Diesel rammer
Contents
1. B C D 280 980 Fig 5 E 1 2 Technical specifications ADS 70 Weight Lenght of butt plate Width of butt plate Overall length Overall width Engine Engine speed Cooling Number of impacts Jump height Surface capacity Impact force Impact energy Travel speed Filling capacities Fuel tank Oil inside the butt plate ADS 70 2 51 1 51 83 kg 340 mm 280 mm 670 mm 360 mm Yanmar L48AE diesel engine with 3 2 kW 4 3 hp at 3250 rpm air cooled 730 min up to 60 mm up to 210 m h 16 kN 95 J up to 12 m min AMMANN Technical specifications 1 3 Noise and vibration values The following noise and vibration data according to EC Machinery Directive in the version 2006 42 EC was determined taking into account the following standards and directives During operation these values may vary in accordance with the existing operating conditions Noise values The sound level accoring to appendix 1 paragraph 1 7 4 u of the EC machinery regulation is for Sound pressure level at the operator s stand Lpa 94 3 dB Measured sound power level Lya m Lwam 106 dB Guaranted sound power level Lwa g Lwag 108 dB The noise values were determined taking into account the following directives and stan dards Directive 2000 14 EC EN ISO 3744 EN 500 4 Hand arm vibration values Hand arm vibration values according to Appendix 1 sub clause 3 6 3 1 of the EC Mac2. Translation of the original Operating instructions Valid since 2010 09 15 Technical modifications reserved Ammann Verdichtung GmbH Josef Dietzgen Str 36 D 53773 Hennef Telefon 02242 88020 Telefax 02242 880259 e mail ammann hennef ammann group com www ammann group com Printed in Germany ADS 70 1 AMM NN AMM NN EG Konformitatserklarung EC Declaration of Conformity D claration CE de Conformit Declaraci n de conformidad de la CE gem Maschinen Richtlinie 2006 42 EG Anhang II A und Ger uschrichtlinie 2000 14 EG as defined by the Machinery directive 2006 42 EC Annex II A and Noise directive 2000 14 EC conform ment a la directive CE relative aux machines 2006 42 CE Annexe II A et la directive du bruit 2000 14 CE conforme a la directiva de maquinaria 2006 42 CE Anexo II A y a la directiva sobre ruidos 2000 14 CE Hersteller Name und Anschrift Manufacturer name and adress Fabricant nom et adress Fabricante nombre y direcci n Hiermit erklaren wir dass die Maschine Typ Herewith we declare that the machine Type Par la pr sente nous d clarons que la machine Type Por la presente declaramos que la maquina Tipo Leistung Output Puissance Potencia Seriennummer Serial number Numero de s rie Numero de serie folgenden einschlagigen Bestimmungen entspricht complies with the following provisions applying to it correspond aux dispositions pertinentes suivantes
3. Noise and vibration values 2 1 Fields of application 2 2 Modifications on the machine 3 1 Proper use 3 2 Operating the vibration rammer 3 3 Safety remarks in the operating maintenance manual 3 4 Warning stickers on the vibration rammer 3 5 Loading the vibration rammer 3 6 Starting the vibration rammer 3 6 1 Before start up 3 6 2 Start up 3 6 3 Start up in closed rooms 3 7 Working with the vibration rammer 3 7 1 Persons in the danger area 3 7 2 Moving the vibration rammer 3 7 3 Moving the vibration rammer on slopes 3 7 4 Conduct in traffic 3 7 5 Checking the effects of vibration 3 7 6 Parking the vibration rammer 3 7 7 Parking the vibration rammer on slopes 3 8 Taking in fuel 3 9 Maintenance works 3 9 1 Working on the engine 3 9 2 Cleaning works 3 9 3 After the maintenance works 3 10 Repair 5 1 Control before use 5 2 Refuelling 5 3 Starting the engine 5 4 Cold start device 5 5 Working with the vibration rammer 5 6 Adjustment during breaks 5 7 Stopping the engine 6 0 Recommendations for compaction works with DS 68 7 0 Maintenance 8 0 Screw torques 9 0 Maintenance schedule ADS 70 7 1 General remarks on maintenance maintenance work 7 2 Instructions for running in 7 3 Diesel engine 7 4 Changing the oil in the tamping system 7 5 Cleaning the diesel filter 7 6 Checking cleaning and replacing the air filter AMMANN Technical specifications 1 1 Main dimensions ADS 70 Dimension A Mm Fig 4
4. corresponde a las siguientes disposiciones pertinentes Angewandte harmonisierte Normen Applied harmonized standards Normes harmonis es appliqu es Normas armonizadas aplicadas Die benannte Stelle nach 2000 14 EG The notified body of 2000 14 EC L organisme habilit de 2000 14 CE El organismo citado seg n 2000 14 CE Ammann Verdichtung GmbH Josef Dietzgen Stra e 36 D 53773 Hennef Vibr Stampfer Vibr rammer Pilonneuse vibrante Apisonadora vibratoria ACR 60 ACR 68 ADS 70 Honda GX100 Honda GX100 Yanmar L48AE 2 2 kW 2 2 kW 3 2 kW weitere Informationen siehe Typenschild look at machine plate for more information informations d taill s sur plaque type para mas informacion consulte la placa de caracteristicas 2006 42 EG 2000 14 EG 2005 88 EG 2004 108 EG 2006 42 EC 2000 14 EC 2005 88 EC 2004 108 EC 2006 42 CE 2000 14 CE 2005 88 CE 2004 108 CE 2006 42 CE 2000 14 CE 2005 88 CE 2004 108 CE EN 500 1 EN 500 4 TUV Rheinland Product Safety GmbH D 51101 K ln Kenn Nr 0197 wurde wird eingeschaltet zur was is engaged for intervient pour ha habra intervenido para Konformit tsbewertung nach Anhang VIII aus 2000 14 EG valuation of conformity to Annex VIII of 2000 14 EC conform ment a l Annexe VIII de 2000 14 CE la evaluaci n de conformidad seg n Anexo VIII de 2000 14 CE Gemessener Schallleistungspegel Lwam Measured sound power level Lwam Niveau de puissance
5. de son Lwam Nivel de potencia sonora medido Lwam Garantierter Schallleistungspegel Lwa Guaranted sound power level La y Niveau de puissance de son garanti La y Nivel de potencia sonora garantizado Lwag Hennef 20 08 2010 Ort Datum Place date Lieu date Lugar fecha ISO 9001 Zertifikats Nr ISO 9001 certificate No ISO 9001 attestation n 02100 0 094 ISO 9001 n de certificado 105 dB 105 dB 106 dB 108 dB 108 dB 108 dB Q ppa Dipl Ing Reiner Schulz Technische Leitung Unterschrift Angabe der Funktion im Unternehmen Signature acting in the company Signature en qualit de Firma en calidad de Assinatura Aufbewahrung der technischen Unterlagen bei og Person Technical documents are kept by the above mentioned person Conservation des documents techniques par la personne susmentionn e La persona arriba indicada guarda la documentaci n t cnica Ammann Verdichtung GmbH Josef Dietzgen Stra e 36 D 53773 Hennef Tel 49 0 2242 88 02 0 Fax 49 0 2242 88 02 59 Gesch ftsf hrer Bernd Holz Christian Stryffeler HRB 1949 Amtsgericht Siegburg ammann hennef ammann group com www ammann group com Foreword The field experienced development and construction as well as the manufacturer s long years of experience in the production of vibration rammers are the guarantee for very best quality and utmost reliability of your machine This operating and service man
6. lever in position idle running L Fig 7 Attention Never leave the rammer unsupervised during working breaks 5 7 Stopping the engine e Place the throttle lever G to Stop position and the engine will stop Fig 7 e Close the fuel cock by turning it in position 0 Fig 8 6 0 Recommendation for compaction works with ADS 70 The maximum layer height depends on several factors 1 nature of the ground 2 humidity 3 grain distribution in the ground 4 grain size For this reason it is not possible to give exact details regarding the maximum layer height Recommendation Determine the maximum layer height in each single case by tests and by taking samples of the soil ADS 70 17 AMM NN Maintenance 7 0 Maintenance 7 1 General remarks on maintenance and maintenance work Strictly keep to all safety regulations when carrying out maintenance works Careful maintenance guarantees a much better functioning safety of the roller and prolongs the life of all important components The time and work required for this purpose are out of all proportion to any disturbances that might occur due to non observance e Engine and machine must be thoroughly cleaned before any maintenance work is carried out e The engine must be inactive during all maintenance work e Do only carry out maintenance and repair work with the machine standing on even rigid ground and being secured against rolling away e Ensur
7. machine Do never carry out maintenance works on a driving machine or with the engine running Park the rammer on even and rigid ground 3 9 1 Working on the engine Let engine oil drain off at working temperature Danger of scaldings Wipe off overflowing oil catch oil running out and dispose of in an environment friendly manner Keep used filters and other oily material in a separate especially marked container and dispose of in an envi ronment friendly manner 3 9 2 Cleaning works e Never carry out cleaning works with the engine running e Never use petrol or other easily inflammable substances for cleaning e When cleaning with the steam jet cleaner cover all electrical components and the insulation material or do not expose them directly to water or steam jets e Do not hold the cleaning jet directly onto the sound absorber 3 9 3 After the maintenance works Install any protective devices again after having carried out cleaning and maintenance works Carry out a performance test 3 10 Repair If the rammer is defective hang a corresponding warning sign on it Repair works are only to be carried out by skilled staff having been instructed to do so ADS 70 13 AMM NN ADS 70 14 AMM NN Operation Fig 6 4 0 Loading and transport e For loading the rammer with a lifting device a cross strut Q is installed to the middle of the handle bar H Fig 6 Attention e In order to a
8. rammer the relevant regulations for prevention of accidents the standard safety rules and the regulations which are in force in each country do of course apply The paragraph Fields of application 2 1 defines the applications for which the ADS 70 is exclusively de termined Any different use or use going beyond these applications is improper The manufacturer supplier cannot be held liable for any damage or injury which might result from such improper use The user alone must assume full responsibility for the results of improper use of the machine 3 2 Operating the vibration rammer Only skilled persons over 18 years who have been trained on the roller and who have been instructed to do such work are allowed to operate the rammer Competences and responsibilities must be clearly determined before operation and must strictly be kept to Persons who are under the influence of drugs medicine or alcohol must neither operate the roller nor carry out maintenance or repair works Maintenance and repair works require special knowledge and must therefore only be carried out by skilled staff 3 3 Safety remarks in the operating maintenance manual AN Danger Where this sign appears situations are mentioned in which persons might be exposed to danger Attention Note Where this remark appears information is given about possible disturbances on the machine or on machine components Under this remark technical infor
9. ADS 70 21 AMMANN Maintenance D Bi vaintenance sehen Diesel engine see operating instructions for YANMAR L 40 AE Check oil level inside the tamping system Check the rammer on exterior damage After 25 operating hours Diesel engine see operating instructions for YANMAR L 40 AE Check whether all screws are still tight and tighten if necessary Change fuel filter Change air filter cartridge earlier if neces sary due to strong use of the rammer Every 200 operating hours Check oil level inside the tamping system Check whether all screws are still tight Change fuel filter Check fuel pipes on possible leaks Every 500 operating hours Change the oil inside the tamping system Page 19 Once a year Take the vibration rammer to the next RAMMAX service station for inspection ADS 70 22 AMM NN
10. acked soils the rammer s ground adherence on slopes is reduced considerably Increased danger of accidents 3 7 4 Conduct in traffic Choose speed in accordance with the working conditions Do always give priority to loaded transport vehicles Keep a safe distance to edges and hill flanks 3 7 5 Checking the effects of vibration When carrying out compaction works with vibration the effect on nearby buildings and pipes lying in the ground gas water sewerage current conduction must be checked and if necessary the compaction work must be stopped Never use vibration on hard ground concrete or frozen soils damage could be caused to the bearings 3 7 6 Parking the vibration rammer If possible park the rammer on even rigid ground Before leaving the rammer e stop the engine Secure parking machines which might constitute an obstacle to traffic by conspicuous measures 3 7 7 Parking the vibration rammer on slopes Secure the rammer so that it cannot tip over ADS 70 12 AMM NN Safety regulations 3 8 Taking in fuel e Do not breathe in fuel vapours e Do only refuel the rammer with the engine stopped e Do not refuel the rammer in closed rooms e No open fire do not smoke e Do not spill fuel catch fuel running out before it can seep away into the soil 3 9 Maintenance works Only skilled and trained staff is allowed to carry out maintenance works Keep away unauthorized persons from the
11. e that any maintenance and inspection work provided for and described in the operating instruction is observed and carried out including instructions on replacement of parts Such work must only be done by skilled and qualified staff e During maintenance works neither oil nor fuel must get into ground or drains These must be caught up in suitable containers and disposed off in an environment friendly manner 7 2 Instructions for running in Maintenance after 25 operating hours e Check all screw connections and tighten where necessary e Change the diesel filter page 19 paragraph 7 5 e Engine See maintenance instructions for YANMAR L 40 AE 7 3 Diesel engine See operating instructions YANMAR L 40 AE AN Danger You can get seriously burned by hot engine components ADS 70 18 AMMANN Maintenance 7 4 Changing the oil in the tamping system e An oil change in the tamping system must be carried out every 200 operating hours or at least once a year e Remove the oil drain screw plug let the oil drain off into a suitable container and dispose of in an environment friendly manner Fig 10 e Clean the oil drain screw plug and put it in its place again Then unscrew plug B from the feeder opening Fig 13 e Fill in oil 15W40 until the oil level shows in the middle of the oil level gauge filling capacity 1 51 e Screw in plug B into the feeder opening again 7 5 Cleaning the diesel fil
12. g soot particles Use a new cartridge then Make a note on the cartridge cover of each cleaning carried out Insufficient cleaning and treatment of the filter cartridge may cause serious damage to the engine Dry cleaning A Danger Eye injuries possible Wear safety clothing glasses gloves e Blow out the filter cartridge with dry compressed air maximum 5 bar from the inside to the outside Wet cleaning Clean the filter cartridge in lukewarm water with usual commercial mild action detergent by waving it from one side to the other Afterwards flush with cold water carefully hydro extract and dry thoroughly ADS 70 20 AMM NN Maintenance 8 0 Screw torques for screws with metric threads Screw Torques Nm Dimensions Screw Torques ft lb dimensions 88 Ma 2 Mm 4 IM 7 m 18 Mio 37 m12 65 mia 101 Mig 156 Mis 213 m20 304 m22 413 m24 524 M30 1047 Property classes for screws with non treated non greased surface The screw s quality marks appear on the screw heads 8 8 8G 10 9 10K 12 9 12K The values give a 90 utilization of the screw s apparent yielding point at a coefficient of friction of u total 0 14 Observance of the screw torques is controlled by torquemeter When lubricant MoSo2 is used the indicated screw torques do not apply Note Always renew self locking nuts after disassembly
13. hinery Directive Weighted effective acceleration 11 3 m s Uncertainty K 1 0 m s The acceleration value was determined taking into account the following directives and standards EN 500 4 DIN EN ISO 5349 Technical modifications reserved ADS 70 6 AMM NN Description 2 0 Description Ever growing requirements towards engineering and efficiency demand for continuous develop ment and new conceptions in power easy handling and operating safety of a compaction machine Due to long lasting experience use of diesel rammers under highest load in practical and most difficult applications on delicate job sites technical innovations have been found that have been integrated in construction and design thus generating a highly demanding quality concept The newly developped antivibration handle bar allows the operator to work with a very easily ma noeuvrable diesel rammer offering reduced vibrations in the handle area 2 1 Fields of application The Ammann Diesel rammer ADS 70 has especially been designed for compaction works in water gas or cable trenches as well as in distant heating trenches or for works on dam or dike protection Road construction all kinds of repair works on roads or pathways job site reinstatements under ground compaction in basements and on hall soils are the ideal application for the ADS 70 2 2 Modifications on the machine For safety reasons it is not allowed to the user to carry our modif
14. ications or conversions on the rammer himself without the manufacturer s authorization This machine is only to be equipped with original spare parts which have especially been designed for this appliance and which meet with the manufacturer s specifications Installation or use of extra equipment or specials may reduce the operating safety The manufacturer cannot be held liable for any damage caused by the use of non original spare parts or of extra equipment ADS 70 7 AMM NN ADS 70 8 AMM NN 3 0 Safety regulations ADS 70 9 AMM NN Safety regulations 3 1 Proper use The vibration rammer ADS 70 is manufactured according to the latest technology and recognized safety standards In spite of this the use of the roller may involve risks for life and health of the user or of third per sons respectively damage to the machine itself or to other objects if e it is used for other purposes than those for which it has been built e it is improperly modified or converted e the safety regulations are not kept to e it is not operated and or serviced by skilled staff The ADS 70 must only be used if it is in technically perfect condition for the applications for which it is prop erly intended and with a due sense of concern for safety and awareness of possible dangers according to the operating instructions Especially disturbances which might affect the safety of the machine must immediately be eradicated For operation of the vibration
15. laced on idle running position L it must be switched over to full throttle position Start only Attention Do only switch over to double declutch position M from full throttle position Start Note Fig 8 Keep to the starting instructions of the engine manu facturer 1 Open the fuel cock H Fig 8 2 Place the throttle lever in position full throttle Fig 7 3 Start the engine according to the YANMAR starting instructions 5 4 Cold start device Push the piston KS on the cold start device twice when outside temperatures are very low Fig 9 Preferably fill the cold start device with engine oil 10W10 Note Push the cold start button only twice In case that it has been pushed more than twice the reversible starter must be pulled through without decompression being pushed After this the starting procedure must be repeated without pushing the cold start button Fig 9 Fig 9 ADS 70 16 AMM NN Operation 5 5 Working with the vibration rammer e Avoid the rammer vibrating while its butt plate is not touching ground e Never lift the rammer during operation Note The moving speed can be regulated over the rammer s inclination Inclination forwards fast movement forwards Inclination backwards slow movement forwards The moving speed can as well be regulated over the pressure exerted on the handle bar 5 6 Adjustment during breaks e Place the throttle
16. mation providing for the optimum economical use of the machine is given ADS 70 10 AMMANN Safety regulations 3 4 Warning stickers on the vibration rammer Safety labels and warning stickers must be kept completely legible and must absolutely be observed Damaged and illegible safety labels and warning stickers must immediately be renewed All labels and stickers can be ordered according to our spare parts list 3 5 Loading the vibration rammer The rammer must be secured against tipping over or sliding On transport vehicles the rammer must be secured so that it cannot roll down slide or tip over There is danger to life for persons who e step under suspended loads or who stand underneath suspended loads 3 6 Starting the vibration rammer 3 6 1 Before start up The rammer must only be operated from the operator s stand which is always behind the machine Before start up the operator must make himself familiar with the equipment with operating and control elements as well as with the functioning of the machine The operator must make use of his personal protective equipment such as safety helmet safety boots etc Before start up always check whether e there are persons or obstacles beside or underneath the rammer e the rammer is free of oily or inflammable substances e all levers are free of grease oil fuel dirt snow or ice e the rammer shows any obvious defects e all safety devices are fir
17. mly in their place e all operating elements work all right Do never start the rammer if the control elements are defective Do not attach any loose objects to the machine 3 6 2 Start up For starting the rammer all control levers must be placed in neutral position Check all indicator and control elements after start up ADS 70 11 AMM NN Safety regulations 3 6 3 Start up in closed rooms Exhaust gases are highly dangerous When starting the roller in closed rooms it is therefore indispensable to provide for sufficient ventilation 3 7 Working with the vibration rammer 3 7 1 Persons in the danger area Before starting operation even after short breaks check whether persons or obstacles keep within the danger area Give warning signs if necessary Stop operation immediately if persons do not leave the danger area in spite of the warnings 3 7 2 Moving the vibration rammer In cases of emergency or danger the engine must immediately be stopped Do only start operation again after the danger due to which operation was stopped has been removed In case of unusual noise or smoke development stop the machine find out the reason and have it removed 3 7 3 Moving the vibration rammer on slopes Do not work on slopes that are steeper than the rammer s maximum gradeability provides for Work carefully on slopes and always straight up or down in direction On humid and loose p
18. round compactors issued by the Civil Engineering Employer s Liability Insurance Association and the rules for prevention of accidents must absolutely be observed For your own safety and in order to avoid disturbances of the machine s functioning only Ammann spare parts must be used paragraph 2 2 Modifications on the machine The spare parts list and operating manual can also be supplied in different languages through your Ammann dealer by indicating the rammer s serial number The warranty and liability conditions as provided in Ammann Verdichtung GmbH s General Terms and Condi tions are neither extended nor substituted by the above mentioned or following remarks Ammann Verdichtung GmbH ADS 70 2 AMMANN Please fill in when handing over the machine 4 Engine serial number Attention Foreword When taking over the rammer you will be trained in operation and maintenance by one of our employees or by our dealer Here it will be absolutely necessary to respect the safety remarks and danger warnings D Y Y F gt Ar p p lt y BGP0507022 ADS 70 Ammann Verdia ng GmbH Josaf Dietzgen Stra e 36 D 53773 Hennef Made O Seege O Ce 200210130 AMM NN AMMANN 1 0 Technical specifica tions 2 0 Description 3 0 Safety regulations 4 0 Loading and transport 5 0 Operation Table of contents 1 1 Main dimensions 1 2 Technical specifications 1 3
19. ter Fig 13 A Fig 10 DF DFE Fig 11 Fig 12 e The diesel filter DF the diesel filter element DEE and the pipe filter LF must be cleaned or replaced at least once a year Fig 11 12 e Open the drain plug DA and let the fuel drain off e Remove both screws on the fuel cock and take out the diesel filter element through the feeder opening e Reinstall again in reversed order after replacement or cleaning Note Pay attention to utmost cleanness when working on fuel pipes and on the fuel tank ADS 70 19 AMM NN Maintenance Fig 14 7 6 Checking cleaning and replacing the air filter Changing the air filter cartridge e Remove wing nut M from the air filter cover e Take off cover D from the air filter housing and take out the air filter cartridge LFP e After having inserted the cleaned or a new air filter cartridge close cover D and reinstall wing nut M again Fig 14 Attention Never use petrol or hot fluids for cleaning the filter cartridge After having cleaned the filter cartridge check on possible damage with a pocket lamp Filter cartridges which show damage to the gasket or to the cartridge itself must absolutely be replaced The air filter cartridge must be replaced after having been cleaned three times or after one year in use at the latest It is not possible to clean the filter cartridge if it is polluted by deposit containin
20. ual includes the following contents e safety regulations e maintenance instructions e description of the machine e maintenance schedule e operating instructions Respecting this manual e makes it easier to get to know the machine e helps avoid malfunctions or disturbances due to improper use Keeping to the maintenance instructions e increases the rammer s reliability during operation on job sites e prolongs the machine s working life e helps reduce repair costs and downtimes Ammann Maschinenbau GmbH cannot assume any liability for the functioning of the machine e if it is operated in a manner that does not correspond to the proper operating instructions e if it is used in fields of application for which it is not provided and which do not correspond to proper use See paragraph 3 1 and which differ from the proper fields of application paragraph 2 1 No warranty can be claimed if e mistakes are made in operation e no maintenance checks and or works are carried out e wrong fuel is used Note This manual has been written for operating and service staff on the job sites This operating and maintenance manual is to be kept ready to hand near the machine Operating the rammer is only allowed after the operator has been trained on it and in accordance with the present instructions The safety regulations described in paragraph 3 0 on pages 9 to 13 the Safety guidelines for the operation of road rollers and g
21. void any danger or risk to persons do only use ramps with a sufficient load capacity and which are safely secured e The rammer must be lashed down for transport so that it is secured against sliding or tipping over e Use appropriate lifting devices Note See Safety regulations page 9 For weights see Technical specifications on page 5 5 0 Operation 5 1 Control before use e Avoid any type of work which might seem to be hazardous or which might reduce the stability of the rammer e Control the rammer visually and have any damages of faults repaired e Check that there are no leaking points in the fuel system or in the bellow 5 2 Refuelling e Do only use pure diesel fuel e Close the fuel tank immediately after having filled it and pay attention to utmost cleanness A Danger e Do only refuel the rammer with the engine stopped e Do not breathe in fuel vapours e No open fire do not smoke Fire risk ADS 70 15 AMM NN Operation 5 3 Starting the engine NEW Due to the new throttle adjustment it is for the first time pos sible to adapt the number of impacts to the nature of the soil to be compacted This is achieved by the double declutch position M of the throttle lever When the throttle lever is placed in this posi tion the number of impacts of the rammer is considerably lower than when it is placed on full throttle position Start When the throttle lever is p
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