SUBMERSIBLE SEWAGE PUMP DUAL SEAL PUMPS
Contents
1. Q For use with product e e e built with Regal Beloit 2 Marathon motor Ref Part Part O No No Description Qty 22 2247 Si 1 152720335 35 Cord Assembly 14 4 1 12 152720305 35 Cord Assembly 12 4 1 7 6 152720315 35 Cord Assembly 10 4 1 7 152720325 35 Cord Assembly 8 4 50011 1 7 8 152720345 35 Cord Assembly 8 4 W 1 9 2 08340154 O Ring 1 3 00064 003 1 Spring Brg 1 D 4 00065 021 1 Brg 20 D 5 01329 026 5 Rotor Shaft 3 5 amp 7 5 HP all 3 Phase 1 2 D 01329 026 5 Rotor Shaft 3 HP 230 1 60 1 55 01329 026 5 Rotor Shaft 5 HP 230 1 60 1 TN 02 01329 026 5 Rotor Shaft 2 200 230 1 60 1 5 7 gt gt 228 A 00740 070 5 Rotor Shaft 2 HP all 3 Phase 1 OVA 6 00736 000 1 Spacer 2 HP 1750 RPM 3 Phase 1 5555 2 3 9 EN ISSO 21 7 06000 014 1 Seal Fail Wire 1 ANS O d 1 2 8 00740 003 1 Stator 2 HP 230 1 60 1750 RPM 1 ey 1 W 00741 203 1 Stator 2 200 3 60 1750 RPM 1 00741 003 Stator 2 HP 230 460 3 60 1750 RPM 1 Y A 00741 603 1 Stator 2 HP 575 3 60 1750 RPM 1 ALJ ONZO D 24407200 Stator 3 230 1 60 1750 RPM 1 8 17 24407 201 Stator 3 HP 200 3 60 1750 RPM 1 24 32. Motor 42 01054 000 Gasket 6 00150 029 1 O Ring 32 04580 001 1 Screw Drive 51700 125 7 Ceramic Seal Kit Jean lan lan ln lan ln Lon lan lan a a o 7 09995 101 2 Volute 33 00589 002 1 Bolt Eye 51700 126 7 Carbide Seal Kit CE B Carbon Ceramic TC B Tungsten Carbide Buna N TC V Tungsten Carbide Viton 15 STANDARD LIMITED WARRANTY HYDROMATIC warrants its products against defects in material and workmanship for a period of 12 months from the date of shipment from Hydromatic or 18 months from the manufacturing date whichever occurs first provided that such products are used compliance with the requirements of the Hydromatic catalog and technical manuals for use in pumping raw sewage municipal wastewater or similar abrasive free non corrosive liquids During the warranty period and subject to the conditions set forth Hydromatic at its discretion will repair or replace to the original user the parts which prove defective in materials and workmanship Hydromatic reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or improvement for prior sold and or shipped units Start up reports and electrical schematics may be required to support warranty claims Submit at the time of start up throu
3. 244070715 Stator 1 1 2 8 2 HP 10 2301 152710315 35 Cord Assembly 10 4 1 09947 100 2 Volute Case for 5835 244070217 Stator 1 1 2 amp 2 HP 30 230 460V 51700 060 7 Seal Kit 2 10012 000 1 Impeller Washer 24407C216 Stator 1 1 2 amp 2 HP 30 2001 51700 360 7 Carbide Seal Kit 3 191004003 Impeller Capscrew 244070218 Stator 1 1 2 amp 2 HP 5751 00356 000 2 Discharge Flange 1 4 10102 001 1 Key 24407000 Stator 3 HP 10 2301 5 09952 002 2 Seal Plate 244070202 Stator 3 HP 230 460V Notes S Parts in Seal Kit C Parts in Carbide Seal Kit Fill Oil to above the Motor Windings 3S SB3S S4S SB4S Parts List Notes S Parts in Seal Kit C Parts in Carbide Seal Kit Fill Oil to above the Motor Windings 10 Ref Part Part Ref Part Part Ref Part Part No No Description No No Description Qty No No Description Qty 1 00589 002 1 Eyebolt 18 00995 008 1 Lockwasher 4 12672A001 Wire Connector 14 8 16 wire size As Req 2 191004033 Capscrew 19 00299 002 1 Stator Retaining Ring 01006 001 1 Wire Connector 10 8 12 wire size As Reg 3 04580 001 1 Drive Screw 20 05454 001 1 Roll Pin 26 152710335 35 Cord Assembly 14 4 1 4 14981 001 1 Pipe Plug 21 13391 000 2 Motor Housing 152710305 35 Cord Assembly 12 4 1
4. 8 270 1100 1650 220 900 1400 175 700 1100 105 420 650 320 500 230 360 180 280 6 400 1600 2500 350 1400 2200 220 900 1400 150 600 930 105 420 650 90 370 570 360 560 320 500 230 360 4 370 1500 2300 230 950 1450 175 700 1100 140 550 850 125 500 800 100 400 620 90 360 560 2 370 1500 230 270 1100 1700 220 900 1400 210 820 1250 200 800 1250 150 600 930 Special junction box required for wire sizes larger than 4 NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANEL AND NEMA 4 JUNCTION BOX System Number of Number of Number of Type Control Wires Power Lines Ground Wires 8 Simplex 3 3 1 Simplex with Alarm 5 3 1 Duplex 5 6 1 Duplex with Alarm 7 6 1 CONTROL CORD POWER CORD CONTROL CORD POWER CORD POTTING POTTING RESIN RESIN CONNECTORS CONNECTORS MOTOR ON STATOR STATOR PROBE TEST PROBE TEST a RESISTOR RESISTOR 230 VOLT SINGLE PHASE 200 or 575 VOLT THREE PHASE CONTROL CORD POWER CORD CONTROL CORD POWER CORD POTTING POTTING RESIN RESIN CONNECTORS O CONNECTORS ON SUNON MOTOR STATOR MOTOR STATOR PROBE TEST ELECTRODE PROBE TEST ELECTRODE RESISTOR RESISTOR 230 VOLT THREE PHASE 460 VOLT THREE PHASE Pump Installation used during installation when making connections The size of any additional wiring from the pump cord to the panel is based on the distance and pump current Double check that all wiring is properly connected and tight NOTE On single phase pumps the
5. Ceramic Seal Kit 09947 001 2 Volute 00294 003 2 Housing Motor 51700 126 7 Carbide Seal Kit 00975 012 1 Snap Ring leid le lt 08908 002 1 Key Square 10108 000 1 Washer Impeller 21 191014003 Screw Cap ln Lan lan la ln CE B Carbon Ceramic Buna N TC B Tungsten Carbide Buna N TC V Tungsten Carbide Viton 12 SB3SD Parts List For use with product built with Regal Beloit Marathon motor Ref Part No No 1 152720335 Part Description 35 Cord Assembly 14 4 Qty 152720305 35 Cord Assembly 12 4 152720315 35 Cord Assembly 10 4 00834 015 1 0 Ring 00064 003 1 Spring Brg 00065 021 1 Brg fo 077730175 Rotor Shaft 3 HP 230 460 3 60 01329 026 5 Rotor Shaft 3 HP 230 1 575 3 200 3 00740 020 5 Rotor Shaft 1 5 amp 2 HP 230 1 60 0773 017 5 Rotor Shaft 1 5 amp 2 HP all 3 Phase 07774 017 5 Rotor Shaft 1 HP all 1 Phase 07773 017 5 Rotor Shaft 1 HP all 3 Phase 6 00736 003 1 Spacer 2 HP 1750 RPM 3 Phase 00736 001 1 Spacer 1 HP 1150 RPM 1 Phase 00
6. for wear or clogged impeller S3S SB3S Parts List Ref Part Part Ref Part Part Ref Part Part No No Description No No Description Qty No No Description Qty 1 00589 002 1 Eyebolt 16 00150 021 1 0 Ring sc 1 244070001 Stator 3 HP Ze 2001 1 2 191004033 Capscrew 17 00517 007 1 Capscrew 4 24407 203 Stator 3 HP 30 5751 1 3 04580 001 1 Drive Screw 18 00995 008 1 Lockwasher 4 23 00736 001 1 Spacer Ring 1 1 2 amp 2 HP 16 1 4 14981 001 1 Pipe Plug 19 00299 002 1 Stator Retaining Ring 00736 000 1 Spacer Ring 1 1 2 amp 2 HP 30 1 5 00064 003 1 Load Spring 20 09927 008 2 Impeller 1 1 2 HP 24 12672A001 Wire Connector all 10 amp 200 575V 30 3 6 00065 021 1 Upper Bearing 09927 009 2 Impeller 2 HP 00282 001 1 Wire Connector 230 460V 30 6 7 00065 027 1 Lower Bearing 09927 016 2 Impeller 3 HP 25 05454 001 1 Roll Pin 1 8 00300 000 1 Shaft Seal 21 00740 019 5 Rotor w Shaft 1 1 2 amp 2 HP 10 26 13391 000 2 Motor Housing 1 00696 000 1 Shaft Seal Carbide Opt 7773 018 5 Rotor w Shaft 2 HP 1 1 2 HP 30 27 00834 40151 O Ring sc 1 9 191034045 Capscrew 01329 024 5 Rotor w Shaft 3 HP 1a 28 152710335 35 Cord Assembly 14 4 1 0 01130 003 1 Machine Screw Flat Head 01329 024 5 Rotor w Shaft 3 HP 3a 152710305 35 Cord Assembly 12 4 1 1 09947 000 2 Volute Case for 535 shown 22
7. the line pressure can be cut off Single pump systems are sometimes installed without a check valve where it is desirable to self drain the discharge line to prevent freezing This can be done only with short discharge lines Otherwise water will return to the sump and cause short cycling of the pump NEMA 4 Junction Box Optional If electrical control panel is to be set remote from the pump sump a NEMA 4 junction box should be used to make power and control connections The Hydromatic NEMA 4 junction box is provided with compression connectors for sealing all wires No sealing compound is needed to make connections waterproof Wiring diagrams are provided with panel for making connections An extra set of diagrams is included so that one set can be FOR REMOTE LOCATION OF CONTROL PANEL LENGTHS ARE BASED ON A VOLTAGE DROP OF TWO PERCENT Maximum length in feet from NEMA 4 junction box to control panel For 3 phase only and for power lines only All control wires can be 14 16 or 18 gauge wire If power lines are for 460 or 575 volts insulation of control wires must be for this voltage if used in conduit with power lines Volts 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 Wire Motor Size HP 3 3 3 5 5 5 TAR TA TA 10 10 10 15 15 15 20 20 25 25 25 30 30 30 35 35 35 12 110 450 700 90 370 580 10 180 720 1120 140 550 370 90 360 560 50 220 340
8. 1150 RPM 244070024 Stator 1 HP 200 3 60 1150 RPM 24407 226 Stator 1 HP 575 3 60 1150 RPM Ref No Part No 09927 123 2 24 23 Part Description Impeller 1 5 Qty Ref No 32 Part No 04580 001 1 Part Description Screw Drive 05454 001 1 Pin Roll 09927 124 2 Impeller 1 HP amp 2 33 00589 002 1 Bolt Eye 00065 018 1 Brg 09927 125 2 Impeller 3 HP 34 191004033 Screw Cap 00150 057 1 0 Ring 08472 001 5 Seal Fail 061064019 07990 002 2 Screw Cap Plate Seal 35 126724001 Wire Connector all 230 1 60 1750 RPM Wire Connector all 200 575 3 60 1750 RPM 04916 000 1 Mechanical Seal Upper CE B 00150 019 1 0 Ring Wire Connector all HP 230 460 3 60 1750 RPM gt len len 04916 000 1 Mechanical Seal Lower CE B 191034043 Screw Cap Wire Connector all 1 Phase 1150 RPM 04916 001 1 Mechanical Seal Lower TC B 08206 000 1 Inst Plate Wire Connector 2 HP 200 575 3 60 1150 RPM 04916 004 1 Mechanical Seal Lower TC V 07145 000 2 Housing Bearing Wire Connector 2 HP 230 460 3 60 1150 RPM 14981 001 1 Plug Pipe 00150 029 1 0 Ring 00568 007 1 00299 002 1 Screw Cap Ring Retainer Stator 36 02577 000 1 51700 125 7 Wire Connector all
9. 24407 202 Stator 3 HP 230 460 3 60 1750 RPM 1 63 9 77 24407 203 Stator 3 HP 575 3 60 1750 RPM 1 2 24407004 Stator 5 230 1 60 1750 RPM 1 09 i 22407 205 Stator 5 200 3 60 1750 RPM 1 244070206 Stator 5 HP 230 460 3 60 1750 RPM 1 Ref Part Part Ref Part Part 24407C207_ Stator 5 HP 575 3 60 1750 RPM 1 No No Description Qty No No Description Qty 24407009 Stator 7 5 HP 200 230 460 3 60 1750 RPM 1 18 00975 012 1 Snap Ring 1 31 00294 003 2 Housing Motor 1 24407C210 Stator 7 5 HP 575 3 60 1 19 08908 002 1 Key Square 1 32 04580 001 1 Screw Drive 2 24407031 Stator 2 230 1 60 1150 RPM 1 20 10108 000 1 Washer Impeller 1 33 00589 002 1 Eye 2 14717 203 1 Stator 2 HP 200 1 60 1150 RPM 1 21 191011003 Screw 1 34 191004033 Screw 2 24407 233 Stator 2 HP 230 460 3 60 1150 RPM 1 22 09978 031 2 Impeller 3 1 35 12672A001 Wire Connector 2 8 3 HP 230 1 60 1750 RPM 3 244070232 Stator 2 HP 200 3 60 1150 RPM 1 09978 031 2 Impeller 2 HP amp 5 HP 1 Wire Connector 2 amp 3 HP 200 575 3 60 1750 RPM 3 244070234 Stator 2 HP 575 3 60 1150 RPM 1 09978 129 2 Impeller 7 5 1 Wire Connector 28 3 HP 230 460 3 60 1750 RPM 46 9 05454 001 1 Pin Roll 1 23 061064019 Screw 5 Wire Connector 5 230 460 3 60 1750 RPM 1 3 0 00065 018
10. 5 00064 003 1 Load Spring 22 00834 015 1 O Ring SC 152710315 35 Cord Assembly 10 4 1 6 00065 021 1 Upper Bearing 23 01329 025 5 Rotor w Shaft 3 HP 10 152710325 35 Cord Assembly 8 4 SOOW 1 7 00065 018 1 Lower Bearing 01329 025 5 Rotor w Shaft All 152710345 35 Cord Assembly 8 4 W 1 8 04916 000 1 Shaft Seal 01329 025 5 Rotor w Shaft 5 HP 19 27 09978 007 2 Impeller 3 HP 1 04916 001 1 Shaft Seal Carbide Opt 24 244070200 Stator 3 HP 1a 2301 09978 008 2 Impeller 5 HP 1 9 191034045 Capscrew 24407 202 Stator 3 Ze 230 460V 09978 009 2 Impeller 7 1 2 HP 1 0 01130 003 1 Machine Screw Flat Head 24407001 Stator 3 HP 2001 51700 061 7 Seal Kit 1 09995 000 2 Volute Case for 545 shown 24407203 Stator 3 HP 30 575V 51700 361 7 Carbide Seal Kit 09995 100 2 Volute Case for 5846 24407C204 Stator 5 HP 10 2301 28 00356 004 2 Discharge Flange 1 2 10108 000 1 Impeller Washer 24407C206 Stator 5 HP 30 230 460 29 010540001 Gasket 1 3 191014003 Impeller Capscrew 24407 205 Stator 5 HP 2001 4 08908 002 1 Key 24407007 Stator 5 HP 305751 5 09996 002 2 Seal Plate 244070209 Stator 7 1 2 HP 3 200 230 4601 6 00150 021 1 O Ring 24407C210 Stator 7 1 2 Ze 5751 7 00517 007 1 Capscrew 25 02577 000 1 Wire Connector As Reg S4S SB4S j 5350 Parts List For use with product built
11. Brg 1 24 07990 003 2 Plate Seal 1 Wire Connector 7 5 HP 230 460 575V 1750 RPM 3 1 00150 057 1 O Ring 1 25 00150 023 1 O Ring 1 Wire Connector all 1 Phase 1150 RPM 3 2 08472 001 5 Seal Fail 1 26 191034043 Screw 4 Wire Connector 2 HP 200 575 3 60 1150 RPM _3 3 04916 000 1 Mechanical Seal Upper CE B 1 27 08206 000 1 Inst Plate 1 Wire Connector 2 230 460 3 60 1150 RPM 44 4 04916 000 1 Mechanical Seal Lower CE B 1 28 07145 000 2 Housing Bearing 1 36 02577 000 1 Wire Connector all 1 04916 001 1 Mechanical Seal Lower TC B 1 29 00568 007 1 Screw 4 51700 125 7 Ceramic Seal Kit 04916 004 1 Mechanical Seal Lower TC V 1 30 00299 002 1 Ring Retainer Stator 1 51700 126 7 Carbide Seal Kit 5 14981 001 1 Plug Pipe 3 6 00150 029 0 Ring 1 7 09995 001 2 Volute 1 CE B Carbon Ceramic TC B Tungsten Carbide Buna N TC V Tungsten Carbide Viton 14 SB4SD Parts List For use with product built with Regal Beloit Marathon motor Ref Part Part No No Description Qty 1 152720335 35 Cord Assembly 14 4 152720305 35 Cord Assembly 12 4 152720315 35 Cord Assembly 10 4 152720325 35 Cord Assembly 8 4 SOOW 152720345 35 Cord Assembly 8 4 W 00834 015 1 O Ring 00064 003 1 Spring Brg 00065 021 1 Brg 01329 026 5 Rotor Shaft 3 5 amp 7 5 all 3 Phase 01329 026 5 Ro
12. a pump these instructions should be carefully followed Replacing Stator 1 If stator only 18 damaged it may not be necessary to completely dismantle pump as stator and housing can be lifted from pump without disturbing seals or bearings Drain all oil from upper housing If oil is clean and no water 18 present seals can be considered satisfactory to reuse 3 After chamber 18 drained remove hold down bolts and lift off motor housing Use care in lifting 4 Set assembly on bench and remove cord cap assembly by removing bolts When this is lifted off connection wires to motor will be exposed These wires will probably be burned but each wire is tagged with a metal marker giving wire number Cut the wires 5 If the leads to the cord cap assembly are burned the cord cap assembly must be replaced 6 After stator retaining ring is removed turn housing upright and bump on hardwood blocks This should jar the stator loose and allow it to drop out 7 Thoroughly clean housing before replacing new stator Replace stator and make all wire connections to cord cap assembly before replacing housing on pump This is important as leads must be tucked behind the windings by using hands up through rotor core IMPORTANT Use only compression type insulated connectors on the wires Do not tape leads as oil will deteriorate the tape and cause damage to stator and bearings 8 Check top bearing If clean an
13. with Regal Beloit Marathon motor Ref No Part No 152720335 Part Description 35 Cord Assembly 14 4 Qty 152720305 35 Cord Assembly 12 4 152720315 35 Cord Assembly 10 4 00834 015 1 0 Ring 00064 003 1 Spring Brg 00065 021 1 Brg 077730175 Rotor Shaft 3 230 460 3 60 01329 026 5 Rotor Shaft 3 HP 230 1 575 3 200 3 00740 020 5 Rotor Shaft 1 5 amp 2 230 1 60 0773 017 5 Rotor Shaft 1 5 amp 2 HP all 3 Phase 07774 017 5 Rotor Shaft 1 HP all 1 Phase 07773 017 5 Rotor Shaft 1 HP all 3 Phase 00736 003 1 Spacer 2 HP 1750 RPM 3 Phase 00736 001 1 Spacer 1 HP 1150 RPM 1 Phase 00736 003 1 Spacer 1 HP 1150 RPM 3 Phase 06000 014 1 Seal Fail Wire 244070215 Stator 2 230 1 60 1750 RPM 244070016 Stator 2 200 3 60 1750 RPM 244070017 Stator 2 HP 230 460 3 60 1750 RPM 24407 218 Stator 2 HP 575 3 60 1750 RPM 24407 200 Stator 3 HP 230 1 60 1750 RPM 244070001 Stator 3 200 3 60 1750 RPM 24407017 Stator 3 HP 230 460 3 60 1750 RPM 24407 203 Stator 3 HP 575 3 60 1750 RPM 24407 223 Stator 1 HP 230 1 60 1150 RPM 14715 203 1 Stator 1 HP 200 1 60 1150 RPM 244070225 Stator 1 230 460 3 60
14. 0 575 3 60 1150 RPM 13 04916 000 1 Mechanical Seal Upper CE B 25 00150 019 1 0 Ring Wire Connector 2 HP 230 460 3 60 1150 RPM 14 04916 000 1 Mechanical Seal Lower CE B 26 191034043 Screw Cap 36 02577 000 1 Wire Connector all 04916 001 1 Mechanical Seal Lower TC B 27 08206 000 1 Inst Plate 37 00517 007 1 Screw Cap 04916 004 1 Mechanical Seal Lower TC V 28 07145 000 2 Housing Bearing 38 01032 002 1 15 14981 001 1 Plug Pipe 16 00150 029 1 0 Ring 29 30 00568 007 1 00299 002 1 Screw Cap Ring Retainer Stator 39 40 054544023 00356 000 2 Lock Washer Discharge Flange 17 09947 101 2 Volute 31 00294 003 2 Housing Motor 4 191054044 Screw Hex 18 00975 012 1 Snap Ring 32 04580 001 1 Screw Drive 42 01054 000 1 Gasket ls 19 08908 002 1 Key Square 33 00589 002 1 Bolt Eye 51700 125 7 Ceramic Seal Kit 20 10108 000 1 Washer Impeller 34 191004033 Screw Cap 1 1 1 5 1 1 4 1 1 4 1 1 2 2 2 51700 126 7 Carbide Seal Kit 21 191014003 Screw Cap CE B Carbon Ceramic Buna N TC B Tungsten Carbide Buna N TC V Tungsten Carbide Viton 13 5450 Parts List
15. 736 003 1 Spacer 1 HP 1150 RPM 3 Phase 7 06000 014 1 Seal Fail Wire 8 244070015 Stator 2 HP 230 1 60 1750 RPM 244070116 Stator 2 200 3 60 1750 RPM 244070217 Stator 2 HP 230 460 3 60 1750 RPM 24407 218 Stator 2 575 3 60 1750 RPM 24407C200 Stator 3 HP 230 1 60 1750 RPM 24407001 Stator 3 HP 200 3 60 1750 RPM 244070017 Stator 3 HP 230 460 3 60 1750 RPM 24407 203 Stator 3 HP 575 3 60 1750 RPM 244070223 Stator 1 HP 230 1 60 1150 RPM 14715 203 1 Stator 1 HP 200 1 60 1150 RPM 244070225 Stator 1 HP 230 460 3 60 1150 RPM 244070224 Stator 1 HP 200 3 60 1150 RPM 244070226 Stator 1 HP 575 3 60 1150 RPM Ref No 2 Part No 09927 123 2 Part Description Impeller 1 5 HP Qty Ref No 35 Part No 12672A001 Part Description Wire Connector all HP 230 1 60 1750 RPM 9 05454 001 1 Pin Roll 09927 124 2 Impeller 1 HP amp 2 HP Wire Connector all HP 200 575 3 0 1750 RPM 10 00065 018 1 Brg 09927 125 2 Impeller 3 HP Wire Connector all HP 230 460 3 60 1750 RPM 11 00150 057 1 0 Ring 12 08472 001 5 Seal Fail 23 74 061064019 07990 002 2 Screw Cap Plate Seal Wire Connector all 1 Phase 1150 RPM Wire Connector 2 HP 20
16. IMPLIED WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE Liability Limitation IN NO EVENT SHALL HYDROMATIC BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY HYDROMATIC PRODUCT OR PARTS THEREOF PERSONAL INJURY AND OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER INSTALLATION HYDROMATIC DISCLAIMS ALL LIABILITY INCLUDING LIABILITY UNDER THIS WARRANTY FOR IMPROPER INSTALLATION HYDROMATIC RECOMMENDS INSTALLATION BY PROFESSIONALS Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or consequential damages and therefore such limitations may not apply to you No warranties or representations at any time made by any representatives of Hydromatic shall vary or expand the provision hereof Your Authorized Local Distributor eh Pentair Water USA CANADA 740 East 9th Street Ashland Ohio 44805 269 Trillium Drive Kitchener Ontario Canada N2G 4W5 Tel 419 289 3042 Fax 419 281 4087 www hydromatic com Tel 519 896 2163 Fax 519 896 6337 Warranty Rev 12 11
17. Installation and Service Manual SUBMERSIBLE SEWAGE PUMP DUAL SEAL PUMPS Models 535 545 8 SB3S D SB4S D NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system 07 12 Item E 03 420 Part 5625 420 1 Pentair Water 2012 Pentar Pump Group Inc General Information Thank you for purchasing your Hydromatic pump To help ensure years of trouble free operation please read the following manual carefully Before Operation Read the following instructions carefully Reasonable and safe methods should be practiced Check local codes and requirements before installation Attention This manual contains important information for the safe use of this product Read this manual completely before using this product and refer to it often for continued safe product use DO NOT THROW AWAY OR LOSE THIS MANUAL Keep it in a safe place so that you may refer to it often Unpacking Pump Remove pump from carton When unpacking unit check for concealed damage Claims for damage must be made at the receiving end through the delivery carrier Damage cannot processed from the factory WARNING Before handling these pumps and controls always disconnect the power first Do not smoke or use sparkable electric
18. al devices or flames in a septic gaseous or possible septic sump Pumps in Storage Operating Pumps with carbon ceramic seals must have impellers manually rotated 6 revolutions after setting non operational for 3 months or longer and prior to electrical start up Pump This series of submersible pumps is supplied for 1 and 3 phase and for 200 230 460 or 575 volts Power cable is supplied with a green wire for ground Be sure green wire is connected to a ground lug in the control panel and the control panel must be connected to a ground rod or ground wire from supply service NOTE All single phase pumps require properly sized start capacitor start relay and run capacitor in the panel Sump Level Control Sump level 18 controlled by Hydromatic 3900 mercury switch level controls The 3900 level controls is a metal case mercury switch sealed in a solid polyurethane float The float is held in position by a weight attached to the power cord above the float The cord supports the float and is adjusted for height from the surface Typical duplex systems use three floats the lowest float turns the pumps off the next higher float starts the lead pump the next higher float override starts the lag pump The pumps alternate on successive cycles Two pumps operate together only if sump level rises to the third or override float The override float also brings on the second pump in case of
19. and run light for each pump an electric alternator and a transformer to provide appropriate control for control circuit and alarms Overload Heaters If a Hydromatic control panel is not used on three phase pumps all three phases must have overload protection The overload should be ambient compensated class 10 The heaters full load amps on the pump should be sized in accordance with the nameplate amps on the motor housing The amp draw on these submersible motors is slightly higher than a corresponding horsepower surface motor so heaters must be sized by the nameplate full load amp rating Single phase pumps with capacitor start circuit must have the overload protection on the black pump lead NOTE On single phase pumps the white black and red pump leads must be connected properly for the pump to run Pump Installation Installing Pump in Sump Before installing pump in sump lay 1t on side and turn impeller with fingers Impeller may be slightly stuck due to factory test water so it must be broken loose with small bar or screwdriver in edge of vanes The impeller should turn freely Clean all trash and sticks from sump and connect pump to piping A check valve must be installed on each pump A gate or plug valve in each pump discharge line is also recommended This valve should be installed on the discharge side of the check valve WIRE SIZE TABLE so if necessary to service the check valve
20. ates with selector switch in Hand position but will not operate in Auto position 1 This indicates trouble in the float level control or the alternator relay 2 To check for defective float control put selector switch in Auto position and turn off main power Put a jumper wire on terminal strip Turn on power and if pump starts trouble is in float control Replace control Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several minutes then restart 2 Lower float control may be hungup in the closed posi tion Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Discharge gate valve may be partially closed or partially clogged 2 Check valve may be partially clogged Raise level up and down to clear 3 Pump may be running in wrong direction Low speed pumps can operate in reverse direction without much noise or vibration 4 Discharge head may be too high Check total head with gauge when pump is operating Total head is discharge gauge pressure converted to feet plus vertical height from water level in sump to center line of pressure gauge installed in discharge line Gauge should be installed on pump side of all valves Multiply gauge pressure in pounds by 2 31 to get head in feet 5 If pump has been in service for some time and capacity falls off remove pump and check
21. ausing trouble For excessive voltage the power company should be consulted Pump Maintenance As the motors are oil filled no lubrication or other maintenance 18 required pump should be lifted once every two years and the oil drained from the motor chamber to check for water Generally these pumps give very reliable service and can be expected to operate for years on normal sewage pumping without failure Lightning In some areas where considerable lightning occurs it is recommended 5 Pump Maintenance that a lightning arrestor be installed at the control panel Complete data lightning arrestors and cost are available from the factory Lightning arrestors are good insurance against damage to an expensive motor Servicing Instructions IMPORTANT Read instructions before replacing any parts WARNING Before handling these pumps and controls always disconnect the power first Do not smoke or use sparkable electrical devices or flames in a septic gaseous or possible septic sump Field Service on Motor All submersible motors can be serviced out of warranty in the field by any reliable motor service shop Any pump in warranty must be returned to the factory for service or repaired at an authorized Hydromatic service center Charges will not be allowed if in warranty pump 18 not taken to an authorized Hydromatic service center When field service is performed on
22. d does not turn rough bearings can be reused and it is not necessary to completely dismantle pump to change bearings If bearings are damaged with dirt or heat they must be replaced See additional instructions on replacing seals and bearings Remember to reinstall the upper bearing load spring 9 Replace motor housing onto seal chamber and bolt in place with capscrews Be sure O ring seal has been replaced If O ring is nicked or cut replace with new O ring This applies to all O rings used in assembly 10 After all leads are reconnected make a high voltage ground test on each wire The only wire that should show ground is the green power lead 11 Refill motor chamber with oil Use only high grade transformer oil or regular Hydromatic special submersible oil Fill chamber until oil covers top of windings Leave air space in top for expansion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber as described 2 Remove bolts that hold motor housing to bearing housing Remove screws holding bearing housing to volute housing 3 Lift rotating assembly rotor shaft and impeller from pump case and place horizontally on bench With hardwood block tap end of impeller to loosen from shaft 4 Remove lower seal spring and pry out seal with screwdriver 5 Remove screws holding seal plate to bearing housing then remove snap ring that retains the upper seal a
23. failure of the first pump Extra floats with appropriate controls can be supplied for alarm functions Triplex systems use four floats The fourth highest float brings on the second lag pump Three pumps operate together only if sump level rises to the fourth float second override This float also brings on the third pump in case of failure of either or both of the first two pumps Alarm Controls The alarm float is usually set above the override level so the alarm will signal only if the override level 18 exceeded However some engineers prefer to have the alarm float set below the override level as it is possible for one pump to fail and the other pump to operate on the override level with the sump level never reaching the alarm level This is particularly true in cases of low inflow capacity Electrical Control Panel It is recommended that the Hydromatic control panel be used with all pumps as proper start components and pump protection are furnished NOTE All single phase pumps require properly sized start capacitor start relay and run capacitor in the control panel IMPORTANT If Hydromatic control panel is not used and the motor fails because of improper components the warranty is void Hydromatic electrical equipment is installed in a weatherproof enclosure Electrical equipment includes a main circuit breaker for each pump a magnetic starter with overload protection for each pump an H O A switch
24. gh the Hydromatic website http forms pentairliterature com startupform startupform asp type h Warranty is effective only if Hydromatic authorized control panels are used All seal fail and heat sensing devices must be hooked up functional and monitored or this warranty will be void Hydromatic will only cover the lower seal and labor thereof for all dual seal pumps Under no circumstance will Hydromatic be responsible for the cost of field labor travel expenses rented equipment removal reinstallation costs or freight expenses to and from the factory or an authorized Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence to normal maintenance services and parts used in connection with such service to units which are not installed in accordance with applicable local codes ordinances and good trade practices if the unit is moved from its original installation location f if unit is used for purposes other than for what it is designed and manufactured g to any unit which has been repaired or altered by anyone other than Hydromatic or an authorized Hydromatic service provider h to any unit which has been repaired using non factory specified OEM parts Warranty Exclusions HYDROMATIC MAKES NO EXPRESS OR
25. nd pry out seal with screwdriver 6 Use bearing puller to remove bearings Replace with new bearings Press only on inner face of bearing when replacing Pressing on outer face can damage the bearing IMPORTANT Do not use any of the old seal parts Replace with all new seals 7 Thoroughly clean all castings before replacing seals One grain of dirt between the seal faces can cause failure Examine all O rings for nicks before reusing 8 Use Locktite on socket head locking screw in end of shaft 9 Before refilling chamber with oil air test as described above 10 Refill chamber with oil as described above 11 Always check all leads with high voltage or with Megger for grounds before operating the pump Pump Troubleshooting Below is a list of common problems and the probable causes Pump will not start 1 No power to the motor Check for blown fuse or tripped circuit 2 Hand Off Auto switch may be in the Off position 3 Control circuit transformer fuse may be blown 4 Overload relay on starter may be tripped Push to reset Pump will not start overload heaters trip 1 Turn off power and check motor leads with Megger or ohmmeter for possible ground 2 Check resistance of motor windings All 3 phases should show close to the same reading 3 If no grounds exist and the motor windings check OK remove pump from sump and check for clogged or blocked impeller Pump oper
26. one grounded wire can cause considerable trouble IMPORTANT If equipment is not properly wired and protected as recommended the warranty is void Pump Operations Starting System 1 Turn H O A switch to Off position then turn on main circuit breakers 2 Open all discharge valves and allow water to rise in sump pump 3 Turn H O A switch to Hand position on one pump and notice operation If pump is noisy and vibrates rotation is wrong To change rotation 3 phase interchange two line leads to motor DO NOT INTERCHANGE MAIN INCOMING LINES If duplex system check second pump in the same manner 4 Now set both H O A switches to Auto position and allow water to rise in sump until one pump starts Allow pump to operate until level drops to turn off point 5 Allow sump level to rise to start other pump Notice run lights on panel pumps should alternate on each successive cycle of operation 6 Turn both switches to Off position and allow sump to fill to the override control level 7 Turn both switches to Auto position and both pumps should start and operate together until level drops to turn off point 8 Repeat this operation cycle several times before leaving job 9 Check voltage when pumps are operating and check the amp draw of each pump On 3 phase pumps check amps on each wire as sometimes a high leg will exist One leg can be somewhat higher 5 to 10 without c
27. tor 2 HP 200 1 60 1150 RPM 21 191014003 Screw Wre Comedor 28 3 HP 230 460 3 60 1750 RPM 46 244070233 Stator 2 HP 230 460 3 60 1150 RPM 22 09978 031 2 Impeller 3 HP Wire Connector 5 230 460 3 60 1750 RPM 1 3 244070232 Stator 2 HP 200 3 60 1150 RPM 09978 031 2 Impeller 2 HP amp 5 HP Wire Connector 7 5 HP 230 460 575V 1750 RPM 3 244070234 Stator 2 HP 575 3 60 1150 RPM 09978 129 2 Impeller 7 5 Wire Connector all 1 Phase 1150 RPM 3 05454 001 1 Pin Roll 23 061064019 Screw Wire Connector 2 HP 200 575 3 60 1150 RPM 3 00065 018 Brg 24 07990 003 2 Plate Seal Wire Connector 2 HP 230 460 3 60 1150 RPM 46 00150 057 1 O Ring 25 00150 023 1 O Ring 36 02577 000 1 Wire Connector all 08472 001 5 Seal Fail 26 191034043 Screw 37 00517 007 1 Screw Cap 04916 000 1 Mechanical Seal Upper CE B 27 08206 000 1 Inst Plate 38 01032 002 1 Hex Nut o o 04916 000 1 Mechanical Seal Lower CE B 28 07145 000 2 Housing Bearing 04916 001 1 Mechanical Seal Lower TC B 29 00568 007 1 Screw 40 00356 004 2 Discharge Flange 04916 004 1 Mechanical Seal Lower TC V 30 00299 002 1 Ring Retainer Stator 4 191054044 Screw Cap 1 4 2 39 054544023 Lock Washer 4 1 2 1 5 14981 001 1 Plug Pipe 21 00294 003 2 Housing
28. tor Shaft 3 HP 230 1 60 01329 026 5 Rotor Shaft 5 HP 230 1 60 01329 026 5 Rotor Shaft 2 HP 200 230 1 60 00740 020 5 Rotor Shaft 2 HP all 3 Phase 6 00736 000 1 Spacer 2 HP 1750 RPM 3 Phase 7 06000 014 1 Seal Fail Wire 8 00740 003 1 Stator 2 HP 230 1 60 1750 RPM 00741 203 1 Stator 2 HP 200 3 60 1750 RPM 00741 003 1 Stator 2 HP 230 460 3 60 1750 RPM 00741 603 1 Stator 2 HP 575 3 60 1750 RPM 24407C200 Stator 3 HP 230 1 60 1750 RPM 24407 201 Stator 3 HP 200 3 60 1750 RPM 24407 202 Stator 3 HP 230 460 3 60 1750 RPM 24407003 Stator 3 HP 575 3 60 1750 RPM 24407004 Stator 5 HP 230 1 60 1750 RPM 22407 205 Stator 5 HP 200 3 60 1750 RPM 24407C206 Stator 5 HP 230 460 3 60 1750 RPM 74407007 Stator 5 HP 575 3 60 1750 RPM 24407009 Stator 7 5 HP 200 230 460 3 60 1750 RPM Ref Part Part Ref Part Part No No Description Qty No No Description Qty 18 00975 012 1 Snap Ring 34 191004033 Screw 2 244070210 Stator 7 5 HP 575 3 60 19 08908 002 1 Key Square 35 126724001 Wire Connector 2 amp 3 HP 230 1 60 1750 RPM 3 244070231 Stator 2 HP 230 1 60 1150 RPM 20 10108 000 1 Washer Impeller Wire Connector 2 amp 3 HP 200 575 3 60 1750 RPM 3 14717 203 1 Sta
29. white black and red pump wires must connected properly to the panel Only the proper sequence will work Installing 3900 Mercury Switch Float The float cords are supported by a mounting bracket that 18 attached to sump wall or cover or to the NEMA 4 junction box Cord snubbers are used to hold the cord in place Float level can be changed at any time by loosening the snubber readjusting cord length In either simplex or duplex system the lower or turn off float 1s set just above the top of volute so that the volute will always be submerged during the pumping cycle The second or lead on float 1s set at about 24 inches above the lower turn off control More distance between turn on and turn off controls can be used but sewage may become septic and excessive solids may collect for the pump to handle A frequent pumping cycle is recommended for best operation If an alarm system 18 used this control is usually set about 6 inches above the override control Some engineers as described previously prefer to have the alarm control set below override control Making Electrical Connections All electrical wiring must be in accordance with local code and only competent electricians should make the installations A set of prints is included for use in making the installation All wires should be checked for grounds with an ohmmeter or Megger after the connections are made This is important as
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