High Volume Fuel Pump
Contents
1. LTS 12 VOLTS 10 S3A 11 15A COMMUNICATION 12 5002 TOPS cumona CAN HI NIVEAU ESS aay Nes thee pana CAN LOW NIVEAU ESSENCE FUSE BOX 2 RELAIS aaas RELAY 16 30A MASSE RELAIS 12 VOLTS Reconnect battery cables Red first Black second Replace glove box Check bilge for tools rags etc Run craft on a flush kit to check for proper operation RELAY WIRING DIAGRAM REFERENCE Connect wire from the OEM Engine fuel pump Gnd CP connector here Location Wire Splice to n 2007 04 a M O D E LS Pump Wire ihat is removed from e A PURPLE WIRED OEM connector e B amp C DO NOT MODIFY will be Crimped e D BROWN w PINK STRIPE here T These Connections are OEM and are not changed Remember the water belongs to everyone Please ride responsibly and respect the environment Technical Support For answers to questions regarding installation or trouble shooting RIVA Performance Products contact RIVA Technical Support directly at 954 247 0705 or by e mail at tech _support rivamotorsports com Limited Warranty RIVA High Volume Fuel Pump Kits carry a 90 day limited warranty to the original purchaser They are warranted to be free of defects in materials and workmanship under normal use and service Customer modified components will be void of warranty This warranty is limited to defects in the primary components only Finish and or wear marks in or on primary components are not covered und2. SR PERFORMANCE EA amp MNES High Volume Fuel Pump PART RS12050 340FP 07 APPLICATION S 2007 04 SeasDoo 4 TEC Models We strongly recommend the use of a service manual to familiarize yourself with the various components and procedures involved with this installation Please note that some of the original clamps hoses and hardware removed in the disassembly process will be used in the installation process These instructions have been written in step by step format and refer to illustrations Read through instructions entirely before performing installation Please follow these step by step instructions and illustrations carefully NO SMOKING REMOVE SEAT S WORK IN WELL VENTILATED AREA x Required Specialty Tools Part Dremmel or Die Grinder N A Oetiker Pliers C 48550347 Heat Gun N A Multi Purpose Crimp and Strip Tool N A Recommended tools Part OEM Service Manual Please Call Word doc Part RS12050 340FP 07 H1 2 27 13 1 INSTALLATION INSTRUCTIONS Remove fuel pump from tank by lifting and tilting forward As end of fuel pump clears tank continue tilting to allow fuel level sensor to clear opening Disconnect battery cables Black first Red second REMOVE FUEL PUMP MODULE Remove glove box by unsnapping clips 2 at edge closest to seat Access fuel pump module Place a shop rag over top of fuel pump to prevent fuel spill Disconnect vent hose from top of fuel pump module Drain fuel
3. er this warranty RIVA Racing s liability is expressly limited to the repair or replacement of the components contained within or associated with this kit RIVA Racing agrees to repair or at RIVA s option replace any defective unit without charge if product is returned to RIVA Racing freight prepaid within the warranty period Any equipment returned which in RIVA s opinion has been subjected to misuse abuse overheating or accident shall not be covered by this warranty RIVA Racing shall have no liability for special incidental or consequential damages or injury to persons or property from any cause arising from the sale installation or use of this product No other warranty express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose applies Various states do not allow for the limitation of incidental or consequential damages and therefore the above exclusion or limitation may not apply to you Warranty does not include the expenses related to freight or transportation of parts or compensation for any inconvenience or loss of use while being repaired A copy of the original invoice and a Return Authorization Number RA must accompany all warranty claims Warranted replacement parts will be returned freight collect Word doc Part RS12050 340FP 07 H1 2 27 13 8
4. in metal base plate and plastic support is facing proper direction Place spring over top of fuel supply tube Replace fuel pump module top Reconnect electrical wire NOTE Be sure that top moves up and down freely Carefully replace fuel level indicator NOTE Be sure arm locks in place INSTALL SUPPLIED RELAY MODULE A wiring diagram reference is provided on the last page of these instructions The supplied relay should be installed in a location away from direct water spray or water intrusion Using supplied hardware secure relay to inside of hull so that wires hang downward Example of ideal location for relay Word doc Part RS12050 340FP 07 H1 2 27 13 MODIFY FUEL PUMP WIRING Measure sheathing on fuel pump electrical connector 3 from end Carefully trim and discard 3 from end of sheathing Isolate D wire brown with pink stripe NOTE Wires are identified on connector SDP a Lory r i AAZ E h x 0 60 02 49 sad PSY Cut D wire 2 3 from connector Pull D wire back out of sheathing Feed black wire from relay into sheathing towards electrical connector Allow for some slack back at split in sheathing and trim excess black wire at connector Ses Black Wir from Relay 2 3 long D ae Cs Connect black wire to D wire at electrical connector using supplied heat shrink butt connector NOTE DO NOT USE OPEN FLAME to shrink connecto
5. pump module thoroughly Work in clean and Remove clip securing fuel supply return fitting Remove well ventilated area fitting from top of fuel pump module REMOVE STOCK FUEL PUMP Remove fuel level indicator by lifting straight out of retaining clip Cover top of fuel pump module with a shop rag to prevent fuel spill Remove nuts 9 securing fuel pump module in tank Raise fuel pump out of fuel in tank DO NOT REMOVE COMPLETELY Tilt forward to drain excess fuel Word doc Part RS12050 340FP 07 H1 2 27 13 2 Disconnect electrical connector from underside of fuel At base of metal housing drill out rivets 2 1 per side pump module top One clip each side Pull metal base plate out of metal housing enough to Remove top of fuel pump module by carefully squeezing access fuel pump filter Carefully separate filter from each arm 3 inward to release from locking tabs inside base plate NOTE There will be one gasket and top of metal housing Note orientation of top prior to washer in base plate for fuel filter Do not lose or removing discard Pull fuel pump out of top of metal housing Remove supply tube and disconnect electrical wires Note orientation of fuel supply tube before removing You may or may not be able to remove the stock fuel pump from the metal housing Try pulling up on the supply tube If tube comes off of pump or pump cannot be removed proceed to next step If fuel pump can be removed
6. r Use a heat gun Direct heat away from fuel tank and battery Pull sheathing down over butt connector Reconnect to fuel pump module Direct blue wire from relay to open end of D wire main wiring harness side Allow for some slack and trim excess blue and D wires Connect using supplied heat shrink butt connector NOTE DO NOT USE OPEN FLAME to shrink connector Use a heat gun Direct heat away from fuel tank At division in main wire harness for fuel pump module connection isolate and splice A wire purple wire with red stripe Reconnect using supplied heat shrink butt connector including red wire from relay NOTE DO NOT USE OPEN FLAME to shrink connector Use a heat gun Direct heat away from fuel tank ar a Main Harness Side r wa j Red Relay Wire A 4 Route relay ground wire black with eyelet connector towards engine and secure to any one of the three Word doc Part RS12050 340FP 07 H1 2 27 13 grounding points on front of crankcase NOTE Apply blue Loctite to bolt Do not over tighten bolt Cover relay wires with supplied sheathing Secure wires using supplied zip ties and zip tie mounting tabs Replace 10amp Fuel Pump fuse with supplied 15amp fuse 2007 04 Prior Models FUSE BOX 1 ae amn eenaa ee VTS ee BEEPER DEPTH SOUNDER FUEL LEVEL FUEL PUMP AVERTISSEUR ECHOSONDEUR niveau essence VT S POMPE ESSENCE ma lene eona vos O CYL 1 CYL 2 CYL 3 12 VO
7. skip next step Word doc Part RS12050 340FP 07 H1 2 27 13 3 Carefully separate fuel pump filter from rubber spacer at INSTALL SUPPLIED FUEL PUMP bottom of stock fuel pump Remove used self locking retaining ring from inside of rubber spacer Install supplied new self locking retaining ring into rubber spacer Carefully separate rubber spacer from bottom of stock fuel pump NOTE DO NOT REUSE ORIGINAL SELF LOCKING RETAINING RING Install rubber spacer onto bottom of supplied High Volume Fuel Pump TIP Use a small socket to press self locking retaining ring onto fuel pump ay SYSTER FUEL f 2 gt v x Word doc Part RS12050 340FP 07 H1 2 27 13 4 Install fuel pump filter onto rubber spacer TIP Apply engine oil to flange on rubber spacer to ease installation of filter 7 fide k s b _ bd J per eter 4 7 PEDA v 34 ES tG t a v b e 5 4 d ta NOTE Be sure fuel supply tube is facing proper direction and plastic support is in place Word doc Part RS12050 340FP 07 H1 2 27 13 Replace metal base plate and secure to metal housing using supplied rivets NOTE Be sure filter gasket metal washer and outer base plate gasket are in place in metal base plate GASKET FIRST WASHER SECOND Carefully lower fuel pump assembly into metal housing NOTE Fuel pump filter fits one direction only Be sure filter is seated squarely
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