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1. OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD XtremeVac Debris Collectors www xtremevac com
2. White Up Green Not Used Black Down Red Hot Op o m o 6 Ground c 55555 itive on Bat mm Ei MOTOR Black Groun Red 4 gauge cable Black 4 gauge cable Ground from Solenoid to Hydraulic Motor XtremeVac Debris Collectors www xtremevac com 65 Service Section 5 14 Hoist Hydraulic System Diagram JOHN DEERE Gasket for Pump J D 1 2 Hydraulic Hose JD R123482 Pressure Line 3000 PSI Gear Driven Pump on J D Engine SCL800 017D 3 4 Hydraulic Hose Pickup Line 4 Hydraulic Valve Site Gauge Hydraulic Valve Filler Cap Hydraulic Tank Dump Cylinder Down Retur Hydraulic Filter Line Assembly 3 4 Hydraulic Hose Hydraulic Filter Up Safely Check Valve Rubber Hydraulic Line Stainless Steel 1 2 Tube Flow Control Valve XtremeVac Debris Collectors www xtremevac com 66 5 15 Hoist Instructions OPERATION OF DUMP HOIST RAISING THE DUMP BODY i Make sure the leaf vacuum is connected properly to the towing vehicle DO NOT RAISE THE HOIST IF THE UNIT IS NOT PROPERLY CONNECTED TO THE TOW VEHICLE 2 Survey the dumping area for overhead lines or any object that could hinder t
3. XtremeVac Debris Collectors www xtremevac com 72 Parts Breakdown Section 6 3 Air Filter Group Turbo Engines 6 ____op xo02102_____ AirRestriction Indicator s OD Prs5s2 90 Degree Rubber Elbow o XtremeVac Debris Collectors www xtremevac com 73 Parts Breakdown Section 6 3 Sheet Metal Group Cummins 2012 Tier4 4 M M Hood 74 turbo Rear Panel 74 turbo 4 Oil Fill Access Door XtremeVac Debris Collectors www xtremevac com 74 Parts Breakdown Section 6 3 3 3158 ___ Rear Mount Plate LH 8 1 323215 Rubber Motor Mount 9 B333160R Ball Joint Threaded Rod XtremeVac Debris Collectors www xtremevac com 75 Parts Breakdown Section 6 5 Muffler Group SCL65 49125A Muffler Non Turbo Engines 65HP 080018 Muffler Turbo Engines 7 550 1510 Exhaust Pipe With Brace Non Turbo Exhaust Pipe Without brace Turbo Gasket 550 1511 Band Non Turbo 013113 XtremeVac Debris Collectors www xtremevac com 76 Parts Breakdown Section 6 7 Radiator Group 8 3 3 9500 __ Radiator Cap _______ 9 3 4505 lt LowerRadiatorHose 6 8 8 090 Spacer Bolts 4 required XtremeVac Debris Collectors www xtremevac com 77 Parts Breakdown Section 6 8 E
4. T _ Changeengneol 10 Clean and Check Battery and Connections e Check Power Band Tension Condition e Check Electric Brakes le j Check Impeller for Damage Cracks or Wear e Lubricate Throttle and Choke Cables _ 1 19 Check Blower Housing Interior for Cracks or Wear _ le Clanandregapspakpuy 1 T RepaceolWter lt T T Replace aircleanerpaperelemen f T Te Inspectradatorandhoses Checkfanbeltcondtonsandtenson J 1 Te inspect all Duct Work for Cracks Holesor _ e _ O ___ _____ _ iL Grease 7 Inspect Wheel Bearings Te Chagecolat Check Fuel Tank for CorrosionTCracks Te see the engine owner s manual for complete details XtremeVac Debris Collectors www xtremevac com 36 Maintenance Section Figure 4 3A Grease Points NOTE DO NOT mix different types of grease The old grease MUST BE purged before a differ ent type of grease is used Mix ing grease WILL cause premature failure to the bearings 4 3 Lubrication Remove the negative battery terminal before at tempting any lubrication procedures Thoroughly read and understand the safety and pre operating sections of this manual before per forming any lubrication procedures The following are general
5. m dM SLM ME Mi 85 9 0 CHASSIS AND HOPPER GROUP NB NIU NR m op 87 9 2 BOX Gn STC 88 XtremeVac Debris Collectors www xtremevac com 6 TABLE CONTENTS 3 MUMS S PEPERIT 89 9 4 Chassis Grousses eae dO pU EFE es NM MUN ME 90 9 5 Lightand Reflector 91 Door HardWare P 92 9 7 Box Interior GTOUDs UN EPI MM mI eee 23 10 0 TIRE AND AXLE GROUP IAN Group 95 SA Group 20 25 30 CY ermene 96 10 3 Brake Assembly NS 97 10 4 Axle Hub Assembly 98 11 0 HOSE GROUP 11 1 Intake Hose Boomi CIE 100 11 2 Hose Boom Pump e TP 101 12 0 HOIST HYDRAULIC GROUP 12 1 E Tank Group eese 103 13 0 INDEX nno que M 105 XtremeVac Debris Collectors www xtremevac com 7 SAFETY PRECAUTIONS SAFETY 1 0 GENERAL SAFETY Contents 1 0 GENERAL SAFETY Symbol 10 12 Do 11 1 3 Traini
6. 15 2 0 PRE OPERATING SECTION 2 1 Instruments dnd Controls iore bua 17 2 1 Instruments and Controls 18 2 2 Sale LUNETTES ppt Edd rM dh debat atu eds x a egi 19 2 2 Op rations NR M PO E 20 2 3 Prepatation FOr 21 REN Cdi irt c P MC E E E 22 2 4 Pre Transport Checks 23 2 5 Personal Protective Equipment and 1 24 2 6 Work Site Prepatation aA x Ha bli ME eden AIME dM x NE 25 3 0 OPERATING SECTION o Starting ENDINE vx 27 28 3 2 29 3 2 Engaging the TOL COBDIDUDUE aed Un Pad 30 3 3 Dumping 31 2 2 Dumping th body Luo auc 32 3 4 Vacu ming rte renale Mire OP orsa dass 33 4 0 MAINTENANCE SECTION Maintenance PIT inu 35 4 2 Maintenance and Lubrication at 36 EMIT 37 4 3 Lubrication continued c rrr erre rere 38 4 3 Lub
7. Rui Ot 61 2 Brake Wiring Harness ooi om E AN acte ene 62 5 11 Bed Wiring Harness RUPES Hou 63 5 12 Box Wiring 7 64 5 13 Hoist Hydraulic System 1 p CRM 65 5 04 Host ROIS x r E n E 66 5 14 Hoist Instructions continued 00 42 0 00 67 PARTS BREAKDOWNS SECTION 6 0 ENGINE GROUP 6 l Instrument Panel GEODB quEd 70 Filter Cina Turbo MCS sov o audor 71 6 3 Ait Filter Groupe Turbo buen iem NE 72 6 3 Sheet Metal Group Cummins 2012 TIGER sese eaque E 73 6 4 CUMMINS Uma term lame end M m Cul 74 6 5 ao 75 6 7 R diator 76 6 6 Engine Senders and Sseitelies E URDU escapa ex phai ater ieee TT 7 0 CLUTCH GROUP Clutch EIER S LS 79 80 PTO o NECS 81 7 4 Clutch Assist Group Cummins optional 82 8 0 BLOWER HOUSING GROUP 8 1 Blower Housing CIFOUD a censa tape 84 8 2 Belt Drive o
8. 22 So Blue Black Temp Shtdwn Sig Aux Harness Plug Pin Description 6 Yellow Green stipe Chteh Eng 8 Green Yellow Disene 9 Yellow Blue sipe Throtie Fast XtremeVac Debris Collectors 0 0 0 o www xtremevac com 58 b109 19w09 b109 19w09 epuId bstsninnsT 19lis1T 59 ei dotiwe 918 www xtremevac com Service Section dotiwe A JIATAG otinW bnuo19 10M nwo1H 10 wolleY 19heM muT 4 e muT bed 1 1 epuld eula 3 5 7 Trailer Plug Wiring Diagram XtremeVac Debris Collectors Service Section 5 8 Trailer Bed Wiring Harness Diagram TRAILER Power Cord ss Chassis Harness 4 1 US own Yellow Black Blue electric beaks Yellow turn signal Groen right turn signal Plugs into Yellow purple strobe Lights socket bolted to SWITCH chassis Yellow i Purple Yellow Purple Bed
9. PRX 24 2 6 Work Site Preparation RES RUP NY bxc M RUP nds RR Mau 25 XtremeVac Debris Collectors www xtremevac com 16 Pre Operating Section throttle tachometer hour meter Murphy Switch Ignition Switch Low Oil pressure High Water Temp Bi Inspection Door Emerg Stop 4 Safety Switch Indi cator Lights Im cold start switch Cat remote pto switch strobe light switch remote throttle switch Always make sure the PTO is disengaged before starting unit XtremeVac Debris Collectors 2 1 Instruments and Controls Ignition Switch Used to power the accessories and start the unit Unit will not start without Murphy switch depressed ACCESSORIES first position STARTER ENGAGE second position springs return to first posi tion Murphy Switch This switch overrides the low oil pressure and high temperature cutoff control This switch must be depressed before the starter engages After the engine starts wait for oil pressure to rise be fore releasing the button Throttle This control provides positive locking and vernier adjustment of engine Combination Tachometer Hour Meter This gauge indicates the engine r p m s The sender is located on the tachometer The hour meter is digital and indicates the ac cumulated hours of the engine This should be used to schedule maintenance Volt Meter
10. www xtremevac com 18 Pre Operating Section 2 2 Safe Operations ALL personnel using maintaining or servicing this unit must be trained in all safety procedures outlined in this manual Improper or careless use of this equipment CAN result in personal injury or death Operations shall be restricted to 1 Properly trained qualified and experienced operators and or qualified and experienced maintenance and test personnel 2 Trainees under the direct supervision of qualified and experience personnel 3 Qualified and experienced maintenance and service personnel Operators who qualify to operate this equipment under the above restric tions shall also comply with the following physical requirements 1 Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment 2 Be capable of hearing with or without a hearing aid at a level needed to safely operate this equipment 3 Arecord of mental stability with no history of epileptic seizures dizziness or any other disability that may result in injury to himself or others If any of these requirements are not satisfied at any time the person failing to meet these requirements MUST NOT OPERATE THIS EQUIPMENT XtremeVac Debris Collectors www xtremevac com 19 Pre Operating Section 2 2 Safe Operations continued Additional Requirements 1 Each operator must demonstrate competence to
11. UPW 5 4 Main Wiring Diagram XtremeVac Debris Collectors Jaye pue 9002 1240193495 ow 5 ZUM ourgu q p MONA xny Service Section 5 5 Circuit Board T Gauge Wiring Diagram ME un The circuit board has traces on 2 layers the top and bottom Main Plug Wire ID s from Battery Red Starter Red Blue Fuel Sol Col Orange Ground Black Alt Energize Purple Oil Signal White Red Tach Signal White E Stop Sig Tan Black Insp Door Sig Tan Fuel Level Sig Pink Temp Sig Blue Temp Shtdwn Sig Blue Blk 13 Oil Shutdown Sig Red BIk Main Tach Aux Plug Wire ID s Eng Heat 7 Yellow Orange Eng Heat Aux Orange Yellow Clutch Engage Yellow Green 17 Clutch Disengage Green Yel gnition Throttle Fast Yellow Blue Throttle Slow Blue Yellow Strobe Light Yellow Purple Aux Light Purple Yellow XtremeVac Debris Collectors www xtremevac com 57 Service Section 5 6 Main Circuit Board Plug Diagram Main Harness Plug Pin Description Red from battery Red Blue stripe starter Orange Fuel Sol Col Black Ground Purple Alt Energize 6 White Red stripe Signal s Tan Sig 9 Door Signal
12. ____ Bracket of Feb 1 2015 XtremeVac Debris Collectors www xtremevac com 86 9 0 CHASSIS AND HOPPER GROUP SISSVH2D 9 0 CHASSIS AND HOPPER GROUP 9 Fuel Tank Group 9 2 Box Container Screens 9 3 Tongue Group 9 4 Chassis Group 9 5 Light and Reflector Group 9 6 Rear Door Hardware 9 7 Box Interior Group XtremeVac Debris Collectors ww W Xtremevac com Parts Breakdown Section 9 1 Fuel Tank Group ITEM PART NO DESCRIPTION 6 7 80227 Fuel Pick Up Tube XtremeVac Debris Collectors www xtremevac com 88 Parts Breakdown Section 9 2 Box Container Screens DESCRIPTION Screen 2 required for 14 20 CY 3 required for 25 30 e 10 OD 200008 Spring Clip OD 7502 99 Lock down bracket OD 800 2807 XtremeVac Debris Collectors www xtremevac com 89 Parts Breakdown Section 9 3 Tongue Group SCL800 622 Tongue 12 foot 800 3005 Hydr Cylinder 6 SCL B2 53 Revolving Handle 800 2502B Chassis Wiring Harness 800 3002 Hydr Parking Jack Asy SCL800 625 Safety Chain Optional 200009 1 Safety Hook XtremeVac Debris Collectors www xtremevac com 90 SCL800 624 Parking Jack Assembly 800 3008 Cap Weldment ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION Parts Breakdown Section 9 4
13. City State Province Postal Code Collector Seria Numer Leaf Collector VIN Number 1 T E HE E E 2 1 6 8 ILLI Date Delivered mm dd yyyy Leaf Collector Sweeper Model Number please check one 1XV6527 XV8027 31 Xtreme Sweep 1 XV6000 SCL65TM j Other Engine Manufacturer Deere Caterpillar Other Engine Serial Number IE IE example PE4045T123456 John Deere engines must have 13 characters The leaf collector owner s and safety manual was re cieved understand that it is the responsibility of each user and mechanic to carefully read and understand the Telephone 7 safety and operating sections of the owner s manual THANK YOU FOR PURCHASING AN Xtreme Vac Contact Name Note This form may be faxed to 804 226 6914 Purchaser s Signature Date REGISTRATION PLEASE RECORD THE FOLLOWING INFORMATION BEFORE PLACING THE UNIT INTO SERVICE Model Number Unit Serial No Purchase Date Engine Serial No XtremeVac Debris Collectors www xtremevac com 4 TABLE CONTENTS Contents 1 0 GENERAL SAFETY Safety Symbol Definitions 10 ESAE 11 13 I Decal Listing Rum 14 1 4 Safety Decals Decal Layout for X treme
14. Service Section Fig 1 5 2 Impeller Removal Installation Make sure the engine is OFF and the neg A CAUTION ative battery cable is disconnected before attempting any service procedures Direct Drive REMOVAL 1 The blower housing face must be removed to gain access to the impeller Use an overhead crane or forklift to support the face while removing 2 Once the face has been removed remove the shaft protector Fig 1 or 2 3 Saturate the shaft and bushing using a penetrating lubricant to help loosen the bushing Clean any grease or debris from the bushing and shaft 4 Remove the 3 bolts attaching the bushing to the impeller Fig 3 Being careful not to break the bolts If a set screw is on the lip of the bushing loosen it using an allen wrench Fig 4 5 Using two of the bolts that were just removed screw those bolts into the threaded holes on the bushing Drive the two bolts into the bushing Fig 5 This will separate the bushing from the impel ler Alternate from one bolt to the other driving only about a 1 4 at a time to keep the bushing coming out straight It is imperative to keep the bushing straight to remove it IMPORTANT Be sure to drive the bushing out evenly or it will get in a bind making removal much harder 6 If the bushing does not come off using the two bolts drill and tap several additional 3 8 16 holes around the bushing Using Grade 8 3 8 16 2 inch bolts alternately drive the b
15. The gauge shows the status of the engine charging system When the charging system is operating properly it should read approxi mately 14 volts If the gauge reads below 13 volts the alternator is not charging the battery and the system should be checked by a qualified technicican Oil Pressure Gauge Confirms and indicates the presense and pressure of engine oil If the gauge reads low it should be checked by a qualified techni cian Engine Temperature Indicates the engine coolant temperature If the gauge reads over 240 degrees the unit should be checked by a qualified technician Hour Meter Indicates the accumulated hours of the the engine This should be used to schedule maintenance www xtremevac com 17 Pre Operating Section Typical throttle tachometer hour meter Murphy Switch Ignition water temp Switch witc Low Oil pressure High Water Temp Inspection Door Emerg Stop strobe light cold start switch switch Cat remote throttle remote pto switch switch Always make sure the PTO is disengaged before starting unit XtremeVac Debris Collectors 2 1 Instruments and Controls cont SAFETY SWITCH INDICATOR LIGHTS These lights work with the Murphy safety shut off switch When the light is on it indicates that the shut off switch has been tripped and the light indicates which device caused the trip Low Oil Pressure Indicator Light When lit the engine has reached a low
16. Torque all 1 2 diameter lug nuts from 90 to 120 foot pounds Torque all 5 8 diameter lug nuts from 175 to 225 foot pounds Consult the axle manufacturers owner s manual for more detailed information XtremeVac Debris Collectors www xtremevac com 42 Maintenance Section 4 4 Preventative Maintenance continued 6 Trailer Brakes if equipped Most of the newer ODB leaf vacuums have electric brakes on the axle s It is critical that these brakes work properly The trailer s brakes should be checked daily before leaving the equipment yard for proper operation The trailer brakes are de signed to work in synchronization with your tow vehicles brakes Never use your tow vehicle or trailer brakes alone to stop the combined load The synchronization between the tow vehicle and the leaf vacuum is ac complished through the brake controller and needs to be set correctly Please read the brake controllers manual and the axle owner s manual for these procedures DO NOT tow the leaf vacuum with damaged or non operating brakes Check the brakes daily for proper operation The brakes should be adjusted after the first 200 miles of operation when the brake shoes and drums have seated and at 3 000 mile inter vals or as use and performance requires The adjustment procedures are beyond the scope of this manual please see the axle owners ser vice manual for specific instructions The trailer brakes should be inspected and serviced at ye
17. 7 Box Interior Group ITEM PART NUMBER DESCRIPTION 1 SCL800 034 Door Seal Bracket L shaped bolts to welded piece on box 2 SCL800 030 Door Seal Rubber 3 SCL800 811 Deflector Rubber 2 4 SCL800 880 B Nose Cone Liner Belt Drive SCL800 880 D Nose Cone Liner Direct Drive SCL800 880 BBE Nose Cone Liner Belt Drive w Bottom Exhaust SCL800 880 DBE Nose Cone Liner Direct Drive w Bottom Exhaust LER 5 SCL800 881 Deflector Rubber Retainer 800 2805 Nose Cone Adjustable Insert BELT DRIVE UNITS ONLY used July 2005 and after 7 SCL800 035 Door Seal Bracket vertical 8 SCL800 030 Door Seal Rubber vertical same as 2 XtremeVac Debris Collectors www xtremevac com 94 10 0 TIRE AND AXLE GROUP 3 1XV Sail 10 0 TIRE AND AXLE GROUP 10 1 Axle Group 14CY 10 2 Axle Group 20 25 30 CY 10 3 Brake Assembly Group 10 4 Axle Hub Assembly XtremeVac Debris Collectors ww W Xtremevac com Parts Breakdown Section 10 1 Axle Group 14CY XtremeVac Debris Collectors www xtremevac com 96 Parts Breakdown Section 10 2 Axle Group 20 25 30 CY Oil O ring 6 oniwo _ XtremeVac Debris Collectors www xtremevac com 97 Part
18. Harness LED Yotow amaun Mes em p aca Tt Black White From Chassis w Hamess Blue Wire E White White Black ur e LED Yellow LED Red m Box Harnesses 2 2 E m e 22 514 880 945 Som e grows me S29 5 2 280 L3z 289 584 9 gt p 5 gt 5 D ghi Running Light LEO Yellow perm Black Bau rr XtremeVac Debris Collectors vw w xtremevac com 60 White CHASSIS HARNESS 800 2502B Ld White 9 2 Lights Red LX t e to battery Fuse 9 Q Yellow Black White ground Red break away switch 4 Blue electric brakes Blue Yellow left turn signal Q White ing li White Yellow purple strobe Lights gt Yellow Purple Yellow Purple 4 Lights o0 Plugs to Brake Harness Plugs to Sheet Metal Rail Plugs to Bed Harness 5 9 Trailer Bed Wiring Harness Diagram 61 www xtremevac com XtremeVac Debris Collectors 5 10 Brake Wiring Harness Diagram PUM Yoel 9 0192008 SS3NHVH I D s H ns UJ o o Jpeg XtremeVac Debris Coll
19. OR COMPLETELY PURGING THE FUEL TANK CHECK IMPELLER AND 1 1 BLOWER HOUSING LINERS FOR WEAR DAILY WORN IMPELLER OR LINERS COULD RESULT IN EQUIPMENT DAMAGE AND SERIOUS BODILY INJURY ADANGER 1 2 REMOVE TOW BAR AND CHECK THE MOUNTING HOLES FOR CRACKS ANDIOR WEAR BEFORE THE MACHINE 15 PUT IN SERVICE EVERY SEASON VISUALLY INSPECT THE TOW BAR DAILY FOR DAMAGE THE TOW BAR IS BENT DO NOT TOW MACHINE REPLACE TOW BAR DO NOT TOW MACHINE UNLESS ALL SAFETY CHAINS ARE PROPERLY INSTALLED IN 0000 OPERATING CONDITION FAILURE TO DO SO MAY RESULT IN BODILY HARM QR FATAL INJURY DRIVER CHECK WHEEL LUGS BEFORE MOVING THIS RC FATAL INJURY THROTTLE 16 15 2 0 PRE OPERATING SECTION 2 0 2 0 PRE OPERATING SECTION Section 2 0 PRE OPERATING SECTION 2 1 Instruments and Controls RT 17 2 1 Instruments and Controls cont 18 20 OME oreet notanda 19 2 2 Safe Operations 20 2 5 Preparation for up inset diu 21 22 2 4 Pre Dransport Checks 23 2 5 Personal Protective Equipment and Clothing iioii er antra
20. lt 0 OJN o N S S N C1 N Co N Co S S N N e o ES ie N N e gt gt lt gt DO use these values if a different torque value tightening procedure is given for specific applica tion Torque values listed are for general use only Check tightness of fasteners periodically Make sure fastener threads are clean and that you properly start thread engagement This will prevent them from failing when tightening Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 50 percent of the dry torque shown inthe chart applied to the nut not the bolt head XtremeVac Debris Collectors www xtremevac com 46 Maintenance Section 4 6 Quick Reference Maintenance Chart Only properly trained personnel should perform maintenance or repair on this equipment Consult your dealer before performing any maintenance procedures that is not specificially covered in this manual Improper
21. multi purpose mois ture resistant 2 grease ul 5 PTO Bearing amp PTO Shaft Fitting figure 4 3e The crossover shaft and linkage should be lubricated with high temperature lithium base 2 lubricant after 200 hours of operation 6 Hinge and Friction Points Leaf vacuum operation and longevity can be improved by keeping hinges and friction points lubricated ODB recommends that lubri caton be performed weekly Use SAE30 weight oil on hinges and a premium grade high temperature lithium based 2 grease on friction points 7 Parking Jack figure 4 3f Remove the top cover and lubricate the gears inside with a standard gear grease This should be done at the beginning of each season Proper lubrication will make hitching the leaf collector much easier Figure 4 3e Figure 4 3f T XtremeVac Debris Collectors www xtremevac com 39 Maintenance Section Figure 4 4 3 Lubrication continued Lubrication Points continued A WARNING Never go under the dump body unless the body is empty and the body prop s is in the proper posi tion A WARNING The body prop is designed and intended to sup port an EMPTY truck body in the raised position Unload the body before using the body prop s 8 Hydrauilc Hoist Fittings figure 4 39 Raise and sup port the dump body as detailed in section 3 2 Lubricate the fittings at least every 200 hours of
22. power 2 Raise prop to upright position 3 Lower body SLOWLY until body bracket contacts prop 4 DO NOT POWER HOIST DOWN XtremeVac Debris Collectors www xtremevac com 68 PARTS BREAKDOWNS SECTION PARTS BREAKDOWNS SECTION 6 0 ENGINE GROUP 7 0 CLUTCH GROUP 8 0 BLOWER HOUSING GROUP 9 0 CHASSIS AND HOPPER GROUP 10 0 TIRE AND AXLE GROUP 11 0 HOSE BOOM GROUP 12 0 HYRAULIC TANK GROUP PARTS BREAKDOWNS XtremeVac Debris Collectors www xtremevac com 69 ANIONS 6 0 ENGINE GROUP PARTS BREAKDOWNS SECTION 6 0 ENGINE GROUP 6 1 Instrument Panel Group 6 2 Air Filter Group Non Turbo Engines 6 3 Air Filter Group Turbo Engines 6 3 Sheet Metal Group Cummins 2012 Tier4 6 4 Engine Mount Group Cummins 6 5 Muffler Group SCL65 6 7 Radiator Group 6 8 Engine Senders and Switches Cummins XtremeVac Debris Collectors www xtremevac com Parts Breakdown Section 6 1 Instrument Panel Group po PART NO DESCRIPTION ITEMZ PART NO DESCRIPTION STD 6300 Instrument Panel Complete 62551 Fuel Gauge STD 6301 Inst Panel Housing w Latches 62555 STD 2005 STD 1502B LED Indicator Light 6 sTD2006 Tachometer Circuit Board 8400021 Switch Harness Pug 9 MoPs1505_ Murphy Swich Sheet Metal XtremeVac Debris Collectors www xtremevac com 71 Parts Breakdown Section 6 2 Air Filter Group Non Turbo Engines s 0051052 00 Rubber Elbow
23. to the frame 3 Bolt the front bearing to the bearing plate 4 Bolt the bearing plate fig 5 3c up to the blower housing and bearing frame 5 Slide the shaft through the front bearing making sure the front locking collar is slid on to the shaft 6 Once the shaft is through the front bearing install the pulley onto the shaft but don t tighten it until the bearings have been installed and your sure the two pulleys are lined up correctly 7 Slide the shaft through the rear bearing closest to the engine Make sure the front locking collar is put on before the bearing 8 Once the shaft is in place lock down the bearings 9 Starting with the rear bearing closest to the blower housing install the rear collar on the blower housing side figure 5 3b 10 Push the set collar up to the bearing XtremeVac Debris Collectors www xtremevac com 54 Service Section 5 3 Impeller Bearings Removal Installation continued figure 5 3d 11 Tighten the set screw 12 Install the front locking collar sliding the locking col lar up to the bearing and the turn the collar clock wise until is slips over the inner ring extension and engages the eccentric Turn by hand until the parts are locked together 13 Place a punch or drift in the blind hole in the collar and strike it sharply to the lock the collar and ring tightly together 14 Tighten the set screws with an Allen wrench until the set screw stops 15 Do
24. 0 GROUP 11 1 Intake Hose Boom Group 11 2 Hose Boom Pump Group XtremeVac Debris Collectors www xtremevac com Parts Breakdown Section 11 1 Intake Hose Boom Group 6 __ 8162353 Nozzle Switch Bracket LCT616 615D Hold Down Clamps m E UT E 8 STD2350 Up Down Switch 19 LCT617 604 FlowContro Valve 0 1550 1608 LCT617 608 Hydralic Hose LCT616 606A CS 150 12 Boom Cylinder XtremeVac Debris Collectors www xtremevac com 101 Parts Breakdown Section Compete Pump Assembly all above XtremeVac Debris Collectors www xtremevac com 102 12 0 HOIST HYDRAULIC GROUP ISOH 12 0 HOIST HYDRAULIC GROUP 12 1 Hydraulic Tank Group 13 0 INDEX XtremeVac Debris Collectors www xtremevac com Parts Breakdown Section 12 1 Hydraulic Tank Group lt PARTNO DESCRIPTION 550 1010 Hydraulic Tank 2 800 2300 Hydraulic Valve Single Spool No Gear Driven Hyd Jack 800 2301 Hydraulic Valve Double Spool With Gear Driven Hyd Jack 3 800 2003 Hydraulic Filter Head 800 2004 Hydraulic Filter Only Hydraulic Fitting 90 Degree 800 2005 Filler Cap Assembly 7 sctscrizi 8 SCL800 017JD Hydraulic Pump On Engine XtremeVac Debris Coll
25. 021 01 6 Spindle Nut 006 176 00 006 001 00 006 096 00 006 084 00 006 084 00 T Spindle Washer 005 057 00 005 057 00 005 070 00 005 060 00 005 060 00 8 Tang Washer N A 005 101 00 005 071 00 005 059 00 005 059 00 Oil Cap Kit contains 9 10 12 SCL810 820B SCL810 820A SCL810 820 SCL810 820 SCL810 820 9 Oil Cap 021 001 00 021 035 00 021 036 00 021 036 00 021 036 00 10 Ring N A 010 045 00 010 050 00 010 050 00 010 050 00 12 Cap Plug N A 046 032 00 046 032 00 046 032 00 046 032 00 13 Wheel Stud 007 132 00 007 115 00 007 115 00 007 115 00 14 Drum Mounting Screw 007 245 00 007 103 00 007 103 00 15 Brake Mounting Bolt 007 097 00 007 116 00 16 Brake Mounting Nut 006 046 00 006 092 01 1T Rim see axle pages See axle pages see axle pages see axle pages see axle pages Tire and Rim Assembly see axle pages see axle pages see axle pages see axle pages see axle pages 18 Lug Nut 006 080 00 006 053 00 EX30300E 006 109 00 006 109 00 19 Wheel Clamp Rin N A N A N A N A N A 20A LH Brake Assembly 023 105 00 023 097 00 023 450 00 023 450 00 023 442 00 20B RH Brake Assembly 023 106 00 023 098 00 023 451 00 023 451 00 023 443 00 22 Hubs w cups and studs 8 287 92 8 288 3 8 214 5 8 214 08 23 Brake Drum 8 285 9 009 044 01 009 027 01 009 028 01 Notes 1 1997 and after 1997 and before use 006 109 00 2 brake drum and studs come together XtremeVac Debris Collectors www xtremevac com 99 1 0 HOSE GROUP ISOH 1
26. 52 5 4 Main Witing ANN ANFUR 56 5 5 Circuit Board Wiring 1a Orit 57 5 6 Circuit Board Plug uae pisei e pintar 58 2 7 Trailer Plug Wiring 1 ERU AP CER EN Iq UH 59 5 8 Trailer Bed Wiring Harness Diagram 60 5 9 Trailer Bed Wiring Harness Diagram 6l 5 10 Brake Wiring Harness Diagram 62 5 11 Bed Wiring Harness ENVIBEOEIBL usen Rien ed Drs aep Yt o RIT dnd aO 63 3 12 Box Wiring Harness Diagrami esed pei Ivan ERR ure 64 5 14 Hoist Hydraulic System REFER Urn eS REERA MEN Or en 66 5 NE Rd CENE INDIEN TE 67 5 15 Hoist Instructions continued eene nee me ense 68 5 0 SERVICE SECTION XtremeVac Debris Collectors www xtremevac com 48 Service Section 5 1 Belt Adjustment Removal figure 5 2a Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Belt Adjustment Removal Procedure figure 5 2b Belt adjustment Removal is made easy by the using the en gine adjustment brackets and bolts Be careful when working around the engine and muffler area as it may be hot Ona n
27. 67 P Panel 67 Parking Jack 84 Pedistal 80 Pilot Bearing 74 Pintle Eye 84 Pivot Shaft 77 Power Band 80 Pre Cleaner 65 66 Pressure Plate 74 PTO Bearing 75 PTO Housing 75 PTO shaft 75 R Radiator 71 Radiator Access Door 67 Radiator Cap 71 Radiator Hose 71 Radiator Screen 67 Rear Door Hardware 87 Rim 90 91 Rocker Switch 64 S Screen 83 Sheet Metal 67 Shroud 71 Side Rail 68 Site Gauge 97 Stainless Steel Tube 99 Switch Oil Pressure 72 Water Temperature 72 Switch Harness 64 T Tachomete 64 Throttle Cable 64 Throw out Bearing 74 Tire 90 91 Tongue 84 Trailer Power Cord 84 V Vacuator Valve 66 Volt Meter 64 Wiring Harness 67 www xtremevac com 106 SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death XtremeVac Debris Collectors www xtremevac com 107
28. Chassis Group ITEM PART NO DESCRIPTION PART NO DESCRIPTION 5 00015 Body Prop 500 2608 2 SCL800 015B Body Prop Receiver Driv 800 2501C Center Marker Light Har ers Side ness S SCL800 015C Body Prop Receiver Pas 92907 5 Check Valve Hoist 14 sengers Side IF Equipped 92907 10 Check Valve Hoist 20CY 2800 103 7 Check Valve 25 30 4 SCL800 015A Body Prop Bracket Weld 92907 5 Check Valve 25 30CY ed on Bed 5 SCL800 811 Mud Flap 800 3309 Dump Body Alignment Receiver 800 3308 Dump Body Alignment Guide XtremeVac Debris Collectors www xtremevac com 91 Sept 2013 Nov 2013 needs 2 Champion Hoist thru Sep 2013 and Dec 2013 and after needs 2 Crysteel Hoist Parts Breakdown Section 9 5 Light and Reflector Group DESCRIPTION LED Marker Light Red rear of unit STD 2202 LED Marker Light Yellow front of unit ene S 0100 O s 068 O XtremeVac Debris Collectors www xtremevac com 92 Parts Breakdown Section 9 6 Rear Door Hardware s 995 Clip welded on 5 ses me 6 Bushing XtremeVac Debris Collectors www xtremevac com 93 Parts Breakdown Section 9
29. SCL65TM Self Contained Leaf Vacuum April 2015 Model Owner s Manual Safety Manual Manual Maintenance Manual Service Manual Parts Catalog Sold and Serviced by www xtremevac com 514060 OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD Registration Please take the time to register you leaf collector and your engine for warranty purposes You may go to our website www xtremevac com to register your unit or use the warranty sheet below and mail to Attn Xtreme Vac Registration Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 You may also fax the form to 804 226 6914 For engine registration please use the forms provided in your engine owner s manual XTREME VAC LEAF COLLECTOR XSWEEP WARRANTY REGISTRATION Register your leaf vacuum or XSWEEP to start your warranty kkk Register online at www xtremevac com register asp Purchaser s Name Department MAILING Address
30. able 071 020 00 071 020 00 071 020 00 071 020 00 12 LH Adjuster Lever 071 019 01 071 019 01 071 019 01 071 019 01 RH Adjuster Lever 071 019 02 071 019 02 071 019 02 071 019 02 13 LH Adjuster Lever Spring 046 018 00 046 073 00 046 073 00 046 073 00 046 073 00 RH Adjuster Lever Spring 046 018 00 046 074 00 046 074 00 046 074 00 046 074 00 14 Adjuster Spring 046 072 00 046 072 00 046 072 00 046 072 00 15 LH Adjuster Assembly 043 004 00 048 009 00 048 009 00 048 009 00 048 009 00 RH Adjuster Assembly 043 004 00 048 010 00 048 010 00 048 010 00 048 010 00 16 Dust Shield Kit 036 115 20 036 115 21 036 115 22 036 115 23 17 Brake Mounting Screw 007 097 00 007 116 00 007 116 00 007 116 00 18 Brake Mounting Nut 006 046 00 006 092 00 006 092 00 006 092 00 19 Sleeve 027 014 00 027 014 00 027 014 00 20 Adjuster Clip thread end 046 132 00 046 132 00 046 132 00 21 Adjuster Clip Barrel end 046 133 00 046 133 00 046 133 00 XtremeVac Debris Collectors www xtremevac com 98 Parts Breakdown Section ITEM PART NUMBERS NO DESCRIPTION 6K Axle 8K Axle 9K Axle 10K Axle 12K Axle 1 Oil Seal 021 042 00 010 063 00 010 051 00 010 056 00 010 056 00 2 Inner Bearing Cone 031 030 02 031 030 02 031 019 02 031 022 02 031 020 02 3 Innner Bearing Cu 031 030 01 031 030 01 031 019 01 031 022 01 031 020 01 4 Outer Bearing Cu 031 017 01 031 028 01 031 030 01 031 019 02 031 021 02 5 Outer Bearing Cone 031 029 02 031 028 02 031 030 02 031 019 01 031
31. arly intervals or more often as use and performance requires Magnets and shoes must be changed when they become worn or scored thereby preventing adequate vehicle braking Again see the axle owner s service manual for specific procedures 7 FUEL TANK Fill the fuel tank at the beginning of the work shift leaving a gap of at the top of the tank for expansion of fuel A full fuel tank will reduce the possibility of condensation forming in the tank and moisture entering the fuel lines Check the fuel lines daily for cracks holes or tightness XtremeVac Debris Collectors www xtremevac com 43 Maintenance Section 4 4 Preventative Maintenance continued ACAUTION ALWAYS wear eye and hand protection when working with the bat tery 8 Battery ODB s units are supplied with maintenance free batteries so there is no need to check fluid levels but the battery terminals should be checked daily for corrosion Remove any corrosion with a wire brush and coat the terminals with light grease or petroleum jelly to reduce the possibility of corrosion Also check the battery cable for wear all cable connections and battery tie downs to be certain that they are not loose 9 Drive Belt if equipped The main drive belt should be checked daily for cracks and for proper tension If the belt shows any sign of CAUTION Remove the negative battery cable before opening the belt guard cracking it should be replaced immediately The proper te
32. at could happen in the vacuuming process For this reason it is vital that the owner accept the responsibility to implement a training program that will provide every operator or mechanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precau tions and government regulations encountered in the vacuuming process The program should stress the need for regularly scheduled preventive maintenance and detailed equipment safety checks It is strongly recommended that all training programs be documented to ensure all operators and mechanics receive initial training on not just the operation but the safety features of the leaf collector XtremeVac Debris Collectors www xtremevac com 13 SAFETY PRECAUTIONS 1 4 Decal Listing Read and Follow all Safety Sticker Warnings Replace all damaged or missing stickers im mediately a 9 SAA PR 3 8 9 15 16 7 6 10 5 17 18 19 Decals shown on next page ITEM PART NO NUMBER DESCRIPTION 1 200175 Danger Do Not Raise Hoist Without Trailer Attached 2 200179 Danger Do Not Ride Sit or Stand on Unit 3 200181 Danger Head Eye and Ear Protection Required 4 200186 Danger Do Not Open Doo
33. ating the unit Breathing Protection Paper filter type dust masks should be worn to pro tect from dirt and dust particles during the vacuuming process Reflective Vests Highly visible vests should be worn so motorists can see see the operator in all weather and lighting conditions Work Gloves Gloves should be worn to protect the hands and wrists from debris Steel Toed Boots should be worn to protect the feet DANGER Work clothes MUST be close fitting but not restrictive of move ment without any loose parts that could be entangled in any parts of the leaf vacuum This includes items such as jewelry chains and backpacks XtremeVac Debris Collectors www xtremevac com 24 Pre Operating Section 2 6 Work Site Preparation Never place any part of the body under or behind guards or any other visually obscured area Making sure the leaves are clear of possible dangerous material is critical to safe vacuuming Vacuuming up metal glass rocks or other dangerous material CAN cause serious damage to the equip ment or personal injury The following guidelines must be followed to insure safety 1 An inspection of the leaves to be vacuumed must be done prior to the vacu uming process We realize that it is impossible to completely inspect every inch of leaves being vacuumed but it is imperative that all leaves be inpsect ed for obvious dangerous material before vacuuming 2 The operator should never be in t
34. ce and L brication WAU asd ss is adis Ga etd da alas pras deg pred RESTO d 36 4 3 Lubrication 37 4 3 Lubrication 38 4 3 Lubrication ES 39 4 3 Lubrication continued _ 40 4 4 Preventative Coran sues qa ecu CE 41 4 4 Preventative Maintenance continued 42 4 4 Preventative Maintenance continued 43 4 4 Preventative Maintenance continued ssiri sieisen idearen eia eret ennt 44 4 4 Preventative Maintenance continued 2 0 45 EMIT C 46 4 6 Quick Reference Maintenance 4 yaad Teena 47 4 0 MAINTENANCE SECTION 34 Maintenance Section 4 1 Maintenance Overview Only properly trained personnel should perform maintenance or re pair on this equipment Consult ODB before performing any main tenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all warranties on this equipment DANGER Improper maintenance or repair CAN result in equipment damage and or personal injuries BEFORE CONTINUING please read and understand the Safety Pre operating and Operat
35. der to properly engage the PTO Because of this the PTO handle only XtremeVac Debris Collectors www xtremevac com 29 Operating Section 3 2 Engaging the PTO continued needs to be raised slightly then the assist cylinder will take over and engage the PTO automatically fig 3c 5 the unit experiences any heavy vibra tions or makes any unusual noises shut the engine down and after following the necessary safety guide lines have a qualified technician investigage the cause DO NOT operate a unit that is in a state of disrepair 6 Ifthe unit is running smoothly and does not dispaly __ shown disengaged m excessive vibration the unit is ready to vacuum leaves NOTE Please see the next section before vacuuimg leaves Disengaging the PTO refer to figures 3b and 3d 1 Decrease the rpm to 1000 rpm 2 Grasp the PTO handle and slowly disengage the PTO 3 When the PTO is fully disengaged the engine can be shut down PTO shown fully engaged XtremeVac Debris Collectors www xtremevac com 30 Operating Section 3 3 Dumping the Body DANGER Make sure all people and animals are completely clear of the unit dur ing the dumping process DANGER Always operate the dump body controls from the front of the unit standing beside the tongue Thoroughly read and understand the safety and pre operating sections of this manual before star
36. dy approximately 12 and slowly lower the dump body to the bottom The body must be lowered slowly the last 12 or it will not go to the bottom position XtremeVac Debris Collectors www xtremevac com 67 5 15 Hoist Instructions continued OPERATION OF DUMP HOIST SOME DO S AND DONT S FOR SAFETY AND LONG LIFE 1 Use the Proper hydraulic Fluid KEEP IT CLEAN Remember to change it regularly 2 Lubricate all grease fittings at regular intervals 3 ALWAYS BLOCK UP THE HOIST BEFORE WORKING UNDER IT 4 Do not race the engine when unloading 5 Do not overload the hoist beyond its capacity 6 DO NOT TAMPER WITH THE HYDRAULIC RELIEF VALVE This will void the warranty It can cause severe damage to the hoist and cylinder 7 NEVER LEAVE THE PTO IN GEAR WHILE TRANSPORTING IT WILL RUIN THE HYDRAULIC PUMP 8 Check all bolts and setscrews regularly HYDRAULIC FLUID The hydraulic tank hold 8 gallons KEEP IT CLEAN USE CLEAN CONTAINERS FUNNELS AND OTHER EQUIPMENT Use a high quality ISO 68 grade non foaming hydraulic fluid CRYSTEEL TRUCK BODY PROP Crysteel s Body Prop is designed and intended for use to support an EMPTY truck body in the raised position to permit service work to be performed safely beneath a raised body DO NOT GO BENEATH THE CONTAINER BODY UNLESS THE BODY IS EMPTY AND THE BODY PROP IS IN THE PROPER POSITION UNLOAD BODY BEFORE USING BODY PROP OPERATION OF BODY PROP 1 Raise body to full height and shut off all
37. e refer to the Maintenance section of this manual and the engine owner s manual DISENGAGE the clutch and remove the negative battery cable be fore performing the following checks NEVER place any part of the body under or behind guards or any other area in which you cannot see IMPORTANT CHECKS NOTE The following checks contained in the next three sections should be per formed prior to leaving the storage area Check engine fuel coolant and oil levels see EOM Check engine air filter Check all bolts and nuts to ensure they are tight Check all controls for free and proper operation Check main drive belt if equipped for proper adjustment Inspect the fan blades to ensure that they are not bent deformed fatiqued or cracked Replace fan if any damage is present Inspect the intake hose flange to make sure it is connected correctly to the blower housing Inspect the leaf vacuum frame and structure for any bent broken cracked missing or loose parts Check all guards to ensure they are undamaged in place and properly se cured 10 All decals must be in place and legible prior to operating the leaf vacuum See the decal section for decal replacement aS N XtremeVac Debris Collectors www xtremevac com 21 Pre Operating Section 2 4 Pre Transport Checks Failure to properly hitch the leaf vacuum to the tow vehicle verify the road worthiness of the leaf vacuum and the tow vehicle and verify all e
38. ectors www xtremevac com 104 XTREME VAC 13 0 INDEX 13 1 Index I o m 02 A c 0 XtremeVac Debris Collectors ww W Xtremevac com Parts Breakdown Section A Air Cleaner 65 66 Axle 90 91 Axle Hub 93 B Bearing 80 Bearing Plate 79 Belt Guard 80 Blower Housing 79 Body Prop 85 Brake Assembly 92 Bushing Impeller 80 Circuit Board 64 Clutch 74 Clutch Bracket Arm 77 Clutch Cylinder 77 Clutch Disk 74 Clutch Fork 76 Cylinder Clutch 77 D Door Rod 87 Dust Cover 79 E Engine Mount 68 Exhaust Duct 79 Exhaust Pipe 69 70 Exh Duct Adjuster Plate 79 F Filler Cap 97 Filler Cap Hydraulic Tank 97 Fitting 99 Fuel Cap 82 Fuel Sender 82 Fuel Tank 82 G Gauge 64 Fuel 64 Oil Pressure 64 Temperature 64 H XtremeVac Debris Collectors Hand Valve 97 Hanger 91 Holder Up Down Switch 95 Hood 67 Hydarulic Tank 97 Hydraulic Filter 97 Hydraulic Hose 99 Hydraulic Pump 97 Hydraulic Valve 97 I Ignition Switch 64 Impeller 79 Indicator Light 64 Inspection Door 79 Instrument Panel 64 Intake Flange 79 J Jumper Harness 64 K Key Stepdown 75 L Latch Lift and Turn 67 Overcenter 67 License Plate Bracket 86 License Plate Light 86 Lift And Turn Latch 67 Limit Switch 79 Liner 79 Linkage 77 Lock Rods 79 Lug Nuts 90 91 M Marker Light 86 Motor Mount 68 Mud Flap 85 Muffler 69 70 Murphy Switch 64 O Oil Cap 90 Overcenter Latch
39. ectors www xtremevac com 62 o E gt o 63 From Chassis Harness 951 55 800 2608 1 8 0 S LED Yellow 9 XN g White Running Light 4 White gt gt I 0 5 LED Orange Strobe Light 5 X C White gt __ ___ zs 5 g Li 7 9 9 LED Red Running Lights o0 0 m 2 Center Light la Harness 2 LED Orange Strobe Light _ Yellow Purple Plugs to Front gt lt Box Harness 5 Whit White LED Yellow e LED Red White 9 Running Light n Yellow Purple Bed b P s Black Black o Zl X To Rear Box Harness 5 12 Box Wiring Harness Diagram 2 5 2 peg 008128 ssouJeH 1 H3NIV LNOO 40 peg wo 14617 TWNOILdO P SUM SHUM 53553 YANIVLNOO w 5 J8 amp 1HW 008 10S 2 140 44 2 aie XO 30 LNOUS g2 XtremeVac Debris Collectors www xtremevac com 64 Service Section 5 13 Boom Wiring Diagram Yellow SPX 2012 and after
40. ee the trouble shooting sec tion of the EOM and this manual 5 Turn the ignition switch all the way to the right when the engine starts release the ignition switch It should spring back to the first position combinatio tachometer hour meter Murphy Switch MER IMPORTANT If the ignition switch is released water temp gnitio Switch before the engine starts wait until the starter oil press and the engine stop turning before trying fuel gauge gauge again This will prevent possible damage to 4 volt meter Low Oil pressure ay V the starter and or flywheel High Water Temp Safety Switch mge Inspection Door cator Lights 6 After the engine starts continue to hold the Mur phy Switch in until the oil pressure gauge reads at least 15 psi The Murphy shut off switch will not allow the engine to operate below this level If the gauge does not rise above 15 psi withing 5 sec strobe light cold start switch switch Cat onds stop the engine and determine the cause remote throttle remote pto Normal operating oil pressure is 50 psi with oil at normal operating temperature 7 Check all gauges for normal engine opreration If operation is not normal stop the engine and determine the cause IMPORTANT To assure proper lubrication operate the engine at or below 1200 rpm with no load for 1 2 minutes Extend this period 2 4 minutes when opera
41. ew the safety section of this manual before attempting these procedures Removing Drive Bearings refer to 5 3a thur 5 3d 1 Remove the impeller and drive belt as described in this manual 2 the bearings have not seized onto the shaft then re moval is straightforward 3 Loosen the pulley item 2 fig 5 3a by removing the bushing bolts item 3 fig 5 3a 4 Remove the bearing collar Item 3 fig 5 3b if equipped at the rear of the front bearing the bearing closest to the blower housing 5 On the rear bearing closest to the engine loosen the set screw on the bearing lock collar Item 1 fig 5 3b 6 Pull the shaft out toward the blower housing The bear ing plate front bearing and pulley should come out in one unit 7 the shaft doesn t pull out easily lubricate the shaft gen erously where the shaft goes through the bearings If the shaft still doesn t come out the final solution is to cut the shaft in half 8 Once the shaft is out remove the front bearing from the shaft by using steps 5 and 6 XtremeVac Debris Collectors www xtremevac com 53 Service Section 5 3 Impeller Bearings Removal Installation continued Review the safety section of this manual before attempt ing these procedures figure 5 3 Shown with part of pedistal cut away Installing the Drive Bearings 1 Make sure the shaft is clean and remove any burrs 2 Bolt up the rear bearing closest to the engine
42. ew unit the belt should be adjusted after the first 30 hours of use and every 100 hours thereafter 1 Remove the belt guard covers by removing the bolts hold ing on the covers FIG 5 2A amp B 2 Loosen the engine base bolts Item A on FIG 5 2C there are 2 on each mount Ms A 3 Then drive the adjuster bolt Irem B on FIG 5 2C counter clockwise to move the engine toward the impeller shaft fieure 5 2 This will loosen the belt XtremeVac Debris Collectors www xtremevac com 49 5 1 Replacing Drive Belt if equipped continued Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempting these procedures figure 5 2d Belt Adjustment Installation Procedure 1 To tighten or install the belt make sure the two pulleys are lined up Use a straight edge to make sure FIG 5 2D If the pulleys are not lined up loosen one of the pulleys and move the pulley in or out until the two pulleys line up 2 Tighten the belt by turning the adjuster bolt clockwise until the belt is tight The correct tension is when the belt deflects 1 2 3 4 using an 8 pound pull DO NOT OVER TIGHTEN 3 Re install the belt guard cover exactly as you removed it XtremeVac Debris Collectors www xtremevac com 50
43. fety symbols and their explanations deserve your care ful attention and understanding The safety warnings do not by them selves eliminate any danger The instructions or warnings they give are not substitutues for proper accident prevention measures SYMBOL MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution At tention is required in order to avoid serious personal injury May be used in conjuction with other symbols or pictographs A DANGER Disregarding this safety warning WILL result in serious equipment damage injury or possible death Disregarding this safety warning CAN result in serious equipment damage injury or possible death Disregarding this safety warning MAY result in minor or moderate injury or property damage XtremeVac Debris Collectors www xtremevac com 40 SAFETY PRECAUTIONS 1 2 Do s and Do Not s This section contains some general safety precautions to do and not to do This is not an all inclusive list and and it is the responsibilty of the operator to have proper training and use common sense in work situations DO NOT AWARNING 1 DO NOT operate maintain or repair this unit without having fully read and understood ALL the aspects of this manual DO NOT ride sit or stand on unit at anytime DO NOT modify the leaf vacuum for any reasons to allow for riders DO NOT operate the unit in a state of disrepair DO NOT operate the unit with ANY guards or safety devices broke
44. g Engine Always make sure PTO is disengaged before throttle starting unit See figure 3b figure 3a 851323 gt Thoroughly read and understand the safety and pre operating sections of this manual before star Murphy i i SUPR ing the engine tachometer hour meter Low Oil pressure 1 i F DO NOT start the engine in an enclosed building High Water Temp gt Proper ventilation is required before starting the Inspection Door engine Emerg Stop Review the Engine Operating Manual supplied with your strobe light cold start leaf vacuum for specific start up maintenance and op witek switch instructions It is especially important to review ao break in service procedures for brand new units Starting Procedure refer to figures 3a and 3b 1 Perform all the pre starting pre operating checks outlined in the EOM and in this manual 2 Make sure the PTO is disengaged 3 Turn the throttle control fig 3a counter clockwise 2 revolutions 4 Depress and hold the Murphy switch while starting XtremeVac Debris Collectors www xtremevac com 27 Operating Section 3 1 Starting Engine continued figure 3a IMPORTANT Do not operate the starter for more than 30 seconds at a time To do so may overheat the starter If the engine does not start the first time wait at least 2 minutes before trying again If the engine fails to start after 4 attempts s
45. gnuts are securely fastened 8 Visual examination of the leaf vacuum frame suspension and structure to determine if all components are correctly positioned and secured for travel 9 Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free if equipped 10 Verify there are no loose tools or materials on the trailer inside the intake and exhaust hoses or inside the engine sheet metal 11 Check all cones wheel chocks signs or other support tools and materials to ensure proper stowage XtremeVac Debris Collectors www xtremevac com 23 Section 2 5 Personal Protective Equipment Clothing AWARNING Always wear proper safety equipment as outlined below not wear ing such equipment CAN result in serious personal injury or pos sible death IMPORTANT CHECKS Anyone operating the leaf vacuum equipment MUST wear appropriate protec tive equipment and clothing to protect them from injury during operations PROTECTIVE EQUIPMENT 1 Head Protection Hard hats without under chin strapping Eye Protection Wraparound goggle type eye protection held in place with an elastic band around the head or a hard hat mounted face shield which provides full protection of the face Eye protection must meet ANSI Z87 1 standards Hearing Protection plug type or muff type ear protection should be worn at all times while oper
46. he line of traffic the operator should work on the shoulder whenever possible 3 The operators should place cones or other barriers to provide adequate warnings to vehicles and pedestrians that vacuuming is in progress 4 Strobe lights on the leaf vacuum and on the tow vehicle should be on at all times for high visibility 5 Confirm that all operators are wearing proper clothes and personal protec tive equipment 6 Restrict all personnel except the operator from the area near the leaf vacu um DO NOT allow pedestrians children or animals near the work area 7 Make sure that the exhaust hose if equipped fits properly into the box con tainer so that all debris is blown into the box container XtremeVac Debris Collectors www xtremevac com 25 3 0 OPERATING SECTION 3 0 OPERATING SECTION 3 0 OPERATING 3 0 OPERATING SECTION SEE NE MERC 21 3 1 Starting Engine Go ICH 28 En uu the gii o 29 3 2 Engaging the PTO 30 pa Dumping the Body 31 3 3 D umping the body OTITIS PCR 32 34 Vacuumin CS canran 33 XtremeVac Debris Collectors vwww xtremevac com 26 Operating Section 3 1 Startin
47. he path of the box container when dumping Be sure to look at the sides rear of unit and above the box container for any obstructions persons or animals 3 Secure the rear doors to the side of the box container 4 Double check the complete area to be sure all people power lines or other objects are clear of the dumping area 5 Start the engine using the procedure located in the front of this manual Set the engine speed to approximately 1 200 RPM s increase if necessary 6 Make sure the clutch is disengaged 7 Slowly raise the body to the height needed to remove the material from the box container 8 Use the body prop if the unloaded box container is left in the raised position See Crysteel Truck Body Prop section for complete instructions LOWERING THE DUMP BODY 1 Make sure the leaf vacuum is connected properly to the towing vehicle DO NOT RAISE THE HOIST IF THE UNIT IS NOT PROPERLY CONNECTED TO THE TOW VEHICLE 2 Make sure all persons tools or other objects are clear of the hoist 3 Make sure body prop is down 4 Set engine speed to appoximately 1 200 RPM s and slowly lower hoist 5 When the dump body lowers to approximately 12 from the bottom position the body may stop This is because a safety check valve is installed in the hoist hydraulic lines The check valve prevents the dump body from being lowered too quickly DO NOT REMOVE OR ALTER THIS VALVE IN ANY WAY 6 Ifthe body stops near the bottom raise the bo
48. ing sections of this manual before doing any prodcedures in this section A properly maintained leaf vacuum will dramatically extend the life of the unit and will create a safer work place as well For the general safety and welfare of all personnel it is important to create a scheduled maintenance program that covers all the elements in this manual as well as the engine PTO and axle owner s manuals provided with this unit Use the chart on the following page as a guide for your scheduled mainte nance program If there are any questions concerning any ot these proce dures please call the factory or your dealer XtremeVac Debris Collectors www xtremevac com 35 Maintenance Section 4 2 Maintenance and Lubrication Chart This chart is only a reference always consult the Owners Manual of the Engine PTO etc for actual recommendations Use Hour Meter as a Guide INTERVAL MAINTENANCE Daily Every Every Every Every 25 50 Hours Hours Check for Toose nuts or bolts e Check for fuel oil and coolant leakage Check or clean air intake screen e Lubricate Impeller Shaft Flange Bearings e Check Lug Nuts and Tire Pressure Condilon e Check Trailer Safety Chains and Hich Check Tow Bar for Damage orWear e YS Clean air cleanerfoamelement o Clean air cleaner paper element e _ Plug in battery charger everynight _____
49. ing the engine Make sure the unit is properly attached to the tow vehicle and the surface is level and solid before raising the body Watch for any overhead obstacles such as power lines and tree limbs before dumping Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and op erating instructions It is especially important to review break in service procedures for brand new units Dumping the body refer to figures 3 3a and 3 3b Perform all the pre starting pre operating checks outlined in the EOM and in this manual 2 Start the engine as previously discussed in this man ual and the EOM sure the is disen gaged 3 Do a thorough inspection of the entire area around and above the unit looking for any object that could get in the way of the body dumping 4 Make sure the surface is level and the ground is solid before dumping 5 Open the rear doors and secure to the side of the box container XtremeVac Debris Collectors www xtremevac com 31 Operating Section v NS 3 3 Dumping the body continued 6 Increase the throttle to 1 200 rpm Do not race the engine while using the hoist 7 Grasp the hand valve handle fig 3 3a push the handle forward toward the tank to raise the body 8 Raise the body only as high as it is needed to dump the load 9 Shut off all power raise the body prop s fig 3 3b to a f
50. light blows with a rubber mallet 5 Apply a generous coat of anti sieze compound to the outside of the bushing being sure to cover any area that will come in contact with the impeller 6 Tap the bushing onto the shaft aligning the keyways 7 BELT DRIVE UNITS Align the bushing and key to be flush with the end of the shaft Fig 1 DIRECT DRIVE UNITS The bushing and key should protrude from the shaft about 1 2 inch Fig 2 8 Put the 3 bolts into the non threaded holes and drive them into the impeller holes evenly Alternate between the three bolts as you drive the bolts in Torque to 40 to 50 Ibs ft There should be a gap of 3 8 to 1 2 between the bushing and the impeller IMPORTANT Slowly spin the impeller by hand making sure that the back of the impeller is not hitting any of the bolt heads located at the back of the blower housing Fig 4 9 If the bushing has a set screw on it tighten the screw snug with Belt an allen wrench Fig 3 This will help keep the key in place Drive 10 Install the shaft protector on to the shaft Fig 4 XtremeVac Debris Collectors www xtremevac com 52 Service Section 4 5 3 Impeller Bearings Removal Installation A WARNING Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit figure 5 3a AWARNING Make sure the negative battery cable is discon nected before opening the blower housing Revi
51. lubrication procedures for our standard units Any special or custom built units may have other lubrication procedures not directly mentioned in this manual Please consult ODB before any lubricating proce dures not specifically mentioned in this manual Proper lubrication of your unit correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly NOTE Always lubricate bearings at the end of each work day This will displace any moisture in the bearings Also lubri cate thorougly before extended shutdown or storage Lubrication Points 1 Drive Bearings if equipped figure 4 3a These bearings are critical components of the belt driven units These bearings should be greased every 10 hours with approximately two strokes from the average hand pump grease gun The type of grease used in these bearings are also critical to the performance of the bearings multi purpose heavy load high temperature moisture resistant 2 grease is required for the drive bearings ODB recommends Mantek Elite Supreme 1 WG Ex treme Duty multi purpose grease Other premium qual ity grease that matches the above requirements may be used but after years of testing ODB recommends the Elite Supreme grease XtremeVac Debris Collectors www xtremevac com 37 Maintenance Section Figure 4 3b Figure 4 3 4 3 Lubrication continued Lubrication Points con
52. maintenance or repair may void any and all war ranties on this equipment NOTE THIS CHART IS FOR REFERENCE ONLY CONSULT THE ENGINE S OWNERS MAN UAL FOR SPECIFIC DETAILS FOR CUMMINS A SERIES ENGINES ONLY Fuel Requirement Use ASTM No 2D diesel fuel with min Cetane number of 40 uel Capacity 20 gallons O Engine Oil Grade API service CF 4 SG or SJ class Viscocity SAE 15W 40 heavy duty engine oil such as Valvoline Premium Blue see EOM manual for details Capacity 8 0 US qt pan capacity 8 0 total system capacity Coolant Type Permanent type of low silicate ASTM4985 antifreeze green in color Mixture Water 50 Antifreeze 50 1 1 Freezing Point 35 degrees C 31 degrees F Amount 1 5 gallons Thermostat Beginning Opening 82 degrees C 180 degrees F Full Open 95 degrees C 203 degrees F AWARNING Improper maintenance or repair CAN result in equipment damage and or personal injuries DANGER BEFORE CONTINUING please read and understand the Safety Pre operating and Operating sections of this manual before doing any prodcedures in this section XtremeVac Debris Collectors www xtremevac com 47 5 0 SERVICE SECTION 5 0 SERVICE SECTION 5 0 SERVICE SECTION 5 1 Belt Adjustment 49 5 2 Impeller Removal Installation 51 5 2 Impeller Removal Installation cont
53. n missing or inoperable DO NOT operate the unit without wearing proper safety equipment DO NOT operate this unit while under the influence of any alcohol or medication 8 DO NOT operate this unit if you have a record of mental instability or dizziness which could result in injury to yourself or others 9 DO NOT operate this unit if you are under 18 years of age 10 DO NOT operate this unit without fully inspecting the unit for any damage or leakage 11 DO NOT operate if the unit has any excessive vibration 12 DO operate unit with the inspection door limit switch damaged or missing 13 DO NOT tow unit without using all the safety chains 14 DO NOT tow unit with a damaged tongue 15 DO fill fuel tank with engine running Allow engine to cool for 5 min utes before refueling 16 DO NOT operate unit if fuel is spilled or with fuel cap off 17 DO NOT smoke or weld near the unit 18 DO NOT run engine an enclosed area 19 DO NOT place hands or feet near moving or rotating parts 20 DO NOT operate engine with an accumulation of grass leaves or other debris on the engine 21 DO run engine with air cleaner removed 22 leave leaf machine unattended while in operation 23 DO NOT park machine on steep grade or slope 24 DO NOT vacuum a leaf pile without looking for foreign objects such as metal glass plastic or large pieces of wood Xt
54. n E p CRUEL dic o Pe Esa dM ru uc RM a Ed 13 E EE 14 1 4 Safety Decals Decal Layout for X treme 15 XtremeVac Debris Collectors www xtremevac com 8 SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death XtremeVac Debris Collectors www xtremevac com 9 SAFETY PRECAUTIONS 1 1 Safety Symbol Definitions This manual provides the owners operator with procedures for safe oper ation maintenance and repair of your leaf collector As with any machine there are hazards associated with their operation For this reason safety is emphasized throughout this manual To highlight specific safety infor mation the following safety definitions are provided to assist the reader The purpose of safety symbols are to attract your attention to possible dangers The sa
55. n on the box so the box is not blown apart Proper belt condition and coolant mix ratio as well as coolant conditioners are all critical to proper engine cooling See the engines owner s manual for specifics on coolant mixture ratios and conditioners The radiator should be inspected and cleaned with compressed air everyday at the very least PW NEVER attempt to clean or inspect the radiator with the engine run ning or while the engine is HOT Allow the engine to cool at least one hour before mantaining the radiator Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator 4 Engine Air Cleaner Due to the large amounts of dust generated in collection leaves it is critical to your engine s life that the pre cleaner and air filter be maintained properly The pre cleaner if equipped should be cleaned at least daily of any debris that has accumulated If conditions warrant it should be cleaned more The air filter should be checked daily and should be replaced at the first sign of it being dirty See the engine s owner s manual for detailes It is a good idea to clean out the air filter housing once a week to clean any dust debris that may have accumulated 5 Tires and Wheels Tires and wheel lug nuts should be checked on a daily basis Tires should be checked for excessive wear and proper air pressure Check the side wall of the tire for proper inflation pressure
56. ngine Senders and Switches Cummins Tier 4 5 35423 049 Temperature Switch 5 HYF 1094 Switch Bushing Reducer XtremeVac Debris Collectors www xtremevac com 78 H LNT 7 0 CLUTCH GROUP 7 0 CLUTCH GROUP 7 Auto Clutch Group 7 2 Auto PTO Group 7 3 Auto PTO Linkage 7 4 Clutch Assist Group Cummins optional XtremeVac Debris Collectors ww W Xtremevac com Parts Breakdown Section PART NUMBER DESCRIPTION OD 48080023 Complete PTO Clutch Assembly 2 1004150019 7 Disk 277 ob 5000 TwowOuBeaig s 50006 CkhCovr 6 05450000 s 60450008 MI 5x30MM 05450006 lockWaser XtremeVac Debris Collectors www xtremevac com 80 Parts Breakdown Section 7 2 Auto PTO Group PTO Shaf OD4150023 Bearing Retaining Cover a 5 00 49000106 BokoH 2x3 i opas LokWeser 127 00467650604 Stepdown direct drive units only Key Belt drive units only XtremeVac Debris Collectors www xtremevac com 81 OD 45000029 Bolt 5 16 18 x 3 4 e T AAS 6 41500010 LinkageRodEnd ______ 8 41500002 Housings 9 4150043 Grease Zerk Par
57. nsion of the belt should be approximately 1 2 deflection when applying a 8 pound pull 10 Fasteners Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section T1 Instrument Panel and Circuit Board The instrument panel and circuit board should be cleaned with compressed air daily Also the cir cuit board connectors should be wiped clean and have nonconductive grease applied weekly to help maintain solid connections 12 Boom Hydraulic Pump Check the fluid level daily If fluid needs to be added automatic transmission fluid ATF is recommended Clean debris and oil off the solenoid and pump daily A build up of debris can cause premature failure to the pump Check and tighten all hydraulic fittings making sure there are no leaks XtremeVac Debris Collectors www xtremevac com 44 Maintenance Section 4 4 Preventative Maintenance continued 13 Hoist Hydraulic Fluid Filter The hoist hydraulic fluid and filter should be changed every 100 hours of operation The fluid should be completely drained and fresh high quality ISO 68 non foaming hydrau lic fluid should be added A CAUTION ALWAYS raise and support the box container properly using the steps outlined in this manual 14 Exhaust Duct Gasket The 1 5 thick gasket should be checked for wear every 200 hou
58. oil pressure reading and has tripped thus shut off the engine the safety shut off Muprhy switch This light will illuminate when the engine is first started until engine oil pressure has been established High Water Temperature Indicator Light Indicates the engine coolant temperature has reached 225 de grees and has tripped thus shut off the engine the safety shut off Muprhy switch Inspection Door Indicator Light Indicates that the limit switch located on the blower housing in spection door has been tripped thus shut off the engine Emergency Stop Switch Indicator Light Indicates that the emergency stop switch on the LCT650 only has been depressed tripping the safety switch and shutting off the engine ROCKER SWITCHES Strobe Light Switch Turns the strobe light on or off Remote Throttle Switch optional Increases or decreases the engine throttle Pressing and holding the top of the switch increases the thottle The longer the button is pressed the higher the throttle is advanced Pressing the bot tom of the switch decreases the throttle in the same manner as increasing the throttle Remote PTO Switch optional Engages or disengages the PTO Pressing the top of the switch engages the PTO while pressing the bottom of the switch disen gages the PTO Engine Heat Switch Cummins engines only Press the top of the switch for 20 30 seconds initiates the glow plug to aid in starting a cold engine
59. olts 1 4 at a time to remove the bushing KEEP THE BUSHING STRAIGHT while removing IMPORTANT If additional holes were drilled in the bush ing it can not be reused It must be be replaced 7 Once the bushing has been removed use an overhead crane or other suitable device to help lift the impeller out of the blower housing 8 At this point it would be a good idea to inspect the blower housing liners and blower housing for any damage or wear Any damage or wear to the liners should be fixed by replacing the liners immediately XtremeVac Debris Collectors www xtremevac com 51 Service Section 5 2 Impeller Removal Installation cont Make sure the engine is OFF and the nega tive battery cable has been disconnected before attempting any service procedures INSTALLATION 1 Clean the shaft of any debris and remove any rust using a 120 grit emory cloth 2 Put a generous coat of anti sieze compound completely around the shaft This will aid in removing the bushing and impeller the next time IMPORTANT Use an anti sieze compound on the shaft and bushing to keep the bushing from welding itself to the shaft This makes removal much easier 3 Using an overhead crane or other suitable lifting device lift the impeller on to the shaft Turn the impeller to align the keyways of the shaft with the keyway in the impeller 4 Insert key into the keyway A light sanding of the keyway may be needed as well as a few
60. operation with a 2 high grade grease There are tremendous forces on the bearing sufaces within the hoist frame It pays to be generous with the grease gun to insure proper operation and long life Hoist Hinge and Body Prop s Fittings figure 4 3h Each hinge pivot has a grease fitting that needs lubrciat ing every 200 hours The body prop s has a fitting at the pivot area as shown in figure 4 3h XtremeVac Debris Collectors www xtremevac com 40 Maintenance Section 4 4 Preventative Maintenance CAUTION Remove the lead spark plug wires before attempting any mainte nance procedures Thoroughly read and understand the safety and pre operating sec tions of this manual before performing any maintenance procedures The following are general preventative maintenance procedures for our stan dard units Any special or custom built units may have other preventative maintenance procedures not directly mentioned in this manual Please con sult ODB before doing any preventative maintenance procedures not specifi cally mentioned in this manual Proper preventative maintenance of your unit just like lubrication correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly Preventative Maintenance 1 Engine Change the oil and oil filter according to schedules provid ed in your engine s owner s manual EOM The engine oil level
61. per safety equipment as outlined in this manual Make sure the exhaust hose is connected to the box container properly before vacuuming leaves Visually inspect the leaves before vacuuming for any material that could be harmful to the leaf vacuum or people This includes bottles wood steel glass stone or other hard or breakable objects Vacuuming Leaves 1 Start the engine and engage the PTO using procedures stated earlier in this manual Set the engine throttle to around 1400 rpm NOTE Always vacuum leaves using the lowest rpm as possible This saves fuel and decreases the amount of dust escaping the box container Lower the intake hose to a few inches above the leaf pile Hold the intake nozzle at a 45 degree angle to allow proper air flow This should allow the leaves to be vacuumed DO NOT bury the intake nozzle into the leaf pile this will cut off the air flow and will make vacuuming much more difficult and increase the chance of clogging If the leaves are not vacuuming increase the rpm to 1400 and try vacuum ing at this setting NOTE Wet leaves will need higher rpm s to vacuum whereas dry leaves will only need minimal rpm s Continue moving the nozzle in a sweeping motion above the leaves while vacuuming XtremeVac Debris Collectors www xtremevac com 33 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 41 Maintenance aiias dani 35 422 Maintenan
62. quipment is properly stowed may cause serious injury or death to yourself or others TOW VEHICLE MUST have proper towing capacity for the leaf vacu um being towed Check the tow vehicles operating manual for rated capacity Do not tow the leaf vacuum unless all important checks listed below are completed IMPORTANT CHECKS 1 Hitch is properly secured to tow vehicle and hose boom secured Frame must be level or the tongue slightly lower than the rear of the leaf vacuum while towing to ensure proper weight distribution The hitch may have to be adjusted when towing with vehicles of varying tow hitch height 2 Safety chains installed correctly 3 Chains routed under trailer tongue in an X pattern between tow vehicle and trailer 4 Slack in chain should be adjusted to permit turning but should not be drag ging on the ground 5 Connect trailer wiring to the tow vehicle and ensure that all trailer lighting is operating properly 6 Ensure that the safety breakaway switch is functioning properly and attached securely to the tow vehicle Allow enough slack to ensure that vehicle turns will not activate the safety breakaway switch NOTE Follow manufacturers procedure to ensure tow vehicles brake control box is properly adjusted XtremeVac Debris Collectors ww w xtremevac com 22 Pre Operating Section 2 4 Pre Transport Checks continued 7 Check the general condition of the tires tire pressure and ensure that all lu
63. ree standing position Lower the body slowly until the the long beam bracket contacts the prop arm saddle fig 3 3c DO NOT POWER HOIST DOWN figure 3 3b Lowering body 7 Before lowering the body walk completely around the unit and thoroughly inspect the area between the body and the unit s frame Look for Bracket any object person or animal that could potentially gt E get between the dump body and the frame DO NOT go under the body while inspecting 2 Once the load has been dumped start the engine as described in section 3 1 DO NOT race the engine igure dee 3 Slowly raise the body just enough to clear the TONCBEAM body prop saddle lower the body prop to the stor BRACKET ee age position fig 3 3c and slowly lower the body Sc 4 The dump body may stop approximately 12 SADDLE from the bottom due to the safety check valve If it does slowly raise the body a few inches and SLOWLY lower the body down The body needs to be lowered extremely slow the last 12 inches or the check valve will stop the body SPRING SHACKLE PROP PIVOT MOUNT 9 Once the body is completely down close the rear doors and prepare the unit for travel as detailed in this manual XtremeVac Debris Collectors www xtremevac com 32 Operating Section 3 4 Vacuuming Leaves Thoroughly read and understand the safety pre operating and oper ating sections of this manual before vacuuming Wear the pro
64. remeVac Debris Collectors www xtremevac com 11 SAFETY PRECAUTIONS AWARNING DO NOT continued DO s 1 DO completely read and understand the owner s manual before operat ing maintaining or repairing the leaf collector 2 DO follow engine PTO manufacturer operating and maintenance instructions DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary DO completely inspect the unit before leaving the service garage DO check the tow tongue each day for cracks DO inspect and be attentive to what is being vacuumed DO check the impeller liners and blower housing for cracks or holes daily 8 DO remove the lead spark plug wires if equipped before doing any maintenance on the unit 9 DO wear proper safety equipment as described in this manual 10 DO watch for pedestrians animals and other foreign material when vacuuming leaves TT DO replace any worn or missing safety stickers immediately XtremeVac Debris Collectors www xtremevac com 12 SAFETY PRECAUTIONS 1 3 Training Improper use of the ODB leaf collector CAN result in severe per sonal injury or death All personnel using this leaf vacuum must be trained and qualified with all the operations maintenance repair and safety procedures defined in this manual The warnings and procedures regarding safety in this manual are to be used as a guideline only It is impossible to cover all the events th
65. rication continued 39 4 3 Lubrication continued etre er rete eee err pe bere etae 40 4 4 Preventative Malte Mat a ees uccisi bn Uie pb cc rcu EH Tape adde cm 41 4 4 Preventative Maintenance continued 004 0 0 0000 00 42 4 4 Preventative Maintenance continued 004 00 0 43 4 4 Preventative Maintenance continued 2 042 2 00 000 00 000 a 44 4 4 Preventative Maintenance continued 45 SEMI IE I Mec 46 4 6 Quick Chart Reus 47 XtremeVac Debris Collectors www xtremevac com 5 TABLE CONTENTS 5 0 SERVICE SECTION 5 1 Belt Adjustment baies d inui 49 5 2 Impeller Removal 51 5 2 Impeller Installation 52 5 4 Main Wiring Diagram E ns 56 5 5 Girc it Board Wiring DESEE tud desit M 57 25 0 Circ it Board Pie gO Gat 58 24 Trailer Plug Wiring 59 245 Ier Bed Wiring Harness DISSE 60 5 9 Trailer Bed Wiring Harness
66. rs This gasket creates a tight seal between the box container and the blower housing 15 Axle Hangers The hanger bolts should be checked periodically for tightness and wear 16 Hydraulic Fittings Check all hydraulic fittings for leaks and tightness Any leak could become a hazard fix immediately XtremeVac Debris Collectors www xtremevac com 45 Maintenance Section 4 5 Torque Values INCH BOLT AND CAP SCREW METRIC BOLT AND CAP SCREW TORQUE TORQUE VALUES VALUES MN HEAD MARK D HEAD MARK ue 9 225 or 9 LB FT g lt m 5 g lt DN N m cS w gt a ER lt ENS A lt 5 950 1200 1 1 2 1650 2100 N Q2 e lt 55 N E lt gt aj Lub means coated with a lubricant such as engine oil or fasteners with phospate or oil coatings Dry means plain or zinc plated without any lubrication ETE 125 32 47 54 5 N N d lt N NO oj o oi oj o o CLASS B
67. rs While Unit is In Operation 9 200188 Danger Do Go Under Raised 6 200055 Use Diesel Only 7 200177 Danger Flammable 8 200059 Do Not Engage PTO over 1 000 RPM 9 200183 Danger Rotating Parts 10 200178 Danger Explosion Hazard 11 200189 Danger Check Impeller and Liners Daily for Wear 12 200180 Danger Inspect Tow Bar for Damage 13 200104 Warning Check Lug nuts 14 200061 Xtreme Vac leaf collection systems sticker 15 200120 Throttle decal 16 200112 Safety Shut off Ignition decal 17 200190 Caution Unload Body Before Using Body Prop 18 200187 Caution Body must be braced before servicing hoist 19 200185 Caution Operation of Body Prop XtremeVac Debris Collectors www xtremevac com 14 SAFETY PRECAUTIONS 1 4 Safety Decals Decal Layout for X treme Vac WT egens DO NOT RAISE HOIST WITHOUT TRAILER ATTACHED TO TRUCK A DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION HEAD EYE AND EAR PROTECTION REQUIRED WHILE OPERATING THIS EQUIPMENT FLAMMABLE SAFETY LIGHT DO NOT START OR STOP ENGINE WITHOUT DISENGAGING PTO DO NOT ENGAGE CLUICH WITH ENGINE RUNNING OVER 1000 RPM DO ENGAGE SLOWLY TO PREVENT ENGINE STALLING E DISENGAGE ENGAGE ROTATING PARTS s EXPLOSION 10 HAZARD DO NOT CUT BURN OR WELD WITHOUT FIRST REMOVING
68. s Breakdown Section 11 13 7 4 d A lt 12 PART NUMBERS NO DESCRIPTION 6K Axle 8K Axle 9K Axle 10K Axle 12K Axle Brake Kit LH includes everyhing on page 023 105 00 023 097 00 023 450 00 023 450 00 023 442 00 Brake Kit RH includes everyhing on page 023 106 00 023 098 00 023 451 00 023 451 00 023 443 00 LH Shoe amp Lining Kit K71 048 00 K71 049 00 K71 049 00 K71 051 00 K71 053 00 RH Shoe amp Lining Kit K71 048 00 K71 050 00 K71 050 00 K71 052 00 K71 054 00 2 Backing Plate Assembly 036 089 05 036 050 03 036 072 05 036 072 05 036 072 06 3 Shoe Return Spring Rear Black 046 009 00 046 071 00 046 071 00 046 071 00 046 071 00 4 Shoe Return Spring Front Green 046 083 00 046 083 00 046 083 00 046 083 00 5 LH Actuator Arm Assembly 047 107 00 047 123 38 047 123 38 047 123 06 047 123 04 RH Actuator Arm Assembly 047 108 00 047 123 38 047 123 37 047 123 05 047 123 03 6 Wire Clip 027 005 00 027 039 00 027 039 00 027 039 00 027 039 00 7 LH Arm Shoe Retainer 071 455 01 071 455 01 071 455 01 071 455 01 RH Arm Shoe Retainer 071 455 02 071 455 02 071 455 02 071 455 02 8 Flange Nut 006 062 00 006 062 00 006 062 00 006 062 00 9 Magnet Kit K71 105 00 K71 375 00 K71 376 K71 376 K71 377 00 Magnet Retainer Clip 027 009 00 027 050 00 027 050 00 027 050 00 027 050 00 Magnet Assembly 042 009 00 042 127 00 042 129 00 042 129 00 042 130 00 Magnet Mfg Spring 046 080 00 046 117 00 046 117 00 046 117 00 046 117 00 11 Adjuster C
69. should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back into the oil pan allowing a better indication of the true oil level If the level is low see the engines owner s manual for the correct type of oil 2 Engine Coolant Check the coolant level before starting the unit each day The coolant level should not be less than one inch below the top of the radiator NEVER check the engine coolant when the engine is hot Allow the engine to cool at least one hour before checking the coolant Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator XtremeVac Debris Collectors www xtremevac com 41 Maintenance Section 4 4 Preventative Maintenance continued 3 Engine Radiator The engine radiator leaf vacuum becomes clogged with dust and debris frequently because of the nature of the job If the radiator is not cleaned properly it WILL cause improper cool ing and WILL eventually cause serious damage to your engine The debris accumulating on the radiator can be lessened by lowering the RPM on the engine to a level just enough to vacuum the leaves The higher the RPM the more dust that is put into the air Also it may be necessary to put mesh or tarps on the top of the leaf box container to reduce the debris and dust If this is done make sure there is enough air ventilatio
70. steps 10 14 for the other bearing also 16 Line up the pulleys and tighten the busing 17 Re install the belt guards and impeller as described earlier XtremeVac Debris Collectors www xtremevac com 55 56 5 E z D 9 jE 4032efu 12 4 5 c N z ON gt 41 100 124 5 670 g ig SSOUIBY JO EUIS OY egg gzezcavapuas aunssaug 10 0 5 JO st Joquinu dual o 5 gt E 8 puooos Oym ssourey 9 st 57 7 TESI 4 240960 gt 3485 1 9 E Joquinu 151 sioquinu bunssaud 10 S m B OM 70 908 0 5 anm ay st sosoyjuored Joquinu 99 2 930N y o B X 2019 pes 5 BE 4apuag janj u21013 o 4487 Mur 310u33 ui moyan sva AI HB 2594 HN ur lt 4019048319 o gt p o 2D8diaxs CE 9 34435 VSSQ UPIM MONIA 9 6 UOT 3
71. ting at temperatures below freezing 8 Watch the coolant temperature gauge Do not place engine under load until it is properly warmed up The normal engine coolant tempera ture range is 180 202 degrees F XtremeVac Debris Collectors www xtremevac com 28 Operating Section 3 2 Engaging the PTO figure 3b Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine PTO shown disengaged Make sure the intake hose is properly attached and make sure the front of the hose is clear of any objects which could be inadvertently vacu umed during the PTO engagement process Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and operating in structions It is especially important to review break in service procedures for brand new units Engaging the PTO refer to figures 3b 3 and 1 Perform all the pre starting pre operating checks outlined in the EOM and in this manual 2 Start the engine as previously discussed in this manual and in the EOM 3 Once the engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 degrees pull the throttle control until the engine reaches PTO shown fully engaged 1000 rpm 4 Grasp the PTO handle fig 3b and slowly raise the han dle NOTE Some units have a PTO assist cylinder which engages the PTO at a specific speed in or
72. tinued 2 Trailer Wheel Bearings figure 4 3b All of ODB s units are equipped with oil lubricated hubs Periodically fill the hub with a high quality hypoid gear oil to the level indicated on the clear plastic oil cap The oil can be filled from either the oil fill hole in the hub or through the rubber plug hole in the cap itself Oil specifications SAE 90 Hypoid Gear Hypoid Rear Axle Gear Oil Approved Sources Union Oil Co Union MP Gearlube LS Exxon Gear GX80W 90 Mobil Oil Mobilube SHC 75W 90 Penzoil Prod Co Multipurpose Gear Lubr 4092 PT OMNES or Mulitpurpose Gear Lubr 4096 For any questions concerning wheel lubrication please consult the axle owner s manual supplied with your leaf collector or contact ODB 3 Hitch and Tongue figure 4 3c The hitch and hitch ring should be checked and lubricated daily to minimize wear Apply grease and or weight oil wherever appli cable While lubricating make sure all components are in good working order and not worn in any way XtremeVac Debris Collectors www xtremevac com 38 Maintenance Section Figure 4 3d 4 3 Lubrication continued Lubrication Points continued 4 Boom Swivel and Barrell Assembly Bearings figure 4 3d These bearings are on most of ODB s model leaf machines after 1996 Grease the boom bearings once every week with a
73. ts Breakdown Section 7 3 Auto PTO Linkage 41500030 Rocker Ball XtremeVac Debris Collectors www xtremevac com 82 Parts Breakdown Section 7 4 Clutch Assist Group Cummins optional 1 Clutch Cylinder Cylinder Support Bracket JD Clutch Bracket Arm Linkage Rod end 1450044 Linkage Threaded insert 415002 AutoHD XtremeVac Debris Collectors www xtremevac com 83 XTREME VAC 8 0 BLOWER HOUSING GROUP m 2 2 2 o o 7 0 8 0 BLOWER HOUSING GROUP 8 1 Blower Housing Group 8 2 Belt Drive Group XtremeVac Debris Collectors www xtremevac com Parts Breakdown Section ITEM PART NO DESCRIPTION M PART NO DESCRIPTION 450 1002G Blower Housing Face 5 450 1002E Straight Liner Small 2 LCT621 603 Inspection Door 450 1002L LCT690 601 A Limit Switch 450 1408A Bearing Plate m 550 1007 Exhaust Duct Adjuster Plate 0 550 1007G Exhaust Duct Gasket STD 4000 A Limit Switch Box Assembly ntake Flange Lock Rod olt 7 Dust Cover i 8 450 1005 Bushing 21 STD 4000 Limit Switch Box 9 4501005B Key 0 0 of Feb 1 2015 XtremeVac Debris Collectors www xtremevac com 85 ntake Flange Parts Breakdown Section 8 2 Belt Drive Group ITEM 9 450 14038 Ky 450 14000 450 1403 450 1400
74. understand all safety decals opera tor s manuals safety codes applicable government regulations and all other infor mation applicable to the safe and proper operation of the leaf vacuum Each operator must demonstrate the ability to recognize an emergency situation that may arise during vacuuming operations and the knowledge and procedures to imple ment corrective action Each operator must demonstrate or provide evidence of qualificatation and experi ence prior to operating the leaf vacuum Each operator must be able to recognize existing or potential problems regarding the mechanical integrity of the leaf vacuum and report any maintenance requirements to the supervisor in charge Each operator must wear the proper personal clothing and safety gear Refer to SAFETY PRECAUTIONS Section 5 4 Operators must not be physically or mentally fatigued Operators must not be under the direct or indirect influence of alcohol and or drugs This includes prescription drugs that could cause drowsiness dizziness or any other condition that would impair their ability to operate or use this equipment in a safe manner XtremeVac Debris Collectors www xtremevac com 20 Pre Operating Section 2 3 Preparation for Operation Before your leaf vacuum is put into operation it is very important to read and follow the procedures outlined in the engine owner s manual EOM For specific information regarding the following checks pleas
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