is detected an Error Screen will alternate with the main time of day screen every few seconds All units In Service remain in the In Service position All units in Standby go to In Service Any unit in Regeneration when the error occurs completes Regeneration and goes to In Service No units are allowed to start a Regeneration Cycle while the error condition exists unless they are manually forced into Regeneration When an error is corrected and the error no longer displays it may take several seconds for all of the units in a system to stop displaying the error message the system returns to normal operation NOTE During the error condition the control continues to monitor the flow meter and update the volume remaining Once the error condition is corrected all units return to the operating status they were in pr
5. and the unit will go back to the main display screen Resets Soft Reset Press and hold the Up and Down buttons for 25 seconds until 12 00PM or 12 00HR appears This resets all parameters except for the flow meter totalizer volume Master Reset Hold the Extra Cycle button while powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 1 System Type This program type selects the system type 4 5 6 7 or 9 1 Use Up or Down buttons to adjust this value 2 Press the Extra Cycle button 2 Valve Address This program step selects the valve address 1 2 3 or 4 within the network needed for each timer for communication The 1 is the master or lead which contains programmed parameters that will be used by all of the timer s in the network to control Regeneration in Service or Standby of all the valve s in the system 1 Use Up or Down buttons to adjust this value 2 Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 13 Master Programming Guide 3 System Size This program step is used to set up the number of valves 1 2 3 or 4 in the system 1 Use Up or Down buttons to adjust this value 2 Press the Extra Cycle button 4 Regeneration Type This program step is used to set up the trigger type 1 Use Up or Down buttons to adjust this va
6. 19 16048 bearing drive link 11898 nomme clip 3150 3900 tenni ie 16045 pinion drive PRE E lee pin roll 2900 3900 108172 5 osos screw hex wsh 8 32 x 17 64 TE Osuna inten 11235 nut hex 1 4 20 25 2 16050 ci ring retaining 20 42 16059 washer ss 88 3150 3900 16051 ring retaining bowed 28 n 19800 iio eiie plug 140 white pac 15800 plug hole heyco 2693 isis 11 19569 Marin plug 8750 hole recessed black lesen 11080 screw hd mach 8 32 x 3 8 17907 eme fitting assy liquid tight blk Do PES STE RHET 40941 wire harness upper drive eer 40943 wire harness lower drive w molded strain relief transformer US 120V 24V 108VA transformer euro 230V 24V 108VA transformer aust 230V 24V 108VA meter cable assy 3200NT meter cable assy NT 35 w connector meter cable assy NT 99 5 w connector meter cable assy NT 303 5 w connector screw hex wsh 8 32 x 5 16 plug 1 20 hole cover assy 3150 3900 env black motor
7. Master Programming please contact your local professional water dealer Page 18 Master Programming Guide 18 Fleck Flow Meter Size Default to Valve Type This program step sets the size of the Fleck flow meter e 1 0 Paddle 2750 Default 1 5 Paddle 2850 2900 Default e 2 0 Paddle 3150 Default 3 0 Paddle 3900 Default e 1 0 Turbine 1 5 Turbine e Generic Flow Meter Use Up or Down buttons to adjust this value 2 Press the Extra Cycle button 19 Maximum Flow Rate This program step sets maximum flow rate of the generic flow meter 1 Press the Shift button to select the digit you want to modify 2 Press the Up or Down buttons to adjust this value 3 Press the Extra Cycle button 20 Pulses per Gallon Liter This program step sets the pulses per gallon liter for generic flow meters 1 Press the Shift button to select the digit you want to modify 2 Press the Up or Down buttons to adjust this value 3 Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 19 User Mode Programming Flow Chart NOTES User Mode is only displayed when a metered option is chosen under System Type Entering User Mode Hold the Up and Down buttons for 5 seconds Depending on current option settings some displays cannot be viewed or set Options US Format gpg Metric Format deg 2 Options US Forma
8. drive 115V 50 60Hz sp backplate 3900 lower env bracket motor mounting indicator service standby 3900 spacer indicator bearing drive link screw rd hd 4 40 x 5 8 type 1 cam assy 3900 lower label 3200NT ground plug 190 dia white plug 750 dia recessed black kit can communication cable timer assy NXT right hand NOTE For all other service part numbers see the Service Manual that accompanies the control valve Page 29 2750 2850 3150 Input amp Output Wiring OPTIONAL MOTOR PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE N O OUTPUT SWITCHED HOT M1 NEUTRAL 24VAC 3A MAX RESISTIVE 30VDC 3A MAX RESISTIVE Lock our OPTIONAL INTERLOCK SWITCH N O OPTIONAL REMOTE SIGNAL START SWITCH N O START GND OUNSWITCHED HOT ONLY AVAILABLE ON 3200NXT AND 3214NXT CLOSED CONTACT PREVENTS REGENERATION INPUT SIDE PULLED UP TO 32 VDC ONLY AVAILABLE ON 3200NXT AND XT CLOSED CONTACT INITIATES REGENERATION IF OPTION ENABLED INPUT SIDE PULLED UP TO 32 VDC OPTIONAL SOLENOID VALVE ON DURING REGENERATION OR STANDBY P6 OUTPUT 24VAC 50 60Hz 0 25 A CANI 3
9. m3 m 1 5 Paddle Meter Maximum Flow Rate 90 gpm 34 m3 m 2 Paddle Meter Maximum Flow Rate 175 gpm 66 m3 m 3 Paddle Meter Maximum Flow Rate 350 gpm 1 32 m3 m 1 and 1 5 Turbine Meter 75 gom 1 Press the Extra Cycle button Peak Flow Rate The Peak Flow Rate since the last regeneration will be captured e Range 0 to Maximum Number 1 Press the Extra Cycle button Totalizer The total volume of treated water that passes through a meter will be counted NOTE The user cannot edit below the current volume remaining 1 Reset to zero by holding the Up and Down arrow keys for 5 seconds during the Totalizer display 2 Press the Extra Cycle button Page 22 Diagnostic Programming Guide Hours Between Last Two Regenerations The hours between the last two regenerations will be saved and displayed 1 Depress the Extra Cycle button Hours Since Last Regeneration The hours since the last regeneration will be saved and displayed 1 Depress the Extra Cycle button Volume Remaining This Tank Only Volume remaining in the current tank will be adjustable when displayed in this mode Regeneration will occur if set to zero NOTE Volume Remaining will not display for System Type 6 The maximum ranges are the same as the maximum volume calculated on the main screen 1 Press the Shift button to select the digit you want to modify 2 Use Up or Down buttons is used to adjust this val
10. 3200NXT Service Manual ee v IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Job Specification Sheets 3 4 Timer Display Features E 6 Timer Display Screen Examples rc ideo een anne 7 Network Communication Cables 8 8 Master Programming Mode Flow 9 Master Programming Gide u u nen ae 13 User Mode Programming Flow Chart ea ae a a a ana 20 Diagnostic Mode Flow Chart n 21 Diagnostic Programming 22 2750 2850 2900 Upper 4 2900 Lower Powerhead 26 3150 3900 Upper 4 3900 Lower Drive Powerhead 28 2750 2850 3150 Input amp Output eee 30 2900 3900 Input amp Output Wiring 2 2 e ee eR 31 1121 195214 32 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufactu
11. 50 3900 Stager Butterfly Stager Notch Cam CAUTION Before entering Master Programming please contact your local professional water dealer u 9 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set N 451 Example Downflow Default Options Downflow Default UF Brine Draw UF Fill First cr Example 06 00 00 Default Hours Minutes Seconds Options 00 06 00 Default Range 1 second to 99 minutes 1 hour 39 minutes Lr NN Example U S Gallons Default Options U S Gallons Default European Units Cubic Meters Metric NOTE In U S Gallons mode the display will be in 12 hour time NOTE In European Units Cubic Meters Metric mode the display will be in 24 hour time N Lc Example Grains Default Options Grains in U S Format Default Degrees in Metric Format Range 9 000 to 9 900 000 Grain Capacity in U S Format 90 0 to 190 000 Degree Capacity in Metric Format NOTE The word GRAINS will change to DEGREES in the metric Display Format Use the Shift button to move to the left Lr Example 00 Default Range 0 to 50 NOTE Use the Shift button to move to the left NOTE This screen will only display on the lead unit for System Types 6 amp 7 For all other System Types it will disp
12. OS ONIWOH 3ATVA HOLIMS WYO EMS HOLIMS 4315 3ATVA ZMS lo HOLIMS 9NIWOH IMS 2 YOLOW 3ATVA NGA 9 USWYOISNVUL AZ LL 2 5 8 mz 7 5 die 5 e m 5 E 8 lt gt 9 3lvidXova olo SITE PL Pl 2 B 5 5 m Im ce og Wm ls z T a 4 SNOLLVOINddV 1815 TVNOIS 31OW3H 49079 AWIL LON ale lls oz YILIN 1VNOLLdO mo S A Q la 2 m Im m 31IHM N3349 qas OL dn LNdNI o G3 18VN3 NOLLVH3N3933 S3LVLLINI 19 1 Q3S019 1X LXNO0ZE NO 18 AINO TNOWOTT Tavis 1 Na HOLIMS LUVLS TVNOIS ZE OL GATINd 1 31088 TVNOLLdO NOLLVH3N393M 5
13. amming Steps Shift Button Adjusts Values to the Left Up Button Adjusts Values Up Down Button Status LED Adjusts Values Down Valve State CHG Change of State CHG will be displayed when the lower drive changes from one state to another in dual piston valves INI Initializing INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming RGQ Regeneration Queued RGQ indicates that the reserve has been entered a delayed system and regeneration has been queued When in the main screen press the Extra Cycle button to toggle service SRV with RGQ Service SRV SRV will display when the unit is in service LCK Lock Lock will be displayed when the terminal remote input block P4 on the circuit board is switched to lock See the Network Communication Cables amp Connections section of this manual LED Status Lights Blue LED Illuminates while the unit is in service and no errors exist The unit will always be in service unless a regeneration trigger has occurred green LED light will be displayed A blinking blue light indicates the timer is in service and queued for regeneration Green LED Illuminates when the unit is in Regeneration mode unless an error condition exists A blinking green light indicates the timer is in standby and not in regeneration Red LED Illuminates when there is an error Flow Indicator A rotating line appearing as a
14. e 27 3150 3900 Upper amp 3900 Lower Drive Powerhead Assy e 124 32 48 50 2428 5 49 ag 37 1 52 Lp 22 2 2 RA 61501 3200NXT 3_Pg2_REVA Page 28 3150 3900 Upper amp 3900 Lower Drive Powerhead Assy Item No Quantity Part No Description 19304 04 backplate 3150 3900 ERIE SERM 15120 bracket motor mtg 3150 3900 40391 motor drive 24V 50 60 hz sp xli 11224 una screw hex hd 5 16 18 x 5 8 ss TEEN LI 16346 nut hex jam 5 16 18 18 8 55 VAD iced bracket switch mounting 3150 3900 10 302 insulator limit switch discs ciuem odas 10218 e Switch micro Oii PEN VEREOR 16053 bracket brine side o Em P E E 12624 screw phil pan 40 x 1 1 2 Messen 16052 air bushin 3150 3900 12 4 3422 17506 screw hex wsh hd 8 x 1 2 1 16494 cam assy 3150 3900 14 nus SEPTIES 10231 screw slot hex 1 4 20 x 1 2 18 8 ss 16046 breit rre gear drive ee ring retaining Messer LL link drive 18 isis 11709 0 pin drive link
15. ence Programming Mode Feed Water Hardness Regeneration Time Regeneration Day Override Time of Day Master Programming Mode Valve Type Regenerant Flow Valve Address Display Format Unit Capacity Capacity Safety Factor Feed Water Hardness System Size Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 Grains per Gallon or Degrees Delayed AM PM or Immediate Off or Every Days 2750 2850 2900s 3150 3900 Stager Downflow Upflow Brine Draw First Upflow Brine Fill First 1 2 3 4 US Gallons or m Grains or Degrees Zero or Grains or Degrees 1 Valve 2 Valves 3 Valves 4 Valves Timed Auxiliary Relay Output Window Off or Start Time __ __ End Time __ __ Chemical Pump Output Auxiliary Relay Off or Volume Gallons or M Fleck Flow Meter Size Generic Flow Meter Time __ __ __ Paddle 1 1 5 2 3 Turbine 1 1 5 Maximum Flow Rate Add Gallons every Pulses Page 3 Timer Operation Setting the Time of Day NOTE Set Time of Day on the Lead Unit 1 and the rest of the units in the system will populare with the Time of Day within 10 seconds 1 Press and hold the Up or Down button for 2 seconds 2 Press the Shift button to select the digit you want to modify 3 Press the Up or Down buttons to adjust the value 4 Press the Extra Cycle button to return to the normal d
16. f a series of settings used to program the optional relay output The first setting turns the output on off during Regeneration only The second turns the output on during Service only every time a set volume of water used has accumulated CAUTION Before entering Master Programming please contact your local professional water dealer Page 17 Master Programming Guide 16 Timed Auxiliary Relay Output Window Start amp End Time Setting If Auxiliary Relay is Enabled This option setting consists of two displays The first display sets the turn on time of the output referenced to the start of the first Regeneration Cycle The second display sets the output turn off time referenced again to the start of first Regeneration Cycle Start Time Anytime During Regeneration Except Last Minute of the Regeneration Time End Time At start time and anytime during the regeneration cycle 17 Chemical Pump Auxiliary Relay Output Window This option setting consists of two displays The first display sets the volume of water flow at which the output turns on The second display sets the time of the output U S Range 0 999 Gallons 1 999 Seconds Metric Range 0 00 9 99 m3 1 999 Seconds Activate Output After Volume Set is Reached Use the Shift button to move one space to the left for each number entered Use Up or Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering
17. ge Example 1 0 Paddle Flow Meter Options 1 0 Paddle 1 0 Turbine 1 5 Paddle 1 5 Turbine 2 0 Paddle 3 0 Paddle Generic Example Maximum Flow Rate of 0 Range 20 2 000 gpm U S Format 2 0 200 0 m3 Metric Format Example Add 1 Gallon for Each Pulse in U S Format Options Gallons U S Format Meter3 Metric Format Range 1 99 Gallons U S Format 0 1 09 9 Metric Format Pulses 1 99 Example Master Programming Mode is Exiting Master Programming Guide When the Master Programming Mode is entered parameters can be set to make the timer s function as needed NOTE Depending on current option settings some displays cannot be viewed or set Entering Master Programming Mode 1 Press and hold the Shift and Up buttons for 5 seconds OR 2 Set the time of day display to 12 01 PM or 12 01HR See the Setting the Time of Day section on the Timer Operation page Then go to the main display screen press the Up and Down buttons at the same time for 5 seconds Exiting Master Programming Mode 1 Press the Extra Cycle button once per display until all are viewed Master Programming Mode is exited and the normal display screen appears 2 To exit the Master Programming Mode without saving press the Diagnostic button NOTE If no keypad activity is made for 5 minutes while in the Master Programming Mode or if there is a power failure no changes will be made
18. gram step sets the maximum amount of time in days the unit can be In Service without a Regeneration Default OFF Range 1 99 Days NOTE If On the screen for regeneration time will display 1 Use the Shift button to select the digit you want to modify 2 Use Up or Down buttons to adjust this value 3 Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 16 Master Programming Guide 13 Regeneration Time This program step sets time of day for a delayed regeneration to occur or regeneration day override Default U S 02 00 AM Default Metric 02 00 HR 1 Use the Shift button to select the digit you want to modify 2 Use Up or Down buttons to adjust this value 3 Press the Extra Cycle button 14 Regeneration Cycle Steps This program step programs the Regeneration Cycle step times 1 through 5 Please refer to the chart below for regenerant flow default cycle steps and times Down Flow Back Wash E Brine amp 1 Hour Rapid Brine Tank Fill 12 Minutes NIA Minutes Slow Rinse Rinse Minutes UF Brine Draw Brine amp Slow Hour Backwash 10 Rapid 10 Brine Tank Fill 12 Minutes Minutes Rinse Minutes 5 5 UF Fill First Brine Tank 12 Brine 1 Hour amp Slow 1 Hour Back Wash 10 Minutes Rapid 10 Minutes Fill Minutes Making Rinse Rinse 15 Auxiliary Relay Output The next two displays are part o
19. ing in that step Once all regeneration steps are complete the timer returns to in Service and resumes normal operation Hours Minutes Seconds Example 12 Minutes Remaining in Cycle 1 Back Wash N Press the Extra Cycle button during a Regeneration Cycle to immediately advance the K valve to the next cycle step position and resume normal step timing Flow Meter Equipped Timer During normal operation the Time of Day screen alternates with the error screen if errors are present As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero When this occurs a Regeneration Cycle begins if no other units are in regeneration Page 4 Timer Operation Timer Operation During Programming The timer enters the Program Mode in standby or service mode as long as it is not in regeneration While in the Program Mode the timer continues to operate normally monitoring water usage Timer programming is stored in memory permanently Timer Operation During A Power Failure All program settings are stored in permanent memory Current valve position cycle step time elapsed and time of day are stored during a power failure and will be restored upon power re application Time is kept during a power failure and time of day is adjusted upon power up as long as power is restored within 12 hours NOTE The time of day on the main display screen will flash for 5 minutes when there has been a
20. ior to the error Regeneration queue is rebuilt according to the normal system operation Or if more than one unit has been queued for regeneration then the queue is rebuilt according to which one communicates first Cause Correction A One or more units have a missing or bad A Connect the communication cables and or replace communication cable B One or more units has a communication cable B Connect the communication cable as shown in the plugged into the wrong receptacle wiring diagrams C One or more units is not powered C Power all units Programming Errors During the error condition the control continues to monitor the flow meter and update the remaining capacity Once the error condition is corrected all units return to the operating status they were in prior to the error and regeneration is queued according to the normal system operation If reprogramming the unit in the Master Programming Mode clears the error the volume remaining may be reset to the full unit capacity i e as though it were just regenerated 1 Allunits in standby go In Service 2 Any unit in regeneration when the error occurs completes regeneration and goes to In Service 3 Nounits are allowed to start a regeneration cycle while the error condition exists When the problem is corrected and the error no longer displays it may take several seconds for all of the units in a system to stop displaying the error message the system returns to normal o
21. isplay screen or after a 5 second timeout NOTE The D button Diagnostic can be pressed to exit without saving Manually Initiating a Regeneration When timer is in service or stand by press the Extra Cycle button for 5 seconds on the main screen The timer advances to Regeneration Cycle Step 1 and begins programmed time count down Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 5 if active Press the Extra Cycle button once more to advance the valve back to in service NOTE A manually initiated or queued regeneration can be cleared by pressing the Extra Cycle button for less than 5 seconds A system queued regeneration can only be cleared by stepping through a manual regeneration If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared Pressing the Extra Cycle button while in regeneration will cause the upper drive to advance to the next step immediately Timer Operation During Regeneration In the Regeneration Cycle Step display the timer shows the current regeneration cycle number the valve is on or has reached and the time remain
22. lay for all units Example 15 GPG U S Format Default Range 1 to 199 Grains Gallon U S Format 2 to 199 Degrees Metric Format NOTE Use the Shift button to move to the left CAUTION Before entering Master Programming please contact your local professional water dealer Page 10 NOTE If Stager is chosen for Valve Type the Regeneration Cycle Step description will not display NOTE Only displayed if Auxiliary Relay is enabled in previous screen Auxiliary Relay will only display if Chemical Pump is OFF for System Types 6 amp 7 NOTE This screen will only display on the lead unit for System Types 6 amp 7 For all other System Types it will display for all units u er N Master Programming Mode Flow Chart Example Off Default Example 1 Day Options Off Default or On Range 1 to 99 Days Example 2 00 A M Default Options A M U S Format HR Metric Format NOTE Regeneration time will not appear unless Regeneration Day Override is on Example Cycle 1 in Back Wash Mode Options Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 NOTE Please refer to the Regenerant Flow Default Cycle Steps amp Times in the Master Programming Mode section of the manual Example Auxiliary Relay is Disabled Options Enab
23. led Disabled Default Example Auxiliary Relay Output in Start 1 at 0 hours 0 minutes amp 0 seconds 00 00 00 to 18 00 00 Range Example Auxiliary Relay Output in End 1 at 0 hours 0 minutes amp 0 seconds 00 00 00 to 18 00 00 Range Example Chemical Pump is Disabled Options Enabled Disabled Default CAUTION Before entering Master Programming please contact your local professional water dealer Page 11 Master Programming Mode Flow Chart NOTE Only displayed on units that physically have a meter Lead always has a meter Only shown if Auxiliary Relay is disabled on System Types 6 amp 7 NOTES Default flow meter type is based on the valve type This screen will only display on the lead unit for System Types 6 amp 7 All other system types it will display for all units NOTE Only displayed if Generic is chosen for the flow meter NOTE Only displayed if Generic is chosen for the flow meter CAUTION Before entering Master Programming please contact your local professional water dealer Page 12 N 47 Lr NM t ic BEN Lc N LC NA Cie Example Chemical Pump Auxiliary Relay Volume at 0 Gallons 000 to 999 gallons in U S Format 0 000 to 9 999 m3 in Metric Format Range Example Chemical Pump Auxiliary Relay at 0 Hours 0 Minutes amp 0 Seconds 00 00 00 to 02 00 00 Ran
24. lue 2 Press the Extra Cycle button 5 Valve Type This program step selects the valve type 2750 2850 2900s 3150 3900 Stager Butterfly or Stager Notch Cam 1 Use Up or Down buttons to adjust this value 2 Press the Extra Cycle button 6 Regenerant Flow This program step selects the regenerant flow type Downflow Upflow or Upflow Fill First 1 Use Up or Down buttons to adjust this value 2 Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 14 Master Programming Guide 7 Remote Signal Start This program step selects the remote signal start Hours minutes and seconds can be changed When Remote Signal Start is active the main screen will display The options are either Off or set to the desired time 1 Use Up or Down buttons to adjust this value 2 Press the Extra Cycle button Example of setting Remote Signal Start to 6 minutes The display counts down to 0 If Remote Signal Start is detected for 6 minutes it will remotely signal start 8 Display Format This program step is used to set the desired volume display format This option must be the same on all system units U S will display volumes in gallons and is in 12 hour timekeeping Metric will display volumes in cubic meters and is in 24 hour timekeeping 1 Use Up or Down buttons to adjust this value 2 Press the Extra Cycle button 9 Unit Capaci
25. peration Programming Errors Detected Duplicate unit addresses or numbers Size of system ex if sized for a 4 units and only have 2 units Display format mismatches Solution Program the units correctly in the Master Programming Mode NOTE If these errors are detected numbers 1 through 3 become true and the main screen time of day will alternate with an error screen Page 32 Troubleshooting A Any or all of two or more units programmed with the A Program the units correctly in the Master same unit number Matching Address Error Programming Mode B Flashing blinking display B Power outage has occurred C Format Mismatch Units have both U S and Metric C Verify all units have same Format selected all U S Formats or all Metric D No messages displayed small black squares D Turn the contrast button on the back of unit until text appear in display appears see Problems Viewing Display Changing Contrast of Display below E Size Error Units not correctly numbered more than E Check each unit and verify each as the correct one unit has the same number assigned number and that only one unit has that number F Com Error Communication Error F Check the wiring of the system and verify it is correct and that all are connected Example Error Screens Detected Error 1 Go through Master Programming to program the unit No Message 1 1 Make sure all communication cable
26. power outage The flashing of the time of day can be stopped by pressing any button on the display Remote Lockout The timer does not allow the unit system to go into Regeneration until the Regeneration Lockout Input signal to the unit is cleared This requires a contact closure to activate the unit The recommended gauge wire is 20 with a maximum length of 500 feet See P4 remote inputs in the wiring diagrams in the service manual Regeneration Day Override Feature If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value the Regeneration Cycle starts if no other unit is in Regeneration If other units are in regeneration it is added to a regeneration queue This occurs regardless of the remaining volume available WARNING Transformer must be grounded and ground wire must be terminated to the back plate where grounding label is located before installation Page 5 Timer Display Features Valve State SBY SRV INI CHG LCK Valve Address System Flow Time Number Indicator of Day Display Screen Time of Day alternates with Error Screen Example Valve Volume Remaining Errors Volume Remaining Diagnostic Button View Flow Rate Peak Flow Rate Totalizer Hours Between Last Two Regenerations Hours Since Last Regeneration Adjustable Volume Remaining Valve Position Send amp Receive Errors Software Version Extra Cycle Button Cycle Valve in Regeneration Cycle Progr
27. rer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 110 F 43 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Specification Sheet Please Circle and or Fill in the Appropriate Data for Future Refer
28. rotating star shape will display on the screen when flow is going through the the meter Page 6 Timer Display Screen Examples Example In Service System 4 Time Clock Example In Service 1 System 4 Flow Meter Initiated or 2 System 4 Flow Meter Delayed Example In Service 1 System 5 Flow Meter Initiated Lead Unit Example In Service 1 System 5 Flow Meter Initiated Lag Unit 3 Example In Service 1 System 6 Flow Meter Initiated Lead Unit Page 7 Network Communication Cables amp Connections Use either a CAT3 or CAT5 Network Communication cable 1 Connect the network communication cable first before programming 2 The maximum cable lenth between timers is 100 feet 3 Connect each unit together from one communication port to the next communication port It does not matter which one goes to the next one 3200NXT Circuit Board The number of network communication cables needed for setup is one less than the total number of valves Two Unit System One network communication cable Three Unit System Two network communication cables Four Unit Systems Three network communication cables Page 8 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set Entering Master Programming Mode 1 Press and hold the Shift and Up buttons for 5 seconds Press the Extra Cycle button once per display until all display
29. rtain displays may not be able to be viewed or set NOTE If a System 6 Unit 1 of Tank Remaining will display System Remaining End of Diagnostic Mode Page 21 Diagnostic Programming Guide When the Diagnostics Mode is entered all available displays are viewed as needed Depending on current option settings some displays cannot be viewed Overview Diagnostic Mode The current diagnostic will be displayed until Extra Cycle key is pressed There is no time limit on each display The timer will display individual valve information not system information In the event of regeneration occurring while displaying diagnostics the regeneration step and time remaining will be displayed When regeneration has been completed the display will return to the normal Time of Day display Entering and Exiting Diagnostic Mode Push and Release the D button to enter Pressing the Extra Cycle button will move to the next diagnostic to be displayed Push the Extra Cycle button once per display until all are viewed Pressing the Diagnostic button while in the Diagnostic Mode will cause the unit to leave the Diagnostic Mode and return to the normal time of day display Current Flow Rate Flow Rate for this particular Timer will be calculated and displayed Flow rates will be calculated every second The display updates once per second Flow rates are dependent upon the meter used 1 Paddle Meter Maximum Flow Rate 75 gpm 28
30. s are connected 2 Message 1 ensure it is the lead unit 3 Ensure 1 is configured for the correct system type No Message 3 1 Make sure all communication cables are connected 2 If No Message 3 ensure it is unit 3 3 Ensure 3 is configured for the correct system type Program Mismatch 1 Ensure the units on the network are not configured the same as 1 Lead unit Exceed Unit Size 1 There are more units on the system than the Lead is programmed for Matching Address 1 The unit is programmed the same as another unit NOTE The rest of the system will still function without this unit Page 33 34 Notes Page 35 P N 42599 4 09
31. s are viewed and Normal Display is resumed Option setting displays may be changed as required by pressing either the Up or Down button Use the Shift button to move one space to the left 2 Depending on current valve programming certain displays may not be viewed or set NOTE If the D button is pressed while in master programming no changes will be saved Example System Type 4 Single Unit Options System 4 single unit System 5 2 4 units System 6 2 4 units System 7 2 units System 9 2 4 units NOTE This screen will not display for System Type 4 Las VALVE ADI Options Valve Address 1 Valve Address 2 Valve Address 3 Valve Address 4 Example Valve Address 2 Second Control Valve Default First Control Valve Second Control Valve Default Third Control Valve Fourth Control Valve NOTE This screen will not display for EM Example System Type 4 2 Valves in the System Default Options 2 Valves in the System Default 3 Valves the System 4 Valves in the System Range 2 to 4 Valves in the System N Example Time Clock Delayed Default Options Time Clock Delayed System 4 Only Default Meter Immediate All System Types Meter Delayed Fixed Reserve Systems 4 amp 6 Only Remote Signal Start Immediate All System Types Example 275 2750 Default Options 2750 Default 2850 2900 31
32. t OFF default Metric Format OFF default Use the Up and Down buttons to change from OFF to days desired 2 Options US Format 02 00AM default Metric Format 02 00 default REN User Mode is Exited lt User Mode cannot be entered on the Lag unit for System 6 1 Enter User Mode Press and hold the Up and Down buttons for 5 seconds Set Feed Water Hardness Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceed to the next step NOTE Only displayed when a metered option is chosen under System Type Set Regeneration Day Override To turn on and set the days press the Down button Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceed to the next step Regeneration Time Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button End of User Programming Mode Page 20 Diagnostic Mode Flow Chart Entering Diagnostic Mode 1 Push and release the D button 2 Press the Extra Cycle button once per display until all displays are viewed and Normal Display is resumed 3 Push and release the D button at anytime during diagnostic mode and the timer will exit the mode 4 Depending on current valve programming ce
33. ty This program selects the individual timer s total capacity of hardness that can be removed The unit capacity is measured in grains if in U S mode and degrees in Metric mode U S Range 9 000 to 9 900 000 Grains Default 300 000 Grains Metric Range 90 0 to 199 000 0 Degrees Default 300 0 Degrees 1 Use the Shift button to select the digit you want to modify 2 Use Up or Down buttons to adjust this value 3 Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 15 Master Programming Guide 10 Capacity Safety Factor This program step is used to adjust the capacity of the system This is a percentage by which the unit s capacity is reduced Range 0 50 Default 0 1 Use the Shift button to select the digit you want to modify 2 Use Up or Down buttons to adjust this value 3 Press the Extra Cycle button 11 Feed Water Hardness This program step is used to set the feed water hardness The system will automatically calculate volume remaining based on the Unit Capacity Capacity Safety Factor and Feed Water Hardness entered U S Range 1 199 gpg Grains per Gallon Default 15 Metric Range 2 199 Degrees Default 30 1 Use the Shift button to select the digit you want to modify 2 Use Up or Down buttons to adjust this value 3 Press the Extra Cycle button 12 Regeneration Day Override This pro
34. ue 3 Depress the Extra Cycle button Volume Remaining System Volume remaining in the system cannot be edited when displayed in this mode except for the Lead unit It can only be viewed on the Lag unit 1 Depress the Extra Cycle button Page 23 Diagnostic Programming Guide Valve Address This diagnostic display is for 2 control valves or more in a system a single valve will not display 1 Depress the Extra Cycle button Software Version The electronic timer s software program version number will be displayed 1 Depress the Extra Cycle button to exit NOTE Diagnostic Mode programming will stop if the system goes into regeneration Page 24 Notes Page 25 2750 2850 2900 Upper amp 2900 Lower Powerhead Assy _ 2 61501 3200 2_ 26 2750 2850 2900 Upper amp 2900 Lower Powerhead Assy Item No Quantity Part No Description 18697215 icu backplate hinged p 60219 02 cover assy environmental black Fein Vene 60160 15 drive cam assy stf blue Ads 10909 pin link Lo eee errr a prp 14923 screw pan hd mach 4 40 x 1 10302 retine insulator limit switch dodenus D cuu AS 10219 switch micro LEES 10231 screw slot hex 1 4 20 x 1 2 41544

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