PRO COMP SUSPENSION
Contents
1. gt PLEASE NOTE Due to differences in manufacturing dimensions and inflated measurements tire and wheel combinations should be test fit prior to installation Tire and wheel choice is crucial in assuring proper fit performance and the safety of your Pro Comp equipped vehicle For this application we recommend a 17 wheel not to ex ceed 9 in width with a maximum backspacing of 5 must be used Additionally quality tire of radial design not exceeding 35 tall X 12 5 wide 15 8150 recom mended Please note that the use of a 35 X 12 5 tire may require fender modifica tion Violation of these recommendations will not be endorsed as acceptable by Pro Comp Suspension and will void any and all warranties either written or implied 4 FRONT INSTALLATION Position your vehicle on a smooth flat hard surface 1 6 concrete or asphalt Block the rear tires and set the emergency brake Measure and record the distance from the 55728 K3099B K3101B Created 7 25 15 cle It may be necessary that you slightly raise the axle to unload the shocks for re moval Unbolt the front track bar from the front axle mount and secure up and out of the work area Save the hardware for reinstallation center of each wheel to the top of its fender opening Record below 8 Unbolt the all the ABS mounting clips from the vehicle LF RF 9 Unbolt the front brake line brackets from the frame LR RR 12. 8 HEX BOLT 3 8 STOVER NUT 3 8 SAE FLAT WASHER HARDWARE PACK Jeep Cam Kit 14mm FLAT WASHER 14mm 1 5 NUT NOTCHED CAM CAM BOLT REAR BUMP STOP HARDWARE PACK Rear Bump Stop 5 16 X 1 HEX BOLT GR 8 5 16 NYLOCK NUT 5 16 HARDENED FLAT WASHER FRONT SWAY BAR DROP BRACKET HARDWARE PACK Front Sway Bar Drop 7 16 X 1 1 4 HEX BOLT GR 8 7 16 STOVER NUT GR C 7 16 SAE FLATWASHER Qty KNN N pd p pd p of pA m 55728 K3099B K3101B Created 7 25 15 Illus Page 1 5 8 nanan 55728 K3099B K3101B PN K3099B eee Part Description Qty Illus Page 55728B JEEP JK 4WD 2 12 LIFT KIT 1 55399 FRONT COIL SPRINGS 1 55207 REAR COIL SPRINGS 1 924510 ES9000 SERIES FRONT SHOCK 2 924507 ES9000 SERIES REAR SHOCK 2 557288 JEEP JK 4WD 2 12 LIFT KIT 1 55210 FRONT COIL SPRINGS 1 55211 REAR COIL SPRINGS 1 924510 ES9000 SERIES FRONT SHOCK 2 924507 ES9000 SERIES REAR SHOCK 2 557288 JEEP JK 4WD 2 12 LIFT KIT 1 55399 FRONT COIL SPRINGS 1 55207 REAR COIL SPRINGS 1 MX6024 MX SERIES FRONT SHOCK 2 MX6155 MX SERIES REAR SHOCK 2 557288 JEEP JK 4WD 2 12 LIFT KIT 1 55210 FRONT COIL SPRINGS 1 55211 REA
3. Track Bar Spacer 90 2650 9 16 X 3 1 4 Bolt Tighten the previously installed 9 16 and 3 8 hardware Install the U bolt around the rear end axle tube and secure to the rear track bar relocation bracket 91 5841 using the supplied 1 2 washer and nut See ILLUSTRATION 2 Torque the 3 8 1 2 U bolt and 9 16 track bar hardware according to the torque chart on page 9 Install the rear bump stop 91 5289 onto the axle pad Secure through the existing holes in the axle pad using the 2 supplied 5 16 1 bolts and hardware Torque bolts accord ing to the torque chart on page 9 Carefully lower the rear axle to ease in the new rear coil spring installation Using the factory isolators install the Pro Comp rear coil springs 55207 into the spring buckets and raise the rear axle into place Make sure the coil spring seats properly on the lower spring perch NOTE Be sure to reinstall the factory 1 2 U Bolt Hardware isolators before raising the springs into place 15 16 17 18 19 Install your new Pro Comp rear shocks 1 6155 w body end up or 924507 w shaft end up using the OE hardware Torque the upper mounting hardware to 20 ft lbs and the lower to 35 ft Ibs Reinstall the sway bar end links using the previously removed OE hardware Reinstall the rear brake line brackets to the vehicle using the previously removed OE hardware On both sides of
4. moval Unbolt and remove the rear sway bar end links from the vehicle Save the hardware for reuse 22 55728 K3099B K3101B Created 7 25 15 mendations Reinstall the OE front track bar to the axle mount using the previously removed OE hardware Torque the track bar mounting bolt according to manufacturers specifica tions NOTES On completion of the installation have the suspension and headlights re aligned After 100 miles recheck for proper torque on all newly installed hardware Recheck all hardware for tightness af ter off road use Unbolt the rear brake line brackets from the vehicle Lower the rear axle enough to remove the coil springs from the rear spring pockets Save the factory isolators for re use NOTE Be sure to support the axle while the springs and shocks are removed Install the driver side rear track bar relocation bracket 91 5841 into the original track bar mounting pocket using the supplied 9 16 X 3 1 4 bolt and supplied spacer 90 2650 See ILLUSTRATION 2 Insert the 2 3 8 X 1 bolt into the track bar bracket and secure it to the driver side rear axle shock mount See ILLUSTRATION 2 Illustration 2 Rear Track Bar Relocation Bracket 10 11 12 13 14 Rear Track am Hardware 91 5841 Rear Track Bar Relocation Bracket 55728 K3099B K3101B Created 7 25 15 13 90496 U Bolt OE Track Bar Mount Pocket Rear
5. 0 Lower the front axle enough to remove the coil springs from the front spring pockets Save the factory isolators for re use NOTE Be sure to support the axle while the springs and shocks are removed 3 Place the vehicle in neutral Place your floor jack under the front axle and raise the vehicle Place jack stands under the frame rails and lower the frame onto the stands Remove the jack and place the vehicle back in gear set 11 the emergency brake and place blocks both in front and behind the rear wheels Drill out the center of the front axle pad to 3 8 See IELUSTRATION 1 12 Install the aluminum bump stop 90 4002 into the previously drilled 3 8 hole using the supplied 3 8 X 2 bolt and hardware See ILLUSTRATION 1 4 Unbolt and remove the transmission skid plate from the vehicle 5 Unbolt the front sway bar frame mounts from the vehicle Save the hardware for re 13 use Carefully lower the front axle to ease in the new front coil spring installation Using the factory isolators install the Pro Comp coil springs 55399 into the spring buckets and raise the front axle into place Make sure the front coil spring seats properly on the lower spring perch Install the sway bar drop brackets 91 5182 using the previously removed OE hardware 6 Remove the shocks on both sides of the vehi Illustration 1 Aluminum Bump Stop Install Reattach the sway bar frame mounts to the sway bar drop bra
6. 400 W Artesia Blvd ee Compton CA 90220 Latest Revision Fax 310 747 3912 Date Ph 1 800 776 0767 E Mail info procompusa com 7 25 15 Website www procompusa com off road driven PRO COMP SUSPENSION K3099B K3099BMX 53728B 55728BMX 2007 2015 Jeep Wrangler JK 4WD 4 Door Stage One 2 1 2 Lift Kit K3101B K3101BMX 55728B 55728BMX 2007 2015 Jeep Wrangler JK 4WD 2 Door Stage One 2 1 2 Lift Kit This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record Part 90 4002 90 6662 70 0372001800 72 0371100816 73 03700034 91 5841 90 2650 13 90496 72 050100816 73 05000830 90 6722 70 056325 1800 72 056100816 73 05600830 70 037 1001800 72 037100816 73 03700830 90 6529 73 01410940 72 01415008812 90 3245 90 3718 91 5289 90 6299 70 03 11001800 72 0531100816 73 03 100034 91 5182 90 6340 70 043 1251800 72 043 100816 73 0400830 PN 557285 Description FRONT BUMPSTOP SPACER HARDWARE PACK Front Bump Stop Spacer 3 8 X 2 HEX BOLT GR 8 3 8 NYLOCK NUT 3 8 HARDENED FLAT WASHER REAR TRACK BAR BRACKET REAR TRACK BAR SPACER U BOLT Rear Track Bar Relocation Bracket 1 2 STOVER NUT GR C 1 2 SAE FLAT WASHER HARDWARE PACK Rear Track Bar Bracket 9 16 X 3 1 4 GR 8 HEX BOLT 9 16 STOVER NUT 9 16 SAE FLAT WASHER 3 8 X 1 GR
7. R COIL SPRINGS 1 MX6024 MX SERIES FRONT SHOCK 2 MX6155 MX SERIES REAR SHOCK 2 S Optional Equipment Available from your Pro Comp Distributor TRACK BAR JTB 402 JK LIGHT BAR 23700 FRONT ARM CAMS 20 65227 REAR ARM CAMS 20 65228 Also check out our outstanding selection of Pro Comp tires to ompliment vour new installation 55728 K3099B K3101B Created 7 25 15 Introduction This installation requires a professional mechanic We recommend that you have access to a factory service manual for your vehicle to assist in the disassembly and reassembly of your vehicle It contains a wealth of detailed information Prior to installation carefully inspect the vehicle s steering and driveline systems paying close at tention to the tie rod ends ball joints wheel bearing preload pitman and idler arm Additionally check steering to frame and suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installation You may save yourself a lot of extra work Check the parts and hardware against the parts list to assure that your kit is complete Separating parts according to the areas where they will be used and placing the hardware with the brackets before you begin will save installation time Check the special equipment list and ens
8. ckets 91 5182 using the supplied 7 16 X 1 1 4 hardware Torque the sway bar hardware to 35 ft Ibs Reinstall the transmission skid plate using the previously removed OE hardware Install your new Pro Comp front shocks 6024 w body end up or 924510 w shaft end up using the OE hardware Torque the upper mounting hardware to 17 ft lbs and 1 19 20 2A the lower to 35 ft lbs Reinstall the ABS and brake line brackets to the vehicle using the previously removed OE hardware On both sides of the vehicle check the routing of the brake lines and the ABS wire harnesses There must be no pinching rubbing or stretching of either component Use zip ties to secure these items to the steering components At full droop cycle the steering from lock to lock while observing the reaction of these components Reposition them if needed Reinstall the front wheels and lower the vehi cle to the ground Torque the lug nuts ac cording to the wheel manufacturers recom REAR INSTALLATION Block the front tires and raise the rear of the vehicle Support the frame with jack stands forward of the rear springs Remove the rear wheels Unbolt the rear track bar from the rear axle mount and secure up and out of the work area Save the hardware for reinstallation Remove the shocks on both sides of the vehi cle It may be necessary that you slightly raise the axle to unload the shocks for re
9. excellence we are able to stand behind our products FOREVER It is Pro Comp s Promise that if one of our suspension products breaks not due to misuse neglect or vandalism we will re place it Whether you are the original purchaser or not you can be assured that we will make it right The Pro Comp Promise covers all suspension products including shocks and steering stabilizers Buy Pro Comp Suspension today and enjoy it for the rest of your life That s our Pro Comp Promise Notice to Owner Operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differently than many passenger cars or unmodi fied vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent ve hicle rollover or loss of control which can result in serious injury or even death Always avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp reminds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products Please make sure that the Dealer Installer explains and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Warranty and Return Policy Pro Comp
10. l be available and sold separately by Pro Comp Contact Pro Comp for specific service charges Pro Comp accepts no responsibility for any altered product improper installation lack of or improper main tenance or improper use of our products E Mail info procompusa com PLACE Website www procompusa com WARRANTY REGISTRATION Fax 310 747 3912 NUMBER Ph 1 800 776 0767 HERE
11. the vehicle check the routing of the brake lines and the ABS wire harnesses There must be no pinching rubbing or stretching of either component Ensure lines are also clear of any moving parts Reposition lines if needed Reinstall the rear wheels and lower the vehi cle to the ground Torque the lug nuts ac cording to the wheel manufacturers recom mendations 20 ZA 22 23 24 Install the rear track bar to the relocation bracket 91 5841 using the supplied adjust able cam bolt 90 3718 and hardware from hardware pack 90 6529 Do not torque the cam bolt at this time See ILLUSTRATION 2 Position your vehicle on a smooth flat hard surface 1 e concrete or asphalt Rotate the track bar cam bolt until the wheels are centered under the vehicle Torque track bar cam bolt to 103 ft lbs Drive the vehicle forward and backward a few feet to be sure that the axle is adjusted properly and the vehicle is tracking in a straight line IMPORTANT If the steering wheel is not centered properly it will trigger the anti lock brake and traction control warning lights gt NOTES On completion of the installation have the suspension and headlights re aligned After 100 miles recheck for proper torque on all newly installed hardware Recheck all hardware for tightness af ter off road use 55728 K3099B K3101B Created 7 25 15 55728 K3099B K3101B Created 7 25 15 Modifica
12. tions Page Moved 90 3718 cam bolt into hardware pack 90 6529 Changed kit fitment to include 2013 4 10 14 Updated rear install step 18 7 25 15 Added K3101B K3101BMX K3099B K3099BMX to the BOM Sa pd N p 8 N Use this only as a guide for hardware without a called out torque specification in the instruction manual Bolt Torque and ID Decimal System Metric System All Torquesin Ft Lbs Maximums Class 10 9 Class 12 9 1 2 12 1 75 AACS Grade 5 61809 8 W 12 1 25x50 AACS No of Maks 2 G Grade Bolt Streneth P Property Class Bolt Strength D Nominal Diameter Inches D Nominal Diameter M illimeters T Thread Count Threats per Inch T Thread Pitch Taread Vidth mm L Leneth Inches L Length Milhme ers Descnption Hex Heal Cap Screw DJescnption He Head Cap Screw The PRO COMP PROMISE WARRANTY At Pro Comp we know you have many choices when selecting products to personalize your vehicle You should demand nothing but the highest quality available and have total confidence that the products you selected are the best in the industry It is for these reasons that Pro Comp Suspension products are backed by the best warranty in the industry the Pro Comp Promise Pro Comp promises that its products will last a lifetime or we will replace it free of charge It s that simple Because of our commitment to quality and manufacturing
13. ure the availability of these tools Secure and properly block vehicle prior to beginning installation ALWAYS wear safety glasses when using power tools or working under the vehicle Use caution when cutting is required under the vehicle The factory undercoating is flammable Take appropriate precautions Have a fire extinguisher close at hand Foot pound torque readings are listed on the Torque Specifications chart at the end of the instruc tions These are to be used unless specifically directed otherwise Apply thread lock retaining compound where specified Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assembly in the vehicle manufacturing process will virtually ensure that some parts may seem difficult to install Additionally the current trend in manufacturing of vehicles results in a frame that is highly flexible and may shift slightly on disassembly prior to installation The use of pry bars and tapered punches for alignment is considered normal and usually does not indicate a faulty product However if you are uncertain about some aspect of the installation process please feel free to call our tech sup port department at the number listed on the cover page We do not recommend that you modify the Pro Comp parts in any way as this will void any warranty expressed or implied by the Pro Comp Suspension company
14. warranties its full line of products to be free from defects in workmanship and materials for the life of the product Pro Comp s obligation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts related or non related to the in Stallation of Pro Comp product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages incurred as a result of their chosen modifications War ranty coverage does not include consumer opinions regarding ride comfort fitment and design Warranty claims can be made directly with Pro Comp or at any factory authorized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not covered under warranty Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints Finish after 90 days Damage caused as a result of not following recommendations or requirements called out in the installation manuals Pro Comp MX Series coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and replacement parts wil
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