Service Manual JCB 354/360 TRACTOR
Contents
1. Service Manual JCB 354 360 TRACTOR Section 1 General Information Section 2 Care and Safety Section 3 Routine Maintenance Section A Attachments Section B Body and Framework Section C Electrics Section E Hydraulics Section F Transmission Section G Brakes Section H Hydraulic Steering Section K Engine Publication No 9803 9480 1 we A KDE Notes Section 1 General Information 9803 9480 1 Section 1 General Information Contents Page No Introduction About This Publication 5 57 er lose nere nale aaaeaii 1 1 Identifying Your Machine mrrnnnnvrnnnnnnnnvrnnnnnnnnrrnnnnnrnsrrnnnnnsnsrrnnnnsersrrrnneeenn 1 3 Standard Torque Settings Front Axle Housing and Transmission rannnrvvnnnnnnnvrrnnnnnnnrrrnnnnennrrrnnnneenn 1 5 Service Consumables Sealing and Retaining Compounds eernrrnnnonrrnnnnrvnnnrrrrnnnnrnnnrrnrensrnrnnsennn 1 7 Service Tools Numerical List Section H Steering ccceeceeeeeeeeeeeeeeeeeeeeeeeeestaeeetenes 1 9 Tool Detail Reference Section H Steering c cceeeeeeeeeseeeeeteeeeeeeees 1 10 Section 1 General Information Contents Page No 1 ii 1 ii Section 1 General Information Introduction About This Publication Machine Model and Serial Number This publication provides information for the following models in the JCB2. A is attached to the rocker cover The information stamped on this plate includes the engine model and serial number Fig 2 012090 9803 9480 1 1 4 Section 1 General Information Standard Torque Settings Front Axle Housing and Transmission Introduction The following table gives the torque tightening values for the major parts of the Front Axle Housing 4WD Type and the Transmission Table 1 Standard Torque Settings Major Part Bolt and Nut Size Torque Value Hardness Nm kgf m Ibf ft Front Axle Housing Axle bracket to engine 5 8 11UNC 9T 156 9 176 5 16 0 18 0 115 7 130 2 Front pivot metal M14 9T 156 9 176 5 16 0 18 0 115 7 130 2 Rear pivot metal M18 7T 196 0 235 2 20 0 24 0 144 6 173 5 Front axle final case M12 7T 88 2 107 9 9 0 11 0 65 1 79 6 Bearing cover M14 7T 132 3 137 2 13 5 14 0 97 6 101 2 Wheel shaft cover M8 7T 53 9 68 6 5 5 7 0 39 8 50 6 Front wheel M18 7T 225 4 235 2 23 0 24 0 166 3 173 5 Bevel gear case M12 7T 88 2 107 9 9 0 11 0 65 1 79 6 Diff metal support M10 7T 73 5 87 2 7 5 8 9 9 4 13 1 Transmission Front transmission engine M12 7T 88 2 107 9 9 0 11 0 65 1 79 6 Front transmission spacer M12 7T 88 2 107 9 9 0 11 0 65 1 79 6 Space transmission rear transmission M12 7T 88 2 107 9 9 0 11 0 65 1 79 6 Input metal support M12 7T 8
3. follows and inform other operators In this publication and on the machine there are safety notices Each notice starts with a signal word The signal word meanings are given below A DANGER Denotes an extreme hazard exists If proper precautions are not taken it is highly probable that the operator or others could be killed or seriously injured INT 1 2 1 A WARNING Denotes a hazard exists If proper precautions are not taken the operator or others could be killed or seriously injured INT 1 2 2 A CAUTION Denotes a reminder of safety practices Failure to follow these safety practices could result in injury to the operator or others and possible damage to the machine INT 1 2 3 2 1 9803 9480 1 2 1 Section 2 Care and Safety Safety Notices Safety Check List Safety Check List Safety Yours and Others INT 1 3 1 3 All machinery can be hazardous When a machine is correctly operated and properly maintained it is a safe machine to work with But when it is carelessly operated or poorly maintained it can become a danger to you the operator and others In this manual and on the machine you will find warning messages Read and understand them They tell you of potential hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB distributor to explain them But safety is not just a matter of responding to the warnings All the time y
4. 8 2 107 9 9 0 11 0 65 1 79 6 Drive pinion metal support M10 7T 53 9 68 6 5 5 7 0 39 8 50 6 Drive pinion Diff case metal support M12 53 9 68 6 5 5 7 0 39 8 50 6 Diff case ring gear M12 7T 88 2 107 9 9 0 11 0 65 1 79 6 1 5 9803 9480 1 1 5 Section 1 General Information Standard Torque Settings Front Axle Housing and Transmission Page left intentionally blank 9803 9480 1 1 6 Section 1 General Information Service Consumables Sealing and Retaining Compounds Table 2 Type Description Part No Quantity JCB Multi Gasket A medium strength sealant suitable for all sizes of 4102 1212 50 ml gasket flanges and for hydraulic fittings of 25 65 mm diameter JCB High Strength A high strength locking fluid for use with threaded 4102 0551 50 ml Thread locker components Gasketing for all sizes of flange where the strength of the joint is important JCB Retainer High For all retaining parts which are unlikely to be 4101 0651 50 ml Strength dismantled JCB Thread locker and A medium strength locking fluid for sealing and 4101 0250 10 ml Sealer retaining nuts bolts and screws up to 50 mm diameter and for hydraulic fittings up to 25 mm 4101 0251 50 ml diameter JCB Thread locker and A high strength locking fluid for sealing and retaining 4101 0550 10 ml Sealer High Strength nuts bolts and screws up to 50 mm diameter and for hydraulic fittings u
5. d It is preceeded by the go to symbol The number of the page upon which the subject begins is indicated within the brackets For example gt Cross References 1 2 1 2 9803 9480 1 Section 1 General Information Introduction About This Publication Section 1 General Information Introduction Identifying Your Machine Identifying Your Machine Machine Identification Plate Your machine has an identification plate mounted as shown Information contained on this plate includes Model Type Engine Vehicle Identification Number Manufacturer and Address The machine and engine serial numbers can help identify exactly the type of equipment you have MODEL ALLMAND 8435 HST 4 CYCLE DIESEL ENGINE 36PS 2700rpm V012100 Fig 1 1 3 9803 9480 1 1 3 Typical Vehicle Identification Number VIN A typical Vehicle Identification Number is given below 35NH X 01 0001 1 2 3 4 1 Machine Model 2 Year of Manufacture 3 Month of Manufacture 4 Machine Serial Number Component Identification Plates Typical Engine Identification Number Section 1 General Information Introduction Identifying Your Machine ROPS Certification Plate Your machine is built to the ROPS standard and has an identification label fitted to the cab A typical identification label is shown below JCB COMPACT PRODUCTS LTD TYPE Serial No EEC No APPLICATION MODEL 354 Fig 3 The engine identification plate
6. ibility will be accepted for discrepancies which may occur between specifications of the machine and the descriptions contained in this publication Finally please remember above all else safety must come first Units of Measurement T1 001 2 In this publication the S I system of units is used For example liquid capacities are given in litres The Imperial units follow in parentheses eg 28 litres 6 gal Section Numbering T11 005 The manual is compiled in sections the first three are numbered and contain information as follows 1 General Information includes torque settings and service tools 2 Care and Safety includes warnings and cautions pertinent to aspects of workshop procedures etc 3 Maintenance includes service schedules and recommended lubricants for all the machine The remaining sections are alphabetically coded and deal with Dismantling Overhaul etc of specific components for example A Attachments B Body and Framework etc Section contents technical data circuit descriptions operation descriptions etc are inserted at the beginning of each alphabetically coded section 1 1 9803 9480 1 1 1 Left Side Right Side In this publication left A and right B mean your left and right when you are seated correctly in the machine Cross References T1 004 2 In this publication page cross references are made by presenting the subject title printed in bold italic and underline
7. n Service Tools Tool Detail Reference Section H Steering Tool Detail Reference Section H Steering V006290 Fig 9 V006240 V006250 Fig 5 V006260 Fig 6 D nd Add bd bd td h NNN V006270 Fig 7 E V006280 Fig 8 1 10 9803 9480 1 1 10 Notes Section 2 Care and Safety 9803 9480 1 Section 2 Care and Safety Contents Page No Safety Notices Important Information 55k ER DEN Sas AES SA sale 2 1 Safety Ch ck List gadri ra ae ea an eaaa E E EE aen as 2 2 Contents Section 2 Care and Safety Page No Section 2 Care and Safety Safety Notices Important Information The Operator Manual A WARNING Study the Operator Manual before starting the machine You must understand and follow the instructions in the Operator Manual You must observe all relevant laws and regulations If you are unsure about anything ask your JCB dealer or employer Do not guess you or others could be killed or seriously injured INT 1 1 1_2 Do not operate the machine without an Operator Manual Treat the Operator Manual as part of the machine Keep it clean and in good condition Replace the Operator Manual immediately if it is lost damaged or becomes unreadable Safety Warnings This safety alert system identifies important safety messages in this manual When you see this symbol be alert your safety is involved carefuly read the message that
8. ou are working on or with the machine you must be thinking what hazards there might be and how to avoid them Do not work with the machine until you are sure that you can control it Do not start any job until you are sure that you and those around you will be safe If you are unsure of anything about the machine or the job ask someone who knows Do not assume anything Remember BE CAREFUL BE ALERT BE SAFE 9803 9480 1 General Safety A WARNING Operator Manual You and others can be injured if you operate or maintain the machine without first studying the Operator Manual Read the safety instructions before operating the machine If you do not understand anything ask your employer or JCB dealer to explain it Keep the Operator Manual clean and in good condition Do not operate the machine without an Operator Manual in the cab or if there is anything on the machine you do not understand INT 1 3 2 2 A WARNING Care and Alertness All the time you are working with or on the machine take care and stay alert Always be careful Always be alert for hazards INT 1 3 5 A WARNING Clothing You can be injured if you do not wear the proper clothing Loose clothing can get caught in the machinery Wear protective clothing to suit the job Examples of protective clothing are a hard hat safety shoes safety glasses a well fitting overall ear protectors and industrial gloves Keep cuffs fastened Do not wea
9. p to 25 mm diameter 4101 0552 200 ml JCB Threadseal A medium strength thread sealing compound 4102 1951 50 ml JCB Activator A cleaning primer which speeds the curing rate of 4104 0251 200 ml Aerosol anaerobic products 4104 0253 1 Itr Bottle JCB Cleaner Degreaser For degreasing components prior to use of anaerobic 4104 1557 400 ml Aerosol adhesives and sealants 9803 9480 1 Section 1 General Information Service Consumables Sealing and Retaining Compounds Page left intentionally blank 9803 9480 1 1 8 Section 1 General Information Service Tools Numerical List Section H Steering The tools listed in the table are special tools required for removal and replacement of the steering valve parts Part Number SJ150L9001 01 SJ150L4011 01 SJ150L4012 01 SJ150L0396 01 SJ150 9000 25 SJ151G9000 1 Note Tools other than those listed will be required It is expected that such general tools will be available in any well equipped workshop or be available locally from any good tool supplier Description Tool Detail Reference Holding Tool gt Fig 4 D 1 10 Assembly Tool for Shaft Seal 17 5 dia gt Fig 5 D 1 10 Assembly Tool for Shaft Seal 19 2 dia gt Fig 6 N 1 10 Assembly Tool for Dust Seal Ring gt Fig 7 D 1 10 Pliers for Piston in Relief Valve gt Fig 8 D 1 10 Fork for fitting Cardan Shaft gt Fig 9 D 1 10 9803 9480 1 1 9 Section 1 General Informatio
10. product range 354 from S N 1287000 to 1288999 360 from S N 1287000 to 1288999 Using the Service Manual T11 004 This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving or have received training by JCB Technical Training Department These personnel should have a sound knowledge of workshop practice safety procedures and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment The illustrations in this publication are for guidance only Where the machines differ the text and or the illustration will specify General warnings in Section 2 are repeated throughout the manual as well as specific warnings Read all safety statements regularly so you do not forget them Renewal of oil seals gaskets etc and any component showing obvious signs of wear or damage is expected as a matter of course It is expected that components will be cleaned and lubricated where appropriate and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt Where a torque setting is given as a single figure it may be varied by plus or minus 3 Torque figures indicated are for dry threads hence for lubricated threads may be reduced by one third The manufacturer s policy is one of continuous improvement The right to change the specification of the machine without notice is reserved No respons
11. r a necktie or scarf Keep long hair restrained Remove rings watches and personal jewellery INT 1 3 6 2 A WARNING Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs Do not consume alcoholic drinks or take drugs before or while operating the machine or attachments Be aware of medicines which can cause drowsiness INT 1 3 9 2 A WARNING Section 2 Care and Safety Safety Notices Safety Check List A DANGER Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with 8 1 2 4 A WARNING Mobile Phones Switch off your mobile phone before entering an area with a potentially explosive atmosphere Sparks in such an area could cause an explosion or fire resulting in death or serious injury Switch off and do not use your mobile phone when refuelling the machine INT 3 3 9 A WARNING Lifting Equipment You can be injured if you use faulty lifting equipment Make sure that lifting equipment is in good condition Make sure that lifting tackle complies with all local regulations and is suitable for the job Make sure that lifting equipment is strong enough for the job INT 1 3 7 A WARNING Raised Equipment Never walk or work under raised equipment unless it is supported by a mechanical device Equipment which is supported only by a hydraulic de
12. vice can drop and injure you if the hydraulic system fails or if the control is operated even with the engine stopped 13 2 3 7_2 A WARNING Raised Machine NEVER position yourself or any part of your body under a raised machine which is not properly supported If the machine moves unexpectedly you could become trapped and suffer serious injury or be killed INT 3 3 7_1 9803 9480 1 Lightning Lightning can kill you Do not use the machine if there is lightning in your area 5 1 1 2 A WARNING Machine Modifications This machine is manufactured in compliance with legislative and other requirements It should not be altered in any way which could affect or invalidate any of these requirements For advice consult your JCB Distributor INT 1 3 10_2
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