Manual - Whaley Food Service
Contents
1. ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE FRONT OR POURING LIP THIS COULD RESULT IN OVERLOAD AND FAILURE OF THE TILT MECHANISM AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 3 PLACE CONTAINER ON STABLE FLAT SURFACE AS CLOSE TO THE KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE DEPENDING ON TILTING HANDLE PLACEMENT WHILE POURING DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS 5 POUR SLOWLY MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL TIMES AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE 6 DO NOT OVER FILL CONTAINER AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY IF SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS FAILURE TO CHECK PRESSURE RELIEF VALVE OPERATION PERIODICALLY COULD RESULT IN PERSONAL INJURY AND OR DAMAGE TO EQUIPMENT WHEN TESTING AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE RELIEF VALVE DIRECT CONTACT COULD RESULT IN SEVERE BURNS TO AVOID INJURY READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND BEFORE REPLACING ANY PARTS DISCONNE2. 6 91 1 X GO 1 X AI LDISVD ILVId YIAOD 4AHSVM 4 01 GO 1 91 1 14549 ILVId YIAOD VIS 4 LL LIW NILYN TIIDOW X AI 32V H3NNI O M H3TTON DNIHV38 4 LG 4014 DNOT 8 S Z X VIG v E 14 5 EL DNIZ X 91 8 113 M3AOS 4 tl WANIWNTY 1572 V L 0t Q HSINI4 QV38 3SV2 Y34SNVUL L SL 35V 434SNVUL 31V 1d YIAOD L 91 S 8 81 8 6 0 1 dV GH X3H M3825 a Lu MW 3NS3HQV M 2 1 X uZE S LIASV NIZE 81 NOLDANNOD H3MOd VLG YJA09 31 14 L 6l 00 LV TOOMYYNG HJLIMS LILL AYNDYIN L 0c DNILNNON HOLIMS LILL 403 1995 Ved L IT ASSV INOMd ASSW 35V HJASNVUL L 8 5 X 8 QV3H ANNOY M3WDS L ET 81 91 5 DOT YIHSYM Y ve E V LCI S 0f 0 07 V LC MW ATSWASSY HOLVT S TIGNVH L SC 0i V LO A18W3SSV CIV HIMOd L 9c HIMOd YIddN DNLLO3NNOD C LC YHL 8 0 X Ql C L NIV 1d U3HS VM Y 8c Ov 0 02 V LC DNILNNOW 31V 1d L 6c 1 X VIG 8 1 4410 Nid Y Og 91 6 dv QV3H M3825 Y LE wb 11 8 6 dv M3HDS 4 SLINN NOTIVS ATAINISSV 3SVO 435 Tn f o Tn Mn OBO O OFOO ASSV 3WYNJ 08 4 2 CO NOLLYJOT MAUDS 9 W S S NOILV2O1AHUDS MOT38 3
3. IS MOVING 4 TA 3 141909 REV B Table of Contents IMPORTANT OPERATOR WARNINGS 2 RERERENDES kti U ta Ape sd RR FYR oto f 5 EQUIPMENT DESCRIPTION dd y a 6 INSTALLATION AND START UP 7 OPERATIONS read 7 EE SNNN ea 8 MAINTENANCE 10 TROUBLESHOOTING sa wi cata wean vat anne aed cee nis See 11 PART SIS AN A FN 12 ELECTRICAL SCHEMATIC 19 SERVICE LOG Hs Ser 20 WARRANT yay co pu eed tera oh Tos E te pam suq ehe 21 References NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code 141909 REV B TA 3 5 6 Equipment Description The Groen TA 3 assembly is an electrically powered mixer with dual counter rotating agitators which is incorporated into Groen kettles of 40 to 80 gallon capacity The main agitator is anchor type and of tubular stainless steel and fitted with scraper fingers Both the scraper fingers and the agitator assembly are easily removed The secondary counter rotating agitator is constructed of stainless steel and is easily removeable The mixer has variable speed drive with electrical speed control For des
4. u34SNVUL DNISNOH INOX 97600 C DNOT Z LX OTub L LTO8 019500 r amp 1 MRHSVNWDO 559500 r yc INHQOWNA ASSV uv39 9 HOLOW 31V1d DNIDVdS 8LLSEL 9c 91 1 LX8I SL S 8 dV 133008 43435 COESLL r Le VIG 91 2 HIHSVMMDO1 0 87 0 V 8c 91 01 LX vL 91 dV GH M3W2S 670900 6c S3 1LI39 NOTIVS ATEINISSV NOILO3S TA 3 141909 REV B 16 15 SLuvd 2538 YO 0038 ON 30NLVIDNAWON MO Wall 8 81 DNO Tv L L X L 7 L d D QV3H MAYS S L 4 1 HIHSYM 4 GLIAINIZ SW ALNG AAV3H 1 7 L NODVX3H LAN S NZ SW 8795004351 1 X L 7 L dVO QH MAIS 4 Y SS ISN 1 X L 4Z L dVO GH MAIS S NZ SW Z L320183HSVM 01 9 8 81 8 X 7 0 Li INIHDVW QV3H ANNOY MYDS 9 L WANIWATV VLO VIG 7 L ZX VO LL NOINNAYL LILL HOLVLIDV N3AOD C 8 X GO 1 V9 LL NOINNNUL LILL HOLVLIDV 3QISNI 83402 4
5. 009724 012889 001538 009694 019641 001758 128989 009254 009260 132026 041015 009185 009181 012100 128379 009244 010554 Description Holder Scraper Blade Holder Assy Scraper 60 Gal Agitator Secondary 60 Gal Agitator Primary 80 Gal Agitator Secondary 80 Gal Parts List Part No 001724 010557 009687 009245 009688 Description Holder Assy Scraper 80 Gal Holder Assy Scraper 80 Gal Clip Hairpin Part No 010561 010563 012947 141909 REV B TA 3 15 NOLLdIHOS3d DNIA4LLN3GI 4038 ON 30N1VDNAWON LYVd ALO WALI 14VHS 1V3S 85100 C L l X 81 91 5 dV2 QV3H X3H M3WOS 19500 4 C u9 L S 920183HSVM 959500 4 DNISNOH 07600 L r OIMLN3DD4 DNISNOH 707600 L s dOL DNISNOH 507600 L 9 ul ISNYHLHIHSYM 807600 L L TV2IHONTIAD ONIHV39 607600 8 IVNHALXA DNIY CC600 C 6 VIG 8 SC600 L 01 SANI ANNOY 91 2 X DS 857600 L LL X VIG 1 5 55600 L e H1331 NOINId 4739 892600 L El H1331 r9 5 UVID 697600 L tl VIG S0 600 L SL DNOT 2 1 1 X DS 1 AN 647600 L 91 YOLOW 14VHS LLLSEL L al al UVTIOD 135 TLOTLO L 8l 5 3SV3H5 DNILLI 001210 61 HDLIMS 11d 61 80 0c 2N01 8 X 01 OV1H ANNOY M3WOS 600900 r 1 352
6. 08 pEOZEL 909 66681 92 8 860 z z 865500 7 8 1009 89 So 6 08 2606 8 19500 v og 989500 v 18 M0738 ONILNNOW 335 8 gt aQ 5305 HIO8 TA 3 141909 REV B 18 L6P8CL N d A08t 00r 351 0 TVNINYALISN 802 002 HIWHOJSNVULHO1 08t 00t 404 G3SN NOLDD3NNOO ET EL 32018 TVNIWHAL e211329 3 19 141909 REV B TA 3 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call pe Maintenance Performed Performed by 20 TA 3 141909 REV B LIMITED WARRANTY COMMERCIAL PURCHASERS U S amp Canadian Sales Only Groen warrants to original commercial purchaser users that foodservice equipment manufactured by Groen Groen Equipment other than CapKold foodservice equipment shall be free from defects in material and workmanship for 12 twelve months from the date of installation or fifteen 15 months from date of shipment from Groen whichever date first occurs the Warranty Period in accordance with the following terms and conditions l This warranty is limited to replacement parts and related labor for Groen Equ
7. 305 009249 135117 012012 135119 115302 Description Handle amp Latch Assy Bracket Arm Guide Pin Taper 4 2 Long Snubber Handle amp Bracket Assy Knob Red Ball Handle Power Aid Assy Pin Poweraid Connection Top Pin Poweraid Connection Plate Mounting Base Pivot and Poweraid Assy Agitator Primary 40 Gal Agitator Secondary 40 Gal Blade Fixed Scraper Scraper Finger Blade Holder Assy Scraper Top 40 Gal Holder Assy Scraper Bottom 40 Gal Holder Scraper Blade Clip Hairpin Tri Cover Coupling Quick Disconnect Coupling Quick Drive 1 5 HP 208 360V Drive 2 0 HP 240 480V Drive 1 5 HP 240 480V Drive 2 0 HP 208 360V Mounting Plate Bracket Assy Gasket 5 32 x 1 2 x 50 Vertical Strip Gasket 5 32 x 5 x 50 w Adhesive Seal Cover Plate Base Pivot amp Power Aid Assy Power Aid Assy Bearing Cylindrical Bearing Cylindrical Pin Power Aid Connection Top Ring Basic External Shaft 3 4 Dia x 7 5 8 Long Transfer Case Glass Bead Shaft Seal Plate Gearmotor Adaptor Gear Pinion Gear Spur Shaft Extender Handle amp Latch Handle amp Bracket Handle amp Spring Fitting Grease 70 Cover Plate Agitator Primary 60 Gal Holder Assy Scraper 60 Gal Part No 044392 002124 005474 009122 009238 012691 009718 012889 012890 002153 128618 009243 009686 001864 006502 010548 010549 001721 012947 009304 009239 135822 128979 135578 132099 128519 128516 002121 005233 006975 003662 009719 009722
8. 35 V MIA 17 141909 REV B TA 3 ASI SLUVA EL TL LL OL 6 SWIL ONILNNOW NOLLYJOT MAYS YO IUNIVDNIWON MOVE 3NS3HQV M 41815 TWOLLHAA 8 L OL X 2 1 X E S 1395 V5 8 X 1 X aCE S 135 V5 8 81 PNOT b l LX EL C 1 dV2 GVA M3825 14 DNIZ SIN ALNG L 7 L NODVX3H LAN Ld NZ SW 829500 350 DNOT ub L T X L 7 L dV2 G HX3H M3W2S ss 350 DNOT 4 LX 1 7 L dVO A 3925 SW 2 1 DOT HAHSVM 8 81 NOT 8 X C 0Lf 3NIHOVIW QV3H ANNOY MAYS WANIWATV VIG 7 L Z X V9 LL NOINNNUL VIV 83A02 ll v E X GO 7 L Z V9 LL NOINNAYLITILYOLVLIDY 3QISNI 93402 YHL 9 L L X GO 1 X Ql 13859 3lV 1d YIHSYM GO T L T X 91 1 13549 1 35 NZLIW NO LHW TIIDDW X GI 1 304 YANNI O M 821 DNIHV3A ul X VIG 8 1 931100 N 3IOH 1V2IUI23 O M E V1G 43402 3 09 E V1Q ASSV QIVYIMO VIQ 8 S 2 X V VH Gd ONIZ DNOT X 9 L 8 E4 OH 8 81 8 6 X 07 b L dVO Q WANINN
9. CAL WIRING AND DRIVE MECHANISM NEVER SPRAY OR HOSE THE MIXER C Procedure 1 Wash the agitator as soon as possible after use If the unit is in continuous use thoroughiv clean and sanitize all parts of the mixer at least once every 12 hours Photo 3 2 Disassemble the scrapers and clean them along with the rest of the agitator then reassemble them To disassemble scraper a Decouple both agitators from the drive shafts see photo1 on page 7 Just lift the agitator and rotate it in the J slot to decouple b Lay both agitators on flat surface Photo 2 c Remove hairpin clip from agitator Photo 3 d Remove scraper blades Reverse procedure to assemble CAUTION verify that the scraper blade is assembled correctly See figure 1 1 on page 7 141909 REV B TA 3 9 10 CAUTION WHEN YOU CONNECT THE SCRAPER WITH THE YOKE MAKE SURE THE SCRAPER IS CURVED THE SAME WAY AS THE KETTLE AREVERSED SCRAPER WILL NOT SCRAPE AND CAN CAUSE SERIOUS DAMAGE WARNING AVOID CONTACT WITH ANY CLEANER AS RECOMMENDED BY THE SUPPLIER CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER MANY CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING Prepare a hot solution of the cleaning compound as instructed by the supplier Wash the agitator parts and rinse them well Use cloth moistened with the cleaning solution to clean other parts of the mixer To remove m
10. CT THE UNIT FROM THE ELECTRIC POWER SUPPLY TURN OFF POWER AT THE CIRCUIT BREAKER PRIOR TO INSTALLATION OR SERVICE TA 3 141909 REV B WARNING WARNING WARNING WARNING CAUTION CAUTION WARNING WARNING CAUTION WARNING WARNING WARNING WARNING WARNING THE MIXER MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT ANY MECHANICAL OR ELECTRICAL CHANGE MUST BE APPROVED BY THE GROEN FOOD SERVICE ENGINEERING DEPARTMENT TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING KETTLE CONTENTS DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES THE UNIT IS EQUIPPED WITH AN AUTOMATIC CUTOFF SWITCH IF POWER IS ON WHEN A TILTED MIXER IS LOWERED INTO THE OPERATING POSITION THE MIXER WILL AUTOMATICALLY START STARTING WITH THE MIXER SET AT HIGH SPEED MAY CAUSE MATERIAL TO SPILL OUT OF THE KETTLE ONTWO SPEED AND VARIABLE SPEED UNITS UNDER HEAVY LOAD DO NOT RUN THE MIXER CONTINUOUSLY AT SLOWER THAN 5 OF FULL SPEED SLOWER OPERATION COULD DAMAGE THE SPEED CONTROL BEFORE CLEANING ANY PART OF THE MIXER OTHER THAN THE AGITATOR DISCONNECT THE ELECTRICAL SUPPLY AT THE CIRCUIT BREAKER OR FUSE BOX TO AVOID POSSIBLE ELECTRICAL SHOCK KEEP WATER AND SOLUTIONS OUT OF THE CONTROLS ELECTRICAL WIRING AND DRIVE MECHA
11. Davis Drive Jackson MS 39272 888 994 7636 fax 888 864 7636 groen com 2 IMPORTANT READ FIRST IMPORTANT CAUTION WARNING WARNING DANGER WARNING WARNING CAUTION WARNING WARNING WARNING CAUTION WARNING WARNING WARNING WARNING WARNING BE SURE ALL OPERATORS READ UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING COOKING AND HOLDING Ol WATER AND FOOD PRODUCTS PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY THE KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS DO NOT OVER FILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 cm BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN
12. NISM NEVER SPARY OR HOSE THE MIXER WHEN YOU INSTALL THE SCRAPER BLADES MAKE SURE THE SCRAPER IS CURVED REVERSED SCRAPER WILL NOT SCRAPE AND CAN CAUSE SERIOUS DAMAGE AVOID CONTACT WITH CEANING PRODUCTS IN ACCORDANCE WITH SUPPLIER AND MANUFACTURER RECOMMENDATIONS MANY CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING READ THE WARNINGS AND FOLLOW DIRECTIONS ON THE CLEANER LABEL USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES BEFORE REPLACING ANY PARTS SHUT OFF ALL ELECTRIC POWER SUPPLIES TO THE COOKER MIXER USE ONLY GROEN SUPPLIED PARTS SUBSTITUTION OF UNAUTHORIZED OR GENERIC PARTS CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EGUIPMENT 141909 REV B 3 WARNING gt DO NOT PLACE HANDS TOOLS OR HOSES IN KETTLE WHILE AGITATOR IS MOVING AGITATOR INSTRUCTIONS WARNING AGITATOR AREA MUST BE CLEAR OF OBSTRUCTION BEFORE OPERATION TO RUN AGITATOR ENSURE KETTLE IS FULLY UPRIGHT ENSURE MIXER HEAD IS FULLY DOWN AND LATCHED SET THE SPEED DIAL TO DESIRED SPEED TURN THE START SWITCH TO ON TO STOP AGITATOR PRESS THE RED STOP BUTTON OR TURN THE SWITCH TO OFF C WARNING gt DO NOT PLACE HANDS TOOLS OR HOSES IN KETTLE WHILE AGITATOR
13. OPERATOR MANUAL 4 SERVICE MANUAL IMPORTANT INFORMATION KEEP FOR OPERATOR This manual provides information for MODELS TA 3 Domestic INCLINED MIXER ASSEMBLY Stainless Steel Tilt Out Drive System Speed Agitator Controls For 40 60 amp 80 Gallon Kettles DEE 4 T 40 60 TA 3 DHT 40 60 TA 3 D 40 60 TA 3 w O EZ THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL WARNING Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage including concealed dam age Unified Brands suggests that if you are suspicious of damage to make notation on the delivery receipt It will be the responsibility of the consignee to file a claim with the carrier We recommend that you do so at once Manufacture Service Questions 888 994 7636 Information contained in this document is known to be current and accurate at the time of printing creation Unified Brands recommends referencing our product line websites unifiedbrands net for the most updated product information and specifications PART NUMBER 141909 REV B 7 06 l UNIFIEDBRANDS FOODSERVICE EOUIPMENT SOLUTIONS DOVER company 1055 Mendell
14. TV 1SV2 08 09 VLG G3HSI10d HSINIH 0V38 35 V2 U33SNVU 08 09 01 E VLO NOLLD3NNOD QIVYIMOd Y3A0 31V1 d d d S VLG DNOT 8 Z X VIG Z 1 GIVYIMOd Y3ddN NOLLD3NNOD Nid S S 1 4 00 LV 3E JOOMWYNG HJLIMS AYNDYNIN DNILNNON HOLIMS 404 132748 NZ SW 9 1 8 5 X TE 84 3NIHDVW GV3H NNO M382S 08 uojJe5 09 ASSY 35 V2 UIISNVUL DNOT 8 X LL 8 S dV QV3 H M3W2S 8 81 2 1 SLI4DDIHL 820 X Ql NIV Td H3HSVM 09 E VLQ NW 9 VLG ASSY V19310NVH 8 81 DNOT 1 X 81 91 S dV GV3H NODVX3H MAUDS 9 81 9L S 201 U3HSVM NOT1V9 08 09 A18IN3SSV 3S VO 445 ON ONIASLLNAGI ON MO 1uvd MO Wall 00963 Z 6 6 9 9 EE OX J O soso S v 50 c veso 9 seso OL 2 600900 9 8 5 9 9 5 8 0 79 5 V 74690 z 6 8 09 SV 6900 7 OL L 0 79 5V 946900 Z est 150 0918 516900 z Z 1160 v amp 960 v 7 oce 45008 SL 0000892 0600 9 2 M385 MOT38 335 MIA vl0 79 5 Q v69600 7 S0bELO z 81 c amp 90680 c 0 welo v0 tO15V ezeo 1 1 amp w 9601 1 s 0
15. aterials stuck to the agitator use a brush sponge cloth plastic or rubber scraper or plastic wool along with the cleaning solution To make washing easier let the cleaning solution soak into the residue When you clean the stainless steel parts do not use any abrasive material like metal sponges or scouring powder or metal implement like a spoon scraper or wire brush that might scratch the surface Scratches make the surface hard to clean and provide places for bacteria to grow Do not use steel wool which may leave particles imbedded in the surface and cause eventual corrosion and pitting As part of the daily cleaning program clean all surfaces that may have been soiled Remember to check such parts as the back and underside of the drive housing When the agitator needs to be sanitized use a sanitizing solution equivalent to one that supplies 100 parts per million available chlorine Obtain advice on the best sanitizing TA 3 141909 REV B agent from your supplier of sanitation products Following the supplier s directions apply the sanitizer after the agitator has been washed then rinse off the sanitizer completely It is recommended that the agitator be sanitized just before use CAUTION NEVER LEAVE A SANITIZER IN CONTACT WITH THE SURFACE OF STAINLESS STEEL LONGER THAN 20 MINUTES LONGER CONTACT CAN CAUSE CORROSION 7 The exterior of the unit may be polished with a good quality stainless steel cleane
16. cription of the kettle component of your cooker mixer see the separate kettle manual Installation and Start Up WARNING HIGH VOLTAGE WARNING TURN OFF POWER AT THE CIRCUIT BREAKER PRIOR TO INSTALLATION THE MIXER MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT ANY MECHANICAL OR ELECTRICAL CHANGE MUST BE APPROVED BY THE GROEN FOOD SERVICE ENGINEERING DEPARTMENT Your Groen mixer has been test operated at the factory and is furnished with all internal wiring It is complete and ready for final connection A wiring diagram is furnished at the rear of this manual A Installation is as follows 1 Set the cooker mixer in place and level it If the mixer is a tilting model confirm that there is enough rear or side clearance depending on model and overhead clearance to tilt the mixer safely through its entire tilting range Provide enough clearance to permit access for service as well Fasten the cooker mixer to the floor or TA 3 141909 REV B deck to reduce chances that the unit could tip over if unit is provided with flanged feet 2 Provide the proper electric power supply as specified on the electrical information plate attached to the mixer Observe local codes and or The National Electrical Code in accordance with ANSI NFPA 70 latest edition The installation must conform to the code that has th
17. e more strict requirements 3 Your mixer requires a permanent connection with the electrical service Use waterproof conduit and waterproof connectors for this connection 4 Any electrical service for the kettle will require a separate connection See the specific kettle manual WARNING gt HIGH VOLTAGE WARNING TO PREVENT POSSIBLE ELECTRIC SHOCK GROUND THE UNIT AT THE TERMINAL PROVIDED 5 Use the following check list to confirm that the installation is correct CI Unit level Adequate clearance for tilting Access for service Unit fastened down 00 H Mixer power supply conforms to information plate and code L Electrical conduit and connections are waterproof Ll Mixer grounded For instructions on installing the kettle component of your cooker mixer see the separate kettle manual B Initial Start Up After the mixer is installed take the following actions to confirm that the equipment is operating correctly 1 For a tilting model tilt the mixer through its complete tilting range to ensure that there is no hazard or interference Make sure the agitator is properly coupled with its drive shaft The mixer has a slip on coupling the drive pin must be positioned at the end of the J slot See photograph 1 Carefully examine the primary agitator to verify that eath finger is positioned correctly as shown in figure 1 1 When the mixer is in operating position each scraper blades sho
18. er the date on which the work was done what was done and who did it Keep this log with the equipment Service procedures for the kettle component of the cooker mixer are described in the separate kettle manual 141909 REV B TA 3 11 12 Troubleshooting Your Groen Mixer will operate smoothly and efficiently if properly maintained However the following is a list of checks to make in the event of a problem If the actions suggested do not solve the problem call your authorized Groen Service Representative For the phone number of the nearest agency check the Groen web site at www groen com ask your area Groen representative or call the Groen Parts and Service Department If an item on the list is followed by X the work should only be performed by a qualified service representative WARNING USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES SYMPTOM WHAT TO CHECK X indicates items which must be performed by an authorized technician Motor will not run Power supply to the unit For mechanical overload example frozen product Circuit breaker or fuse That the tilt switch is closed X For ground or short in the motor X Overload heaters X Motor runs slowly User a For a mechanical overl
19. ical speed control turn the speed adjustment knob CAUTION UNDER HEAVY LOAD DO NOT RUN THE MIXER CONTINUOUSLY AT SLOWER THAN 5 OF FULL SPEED SLOWER OPERATION COULD DAMAGE THE SPEED CONTROL To stop the mixer switch off the drive If the cooker mixer will be cleaned or serviced or will not be used for a week or longer cut off all power supplies to the unit at the circuit breaker or fuse box Switch off the drive before you tilt the mixer To tilt the mixer first unlatch it See Photograph For some units you may need to tilt the kettle forward slightly to let the agitator clear the kettle wall as you tilt the mixer As you tilt the mixer out of the kettle clean any clinging product from the agitator so product will not drip onto the outside of the kettle or surroundings and so the weight of product will not make the mixer fall down To operate the kettle component of your cooker mixer see the separate kettle manual ON OFF 3 Speed Emergency Switch Control Knob Stop Switch Cleaning A Suggested Tools amp Materials 1 A good stainless steel cleaner 2 Stiff brush 3 Sanitizer Solution B Precautions CWARNINGO HIGH Photo 2 VOLTAGE WARNING BEFORE CLEANING ANY PART OF THE MIXER OTHER THAN THE AGITATOR SHUT OFF ALL ELECTRIC POWER TO THE COOKER MIXER AT THE CIRCUIT BREAKER OR FUSE BOX TO AVOID POSSIBLE ELECTRIC SHOCK KEEP WATER AND SOLUTIONS OUT OF THE CONTROLS ELECTRI
20. ipment located at its original place of installation in the United States and Canada II Damage to Groen Equipment that occurs during shipment must be reported to the carrier and is not covered under this warranty The reporting of any damage during shipment is the sole responsibility of the commercial purchaser user of such Groen Equipment For Groen Convection Combo Steamer Ovens HyPerSteam Convection Steamers and HyPlus Pressureless Steamers Groen further warrants to the original commercial purchaser users of such Groen Equipment that the atmospheric steam generators or boilers contained in such Groen Equipment shall be free from defects in material and workmanship for twenty four 24 months from the date of installation or twenty seven 27 months from date of shipment from Groen whichever date first occurs provided that a the original purchaser user shall have also purchased and installed a Groen PureSteem Water Treatment System for use in connection with such Groen Convection Combo Steamer Oven HyPerSteam Convection Steamer or HyPlus Pressureless Steamer on or before the date such Groen Equipment was installed b the original purchaser user has continuously used suchWater Treatment System in connection with such Groen Equipment from the date of installation and c the commercial purchaser user shall have maintained such Water Treatment System in accordance with the maintenance and filter cartridge replacemen
21. oad Auth Service RW DE Rep Only b For open motor field circuit by checking field current X Motor speed varies rapidly Motor overheats and or User sparks excessively Incorrect supply voltage to motor X Excessive variation under voltage or over voltage in supply voltage X Single phasing due to loose connection in supply line or a blown fuse X User a Fora mechanical overload Auth Service b Whether line voltage is too high X c Motor armature and wiring for ground or short X d For open motor field circuit by checking field current X e For defective circuit breaker X f Motor improperly connected X cuts out frequently Troubleshooting guidance for the kettle component of your cooker mixer is contained in the separate kettle manual TA 3 141909 REV B Parts List To order parts contact your authorized Groen Service Agency Supply the model designation part description part number and quantity required Where applicable provide the voltage and phase as well WARNING USE ONLV GROEN SUPPLIED PARTS SUBSTITUTION OF UNAUTHORIZED OR GENERIC PARTS CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT Scraper Blade 006502 Hairpin Clip 012947 Agitator Secondary 009686 40 Gallon 009687 60 Gallon 009688 80 Gallon Primary Agitator Assy 009243 40 Gallon 009244 60 Gallon 009245 80 Gallon 141909 REV B TA 3 13 14 Description Switch Assembly Agitato
22. oen Equipment This warranty does not cover damage to Groen Equipment caused by poor water quality or improper boiler maintenance 141909 REV B TA 3 21 VII THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EACH OF WHICH IS HEREBY EXPRESSLV DISCLAIMED THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY VIII Groen Equipment is for commercial use only If sold as a component of another O E M manufacturer s equipment or if used as a consumer product such Equipment is sold AS IS and without any warranty Covers all Groen Equipment other than CapKold foodservice equipment ordered after September 11 2001 22 TA 3 141909 REV B G GROEN 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 groen com PART NUMBER 141909 REV B 7 06
23. r Cleaning procedures for the kettle component of your cooker mixer are described in the separate kettle manual Maintenance WARNING USE OF ANV REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BV GROEN OR THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT SERVICE PERFORMED BV OTHER THAN FACTORV AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES A Periodic Service The interior of control and drive housings should be kept clean and drv Electrical wiring should be kept securelv connected and in good condition Regular service of the mixer should include cleaning the motor and checking the reducer gearcase Check oil level at 3000hrs of operation or every 6 months Change oil completely every 3 years or every 15 000 hours Lubricant type is GG Artic SHC 23 Food grade lubricant Mobil product Every six 6 months lubricate all grease fittings on the transfer case with a USDA approved food grade grease lubricant Wipe off excess lubricant B Component Replacement WARNING BEFORE REPLACING ANY PARTS SHUT OFF ALL ELECTRIC POWER SUPPLIES TO THE COOKER MIXER All internal wiring is marked as shown on the schematic drawings in this manual Be sure that new components are wired in the same manner as the old components C Service Records A Service Log is provided At the rear of this manual Each time service is performed on this equipment ent
24. r Switch Assembly Speed Control Switch Assembly Emergency Stop Enclosure Nema Enclosure 12 x 16 x8 Inverter 230 Vac Inverter 380 460V Terminal Block 3 Pole Contactor 12Amp 4 Pole Fuse Block Fuse 20 Amp Transformer 100 Va Lug Ground 14 6 AWG Wiring Kit Variable Speed Relay Control Soc ket Relay Wiring Schematic Variable Wiring Harness Wiring Harness Control Box Wiring Harness Control Box to Agitator Fuse Block Type M 3 Pole Cover Agitator Tilt Cover Inside Agitator Bearing Roller Shaft 3 4 Dia x 7 5 8 Long Transfer Case Casting Cover Transfer Case Gasket 5 32 x 1 2 Cover Transfer Case Rear Mercury Tilt Switch Bracket For Tilt Switch Front Transfer Case Assy Housing Front Bearing Housing Eccentric Bearing Housing Top Bearing Washer Thrust Bearing Cylindrical Ring External Pin Coupling 3 8 DIA Key 1 4 Square x 2 Long Shaft 1 x 11 1 2 Long Gear Pinion Gear Spur Pin Coupling Key 1 4 Square x 1 1 2 Long Shaft Motor for 135115 Set Collar Plate Motor amp Drive Gear Assy Screw Socket Cap Grade 8 TA 3 141909 REV B Parts List Part No 128485 115341 115342 128458 128460 120436 128975 003888 111072 096809 071489 115356 119829 132383 115358 115359 128491 128482 128483 128484 120706 006972 006973 009212 009694 019640 009608 012323 132037 127408 128408 135336 009203 009204 009205 009208 009209 009223 009253 009258 009557 009268 009269 009
25. t recommendations of Groen and otherwise maintained such Oven or Steamer in accordance with all other operational and maintenance recommendations of Groen IV Groen further warrants to the original commercial purchaser users of Groen Convection Combo Steamer Ovens that the electronic relay and control board contained in such Groen Convection Combo Steamer Oven shall be free from defects in material and workmanship for twenty four 24 months from the date of installation or twenty seven 27 months from date of shipment from Groen whichever date first occurs V During the Warranty Period Groen directly or through its authorized service representative will either repair or replace at Groen s sole election any Groen Equipment determined by Groen to have defect in material or workmanship As to any such warranty service during the Warranty Period Groen will be responsible for related reasonable labor and portal to portal transportation expenses time amp mileage incurred within the United States and Canada VI This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals consumable parts Such as scraper blades gaskets packing etc and labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment This warranty does not cover defects caused by improper installation abuse careless operation or improper maintenance of Gr
26. uld touch the inside of the kettle during at least part of each revolution of the agitator At the circuit breaker or fuse box turn on the electric power supply to the mixer Switch on the drive and confirm that the mixer operates smoothly throughout its speed range Make sure the agitator turns in the correct direction so it pushes the nylon scraper blades ahead of the agitator bar If the unit functions as described above it is ready for use If the unit does not function as intended call your local Groen authorized service agency For instructions on initial start up of the kettle component of your cooker mixer see the separate kettle manual WARNING TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING KETTLE CONTENTS DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES Photo 1 Slip on Coupling Direction of agitator Wrong rotation Inside surface of kettle Correct Figure 1 1 141909 REV B TA 3 7 Operation WARNING TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING KETTLE CONTENTS DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES Before you operate the mixer make sure that the agitator is firmly connected with the drive shaft and properly positioned in the kettle The agitator must be positioned so ever
27. y scraper blade touches the kettle during at least part of each revolution To connect the agitator a Slip on Coupling Slide the coupling up onto the shaft as far as it will go Then turn the agitator and pull it down so that the drive pin on the shaft becomes firmly seated against the end of the J slot b Bolted Coupling 1 Guide the two pins of the drive shaft into the holes in the coupling 2 With the lobe of the cam pointing up and while holding the two cam bolts insert the bolts through the larger holes in the side of the coupling The bolts must pass the flat part of the shaft and through the smaller holes in the other side of the coupling 3 Turn the cam bolts toward the shaft 1 8 turn or until the lobe of the cam is snug against the flat side of the shaft 4 Fasten the bolts in place with the supplied hex nuts and tighten the nuts If the mixer has been tilted up lower it into operating position WARNING THE UNIT IS EQUIPPED WITH AN AUTOMATIC TILT CUTOFF SWITCH IF POWER IS ON WHEN A TILTED MIXER IS LOWERED INTO OPERATING POSITION THE MIXER WILL AUTOMATICALLY START 3 Turn electric power to the unit at the circuit breaker or fuse box 4 Switch on the drive TA 3 141909 REV B 5 Set desired mixing speed CAUTION STARTING WITH THE MIXER SET AT HIGH SPEED MAY CAUSE MATERIAL TO SPILL OUT OF THE KETTLE ON VARIABLE SPEED UNITS a On a variable speed drive with electr
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