Service Manual: Venus-C2/V-C2 (D014/D015
Contents
1. drum completely with lubrican powder Do NOT initialize the TD sensor with 3801 1 to 6 3811 1 to 6 Before installation cover the drum completely with lubrican powder Do the SPs to initialize the TD sensor only for the color s that were replaced Do the SPs to initialize the TD sensor only for the color s that were replaced d014r900 Initialize the TD sensor once only Ifyou replace the developer for two colors C M Y do the developer set up for each color one by one Never use SP3811 002 A CAUTION e Never initialize the TD sensor more than once Initializing the TD sensor more than once can cause toner scatter inside the machine Initialize the TD sensor only at the following times e At installation exactly as explained in the installation procedure e After you replace developer only initialize the TD sensor for the color that you replaced As instructed in specific troubleshooting procedures Here is a summary of the important difference between SP380 1 001 006 Init TD sensor and SP38 1 1 001 006 Dev Setup Exe e SP3801 001 006 Init TD sensor only initializes the TD sensor e SP3811 001 006 Dev Setup Exe initializes the TD sensor and sends toner to the sub hopper of each PCU This covers the PCU drum with a layer of toner JD 3 Replacement and Adjustment Covering the drum with toner prevents the cleaning blades from scratching or bending the drums SP3811 is necessary o2. When you reinstall the drum Reinstall the front end of the drum first Never rotate the drum manually after reinstalling it 5 You must do the appropriate SP codes to prevent a fatal error depending on whether you have replaced only the drum or the drum cleaning blade For more details refer to the SP Codes After Replacement table PCU Blades and Rollers This section describes how to replace these parts of the drum cleaning unit e Lubricant bar e Lubricant blade e Lubricant brush roller Drum cleaning blade e Collection coil The procedures described below apply to both a YMC PCU and K PCU e However the lubricant bar unit is not the same for both units The lubricant bar unit is marked K for the black PCU 293 3 Replacement and Adjustment ra 0700 e If you replace a cleaning blade apply lubricant powder to that cleaning blade and to the drum Lubricant Bar and Lubricant Blade Preparation e Remove the PCU e Separate the development unit and drum unit e Remove the drum cover it with a piece of clean paper and set it aside d014r455 1 Remove the lubricant blade amp x2 2 Remove the screws from the ends of the lubricant bar unit A amp x2 3 Remove 294 PCU l A Charger roller unit holder 2x2 B Bracket with sponge seal C Lubricant bar unit cover x2 To remove the old lubricant bar d014r457 Atthe center A disconnect springs from t
3. in the opposite direction will not damage anything but developer will fail to come out of the development unit temp 077A 8 Rotate the brown coupling again to push out more developer 302 PCU E 9 Remove the filter unit e The filter must be replaced every time the developer is replaced temp 0776 10 After the filter unit hus been removed dump the last bit of developer e Never touch or attempt to remove the doctor blade The doctor blade is set at the factory and requires no cleaning or adjustment 303 3 Replacement and Adjustment temp 0778 11 Vacuum clean the unit then clean it with a dry cloth WV d014r464 12 Clean both ends of the unit The ends must be clean and completely free of old developer Reinstallation e Always replace the filter before reinstalling the cleaned PCU The filter must be replaced every time the developer is replaced 304 PCU temp 0779a e Attach the metal jig A provided with the PCU stand to the ends of the shafts shown above This aligns the shafts correctly for reinstallation of the PCU e Reinstall the PCU and faceplate Do not reinstall the toner hopper yet Adding New Developer Before You Begin e Follow this procedure in the order described below e Do not turn on the machine or open the front door until you are instructed to do so PCU Filling Procedure 1 If you have not already done so remove the toner ho
4. the same time as you install a new PCU do SP3010 3011 3012 or 3013 before you initialize the developer 309 310 3 Replacement and Adjustment Handling Problems with Developer Filling Procedure 1 Do this procedure first The most common cause of an SP3815 error is failure to remove the tape from one of the bottles If you see any number other than 1 after doing SP3815 1 Note the position of the digit where the number is displayed For example If the displays reads 1191 the problem occurred at the C PCU 2 Check the attachment of the bottle at the affected PCU and make sure that the tape was removed 3 If the tape has been removed do Procedure 2 Procedure 2 Do this procedure only after you have done Procedure 1 immediately above If all tapes have been removed but developer remains in one or more bottles do the procedure below 1 Do SP3814 1 to 6 for the color of whichever PCU is to be filled with developer 2 Hold the bottle to prevent it from coming off then tap the bottle gently a few times 3 Open the front door then switch on the main power switch e The door must be open 1 When you see the door open message on the screen close the door 2 Wait about 40 sec until the SC code appears on the screen then turn off the power switch 3 Repeat this procedure until the bottle becomes empty 4 After 10 attempts if the bottle is still not empty do procedure 3 below Procedure 3 The developer has proba
5. PCU Charge Units The procedure for removing the drum charge components in the K PCU and YMC PCUs is different The YMC PCUs use a charge roller to charge the OPC drum e The K PCU uses a charge wire unit to charge the OPC drum Preparation 1 Remove the PCU stand from the bottom of the machine 2 Remove the PCU from the machine d014r214 3 Setthe PCU on the PCU stand e The PCU stands for the D014 D015 and B132 B181 B200 copiers are different Be sure to use the PCU stand for the D014 D015 If you use the PCU stand for the B132 B181 B200 this could damage the exposed drum on the bottom of the PCU 289 3 Replacement and Adjustment Charge Roller Unit YMC PCUs d014r452 1 Remove the charge roller unit A amp x2 This unit contains the charge roller and charge roller cleaning roller e If you need to replace a charge roller unit be sure to replace the C M Y charge roller units together Charge Wire Unit K PCU B d014r451 290 1 Remove A Cover amp x2 B Charge wire unit The charge corona wire and charge corona wire cleaning mechanism comprise the charge wire unit The unit is replaced as you see it above no further disassembly is required Separating Drum Cleaning Unit Removing the OPC Drum Before doing maintenance on a PCU e Separate the development unit and cleaning unit e Remove the drum and cover it with a sheet of clean paper to protect it
6. bly clogged inside the bottle so you must remove the developer bottle and the PCU Do this procedure only after you have done Procedures 1 and 2 immediately above PCU temp devbotoff e The initial process control self check process control after the prescribed idle time and MUSIC is disabled after SP38 1 4 Developer Fill is executed and will remain disabled until after SP380 1 TD Sensor Initialization or SP3811 Developer Setup are executed 1 Cover the toner bottle with a plastic bag and seal the mouth of the bag O with your hand 2 Remove the bottle 3 Remove the faceplate amp x5 4 Remove the PCU from the machine 5 Open the top of the development unit amp x2 6 Pour remaining developer from the bottle into the development unit New PCU There are two types of PCU Before replacing a PCU make sure that you have the correct type e The K PCU contains a charge wire unit used only for black e The YMC PCUs use a charge roller This PCU type can be used to replace Y M or C PCU 3 Replacement and Adjustment WAM wa TT i Pile ek FI GN 1 Bie she Pt I temp 0936 1 Remove the seal from the new PCU the seal is similar to the permanently attached one shown above but you can tear it off temp 0938 2 Stick the seal on the guide sheet provided This reminds you which SP codes must be set for the PCU later 312 temp 0939 PCU 3 Remove the screw and set the plate t
7. for the B132 B181 B200 Do not use D014 D105 yellow toner because it contains developer that could damage the drum and ITB e The correct EDP codes for the yellow toner are listed in the table under Required Materials in Section 2 4 User your finger to mix evenly the lubricant powder and yellow toner on the paper d014r466 5 Use your finger to apply the lubricant toner mix to the cleaning brush at A while rotating the gear B in the direction shown by the arrow You must rotate the gear in the direction shown above 6 After reinstalling the unit in the machine do the forced MUSIC adjustment with SP 2111 001 Developer Replacement The developer replacement procedure is the same for the YMC PCUs and the K PCU Preparation 1 Spread some paper on a flat surface to hold developer that will be dumped from the development unit PCU d014r718 Remove A PCU stand from bottom of the machine B Jig C Brown coupling e The PCU stands for the D014 D015 and B132 B181 B200 copiers are different Be sure to use the PCU stand for the D014 D015 If you use the PCU stand for the B132 B181 B200 this could damage the exposed drum on the bottom of the PCU 3 Remove the metal jig B and brown coupling C from the bottom of the PCU stand Set the PCU stand on a flat surface 5 Remove Toner hopper e Faceplate PCU 299 3 Replacement and Adjustment d014r214 6 Position t
8. from light 1 Remove e PCU e Charge roller unit or charge wire unit for K PCU d014r453 2 Atthe front remove A Small lock plate x1 B Large lock plate x2 3 Atthe rear remove C Small lock plate x1 D Brown coupling E Large lock plate x3 291 292 3 Replacement and Adjustment 4 5 Separate the drum unit F from the development unit G A d014r454 Remove the drum A from the development unit Wrap the drum in a sheet of clean white paper to protect it from light Reinstallation of the Drum This procedure is the same for the YMC PCUs and the K PCU Always dust the surface of a new drum before you install it If you have removed the drum and intend to re install the same drum the surface of this drum should be dusted as well Before you begin Make sure that you have the correct type of dusting powder for the drum Use only Lubricant Powder B1329700 specially designed for this machine e Never use Setting Powder 54429101 This powder can damage the drum and charge roller Do not use the yellow toner of the D014 D015 copier because it contains developer that could damage the drum and ITB To dust the drum Spread a small amount of lubricant powder on a clean sheet of paper Dip a clean dry cloth into the lubricant powder PCU d014r960 3 Dust the surface of the drum with the cloth until the entire surface is covered 4
9. he front and rear of the PCU so that it matches the F front and R rear markings on the PCU stand 7 Setthe PCU on the stand e The front rear alignment aligns the shape of the stand with the contours of the PCU bottom e This also protects the exposed drum on the bottom of the PCU during servicing Removing the old developer Preparation e Separate the drum unit and development unit e Cover the drum with a sheet of clean paper and set it aside d014r461 1 Remove 300 PCU A Filter frame B Filter d014r462 2 Insert the plug A into the toner port 3 Remove the plastic cover B 4 x2 Use the tip of a small screwdriver to dislodge the cover B G SSIES d014r463 4 Attach the metal jig A to the end of the development roller The jig must be set as shown e The D shaped hole of the metal jig must fit over the D shaped shaft tip If the hole of the metal jig is not aligned with the shaft rotate the D shaped shaft tip to position the shaft so the metal jig can be attached 5 Attach the brown coupling B removed from the PCU stand to the other end of the development roller 301 3 Replacement and Adjustment e Use the brown coupling provided with the PCU stand Using the coupling of the PCU could break it or wear it out 6 Rotate the brown coupling in the direction shown above so the developer C starts to come out of the development unit e Turning the brown coupling
10. he post 2 Disconnect the rear spring B from the rear bar support then remove the support C from its post 3 Disconnect the front spring D from the front bar supports then remove the support E from its post 4 Remove the lubricant bar F and replace it with a new one e The lubricant bars of the K PCU and YMC PCUs are identical The same type of lubricant bar can be installed in either type of PCU e The springs of the lubricant bar units are not interchangeable The springs of the CMY lubricant bar unit are brown and stronger than the springs of the K lubricant bar unit the K lubricant bar springs are black 295 3 Replacement and Adjustment Lubricant Brush Roller d014r458 1 Remove A Gears 8Y x2 Gears x5 2 Remove A Shaft lock plate x1 B Lubricant brush roller Coupling x1 GY x1 296 PCU Drum Cleaning Blade d014r460 1 Remove A Drum cleaning blade amp x2 After Replacement Do the procedure below after replacing the lubricant brush roller d014r465 A C 1 Place a sheet of clean paper A on a flat surface 2 Pour a small amount of Lubricant Powder B 1329700 B from its bag onto the paper 3 Pour a small amount of yellow toner B132 B181 B200 C from its toner cartridge Use the tip of a pen or a pointed tool to depress plug D to release the yellow toner 297 298 3 Replacement and Adjustment e You must use yellow toner
11. nly when both the developer and cleaning blade are replaced together For the other procedures if you send toner to the PCU that toner is wasted 316
12. o the correct position for the PCU to be replaced This adjustment prevents the PCU from being installed in the wrong position 4 Install the new PCU in the machine 5 Execute the SP codes described on the guide sheet SP3010 001 TD Sensor K SP3010 002 TD Sensor K SP3010 003 TD Sensor K SP3010 004 TD Sensor K K 0 M 1 C 2 Y 3 Vtcnt Vt H Vt M Vt L d014s901 e Four SP codes must be set for the new PCU 313 3 Replacement and Adjustment e Execute only the SP codes where the sticker is attached removed and attached to the guide sheet Do not execute any other SP codes on this sheet e If you replace only the development unit you must also do these SP modes 6 Add developer to the new PCU e Do SP3010 3011 3012 or 3013 before you initialize the developer SP Codes After Replacements Do the following procedure after you replace the PCU development or any related parts Pay attention to the combination of replaced parts in the table below required procedures are different Any SPs listed in this table should be performed as described below 1 Open the front cover then turn on the main power 2 After the Open Cover message is shown on the display close the front cover 3 Execute the required SPs Replaced Parts Table Please refer to the notes below 314 PCU ReplacedParts ReplacedParts Drum Required SPs Comments Cleaning Before installation cover the
13. pper unit described above temp devnst ll 1 305 3 Replacement and Adjustment 2 Attach the transfer belt release lever A to the tip of the shaft B temp devinstall 2 3 Rotate the lever A down to separate the transfer belt from the surfaces of the PCU drums 4 Before attaching each bottle loosen the developer to ensure that it will drain completely temp dev shake30 e Vigorously shake the bottle up and down 10 to 15 times 306 PCU ins 0001 5 Mount a developer bottle on each PCU e Set each bottle as shown at O e Swing the bottle to the right until it snaps into place and is upright Catch engaged here ins_0002 6 Confirm that the neck of each bottle snaps and locks in place Confirm that the neck of each bottle is parallel with the top of each PCU 307 3 Replacement and Adjustment temp devinstall 3 7 To prevent the bottle from falling off hold the bottle B with the left hand as shown pull the heat seal A out of the developer bottle and remove it 8 Pullthe seal from the developer bottle 9 Make sure that you have removed the seal from the development bottle 10 Gently tap the right side of each bottle to make sure that the developer flows freely 11 Close the front door You must close the front door 12 Turn the machine s power on 13 Enter the SP mode and do the appropriate SP codes SP fmon 3814 1 All KMCY 3814 2 MCY Only Confirms tha
14. t SP38 14 executed correctly by displaying 1111 KMCY A 9 indicates an error 14 Confirm that the developer bottle is completely empty 308 PCU e Each developer bottle must be completely empty Even if SP3815 returned a 1 for each bottle to indicate successful completion of the operation there may be toner remaining in a bottle It is very important that you check each bottle visually e If you see toner still remains in a bottle do not disconnect the bottle Refer to the next section below 15 Switch the machine off and disconnect the power cord A ins_0003 16 Remove the developer bottles Use the tip of a small screwdriver to release the bottle latch at A Discard the empty bottles e Obey local laws and regulations concerning the disposal of items such as the empty bottles Reattach the toner hopper 19 Open the front door A e You must open the front door e Turning on the machine with the front door open prevents the machine from performing the initial process control self check e If the front door is closed the drums will start rotating with no toner in the PCUs e If the drums rotate with no toner in the PCUs this can cause the cleaning blades to catch on a dry drum and damage the drum surface 20 With the front door open turn on the main power switch 21 Do the SPs that are indicated by the table in the SP Codes after Replacements section e If you add developer at
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