SECURITY SYSTEM PAGER KIT - Harley
Contents
1. 5 to the large connector on the pager harness 10 For VRSCA B D models Re install the mud flap to the underside of the fender Install and tighten the mud flap 3 of 5 nuts to 8 12 Nm 70 8 106 2 in Ibs Remove the fuel cap Re install the fuel filler boot Re install the fuel cap Pro ceed to Step 13 For VRSCR models Install the rear outer fender by sliding the tabs on the front of the fender into the slots on the inner fender locking tabs NOTE Ensure that the outer fender tabs are latched with the inner fender locking tabs 11 Press down gently on the outer fender to seat the fender against the frame 12 Install the four screws and flat washers that retain the rear outer fender and tighten to 4 5 7 5 Nm 40 66 in Ibs 13 ALL models See Figure 9 Clean the mounting surfaces of the pager transmitter 1 and the vehicle battery 2 using alcohol or other suitable cleaner 14 Apply the hook fastener 3 from the kit to the lower edge of the vehicle battery case as shown 15 Apply the loop fastener 4 to the pager transmitter 1 Position the fastener so that when the transmitter is installed on the battery the pager harness connector 5 is positioned nearest to the left frame tube isO1777 Pager transmitter Vehicle battery Hook fastener Loop fastener Pager harness connector 1 2 3 4 5 Figure 9 Apply Fasteners to Battery and Pager J02619 is01778 Antenna co2. cMOTOR HARLEY DAVIDSON WY J02619 INSTRUCTIONS REV 2005 10 26 SECURITY SYSTEM PAGER KIT GENERAL Kit Number 91664 03 Models This kit fits all 2002 and later VRSC models equipped with a Harley Davidson Factory Security System This kit is designed to operate with the Smart Siren or as a silent pager only without siren system It is not designed to operate with the Smart Siren II Additional Parts Required AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer FCC Notice This equipment has been tested and found to comply with part 95 of the FCC rules Any adjustment that could result in a vio lation of these rules is recommended to be performed by or under the immediate supervision and responsibility of a person certified as technically qualified to perform transmitter mainte nance and repair duties in the private land mobile services The replacement of any transmitter components crystal semiconductor etc
3. f 5
4. nnector Pager transmitter Antenna loop Pager harness Main harness wire bundles SO NS Figure 10 Connect Antenna and Harness to Pager Transmitter 16 See Figure 10 Connect the antenna connector 1 to the pager transmitter 2 Route the antenna loop 3 under the frame tube 17 Route the pager harness 4 under the frame tube and connect the harness to the pager transmitter 2 NOTE It may be necessary to push some of the main harness wire bundles 5 aside to gain clearance when installing the pager transmitter 18 Install the pager transmitter 2 onto the battery 19 See Figure 11 Route the antenna loop 1 along the left frame tube is01779 1 Antenna loop 2 Pager harness 3 Cable straps Figure 11 Secure the Pager Harness and Antenna to the Frame Tube 4of5 is01780 Figure 12 Pull Slack from Pager Harness 20 See Figure 12 Working at the fuel tank opening in the frame pull back the excess slack in the pager harness and bundle using cable straps from the kit as needed 21 See Figure 11 Secure the antenna loop 1 and pager harness 2 to the main wiring harness using cable straps 3 WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 22 Remove the fuel cap and re install the f
5. r Harness 5 See Figure 1 Working from below route the long end of the pager harness with the single connector between the 1of5 fuel tank and frame and along the inside of the left frame tube is01303 is01304 is01773 WW D 1 Smart Siren 2 Loop fastener retaining Smart Siren 3 Hook fastener 2 on vehicle 4 Siren connector 142B Figure 3 Lower the Mud Flap VRSCA B D Models J02619 Figure 4 Disconnect the Siren Harness VRSCA B D Models If the pager is being used as a silent paging system only no siren installed Bundle the pager harness using a cable strap and secure the harness to the frame in an area away from moving parts Proceed to Step 13 For VRSCA B D models if the pager is being used together with a Smart Siren a See Figure 2 Use a 10mm socket wrench to remove the splash guard mud flap nuts b See Figure 3 Lower the mud flap from the installed position and allow it to rest on the rear tire c See Figure 4 Remove and retain the loop fastener 2 securing the Smart Siren 1 to the hook fasteners 3 on the mud flap d Disconnect siren harness connector 142B 4 from the siren For VRSCR models if the pager is being used together with a Smart Siren a See Figure 5 Remove the flanged hex nut 2 and flat washer 3 that retain the passenger pillion 1 and remove the pillion b See Figure 6 Remo
6. that could result in a violation of the rules is prohibited Signal Range NOTE Environmental and geographic conditions may affect signal range The average reception range is approximately 400 yards 365 meters The actual reception range could be higher or lower depending on the location and or the presence of obstacles between the vehicle and the receiver The reception range can also be affected by the presence of strong electromagnetic interference from outside sources The system is equipped with a range confirmation feature notifying the owner when the receiver is no longer in the reception range J02619 Kit Contents See Figure 13 and Table 1 INSTALLATION 1 Refer to the Owner s Manual and follow the instructions given to disarm the security system and open the seat 2 Refer to MAXI FUSE in the Service Manual and follow the instructions given to remove the right side cover and maxi fuse 3 Refer to AIRBOX AND AIR FILTER in the Service Manual and follow the instructions given to remove the airbox cover Remove the left side cover WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 4 Remove the fuel cap and the fuel filler boot Retain the boot for later installation Re install the fuel cap is01767 Figure 1 Install Page
7. uel filler boot removed earlier Re install the fuel cap CAUTION When closing the seat make sure the ignition switch is in the FUEL position If the ignition switch is in any other position when the seat is closed the seat latch mechanism could be damaged 00196a 23 Refer to the Owner s Manual and follow the instructions given to close the seat WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 24 Refer to MAXI FUSE in the Service Manual and follow the instructions given to re install the maxi fuse and right side cover 25 Install the left side cover Refer to AIRBOX AND AIR FILTER in the Service Manual and follow the instructions given to re install the airbox cover SERVICE PARTS is01791 Figure 13 Service Parts Kit 91664 03 Table 1 Service Parts Table Item Description Quantity Part Number 1 Receiver security system pager 91660 03 2 Transmitter security system pager Not Sold Separately 3 Hook and loop fastener set 8 1 2 in x 3 4 1 in 216 x 19 25 mm 53170 89 4 Harness pager Not Sold Separately 5 Antenna pager Not Sold Separately 6 Cable strap 7 Not Sold Separately 7 Operator s Manual pager Not Sold Separately J02619 5 o
8. ve the four hex head screws 2 and spacer washers 3 that retain the rear outer fender 1 Remove the fender by sliding back and lifting upward c See Figure 7 Unclip the Smart Siren 1 from the mud flap 3 d Disconnect siren harness connector 142B 4 from the siren 2of5 is01308 1 Passenger pillion 2 Flanged hex nut 3 Flat washer Figure 5 Remove Pillion VRSCR Models is01309 1 Rear outer fender 2 Hex head screw 4 3 Spacer washer 4 is01774 Smart Siren Sounder disc Mud flap Pons Siren connector 142B Figure 7 Unclip Siren Box VRSCR Models Figure 6 Fender Mounting Fasteners VRSCR Models J02619 isO1776 Pager harness short lead Smart Siren Mud flap Loop fastener Siren connector 142B 21 BN Molded in channel in mud flap Figure 8 Connect the Pager Harness VRSCA B D Shown 7 ALL models See Figure 8 Connect the short lead 1 of the pager harness to the siren 2 receptacle until the connector latches securely 8 For VRSCA B D models With the sounder disc facing the mud flap install the siren on the mud flap 3 fitting the pager harness short lead into the molded in channel 6 in the mud flat and secure with the loop fastener 4 For VRSCR models With the sounder disc facing out ward clip the siren onto the mud flap 9 ALL models Connect the siren harness connector 142B
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