INSTRUCTIONS - Harley
Contents
1. HARLEY DAVIDSON J00669 INSTRUCTIONS REV 1 31 97 Kit Number 65980 97 HERITAGE SPRINGER CUSTOM MUFFLER General This kit is designed for installation on 1997 and later Heritage Springer Softail model motorcycles NOTE Not legal for use on catalyst equipped models See Service Parts Illustration on page two for kit contents Muffler End Caps This kit does not contain muffler end caps End caps must be purchased separately from your Harley Davidson Dealer The following end cap styles are available Fishtail end cap Part No 65245 96 Turnout end cap Part No 65252 96 Shark fin end cap Part No 65263 97 NOTE The above end cap kits contain one end cap in each kit Installation WARNING Perform this installation when the engine is cool Installing these mufflers when the engine is hot could result in personal injury burns NOTE A Service Manual is available from your Harley Davidson Dealer 1 Remove saddlebag according to Service Manual instructions 2 Loosen stock muffler clamp 3 Remove muffler from the support tube and brackets Save muffler support brackets and all related hardware except lockwashers 4 Remove and discard stock muffler and clamp NOTE Mufflers can be removed and installed without removing heat shields but heat shields may be removed if desired 5 Place new muffler clamp on inlet end of muffler and slide muffler onto exhaust pipe 6 See Service Parts Illus2. exhaust system which causes the motorcycle to exceed the Federal noise standard Use of the motorcycle with such a modified exhaust system is also prohibited AcauTION This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use Otherwise the owner may become subject to penalties under state and local ordinances JO0669 2 of 2
3. tration Install new muffler using the stock hardware saved from Step 3 with the lockwashers 4 from the kit 7 See Figure 1 Position the muffler clamp so that the clamp bolt is vertical 8 Tighten clamp bolt to 40 60 ft lbs 9 Tighten bolts to 19 ft lbs 10 Install muffler end caps following the procedure given in the Instruction Sheet supplied in the end cap kit 11 Wipe muffler clean of all finger prints Oil from hands will burn permanently into chrome finish 12 Repeat steps 1 through 11 for opposite side 13 Install saddlebags start engine and check for exhaust leaks Figure 1 Muffler Clamp 1 of 2 Part No 65980 97 Date 1 97 N Service Parts Touring Muffler Kit sp65980 Stock hardware Muffler support _ tube Muffler support bracket Item Description Part No Item Description Part No 1 Clamps muffler 2 65283 94 3 Muffler Righthand not shown 65986 97 2 Muffler Lefthand shown 65985 97 4 Lockwashers 4 7041 Noise Emission Warranty Gabilan Manufacturing Inc warrants that this exhaust system at the time of sale meets all applicable United States E P A Federal noise standards This warranty extends to the first person who buys this exhaust system for purposes other than resale and to all subsequent buyers Warranty claims should be directed to an authorized Harley Davidson Dealer Tampering Prohibition Federal law prohibits any modification to this
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