Macro5 Repair Manual - Pdfstream.manualsonline.com
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1. 45 Figure 5 5 Bottom COVOL ciara reat k asa i aaa sk 47 Figure 5 6 Strobe PC BOAT a diu aa od a 49 Figure 5 7 Trigger PG Boards rr cR RR I MEHR 52 Repair Manual Macro 5 SLR Camera List of Illustrations continued Figure 5 8 51 52 BONG c io 53 Figure 5 9 Control Panel 55 Figure 5 10 Logic Ce ais 58 Figure 5 11 Camera 60 Figure 5 12 Encoder Plate and Lower Turret Plate 62 Figure 5 12a Encoder nee ne tn tit sul 63 Figure 5 13 Turret Assembly 65 Figure 5 14 Shutter Solenoid Assembly 67 Figure 5 15 Aim Light Cable Assembly 69 Figure 5 16 Date Code Module 71 Figure 5 17 Firmware GPL phon dba ah ee bb e cud 74 Section 6 Schematics Figure 6 1 91 952 PG iet i tc ai a 76 Figure 6 2 Encoder BOSE ha eue anode etes 77 Figure 6 3 Trigger Board ict eo ore been 78 Figure 6 4 Strobe Board 1 of 2 e n c 79 Figure 6 5 Strobe Board 2 Of 2 asit irme aet tr a 80 Figure 6 6 Logic Board 1 of 2 ebbe 81 Figure 6 7 Logic Board 1 of L eiie Oo e to 82 Figure 6 8 Communication PC Board 82. 50 TEldder PO Boards i epo ais 51 1 Removal Figure a a ton ai i i 51 2 NACASSOMMOLY a o oo a ki a ao 52 Doe OG DOAK 53 1 Removal Figure 5 8 ss 53 2 RoasSelnbly ie a 54 Lik aia LA cock 55 1 Removal Figure 55 2 i bi kos pe Ier eoe pua bebe ss 56 Repair Manual Macro 5 SLR Camera Logic PGBOSIU to a eMe ee al ales delat 57 1 Removal Figure STONES tm i 57 a ta asi a a a ska 58 Camera BACK Dai sett dt ce 59 1 Removal Elgure 5 TT sa ia i a i A a a as 59 UM AM EUM 60 Encoder Plate G BOSIU iii e ERE RERO ER EHE 62 1 Removal Figure 5 12 and 5 12 2 4 11111 62 2 OSSSOITIDI esti Das Re ei Cu ea eR i i 64 T rret cioe 65 1 Removal Figure 5 13 eed obe eae eios 65 2 JFHOSSSOITID VE cU 66 Shutter Solenoid Assembly ite e 67 Te Hemoval Flgure Eu OR UE ERR DARE 67 ROSSSOITIDIV aa 68 Bulb Aim Light Bracket Assembly oo E iie t he eR e RE DE 69 Removal Figure STD A Naaa EAS 69 2 THOSSSOITIDIV t e un e nin 7
3. Up Down Adjustment Side to Side Adjustment Screw Figure 3 5 Grid Adjustments 32 Repair Manual Macro 5 SLR Camera Section 4 Troubleshooting Diagnostics MOIS a Monee he mee tet 34 33 Repair Manual Macro 5 SLR Camera Diagnostics Module A diagnostics module is currently being created This module is a CD titled Module 5 Star that will assist in diagnosing camera malfunctions It will be available shortly For ordering the part number is CPS506 34 Repair Manual Macro 5 SLR Camera Section 5 Parts Replacement Required Tools and Equipment sise ne ee ne en ete 37 Electrostatic Discharge Warning a aia ea teats 38 Inspection and IGANG T 38 Disassembly Assembly of Camera 38 Left Right Cover Includes Front Cover 39 1 Removal Figure 5 1 5 2 and 5 28 rre rr 39 2 Re assembly s ua coe ie oben fepe Sut eB ieee D i Das 42 AS ER COVED is tee 43 1 Removal Figure 5 3 is 43 D cuu oou o Cc ra TUA Hae MERE a nn 44 accu El Denn 45 1 Removal Figures 5 2 and 5 4 1 45 2 ROASSCMON is o 46 Bottom e Lm 47 Td Removal EIQUIG O k a p i 47 2 ETEEN S E a A 48 a ais k i i a i a A a a I si A 49 1 Removal Figure 5 6 ii si i 49 27 dOSSSOITIDIV s a a in i a a
4. Figure 6 6 Logie PC Board 1 of 1 hetero eret 81 Figure 6 7 Logic PC Board 2 of 2 L Zil sat ioa eee eet 82 Figure 6 8 Communication PC Board 83 75 Repair Manual Macro 5 SLR Camera PT 006 R3 Figure 6 1 S1 S2 PC Board 76 Macro 5 SLR Camera Repair Manual 2 028840 93 EN 193 t 9 Fer S Ir c Ter b QN9 38845 5431 TINS 2283 2N3 Figure 6 2 Encoder PC Board 77 Macro 5 SLR Camera Repair Manual Z ON 3399141 i E 141 NUO ZEf 1 nece Trigger PC Board 78 Figure 6 3 Macro 5 SLR Camera Repair Manual nsa OND Gbr GT D CEE by 235 GET 8 nate CEE D CPP OND EHF 5 2 ON9 S aNd CEE TUBES 135 9 nece CET D RP 2 d T eL 1 5291 zdl 3909 Z E Z 2106252 KI e rh 1 Sldi Sidi 3916 12 i 335 38 eldi iai Cars S lt 9 bidi i 2 oe 3008 20 G 1 SZ 102 1 131 i Ki Neeser 4 p3et e adl cum 19 8141 S DI 072 602 XL 8 to 1_ lt ED G E EDM ED G Strobe PC
5. Polaroid Repair Manual Macro 5 SLR Camera October 1998 Rev replaces September 1996 Americas Business Center Technical Services 201 Burlington Road Bedford MA 01730 TEL 1 781 386 5309 FAX 1 781 386 5988 Repair Manual Macro 5 SLR Camera Contents Purpose of this Manual 3 Organization of this Manual 3 Other Documents Required for Service 3 List of Illustrations 4 Section 1 Camera Description 6 Section 2 Theory of Operation 20 Section 3 Adjustments issues 27 Section 4 Troubleshooting 33 Section 5 Parts Replacement 35 Section 6 Schematics 75 Repair Manual Macro 5 SLR Camera Purpose of this Manual This service manual is intended as a reference guide for Polaroid and Polaroid authorized service personnel Organization of this Manual Camera Description General information about camera capabilities and applications Theory of Operation Detailed explanation of how the various camera components function during the picture taking sequence Adjustments Procedures for calibrating various camera components after replacement Troubleshooting Tables to assist in identifying the cause of camera malfunctions and determining corrective action Parts Replacement Step b
6. Macro 5 SLR Camera Front Cover 1 Removal Figure 5 3 a Remove the left right cover assembly as explained on page 39 b Using a driver remove the four 4 screws securing the front cover to the left right covers c Lift off the front cover Left Cover Right Cover Figure 5 3 Front Cover 43 Repair Manual Macro 5 SLR Camera 2 Reassembly a Using a torx driver install and tighten the four 4 screws that secure the front cover to the left right covers b Install the left right cover assembly as explained on page 42 44 Repair Manual Macro 5 SLR Camera Rear Cover 1 Removal Figures 5 2 and 5 4 a b Remove the left right cover assembly as explained on page 39 Using a torx driver remove the screw securing the bottom of the rear right side cover to the camera back Figure 5 4 Using a torx driver remove the screw securing the bottom of the rear left side cover to the camera back Figure 5 4 Gently lift off the rear cover from the camera back Rear Cover Camera Back Figure 5 4 Rear Cover 45 Repair Manual Macro 5 SLR Camera 2 Reassembly a Install the rear cover to the camera back b Using a torx driver install and tighten the screw that secures the bottom of the rear left side cover to the camera back c Using a torx driver install and tighten remove the screw that secures the bottom of the rear right side cover to the camera bac
7. Macro 5 SLR Camera Features Cont d Camera Feature Red Shutter S1 Button _________ __ The red shutter 51 button turns on the ranging lights and actuates the shutter and the flash unit s when pressed Pressing the button lightly turns on the camera and the two ranging lights used to focus the camera Note Note The two ranging lights stay on as long as the button is lightly pressed If the button is released the two ranging lights go off in approximately fifteen 15 seconds Pressing the shutter button all the way in takes the picture actuates the shutter and flash units It will functional as a shutter button only if the camera is ready focused properly and flash fully charged to take a picture as indicated by the green status lights Control Panel Macro 5 SLR Camera Figure 1 3 shows the Macro 5 SLR control panel Table 1 2 describes its features Flash Control Button Status Lights Power Button Low Battery Status Light Reset Button RS232 Receptacle Magnification Indicators Date Time Selector Buttons Lighten Darken Controls Picture Date Ti ate Time Courter Display Auxiliary Flash Receptacle Figure 1 3 Control Panel 14 Repair Manual Macro 5 SLR Camera Table 1 2 Control Panel Features Camera Feature POWER Button _________ __ Turns the camera On The flash units begin char
8. batteries standard or rechargeable Camera Film pack battery Flash Unit Two built in flash units Shutter Speed Fixed 1 50 second Polaroid Film Types Polaroid High Definition Type Film 990 Grid Spectra Image Note These high speed 150640 297 film types are balanced for electronic flash and daylight 5500 K and produce positive color prints Camera Back Modified camera back Note Never substitute with standard camera back Date Display Five printable type of date sequences No Print Mode Month date year 8 7 95 Day month year 7 8 95 Year month day 95 8 7 Day time 24 hour clock 7 13 30 Repair Manual Macro 5 SLR Camera Specifications Cont d Magnification Lens to subject Lens focal Effective lens Depth distance length aperture of field 0 2 20 52in 130cm 221mm 1 20 10 6in 27cm 0 4 40 26in 66cm 188mm 1 34 3 8in 10cm 1 100 9 9 25 128mm 1 47 0 8 2 2 2 200 4 8in 13cm 85 4 1 67 0 31in 0 8cm 300 3 1in 8cm 64mm f 100 0 20in 0 5cm Viewfinder Built in grid screen for consistent framing of subjects Rangefinder Dual lights for focusing Memory Internal electronic memory Camera returns to custom settings for each magnification when it is turned on Weight 4 16 1 8kg Dimensions Height 9 inches 23cm Width 9 inches 23cm Dep
9. disassembly reassembly procedures Before performing any of these procedures always make sure that the camera is turned off and the film pack is removed CAUTION To prevent any chance of electric shock the camera should be opened only by a qualified service person and only after it has been disconnected from its power source film pack battery make sure the strobe capacitors are fully discharged dumped Also take care not to damage bend or distort any of the camera components during disassembly and reassembly 38 Repair Manual Macro 5 SLR Camera Left Right Cover Includes Front Cover 1 Removal Figure 5 1 5 2 and 5 2a a Turn off power by pressing the POWER button on the camera s control panel Disconnect the camera s power source as follows Slide the battery cover open unsnap the battery cable clip and lift out the battery holder If applicable remove the film pack from the camera back Using a torx driver remove the single screw securing the turret knob to the top of the turret assembly Lift off the turret knob Using a torx driver remove the single screw securing the left right covers to the top of the turret assembly Using a torx driver remove the three 3 screws securing the left hand grip to the left cover Lift off the left hand grip Using a torx driver remove the three 3 screws securing the right hand grip to the right cover Lift off the right hand grip Unsnap the film door
10. top and lower pivot plate C rings Pull out the top and lower turret bushings and then lift out the turret assembly C Ring Turret Bushing Figure 5 13 Turret Assembly 65 Repair Manual Macro 5 SLR Camera 2 Reassembly a Slide the turret assembly onto its pivot pins and then insert the top and lower turret bushings onto their respective pivot pins Using a pair of C ring pliers install the top and lower pivot plate C rings to secure the turret assembly to its pivot pins Install the encoder plate and PC board as explained on page 64 Install the left right cover assembly as explained on page 42 66 Repair Manual Macro 5 SLR Camera Shutter Solenoid Assembly 1 Removal Figure 5 14 a b Remove the left right cover assembly as explained on page 39 Disconnect the solenoid cable wires from the solenoid pins Using tweezers disconnect the shutter extension spring from the shutter pivot post Using a torx driver remove the two 2 screws securing the solenoid assembly to the viewfinder housing Lift out the solenoid assembly being careful not to lose the solenoid plunger Extension Spring Figure 5 14 Shutter Solenoid Assembly 67 Repair Manual Macro 5 SLR Camera 2 Reassembly a Place the solenoid assembly onto the viewfinder support posts b Using a torx driver install and tighten the two 2 screws that secure the solenoid assembly to the viewfinder housing c Using tweezer
11. 0 Date Code Module o i bi D 71 1 Removal Figure 5 16 a as 71 2 5 Dia a a aa ausiai aaa 72 Firmware Logic PC Board Lai 73 1 Removal Figure 5 17 RS a a od 73 2 hedsselnDply 74 36 Repair Manual Macro 5 SLR Camera Required Tools and Equipment e Pencil Soldering Iron Solder Sucker e Anti Static Mat and Wrist Strap Standard Tool Kit e Torx Driver 6 Apex Torx T 10 Tip e Small Pair of Diagonal Cutters e Cleaning Tissue or Soft Clean Rags Universal PLCC Extraction Tool fits 20 84 pin Micro Controller 37 Repair Manual Macro 5 SLR Camera Electrostatic Discharge Warning The camera circuitry can easily be damaged by static discharges Always use an anti static mat and a wrist strap when servicing the camera s PC Boards Inspection and Cleaning Whenever disassembling the camera for parts replacement always inspect the following assemblies for dust and debris reagent developer Note If necessary clean the replaced parts with a water dampened tissue or soft clean rag to assure that dust and debris reagent developer do not interfere with camera performance e Front Cover Assembly Camera Back Rollers e Turret Assembly e Cone Assembly Shutter Assembly e Viewfinder Assembly Disassembly Assembly of Camera This section of the Service Manual describes
12. 3 Repair Manual Macro 5 SLR Camera Section 1 Camera Description IMPORTANT SAFETY INSTRUCTIONS 0 7 7 General Asian ie 8 9 CAMErA Re A pre 9 Gontrol Panel eu at 14 SDODIIC DA M 18 Repair Manual Macro 5 SLR Camera IMPORTANT SAFETY INSTRUCTIONS When servicing the Macro 5 SLR camera always follow basic safety precautions CAUTION THE FILM USED BY THE CAMERA CONTAINS A CAUSTIC JELLY THAT IS SAFELY PACKED INSIDE THE FILM PACK IF YOU SHOULD ACCIDENTLY GET SOME OF THIS JELLY ON YOUR SKIN WIPE IT OFF IMMEDIATELY AND WASH THE AREA WITH PLENTY OF WATER AS SOON AS POSSIBLE UNDER ALL CIRCUMSTANCES KEEP THE JELLY AWAY FROM THE MOUTH AND EYES KEEP DISCARDED MATERIALS OUT OF REACH OF CHILDREN AND ANIMALS AND OUT OF CONTACT WITH CLOTHING AND FURNITURE AS DISCARDED MATERIALS STILL CONTAIN SOME OF THE CAUSTIC JELLY Repair Manual Macro 5 SLR Camera General The Polaroid Macro 5 SLR Figure 1 1 is a fully automatic close up portable camera It is designed for medical and dental documentation quality control law enforcement and other applications that requires close up photographs The Macro 5 SLR has two built in electronic flash units that provide eve
13. Board 1 of 1 Figure 6 4 79 Macro 5 SLR Camera Repair Manual 167026 01 S EIEC 0687916 01 GREC NS ZIE gt 01 S Saec nS88 01 S IBEC NS PBED OL 572620 80 Figure 6 5 Strobe PC Board 2 of 2 057006 01 575626 235 5 1 4 251 5 14 8110 ae 535109 3413 390415 zi 057962 gt 01 3 682 2 1101 B E 7D 1181 1 11 35 39135 coat msn 235 st j a JUIL 440 Nuni HON3NO 4 142 ONU 8 11 31991 HON3ND 93136 9 5235 59 as se 3401 3104238 119812 1531 IN31UAInb3 913 Ou 00 601 NId I2I le tz 5 1 0551 5235 es se 2 10H5 248 SR se te onewex 162 550008 3981700 s aze 398rT0n Indino 5 91 1 HONSNO ON asje e 273 2s 3411 9 ON 95 3988HO3H A9U3N3 60 9 22 I MEUM 8 69 z evr Qon L 15513 803 51700 8 620 99 s A9H3N3 WILINI 5401119409 1531 NIU NOIIdIU2S3G mE i 013 u d 2 6 2 I SNOIIUJIJIO3dS I 31801 11002812 1531 Tuo 9399181 220 I cer 08 230815 Er NO Repair Manual Macro 5 SLR Camera STROBE 0 STROBE NML SC FILTERS LIGHTS soc DATE CODE Ces PAINT_OAT
14. E ti 4 Figure 6 6 Logic PC Board 1 of 1 81 9888 E TP92 Poe WASIT Por OSCP1EZ0 _ _ Repair Manual G Macro 5 SLR Camera B 8 8 5 2888 TP92 1293 CPE Poe WASIT PAINT_OATE P Figure 6 7 Logic PC Board 2 of 2 82 OSC_PIEZO Repair Manual Macro 5 SLR Camera CONNECT TO RS 232 PORT ON CAMERA RIAL COMMUNICATION PORT ON Figure 6 8 Communication PC Board 83
15. SEME es ies c depen a i 28 Gid AG US TEN retis A die reset 31 27 Repair Manual Macro 5 SLR Camera Ranging Aim Lights Adjustment 1 Place the camera onto the test fixture as shown in Figure 3 1 Test Target area Figure 3 1 Camera Test Fixture 2 Set the magnification selector knob to its 1X position 3 Turn on the camera 4 Press the red shutter button lightly to turn on the range lights The range lights should be merged together and centered in the test target Figure 3 2 Note If the range lights are merged together and centered in the test target no adjustment is necessary If the range lights are not merged together or centered in the test target proceed to step 5 and adjust as needed 28 Repair Manual Macro 5 SLR Camera Filament positioned incorrectly Correct Incorrect Figure 3 2 Range Light Adjustment 5 Adjust range lights as follows Remove the front cover as explained in section 4 of this service manual e Determine which range light is out of adjustment e Loosen the applicable adjustment screw Figure 3 3 and then manually adjust the range light until it merges with the other range light Note If either range light filament is not horizontal Figure 3 2 loosen the applicable range light clamp screw and then manually rotate the lamp until its filament is correctly positioned 6 Once both range lights are merged together and properly
16. ained on page 45 c Remove the control panel as explained on page 55 d Locate the CPU on the logic PC board Observe its orientation in its socket dot and beveled corner faces top of logic PC board e Insert the fingers of the chip puller into the provided slots at the top right and bottom left corners of the socket f Remove the CPU by gently but firmly squeezing the handles of the chip puller together 73 Repair Manual Macro 5 SLR Camera Logic Board CPU Chip Figure 5 17 Firmware CPU 2 Reassembly a Properly position the replacement CPU squarely into its socket making sure that its beveled corner goes to the beveled corner of the socket Place a thumb in the middle of the CPU and then evenly squeeze the replacement CPU into place Note The replacement CPU should be close to flush and parallel with the top of its socket when it is properly seated Install the control panel as explained on page 56 Install the rear cover assembly as explained on page 46 Install the left right cover assembly as explained on page 42 74 Repair Manual Macro 5 SLR Camera Section 6 Schematics Figure Board RU nn uen 76 Figure 6 2 Encoder DS ee ns 77 Eigur 6 3 Trigger PO BOSE cios eratac mo a Petit ep oia le te 78 Figure 6 4 Sirobe PC Board 1 00 ER IE or i L 79 Figure 6 5 Strobe PC Board 2 of 2 tei eee ix ei eee oii 80
17. button adapter and lift it out Remove the adhesive vinyl pad from the bottom of the camera back 39 Repair Manual Macro 5 SLR Camera Turret Assembly Turret Knob 5 lt lt 77 Door Button Front Cover Adapter Assembly Figure 5 1 Camera Disassembly j Using a torx driver remove the screw securing the bottom of the right cover to the camera back Figure 5 2 k Using a torx driver remove the screw securing the bottom of the left cover to the camera back Figure 5 2 Disconnect the battery cable from the left cover tie post m Using both hands gently pry open and then left out the left right cover assembly 40 Repair Manual Macro 5 SLR Camera Note Front cover assembly is still attached to the left right cover assembly n Disconnect both trigger cables J31 from the trigger PC boards Figure 5 2a Note This should free the left right front cover assembly from the rear cover and camera back Screw location for Rear Cover Screw location for Left Cover Figure 5 2a Trigger Cables 41 Screw location for Rear Cover Screw location for Right Cover Repair Manual Macro 5 SLR Camera 2 Reassembly a Connect the trigger cables J31 to its applicable trigger PC boards Note Make sure each cable is properly dressed and secured by the white cable clamps attached to the side of the left right cover Using both hands gently install the left right cover as
18. centered in the test target tighten the range light adjustment screws being careful not to disturb the adjustment 7 Recheck the position of the range lights by lightly pressing the red shutter button The range lights should be merged together and centered in the test target If necessary repeat steps 5 through 7 until the range lights are properly merged and centered 29 Repair Manual Macro 5 SLR Camera Range Light Adjustment Side to Side Adjustment Figure 3 3 Range Light Adjustments 30 Repair Manual Macro 5 SLR Camera Grid Adjustment Note Make sure the range lights are properly adjusted before adjusting the camera grid 1 Take a picture of the test target 2 Using a felt tip pen draw diagonal lines from corner to corner on the picture of the test target Figure 3 4 Correct Incorrect Figure 3 4 Grid Position Notes If the diagonal lines intersect in the center of the grid pattern no adjustment is needed If the diagonal lines do not intersect the center of the grid pattern proceed to step 3 and adjust the position of the grid as needed 3 Manually adjust the position of the grid as follows If applicable remove the front cover as explained in section 5 of this service manual Turn the applicable adjustment screw Figure 3 5 until the grid is properly centered 4 Repeat steps 1 through 4 until the grid is properly centered 31 Repair Manual Macro 5 SLR Camera
19. cro 5 SLR Camera 2 Reassembly a Connect electrical cable J11 X Sync IN OUT to the logic PC board Note Be careful not to break the two black wires soldered to the X Sync receptacle on the control panel Align the two 2 posts on the control panel with the holes on the logic PC board and then gently push in the control panel This connects male connector J27 on the logic PC board with the control panel Note When pushing the control panel onto male connector J27 on the logic PC board be careful not to damage bend or distort the connectors pins Connect the white ribbon cable to the logic PC board Install the bottom cover as explained on page 48 Install the rear cover assembly as explained on page 46 Install the left right cover assembly as explained on page 42 56 Repair Manual Macro 5 SLR Camera Logic PC Board Caution Shock Hazard High Voltage Notes Use a dump stick to fully discharge the strobe capacitors before attempting to remove or replace the control panel The logic PC board firmware CPU chip can easily be damaged by static discharges Always use an anti static mat and a wrist strap when removing or replacing it 1 Removal Figure 5 10 a b Remove the left right cover assembly as explained on page 39 Remove the rear cover assembly as explained on page 45 Remove the bottom cover as explained on page 47 Remove the control panel as explained on page 55 Disconnec
20. cture only when it is properly focused the strobes are fully charged and the self check routine is in progress The picture will automatically eject from the camera when the shutter button is released Note The camera powers down shuts off when e Picture count reaches zero 0 Self check continuous loop times out no camera activity for thirty 30 seconds button pressed setting changed picture taken etc 25 Repair Manual Macro 5 SLR Camera Picture Taking Lightly press shutter If S1 button released range button 51 52 lights go out in 15 seconds Press S1 button lightly to turn on again S1 closes Self check routine Checks status of Power latches ON Control panel settings Magnification settings Lighten Darken setting Film door RS232 receptacle Battery Picture count End of pack Auxiliary receptacle Internal timer Green status lights On Strobes Press shutter Ready button 51 52 Status OK Strobes not charged Camera powers down shuts off when Picture counter reaches zero 0 Self check continuous loop times out no Warning S2 closes camera activity for 30 seconds button beep pressed setting changed picture taken etc Strobes fire Shutter actuates 30 second continuous Strobes charge Picture taken Figure 2 2 Picture Taking 26 Repair Manual Macro 5 SLR Camera Section 3 Adjustments Ranging Aim Lights ACiU
21. d the subject and a small aperture for better depth of field Repair Manual Macro 5 SLR Camera Shutter Button Rangefinder Aim Light Right Hand Grip Left Hand Grip Electronic Flash Electronic Flash Lens Rangefinder Aim Light Camera Back Film Door Release Button Camera Back Door Magnification Selector Battery Compartment Door Viewfinder Battery Compartment inside grip Control Panel Figure 1 2 Macro 5 SLR Features 10 Repair Manual Macro 5 SLR Camera Table 1 1 Macro 5 SLR Camera Features Cont d Camera Feature Two Built In Electronic Flash Units Description The two built in electronic flash units provide even illumination at all magnification settings Either flash unit can be turned off if side lighting is needed to show texture or elevation Note The light output from the remaining flash unit will be increased to produce the correct exposure Both built in electronic flash units can also be turned off and auxiliary lighting used The auxiliary light is connected to the auxiliary receptacle on the control panel located on the back of the camera Dual Light Rangefinder Ranging Lights The dual light rangefinder is used to focus the camera To properly focus the camera it should be moved nearer or farther from the subject until the two ranging lights merge Viewfinder The viewfinder shows the area included in t
22. e the strobe control or logic PC boards Note Usually it is not necessary to remove the strobe and logic PC boards and control panel when removing the camera back just let them dangle by their electrical cables However if these components need to be removed during the removal of the camera back refer to the applicable disassembly procedures in this section of the manual e Disconnect the following electrical cables from the logic PC board e J15 Piezo e J16 Date Code Module J23 Film Door Switch e J25 Camera Back Flex f Using a torx driver remove the six 6 screws securing the camera back to the cone assembly g Lift off the camera back Note Be careful not to loose the plastic support plate provides the necessary screw holes that secure the left side of the cone to the gear side of the camera back 59 Repair Manual Macro 5 SLR Camera Cone Assembly Support Plate Camera Back Figure 5 11 Camera Back 2 Reassembly a Place cone turret assembly onto the camera back Notes Make sure the Cone alignment holes are properly located over the camera back pins e Plastic support plate is properly positioned on the on the gear side of the camera back for proper screw hole alignment Strobe and logic PC boards and control panel are properly positioned on the camera back b Using a torx driver install and tighten the six 6 screws that secure the camera back to the cone ass
23. embly 60 Repair Manual Macro 5 SLR Camera c Connect the following electrical cables from the logic PC board J15 Piezo e J16 Date Code Module e J23 Film Door Switch J25 Camera Back Flex Note If it was necessary to remove the strobe and logic PC boards and control panel during the removal of the camera back make sure that these components are properly reassembled For reassembly refer to the appropriate assembly procedures in this section of the manual d Install the bottom cover as explained on page 48 e Install the rear cover assembly as explained on page 46 f Install the left right cover assembly as explained on page 42 61 Repair Manual Macro 5 SLR Camera Encoder Plate and PC Board 1 Removal Figure 5 12 and 5 12a a b Remove the left right cover assembly as explained on page 39 Rotate the turret assembly to its 3x position to expose one of the screws that secures the encoder plate to the lower turret plate Using a torx driver remove the screw Rotate the turret assembly to its 1x position to expose the other screw that secures the encoder plate to the lower turret plate Using a torx driver remove the screw Gently slide out the encoder plate being careful not to break any of its plastic sensor fingers Disconnect electrical cable from J24 on the logic PC board at rear of camera Using a small flat screwdriver gently pry up the front end of the encoder PC board
24. ging The camera turns off if the power button is pressed again or after 30 seconds of inactivity Note The camera can also be turned on by slightly pressing the shutter S1 button Low Battery Status Light Lights up when the batteries are low The ranging lights also become dim Flash Control Button Status lights Selectively turns the flash units on or off Normally both flash units are turned on The red charging status light above the flash control button blinks while the flash units are charging The green status lights comes on when the flash unit s are fully charged ready Press the flash control button once to turn off the right flash unit press it a second time to turn off the left flash unit press it a third time to turn off both flash units RESET Button Resets the camera to the nominal flash and lighten darken settings for the current magnification Note The camera has a memory and returns to the custom settings for each magnification when it is turned on Repair Manual Macro 5 SLR Camera Table 1 2 Control Panel Features Cont d Camera Feature Lighten Darken Controls _________ __ Makes the picture lighter or darker Each setting increases or decreases exposure by 1 3 f stop The center light is the nominal setting Pressing the white arrow lightens the picture increases exposure pressing the black arrow darkens the picture decreases exp
25. he new the 51 52 PC board onto its right hand grip support mounts Note Make sure the large end of the S1 button spring is inserted into the 1 button before the S1 S2 PC board is placed onto its support mounts Using a torx driver install and tighten the four 4 screws that secure the 1 S2 PC board to its right hand grip support mounts Connect electrical cable J19 to the logic PC board Using a small ty wrap secure the 51 52 electrical cable to the right strobe cable Install the left right cover assembly as explained on page 42 54 Repair Manual Macro 5 SLR Camera Control Panel Caution Shock Hazard High Voltage Note Use a dump stick to fully discharge the strobe capacitors before attempting to remove or replace the control panel 1 Removal Figure 5 9 a Remove the left right cover assembly as explained on page 39 b Remove the rear cover assembly as explained on page 45 c Remove the bottom cover as explained on page 47 d Disconnect the white ribbon cable from the logic PC board e Gently pull out the control panel This disconnects the control panel from male connector J27 on the logic PC board f Disconnect electrical cable J11 X Sync IN OUT from the logic PC board Note Be careful not to break the two black wires soldered to the X Sync receptacle on the control panel White Ribbon Cable Control Panel J11 Electrical Cable Figure 5 9 Control Panel 55 Repair Manual Ma
26. he picture Use of the grid ensures consistent framing Grid Screen in Viewfinder The grid screen in viewfinder aids in consistent framing of subject Tripod Socket Standard tripod socket located on bottom of camera 11 Repair Manual Macro 5 SLR Camera Table 1 1 Macro 5 SLR Camera Features Cont d Camera Feature Battery Compartment Door Description The battery compartment slides open to replace the four 4 Alkaline batteries in the Battery compartment Battery Compartment The battery compartment contains four 4 AA batteries that provides power for the dual light rangefinder Note Alkaline batteries Standard or rechargeable are recommended Rechargeable NiCad batteries can also be used Right Left Hand Grips The right left hand grips allow the operator to hold the camera steady during subject framing and picture taking Note The battery compartment is located in the right hand grip Magnification Selector Knob The magnification selector knob selects the desired magnification setting for the camera It clicks into position at each magnification setting Note If the magnification selector is improperly set between settings the camera will not function The selector knob also shows the camera to subject distance and icons that represent the approx imate area of a subject included in the picture 12 Repair Manual Macro 5 SLR Camera Table 1 1
27. in Note Use of specified filter kit is optional For detailed information refer to the provided Macro 5 SLR User s Guide Filter Kit Polarizer Reduces reflections from flash units when taking pictures of glossy or glass subjects Fluorescein For external ophthalmic photography includes 2 yellow barrier filter and 447A blue exciter filters 21 Repair Manual Macro 5 SLR Camera Set the lighten darken buttons to the desired exposure trim Notes Makes the picture lighter or darker to enhance the specific details of the subject Normally the camera provides the correct exposure for subjects of average brightness Each setting adjusts the flash output by 1 3 f stop The center light is the nominal setting White arrow lightens the picture increases exposure Black arrow darkens the picture decreases exposure 4 Set date time selector buttons to the desired date time sequence to be printed on the picture Note This function is optional It can be shut off if desired For detailed information on how to select or set the current date time refer to the Macro 5 SLR User s Guide Date Display The five printable date sequences are as follows No Print Mode Month date year 8 7 95 e Day month year 7 8 95 Year month day 95 8 7 Day time 24 hour clock 7 13 30 5 Setthe flash control buttons left right or both The red charging status light above the flash cont
28. k d Install the left right cover assembly as explained on page 42 46 Repair Manual Macro 5 SLR Camera Bottom Cover 1 Removal Figure 5 5 a Remove the left right cover assembly as explained on page 39 Note This assembly includes the front cover b Remove the rear cover as explained on page 45 c Remove the camera back door Note Refer to the user s guide for instructions on how to remove the camera back door d Using a torx driver remove the three 3 remaining screws securing the bottom cover to the camera back e Gently lift the bottom cover from the camera back Figure 5 5 Bottom cover 47 Repair Manual Macro 5 SLR Camera 2 Reassembly a Place the bottom cover onto the camera back making sure that its two 2 alignment holes properly align with the support posts on the camera back b Using a torx driver install and tighten the three 3 screws securing the bottom cover to the camera back c Install the camera back door Note Refer to the user s guide for instructions on how to install the camera back door d Install the rear cover as explained on page 46 e Install the left right cover assembly as explained on page 42 48 Repair Manual Macro 5 SLR Camera Strobe PC Board Caution Shock Hazard High Voltage Note Use a dump stick to fully discharge the strobe capacitors before attempting to remove or replace the strobe PC board 1 Removal Figure 5 6 a Remove the lef
29. n illumination It also has a microprocessor controlled exposure system that automatically sets the camera for correct exposure at all magnification settings The Macro 5 SLR produces automatic exposures at 0 2x 20 0 4 40 1x 100 2x 200 300 The lens for each exposure setting is self contained within the camera s manually rotating turret so there is no need to attach any accessories when changing camera magnification Figure 1 1 Macro 5 SLR Camera Repair Manual Macro 5 SLR Camera Features Camera Basic Macro 5 SLR features include Figure 1 2 e Camera Back Film Holder Film Door Release Button Two Built In Electronic Flash Units Lens Dual Light Rangefinder Ranging Lights e Viewfinder Grid Screen in Viewfinder Tripod or Copystand Socket on bottom of camera Battery Compartment Door e Battery Compartment inside hand grip Right Left Hand Grips e Magnification Selector Knob e Shutter 61 Button Table 1 1 describes the Macro 5 SLR features Table 1 1 Macro 5 SLR Camera Features Camera Feature Description Camera Back The camera back is a modified ProCam camera back Film Door The film door release button opens the Release Button camera back film door Lens The camera contains separate lens for each magnification setting Each lens has the proper focal length for minimum perspective distortion and more working space between the camera an
30. osure Magnification Status Lights Lights up to indicate the selected magnification setting RS232 Receptacle Standard computer receptacle used to connect a computer to the camera so that the diagnostic utility program can be used to troubleshoot camera failures Refer to the troubleshooting section in this service manual for more details Picture Counter Shows how many picture remain in the film pack Initially the picture counter reads ten 10 As pictures are taken the counter automatically counts down to show how many pictures remain 16 Repair Manual Macro 5 SLR Camera Table 1 2 Control Panel Features Cont d Camera Feature Description Auxiliary Flash Receptacle Standard PC socket for an auxiliary flash Notes An electronic flash must be used for auxiliary lighting Do Not use tungsten halogen or fluorescent lights The built in flash can be com bined with auxiliary lighting Test exposures may be needed to determine the proper lighten or darken setting for correct exposure Date Time Display Displays the selected date time sequence Date Time Selector Buttons Selects the desired date time sequence to be printed on the picture Note Refer to the Macro 5 SLR User s Guide for information on how to select or set the current date time desired 17 Repair Manual Specifications Operating Power Macro 5 SLR Camera Ranging Lights Four 4 AA Alkaline
31. r cover assembly as explained on page 45 Remove the bottom cover as explained on page 47 Disconnect electrical cable J16 from the logic PC board Using a torx driver loosen the six 6 screws securing the camera back to the cone assembly Gently lift up the right side of the cone turret assembly to allow the date code module to be lifted off and out of its camera back rail slot Date Code Module Cone Turret Assembly Camera back Figure 5 16 Date Code Module 71 Repair Manual Macro 5 SLR Camera 2 Reassembly a Install the date code module onto its camera back rail slot b Using a torx driver tighten the six screws that secures the camera back to the cone assembly c Connect electrical cable J16 to the logic PC board d Install the bottom cover as explained on page 48 e Install the rear cover assembly as explained on page 46 f Install the left right cover assembly as explained on page 42 72 Repair Manual Macro 5 SLR Camera Firmware Logic PC Board Caution Shock Hazard High Voltage Notes Use a dump stick to fully discharge the strobe capacitors before attempting to remove or replace the system firmware CPU chip CPU chip can easily be damaged by static discharges Always use an anti static mat and a wrist strap when removing or replacing it 1 Removal Figure 5 17 a Remove the left right cover assembly as explained on page 39 b Remove the rear cover assembly as expl
32. rol button blinks while the flash units are charging The green status lights come on when the flash unit s are fully charged ready Note Normally both flash units will be on For detailed information on how to select either the left or right flash refer to the Macro 5 SLR User s Guide 22 Repair Manual Macro 5 SLR Camera Camera Set Up Install batteries Load fil Set camera parameters Magnification Exposure Date Time Strobe s Take Picture Figure 2 1 Camera Setup 23 Repair Manual Macro 5 SLR Camera Picture Taking 1 Turn on the camera by lightly pressing the shutter S1 S2 switch button This closes the S1 switch Closing the S1 switch Turns on the top and bottom range aim lights to focus the camera Latches the camera s power on Starts the strobe charge cycle charged before self check routine started Starts the camera s self check routine Notes If the shutter button is pressed all the way in at this time the camera s electronics inhibit it from taking a picture camera beeps indicating strobes not charged The strobes must be fully charged and the camera s status lights must be green indicating that the camera is ready before a picture can be taken The two range lights stay on as long as the button is lightly pressed If the button is released the two range lights go off in approximately fifteen 15 seconds Press the shutter button lightly to turn
33. s connect the shutter extension spring to the shutter pivot post d Connect the solenoid cable wires to the solenoid pins e Install the left right cover assembly as explained on page 42 68 Repair Manual Macro 5 SLR Camera Bulb Aim Light Bracket Assembly 1 Removal Figure 5 15 a b Remove the left right cover assembly as explained on page 39 Remove the rear cover assembly as explained on page 45 Disconnect electrical cable J14 from the logic PC board Using a torx driver remove the screws securing the aim lights Pull out the aim light cable assembly includes both aim lights Aim Light Bracket Assembly Figure 5 15 Aim Light Cable Assembly 69 Repair Manual Macro 5 SLR Camera 2 Reassembly a Install the aim light cable assembly includes both aim lights Note Make sure the aim light cable is properly dressed around the viewfinder and cone cable claps Using a torx driver install and tighten the screws that secure the aim lights to their respective bracket assemblies Connect electrical cable J14 to the logic PC board Install the rear cover assembly as explained on page 46 Readjust the aim lights as explained in section 3 of this manual Install the left right cover assembly as explained on page 42 70 Repair Manual Macro 5 SLR Camera Date Code Module 1 Removal Figure 5 16 a b Remove the left right cover assembly as explained on page 39 Remove the rea
34. sembly includes the front cover onto the camera back making sure that it properly aligns with each bottom screw hole and that it properly fits around the turret assembly Connect the battery cable to its left cover tie post Using a torx driver install and tighten the screw that secures the bottom of the right cover to the camera back Figure 5 2 Using a torx driver install and tighten the screw that secures the bottom of the left cover to the camera back Figure 5 2 Install the film door button adapter It should snap into place Using a torx driver install and tighten the three 3 screws that secure the right hand grip to the right cover Note Be careful not to pinch the battery cable between the right hand grip and its cover Using a torx driver install and tighten the three 3 screws that secures the left hand grip to the left cover Note Be careful not to pinch the 51 52 cable between the left hand grip and its cover Using a torx driver install and tighten the single screw that secures the left right covers to the top of the turret assembly Using a torx driver install and tighten the single screw that secures the turret knob to the top of the turret assembly Install a new adhesive vinyl pad Part Number 1B6614A to the bottom of the camera back Connect the camera s power source Install the battery holder snap battery cable clip onto hjolder connection slide battery cover closed 42 Repair Manual
35. t right cover assembly as explained on page 39 b Remove the rear cover as explained on page 45 c Disconnect the following electrical cables from the Strobe PC board J41 Goes to the left trigger PC board J42 Goes to the right trigger PC board J43 Goes to the Logic PC board J44 Goes to the Logic PC board d Lift out the strobe PC board Strobe PC Board Figure 5 6 Strobe PC Board 49 Repair Manual Macro 5 SLR Camera 2 Reassembly a Connect the following electrical cables J41 J42 J43 J44 Install the strobe PC board making sure that it is properly positioned in its slotted bracket on the rear cover Install the rear cover as explained on page 46 Install the left right cover assembly as explained on page 42 50 Repair Manual Macro 5 SLR Camera Trigger PC Boards Caution Shock Hazard High Voltage Note Use a dump stick to fully discharge the strobe capacitors before attempting to remove or replace the trigger PC board 1 Removal Figure 5 7 a b Remove the left right cover assembly as explained on page 39 Remove the front cover assembly as explained on page 43 Disconnect electrical cable J32 from the applicable trigger PC board Using a soldering iron and a solder sucker unsolder the white trigger wire from the trigger coil Note Be careful not to damage the trigger coil Using a torx driver remove the two 2 screws securing the trigger PC board
36. t the following electrical cables from the logic PC board J13 Shutter Solenoid J14 Aim Lights J15 Piezo J17 Strobe Control J18 Strobe Data J21 VBat Film Pack Battery J23 Film Door Switch J24 Encoder PC Board J25 Camera Back Flex Gently slide out the logic PC board 57 Repair Manual Macro 5 SLR Camera Logic PC Board Figure 5 10 Logic PC Board 2 Reassembly a Gently slide in the logic PC board making sure that its slot aligns with the support hook on the camera back Connect the following electrical cables to the logic PC board J13 Shutter Solenoid J14 Aim Lights J15 Piezo J17 Strobe Control J18 Strobe Data J21 VBat Film Pack Battery J23 Film Door Switch J24 Encoder PC Board J25 Camera Back Flex Install the control panel as explained on page 56 Install the bottom cover as explained on page 48 Install the rear cover assembly as explained on page 46 Install the left right cover assembly as explained on page 42 58 Repair Manual Macro 5 SLR Camera Camera Back Caution Shock Hazard High Voltage Note Use a dump stick to fully discharge the strobe capacitors before attempting to remove or replace the camera back 1 Removal Figure 5 11 a Remove the left right cover assembly as explained on page 39 b Remove the rear cover assembly as explained on page 45 c Remove the bottom cover as explained on page 47 d If applicable remov
37. th 8 7 inches 22cm Accessories Polarizer Kit Reduces reflections from flash units when taking pictures of glossy or glass subjects Fluorescein Kit For external ophthalmic photography includes 2 yellow barrier filter and 447A blue exciter filters Repair Manual Macro 5 SLR Camera Section 2 Theory of Operation a i i o rer 21 Camera RP 21 Taking a 24 20 Repair Manual Operation Macro 5 SLR Camera The following procedures sequentially detail the picture taking operation Fora simplified explanation of this picture taking operation refer to the flow diagrams in Figures 2 1 and 2 2 Camera Setup 1 Set the camera to the desired magnification Note If the magnification selector is improperly set between settings the camera will not function For detailed information on how to select magnification refer to the Macro 5 SLR User s Guide Magnification Lens to subject distance 0 2 20 52in 130cm 0 4 40 26 1 100 9 9 25 2 200 4 8 13 300 3 1in 8cm Lens focal length 221mm 188mm 128mm 85 4mm 64mm Effective lens Depth aperture f 20 1 34 1 47 1 67 1 100 3 of field 10 6in 27cm 3 8in 10cm 0 86in 2 2cm 0 31in 0 8cm 0 20in 0 5cm 2 If applicable plug in desired filter kit Polarizer or Fluoresce
38. them on again During this self check routine the microprocessor controller initializes resets the camera s electronics and checks the status of Control panel settings Magnification setting position of turret remembers last magnification setting Lighten Darken remembers last exposure setting Film door open closed RS232 receptacle connected or not connected Battery low Picture count 0 End of pack Auxiliary receptacle connected or not connected Internal timer updated Strobes charged not charged Note This self check routine starts a thirty 30 second continuous test loop that times out if no action is taken It continually checks the status of the camera If no action is taken during this thirty 30 second continuous test loop the camera automatically powers down shuts off It takes an action button pressed setting changed picture taken etc to keep it powered up 24 Repair Manual Macro 5 SLR Camera 3 While this self check routine is checking the camera s status focus and frame 5 the subject For detailed information on how to properly focus and frame the subject refer to the Macro 5 SLR User s Guide Once the camera is properly focused and the status lights are green press the shutter button S1 S2 all the way in to take the picture This action closes the S2 switch Closing the S2 switch Fires the strobes e Actuates the shutter Note The camera will take a pi
39. to release it from its support pins and then slide it out from its support rails Figure 5 12a Encoder Plate Lower Turret Plate Figure 5 12 Encoder Plate and Lower Turret Plate 62 Repair Manual Macro 5 SLR Camera Encoder PC Board To J24 on Logic Board Figure 5 12a Encoder PC Board 63 Repair Manual Macro 5 SLR Camera 2 Reassembly a Rotate the turret assembly to its 1x position b Gently slide in the encoder plate making sure its mounting holes align with the screw holes on the lower turret plate Note Be careful not to break any of its plastic sensor fingers c Using a torx driver install and tighten the two 2 screws that secure the encoder plate to the lower turret plate d Rotate the turret assembly to its 3x position e Align the front end of the encoder PC board with its support rails and then gently push it in until it hits the support locking pins f Using a small flat screwdriver gently pry up the front end of the encoder PC board and then push it in until it snaps onto its support locking pins g Connect electrical cable J24 to the logic PC board h Install the left right cover assembly as explained on page 42 64 Repair Manual Macro 5 SLR Camera Turret Assembly 1 Removal Figure 5 13 a b Remove the left right cover assembly as explained on page 39 Remove the encoder plate and PC board as explained on page 62 Using a pair of C ring pliers remove the
40. to the front cover support mounts Lift out the trigger PC board 51 Repair Manual Macro 5 SLR Camera Trigger PC Boards Figure 5 7 Trigger PC Boards 2 Reassembly a Place the new the trigger PC board onto its front cover support mounts b Using a torx driver install and tighten the two 2 screws that secure the trigger PC board to its front cover support mounts c Connect electrical cable J32 to the trigger PC board d Using a soldering iron solder the white trigger wire to the trigger coil Note Be careful not to damage the trigger coil e Install the front cover assembly as explained on page 44 f Install the left right cover assembly as explained on page 42 52 Repair Manual Macro 5 SLR Camera S1 52 PC Board 1 Removal Figure 5 8 a b Remove the left right cover assembly as explained on page 39 Using a small pair of diagonal pliers cut the ty wrap securing the S1 S2 electrical cable to the right strobe cable Disconnect electrical cable J19 from the logic PC board at rear of camera Using a torx driver remove the four 4 screws securing the S1 S2 PC board to the right hand grip support mounts Lift out the S1 S2 PC board Note Be careful not to lose the 51 52 button spring J19 Logic Board Screws 4 1 S2 Button Spring 1 52 S E Button Figure 5 8 S1 S2 PC Board 53 Repair Manual Macro 5 SLR Camera 2 Reassembly a Place t
41. y step procedures for component replacement Schematic Diagrams Electronic schematics to assist in troubleshooting component problems Other Documents Required for Service The following documents should be available when servicing the Macro 5 SLR camera Polaroid Macro 5 SLR Parts Catalog Polaroid ProCam Camera Back Parts Catalog Repair Manual Macro 5 SLR Camera List of Illustrations Section 1 Camera Description Figure 1 1 Macro 5 SLR Camera aont oe eon ait a arr eee 8 Figure 1 2 Macro 5 SLR FGatures fs ies esis a oa e t td 10 Figure 1 3 Control Panel a ns ihe te nest 14 Section 2 Theory of Operation Figure 2 1 Camera Sel 23 Figure 2 2 Picture dp Es eee 26 Section 3 Adjustments Figure 3 1 Camera Test Fixture eere ke e na 28 Figure 3 2 Range Light Adjustment 29 Figure 3 3 Range Light Adjustments oer ere 30 Figure 3 4 Grid osea aon te 36 Figure 3 5 Adjustments 254 5 a 32 Section 5 Parts Replacement Figure 5 1 Camera Disassembly anna aa aaa 40 Figure 5 2 Left Right Bottom Screw 41 Figure 5 24 41 Figure 5 3 Front O OVE naso 43 Figure 5 4 Hear Coverite tet a ee
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