Installation Instructions
Contents
1. t he or Either prop the rear of the tank up or have an assistant hold the rear of the tank up Remove the four Phillips head screws from the air horn assembly in the stock air cleaner backing plate See PIC 1 Gently tug outward at the bottom of the stock air cleaner back and it will become free from the bike only to be connected by hoses and a wire harness Remove the three hoses from the backing plate as well as the plug from the air mass temp sensor The stock backing plate may PIC 2 now be removed from the motorcycle and the tank may now be returned to its PIC 2 original position and re connected The stock backing plate will be able to be removed by holding up on the back side of the fuel tank but it will be a tight fit See PIC 2 and PIC 3 Remove the white plastic air mass temp sensor and the O ring from the stock backing plate Install the O ring into corresponding groove in the new cast throttle body adapter Install the air mass sensor into the adapter at this time using the included 10 24 X 4 Button Socket Cap Screws Install the chrome elbow into the throttle body adapter then the nipple into the elbow Make sure to point the nipple up Your crank case ventilation hose should be rerouted oe REMOVE THIS ORING AND over the top of the throttle body so it can be plugged into this nipple See PIC 4 pic 3 nco sorron car sews m See PIC 5 The largest diameter hose marked as A will be c2. INSTALLATION PRO R HYPERCHARGER for VTX 1800 9461 PARTS INCLUDED 1 Pro R Hypercharger Assembly 5 Screws in Plastic Bag Including 3 1 4 20 X 1 5 8 Button Socket Cap Screws 2 6 32 X 3 8 Socket Head Cap Screws 2 6 Flat Washers Filter Cage Assembly 3 Piece Round Hyper Filter Throttle Body Adapter Hardware Kit Including the Following 3 1 4 20 x 1 2 Socket Head Cap Screws 4 M5 x 80 x 16mm Hex Flange Screw 2 10 24 x 4 Button Socket Cap Screws 1 14 Long 5 32 Rubber Hose 1 Gasket with Adhesive 1 1 1 1 ee ae oe Nipple 1 8 NTP EFI Chrome Elbow 1 4 NTP 90 Degree Chrome Cap Grey Vinyl 1 Pin 1 Installation Instructions Please read and understand entire instructions before starting installation THANK YOU FOR CHOOSING KURYAKYN IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT WARNING THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY ATTENTION This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality CAUTION This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage TOOLS SUGGES
3. TED Set of Hex Wrenches Set of Metric Combination Wrenches Phillips Screwdriver STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS STEP 1 Read and understand all steps in the instructions before starting the installation Park the motorcycle on a hard level surface and turn off the ignition Let cool cont 9461 23MC 1011 CUSTOMER SERVICE INSTALLATION QUESTIONS LIMITED WARRANTY ABOUT OUR CATALOG WARNING CAUTION ATTENTION A factory service manual may be helpful in performing this installation Do STEP 2 STEP 3 STEP 4 STEP 5 cont Kuryakyn YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYSTEM DURING INSTALLATION ENSURE THAT THE ENGINE AND EXHAUST SYSTEM HAVE FULLY COOLED TO PREVENT INJURY The installation of any high performance exhaust system can cause a lean fuel air mixture A lean fuel air mixture can cause engine overheating resulting in severe engine damage Kuryakyn recommends using our Wild Things Fuel Injection Controller Kuryakyn P N 9218 Sold separately on fuel injected bikes or having the bike tuned by an experienced tuner on a dyno with an exhaust gas analyzer not attempt to perform this installation if you are not confident in your ability to complete all of the steps in the procedure consult a trained technician Remove the seat and the rear mounting bolt of the fuel tank
4. apped off using the vinyl cap included in the kit PIC 6 The air mass temp sensor plug marked as D is also shown in PIC 5 The intermediate size hose marked as B about 3 8 I D PIC 5 will be plugged into the nipple you have installed on the throttle body adapter this is your crankcase breather Follow the vacuum line down from the cold start sensor under tank to where it connects to the vacuum nipple at the top of the intake manifold between the two cylinders Remove the hose from that vacuum nipple and plug with the 1 pin supplied then stow under tank Plug the 14 section of hose included with the Hypercharger kit to the intake manifold nipple as shown in PIC 7 The smallest hose marked as C approximately 1 4 outside diameter is the hyper vacuum hose The remaining end will later be connected to the vacuum pod on the Hypercharger in STEP 8 DO NOT REUSE ANY OF THE STOCK VACUUM LINES OR THE T FITTING OR THE BUTTERFLIES WILL NOT OPERATE USE A CABLE TIE TO SECURE THE DISCONNECTED STOCK VACUUM LINES PAGE 2 PRO R HYPERCHARGER INSTALLATION STEP 6 STEP 7 STEP 8 STEP 9 STEP 10 ATTENTION Ride On Kuryakyn This step will require some patience as you will be working in a very limited space See PIC 8 Start one of the M5 hex flange bolts in one of the two lower mounting holes of the throttle body Slide a corresponding slot on the throttle body adapter on to this bolt Start the remaining three bol
5. rottle for correct operation making sure it returns properly before starting bike It is the installer s responsibility to ensure that all of the fasteners gt WV _ Sal including preassembled are tightened before operation of the VACUUM LINE PLUS IN HERE P T motorcycle K ryakyn will not warranty components lost due to improper r installation Periodic maintenance may be required m i _ af START ONE OF THE BOTTOM BOLTS P a an E PAGE 3 PRO R HYPERCHARGER INSTALLATION
6. ts in the adapter mounting holes Screw the BOTTOM two mounting screws in all the way it may be easier for you to hold the adapter out away from the throttle body as you run these screws in You will most likely have to use your open end wrench and move the fasteners about 1 6 of a turn at a time Once the bottom two screws are in all the way but not tightened you may thread the top two mounting screws in Tighten all four screws but do not over tighten If you snap or strip one of these screws you will have to repeat this process Reconnect the plug to the air mass sensor that was disconnected in STEP 3 Fasten the supplied adhesive gasket to the backside of the Hyper Mount the back plate to the throttle body adapter using the three included 1 4 20 X 1 2 Socket Head Cap Screws Snap the velocity ring into place so that the hole is in the 10 o clock position See PIC 9 Install the filter elements and reassemble the Hypercharger Use the three included 1 4 20 X 1 5 8 Button Socket Cap Screws to secure the front cover to the back cover Use the two included 6 32 X 3 8 Socket Head Cap Screws and 6 Flat Washers to secure the Pro R end caps to the front half of the Hypercharger Connect the vacuum line to the nipple on the bottom of the vacuum pod on the back of the Hypercharger with the small hose marked C in PIC 5 Reinstall the seat Double check the tightness of all related fasteners check for hose clearance and check th
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