optra t 520
Contents
1. 61 99A1794 3 Parts Packet Nut amp washer Drive Pulley Plate 62 99A1795 1 Motor Assembly DC 63 99A0672 4 Parts Packet Foot Stabilizer 64 99A0687 4 Parts Packet Mounting Feet 65 99A1796 1 Belt DC Motor Drive 66 99A1797 1 Idler Pulley Belt Tension 67 99A1798 1 Plate Drive Pulley 68 99A1799 1 AC Receptacle Lower AC 69 99A1800 1 Pulley Drive 70 99A1801 1 Retainer C Clip 71 99A1802 1 AC Receptacle Upper AC 72 99A1803 1 Cover Top LVPS 73 99A1804 3 Nut w lock washer Top LVPS Cover Mounting 74 99A1804 1 Nut w lock washer Top LVPS Cover Mounting 75 99A1805 1 Grommet Top LVPS Cover 76 99A0281 1 Cable 250 Auto Connect 77 99A0279 1 Bearing Drive Shaft 78 99A0273 1 Gear Bevel 79 99A0263 2 Parts Packet Screw Frame Mounting 80 99A0276 1 Roll Assembly Drive 250 Option 81 99A0451 1 Roll Skew Backup 82 99A0267 1 Parts Packet Retainer Roller 83 99A0675 2 Parts Packet Screw Wear Plate Mounting 84 99A0277 1 Plate Wear Pass Thru 85 99A0445 1 Stud Assembly 250 Frame 86 99A0280 1 Bearing Drive Shaft Low 87 99A0275 1 Spring Power Takeoff 88 99A0272 1 Shaft 250 Drive 89 99A0446 1 Aligner Assembly Paper Parts Catalog 7 67 4520 xxx Assembly 25 High Capacity Feeder continued YET gt s37 TY ni t D 7 68 Service Manual 4520 xxx Se Geier Units Description 25 90 99A0267 1 Parts Packet Retainer Aligner Assembly 91 99A0274 1 G2. Motor Mounting NS 99A0260 2 Clip Cable Parts Catalog 7 21 4520 xxx Assembly 10 Developer Drive 7 22 Service Manual 4520 xxx Asm Part index Number Units Description 10 1 99A1544 1 Developer Drive Assembly 2 99A2081 1 Parts Packet Developer Drive Shaft Coupler Gear 55 3 99A0263 3 Parts Packet Screw Developer Drive Ground Parts Catalog 7 23 4520 xxx Assembly 11 Hot Roll Fuser 7 24 Service Manual 4520 xxx Asm Part E index Number Units Description 11 1 99A2423 1 Fuser Assembly w 115V 630W Lamp 1 99A2422 1 Fuser Assembly w 220V 630W Lamp 2 99A0725 1 Wiper Assembly Wet 3 56P0150 1 Kit Fuser Cover Assembly with Thermistor Thermal Fuse and L amp R Fuser Lamp Contact Assemblies W Fuser Cover Control Card 4 99A0263 4 Parts Packet Screws e Contact Assembly 4 e Solenoid Mounting 1 Board Cover Mounting 1 e Fuser Cover Assembly 4 e Hanger 7 5 99A1520 1 Gear Upper Redrive 6 99A2035 1 Housing Detack Assembly 7 99A2036 1 Hot Roll 8 99A2038 1 Backup Roll 9 99A2067 1 Envelop Conditioner Solenoid Assembly 10 99A1649 2 Screw Fuser Mounting 11 99A0267 2 Parts Packet Retainer Backup Roll Bellcrank 12 99A1651 1 Sensor Narrow Media 13 99A1551 1 Sensor Exit 14 99A0897 2 Spring Redrive Idler 15 99A0167 4 Roller Redrive Idler 16 99A2050 1 Lamp 115V 630W CC Gold 16 99A2051 1 Lamp 220V 630W CC Silver NS 99A1658 1 Cover
3. Tray Option Number 13 99A1583 1 Plate 500 Tray Wear 14 99A0126 4 Finger Autosize 15 99A0124 1 Plate Snap In 16 99A1952 1 Label Paper Size 17 99A1582 1 Slider Autosize 500 18 99A0120 2 Restraint Pad 19 99A1576 1 Tray Assembly 500 Sheet 20 99A1537 1 Knob Paper Size 21 99A1602 1 Restraint Back 500 Sheet Tray 22 99A1601 1 Latch Back Restraint 23 99A1666 1 Label Options 24 99A1967 1 Board Tray 25 99A0447 1 Shaft 500 Drive Parts Catalog 7 51 4520 xxx Assembly 22 500 Sheet Tray continued 7 52 Service Manual 4520 xxx Asm Part Index Number 22 26 99A0282 27 99A1750 28 99A0276 29 99A0263 30 99A0450 31 99A0451 32 99A0438 33 99A0275 34 99A0263 35 99A0267 36 99A0280 37 99A0446 38 99A0274 39 99A0063 40 99A0286 41 99A1664 42 99A0273 43 99A0279 44 99A0281 45 99A1702 46 99A1645 NS 99A0452 NS 99A1665 NS 99A1667 NS 99A1929 Units Description Cable 500 Auto Connect Bottom Wear Plate Pass Thru Roll Assembly Drive 500 Parts Packet Screw Wear Plate Mounting Retainer Roller Roller Skewed Backup Bearing Drive Roll Spring Power Takeoff Parts Packet Screw Board Mounting Parts Packet Retainer Aligner Assembly Bearing Drive Shaft Low Aligner Assembly Paper Gear Feed Roll Spring Switch Activate Spring Backup Roller Bellcrank Roller Release Gear Bevel Bearing Drive Shaft Cable 500 Auto Connect Top Stud Assembly 500 Frame Arm Paper Out 500 Washe
4. 99A0330 53 99A0269 54 99A0308 55 99A0404 56 99A0337 57 99A0319 57 99A1676 58 99A0404 59 99A0336 59 99A1692 60 99A1059 NS 99A0413 NS 99A0404 NS 99A0058 NS 99A1695 NS 99A0404 NS 99A1164 Units Description Top Cover Assembly Movable 250 Duplex Top Cover Assembly Movable 500 Duplex Top Cover Assembly Fixed 250 Duplex Top Cover Assembly Fixed 500 Duplex Guide Lower Entry 250 Duplex Guide Lower Entry 500 Duplex Guide Assembly Paper Decurl Guide Center Drive Upper Air Plenum Spring Decurl Shaft Bushing Decurl Shaft Frame Assembly 250 Duplex Parts Packet Screw Outer Frame Guide Assembly Center Drive Parts Packet Fan Mounting Kit Fan Cooling Duplex Parts Packet Retainer 5 mm Main Drive Main Drive Assembly Sensor Input Optical 250 Duplex Sensor Input Optical 500 Duplex Parts Packet Retainer 6 mm Drive Roll Shaft Assembly Drive 250 Duplex Shaft Assembly Drive 3 Roll 500 Duplex Shaft Assembly Decurl Parts Packet Screw Tensioner Parts Packet Retainer 6 mm Clutch Roll Feet Duplex Base Shaft Assembly Drive 2 Roll 500 Duplex Parts Packet Retainer 6 mm Top Cover Guide Debuckle 4 sa P WYO Pa os 4 po woOAr NN sch sch sch a Parts Catalog 7 59 4520 xxx Assembly 24 Envelope Feeder 7 60 Service Manual 4520 xxx i a Units Description 24 1 99A0389 1 Paper Weight Assembly 2 99A1694 1 G
5. 99A0445 1 Stud Assembly 250 Frame 7 99A0448 1 Arm Paper Out 250 8 99A0263 3 Parts Packet Screw Auto Comp Mounting 9 99A1054 1 Pick Arm Assembly 10 99A0277 1 Wear Plate Pass Thru 250 Tray 11 99A0263 2 Parts Packet Screw Wear Plate Mounting 12 99A0276 1 Roll Assembly Drive 500 Dual 13 99A0451 1 Roller Skewed Backup 14 99A0282 1 Cable 250 Tray Option 15 99A0450 1 Retainer Roller 16 99A0350 1 Sensor Paper Low 17 99A0679 2 Bracket 250 Frame Retention 18 99A0677 4 Parts Packet Washer 19 99A0263 4 Parts Packet Screw 20 99A0070 2 Roll Assembly Pick 21 99A1638 1 Base 250 Option 22 99A0026 1 Tray Bias Arm Assembly 23 99A0419 1 Spring Tray Bias 24 99A0058 4 Pad Machine Mounting 25 99A0288 1 Sensor Option Pass Thru 26 99A1666 1 Label Options 27 99A0272 1 Shaft 250 Drive 28 99A0275 1 Spring Power Takeoff 29 99A0280 1 Bushing Drive Shaft Low 30 99A0274 1 Gear Feed Roll 31 99A0273 1 Gear Bevel 32 99A0279 1 Bearing Drive Shaft 33 99A0281 1 Cable 250 Auto Connect Option Parts Catalog 7 45 4520 xxx Assembly 20 250 Sheet Tray continued 7 46 Service Manual 4520 xxx Asm Part Index Number 20 34 99A1601 35 99A0120 36 99A1536 37 99A0892 38 99A0119 39 99A1829 40 99A0121 41 99A0126 42 99A0124 43 99A1952 44 99A1537 45 99A0893 46 99A0127 NS 99A0286 NS 99A1928 NS 99A0438 NS 99A0278 Units Description Latch Back Restraint Restraint Pad Tray Assembly 250 Sheet Option Restraint
6. Fuser Wiper Cavity NS 99A2037 2 Grip Ring NS 99A0148 1 Gear Idler Parts Catalog 7 25 4520 xxx Assembly 12 Transfer 6 F TL 7 26 Service Manual 4520 xxx Asm Part Index Number Units Description 12 1 99A1015 1 Transfer Roll Assembly 2 99A0349 1 Arm Transfer Roll Assembly Right 3 99A0184 1 Spring Transfer Roll Right 4 99A0185 1 Shaft Transfer Pivot 5 99A0181 1 Spring Transfer Roll Left 6 99A1578 1 Arm Transfer Roll Left NS 99A0267 1 Parts Packet Retainer Pivot Shaft Parts Catalog 7 27 4520 xxx Assembly 13 Charging 7 28 Service Manual 4520 xxx Asm Part index Number Units Description 13 1 99A0512 1 Link Assembly Charge Left Kit 2 99A0513 1 Link Assembly Charge Right Kit 3 99A1017 1 Roll Assembly Charge 4 99A1555 1 Bushing Charge Roll NS 99A0263 1 Parts Packet Screw Charge Roll Parts Catalog 7 29 4520 xxx Assembly 14 Electronics 1 7 30 Service Manual 4520 xxx Asm Part index Number Units Description 14 1 1342514 1 Power Cord Set 8 ft U S Canada LV Nicaragua Venezuela Peru LV Bolivia HV Colombia Costa Rica Ecuador El Salvador Guatemala Honduras Mexico Panama 1 1339535 1 Power Cord Set 8 ft U S Canada LV Nicaragua Venezuela Peru LV Bolivia Colombia Costa Rica Ecuador El Salvador Guatemal
7. 0 Duplex 23 99A0341 1 Sensor Exit Optical 24 99A0413 2 Parts Packet Screw Upper Guide Mtg 25 99A1668 1 Base Assembly w Tray Bias 250 Duplex 25 99A1677 1 Base Assembly w Tray Bias 500 Duplex 26 99A0316 1 Shaft Duplex Drive 27 99A0315 1 Spring Duplex Shaft 28 99A0325 1 Gear Pass Thru Idler 29 99A0280 1 Bearing Drive Shaft Low Parts Catalog 7 55 4520 xxx Assembly 23 Duplex Unit continued 7 56 Service Manual 4520 xxx See Geier Units Description 23 30 99A0311 1 Cable Auto Connect Bottom 31 99A0274 1 Gear Pass Thru Drive Roll 32 99A0310 1 Cable Auto Connect Top 33 99A0413 4 Parts Packet Screw Main Frame Assembly Mounting 34 99A0317 1 Gear Duplex Bevel 35 99A0434 1 Pan Engine Board Drip 36 99A0279 1 Bearing Drive Shaft 37 99A0191 1 Fuse 8A SB 38 99A1669 1 Board System with Jumper 250 500 Duplex 39 99A1666 1 Label Options 40 99A0413 2 Parts Packet Screw 41 99A0413 4 Parts Packet Screw NS 99A1129 1 Roller Duplex Pass Thru NS 99A0627 1 Jumper Engine Board 250 Duplex NS 99A0404 2 Parts Packet Retainer 6 mm Backup Roll NS 99A0413 2 Parts Packet Screw M3x6L G Supradrive Parts Catalog 7 57 4520 xxx Assembly 23 Duplex Unit continued 7 58 Service Manual 4520 xxx Asm Part Index Number 23 42 99A1290 42 99A1280 43 99A1634 43 99A1679 44 99A0435 44 99A1691 45 99A1672 46 99A0332 47 99A0307 48 99A0335 49 99A0334 50 99A0952 51 99A0413 52
8. 0 Tray 001 002 NS 99A0263 1 Parts Packet Screw Hanger Parts Catalog 7 11 4520 xxx Assembly 5 Paper Feed Multipurpose Unit 7 12 Service Manual 4520 xxx Asm Part Index Number 5 1 99A0075 Units Description Screw Socket Set M4X5 mm 1 2 99A0071 1 Arm Assembly MPT 3 99A0076 1 Pick Roll Assembly 4 99A0081 1 Spring Assembly Separator 5 99A0083 1 MPT Pad Separator Arm Assembly 6 99A2092 1 Deflector Assembly MPT 7 99A1531 1 Deflector Lower 8 99A0263 2 Parts Packet Screw Lower Deflector Mounting 8 mm 8 99A0263 2 Parts Packet Screw Lower Deflector Mounting 12 mm 9 99A0084 1 Flag MPT Paper Out 10 99A0082 1 Plate Assembly MPT 11 99A2071 1 Sensor MPT Paper Out 12 99A0073 2 Screw Damper 13 99A0263 1 Parts Packet Screw Frame Mounting 14 99A2027 1 Frame Assembly MPT with Solenoid 15 99A0074 2 Bushing Pick Roll Shaft NS 99A0267 2 Parts Packet Clip Pick Roll Shaft Parts Catalog 7 13 4520 xxx Assembly 6 Paper Feed Alignment 7 14 Service Manual 4520 xxx Asm Part index Number Units Description 6 1 99A0089 1 Alignment Assembly Paper Feed 2 99A0263 3 Parts Packet Screw Paper Feed 3 99A2066 1 Clip Reference Ground 4 99A0492 1 Screw Paper Reference Adjustment 5 99A0565 1 Washer Reference Adjustment 6 99A0566 1 Nut Paper Reference Adjustment NS 99A0263 2 Parts Packet Screw Alignment Asm Mount
9. 1 1 Shield Ethernet Blank NS 99A0227 1 Clip Two Finger EMC NS 99A0347 1 Clip Six Finger EMC Parts Catalog 7 35 4520 xxx Assembly 16 Electronics III 7 36 Service Manual 4520 xxx aa SC Units Description 16 1 99A0803 1 Fan Main 2 99A2030 1 Gearbox w Motor 3 56P1139 1 Board Input Tray ITC 4 99A2053 1 Cable Auto Connect Bottom 5 99A2046 1 Interconnect Board Assembly 6 99A2052 1 Cable Integrated Tray 7 99A2054 1 Cable Main Drive Motor 8 99A2042 1 Engine Board Assembly 9 56P1049 1 Sensor Standard Bin Level Parts Catalog 7 37 4520 xxx Assembly 17 Electronics IV 7 38 Service Manual 4520 xxx See SC Units Description 17 1 99A2014 1 Operator Panel Assembly 110 V 1 99A2015 1 Operator Panel Assembly 220 V 2 99A2060 1 Switch Cover Open w Operator Panel Cable Assembly 3 99A0053 1 Sensor Input 4 99A2079 1 Pick Arm Assembly 500 210 220 4 99A2157 1 Pick Arm Assembly 250 001 002 5 99A2071 1 Sensor MPT Paper Out 6 99A2079 1 Pick Arm Assembly 500 210 220 6 99A2157 1 Pick Arm Assembly 250 001 002 7 99A2438 1 MPT Solenoid 8 99A2042 1 Engine Board Assembly 9 99A2055 1 Cable Front Harness 10 99A2045 1 Power Supply High Voltage 11 99A2087 1 Smart Contact Assembly 12 99A0466 1 Sensor Toner Cartridge Level NS 99A2059 1 Cable Deflector Parts Catalog 7 39 4520 xxx Assembly 18 Electronics V 7 40 S
10. 4520 xxx 7 Parts Catalog How to Use This Parts Catalog e SIMILAR ASSEMBLIES If two assemblies contain a majority of identical parts they are shown on the same list Common parts are shown by one index number Parts peculiar to one or the other of the assemblies are listed separately and identified by description NS Not Shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration Parts Catalog 7 1 4520 xxx Assembly 1 Covers 7 2 Service Manual 4520 xxx See ee Units Description 1 1 99A2074 1 Cover Assembly Redrive Cap 2 99A1508 1 Cover Fuser Wick Assembly 3 99A1506 1 Cover Asm Laser Assembly 4 99A1587 1 Support Paper 5 99A1524 1 Cartridge Load Spring 6 99A2435 1 Cartridge Load Spring 7 99A2087 1 Smart Contact Assembly 8 99A2075 1 Cover Right Side 9 99A2011 1 Hinge Upper Front Cover 10 99A2010 1 Kit Upper Front Cover with Labels 210 220 10 99A2150 1 Kit Upper Front Cover with Labels 001 002 11 99A0007 1 Label TLI ID Serial No Blank 12 99A1502 1 Latch Upper Cover 13 99A1511 1 Cover Assembly Lower Front 14 99A0004 1 Spring Latch 15 99A2014 1 Operator Panel Assembly 110V 15 99A2015 1 Operator Panel Assembly 220V 16 99A2060 1 Switch Cover Open w Operator Panel Cable Assembly 17 99A1594 1 Retainer Cable 18 99A1509 1 Cover Left Door 001 002 1 slot 18 99A1510 1 Cover Left Door 210 220 2 slot NS 99A0577 1 Cable Tie NS 99A0263 5 P
11. 549 1 Shield ESD Assembly with label 29 99A0063 1 Spring PA Out Activate Parts Catalog 7 5 4520 xxx Assembly 2 Frame continued 7 6 Service Manual 4520 xxx Asm Part index N mb r Units Description 2 30 99A2025 1 Left Side Frame 31 56P1139 1 Board Input Tray ITC 32 99A1896 1 Guard Gear 33 99A2078 1 Pan Motor Drip 34 99A0567 1 Link Gear Release 35 99A0556 1 Spring Counterbalance NS 99A0263 17 Parts Packet Screw NS 99A1546 1 Shield Gear NS 99A1596 1 Contact LSF Ground NS 99A1538 1 Contact RSF Ground NS 99A1540 4 Nut Plate Frame 210 220 NS 99A1541 1 Spring Duplex Ground Parts Catalog 7 7 4520 xxx Assembly 3 Printhead 7 8 Service Manual 4520 xxx Asm Part index N mber Units Description 3 1 99A2026 1 Printhead Assembly Includes All Cables NS 99A0263 3 Parts Packet Screw Printhead Mounting Parts Catalog 7 9 4520 xxx Assembly 4 Paper Feed Autocompensator PD S SD X S KM EN go 7 10 Service Manual 4520 xxx Se ge Units Description 4 1 99A2070 1 Sensor Paper Out Internal Tray 2 99A2079 1 Pick Arm Assembly 500 210 220 2 99A2157 1 Pick Arm Assembly 250 001 002 3 56P1228 1 Spring Arm Belcrank 4 99A1927 1 Spring Bellcrank Internal 250 4 99A1930 1 Spring Bellcrank Internal 500 5 99A0070 2 Pick Rolls 6 99A1616 1 Flag Paper Out 500 Tray 6 99A1609 1 Flag Paper Out 25
12. 62X T52X Drive Forms HD 2 1GB or larger Kit Cap Stack Bails 500 MarkNet N2001e 10 100 Ethernet MarkNet N2002e 10Base2 10Baset MarkNet N2000t 4 16 Adapter Omnibus INA Card Paper Presentator Front INA Serial amp Parallel C Adapter Parallel 1284 C B Tray Assembly UAT 400 Sheet Card Assembly FORMS Flash DIMM 2mb Card Assembly FORMS Flash DIMM 4mb Card Assembly FORMS Flash DIMM 8mb Card Assembly FORMS Flash DIMM 16mb Cable Assembly 6 Parallel A C Card Assembly SER PAR 1284C INA Cable Parallel 1284 C B Adapter A FIFI III Coe CO S Parts Catalog 7 77 4520 xxx Assembly 29 Miscellaneous Asm Part dac Number Units Description 29 99A1633 1 Parts Packet Screw 29 99A0585 1 Parts Packet Contact Kit 29 99A0267 1 Parts Packet Retainers 29 99A0268 1 Parts Packet Springs Paper Feed 29 99A0269 1 Parts Packet Duplex Option Fan Mounting 29 99A0299 1 Parts Packet Duplex Option Cam Follower Assembly 29 99A0271 1 Parts Packet Envelope Option Gears 29 99A0404 1 Parts Packet Retainers Envelope Option 29 99A0413 1 Parts Packet Screw Duplex 29 99A0572 1 Parts Packet 500 Sheet Feeder Option Shaft Bearings 29 99A0577 1 Parts Packet Cable Ties 10 each 29 99A0675 1 Parts Packet Screw High Capacity Feeder 29 99A0676 1 Parts Packet Nuts High Capacity Feeder 29 99A0677 1 Parts Packet Washers High Capacity Feeder 29 99A0083 1 Parts Kit Multipur
13. 656 1 Cover Side 7 99A0681 4 Strip Wear 8 99A1818 1 Strip Wear Dimple 9 99A1809 1 Deflector Assembly Front 10 99A0675 3 Parts Packet Screw Deflector Mt 8 18 x 7 8 inch 11 99A1829 1 Label Tray Option Number 12 99A0662 2 Transfer Lead Screw Assembly 13 99A0716 1 Bearing Leadscrew Bottom 14 99A0676 4 Parts Packet Nut 6 32 Hinge Mounting 15 99A0677 4 Parts Packet Washer Hinge Mounting Flat 16 99A0677 4 Parts Packet Washer Hinge Mounting Star 17 99A0657 2 Hinge Door 18 99A0655 1 Door Assembly Front 19 99A0658 2 Magnet Door 20 99A0650 1 Frame Assembly 21 99A0661 1 Tray Assembly Elevator 22 99A1806 1 Card Assembly 2000 Option Control 23 99A0677 4 Parts Packet Washer Card Asm Mounting 24 99A0675 4 Parts Packet Screw Card Asm Mounting 25 99A0392 1 Kit Door Switch Spring and Bumper 26 99A0677 1 Parts Packet Washer Door Switch Spring Mounting 27 99A0676 1 Parts Packet Nut Door Switch Spring Mounting NS 99A0690 1 Cable Optical Sensor Parts Catalog 7 63 4520 xxx Assembly 25 High Capacity Feeder continued 7 64 Service Manual 4520 xxx aa cee Units Description 25 28 99A0188 3 Guide Rear Paper use with 99A0219 29 99A0675 6 Parts Packet Screw Top Frame Mounting 30 99A0219 1 Frame Assembly Top with labels 31 99A0675 2 Parts Packet Screw 32 99A0677 2 Parts Packet Washer Top Frame Clamp 33 99A0719 1 Clamp Top F
14. A0088 1 Cover Backup Tray 20 99A0085 1 Tray Backup Roller Parts Catalog 7 75 4520 xxx Assembly 28 Options Asm Part Index N mber Units Description 28 99A1752 1 4MB SDRAM DIMM 28 99A1753 1 8MB SDRAM DIMM 28 99A1754 1 16MB SDRAM DIMM 28 99A1755 1 32MB SDRAM DIMM 28 99A1756 1 64MB SDRAM DIMM 28 99A1773 1 128MB SDRAM DIMM 28 99A1757 1 2MB Flash DIMM 28 99A1758 1 4MB Flash DIMM 28 99A1759 1 8MB Flash DIMM 28 99A1774 1 Card Assembly 16MB Flash DIMM 28 99A2486 1 Card Assembly Bar Code 28 99A2487 1 Card Assembly Prescribe 5 4 2 Flash 28 99A2200 1 Card Assembly IPDS and SCS Tne 28 99A2488 1 Hard Disk with Control Board 5 0GB 28 99A0629 1 Adapter Card SES for SCS 28 13A0296 1 Cable Twinax 28 13A0297 1 Cable Coax 28 99A0545 1 Adapter Serial 28 13A0298 1 Cable Serial 28 99A0923 1 Board USB Parallel Port 28 99A1182 1 Card Assembly Image Quick 28 99A2489 1 Optra Forms Hard Disk with Control Board 7 76 Service Manual 4520 xxx Assembly 28 Options continued Asm Part Index Number 28 99A1890 28 99A1647 28 99A1654 28 56P1100 28 99A0799 28 99A1605 28 99A1830 28 12G1696 28 12G1697 28 99A0560 28 99A1889 28 56P0161 28 56P0162 28 90A2485 28 99A1683 28 99A1684 28 99A1685 28 99A1686 28 56P1101 28 56P0161 28 56P0162 Units Description Tray Assembly 250 Special Media Rib Assembly 250 Special Media Tray Tray Universal Adjustable 250 Sheet Cartridge Empty Shipping T
15. Side 250 Sheet Tray Wear Strips Label Tray Option Number Clip 250 Tray Wear Finger Autosize Plate Snap In Label Paper Size Knob Paper Size Restraint Back 250 Sheet Tray Slider Autosize 250 Spring Backup Roller Spring Bellcrank 250 Tray Option Bushing Drive Roll po 2 2 2 oa P oa Rs IL SN Bellcrank Roller Release Parts Catalog 7 47 4520 xxx Assembly 21 Integrated Paper Tray 250 Sheet 7 48 Service Manual 4520 xxx aad SC Units Description 21 1 99A1536 1 Tray Integrated 250 Sheet 2 99A2160 1 Restraint Back 250 Sheet Tray 3 99A1894 1 Restraint Side 250 Sheet Tray 4 99A0119 4 Wear Strips 5 99A1812 1 Label Tray Option Number 6 99A0121 1 Clip 250 Tray Wear 7 99A0126 4 Finger Autosize 8 99A0124 1 Plate Snap In 9 99A0127 1 Slider Autosize 250 10 99A0120 2 Restraint Pad 11 99A1601 1 Latch Back Restraint Parts Catalog 7 49 4520 xxx Assembly 22 500 Sheet Tray 7 50 Service Manual 4520 xxx aa Geier Units Description 22 1 99A0350 1 Sensor Paper Low 2 99A0263 3 Parts Packet Screw Auto Comp Mounting 3 99A0405 1 Pick Arm Assembly 4 99A0070 2 Pick Roll Assembly 5 99A1636 1 Base 500 Tray 6 99A0058 4 Pad Base 500 7 99A0419 1 Spring Tray Bias 8 99A0026 1 Tray Bias Arm Assembly 9 99A0288 1 Sensor Option Pass Thru 10 99A0895 1 Restraint Side 500 Sheet Tray 11 99A0292 4 Wear Strips 12 99A1829 1 Label
16. Support 2 99A1646 1 Arm Assembly Pivot 3 99A1819 1 Mounting Frame Assembly 4 99A0240 12 Parts Packet Retainer 5 99A0234 16 Parts Packet Screw 6 99A1705 1 Gear Idler 7 99A1704 2 Gear Idler 8 99A0197 1 Shaft Drive Rear 9 99A0079 1 Tray Assembly Backup Roller 10 99A0208 3 Parts Packet Pulley 11 99A0087 6 Spring Backup Roller 12 99A0086 6 Roller Backup 13 99A1706 1 Tray Assembly Drive Roller 14 99A0125 1 Frame Assembly Right Side 15 99A0232 1 Cover Right 16 99A1820 2 Belt 185G 17 99A0226 1 Guide Paper Exit 18 99A0122 2 Shaft Assembly Drive Roller 19 99A0137 1 Frame Assembly Left Side 20 99A0088 1 Cover Backup Tray 21 99A0085 1 Tray Backup Roller Parts Catalog 7 73 4520 xxx Assembly 27 Kiosk Horizontal Paper Adapter 7 74 Service Manual 4520 xxx See SC Units Description 27 1 99A0231 1 Bail Support 2 99A1646 1 Arm Assembly Pivot 3 99A1819 1 Mounting Frame Assembly 4 99A2409 12 Parts Packet Retainer 5 99A0234 15 Parts Packet Screw 6 99A1705 1 Gear Idler 7 99A1704 2 Gear Idler 8 99A0197 1 Shaft Drive Rear 9 99A0079 1 Tray Assembly Backup Roller 10 99A0208 3 Parts Packet Pulley 11 99A0087 6 Spring Backup Roller 12 99A0086 6 Roller Backup 13 99A1707 1 Tray Assembly Drive Roller 14 99A0907 1 Frame Assembly Right Side 15 99A0232 1 Cover Right 16 99A1820 2 Belt 185G 17 99A0122 2 Shaft Assembly Drive Roller 18 99A0906 1 Frame Assembly Left Side 19 99
17. a Honduras Mexico Panama Brazil LV AP English 1 1339538 1 Italy 6 ft Paraguay Uruguay Finland Norway Sweden 1 1342536 1 Power Cord Set 6 ft APG LV 1 1339537 1 Power Cord Set 8 ft U K Ireland 1 1339539 1 Power Cord Set 6 ft Israel Germany 1 1339540 1 Power Cord Set 6 ft Switzerland 1 1339541 1 Power Cord Set 6 ft South Africa 1 1339546 1 Power Cord Set 6 ft Two Prong Argentina HV 1 1342534 1 Power Cord Set 8 ft Chile HV 1 1339543 1 Power Cord Set 8 ft Denmark 1 1339542 1 Power Cord Set 6 ft Italy 1 1374067 1 Power Cord Set 8 ft Peru HV 1 1339544 1 Power Cord Set 8 ft Straight Argentina HV 1 1339545 1 Power Cord Set 8 ft Right Angle Argentina HV 1 1342530 1 Power Cord Set Brazil HV Paraguay HV Uruguay HV 2 99A2082 1 Fuse for 110 V ac LVPS 10a 2 99A2083 1 Fuse for 110 V ac LVPS 5a 2 99A2090 1 Fuse for 220 V ac LVPS 6 3 a 2 99A2091 1 Fuse for 220 V ac LVPS 3 15 a 3 99A2043 1 LVPS 110 V ac 3 99A2044 1 LVPS 220 V ac Parts Catalog 7 31 4520 xxx Assembly 14 Electronics I continued 7 32 Service Manual 4520 xxx Asm Part E index Vi Number Units Description 14 4 99A0263 1 Parts Packet Screw s e Controller Board Mtg 2 e Controller Board Mtg Front 2 e Controller Mtg Ground 1 e Engine Board Mtg 6 Engine Board Mtg Top 2 e HVPS M
18. arts Packet Screw Left Side Cover Mounting NS 99A0263 3 Parts Packet Screw Right Side Cover Mounting NS 99A0263 6 Parts Packet Screw Laser Cover NS 99A0263 5 Parts Packet Screw Upper Front Cover Mounting Parts Catalog 7 3 4520 xxx Assembly 2 Frame 7 4 Service Manual 4520 xxx Se dan Units Description 2 1 99A1643 1 Shroud Fan 2 99A2063 1 Fan Main 3 56P1049 1 Sensor Standard Bin Level with Cable 4 99A1613 1 Flag Output Paper Level 5 99A0062 1 Bracket Level Sensor 6 99A2016 1 Duct Left Stacker 7 99A0867 1 Duct Main Body 8 99A2017 1 Guide Redrive Exit 9 99A2018 1 Support Left Lower Stacker 10 99A2076 1 Pan Drip ITC 11 99A2077 4 Pad Machine Mounting 12 99A2021 1 Support Right Stacker Plate 13 99A2020 1 Transfer Plate Assembly 14 99A2022 1 Right Sideframe 15 99A1518 1 Frame Extension Right 210 220 16 99A0028 1 Spring Tray Bias 17 99A0585 1 Parts Packet Contact Kit e Contact Dr Blade TAR Developer Roll 3 e Contact PC Drum 1 e Contact Charge Roll 1 Block Contact Mounting 4 e Screw Contact Mounting 5 18 99A0466 1 Sensor Toner Cartridge Level 19 99A0039 2 Roller Developer Support 20 99A0026 1 Tray Bias Arm Assembly 21 99A2024 1 Pan Center Assembly 22 99A2019 2 Spring Cartridge Hold Down 23 99A1525 1 Deflector Upper PF 24 99A1850 1 Deflector Inner 25 99A2065 1 Frame EP Module 26 99A0053 1 Sensor Input 27 99A1517 1 Frame Extension Left 210 220 28 99A0
19. ear Feed Roll 92 99A0278 1 Bellcrank Roller Release 93 99A1967 1 Card Assembly 2000 Tray Option 94 99A0263 3 Parts Packet Screw Tray Option Card Mtg NS 99A0675 10 Parts Packet Screw Door to Door Frame Mounting NS 99A0676 6 Parts Packet Nut Support Frame 1Hex Support Frame 2 Hex NS 99A0677 6 Parts Packet Washer Support Frame 1 Star Support Frame 2 Star NS 99A0684 1 Cable HCIT 14Pin Flex NS 99A0286 1 Spring Backup Roller Parts Catalog 7 69 4520 xxx Assembly 25 High Capacity Feeder continued 7 70 Service Manual 4520 xxx Asm Part EW Index Number Units Description 25 95 99A0263 3 Parts Packet Screw Auto Comp Assembly Mounting Arm Assembly Pick 2000 Roll Assembly Pick Base 2000 Option Parts Packet Screw Deflector Mounting 96 99A1055 97 99A0070 98 99A0692 99 99A0263 100 99A0678 101 99A0288 102 99A1812 103 99A1666 104 99A0677 Deflector Base Sensor Pass Thru Label Tray Option Number Label Options R Aa sch oa es oa oa N a Parts Packet Washer Bracket 250 Frame Retention Mounting 105 99A0263 4 Parts Packet Screw Bracket 250 Frame Retention Mounting 106 99A0679 2 Bracket 250 Frame Retention NS 99A0717 1 Cable Paper Low Switch NS 99A0720 1 Cable Lower Limit Switch Parts Catalog 7 71 4520 xxx Assembly 26 Kiosk Vertical Paper Adapter 7 72 Service Manual 4520 xxx See SC Units Description 26 1 99A0231 1 Bail
20. ervice Manual 4520 xxx Aa ua Units Description 18 1 99A2026 1 Printhead Assembly Includes All Cables 2 99A2056 1 Cable Laser 3 99A2042 1 Engine Board Assembly 4 99A2046 1 Interconnect Board Assembly 5 99A2067 1 Solenoid Assembly Envelope Conditioner 6 99A2039 1 Fuser Board Assembly 7 99A1551 1 Sensor Exit 8 99A2033 1 Cover Fuser Assembly with Thermistor 9 99A2062 1 Cable Engine Board to Fuser Board 10 99A1651 1 Sensor Narrow Media 11 99A2061 1 Cable Fuser AC Fuser to LVPS Parts Catalog 7 41 4520 xxx Assembly 19 Electronics VI 7 42 Service Manual 4520 xxx a ua Units Description 19 1 99A2026 1 Printhead Assembly Includes All Cables 2 99A2056 1 Cable Laser 3 99A2042 1 Engine Board Assembly 4 99A2046 1 Interconnect Board Assembly 5 99A2067 1 Solenoid Assembly Envelope Conditioner 6 99A2039 1 Fuser Board Assembly 7 99A1551 1 Sensor Exit 8 99A2033 1 Cover Fuser Assembly with Thermistor 9 99A2062 1 Cable Engine Board to Fuser Board 10 99A1651 1 Sensor Narrow Media 11 99A2061 1 Cable Fuser AC Fuser to LVPS Parts Catalog 7 43 4520 xxx Assembly 20 250 Sheet Tray 7 44 Service Manual 4520 xxx gece Geier Units Description 20 1 99A0263 3 Parts Packet Screw Option Board 2 99A1967 1 Board Option Tray 3 99A0627 1 Jumper pin 4 99A0263 1 Parts Packet Screw Switch Spring 5 99A0063 1 Spring Switch Activate 6
21. ing Parts Catalog 7 15 4520 xxx Assembly 7 Paper Feed Output 7 16 Service Manual 4520 xxx Asm Part index Mimber Units Description 7 1 99A2029 1 Redrive Assembly 500 Input 250 Output 210 220 1 99A2151 1 Redrive Assembly 250 Input 250 Output 001 002 2 99A1644 1 Door Assembly Redrive 250 NS 99A0104 1 Spring Upper Diverter NS 99A1857 1 Deflector Upper Redrive NS 99A0263 2 Parts Packet Screw Duplex Path Parts Catalog 7 17 4520 xxx Assembly 8 Integrated Paper Tray 500 Sheet 7 18 Service Manual 4520 xxx Se ge Units Description 8 1 99A1601 1 Latch Back Restraint 2 99A1576 1 Tray Assembly 500 Sheet 3 99A1895 1 Restraint Side 4 99A0292 4 Strip Wear 5 99A1812 1 Label Tray Option Number 6 99A1583 1 Plate 500 Tray Wear 7 99A0126 3 Finger Autosize 8 99A0124 1 Plate Snap in 9 99A1582 1 Slider Autosize 500 10 99A0120 2 Pad Restraint 11 99A2093 1 Restraint Back Parts Catalog 7 19 4520 xxx Assembly 9 Main Drive 7 20 Service Manual 4520 xxx Asm Part index N mb r Units Description 9 1 99A2030 1 Gearbox w Motor 2 99A0134 1 Shaft Power Takeoff 250 2 99A1569 1 Shaft Power Takeoff 500 3 99A0275 1 Spring Power Takeoff Shaft 4 99A2080 1 Gear Bevel with Grease Packet NS 99A0263 4 Parts Packet Screw Gearbox Mounting NS 99A0263 3 Parts Packet Screw
22. pose Tray 29 99A0512 1 Parts Kit Charge Roll Link Asm Left Side 29 99A0513 1 Parts Kit Charge Roll Link Asm Right Side 29 99A0702 2 Printer Stand Caster Non Locking 29 99A0703 2 Printer Stand Caster Locking 29 99A0704 1 Printer Stand Grommet Wire 29 99A0705 2 Printer Stand Lock Cam 29 99A0706 1 Printer Stand Storage Shelf 29 99A0707 1 Printer Stand Door Assembly Cabinet 29 99A0710 1 Printer Stand Filler Rear Top Piece 29 99A0711 1 Printer Stand Table Assembly Large 29 99A0712 1 Printer Stand Table Assembly Small 7 78 Service Manual 4520 xxx Assembly 29 Miscellaneous continued Sei Ge Units Description 29 99A0208 1 Parts Packet Pulley Kiosk 29 99A0234 1 Parts Packet Screw Kiosk 29 99A0394 1 Grease Packet Nyogel 744 29 99A0462 1 Grease Packet IBM 23 29 99A1852 1 Packaging 4069 250 250 printer 29 99A1853 1 Packaging 4069 500 250 printer Parts Catalog 7 79
23. r Frame Mounting Deflector Base 500 Bracket 500 Tray Retention Spring Bellcrank 500 Option Tray N BR a h oa oa h ow on L A CD h NN 4 SN Parts Catalog 7 53 4520 xxx Assembly 23 Duplex Unit 7 54 Service Manual 4520 xxx Di e Units Description 23 1 99A1674 1 Cover Engine Board 2 99A0322 1 Main Frame Assembly 250 Duplex 2 99A1693 1 Main Frame Assembly 500 Duplex 3 99A0324 1 Idler Assembly Belt Tension 4 99A0326 3 Spring Aligner 5 99A0323 3 Guide Assembly Paper 6 99A1675 1 Guide Assembly Paper 7 99A0314 2 Spring Chassis Ground 8 99A0413 2 Parts Packet Screw Motor Mount 3 mm 9 99A0328 1 Belt Motor 114 Gear 10 99A0329 1 Pulley Main Drive 96 54 Gear 11 99A0321 1 Motor Assembly DC Drive 12 99A1673 1 Cable D C Motor Tach 250 Duplex 13 99A0299 1 Parts Packet Cam Follower Assembly Kit 14 99A0312 1 Actuator Assembly Deflector 15 99A0413 2 Parts Packet Screw Actuator Mtg 16 99A1130 1 Guide Return RH Upper 250 Duplex 17 99A0413 2 Parts Packet Screw Guide Mounting 18 99A0340 1 Guide Return RH Lower 250 Duplex 18 99A1680 1 Guide Return RH Lower 500 Duplex 19 99A1579 1 Guide Upper 500 Duplex 20 99A1133 1 Tray Assembly Jam Removal 250 Duplex 20 99A1134 1 Tray Assembly Jam Removal 500 Duplex 21 99A0342 1 Guide LH Lower Return 250 Duplex 21 99A1682 1 Guide LH Lower Return 500 Duplex 22 99A1131 1 Guide Return LH Upper 25
24. rame Mounting 34 99A0676 2 Parts Packet Nut Base Mounting 35 99A0677 2 Parts Packet Washer Base Mounting 36 99A0675 2 Parts Packet Screw Base Mounting 37 99A0663 1 Pulley Idler 38 99A0664 1 Belt Drive 39 99A1807 1 Cable AC Internal Wiring 40 99A0676 2 Parts Packet Nut 2 56 Switch Mounting 41 99A0653 1 Switch Lower Limit Microswitch 42 99A0676 2 Parts Packet Nut Power Supply Ground 43 99A0677 4 Parts Packet Washer Motor Plate Mtg 44 99A1808 1 Cord AC External Jumper 45 99A0676 2 Parts Packet Nut Power Supply Cover 46 99A0714 1 Cover Power Supply 47 99A0675 2 Parts Packet Screw Power Supply Bd Mtg 48 99A0677 2 Parts Packet Washer Power Supply Board 49 99A0667 1 Power Supply Board 50 99A0715 1 Cable Low Voltage Power Supply 51 99A0685 1 Bushing 52 99A0676 2 Parts Packet Nut 2 56 53 99A0654 1 Switch Paper Low 54 99A0651 1 Sensor Assembly Paper Out Upper Limit 55 99A0675 3 Parts Packet Screw Support 1 Frame Mtg 56 99A0659 1 Frame Printer Support 1 57 99A0695 1 Parts Kit Paper Size Switch Assembly 58 99A0677 2 Parts Packet Washer Sensor Bracket Mtg 59 99A0675 2 Parts Packet Screw Sensor Bracket Mtg Parts Catalog 7 65 4520 xxx Assembly 25 High Capacity Feeder continued 7 66 Service Manual 4520 xxx de Geier Units Description 25 60 99A1793 3 Parts Packet Screw w washer Motor Mt
25. tg INA Cover Mtg 12 e Interconnect Board Mtg 2 e Interconnect Board Shield Ground 1 e Interconnect Shield Mtg 5 e Outer Shield Mtg 10 e Parallel Connector Mtg 2 5 99A2045 1 Power Supply High Voltage 6 99A2046 1 Interconnect Board Assembly 2 slot 210 220 6 99A2152 1 Interconnect Board Assembly 1 slot 001 002 7 56P1005 1 Engine Board Assembly 210 220 7 56P1004 1 Engine Board Assembly 001 002 8 99A2486 1 Card Assembly Bar Code 8 99A2200 1 Card Assembly IPDS and SC5 TNE 8 99A2487 1 Card Assembly Prescribe 5 4 2 Flash 8 99A2558 1 Card Assembly Image Quick 9 99A0426 2 Screws Parallel Connector Mounting 10 56P1190 1 Controller Board Assembly Non Network 001 10 56P1191 1 Controller Board Assembly Network 002 10 56P1192 1 Controller Board Assembly Non Network 210 10 56P1193 1 Controller Board Assembly Network 220 Parts Catalog 7 33 4520 xxx Assembly 15 Electronics Il 7 34 Service Manual 4520 xxx ate SC Units Description 15 1 99A0263 6 Parts Packet Screw INA Cover Mounting 2 99A2084 1 Engine Board Shield Assembly 3 99A2049 1 Shield Inner Assembly 2 Slot 210 220 3 99A2156 1 Shield Inner Assembly 1 Slot 001 002 4 99A2094 1 Shield Outer 2 Slot 210 220 4 99A2095 1 Shield Outer 1 Slot 001 002 5 99A0263 4 Parts Packet Screw Outer Shield Mounting 5 99A0263 6 Parts Packet Screw Outer Shield Mounting 6 99A0408 1 Cover INA Flat Blank NS 99A161
26. uide Edge 3 99A1696 1 Cover Top 4 99A0485 1 Sensor Envelope Pass Thru 5 99A0393 1 Clutch Restraint Gear 6 99A1697 1 Cover Right Side 7 99A0390 1 Support Slide Out 8 99A0488 7 Roller Support 9 99A0382 1 Motor Stepper D C 10 99A1666 1 Label Options 11 99A0388 1 Switch Envelope Out 12 99A1700 1 Board Assembly Electronic Control 13 99A0271 1 Parts Packet Gear Kit 14 99A1698 1 Cover Left Side NS 99A0404 1 Parts Packet Retainer 4 mm PP NS 99A0404 3 Parts Packet Retainer Clip 5 mm Shaft NS 99A0404 2 Parts Packet Retainer 6 mm NS 99A0404 3 Parts Packet Retainer 7 mm Shaft NS 99A0384 1 Shaft Drive Pressure Roller NS 99A0385 1 Cable Auto Connect Front NS 99A0494 1 Spring Cam Clutch NS 99A0427 1 Label Envelope Orientation Icon NS 99A0469 1 Deflector Guide NS 99A1699 1 Guard Pass Thru Sensor NS 99A0413 6 Screw Top Motor Board NS 99A0484 1 Belt Gear Drive NS 99A0491 1 Bracket Stack Limiter NS 99A0400 1 Spring Restraint Roll Shaft NS 99A0489 1 Spring Latch Return NS 99A0487 1 Flag Envelope Out Sensor Parts Catalog 7 61 4520 xxx Assembly 25 High Capacity Feeder 7 62 Service Manual 4520 xxx aaa SC Units Description 25 1 99A0660 1 Frame Printer Support Frame 2 2 99A0675 3 Parts Packet Screw Printer Support 2 Frame Mounting 3 99A0698 2 Clamp Feed Frame 4 99A0675 4 Parts Packet Screw Feed Frame Clamp 5 99A0691 2 Bearing Nyliner Leadscrew Top 6 99A0
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