Nokia 603 RM-779 Service Manual Level 1&2 - Nokia-X
Contents
1. ENGINE BOARD to attach it to the A COVER 6 Push down from the shown places to attach the MAIN CHASSIS to the A COVER Version 1 0 19 Nokia Care Academy aw eel it E p as i I 7 Tighten the eleven Phillips size 00 screws to the torque of 10 Ncmin the order shown Confidential Copyright 2011 Nokia All rights reserved Nokia 603 RM 779 L1L2 Service Manual Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 11 SOLDER COMPONENTS V2401 V2402 X2702 il x2701 ml X2704 X6301 X6302 f 52558 52559 G2200 20 Confidential Copyright 2011 Nokia All rights reserved Version 1 02. available Not reuseable Repair swap as assembly after removal only in level 3 9 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy 7 SERVICE DEVICES CA 101 Service Cable SS 2 76 Camera removal tool 10 Nokia 603 RM 779 L1L2 Service Manual BP 3L NOKIA AC 10 Travel Charger Battery BP 3L Nokia Standard Toolkit v2 For more information refer to the Service Bulletin SB 011 on Nokia Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on Nokia Online SS 195 Display removal tool Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 8 SOFTWARE UPDATE Flash concept Point of Sale To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online Service software Care Dummy Bat tery with power supply via Nokia charger or product specific battery Transceiver 11 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy 9 DISASSEMBLY INSTRUCTIONS 1 Nokia 603 disassembly 3 Protect the A COVER with protective film Fiar tE YA ate Ee ve y5 Wa et 7 Peay tan a a x ane Ts 5 Remove the BATTERY COVER 12 Nokia 603 RM 7
3. phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 2 1 Warnings iP 2 2 Cautions CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MAN AGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Servicing and alignment must be undertaken by qualified personnel only Ensure all work is carried out atan anti static workstation and that an anti static wrist Strap is worn Use only approved components as specified in the parts list Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment Ensure all cables and wires are repositioned correctly Confidential Copyright 2011 Nokia All rights reserved
4. 79 L1L2 Service Manual 2 You mustuse the Nokia Standard Toolkit version 2 You will also need an AV plug camera removal tool SS 276 and the display removal tool SS 195 a ha Kie 5 SAA er i 4 Open the BATTERY COVER by using the shown notch on the leftside of the device m F a o 6 Unscrew the eleven Phillips size 00 screws in the order shown Do not use them again Discard them Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 7 Liftup and remove the MAIN CHASSIS 8 Open the TOUCH WINDOW connector with the SS 93 Be careful not to damage the connector or any nearby components Be ants oe 10 Do the same procedure on the opposite side of direction shown and use the SRT 6 to lift up the the device to completely release the bottom end of ENGINE BOARD the ENGINE BOARD LELLE LLILLLIL 11 The A COVER can now be separated from the 12 Protect the other side of the A COVER with ENGINE BOARD protective film 13 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy 13 Protect the DISPLAY with protective film a te E tk 15 Push the SS 195 under the DISPLAY from the shown place While pushing in the SS 195 be careful not to damage the MICROPHONE in the bottom end of the ENGINE BOARD 17 Rotat
5. E SOFTWARE UPDA PE eona eain n E DISASSEMBLY INSTRUCTIONS esessessssessscessccsssessecsssessssecncsecnssecsecnssecseenssessecseees 10 ASSEMBLY HINTS 11 SOLDER COMPONENTS Confidential Copyright 2011 Nokia All rights reserved Nokia 603 RM 779 L1L2 Service Manual Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy CHANGE HISTORY Approved 1 0 13102011 First approved version The purpose of this documentis to help NOKIA service levels 1 and 2 workshop technicians to Carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below Nokia Care Academy service manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified SO watch always out for the newest version 3 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 1 COPYRIGHT Copyright 2011 Nokia All rights reserved Reproduction transfer distr
6. Nokia 603 RM 779 Nokia Care L112 Service Manual Academy SERVICE MANUAL Level 1 amp 2 Nokia 603 RM 779 NOKIA Operator 0476 12 18 12 23 Today 12 00 Call Mike TOLER contacts Web Store Maps so L Transceiver characteristics Band WCDMA 850 900 1700 1900 2100 GSM 850 900 1800 1900 Display 3 5 TFT Capacitive Touch nHD 16 9 640 x 360 Camera 5Mpix with 4x digital zoom Operating System Symbian Belle Connections USB 2 0 3 5mm Jack Micro USB Bluetooth Wi Fi FM Radio GPS NFC Transceiver with BP 3L battery pack Talk time Standby GSM Up to 15 hours GSM Up to 360 hours CDMA Up to 7 hours WCDMA Up to 400 hours Note Talk times are dependent on network parameters and phone settings Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy Table of contents 1 2 O p FS SS w EO diii o a D A E A T A A A E E E N WARNINGS AND CAUTIONS esseseesssssesssseesssssessssecessseeesssecessseeesssseossseeossseeossseeosseeeosseeeesseees PE WARNING wai akaka COIN ARAR FSD PROTECTION scrisicensiioniaan a ptarrecn ates eeeareageeoreea es CARE AND MAINTENANCE se eessssseesssseesssseesssecosseecossseceosssecossseeossecosssecosseecosssseeosseeeosseeesseeesss BATTEREN OR MA TION are E ER PAPLODED YTE VN ics eeacesezeceecateecauaeceesesaacssasecescsesccsaracssceeseecassacciasaseeeeceeccsatatnmsserencprtesesestcecetas ARYE DEVI E S a E E
7. Version 1 0 Nokia Care Academy 3 ESD PROTECTION Nokia 603 RM 779 L1L2 Service Manual Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 4 CARE AND MAINTENANCE This productis of superior design and craftsmanship and should be treated with care The Suggestions many years below will help you to fulfil any warranty obligations and to enjoy this product for Keep the phon
8. d discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when notin use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you Carry a Spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hotor cold places such as in a closed car in Summer or winter condi
9. dental tool and remove it with the tweezers Do not use it again Discard it 30 Lever out the IHF SPEAKER with the dental tool Remove it with the tweezers and discard it 29 Use an AV plug to liftup remove the AV JACK 16 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy Y Sania gisa PREE a e abi i os 7 ae shy a ert fee F pa i al tio iy me z rr 3 fr A yi wA nae F g a a ee i k Eh i ai Orr tae ir Sie 4 y ar ee jj L a eae T hy ico D i a za whee E 5 31 Remove the IHF SPEAKER GASKET with the l 32 Nokia 603 disassembly is now complete tweezers and discard it END OF DISASSEMBLY 17 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy 10 ASSEMBLY HINTS ia o gt UL guy PERDUE Seta 1 While placing the IHF SPEAKER make sure that the pins are aligned as shown 3 Then push in the top part of the ENGINE BOARD to the A COVER Make sure that the USB connector and the power switch are correctly aligned COVER Check that shown guiding pin is aligned with the gap on the MAIN CHASSIS 18 Confidential Copyright 2011 Nokia All rights reserved Nokia 603 RM 779 L1L2 Service Manual connect the DISPLAY connector to the ENGINE BOARD Be careful not to damage the connector 4 Gently push from the shown places of the
10. e and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal Circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 5 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged an
11. e the SS 195 as shown Carefully push the SS 195 to direction shown to release the top part of the DISPLAY Nokia 603 RM 779 L1L2 Service Manual 14 Open the DISPLAY connector with the SS 93 Be careful not to damage the connector 16 Carefully push the SS 195 to direction shown to release the DISPLAY 18 Remove the DISPLAY 14 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy T na LTA pa i is m ry ee TT ig ire Pana 19 Peel off the DISPLAY CONDUCTIVE TAPE with the 20 Peel off and remove also the two remaining SS 93 and remove it with the tweezers Do notuseit DISPLAY CONDUCTIVE TAPES and discard them again Discard it 21 Remove the UI KEYMAT DOMESHEET with the 22 Remove the DIPRO BOOT with the tweezers Be dental tool Do not use it again Discard it careful not to damage the components nearby Do not use the DIPRO BOOT again Discard it i fee a E WA d l Ya tweezers 24 Push down the camera removal tool SS 2 76 Push the button on top of the SS 2 76 to lock the tool to the CAMERA 23 Remove the USB BOOT With the 15 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 25 Keep the button on the SS 276 pushed and lift up and remove the CAMERA 27 Lever out the EARPIECE with the
12. ibution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This documentis intended for use by qualified service personnel only 4 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 2 WARNINGS AND CAUTIONS Please refer to the
13. tions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hotor cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 603 RM 779 Nokia Care L1L2 Service Manual Academy 6 EXPLODED VIEW NOKIA 603 O arm to RM 779 A COVER ASSEMBLY 10001 10004 TOUCH PANEL A COVER 10004 N w EARPIECE GASKET 10003 EARPIECE 10002 Ul KEYMAT 10006 DISPLAY 10007 N i DIPRO BOOT 10005 oS LIGHT SWAP PACKAGE 10008 10011 A w UI KEYMAT DOMESHEET gt 10008 Gg LIGHT SWAP PWB 10010 DISPLAY CONDUCTIVE TAPE 10009 w gt NCAMERA USB BOOT MA o 10012 MAIN CHASSIS ASSEMBLY Pa IHF SPEAKER i 10014 10019 EE IHF SPEAKER GASKET w 10015 AV JACK MAIN ANTENNA FLEX 10016 pa GPS BT ANTENNA gt 10018 MAIN CHASSIS TYPE LABEL w 7 Go 10017 10011 amp AZ 1 i 4 uli ims SCREW PHILLIPS oe SIZE 00 M1 4x2 8 10020 Vw BATTERY COVER ASSEMBLY A 10021 10022 BATTERY COVER NFC ANTENNA alll Go 10021 v1 0 Only
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