EVOII WASHING MACHINE
Contents
1. Merloni Elettrodomestici Service Manual PB Low speed potentiometer FIL PS i Ras RA Drying heater RE elay RV L O Heating element Speed regulator Indicator light Line indicator light Door indicator light Heating indicator light Temperature selector or Stop with water Spin speed selector Main earth Motor earth Base cabinet earth Motor thermoprotector Thermostop Thermoprotector or Pump earth Drain pump earth Heating element earth Safety thermostat or Support earth Timer earth Thermostat earth Tub earth S S S N 0 co i TU T TA TB TC TFL TG TH THI TH2 TH3 THF THR TM TMB TMS TP TPS TR TS TT TIH TV ZBN Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 62 64 Merloni Elettrodomestici Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 63 64 Merloni Elettrodomestici Merloni Elettrodomestici S p A 47 Viale Aristide Merloni Fabriano 60044 Italy tel 0732 6611 telex 560196 fax 0732 662954 www Merloni com All the parts quoted in this document are the property of Merloni Elettrodomestici S p A All rights reserved This document and all the information contained in it are supplied without responsibility for possible errors or omissions and no part of it can be reproduced used or removed without written permission or a contractual clause Language Issue Edition Page EN 032. a e o Ha o o 5 S gt a o o 3 so s 2 2 SS 490 100 PO a NOILdO tf Pump with door lock with Lie emi microswitch o JE 220V power supply Pump with conventional door lock LO Thermoprotector a supu M 1010 220V Node Drum lockin 220V Selector S g elector v gt O EV Wash EV Prewash EV Hot NTC Wash S DO S 8 o y E o 3 uomnonpoJd Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 59 64 m o lt 2 SS I Le gn e A22 7 LI S Ww o 5 TS 1116 E 5 ml z z P1 Go CTZ o wh Ha utc go LEGENDA CONNETTORI a JN gt tl ES sa oz un ji Conn vaschetta 2 vie RST 5 1 3 oS Oz Ox 4 I ld o E j2 Conn vaschetta 5 vie RST 5 m gj Sa DE j8 Conn 12 vie EDG RST 2 5 9 E m j4 Conn 2 vie EDG RST 5 Fr 3 E L o i j5 Conn vaschetta 6 vie RST 5 o is s S 3 1
3. 57 60 Page 3 64 Merloni Elettrodomestici 1 EVOII LCD WASHING MACHINE 1 1 CONTROL PANEL dE KH 4 Li E a Gef ee en ie uh Stand by e 6 Start Reset Mode E Select Temperature Regulation OE o Spin Regulation Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 4 64 Merloni Elettrodomestici 1 2 PROGRAMME KNOB Synthetics Selector 1 3 DISPLAY DG e na Service Manual EVOII WASHING MACHINE Cotton Sector Delicate Spin Delay Timer Bleaching Easy iron Super Wash Fast Extra rinse Drying c CJ Prewash vy Cotton Wash aly Coloureds Rinse amp Synthetics Spin Wool YS Silk Door locked O indicator Language Issue Edition Page 03 05 19 0 5 64 Merloni Elettrodomestici 1 4 1 5 Service Manual Operational logic Starting a programme Close the door Activate the machine by pressing the STAND BY key symbol ie the door lock LED flashes at a frequency of 1Hz Select the desired programme with the programme knob The display shows the estimated time for the selected programme To start the cycle press START RESET symbol KB To cancel the set programme keep the START RESET key symbol pressed for 2 seconds Customizing and options Temperature change Y Press the temperature key symbol the maximum temperature of the set programme is displayed It can be decreased by pressin
4. 05 19 01 64 64
5. 90 3 6 7 9 1 1 y 1 6 0 1 2 Extra load Load approx 121 55rpm 5 off 7 on Laundry detaching 25rpm 5 on 7 off Drain spin Laundry detaching 25rpm 5 on 7 off E A Oo variable es S S S S S S S S S S S S y ye ye ye e ye ye ye ye ye ye ye ye 15 16 17 18 9 1 Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 15 64 Merloni Elettrodomestici At 40 60 1 Preioed Load time approx 80 mo m Ball closing Pump On for 2 no yes 28 Pause Pause no yes 30 o d 25rpm 5 on 5 off 5 Heat 30 Heating to 30 C 10 on 5 off yes 30 C variable Heat 40 C Heating to 40 C 25rpm 5 on 7 off yes 40 C Drum movement for en 9 Biodynamic recovering detergent 40rpm 12 on 3 off Heat 44 Heating to 44 C 40rpm 12 on 3 off yes 44 C C Mechanical Mechanical wash movement 40rpm 12 on 3 off o Heat 45 C Heating to 45 C 40rpm 12 on 3 off yes 45 C C variable variable variable 8 variable pari me 1200 Sf me 1200 Sf dorm 1200 So OA A A RINSE Load from wash solenoid 25rpm 5 on 5 off Load wash 1st level 40 on 5 off Extra load Load approx 121 55rpm 5 off 7 on prana o 7 e Load softener 1st Load from softener solenoid 25rpm 5 on 5 off i no y 7 y ye 9 ye 1 ye 1 ye 1 ye 1 ye 1 ye 1 e 1 ye ye ye ye ye ye ye ye 6 0 1 2 3 4 a 6 7 ap
6. Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 20 64 Merloni Elettrodomestici 2 8 2 9 Service Manual PARTICULAR PHASES Antishock If the machine goes to a drain phase e g Spin and the water temperature is higher than a fixed limit e g 60 the machine does a particular cycle before draining e g 1 Load 5 litres from EV Wash 2 Movement 5 ON 5 OFE 25 rpm for 4 3 If Temperature gt Limit go to 1 otherwise go to 4 4 Drain Spin Antifoam If there is too much foam in the machine during the first rinse detected by the pressure switch it does a second cycle 1 Stop for 2 2 Load 10 litres from EV Wash 3 Movement 5 ON 5 OFE 25 rpm for 2 4 Spinning stopped at the beginning restarts This procedure is repeated until the foam problem is gone BLEACH When bleaching is required insert extra tray 4 in compartment 1 of the detergent holder when pouring the bleach make sure not to exceed the max level This washing machine has a special function to be used whenever doing bleaching option 3 When bleaching is done separately pour the bleach in extra tray 4 press the antistain button 3 switch on the machine and bring the selector to Rinse When bleaching is done during a normal wash cycle pour the detergent and additives in the special compartments press the antistain button 3 amp switch on the machine and set the desired wash cycle N B bleachi
7. display card has to be replaced undo the four screws fixing it to the panel and remove the wiring connector Serial communication connector with power card Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 33 64 Merloni Elettrodomestici 3 4 Programme knob To remove the programme knob potentiometer Service Manual Remove the top Remove the external white plastic knob pulling it towards you in this way also the spring is extracted Remove the internal component pulling it hard towards you Remove the two screws on the cabinet Remove the connector Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 34 64 Merloni Elettrodomestici 3 5 Top Counterweight With a 13 mm Allen key undo the two fixing screws and remove the counterweight 3 6 Front Counterweight After removing the suspended unit from the cabinet see TUB CROSSPIECE disassembly undo the 8 fixing screws and remove the counterweight Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 35 64 Merloni Elettrodomestici 3 7 Driven Pulley 1 Remove the rear panel 2 Remove the transmission belt 3 Undo the pulley fixing screw using a TORX T40 wrench suitably clamping pulley rotation As the screw is assembled with a locking compound its release is assisted if its head is given a sharp hammer blow to release the locking compound Service M
8. i gt ni d 8 Whe f ae er SC j8 Conn vaschetta 2 vie RST 5 S3 8 Se JS je 858 f y al a 2 a j9 Conn 9 vie EDG RST 5 woe FP PEP JU IR Ai te Eo AT j10 Conn 8 vie EDG RST 2 5 3 ji S ja Lt Ss jo saat 111 Com 5 vie EDG RST 2 5 X ze SCL j12 Conn 5 vie TAB RST 2 5 e Ld Medi j13 Conn 2 vie TAB RST 2 5 Y ni EMI gt Test 5 j14 Conn 2 vie EDG RST 2 5 D RTN_PORTA n RTN_IP 10A I s 4 3 2 1 ji2 ja j2 i nn ji3 2 1 5 D jM A 5 4 lt 3 1 511 1 2 3 4 5 K dl s j s SC das FE git XEVA d br 5 4 3 2 1 FR 3 JA M L 4g l 1 24 415 f j15 S 3 1 iP TS E n e PE Car SCHEDA E e s i C SCHEDA LED j17 M2 2 DISPLAY poka Connettore TAB b i MS ms Lo Za 1j 2 3 Connettore TAB Oy PE o 2 4 3 2 vg 3 3 E pv 4 79 09 oBeg eS Ilonseulopoulier3 1UO 19 N SWVYSVIG 9NIHIM 8A1 HOLOM 3SVHd 338HL Merloni Elettrodomestici Wiring Diagram Legend KOS B BuzerorDorlok 0000000 ee Up AC Condenser EFL EFP ER ET EV Solenoid valve EVC EVF EVL EVP FA FO FAT 12 3 Water economizer or NC Switch Normal level Door microswitch T MV MV Ras Dryer fan RA Mzbn M zbn timer motor Neutral or Terminal board NC No spin P Pressure switch Pressure switch 1st level Pressure switch 2nd level High speed potentiometer Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 61 64
9. ohmic resistance value at room temperature 20 C is approx 20Kohm on J8 wiring connector pin 11 and 12 e Ifthe measurement is incorrect check J8 NTC wiring continuity Check the same parameter directly on NCT Replace NTC Replace Card F04 Simultaneous empty and overflow pressure switch stuck on empty If the pressure switch contact is stuck on empty the washing machine loads water until reaching the overflow The drain pump is automatically started by the contact on the overflow pressure switch Check the efficiency of J3 connector contacts on the card Check pressure switch status checking J3 wiring connector pins 2 4 ohm continuity tub empty 2 3 ohm continuity full tub 2 1 ohm continuity tub overfilled at least halfway up door glass Check wiring of connector J3 pressure switch Replace pressure switch Replace card F05 Detected Pump Blocked or pressure switch empty not reached Check the efficiency of J9 connector contacts on the card checking the presence of 220V current between pins 8 and 9 Check pump if fed Check Pump Filter wall drain Change Pump Replace Card F06 Not on AVD and AVL F07 Detected No Absorption Wash Heating Element the fault is only signalled with the pressure switch on empty Check the efficiency of J3 connector contacts on the card Check the continuity of the wash heater on J3 connector pins 5 and 6 The 1800w 230V heating element has a resistance of 2
10. on 7 off no yes variable Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 17 64 Merloni Elettrodomestici SYNTHETICS 40 Phase 1 Preload Load time approx 3l Cem mem omm rms Door locked Duration Ball closing Pump On for 2 Pause Pause Load water absorption phase 5 Heat 30 Heating to 30 C 25rpm 5 on 5 off 10 on 5 off 25rpm 5 on 5 off ion SOA yes 30 C S pI S 30 variable ye ye Heat 40 C Heating to 40 C 25rpm 5 on 7 off Mechanical wash movement 40rpm 12 on 3 off Heat 43 C Heating to 43 C 40rpm 12 on 3 off yes 40 C Mechanical wash movement 40rpm 12 on 3 off banan JA JA RINSE gege E KE wash solenoid 25rpm 5 on 5 off 10 on 5 off Extra load Load approx 101 55rpm 5 off 7 on branzino __ Load softener 1st Load from softener solenoid 25rpm 5 on 5 off level valve 10 on 5 off Extra load Load approx 101 25rpm 5 off 7 on Ddnesi __ 7 1 6 0 11 12 13 15 16 17 Laundry detaching 18 19 Laundry detaching 25rpm 5 on 7 off AB 25rpm 5 on 7 off Service Manual EVOII WASHING MACHINE Language Issue Edition EN 03 05 19 0 variable CES 3 yes yes yes yes yes yes yes yes yes yes yes yes es 3 y Page 18 64 Merloni Elettrodomestici DAILY 30 Load time approx 3l m ye Pump ON for 2 no yes no yes 25rpm 5 on 5 off os 10 on 5 off y yes yes y
11. parts cards and electrical components This means that the connectors cannot be reversed when inserting in the corresponding parts Given below is an example of an IDC connection relevant to the J9 ya To pump Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 54 64 Merloni Elettrodomestici 4 7 Filter with built in cable The LVB 2000 machine has a noise filter with built in power supply cable This application is also used on the EVOII In this new component the supply cable is directly co moulded with the filter and the connections between supply cable and filter are no longer external with fastons but inside the filter Power to the machine is obtained with an 8 pin connector with faston that inserts on the corresponding part of the filter Therefore in case of filter or power supply cable replacement the replacement is single The steps for replacing the component are Disconnect the power outlet from the system Remove the top Remove the 8 pin connector on the filter Undo the fixing continuity screw ift the filter upward holding it by the power supply cable tripping the check tooth Remove the filter perpendicularly from the cabinet Pull upwards Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 55 64 Merloni Elettrodomestici To refit the component carry out the above steps in reverse order CAUTION the fixing continuity scre
12. programme Close the door Start the machine pressing the STAND BY key symbol the door lock LED flashes at a frequency of 1Hz Select the desired programme with the programme knob To start the cycle press START RESET symbol To cancel the set cycle keep the START RESET key symbol pressed for 2 seconds Customizing and options Temperature change Y Turn the knob to set the wash temperature given in the programme table It also allows you to decrease the temperature recommended for the programme selected down to cold wash X Spin change Turn the knob to cut out spin selecting the symbol R and also reduce the spin speed of the selected programme Max speeds for the 4 types of fabrics are Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 9 64 Merloni Elettrodomestici 2 4 1 Service Manual Fabric Speed Cotton 1200 rpm Synthetics 800 rpm Wool 600 rpm Silk no In any case the machine carries out a distribution of load at low speed Options You can choose from various options to meet all needs Delay timer option E Press the key Y to delay machine start time from 1 to 12 hours depending on the washing machine model press it several times until selecting the desired delay time Pressing the key 5 the first time the first LED 1h lights up Pressing the key E a second time also the second LED 2h lights up Pressing the key E a third time also the third LED
13. 5 ohm Check the connection of pressure switch J3 connector pins 2 and 3 there must not be ohm continuity shared with full load Check the connection of pressure switch J3 connector pins 2 and 4 there must be ohmic resistance Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 27 64 Merloni Elettrodomestici Service Manual Replace Heating Element Replace Pressure Switch Replace Card F08 Wash Heater Relay Stuck signalled in presence of empty or pressure switch stuck on Full simultaneously empty and full Check the efficiency of J3 connector contact on the card Check pressure switch status checking J3 wiring connector pins 2 and 4 ohm continuity it must only be present with tub empty and pins 2 and 3 ohm continuity it must only be present with water in the drum and pins 2 and 1 ohm continuity it must only be present with water in the tub above normal level at least halfway up door glass Check wiring J3 pressure switch Check connection of heating element J3 connector pins 5 and 6 Replace pressure switch Replace Card F09 Detected Machine Setup Error eeprom error ncase of production card with eeprom soldered replace card and eeprom n case of replacement of eeprom and card check the correct housing of eeprom on card base F10 No full and empty signal Check the efficiency of J3 connector contacts on the card Check pressure switch status check
14. 6h lights up Pressing the key 5 a fourth time also the fourth LED 12h lights up Pressing the key a fifth time the function deactivates and the LEDs go off Extra Rinse option Press the key to increase the number of rinses in the programmes for cotton and synthetic fabrics This function is recommended when the washing machine has a full load and with high amounts of detergent Bleaching option 38 Press the key X for more intense washing optimizing the performance of the liquid additives and for removing stubbom stains If this function is used prewash amp easy iron cannot be carried out Easy Iron option Y Press the key d to obtain uncreased laundry therefore easier to iron It can be used with programmes 3 5 Cotton 6 7 8 Synthetics and 11 Delicates In programmes 6 7 8 11 the wash cycle is stopped keeping the laundry soaked Press the Start Reset key to complete the cycle Note the options selected are signalled by the relevant key lighting up A flashing key indicates that the relevant option cannot be selected Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 10 64 Merloni Elettrodomestici 2 5 Service Manual What do the indicator lights mean If the Delay Timer function has been activated they go off in order until the wash cycle starts 1h 2h 6h 12h During the wash cycle they light up in order to indicate the state of progress Y Prewash CJ Wash R
15. Merloni Elettrodomestici Service Manual EVOII WASHING MACHINE Language Issue Edition Page EN 03 05 19 01 1 64 Merloni Elettrodomestici Index 1 EVOII LCD WASHING MACHINE 4 1 1 CONTROL PANEL 4 1 2 PROGRAM ME KNOB 5 1 3 DISPLAY 5 1 4 Operational logic 6 1 5 Customizing and options 6 2 EVOII LED WASHING MACHINE 8 2 1 CONTROL PANEL 8 2 2 PROGRAM ME KNOB 9 2 3 Operational Logic 9 2 4 Customizing and options 9 2 5 DETERGENT HOLDER 11 2 6 SPECIAL PROGRAMMES 12 2 7 WASH CYCLES Temperatures rpm volume of water 13 2 8 PARTICULAR PHASES 21 2 9 BLEACH 21 2 10 ELECTRONIC CARD 22 3 DISASSEMBLY AND REPLACEMENT OF COMPONENTS 31 3 1 Top 31 3 2 Microdelay device EN 3 3 Control panel 32 3 4 Programme knob 34 3 5 Top Counterweight 35 3 6 Front Counterweight 35 3 7 Driven Pulley 36 3 8 Motor 38 Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 2 64 Merloni Elettrodomestici 3 9 3 10 3 11 4 1 4 2 4 3 44 4 5 4 6 47 5 1 5 2 Service Manual Temperature Sensor Drain Pump Vibration dampers Door Seal Tube with OKO assembly Drain hose Three Phase Motor Easy door function Wiring Filter with built in cable LVB WIRING DIAGRAMS THREE PHASE MOTOR LVB WIRING DIAGRAMS EVOII WASHING MACHINE NEW COMPONENTS IN AVD AND AVL MODELS COMMUTATOR MOTOR LVB WIRING DIAGRAMS Language Issue Edition EN 03 05 19 0 40 40 41 42 42 49 50 51 52 54 55 57
16. anual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 36 64 Merloni Elettrodomestici 4 Lever using two wrenches and remove the pulley F E To ensure effective fixing of the screw apply a drop of Loctite 270 code 001109 on the thread When tightened down wait 3 hours before using the washing machine Service Manual Language Issue Edition EVOII WASHING MACHINE 03 05 19 0 Merloni Elettrodomestici 3 8 Motor 1 Remove the rear panel 2 Tilt the machine forward and support it Take care not to damage the electrical components on the control panel or the microdelay devices by placing packing between the tub amp case front 3 Remove the transmission belt 4 Disconnect the motor from the wiring removing the terminal block and disconnect the earth wire 5 Remove the two 8 mm self tapping hexagon fixing screws 6 Lower the motor and pull it towards the back of the machine to remove it Service Manual Language Issue Edition EVOII WASHING MACHINE EN 03 05 19 0 Merloni Elettrodomestici Recover the rubbers and plastic mounts that will be used on the new motor Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 39 64 Merloni Elettrodomestici 3 9 Temperature Sensor 1 Remove the rear panel 2 Remove the fastons 3 Using a screwdriver extract the sensor 3 10 Drain Pump 1 Remove the base levering with a screwdriver at the thr
17. chine starts takes programmes but does not start a load locked door solenoid valves pump heating elements Solenoid valve break or solenoid valve triac short circuit Heating element broken with pressure switch in full the machine does not finish the wash Other checks Card feed check Check 220V power supply on J1 connector between pins 1 and 2 Door open closed microswitch in case of Easy Door lock Continuity of the door microswitch can be checked by checking J4 connector pins 1 and 2 ohm continuity in case of door closed Solenoid valve status Continuity of the solenoid valve circuit can be checked by verifying ohmic resistance between 3 5 and 4 Kohm on J8 connector pins 1 and 3 EVL pins 4 and 6 EVP pins 7 and 9 EVC 3 5 The drying solenoid valve can be checked on J10 connector pins 1 and 3 EVA Warnings Warnings are signalled on the washing machine display CON DOOR and H20 therefore on machines not provided with displays the wamings are not present There are 3 wamings CON signalled in case of disconnected conductivity sensor the washing machines works just the same in this case the number of rinses is maximum 3 DOOR signalled if the user does not close the door within 20 seconds of pressing start in which case the washing machine does not start the cycle close the door the warning disappears and the cycle starts H20 signalled if the pressure switch does not go to full after 6 minutes If a co
18. ck is closed open it the waming disappears and the programme starts Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 30 64 Merloni Elettrodomestici 3 DISASSEMBLY AND REPLACEMENT OF COMPONENTS 3 1 Top The top fits into the front on the panel and at the back on the cabinet with two screws that fix it securely To remove the top undo the screws then slide it horizontally towards the back 3 2 Microdelay device 1 Turn off the power to the machine 2 Remove the top 3 Remove the two external screws and extract the component from above keeping it away from the wiring A d 4 Remove the connector on the component and replace the latter 5 Slide the microdelay device in its seat and refit it tightening the two screws Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 31 64 Merloni Elettrodomestici 3 3 Control panel 1 Remove the top 2 Open the detergent holder and press on the tray at the place shown in the photo to release it 3 Remove the two product dispenser fixing screws and the two panel fixing screws 4 Extract the display card wiring connector on machines with display 5 Remove the component knobs in washing machines equipped with temperature regulation and spin regulation knobs and the programme knob cover Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 32 64 Merloni Elettrodomestici 6 If the
19. e Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 25 64 Merloni Elettrodomestici The example shown in the figure Example Fault F03 below indicates which LEDs flash if the machine has a Fault F03 Le e soj ke em I 5 E i i A si d Example Fault F03 2 10 5 List of faults malfunctions and Warnings F01 Triac Motor short circuit Check for any water leaks that can reach connector J9 short circuiting the relevant contacts Check the motor terminal block a possible problem due to chemical work residuals corroding the contacts that can cause a short circuit Replace Card F02 Motor blocked Tachometrics in Short Circuit Open Check motor if blocked Check the efficiency of J9 connector on the card Check the tachometric winding checking an ohm resistance reading of 115 170 ohm between pins 1 and 2 on wiring connector J9 In case of short circuit open circuit check the wiring between pins 1 and 2 of J9 relevant to the tachometrics With a three phase motor make sure there is ohm continuity between J9 pins 6 and 7 Replace motor Replace card Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 26 64 Merloni Elettrodomestici F03 Detected NTC Open or in Short Circuit or wash heater relay stuck signalled in presence of full load Check efficiency of J8 connector contacts on the card Check NTC verifying that the
20. ee fixing points GONE 2 Undo the 4 screws 3 Release the tubes 4 Replace the pump Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 40 64 Merloni Elettrodomestici 3 11 Vibration dampers 1 Carefully place the machine on a side 2 Using a 10 mm wrench completely undo the nut fixing the vibration damper to the cabinet 3 Push the vibration damper on the stem to remove it from the cabinet 4 Using a 17 mm and 15 mm wrench undo the bolt fixing the vibration damper to the unit and remove it HA To fitthe new vibration damper carry out the above operations in reverse order Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 41 64 Merloni Elettrodomestici 4 NEW COMPONENTS IN AVD AND AVL MODELS 4 1 Door Seal 1 Tilt the machine backward and support it 2 Prize off the front ring seal by inserting the tip of a screwdriver between the ring and the seal 3 Free the seal from the cabinet and push it inwards 4 Remove the seal pulling it from the top downwards this also frees the spiral spring 5 To refit 6 Insert the seal on the edge of the tub lid seat making sure to correctly position the seal the rubber tab must be positioned vertically at the top Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 42 64 Merloni Elettrodomestici 7 Adapt the seal to the tub 8 Insert the spring at the top ce
21. en contacts 11 and 14 Contacts 4 and 5 represent locked door If the door is locked there is electrical continuity between contacts 4 and 5 If the door is released there is an open circuit between contacts 4 and 5 ELECTRICAL CONNECTIONS asi Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 53 64 Merloni Elettrodomestici 4 6 Service Manual Wiring Unlike the LVB2000 washing machine the EVO II platform also introduces insulation perforation technology IDC also on the power part leaving crimping only for the earth connections noise filter and conductivity sensor A fundamental feature of IDC is the parallel connection between users For example connection 1 of J9 connector is connected to 7 of the wash motor connector 2 of J9 to 6 of the motor 3 of J9 to 5 of the motor etc This means that there is a single connection to the corresponding electrical component from each connector on card there are no connections external to the card The wiring of each component can be checked directly on the card connectors see Faults Intervention on the IDC connectors in case of cable trouble can only be done using the special pliers supplied by the Manufacturer of the connectors always complying with the parallel order described Check continuity of the contacts with a multimeter after any operation of this type All the IDC connectors are polarized and likewise their corresponding
22. es if T gt 45 C 25rpm 5 on 5 off 10 on 5 off 25rpm 5 on 7 off no ys 90 Mechanical wash movement 40rpm 12 on 3 off no pam CCC RINSE Load from wash solenoid 25rpm 5 on 5 off Load wash 1st level 10 on 5 off Extra load Load approx 101 Eid S 1 12 Load softener 1st Load from softener solenoid 25rpm 5 on 5 off level valve 10 on 5 off Extra load Load approx 101 pe i FN 1 3 wee EE Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 19 64 Merloni Elettrodomestici SILK 30 CI EI s Ball closing Pump ON for 2 Pause ES Gemen Lee e Is o no 30 variab 25rpm 5 on 5 off Extra load Load approx 181 10 on 5 off Heat 28 C Heating to 28 C 25rpm 4 on 56 off yes 28 C 25rpm 5 on 5 off Mechanical wash movement 10 on 5 off EN RINSE Load from wash solenoid 25rpm 5 on 5 off Load wash 1st level 10 on 5 off Extra load Load approx 181 55rpm 5 off 7 o i Load softener 1st Load from softener solenoid 25rpm 5 on 5 off variab level valve 10 on 5 off Extra load Load approx 181 55rpm 5 off 7 on Drain variab variab m o o o variab variab o variab Load softener ist Load from softener solenoid pees Extra load Load approx 181 Reeg Bran LEE gt al variab NCT TEMPERATURE T C Water Agate Min Rmax 18609 20400 16470 5149 o 2622 1919 1427
23. f the supply to the power part of the electronic card and therefore to the motor The photo and diagram below give the connection diagram of the windings Tachometrics Tachometrics Winding Winding Winding Thermoprotector Thermoprotector Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 51 64 Merloni Elettrodomestici Rotation direction pulley side Clockwise connecting the 3 points u Grey 4 v White 5 w Red Protector 2 TYCO 284861 1 terminal board with Faston M 6 3x0 8 Brass plated Connection diagram Terminal board seen from coupling side 4 5 Easy door function This new component allows the user to open the door during the cycle whenever the machine is safe In particular the conditions in which this function keeps the door locked are Temperature gt 45 C Set speed gt 55 rpm Load time exceeding pressure switch full Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 52 64 Merloni Elettrodomestici As a result of the above conditions the door is released during the wash phase whereas it is locked during rinses i Loa m D Ae neutral 4 14 line microswitch shared microswitch Contacts 11 and 14 represent the microswitch that indicates door status open closed If the door is closed there is electrical continuity between contacts 11 and 14 If the door is open there is open circuit betwe
24. g the temperature key symbol repeatedly OFF indicates cold wash Spin change Press the spin key symbol the maximum spin speed of the set programme is displayed It can be decreased by pressing the spin key symbol repeatedly OFF indicates no spin Options selection Press the mode key symbol MP to select the desired option The symbol and the option flash Press the select key symbol S to set the option A square appears around the symbol Delay timer option For delaying machine start up to 24 hours press the key S several times until the desired delay time is displayed OFF indicates no delay Bleaching option X The bleaching cycle is recommended for removing stubborn stains To start it press the key S until the word ON appears Remember to put the bleach in the special tray Note not compatible with Easy iron option amp Pre wash Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 6 64 Merloni Elettrodomestici Service Manual Easy Iron option Tj Reduces creases on fabrics facilitating ironing To start it press the key S until the word ON appears In the programmes for Cotton Silk and Delicate rinse the wash cycle stops keeping the laundry soaked the symbol flashes Press the Start Reset key to complete the cycle with a spin To empty without a spin set spin to OFF and press the Start Reset amp D key Note not compatible with Bleaching option S
25. ing J3 wiring connector pins 2 4 ohm continuity tub empty 2 3 ohm continuity full tub 2 1 ohm continuity tub overfilled at least halfway up door glass Check wiring of connector J3 Pressure switch Replace Pressure Switch Replace Card F11 Detected No Pump Feedback Drain pump disconnected or winding broken Check the efficiency of J9 connector contacts on the card Check continuity of the Pump on J15 connector pins 1 and 2 in case of washing machine with Easy Door function or on J9 connector pins 8 and 9 in case of conventional door lock checking resistive value equal to 170 ohm Check wiring of connector J15 or J9 Pump Replace Pump Replace Card Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 28 64 Merloni Elettrodomestici 2 10 6 Service Manual F12 No Communication Display Card LED Main Card Check the efficiency of contacts on card of J11 connector e Check the continuity of J11 connector display card 5 pin connector Replace Main Card Replace Display Card LED F17 Door lock unfed open with Easy Door Check the presence of 230V mains power on J4 wiring connector inserted on board between pins 3 and 4 not present with machine on standby the presence of power from 230V door lock between pins 3 and 5 Check the ohm continuity of door microswitch with door closed on and off on J4 connector inserted on the board between pins 1 and 2 Check continuity of J4 doo
26. inse Spin DETERGENT HOLDER The detergent holder opens by turning it outwards Pour the detergent and possible additive according to the quantities given on the packs Compartment 1 Detergent for prewash powder Compartment 2 Detergent for wash powder or liquid Compartment 3 Softeners Compartment 4 Bleach and delicate bleach The detergent holder is removable lift and pull outwards Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 11 64 Merloni Elettrodomestici 2 6 SPECIAL PROGRAMMES Class A at 40 C Your washing machine has a special programme for obtaining excellent washing results even at low temperatures By setting programme 4 to 40 C the results are the same as for 60 C thanks to the washing machine action and the increased wash duration Daily wash Your washing machine has a programme designed for washing slightly soiled garments in a short time Setting programme 9 to 30 C different types of fabrics except wool and silk can be washed together with a max load of 3 kg This programme offers savings in time and energy because it only lasts for approx 30 minutes USE OF LIQUID DETERGENT IS ADVISABLE Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 12 64 Merloni Elettrodomestici 2 7 Service Manual WASH CYCLES Temperatures rpm volume of water Cycle 5kg COTTON 60 1 ei pomers no no ne a Bal closing P
27. ion hose Ball closing This offers the dual advantage of 1 Separation of wash water and dead water in the drain hose hence energy saving during the heating phase 2 Optimum use of detergent N B with introduction of this new component e there is no detergent recovery tube e the pump has only one hole for tub water inlet and one for outlet to the drain hose no movement at 93 rpm in all cycles during the biological step Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 49 64 Merloni Elettrodomestici 4 3 Drain hose The drain hose of the new EVOII washing machine is fixed to the back of the cabinet by a plastic clamp which must not be removed during installation of the product To prevent this occurring the clamp is made to withstand a force of 25 kg This new hose fixing has been made for correct operation of the OKO mechanism Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 50 64 Merloni Elettrodomestici 4 4 Three Phase Motor The new range of EVOII washing machines also includes a model equipped with three phase motor Compared with the commutator motor there are no brushes and the stator has three winding star connected internally see diagram Compared with models with commutator motor also the power card is different and becomes a special code for three phase machines The three phase motor has a thermoprotector that cuts in turning of
28. ition Page EN 03 05 19 0 22 64 Merloni Elettrodomestici 5 Then free it from the connectors Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 23 64 Merloni Elettrodomestici 2 10 2 Replacing the Eeprom The card is customized through EeProm this is soldered to the card therefore if the card has to be replaced also the EeProm must be replaced On models AVD and AVL EVO II there is a single eeprom on the power card This EeProm also contains the information for the display cards When replacing pay attention to the side on which the Eeprom is fitted There are two references Ref A and Ref B which must remain aligned when refitting the Eeprom sane Service Manual EVOII WASHING MACHINE Merloni Elettrodomestici 2 10 3 List of EVOII FAULTS and troubleshooting If a fault occurs on the washing machine then the self test function will display this or the new hardware key may be used to show the fault The type of fault can be signalled in different ways on AVD models the fault is shown directly on the machine display On AVL models the fault is signalled by LEDs 2 10 4 Reading of Faults signalled by LEDs When the machine has a fault 1 The door is locked 2 The door lock indicator flashes quickly surely gt 1 Hz 3 The control panel LEDs flash to signal the fault according to the following table Table Fault LED Servic
29. ng cannot be done with the silk programme Use of the extra tray for bleach excludes the possibility of performing the prewash amp easy iron function Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 21 64 Merloni Elettrodomestici 2 10 ELECTRONIC CARD One of the main differences introduced with the new LVB EVO II is that the electronic card is also fed when the washing machine is off VIRTUAL OFF therefore to turn off the power to the washing machine disconnect the cable from the electrical power supply Evo Il washing machines no longer have the On Off key that switches off power to the machine but only the Stand By key for switching the washing machine on or virtual off The term virtual off indicates that the machine is off interface off LED and Lcd but the electronic card is fed The card is common to each product family the various models are differentiated by the Eeprom The card inside the machine Il dl III um 2 10 1 Replacing the card 1 Tum off the power to the machine removing the plug from the electrical socket 2 If the washing machine is a THREE PHASE wait 5 minutes for the card to electrically discharge otherwise go to point 3 keeping the plug out of the electrical socket 3 Remove the rear panel 4 Remove the screws fixing the module to the cabinet and remove the module Service Manual EVOII WASHING MACHINE Language Issue Ed
30. ntre 9 Insert the spacer between the tub lid and cabinet front locking it to prevent the spring from coming out Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 43 64 Merloni Elettrodomestici Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 44 64 Merloni Elettrodomestici EE A E EA AAA Language Issue Edition Page 45 64 EVOII WASHING MACHINE Merloni Elettrodomestici Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 46 64 Merloni Elettrodomestici 11 Insert the seal in the cabinet front seat Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 47 64 Merloni Elettrodomestici 12 Refit the flush ring widening and inserting it in the seat making sure to position the wire clip at the bottom centre Service Manual Language Issue Edition EVOII WASHING MACHINE 03 05 19 0 Merloni Elettrodomestici 4 2 Service Manual Tube with OKO assembly Conductivity sensor The OKO system consists of a plastic ball component inserted in a tube connecting the tub to the drain pump At the start of each wash cycle suitably operating the drain pump a difference in level is created between the water in the tub and the drain hose this difference in level increases the upward thrust of the ball hermetically closing the tub pump connect
31. onn vaschetta 2 vie RST 5 284472 1 AA 1 2 8 4 ED t D Conn vaschetta 6 vie RST 5 284476 1 3 M FA BE sa j4 Conn vaschetta 7 4 vie RST 5 gt o e 88 SE Stat opzionale conn 5 3 284475 1 284473 1 m 9 a S au s jo Conn vaschetta 2 vie RST 5 94535 7002 Z R 65 E j8 Conn 12 vie EDG RST 2 5 1 51122 12 1 fe Tis s Sa Yve Yer Ven 1 SS as 3 j9 Conn 9 vie EDG RST 5 284489 1 es Qi et E 5 PS PS 12 34 5 10 Conn 8 vie EDG RST 2 5 01 51122 08 S8 S Se 38 8 le ta S 2 j11 Conn 5 vie EDG RST 2 5 01 51122 05 le lija fe fs i3 8 fafa I 23 E lt q ji4 Conn 3 vie EDG RST 2 5 1 1355181 2 1 z 2 T __ X X jr mn mih A j15 Conn 5 vie vaschetta RST 2 5 01 51122 05 pec i kt e A E Tonn j16 Conn 3 vie vaschetta RST 2 5 3 819868 3 t 5 SCL 3 j17 Conn 6 vie vaschetta RST 2 5 d x GND j18 Conn 12 vie EDG RST 2 5 1 55122 12 sk TE 8 SC 1 j19 Conn vaschetta 5 vie RST 2 5 1 1355181 6 IN PORTA T Conn 3 vie vaschetta RST 2 5 3 829868 3 T E sil ki RTN IP 10A A le EES Conn3 vie EDG RST 2 5 1 1355181 2 1 2 3 HL T NS de nm 35 O Asc P XEVA S 3 11 14 3 4 5 R 3 3 44 3 1 hp OVER o RG ie i MR H SE 1 zala P c SCHEDA jr Ma 2 DISPLAY ESTE Connettore TAB 1 M3 N 1 2 3 Connettore TAB uonip3 enss eBenBue 0 61 S0 0 19 99 oBeg ISOWOPOJJJO J IUOLJON 191 Merloni Elettrodomestici 9 x 3 S 3 E 5 2
32. prox 4 approx 4 90 3 9v NK LS 1 level valve 10 on 5 off Extra load Load approx 121 55rpm 5 off 7 on pranzo __ Laundry detaching RRE 22 jenes O 29 Laundry detaching amoo E oO 20 21 n n n n n n n es S S S S S S S S S S S S S S S S Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 16 64 Merloni Elettrodomestici SYNTHETICS 60 1 Pretoad Jomes m m m 8 2 Ball closing Pump On for 2 no yes 2 3 Pause Pause no yes 30 Soaking Load water absorption phase ub is no om sl 7 o 5 25rpm 5 on 5 off Heat 30 C Heating to 30 C 10 on 5 off 6 Heat 40 C Heating to 40 C 25rpm 5 on 7 off yes 40 C n variable o Heating to 53 C 40rpm 12 on 3 off yes 53 C yes yes 30 C no variable Heat 53 7 Iess 8 Mechanical Mechanica wash movement 4 rpm 1200 of o eat 56 6 Heat 56 Heating to 56 C 40rpm 12 on 3 off yes 56 C yes variable 16 Mechanica Mechanial wash movement 40rpm 12 on Sf CST RINSE Load from wash solenoid 25rpm 5 on 5 off valve 10 on 5 off Extra load Load approx 101 25rpm 5 off 7 on M forans __ o ves proi o CI idi O e level valve 10 on 5 off 251pm Stol Ton a mme RR ne e 9 38 Laundry detaching erp on oft m yes 9 Load wash 1st level 35 forense ST TO ne dee 8 20 Laundry detaching 25rpm 5
33. r lock wiring Check door hooking Replace door lock Replace card F17 Door lock unfed open conventional door lock not Easy Door Check the presence of 230V mains power onJ4 wiring connector inserted on board between pins 2 and 3 not present with machine on standby the presence of power from 230V door lock between pins 3 and 1 Check door hooking Replace door lock Replace card Faults not signalled Motor thermoprotector cut in If the motor thermoprotector cuts in the machine stops without signalling any fault As soon as the thermoprotector resets the machine restarts the cycle from where it stopped Thermoprotector stopping can be checked as follows check J9 connector pins 6 and 7ohm continuity If the thermoprotector is closed a resistance of between 1 and 2 ohm is read If the thermoprotector is open an infinite resistance is read Motor stator winding field coils broken commutator models In case of breaking in the motor stator winding the machine stops and signals Fault F01 Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 29 64 Merloni Elettrodomestici 2 10 7 2 10 8 Service Manual This can be checked by verifying the ohmic resistance value which must be between 2 and 3 ohms on connector J9 between pins 3 and 5 With middle field socket on J9 connector pins 3 and 4 resistance of between 1 and 1 5 ohm Motor terminal block disconnected no fault signalled The ma
34. riable Fire Heng 60 mw ye ro 5 7 1 1 1 1 wans RINSE SC Extra load Load approx 121 55rpm 5 off 7 on ma aT Load from softener 25rpm 5 on 5 off level solenoid valve 10 on 5 off 55rpm Soff Ton Remove clothes 25rpm 5 on 7 off no Drain spin no Laundry detaching 25rpm 5 on 7 off yes variable y y y y y y y y y y y 4 5 Mechanical wash Kan Qu EE 40rpm 12 on 3 off 1 3 1 1 1 1 1 1 2 2 es es yes es es es es es es es es es es es es es es es 6 0 1 2 3 4 5 6 7 8 9 0 1 2 2 Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 14 64 Merloni Elettrodomestici Cycle 5kg COTTON 40 Prelog Load time approx s wo m Ball closing Pump On for 2 yes 2 Pause Pause yes 30 o T 25rpm 5 on 5 off 5 Heat 30 Heating to 30 C 10 on 5 off variable Heat 40 C Heating to 40 C 25rpm 5 on 7 off yes 40 C Drum movement for lan 1 Biodynamic recovering detergent 40rpm 12 on 3 off Heat 44 C Heating to 44 40rpm 12 on 3 off yes 44 C Mechanical Mechanical wash movement 40rpm 12 on 3 off Drain spin RINSE Load from wash solenoid 25rpm 5 on 5 off Load wash 1st level 10 on 5 off Extra load Load approx 121 55rpm 5 off on Drain spin Load softener 1st Load from softener solenoid 25rpm 5 on 5 off level 10 on 5 off yes 30 C variable 15 ur 5 3 approx 4
35. ump ONTor A A A EA Pase Pause m nm yes Load water absorption 25rpm 5 on 5 off 5 s 25rpm 5 on 5 off Mv Heat 40 C Heating to 40 C 25rpm 5 on7 off yes 40 C no variable Drum movement for D Heat 50 C Heating to 50 C 40rpm 12 on 3 off yes 50 C Drum movement for D Heat 53 Heating to 53 C 40rpm 12 on 3 off yes 53 C Mechanical Mechanica wash movement 40rpm Ger St no Drain spin yes approx 5 SS EN 12 RINSE Load from wash solenoid 25rpm 5 on 5 off Extra load Load approx 121 55rpm 5 off 7 on Denso T mo Load softener 1st Load from softener solenoid 25rpm 5 on 5 off i 17 18 Extra load Load approx 121 55rpm 5 off on no yes variable Drain spin no yes 90 andry detaching 1 Ben en Teli Drain espina vee 8 BEE Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 13 64 Merloni Elettrodomestici Cycle 5kg COTTON 90 Prelog Load ime approdi m m m LS Ball closing Pump ON for 2 2 Pause Pause 30 3 Load water absorption 25rpm 5 on 5 off o d 25rpm 5 on 5 off 5 Heat 30 Heating to 30 C 10 on 5 off yes 30 C variable Heat 40 Heating to 40 C 25rpm 5 on 7 off yes 40 C variable Drum movement for n n Heating to 50 C 40rpm 12 on 3 off yes 50 C yes variable C C y Drum movement for C yes variable C y y iable Heating to 70 C 40rpm 12 on 3 off yes 70 C va
36. uper Wash option This option offers perfectly clean laundry visibly whiter than the actual Class A wash standard To start it press the key S until the word ON appears Note not compatible with Fast option Fast option This option allows a 30 reduction in wash cycle duration To start it press the key S until the word ON appears Note not compatible with Super Wash option Extra Rinse option For more effective rinsing by adding a rinse Recommended when the washing machine has a full load and with high amounts of detergent it is available only on Cotton amp Synthetic programmes To select it press the key S until the word ON appears Drying option D This option is not active Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 7 64 Merloni Elettrodomestici 2 2 1 Service Manual EVOII LED WASHING MACHINE CONTROL PANEL Da w e c GO s D oL l or Ces Een s Ele d 3 Gia al IECH x lo o Stand By e Prewash O Start Reset g Wash Ci Temperature Regulation Rinse 9 Spin Regulation Spin E Delay Timer O Door lock indicator Extra rinse X Bleaching FG Easy iron Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 8 64 Merloni Elettrodomestici 2 2 2 3 2 4 Service Manual PROGRAMME KNOB Synthetics sector o Delicates sector iz Delicate Spin Delicate Rinse Spin Operational Logic Starting a
37. w is a specific screw guaranteein earth continuity between filter and cabinet The same screw must be refitted in order to guarantee machine conformity Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 56 64 Merloni Elettrodomestici 5 LVB WIRING DIAGRAMS 5 1 COMMUTATOR MOTOR LVB WIRING DIAGRAMS 5 ES z 4 3 53 s z 38 uondo pr ig BEES TOTO i ut em Lu i It Ea ak Drying Heater Ss i Me a Rotor Stator S Tachometric 9 2 8 Pump with door lock with microswitch z D o 2 220V Node r Drum s locking 220V Selector a S i EV Drying al 9 g Fan L 2 gt S NTC Drying Microswitch EV Wash tas EV Prewash ler S EV Hot re a 3 NTC Wash T a KA o Di Interface communication E 3 o l 3 Service Manual Language Issue Edition Page EVOII WASHING MACHINE EN 03 05 19 0 57 64 DE O lt Le 2 N 5 3 Lait LEGENDA CONNETTORI B od os 1 3 ji Conn vaschetta 2 vie RST 5 94535 7002 D Y A z E j2 C
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