120D Rotator - Cascade Corporation
Contents
1. PART NO DESCRIPTION 206392 Drive Motor 1 1 675478 Shaft 2 1 675477 Drive 3 1 675479 Spacer Plate m4 1 675480 Geroter Set 101 1768 007 m4 1 685075 Geroter Set 101 1768 009 5 1 675482 End Cap 6 1 206405 Service Kit E7 1 685089 Flange 101 1768 007 E7 1 685090 Flange 101 1768 009 Cascade provides service replacement parts for the listed parts only Due to cost if others parts need replacement the complete drive motor should be replaced M See Nameplate under valve for correct part number of Gerotor Set and Flange Compatible with water glycol based hydraulic fluids Check Valve RC0081 ill REF QTY PART NO DESCRIPTION 670549 Check Valve Assembly 1 2 609453 Fitting 10 2 2 670552 Spring 3 2 670551 Guide 4 2 7020 Ball 5 2 602580 Fitting 8 6 2 673989 Spring 7 1 670550 Body 8 1 670553 Spool cascade For Technical Assistance call 800 227 2233 Fax 888 329 8207 To Order Parts call 888 227 2233 Fax 888 329 0234 220810 Rev 0 3 Fork Bar Group RR0027 ill oe a F er 120D 49 in 61 in 73 in REF QTY PART NO PART NO PART NO DESCRIPTION 206780 206781 206782 Fork Bar Group 1 4 4880 4880 4880 Capscrew 1 2 NC x 1 0 GR8 2 24 681248 681248 681248 Capscrew 3 2 622148 622148 622148 Keeper 4 1 681242 681243 681244 Upper Bar 5 1 6812452. Publications cascade Service Literature Index and Order Form cascade GA0006 eps PART NO DESCRIPTION 220810 Parts Manual 672946 Service Manual 672714 Operators Guide 672327 Installation Instructions 679929 Tool Catalog 673964 Literature Index Order Form aes For Technical Assistance call 800 227 2233 Fax 888 329 8207 ii Cascade To Order Parts call 888 227 2233 Fax 888 329 0234 220810 Rev 0 RR0028 ill Rotator Group 120D REF QTY PART NO DESCRIPTION 215078 Frame Group 1 1 213144 Faceplate 2 1 214481 Bearing Assembly 3 1 214555 Baseplate 4 1 675639 Drive Group A 5 il 605761 Fitting 8 8 6 1 601250 Fitting 8 8 7 1 601377 Fitting 8 8 8 4 763021 Capscrew M12 x 30 9 4 6290 Lockwasher 1 2 10 1 664071 Plug 11 32 768828 Capscrew M12 x 45 12 32 681473 Washer M12 13 19 213633 Capscrew M12 x 55 14 13 206174 Capscrew M12 x 45 15 1 7401 Grease Fitting A See Drive Group page for parts breakdown Reference Common Parts Group 215086 cascade For Technical Assistance call 800 227 2233 Fax 888 329 8207 To Order Parts call 888 227 2233 Fax 888 329 0234 220810 Rev 0 1 Drive Group RC0087 ill 120D
3. D ARTS MANUAL 120D Rotator This manual contains standard production Serial Numbers 215033 gt 215062 Special Engineered Options are not included Manual Number 220810 cascade a Registered Trademark of Cascade Corporation About This Manual Introduction This manual shows the parts breakdown for standard production Cascade 120D Rotators Locate the nameplate attached to the bottom of the baseplate If the nameplate is missing all necessary information is stamped into the baseplate at the same location This number must be used when ordering replacement parts for this product cascade ATTACHMENT CAPACITY LIFT TRUCK ATTACHMENT POUNDS INCH LOAD SERIAL 215033 P 1 CAPACITY OF TRUCK AND ATTACHMENT COMBINATION MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN MEPLATE NUMBER ac 120D NA 14H BEE MAXIMUM SYSTEM PRESSURE 2300 PSI ADDITIONAL EQUIPMENT ADDITIONAL 227 2233 800 227 2233 OF Sie RROO36 ill Nameplate EXAMPLE Ordering Parts Customers Cascade parts and service literature is available through authorized lift truck dealers To place an order contact the lift truck dealer of your choice Lift Truck Dealers To order parts and service literature contact Cascade Parts Sales 2501 Sheridan Avenue Springfield OH 45505 Telephone 888 CASCADE 227 2233 FAX 888 329 0234 parts shown in this manual unless you have thoroughly reviewed the WARNING For sa
4. REF QTY PART NO DESCRIPTION REF QTY PART NO DESCRIPTION 675639 Drive Group with Motor 19 1 670575 Gasket n 675633 Drive Group without Motor 20 4 4468 Capscrew 3 8 NC x 75 GR8 1 6 607071 Capscrew 7 16 NC x 1 0 GR8 21 1 670580 Bearing 2 1 676855 Cover 22 1 675609 Worm Gear 3 674513 Shim 005 blue 23 1 670581 Bearing 4 670574 Shim 010 brown 24 1 7214 Snap Ring 5 671757 Shim 015 pink 25 1 643423 O Ring 6 671758 Shim 020 yellow 26 1 670567 Cover 7 2 670579 Bearing 27 1 603680 Seal 8 1 670582 Key 28 1 783608 Capscrew 3 8 NC x 50 GR8 9 1 670556 Pinion 29 4 671535 Capscrew 5 16 NC x 75 10 1 670565 Housing 30 1 644010 Relief Fitting 11 1 686465 Gasket 31 1 604510 Fitting 6 12 1 675608 Worm 32 1 656300 Gear Box Lube 48 oz 13 1 670570 Adapter 33 1 668184 Sealant 14 2 2705 Seal 670578 Shim Service Kit items 3 6 11 25 amp 33 15 1 670549 Check Valve 675637 Bearing Service Kit items 21 amp 33 16 4 6444 Lockwasher 675638 Bearing Service Kit items 3 7 11 amp 25 17 4 607059 Capscrew 5 16 NC 206394 Motor Kit items 11 14 18 19 20 33 18 1 206392 Drive Motor A WR Includes all items except 15 17 and 18 Reference Common Parts Group 675627 SK 5032 Quantity as required A See Drive Motor page for parts breakdown For Technical Assistance call 800 227 2233 Fax 888 329 8207 cascade To Order Parts call 888 227 2233 Fax 888 329 0234 22081 0 Rev 0 Drive Motor RC0083 ill
5. Gear Box Lube 1 2 2 CHECK VALVE 670549 Check Valve Assembly 0 1 1 STOP KIT 670704 Stop Kit 1 2 2 PAINT 668209 12 oz Aerosol Can Yellow 1 1 1 PUBLICATIONS 220810 Parts Manual 1 1 1 672946 Service Manual 1 1 1 672914 Operator s Guide 1 1 1 679929 Tool Catalog 1 1 1 677553 Driver Training Video 1 1 1 E See specific parts page for part number 8 Cascade For Technical Assistance call 800 227 2233 Fax 888 329 8207 To Order Parts call 888 227 2233 Fax 888 329 0234 220810 Rev 0 ddldd NOILdIH9 S34 ON 1HVd HAINOLSNI ON LUVd FIOVOSVOI ALO ON 124 d9Vd HIANNN IVIHIS 4040 ASVHOYUNd Ilva 901 ONIHIOHO SLHVd Do you have questions you need answered right now Call your nearest Cascade Parts Department Cascade Corporation 2501 Sheridan Avenue Springfield OH 45505 Tel 888 CASCADE 227 2233 FAX 888 329 0234 Cascade N V European Headquarters P O Box 3009 1300 El Almere Damsluisweg 56 1332 ED Almere The Netherlands Tel 31 36 5492911 FAX 31 36 5492964 Cascade Norway Qsterliveien 37A 1153 Oslo Norway Tel 47 22 743160 FAX 47 22 743157 Cascade Korea Room 508 Pum Yang Bldg 750 14 Bang Bac Dong Se Cho Ku Seoul Korea Tel 2599 7131 ext 512 FAX 2533 8089 Cascade Xiamen Wanshan No 1 Workshop Huli
6. 681246 681247 Lower Bar 6 4 6290 6290 6290 Lockwasher 3 4 ID A cascade For Technical Assistance call 800 227 2233 Fax 888 329 8207 To Order Parts call 888 227 2233 Fax 888 329 0234 220810 Rev 0 Fork Bar Group RR0008 ill 120D 49 in 61 in 73 in REF QTY PART NO PART NO PART NO DESCRIPTION 681077 681078 681079 Fork Bar Group 1 4 4880 4880 4880 Capscrew 1 2 NC x 1 0 GR8 2 2 633671 633671 633671 Hook 3 2 622148 622148 622148 Keeper 4 1 681242 681243 681244 Upper Bar 5 d 681245 681246 681247 Lower Bar 6 4 6290 6290 6290 Lockwasher 3 4 ID 7 24 681248 681248 681248 Capscrew cascade For Technical Assistance call 800 227 2233 Fax 888 329 8207 To Order Parts call 888 227 2233 Fax 888 329 0234 220810 Rev 0 5 N KC RR0010 ill ie 120D 49 in 61 in 73 in REF QTY PART NO PART NO PART NO DESCRIPTION 633708 633709 633710 Fork Assembly 1 1 646988 646989 646990 Fork 2 1 622897 622897 622897 Handle 3 1 8007 8007 8007 Rivet 4 1 633668 633668 633668 Spring 5 1 633670 633670 633670 Pin 6 1 633671 633671 633671 Hook 7 1 633669 633669 633669 Washer 6 cascade For Technical Assistance call 800 227 2233 Fax 888 329 8207 To Order Parts call 888 227 2233 Fax 888 329 0234 220810 Rev 0 Bolt On Moun
7. Hydraulik A B Musk tgatan 19 E8 9 25466 Helsingborg Sweden Tel 42 151135 FAX 42 152997 Cascade Japan Ltd 5 5 41 Torikai Kami Settsu Osaka Japan 566 Tel 81 726 53 3490 FAX 81 726 53 3497 Cascade Africa Pty Ltd P O Box 625 Isando 1600 60A Steel Road Sparton Kempton Park South Africa Tel 975 9240 FAX 394 1147 Part Number 220810 R O
8. Road Xiamen 361006 Fujian PRC Tel 592 562 4600 FAX 592 562 4671 cascade cem CI TM Cascade Corporation 1998 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 FAX 905 629 7785 Cascade N V Benelux Sales and Service P O Box 3009 1300 El Almere Damsluisweg 56 1332 ED Almere The Netherlands Tel 31 36 5492950 FAX 31 36 5492974 Cascade France S A R L 11 Rue Jean Charcot Zone Industrielle Sud or B P 22 91421 Morangis Cedex France Tel 1 64547501 FAX 1 9790584 HYCO Cascade Pty Ltd 1445 Ipswich Road Rocklea Queensland 4107 Australia Tel 3 274 2722 FAX 3 274 3456 Cascade Singapore Trading Co Four Seasons Park Autumn Block Apt 1802 12 Cascaden Walk Singapore Tel 65 834 1935 FAX 65 834 1936 Cascade GmbH D 41199 Monchengladbach Klosterhofweg 52 Germany Tel 21 66 602091 FAX 21 66 680947 Cascade UK Ltd 15 Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S13 9NQ England Tel 742 697524 FAX 742 695121 Cascade Hispania S A Avenida De La Fabregada 7 Hospitalet De Llobregat Barcelona Spain Tel 3 335 5158 FAX 3 335 4756 HYCO Cascade NZ Ltd 15 Ra Ora Drive East Tamaki P O Box 38 440 Howick Auckland New Zealand Tel 9 273 9136 FAX 9 273 9137 8 98 Cascade Finland 01370 Vantas Finland Tel 358 0 836 1925 FAX 358 0 836 1935 Cascade Scandinavia
9. fety of yourself and others DO NOT install the appropriate Service Manual For Technical Assistance call 800 227 2233 Fax 888 329 8207 i Cascade To Order Parts call 888 227 2233 Fax 888 329 0234 220810 Rev 0 Serial Number Index To Order Parts call 888 227 2233 Fax 888 329 0234 Rotator Drive Fork Bar Fork Mounting Serial Model Group Group Group Group Group Number Page Page Page Page Page 215033 120D 1 2 4 6 7 215034 120D 1 2 4 6 7 215035 120D 1 2 4 6 7 215036 120D 1 2 5 7 215037 120D 1 2 Ce 7 215038 120D 1 2 4 6 7 215039 120D 1 2 4 6 7 215040 120D 1 2 4 6 7 215041 120D 1 2 5 7 215042 120D 1 2 4 6 7 215043 120D 1 2 4 6 7 215044 120D 1 2 4 6 7 215045 120D 1 2 5 7 215046 120D 1 2 5 7 215047 120D 1 2 5 7 215048 120D 1 2 5 if 215049 120D 1 2 4 6 7 215050 120D 1 2 4 6 Z 215051 120D 1 2 4 6 7 215052 120D 1 2 5 7 215053 120D 1 2 7 7 215054 120D 1 2 4 6 7 215055 120D 1 2 4 6 7 215056 120D 1 2 4 6 7 215057 120D 1 2 5 7 215058 120D 1 2 4 6 7 215059 120D 1 2 4 6 7 215060 120D 1 2 4 6 7 215061 120D 1 2 5 7 215062 120D 1 2 7 casc ad e For Technical Assistance call 800 227 2233 Fax 888 329 8207 22081 0 Rev 0 Safety Decals av eg 679150 RR0026 ill QTY PART NO DESCRIPTION 2 679150 No Step Decal
10. ting Group 120D Class IV 4 REF QTY PART NO DESCRIPTION 684878 Mounting Group 684876 Upper Hook LH 681062 Upper Hook RH 670704 Stop Kit 678082 Capscrew M20 x 35 679832 Lower Hook ola s o r a in o EEN 779020 Capscrew M20 x 45 T 4 670692 Washer 3 4 in ID 6 Reference SK 6198 A RC0532 ill 120D Class IV 0 REF QTY PART NO DESCRIPTION 684879 Mounting Group 1 1 684877 Upper Hook LH 2 1 675061 Upper Hook RH 3 1 670704 Stop Kit 4 8 679082 Capscrew M20 x 35 5 2 679832 Lower Hook 6 4 682917 Capscrew M20 x 80 7 4 670692 Washer 3 4 in ID 8 2 681019 Spacer 9 1 675081 Center Spacer 10 2 768810 Capscrew M10 x 30 11 2 680030 Lockwasher M10 RC0089 il Reference SK 6198 For Technical Assistance call 800 227 2233 Fax 888 329 8207 casc ad e To Order Parts call 888 227 2233 Fax 888 329 0234 22081 0 Rev 0 Recommended Spare Parts List 120D Rotator ATTACHMENTS SERVICED PART NO DESCRIPTION 1 5 6 19 20 50 DRIVE GROUP 675608 Worm 0 1 2 670556 Pinion 0 1 2 670581 Bearing 0 1 1 7214 Snap Ring 2 2 4 643423 O Ring 1 2 2 206392 Drive Motor 0 1 1 206405 Drive Motor Seal Kit 1 1 2 668184 Sealant 1 2 2 675638 Bearing Service Kit 1 1 2 675637 Bearing Service Kit 1 2 2 656300
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