CS-11-02.1 Inline-Piggable Dual Modular Color Changer 2
Contents
1. COLOR OUT j APPLICATOR OPTIONAL FLOW METER OPTIONAL FLUID REGULATOR APPLICATOR H CHANGER SCHEMATICS CS 11 02 1 Inline Piggable Dual Modular Color Changer 18 OPERATION Continued A WARNING e The color changer MUST be properly grounded Proper grounding as described below will prevent static charge build up and possible discharge from the color changer GROUNDING OF THE COLOR CHANGERS For safety the color changer MUST be grounded Using a 12 gauge wire ground the output plate of the color changer to a true earth ground Using an ohm meter check for ground testing the earth ground to the purge assembly top plate The resistance should be 10 ohms or less GROUND WIRE FLUID INLET AND OUTLET FITTINGS The in and out of the pipe assemblies have standard sanitary fittings NOTE IN and OUT hoses CAN be reversed on the color changer AIR PILOT HOSE Each color changer valve requires a 5 32 4mm pilot hose to activate the color valve FLUID OUTPUT HOSE The fluid output hose of the color changer has a 3 8 NPS M fitting For safety and solvent savings it is recommended that a PFA type fluoroethylene hose be used between the color changer and the spray device CS 11 02 1 Inline Piggable Dual Modular Color Change2. Dual Valve Size Single Valve See Color Changer Schematics in the Operation section Valve Block Assembly Weight Dual Valve Assembly 45 lbs 205 grams Assembly Weight with 3 4 Tube Dual Valve Assembly 1 75 Ibs 793 8 Kg Purge Block Assembly Weight 96 lbs 435 4 grams Spacer Block Weight 936 Block 20 Ibs 91 grams 437 Block 09 lbs 41 grams Spacer Plate Weight 936 Spacer Plate 08 Ibs 36 2 grams 437 Spacer Plate 04 Ibs 18 2 grams Operating Pressure Fluid 300 psi max 20 68 bar Trigger Tube 5 32 Amm OD Micro Valve Air Actuating Pressure 75 120 psi 5 2 8 3 bar Average Flow Rate 75 fl oz 2200cc per min 80 psi 50 centiposee per side Maximum Number of Colors 20 Construction Materials Stainless Steel UHMW fluoropolymer elastomers Acetal CS 11 02 1 Inline Piggable Dual Modular Color Changer 10 PRE ENGINEERED COLOR CHANGER ASSEMBLIES The following is for Pre Engineered Color Changer assemblies Please reference selection chart for the changer as sembly number CS 11 02 1 Inline Piggable Dual Modular Color Changer 11 COLOR CHANGER ASSEMBLY MODEL IDENTIFICATION When ordering use A12846 A B or C as indicated by Table A thru C Four digits must follow the basic part number For example A12846 XX XX XX AS IDICATED IN TABLES A B AND C TABLE C PURGE BLOCK ASSEMBLY TABLE B FLUID SUPPLY SIZE TABLE A NUMBER OF COLOR BLOCKS
3. Valve Assembly Non Repairable 4 TableAltemA 7900105 O Ring Solvent Proof 6 TableAltemH 79001 06 Jong Solvent Proof 5 8 TableAitema 77516 04 Colletamm 9 TableGitemo A12847 00 Outlet nlet Block Assembly Dual a 8 o Jockwasher O x 2 8 A1276 00 Hex Nut 5 16 18 55 2 8 aso washerrlat5 16Speia Purge Block Assembly Left Dual When building option with one color threaded rod length to be 5 03 long 2 pieces Each assembly requires 4 pieces each of threaded rod cut lengths deburr ends of rod and chase threads SE Torque to 15 20 Ibsein after valve is down Torque to 8 12 lbsein Apply A11545 00 Petrolatum jell onto all o rings before installation Torque to 30 I bs eft When ordering this option add 2 6 to length of G in Table B CS 11 02 1 Inline Piggable Dual Modular Color Changer 12 COLOR CHANGER ASSEMBLY MODEL IDENTIFICATION Continued DASHNO DESCRIPTION A QTY_ Q am 01 Number of Color Blocks 2 1 o 4 02 Number of Color locks 4 2 2 6 03 Number of Color Blocks 6 3 4 8 04 Number of Color gece 8 4 6 10 05 Number of Color locks 10 5 s r OG Number of Color Blocks 12 6 10 14 08 Number of Color Blocks 16 8 14 18 09 Number of Color
4. AFTER VALVE IS DOWN EN Ee S M N VALVE REMOVAL VALVE INSTALLATION 2 Valve Seat Assembly 77367 00 If required to remove the valve seat assembly use the valve seat removal tool A10766 00 turning the valve seat AN counter clockwise until removed Clean and inspect the valve body and o rings for defects replace if nec essary N 2 TORQUE VALVE SEAT ASSEMBLY 15 20 LBS IN 1 7 2 3 Nm VALVE SEAT INSTALLATION VALVE SEAT REMOVAL CS 11 02 1 Inline Piggable Dual Modular Color Changer 21 TEST AND CHECK OUT PROCEDURE FOR COLOR CHANGER Continued eo L A10766 00 TOOL VALVE SEAT REMOVAL 11922 00 TOOL VALVE REMOVAL 77367 00 VALVE SEAT ASSEMBLY 78949 00 VALVE ASSEMBLY TEST AND CHECK OUT PROCEDURE FOR COLOR CHANGER Step 1 Test Setup A Connect a main air line to the regulator 4 B Attach the output of 4 to a push button manually operat ed pneumatic On Off valve 5 and 3 two way manual ball valve Attach a 5 32 hose from the output of 5 to pilot connection for the color valve C Attach the output of 3 the sanitary fitting input of the valve Plug the opposite sanitary fitting of valve D Attach pipe tee gage 2 and two way ball valve assem bly 1 to the output of the color changer Plug off other side Step 2 Testing Color Valve Assembly A Set output pressure of regulator 4 to 90 100 psi NOTE Turn the shutoff valve 6 counter clockwise to th
5. Follow These Guidelines Electrostatic arcing MUST be prevented All electrical equipment must be located outside Class or Il Division 1 or 2 hazardous areas in accordance with NFPA 33 2009 Edition Test only in areas free of flammable or combustible materials The current overload sensitivity if equipped MUST be set as described in corresponding section of the equip ment manual Protection against inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Fre quent power shutdown indicates a problem with the system which requires correction Always turn the control panel off prior to flushing clean ing or working on spray system equipment Ensure that the control panel is interlocked with the ventilation system and conveyor in accordance with NFPA 33 2009 Edition Have fire extinguishing equipment readily available and tested periodically Follow These Guidelines Aluminum is widely used in other spray application equipment such as material pumps regulators trig gering valves etc Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying flushing or cleaning Read the label or data sheet for the material you intend to spray If in doubt as to whether or not a coating or cleaning material is compatible contact your coating supplier Any other type of solvent may be used with aluminum equipment CS
6. Determine Location for Color Changer The color changer should be located as close as possible to the spray device in order to save paint and solvent If possible use an enclosure to protect the color changer from airborne paints and solvents Calculate Footprint of Color Changer See Mounting Single Valve Color Changer Figure To calculate the footprint of the color changer add 1 The dimension of the purge assembly if used 2 The dimension s of the color block s used to create the desired number of color valves 3 The dimension of the inlet outlet block Dimension of Purge Assembly 2 60 66 04mm Dimension of Color Block Assembly 2 064 52 43mm Dimension of Spacer Block 936 23 77mm Dimension of Inlet or Outlet Block 655 16 64mm Example of 1 2 and 3 4 Pipe Assembly with 2 Color Blocks Inlet Block 655 655 655 4 2 064 2 064 5 438 138 13mm Outlet Block 655 1 Color Block 2 064 2 Color Block 2 064 2 064 2 062 66 04 66 04 655 16 64 3 N 343 79 50 P d EXAMPLE OF A 2 COLOR UNIT WITH PURGE BLOCK ATTACHED FOR A COMBINATION INCLUDING 1 2 AND 3 4 PIPE SIZE NO SPACER REQUIRED CS 11 02 1 Inline Piggable Dual Modular Color Changer 16 COLOR CHANGER INSTALLATION PROCEDURES Continued Example of 1 and 1 1 2 Pipe Assembly with 2 Color Blocks Inlet Block 655 16 64mm 655 655 2 064 2 064 936 6 374 161 90mm Outlet Blo
7. Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD 2009 EDITION prior to installing operating and or servicing this equipment The hazards shown on the following pages may occur during normal use of this equipment Please read the hazard chart beginning on page 6 CS 11 02 1 Inline Piggable Dual Modular Color Changer 5 AREA Spray Area HAZARD Fire Hazard Improper or inadequate operation and maintenance procedures will cause a fire hazard Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation Frequent power supply shut down indicates a problem in the system requiring correction SAFEGUARDS Follow These Guidelines Fire extinguishing equipment must be present in the spray area and test periodically Spray areas must be kept clean to prevent the accumu lation of combustible residues Smoking must never be allowed in the spray area The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning e Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those used for gener
8. conditions Normal wear items are excluded THE USE OF OTHER THAN BINKS APPROVED PARTS VOIDS ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit is one 1 year from date of purchase WRAPPING THE APPLICATOR IN PLASTIC WILL VOID THIS WARRANTY BINKS ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATERIALS THERE ARE NO IMPLIED WARRANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE BINKS ASSUMES NO LIABILITY FOR INJURY DAMAGE TO PROPERTY OR FOR CONSEQUENTIAL DAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS EXCLUSIONS If in BINKS opinion the warranty item in question or other items damaged by this part was improperly installed operat ed or maintained Binks will assume NO responsibility for repair or replacement of the item or items The purchaser therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable CS 11 02 1 Inline Piggable Dual Modular Color Changer 26 Product Manual Price 50 00 U S Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Techni
9. 11 02 1 Inline Piggable Dual Modular Color Changer 7 Spray Area High Volt age Equipment Electrical Equipment HAZARD Electrical Discharge There is a high voltage device that can in duce an electrical charge on ungrounded objects which is capable of igniting coating materials Inadequate grounding will cause a spark hazard A spark can ignite many coating materials and cause a fire or explosion Electrical Discharge High voltage equipment is utilized Arcing in areas of flammable or combustible mate rials may occur Personnel are exposed to high voltage during operation and mainte nance Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation Frequent power supply shutdown indicates a problem in the system which requires correction An electrical arc can ignite coating materials and cause a fire or explosion SAFEGUARDS Follow These Guidelines Parts being sprayed must be supported on conveyors or hangers and be grounded The resistance between the part and ground must not exceed 1 mega ohm All electrically conductive objects in the spray area with the exception of those objects required by the process to be at high voltage must be grounded Any person working in the spray area must be ground ed Unless specifically approved for use in hazardous loca tions the power supply and other electrical control equipmen
10. 7 16 20 X 3 8 NPA Torque to 15 20 Ibsein after valve is down Th Torque to 15 20 Ibsein 1 7 2 3 Nm RE Torque to 30 Ibseft 40 67 Nm 4 Apply A11545 00 Petrolatum jell to all o rings prior to installation CS 11 02 1 Inline Piggable Dual Modular Color Changer 14 COLOR CHANGER ASSEMBLY MODEL IDENTIFICATION Continued A12858 00 PURGE BLOCK ASSEMBLY LEFT SIDE PART NUMBER DESCRIPTION 78949 00 Valve Assembly Non Repairable gao je Seat Assembly A12849 00 Inlet Block Assembly Left Dual Gen pee Solvent Proof 78079 00 Ftg 7 16 20 X 3 8 NPS Gg Valve Assembly 79001 30 O Ring Solvent Proof Collet 4mm Purge Block Left Dual Torque to 15 20 Ibsein after valve is down 1 7 2 3 Nm T Torque to 15 20 Ibsein 1 7 2 3 Nm K Torque to 30 Ibseft 40 67 Nm Apply A11545 00 Petrolatum jell to all o rings prior to installation CS 11 02 1 Inline Piggable Dual Modular Color Changer 15 Section 3 INSTALLATION This information is intended ONLY to indicate the general installation parameters of this product and where applicable its working relationship to other Binks system components in typical use Each installation is unique and should be directed by an authorized Binks representative or conducted using the Binks installation drawings provided for your particular installation COLOR CHANGER INSTALLATION PROCEDURES
11. Blocks 18 9 16 20 19 Number of Color Blocks 38 19 36 40 20 Number of color Blocks 4o 20 38 42 TABLE B FLUID SUPPLY SIZE DASH NO E ary ur K G LENGTH OF THREADED ROD 01 1 2 Standard pese 1 91 2 12 X Number of Colors Pipe Assemblies will be on 2 16 Centers 02 3 4 Standard ees 1 91 2 12 X Number of Colors Pipe Assemblies will be on 2 1 16 Centers 03 1 Standard A12845 03 A12742 00 A12856 00 1 91 3 06 X Number of Colors Pipe Assemblies will be on 3 Centers 04 11 2 Standard A12845 04 A1242 00 A12856 00 11 91 3 06 X Number of Colors Pipe Assemblies will be on 3 Centers 05 1 2 Standard A12845 01 A12861 00 A12883 00 11 91 2 48 X Number of Colors Pipe Assemblies will be on 2 1 2 Centers 06 3 4 Standard A12845 02 4 A12861 00 A12833 00 11 91 3 06 X Number of Colors Pipe Assemblies will be on 2 1 2 Centers TABLE C DASH NO DESCRIPTION N o p 00 2 2 2 01 bugs Block iesen o 1 1 1 CS 11 02 1 Inline Piggable Dual Modular Color Changer 13 COLOR CHANGER ASSEMBLY MODEL IDENTIFICATION Continued A12827 00 PURGE BLOCK ASSEMBLY RIGHT SIDE PART NUMBER DESCRIPTION A12754 00 Purge Block CH ER Seat Assembly 78949 00 Valve Assembly EET Valve Assembly 79001 30 O Ring Solvent Proof 79001 06 O Ring Solvent Proof A12829 00 Purge Block End Plate Assembly 2 78079 00 Ftg
12. With ball valve 1 in the On position and valve 3 in the On position push and release the button on the pneumat ic valve 5 triggering the microvalve assembly 78949 00 On and Off several times B Close the 2 way ball valve on the 1 assembly The pressure should remain 0 psi If the pressure is greater than 0 psi the valve seat assembly 77367 00 should be replaced NEVER wrap the equipment in plastic to keep it clean A surface charge may build up on the plastic surface and discharge to the nearest grounded object Efficiency of the equipment will also be re duced and damage or failure of the equipment s components may occur WRAPPING THE EQUP MENT in plastic will void warranty CS 11 02 1 Inline Piggable Dual Modular Color Changer TEST AND CHECK OUT PROCEDURE FOR COLOR CHANGER Continued Valve Testing Assembly BALL VALVE 1 OUTPUT OF c _ gt PRESSURE GUAGE 2 COLOR CHANGER N a N PLUG OFF THIS SIDE BALL VALVE 3 AIR vt CH REGULATOR 4 VALVE PILOT rd W WEEP HOLE uy Z CONNECTION MAIN AIR H Reg 4 p Sa PLUG OFF Li N THIS SIDE N MANUALLY OPERATED ON OFF VALVE 5 NOTE Microvalve Wee Holes These holes will give an indication of fluid valve failure In the event of the fluid seal failure paint or sol
13. al cleaning must have flash points above 1000F 37 80C Spray booth ventilation must be kept at the rates re quired by NFPA 33 2009 Edition OSHA and local codes Ventilation must be maintained during cleaning operations using flammable or combustible solvents Electrostatic arcing must be prevented Non factory replacement parts or unauthorized equip ment modifications may cause fire or injury If used a key switch bypass is intended for use only during setup operations Production should never be done with safety interlocks disabled Never use equipment for use in waterborne installa tions to spray solvent based materials CS 11 02 1 Inline Piggable Dual Modular Color Changer 6 AREA Spray Area Spray Area HAZARD Explosion Improper or inadequate operation and maintenance procedures may cause an explosion Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation Frequent power supply shut down indicates a problem in the system requiring correction Explosion Incompatible Materials Halogenated hydrocarbon solvents for ex ample methylene chloride and 1 1 1 Trichloroethane are not chemically compati ble with the aluminum that might be used in many system components The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion SAFEGUARDS
14. as BINKS PRODUCT MANUAL CS 11 02 1 Inline Piggable Dual Modular Color Changer MODEL A12846 XX IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference Product Manual Price 50 00 CS 11 02 1 Inline Piggable Dual Modular Color Changer 2 CONTENTS Section 1 SAFETY 5 9 Safety Precautions Hazards Safeguards Section 2 INTRODUCTION 10 15 General Description Pre Engineered Color Changer Assemblies Color Changer Assembly Model Identification Identification Parts List Section 3 INSTALLATION 16 17 Color Changer Installation Procedures Section 4 OPERATION 18 20 Color Changer Schematics Grounding of the Color Changers Fluid Inlet and Outlet Fittings Air Pilot Hose Fluid Output Hose Assembly with Purge Block Assembly with No Purge Block Section 5 MAINTENANCE 21 25 Micro Valve and Valve Seat Replacement Test and Checkout Procedure for Color Changer Tools and Optional Equipment Recommended Spare Parts Section 6 WARRANTY POLICIES 26 Limited Warranty CS 11 02 1 Inline Piggable Dual Modular Color Changer 3 CS 11 02 1 Inline Piggable Dual Modular Color Changer 4 Section 1 SAFETY Before operating maintaining or servicing any Binks coating system read and understand all of the technical and safety literature for your Binks products This manual contains i
15. being sprayed and its concentra tion Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved Follow These Guidelines Applicator adjustments or maintenance should be done after the robot is taken out of service Do not adjust or repair the applicator if the robot is operating or standing ready to start Refer to robot operating instructions for the procedures to take a robot out of service Follow all OSHA Lockout Tagout procedures when performing any maintenance Follow These Guidelines Personnel must be given training in accordance with the requirements of NFPA 33 2009 Edition Instructions and safety precautions must understood prior to using this equipment Comply with appropriate codes governing ventilation fire protection operation maintenance and housekeep ing OSHA references are sections 1910 94 and 1910 107 Also refer to NFPA 33 2009 Edition and your insurance company requirements CS 11 02 1 Inline Piggable Dual Modular Color Changer 9 Section 2 INTRODUCTION The Inline Piggable Dual Modular Color Changer assembly was designed for use with a pipe circulating system that can also operate as a piggable fluid delivery systems Made of stainless steel for corrosion resistance and built to stand up under hard continuous use The PCC can be easily mounted and was designed for adaptability to the user s needs SPECIFICATIONS Environmental Physical
16. cal Service Assistance 320 Phillips Ave Toledo Ohio 43612 1493 Telephone toll free 800 233 3366 Telephone 419 470 2021 Fax 419 470 2040 Technical Support Representatives can direct you to the appropriate telephone number for ordering spare parts Form No CS 11 Sm 02 1 2011 Illinois Tool Works Inc All rights reserved ISO 900 y ae Models and specifications subject to change without notice De iud CA amp CS 11 02 1 Inline Piggable Dual Modular Color Changer 21
17. ck 655 16 64mm 1 Color Block 2 064 2 Color Block 2 064 Spacer Block 936 If adding Purge Block Assembly only Outlet Block required Purge Block Assembly 3 13 79 502mm 3 13 2 064 2 064 53 7 788 197 82mm 1 Color Block 2 064 2 Color Block 2 064 Outlet Block 53 2 064 me El 4 71 119 63 66 04 22 655 16 64 N N 6 34 1 16 161 04 1 57 1 2 PIPE 2 538 64 47 EXAMPLE OF A 2 COLOR UNIT WITH PURGE BLOCK ATTACHED FOR A _ 3 4 PIPE 2 663 67 64 COMBINATION INCLUDING 1 2 AND 3 4 PIPE SIZE NO SPACER REQUIRED d 1 PIPE 2 788 70 82 1 1 2 PIPE 3 038 77 07 RETRO FIT FROM EXISTING BINKS PCC TO NEW BINKS COLOR CHANGER 1 AND 1 1 2 PIPE SIZE ONLY SPACER REQUIRED A N 3 sl SEET Ep RETRO FIT APPLICATION FROM EXISTING BINK PCC EXAMPLE OF A 2 COLOR UNIT FOR A COMBINATION MODEL 78428 XX FOR 1 AND LARGER PIPE ASSEMBLIES INCLUDING A 1 1 2 PIPE SIZE CS 11 02 1 Inline Piggable Dual Modular Color Changer 17 Section 3 OPERATION This information is intended ONLY to indicate the general installation parameters of this product and where applicable its working relationship to other Binks system components in typical use Each installation is unique and should be directed by an authorized Binks representative or conducted using the Binks installation drawings provided for your pa
18. e In the event of the fluid seal failure paint or solvent will be seen coming out of this hole In the event that the air seal for the piston falls air will be heard or felt coming from this hole CS 11 02 1 Inline Piggable Dual Modular Color Changer 20 Section 4 MAINTENANCE A CAUTION e Before attempting to remove BOTH the Microvalve Assembly 78949 00 and the Valve Seat Assembly 77367 00 first turn the Shut Off Valve A12727 00 counter clockwise to its open position Then relieve and flush the main inlet circulating paint line NOTE If ONLY the Microvalve Assembly 78949 00 is to be removed or replaced turn the Shut Off Valve A12727 00 clock wise to it s closed position Then relieve and flush the microvalve or downstream side of the color changer 1 Microvalve Assembly 78949 00 Using the valve removal tool A10756 00 or A11922 00 engage the four 4 pins of the tool into the four 4 pin holes of the valve assembly Turn the assembly counter Seat and Microvalve Installation lf valve seat was re moved lightly lubricate the o ring on the seat assembly with petroleum jelly Install valve seat and tighten to 15 20 Ibs in 1 7 2 3 Nm of torque Lightly lubricate the o rings on the clockwise until removed microvalve assembly Install the valve and tighten to 15 20 Ibsein 1 7 2 3 Nm of torque after valve is down Ss p N S TORQUE VALVE ASSEMBLY ad A A520 LBS IN 1 7 2 3 Nm NN
19. e OPEN position A WARNING B With ball valves 1 and 3 in the Off position push and release the button on the pneumatic valve 5 triggering the microvalve assembly 78949 00 On and Off C Visually inspect the movement of the valve and check for air leaks from the weep hole on the color valve body If air is leaking repair or replace valve assembly 78949 00 Check for leaks between the pipe plate assembly and color valve block Tighten screws or replace o ring if necessary D With ball valves 1 and 3 in the On open position push and release the button on the pneumatic valve 5 trigger ing the microvalve assembly 78949 00 On and Off Check for a crisp and sharp actuation of air flow through the output of the 1 ball valve If valve is sluggish repair or replace valve assembly 78949 00 Step 3 Testing Valve Body Leak Test A With ball valve 3 in the On open position and valve 1 In the Off position push and release the button on the pneumatic valve 5 triggering the microvalve assembly 78949 00 On and Off several times B Check the pressure gage reading on the 2 assembly This should be within 5 psi of the pressure of the set pres sure on regulator 4 The pressure should remain until the valve 1 is returned to the open position If the pres sure does not remain check all fittings hardware and o rings on the valve body and plate assembly Step 4 Testing Microvalve and Valve Seat Assemblies A
20. nformation that is important for you to know and understand This information relates to USER SAFETY and PRE While this manual lists standard specifications and service VENTING EQUIPMENT PROBLEMS To help you procedures some minor deviations may be found between recognize this information we use the following sym the literature and your equipment Differences in local codes bols and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate Binks equipment manuals to reconcile such differences CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting WARNING states information to alert in more efficient operation longer trouble free service and you to a situation that might cause se faster easier troubleshooting If you do not have the manu rious injury if instructions are not fol als and safety literature for your Binks system contact your lowed local Binks representative or Binks A WARNING The user MUST read and be familiar with the Safety Section in this manual and the Binks safety literature therein identified This manual MUST be read and thoroughly understood by ALL personnel who operate clean or maintain this equipment
21. r 19 OPERATION Continued COLOR 2 COLOR VALVE PILOT SPACER BLOCK 5 32 4MM TUBING PAINT SHUTOFF VALVE COLOR 2 N N SPACER BLOCK N N y OUTLET OF COLOR BLOCK 3 8 NPSM THREADS Z OUTLET OF COLOR BLOCK COLOR 1 X 3 8 NPSM THREADS MICROVALVE WEEP HOLE PURGE BLOCK ASSEMBLY SOLVENT INLET FOR PURGE BLOCK 3 8 NPSM THREADS Y q AIR INLET FOR PURGE BLOCK SN NI 3 8 NPSM THREADS Ng aN w Y xS amp Y AIR INLET FOR PURGE BLOCK 3 8 NPSM THREADS SOLVENT INLET FOR PURGE BLOCK 3 8 NPSM THREADS ASSEMBLY WITH PURGE BLOCK ATTACHED COLOR 2 4 p COLOR VALVE PILOT SPACER BLOCK N P 5 32 4MM TUBING r PAINT SHUTOFF VALVE COLOR 2 4 SPACER BLOCK OUTLET OF COLOR BLOCK 3 8 NPSM THREADS y OUTLET OF COLOR BLOCK COLOR 14 3 8 NPSM THREADS MICROVALVE WEEP HOLE INLET BLOCK SOLVENT AIR INLET FROM REMOTE PURGE BLOCK 3 8 NPSM THREADS CHECK VALVE FITTING RECOMMENDED Y 2 SCH 1 1 2 PIPE ASSEMBLY WITH COLOR BLOCK REF COLOR BLOCK REF Ki Ki V 1 1 2 PIPE ASSEMBLY WITH COLOR BLOCK REF 1 1 2 PIPE ASSEMBLY WITH COLOR BLOCK REF SOLVENT AIR INLET FROM REMOTE PURGE BLOCK 3 8 NPSM THREADS CHECK VALVE FITTING RECOMMENDED SANITARY FITTINGS ENDS TYPICAL BOTH ENDS ASSEMBLY WITH NO PURGE BLOCK ATTACHED NOTE Microvalve Weep Holes These holes will give an indication of fluid valve failur
22. rticular installation The assembly consists of modules attached to each other Modules may be added or removed from the assembly as desired If for instance the number of required materials increases the assembly can be expanded by adding additional modules Each module can also be individually serviced The Dual Modular Color Changer is recommended for use with waterborne or solventborne paints REMOTE PURGE MODULE TYPICAL COLOR CHA FROM EXISTING COLOR STACK R EXISTING PURGE MODULE AIR SHUTOFF VALVE AIR SHUTOFF VALVE REGULATED AIR REGULATED AIR SOLVENT SHUTOFF VALVE N SOLVENT SHUTOFF ON REGULATED SOLVENT SOLVENT REGULATED SOLVENT C COLOR 1 SHUTOFF VALVE RW SHLVENT fras COLOR 1 PUMP xl CHLHR 1 COLOR 2 SHUTOFF VALVE E N COLOR 1 SHUTOFF VALVE COLOR 2 PUMP lt lt COLOR COLOR 1 PUMP 3 SHUTOFF VALVE mm F COLOR 2 SHUTOFF VALVE COLOR 3 PUMP b COLOR 3 COLOR 2 PUMP U lt COLOR COLOR OUT COLOR 3 SHUTOFF VALVE OPTIONAL FLOW METER L b COLOR 3 PUMP C OPTIONAL FLUID REGULATOR
23. t must NOT be used in Class I Division 1 or 2 locations Follow These Guidelines All electrical equipment must be located outside Class or Il Division 1 or 2 hazardous areas Refer to NFPA 33 2009 Edition Turn the power supply OFF before working on the equipment Test only in areas free of flammable or combustible material Testing may require high voltage to be on but only as instructed Production should never be done with the safety cir cuits disabled Before turning the high voltage on make sure no ob jects are within the sparking distance CS 11 02 1 Inline Piggable Dual Modular Color Changer 8 HAZARD Toxic Substances Mechanical Hazard Certain material may be harmful if inhaled or if there is contact with the skin Robot Work Area Mechanical Hazard Improper use or maintenance can lead to hazardous conditions particularly from un expected robot manipulator movement All Areas Improper Inadequate Training Improper operation or maintenance may create a hazard Personnel must be properly trained in the use of this equipment SAFEGUARDS Follow These Guidelines Follow the requirements of the Material Safety Data Sheet supplied by the coating manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compat ible with the material
24. vent will be seen coming out of this hole In the event that the air seal for the piston fails air will be heard or felt coming from this hole CS 11 02 1 Inline Piggable Dual Modular Color Changer 23 TOOLS AND OPTIONAL EQUIPMENT Continued TOOLS AND OPTIONAL EQUIPMENT r 79001 16 O RIN A11922 00 TOOL VALVE REMOVAL A12727 00 PAINT SHUTOFF ASSEMBLY A10766 00 TOOL VALVE SEAT REMOVAL 78949 00 VALVE ASSEMBLY 77367 00 SEAT ASSEMBLY REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 1 79001 01 O Ring Solventproof 2 79001 02 O Ring Solventproof 3 79001 04 O Ring Solventproof 77620 00 VALVE PLUG KIT PART NUMBERIDESCRIPTION 79244 00 Plug 79001 19 O Ring Solventproof 79001 14 O Ring Solventproof 77618 00 Plug Seat CS 11 02 1 Inline Piggable Dual Modular Color Changer 24 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS PART NUMBER DESCRIPTION QTY 78949 00 Valve Assembly 2 77367 00 Valve Seat Assembly 2 77516 04 Collet 4mm 2 4 CS 11 02 1 Inline Piggable Dual Modular Color Changer 25 WARRANTY POLICIES LIMITED WARRANTY Binks will replace of repair without charge any part or equipment that fails within the specified time see below because of faulty workmanship or material provided that the equipment has been used and maintained in accordance with Binks written safety and operating instructions and has been used under normal operating
Download Pdf Manuals
Related Search