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OWNER`S MANUAL MXU 375 / 400

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1. 62 Seat Latch 2 02 02 en nen n en en nen n en nen nen nens 61 Selector Switch 2WD 4WD 56 Sharp Turns 02 22 nen nnn nnnnnn ence nen nennnn 33 Shifting 0 22 n een nn nnn nn nnn en nnn ennnnennn ee 30 56 Shock AbsorberS 68 Sidehilling Traversing 37 SIPDE 0 0 0 nnana 50 Skidding or Sliding 40 Sound Judgment 2 2 2222 2 2nnnnnne anne 43 Spark Plug 0 2 0 00 0 200 2 20 0 2 74 Specifications 0 2 2 2 54 Speedometer LCD 0 00 59 Speedrack 22 enn en nen n ences ence m 48 Starter Button 20 22022020 58 Starting 022 onsen sense nese n 32 Starting a Cold Engine 29 Starting the Engine 28 Stopping the ATV 42 Stopping the Engine
2. 0 20 0 0 020 0snnenenenenenenens 49 Battery 2 0 20 00 20 nn nnn 73 Boots Protective 0 0 0 2nensnsnnnnnnnn 72 BONE C 0 2 0 20 29 Brake Auxiliary 2 20 0 enenennnnnnn 71 Brake Fluid 0 00 0 70 Brake Hand 97 Brake Hand Hydraulic 2 2 0 0 0 0 70 Brake Lever Lock 0 0 57 71 Brake Pads mmnnnnennnanennnnnnnnnnnnense 71 Brake Pads Burnishing 65 Brake Pedal Auxiliary 2 2 0 0 0 0 59 Braking Stopping 0 0 2 202nsnsnenennnn 30 Break In Procedure 20 64 Cables mmmmmmmnnnnnnnnnnannnnnnnenennnnnennnnnnnanenanannnennnne 68 Carburetor Float Bowl Drain 61 Choices Personal 0 0 00202es0snnn 47 Clothing and Gear 0 000020sesnnnnn 22 Cold Weather Driving 41 Condition of the ATV 2 0 02222ecnsnsnsnenenenennnns 24
3. 51 DIVISION Il OPERATION MAINTENANCE PREFACE 53 PARTS AND ACCESSORIES 53 SPECIFICATIONS 54 GENERAL INFORMATION 55 65 ATV Identification Numbers 55 Ignition Switch Key 55 Control Locations and Function 59 Primer Cold Start 60 Gas Vent Hoses 60 Carburetor Float Bowl Drain 61 Oil Level Stick 61 Seat Latch 61 Safety Flag Bracket 62 Rack Loading Front and Rear 62 Trailering and Towing 62 2 Transporting ATV 63 Gasoline Oil Lubricant 63 Break In Procedure 64 GENERAL MAINTENANCE 66 80 Maintenance Schedule 67 Oil Cooler 68 Shock Absorbers 68 General Lubrication 68 Hydraulic Hand Brake 70 Auxiliary Brake 71 Protective Rubber Boots 72 Battery 13 Spark Plug 74 Engine Idle RPM Adjustment 15 Throttle Cable Adjustment 19 Air Filter 76 Air Fil
4. 42 Stop Switch Emergency 58 Storage Compartment 80 Storage Preparation After 82 Storage Preparation For 81 Supervision 2 222 nnn nn nnn n nnn nn nnn nnn 51 Survival ECS 27 SWEIVING 222222222 nen anne 38 T CLOC 202 nnnn m m 25 Those Around YOU 202 nnn nnn nnnnnn nnn nnnnnnnennn 46 Throttle Cable Adjustment 75 Throttle Lever 0 00 0 2 2 58 Throttle Limiter Screw 58 Ti PS 2 02 2222202 n eens enn n enna nen eens een n 40 Tire Inflation Pressure 54 Tire Replacement 77 Tires 2222 2222 22n enn n nnn n nen nen seen neen nn een eee ee nn een nee 77 Tire Tread Condition 77 Tire Repair Tubeless 78 TOOIS 2 22 22 nn nen nnn n nn anne nnn nen nnn nnn nn enn en nen nnennennns 80 TOWING 2 2 2 222 2n nn nnnnnn nen n enn een n
5. 54 GENERAL INFORMATION ATV IDENTIFICATION NUMBERS The KYMCO ATV has two identifica tion umbers Vehicle Identification Number VIN and Engine Serial Number ESN The VIN is located on the lower front crossmember KCO055A The ESN is located on the rear of the engine crankcase and is visible from the side These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by KYMCO if the VIN or ESN is removed or mutilated in any way Always provide the ATV name Vehi cle Identification Number and Engine Serial Number when contacting an authorized KYMCO ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify KYMCO for cor rect registration information IGNITION SWITCH KEY Two keys come with the ATV Keep the spare key in a safe place An identify ing number is stamped on each key Use this number when ordering a replacement key ATV 0055 CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has three positions LIGHTS ATV 0056 OFF position All electrical circuits except the accessory plug are off The engine will not start The key can be removed in this position MNOTE The accessory plug is powered by the battery at all times ON position The ignition circuit is complete and the engine can run The key cannot be removed in
6. 81 LL O Z lt Z LI H lt lt lt L a LL Z LL PREPARATION AFTER STORAGE Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble free riding KYMCO reco mmends the following procedure to prep are the ATV 1 Clean the ATV thoroughly 2 Clean the engine Remove the cloth from the exhaust system 3 Check all control wires and cables for signs of wear or fraying Replace if necessary 4 Change the engine transmission oil and filter 9 Charge the battery then install Connect the battery cables making sure to connect the positive cable first ACAUTION Before installing the battery make sure the ignition switch is in the OFF position 82 6 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight and headlight aim adjust or replace if necessary Check the tire pressure Inflate to recommended pressure as neces Sary 8 Tighten all nuts bolts cap screws and screws making sure all cali brated nuts cap screws and bolts are tightened to specifications 9 Make sure the steering moves freely and does not bind 10 Check the spark plug Clean or replace as necessary 11 Follow the recommendations found in the pre start inspection MAINTENANCE RECORD SERVICE PERFORMED NOTES MILEAGE 83 U S EPA EMISSION CONTROL STATEMENT WARRANTY COVERAGE
7. CARBURETOR FLOAT BOWL DRAIN Periodically the float bowl should be drained to remove condensation To drain the float bowl use the following procedure 1 Direct the hose from the float bowl drain into a container A WARNING Do not drain float bowl contents directly onto the engine Gasoline is highly flammable and could ignite Use a hose 2 Loosen the drain screw and allow the gasoline and condensation to flow out 3 Tighten the drain screw securely and remove the hose A WARNING It is very important that the drain sc rew be tightened securely If it is not tightened securely gasoline could drip onto the engine OIL LEVEL STICK ATV 0100AA __ OilLevel Stick 7 p WE KCO051A There is an oil level stick for checking the engine oil level To check the oil level use the following procedure ENOTE The ATV should be on level ground when checking the engine oil level 1 Unstall the oil level stick and wipe it with a clean cloth 2 Install the oil level stick and thread it into the engine case 3 Remove the oil level stick the engine oil level should be above the L mark but not higher than the F mark ACAUTION Do not overfill the engine with oil Always make sure the oil level is above the L mark but not higher than the F mark Z e H lt a LL Z lt M LL Z T O SEAT LATCH AL676A
8. MXU 375 400 OWNER S MANUAL e Do not remove this Owner s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission e Read this manual carefully It contains impotant safety information A WARNING os Operating this ATV if you are under the age of 16 increases your chances of severe injury or death NEVER operate this atv ii ll KWANG YANG MOTOR CO LTD are under the age of 87517 LDB5 E00 Your ATV can be hazardous to operate collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in this Owner s Manual and the labels on your ATV Keep this Owner s Manual with your ATV at all times FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in A severe injury or death to the operator a passenger a bystander or a person inspecting or repairing the ATV A CAUTION indicates special precautions that must be A WARNING taken to avoid damage to the ATV E NOTE A NOTE provides key information to
9. 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Parking on a Hill This shouldn t be necessary but if it is 1 Keep it in gear 2 Engage the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for riding uphill this shouldn t happen But if you have a pr oblem do this 1 1f the ATV hasn t started rolling backw ards yet follow the procedure for the K Turn OR 2 1f the ATV is already rolling backward lean as far forward as possible standi ng up on the footrests 3 Nice and easy apply the hand brake lever 4 When you come to a stop follow the procedure for the K turn 5 If the ATV continues to roll backward dismount immediately on the uphill side Crossing Water Your ATV can only handle water up to its footrests Any more than that and you risk engine damage and or personal injury Stay away from fast moving rivers ATV tires can be buoyant so if the water is too deep you might find the ATV suddenly afloat ACAUTION Riding through water deeper than the footrests may lead to severe engine damage due to water inges tion Indicates a potential hazard that could 40 AN WARNING result in a serious injur
10. Controls Locations and Functions 55 Cooler Oil sssnsnsnnnnnnennnnnnnnnnnnennnennnnnne 68 Crossing Obstacles nnnnnnnnennnnnnnnnns 39 Crossing Roads snnnnnnnnenennnennnnnne 41 Crossing Water nnrnnnnnnnnnenennnennnnnns 40 Dismounting the ATV nnnrnnnnennnnnnnnnnnne 31 DIVISION Il PREFACE 0 0 53 Electrical Output Terminals 80 Environment 0 n nn nn nn neem n nnn ences eens nnn 44 Equipment 2 2 0 0 0 0202 nsnnnnnnenenenenenenennenennnn 47 Experienced Trained Riders 0 51 First Aid 0 200 00 0 sens neenenenenenenenensnnennennn 27 Foreword 2 2202 2ne nnn nn nnn nn nnn nn en enenenen en en en enne enna 1 FUSES n nnn nnn n nnn nn nnn nnn nnn nn nn nen enn nnn enn nnn nn nnnnn 80 Gasoline Recommended 2 20 02 0202020 63 Gas Tank Filling 64 Gas Tank ValvVe 0 0 00n nnenn 56 General Information 55 Handling the ATV 31 Hang tagS mmmmnnnnanennanenennnenennnnnnnnanena
11. MOTOR TRAVEL RESTRICTED AREA LEAVING MOTOR TRAVEL RESTRICTED AREA TWO WHEEL MOTOR VEHICLE S SEDAN NATIONAL FOREST ACUTE MARKERS TRAVEL MANAGEMENT POSTEA Roads maintained HIGH for LOW clearance CLEARANCE vehicles such as This Area j To VEHICLE 4x4 amp LSN passenger cars motorhomes SNOWMOBILE Roads maintained or HIGH clearance vehicles CLOSED TO ALL OTHER USES TQ RETURA ROAD OR TRAR Symbol with RED TO ITS ORIGINAL CONDITION SLASH indicates ac tivity not allowed Symbol with YELLOW SLASH in dicates activity not recommended OPEN ROUTE Not always used rafer to map H Z LL Q gt gt Q Zz D ep ATV 0068 Indicates a potential hazard that could A WARNING result in a serious injury or death 45 Sound Judgment Those Around You People do all kinds of things that you can t predict or control Riding Companions Leave a lot of space between you and other riders especially in dusty and dirty conditions because it ll be diffi cult to see the riders in front of you stopping Riding with companions on several ATV s is not the same as riding one ATV with a passenger Passengers are prohibited it s unsafe The extra weight on the seat makes the ATV dif ficult to control About 50 of all ATV accidents involve passengers Other Vehicles Depending on where you re riding you might encounter other ATV s bikes or motor vehicles on public l
12. Never Sometimes Often 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports bef ore you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you avoid hurting yourself and the people around you 16 20 You re straddling the fence Depending on your mood or whom you re with the choices you make may help you or hurt you 21 30 You re taking your chances Time to reconsider a lot of the judg ments you make You re destined to put yourself in dangerous situations and potentially hurt yourself and the people around you H Z LL Q gt Q Z O op Indicates a potential hazard that could A WARNING result in a serious injury or death 43 Sound Judgment Environment The environment you operate an ATV in is often harsh and sometimes dangerous if you don t take proper precautions Weather You need to consider the weather It is da ngerous to ride your ATV when the weath er is bad or potentially bad Keep abreast with weather forecasts Terrain Always pay close attention to the terrain you re on even if it is familiar to you You can t assume that the landscape you re used to doesn t change Changes t
13. dages antiseptic spray gauze tape etc Carry these items 1 Flashlight 2 Matches 3 Flares 4 First Aid Kit 5 Money 27 Z O H Z L gt Cu oO A Active Riding Overview Active Riding is the second part of P A S S It involves an understanding of how your body weight balance gravity and physical forces affect the handling of the ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively sta ble enough centrifugal force can cause an ATV to overturn Constantly shift ing your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ATV ride With out basic skills it s impossible to move to this level active riding These are your basic maneuvers e Mounting the ATV e Starting the Engine e Starting a Cold Engine e Braking Stopping e Shifting e Parking e Dismounting the ATV Mounting the ATV To get seated 1 From the left side grab the left side handlebar apply the brake and put your left foot on the footrest 2 Grab the right side handlebar 3 Swing your leg over the seat and set your right foot down on the right side footrest 4 Get seated in a comfo
14. ferent types or grades of brake fluid Brake loss can result Check brake fluid level and pad wear before each use Brake loss can result in severe injury or even death Shifting The KYMCO ATV with an automatic transmission has a dual range transmis sion with reverse To shift the ATV fol low these steps CF130B 1 To engage the high range from neu tral move the shift lever forward 2 To engage the low range from high range move the shift lever outward and forward E NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range posi tion provides slower speed and greater torque to the wheels Indicates a potential hazard that could 30 rN WARNING result in a serious injury or death Active Riding ACAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Fail ure to follow this caution may result in premature V belt failure or in damage to related drive system components 3 To engage reverse gear from neu tral move the shift lever outward and rearward into the R position ACAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift on level ground or engage the brake lever lock before shifting into another range or
15. i ATV 0012 1 Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake lever and release the brake lever lock 3 Shift into first gear 4 Release the brake slowly and apply the throttle Leaning Weight Shift and Balance When you turn the trick is to move forward and slide over to the side of the seat that s on the inside of the turn Support your body weight on the out side footrest At the same time lean your body to the inside of the turn Pay attention to the handling if you feel the tires coming off the ground reduce speed shift more of your body weight to the side that s lifting and make the turn wider if possible ATV 0013 ATV 0024 ATV 0025 Indicates a potential hazard that could 32 AN WARNING result in a serious injury or death Active Riding Wide Turns Sharp Turns About 20 of ATV accidents happen After mastering wide turns practice during turns If you don t understand the advanced skill of sharp turns turning techniques it s easy for the ATV to get away from you by losing traction plowing or tipping Use this method for wide turns ATV 0040 Z ra LU gt H O lt 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body eee weigh
16. in this manual for carrying cargo or pulling a trailer and allow greater dis tance for braking e No one under the age of 16 should operate this ATV Some operators at the age of 16 may not be able to oper ate an ATV safely Parents should supervise the use of the ATV at all times Parents should permit continued use only if they determine that the operator has the ability to operate the ATV safely Indicates a potential hazard that could 4 LN WARNING result in a serious injury or death ATV SAFETY ALERT You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARD OUS TO OPERATE An ATV handles differently from other vehicles includ ing motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions TO AVOID DEATH OR SEVERE PERSONAL INJURY Always read the owner s manual carefully and follow the operating procedures described Pay special attention to the warnings contained in the manual and on all labels Never operate an ATV without proper instruction Take a training course Beginners should complete a training course Always follow these age recom mendations e child under 12 years old should never operate an ATV with an engine size 70cc or greater e A child under 16 years old should never operate an ATV with an engine size greater than 90 cc e A child under
17. lt a LL Z lt M LL Z T TEMPE 224 14 87 50 68 80 104 OILCHARTC A CAUTION Any oil used in place of the recom mended oil could cause serious engine damage Recommended Front Differential Rear Drive Lubricant The recommended lubricant front dif ferential and rear drive when applica ble is SAE approved 80W 90 hypoid This lubricant meets all of the lubrica tion requirements of the KYMCO ATV A CAUTION Any lubricant used in place of the recommended lubricant could cause serious front differential rear drive damage Filling Gas Tank A WARNING Always fill the gas tank in a well ventilated area Never add gasoline to the ATV gas tank near any open flames or with the engine running or hot DO NOT SMOKE while filling the gas tank 64 Since gasoline expands as its tempera ture increases the gas tank must be filled to its rated capacity only Expan sion room must be maintained in the tank particularly if the tank is filled with cold gasoline and then moved to a warm area Maximum Level a LO fh ey Ir Ly n Zs Yes 7 NS N LE LE LL CPR GC ILE tj 277 N IA ha CD YY 75 LL Yo WH ty BALLATE LY a Le SK BEV SS a N ATV0049D Allow the engine to cool before filling the gas tank Care must be taken not to overfill the tank If overfilled gas may
18. tires make contact with the obstacle ent obstacles logs ruts etc but these 6 Lean forward and release the throttle are general guidelines for overcoming when the front tires clear the obstacle two track both tires contacting the 7 Keep your body loose to absorb any obstacle at the same time obstacles shock 8 If the ATV starts tipping shift your weight to keep it in balance To clear a single track only one tire cont acts obstacle follow the same rules exc ept 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle ra LU H O lt ATV 0027 Indicates a potential hazard that could WARNING result in a serious injury or death 39 Active Riding Tips Driving an ATV and a car have some simi arities however there are a few situations that require special attention e Reversing e Skidding or Sliding e Parking on a Hill e Stalling on a Hill e Crossing Water e Crossing Roads e Driving in Cold Weather e Stopping the ATV e Stopping the Engine Reversing It s tough to see things behind you 1 Go slowly It s hard to see behind you 2 Keep your handlebar straight 3 Backing down hills is a bad idea do a U turn or K turn instead to turn around Skidding or Sliding If you lose control after hitting sand ice mud or water 1 Turn your handlebar into the direction of the slide
19. what s involved That puts you in a good position to be confident about what you know So now it s time to use your knowledge and supervise others who ride yourATV Inexperienced Untrained Riders You can t let people ride your ATV who don t know what theyre doing Unless they ve had over a year of expe rience with ATV riding or taken an ATV training course it s your respon sibility to keep them off your ATV It can be dangerous especially for under aged children all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervi sion Before they ride have them take the training course have them watch the safety video and have them read the Owner s Manual You train them It doesn t matter how you do it as long as you do it ATV s are all a little different from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Indicates a potential hazard that could WARNING result in a serious injury or death 51 Z O Y gt a T A O Supervision Remember that regardless of experi ence you should never let anyone
20. A WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered They should then regularly practice the skills learned in the course and the operating techniques described in this Owner s Manual WARNINGS Z WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of an ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV Z WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV A N K Could cause an accident resulting in injury or death to you V Sp and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift positions as needed during operation It is not for carrying passengers Indicates a potential hazard that could WARNING result in a serious injury or death 11 W
21. TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Indicates a potential hazard that could A te LUE result in a serious injury or death 15 WARNINGS Warnings Z WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Owner s Manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed Z WARNING POTENTIAL HAZARD Operating on steep hills WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Indicates a potential hazard that could 16 rN WARNING result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Climbing hills improperly Bo WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Owner s Manual Always check the terrain carefully b
22. U S Only STATEMENT WARRANTY KYMCO warrants to the original retail purchaser and each subsequent purchaser that all U S EPA certified KYMCO ATV s are designed built and equipped to conform to all U S EPA Emission Control Regulations Please read the following information completely Your authorized KYMCO dealer will repair or replace any defective emission related component at no cost to you during the warranty period You may have non warranty service performed by any repair establishment that uses equivalent components The regulations provide significant civil penalties for tampering that causes your ATV to no longer meet U S EPA emission standards KYMCO further warrants that the engine and its emission related components are free from defects in materials or workmanship that could cause the engine to fail to comply with applicable regulations during the warranty period If you have any questions about this information or the emission warranty coverage statement contact your local authorized KYMCO dealer WARRANTY PERIOD The emission warranty period for this ATV begins on the same date as the standard warranty coverage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Positi
23. as specified Refer to the appropriate specifications chart for proper tire inflation pressure and always maintain proper tire inflation pressure Tire Tread Condition The use of worn out tires on an ATV is very dangerous A tire is considered to be worn out when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before reaching this minimum specification E t Minimum Tread er Depth 3 mm 1 8 in 4 oy rere Let aN mm WS Toy foe om Ba 0732 649 A WARNING The use of worn out tires can be dangerous and can increase the risk of an accident Tire Replacement The ATV has low pressure tubeless tires Air is sealed by the contact sur faces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not available have this main tenance performed by an authorized KYMCO ATV dealer or a qualified tire repair station ACAUTION When breaking the tire bead loose from the wheel be extremely care ful not to damage the inner wheel surface or the tire bead 77 LL Z lt Z LI H lt lt lt x a LL Z LL O A WARNIN
24. at least a year 1 DECAL OF EPA For US VEHICLE EMISSION CONTROL INFORMATION ENGINE DISPLACEMENT 366 cc ENGINE TUNEUP SPECIFICATIONS IGNITION TIMING NOT ADJUSTABLE ENGINE FAMILY 9KYMXO 37MXU IDLE SPEED 1500 100 rpm IN NEUTRAL PERMEATION FAMILY 9KYMPP202B02 IDLE MIXTURE NOT ADJUSTABLE THIS VEHICLE IS CERTIFIED TO VALVE CLEARANCE DID 6 02 OPERATE ON GASOLINE THIS VEHICLE ne pp Tee CONFORMS TO US EPA REGULATIONS INTAKE amp EXHAUST OF 1 5 G KM HC NOX 25 G KM CO AND CALIFORNIA REGULATIONS OF 1 2 G KM HC FOR 2009 MODEL YEAR NEW ATV S ENGINE EXHAUST CONTROL SYSTEM SPARK PLUG NGK CR7E SPARK PLUG GAP 0 9 mm FUEL UNLEADED GASOLINE ONLY 86 R M 2 OCTANE OIL 5W 30 SEE THE OWNER S MANUAL TWC MANUFACTURED 06 2008 MONTH YEAR KWANG YANG MOTOR CO LTD a gt KYMCO USA Inc TAIWAN vwco Spartanburg SC 29307 USA 2 CERTIFICATE LABEL OF SVIA For US KYMCO certifies that this ATV complies with the American National Standard for Four Wheel All Terrain Vehicles ANSI SVIA 1 2007 Standard 87666 PVA1 M35 LOCATION For US HANGTAG OF EPA For US KYMCO MODEL MXU 375 366 cc 4 Stroke EM Emission Control KYMCO CARES ABOUT THE ENVIRONMENT 0 IS THE CLEANEST AND 10 THE LEAST CLEAN ALLOWED YOUR ATVISA 2 5 4O Kwang Yang Motor Co Ltd Taiwan R O C KYMCO USA Inc Spartanburg SC 29307 USA 87522 LFA5 M30 Indicates a pote
25. brake lever 2 Auxiliary brake pedal 3 Brake lever lock B Throttle The throttle should have a free smooth range of motion If it seems to stick at any point refer to the General Main tenance section of this Owner s Man ual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome acci dent Don t drive your ATV if the throt tle sticks Check 1 Free smooth range of motion 25 Z O H Z L gt Cu oO Q Prevention LIGHTS AND ELECTRIC Turn the hi beam and lo beam on and off to make sure they work At the same time check that the taillight and brakelight work Also check the status warning indicators reverse neutral and hi lo beam on the handlebars when you start the ATV Don t drive the ATV unless all systems are work ing Check the ignition switch and engine stop switch CHASSIS Grass and leaves can gum up your sus pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by turning the handlebar full left and full right Check that there is no binding restrictions free play or looseness in steering components Check 1 Hi beam 2 Lo beam 3 Taillight orakelight 4 Status warning indicators Check 1 Suspension arms 2 Shock springs 3 Fenders 4 Steering Check 1 Ignition switch 2 Stop switch OIL AND FUEL Sta
26. can do the same if it weighs too much Limit the ATV to the load capacity ratings identified in the following chart for the particular model being operated So if you re weighing in at over 200 Ib 91kg when you ride leave some of that extra cargo at home The combined weight limit including you your rack cargo and your trailer is a specified amount so consult the ATV Load Capacity Ratings Chart and monitor it carefully Extra weight on the ATV will also throw you off balance if it s not distrib uted evenly side to side and front to rear If you have 160 Ib 73 kg on the rear rack only and you re heading up an incline shifting your own weight forward isn t going to do enough to compensate for that cargo sitting over the back tires Cargo has such a huge affect on ATV handling that you need to pay a lot of attention to your speed Even on really level areas you should keep it under 10 mph 16kph if you ve got a trailer attached Avoid uneven terrain Also consider that your braking distance is going to increase with the more weight yOu Carry Think about these when dealing with cargo 1 Rack weight limit 2 Trailer weight limit 3 Weight distribution 4 ATV speed Personal Choices A safe enjoyable ride is dependent on many personal choices An ATV like all motorized vehicles can be danger ous to operate if you choose to ignore safety precautions take unnecessary chances or ride beyond your abilty
27. following instruc tion and information refer to spe cific items in the maintenance and care of the ATV MAINTENANCE SCHEDULE Initial 100 Initial 100 Initial 300 Initial 500 Page miles after miles after 1 miles after 3 miles or 6 break in month months months Battery RS PS PS PE Batter Engine nuts and bolts Valve clearance DES Replace every 4000 miles or 18 months SR E Inspect every time before riding EL Inspect every time before riding Replace every 2 years pt a eee f I CS Gear lubricant 69 RE PE AE ES PE Front differential rear drive 69 Replace every 4 years _ _ V Bet 7 Muffler spark arrester 78 C Tires air pressure 77 Il Inspect every time before riding Brake components 70 71 l Inspect every time before riding Brake fluid 70 I f Replace every 2years _ Brake hoses 74 I f Replace every 4 years _ Steering I f Inspect every time before riding Suspension Ball joint boots drive axle boots front and rear ee ee de tie rods differential and rear p ry g drive bellows Chassis nuts and bolts 1 f T Po o Frame welds racks S Tooo 1 Electrical connections 1 J D o J 1 Headlight taillight brakelight 79 l Inspect every time before riding Air filter housing drain 76 Inspect every time before riding l Inspect and clean adjust lubricate replace as necessary Dealer maintenance T Tighten R R
28. if you accidentally stall while riding uphill you need to take action before the ATV rolls backward down the hill ATV 0020 ATV 0036 ATV 0037 1 Stop where you are apply the brakes and shift to neutral 2 Shut off the engine 3 Keep your body weight shifted forward 4 Get off the ATV on the uphill side 5 If you re to the left of the ATV turn the handlebar all the way left 6 Partially release the brake but lightly hold the brake lever 7 Let the ATV roll to your right side until it faces slightly downhill 8 Reapply the brakes 9 Get back on the ATV from the uphill si de and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Indicates a potential hazard that could WARNING result in a serious injury or death 35 Z ra LU H O lt Active Riding Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obvi 2 ously use extreme caution and follow this methed for riding uphill ALTO Pi A i V tire p A ie a Tda _ an Gin ATV 0019 5 ATV 0032 ATV 0033 Shift down and accelerate before you start climbing then maintain a steady pace Lean as far forward as possible For steeper hills come
29. off your seat to stand and lean forward If you lose speed quickly shift to a lower gear At the same time release the throttle so your front tires don t lift OR If that doesn t work and you still have forward motion and the ter rain permits do a U turn go back down and try climbing again OR If you have lost all forward motion follow the K turn procedure NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25 Indicates a potential hazard that could 36 rN WARNING result in a serious injury or death Active Riding Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over ATV 0030 ATV 0031 1 Shift your body weight as far back on the seat as possible 2 Keep it in a low gear stay out of ne utral 3 Lightly apply the brake and ease up on the throttle Sidehilling Traversing Sidehilling is considered an advanced Skill it s really tricky and unpredict able So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where you absolutely have to sidehill follow this method ATV 0029 1 Keep your speed low and consistent 2 Shift all your body weight to the uphill side of the seat also support your weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it
30. pantalon bottes gants NE JAMAIS utiliser e sans instructions ou entra nement pr alable e a des vitesses trop lev es pour vos capacit s et ou conditions d usage e apr s consommation d alcool ou de drogue e sans quipement de protection ad quat casque homologu pantalon bottes gants TOUJOURS e utiliser des techniques de conduite appropri es pour viter le renversement du quadricyle notamment dans les virages ou terrains pentus e eteindre le moteur et loigner toute source de chaleur ou flamme durant les op rations de remplissage du r servoir carburant e utiliser ce quadricycle dans le respect du code de la route et de la r glementation en vigueur TOUJOURS PRENDRE CONNAISSANCE DU MANUEL D UTILISATION DU V HICULE AVANT D UTILISER CE V HICULE ET RESPECTER LES INSTRUCTIONS ET AVERTISSEMENTS 87515 LDB5 E61 For France 2255 741A A WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE AN APPROVED WITH DRUGS HELMET AND OR ALCOHOL PROTECTIVE GEAR NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions do not operate the vehicle after consuming alcohol or drugs ALWAYS use proper riding techniques to avoid vehicle overturns on hill and rough terrain and in turns for your safety wear gear to include helmet gloves and foot protection gasoline is flammable shut off engline avoid spa
31. s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Indicates a potential hazard that could WARNING result in a serious injury or death 37 X LLI H O lt Active Riding Swerving Swerving is usually an emergency reaction to avoid an obstacle but is sim ilar to quick turns The difference is that quick turns involve slight accelera tion in the turn don t accelerate if you swerve ATV 0041 1 Ease off the throttle as you approach the obstacle 2 Turn the handlebar At the same time shift your weight and balance as you swerve Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and you re back in control Indicates a potential hazard that could 38 rN WARNING result in a serious injury or death Active Riding Crossing Obstacles 1 Keep your speed way down less than 5 mph Crossing obstacles is risky avoid it if 2 Approach the obstacle head on possible Riding over logs rocks and 3 Come up off the seat ruts means combining all the active 4 Keep your weight on the footrests riding skills into one big motion Your 5 Apply a little throttle when the front ATV will respond differently for differ
32. tery damage may occur 6 Using a multimeter test the battery voltage The meter must read at least 12 5 DC Volts for a fully charged battery E NOTE At this point if the meter reads as specified the battery may be returned to service see step 10 7 If the meter reads less than speci fied voltage charge the battery using the following guidelines 73 LL O Z lt Z LL H lt lt x a LL Z LL When using an automatic bat tery charger always follow the charger manufacturer s instruc tions B When using a constant current battery charger use the follow ing Battery Charging Chart ACAUTION Never exceed the standard charg ing rate A WARNING An overheated battery could explode causing severe injury or death Always monitor charging times and charge rates carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Battery Charging Chart Constant Current Charger Charge Time Required at 1 5 2 0 Amps 13 hours minimum 11 5 or less 0 24 20 hours minimum E NOTE If the battery voltage is 11 5 DC Volts or less some charg ers may cut off and fail to charge If this occurs connect a fully charged booster battery in parallel positive to positive and negative to negative for a short period of time with the charger connected After 10 15 minutes disconnect
33. the socket push in and rotate counter clockwise 3 To install the bulb push in and turn clockwise 4 Insert the socket into the housing and rotate it clockwise CHECKING ADJUSTING HEADLIGHT AIM The headlights can be adjusted verti cally and horizontally The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Position the ATV on a level floor so the headlights are approximately 6 1 m 20 ft from an aiming sur face wall or similar aiming sur face Aiming Surface 6 1 m 20 ft ATV 0070 E NOTE There should be an aver age operating load on the ATV when adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight 3 Using the measurements obtained in step 2 make horizontal marks on the aiming surface 4 Make vertical marks which inter sect the horizontal marks on the aiming surface directly in front of the headlights 5 Switch on the lights Make sure the HIGH beam is on DO NOT USE LOW BEAM 6 Observe each headlight beam aim Proper aim is when the most intense beam is centered on the ver tical mark 5 cm 2 in below the horizontal mark on the aiming sur face 79 LL O Z lt Z LI H lt lt lt x a LL Z LL 7 Adjust each headlight until correct aim is obtained by turning the adjuster clockwise to lower or counterclockwise to raise the be
34. the booster battery leaving the charger connected and the charger should continue to charge If the charger cuts off replace the battery 74 Battery Charge Voltage DC State 100 12 2 12 4 75 99 12 0 12 2 50 74 11 0 11 9 25 49 8 After charging the battery for the specified time remove the battery charger and allow the battery to sit for 1 2 hours 9 Connect the multimeter and test the battery voltage The meter should read at least 12 5 DC Volts If the voltage is as specified the battery is ready for service ENOTE If voltage in step 9 is below specifications charge the battery an additional 1 5 hours then retest Recheck electrolyte level and the battery is ready for service 10 Place the battery in the battery compartment then coat the battery posts and cable ends with a light coat of multi purpose grease A CAUTION Before installing the battery make sure the ignition switch is in the OFF position 11 Connect the battery cables positive cable first then install the battery hold down ACAUTION Connecting cables in reverse pos itive to negative and negative to posit ive can cause serious damage to the electrical system SPARK PLUG The ATV comes equipped with a speci fied spark plug See the specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indicates that
35. the brake lever lock and place the transmission in gear 2 Secure the ATV with load rated hold down straps MNOTE Suitable hold down straps are available from your KYMCO ATV dealer Ordinary rope is not recommended because it can stretch under load ACAUTION If using additional hold down straps in any other areas care must be taken not to damage the ATV ACAUTION When transporting the ATV make sure the brake lever lock is engaged the transmission is in first gear and the ATV is properly secured GASOLINE OIL LUBRICANT Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded In many areas oxygenates either ethanol or MTBE are added to the gasoline Oxygenated gasolines containing up to 10 ethanol 5 methane or MTBE are acceptable gas olines When using ethanol blended gasoline it is not necessary to add a gasoline antifreeze since ethanol will prevent the accumulation of moisture in the fuel system Recommended Engine Transmission Oil The recommended oil to use in this ATV is an oil which is rated SE SF or SG under API service classification These oils meet all of the lubrication requirements of the KYMCO ATV engine The recommended engine oil viscosity is SAE 5W 30 Ambient tem perature should determine the correct weight of oil See the viscosity chart or an authorized KYMCO ATV dealer for details 63 Z e H
36. the engine may need to be serviced or the carburetor may need to be adjusted Consult an authorized KYMCO ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when removing or installing the spark plug Adjust the gap to 0 7 0 8 mm 0 028 0 032 in for proper ignition Use a wire type feeler gauge to check the gap m gt 0 7 0 8 mm 0 028 0 032 in ATV 0052 When installing the spark plug be sure to tighten it securely A new spark plug should be tightened 1 2 turn once the washer contacts the cylinder head A used spark plug should be tightened 1 8 1 4 turn once the washer contacts the cylinder head ENGINE IDLE RPM ADJUSTMENT To properly adjust the idle a tachome ter is necessary If one is not available take the ATV to an authorized KYMCO ATV dealer To adjust idle RPM ENOTE The idle adjustment screw is located on the right hand side of the carburetor 1 Start the engine and warm it up to normal operating temperature 2 Turn the idle adjustment screw in or out until the engine idles at 1250 1350 RPM A WARNING Adjust the idle to the correct RPM Make sure the engine is at normal op
37. 0 0 0 0 78 Oil and Filter 68 Oil Level Stick 0 0 0 0 00 61 Oil Recommended Engine Transmission 63 Operating Maneuvers Basic 28 Operation Maintenance 53 Parking 2 0 0 0 00 2 0 00 20020 31 Parts 2 222 2n sense nen en ene nennennnnn 53 Parts and Controls Locations 10 Prevention 0 2 2 002 0 2 002200 0 22 Primer Cold Start 60 Protect Your Sport 0 2 nennennnn 1 Quick Turns 022 0 20022002e2eeen ees 34 Rack Loading Front and Rear 62 Responsibility 51 Reversing 22 2022 222 n nnn e nnn nn eens een nenneen nen ee 40 Riding Downhill 37 Riding Uphill 36 Safety Alert 0 0n nen nnn en nen nennen nen nn 5 Safety Flag Bracket
38. 1 To remove the seat lift up on the latch release located at the rear of the seat then raise the rear of the seat and slide it rearward 61 2 To lock the seat into position slide the front of the seat into the seat retainers and push down firmly on the rear of seat The seat should automatically lock into position A WARNING Make sure the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured SAFETY FLAG BRACKET A bracket is provided for mounting a flag at the rear of the ATV RACK LOADING Front and Rear The front rack and rear rack are designed to carry specified load capaci ties Always refer to the ATV Load Capacity Ratings Chart for proper Capacities A WARNING Make sure the loads on the front and rear racks will not interfere with the ATV controls or obstruct the view of the operator Also make sure the loads are evenly dis tributed properly secured and will not shift while operating the ATV TRAILERING AND TOWING A WARNING Never use the racks as a towing or trailering point KYMCO ATV s are equipped with a frame mounted receiver for a standard 5 1 cm 2 in receiver hitch The stan dard receiver hitch must be purchased separately 62 138 424A When loading a trailer properly two items are critical Gross Trailer Weight the weight of the trailer plus cargo and Trailer Tongue Weight A
39. 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all children have the strength size skills or judgment to operate an ATV safely Indicates a potential hazard that could rN WARNING result in a serious injury or death Never carry a passenger on an ATV Carrying a passenger may upset the balance of the ATV and may cause it to go out of control Always avoid paved surfaces ATV s are not designed to be used on paved surfaces and may seri ously affect handling and control Never operate an ATV on a public road even a dirt or gravel one because you may not be able to avoid colliding with other vehi cles Also operating an ATV ona public road may be against the law Never operate an ATV without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating an ATV Never operate an ATV at excessive speeds Go at a speed which is proper for the terrain visibility conditions and your experience Never attempt to do wheelies jumps or other stunts Always be careful when operating an ATV especially when approach ing hills turns and obstacles and when operating on unfamiliar or rough terrain Never lend an ATV to anyone who has not taken a training course or has not been driving an ATV for
40. G Exceeding vehicle s towing limit could cause an accident Reduce speed when towing a trailer Read operator s manual for details MAXIMUM TONGUE WEIGHT 35 Ibs 16 kg MAXIMUM TONGUE CAPACITY 290 Ibs 131 5 kg 87514 LFA5 E02 AVERTISSEMENT Une pression de gonflage incorrecte des pneumatiques ou une surcharge pent entra ner la perte de contr le du v hicule Une perte de contr le pent causer des blessures graves ou la mort Pression de service des pneumatiques R glez avec des pneus forids Recommand e Avant 25 32 kpa 0 25 0 35 kgf cm 3 5 4 5 psi Arri re 25 32 kpa 0 25 0 35 kgf cm 3 5 4 5 psi e Ne r glez jamais d excedent la pression des pneus recommand e 87505 LDB5 E63 AVERTISSEMENT Never carry passenger on this carrier Maximum load 34 kg 75 lbs Ne jamais porter de passager sur ce porte bagages Capacit de chargement maximum 34 kg 75 lbs 87556 LFA5 E00 87556 LFA5 E62 AVERTISSEMENT Never carry passenger on this carrier Maximum load 68 kg 150 Ibs Ne jamais porter de passager sur ce porte bagages Capacit de chargement maximum 68 kg 150 Ibs 87556 LFA5 E01 A WARNING 87556 LFA5 E63 Indicates a potential hazard that could result in a serious injury or death lt For Canada gt AVERTISSEMENT Depassant la limite de remorquage du vehicule pent causer un accident Reduire la vitesse lors de la traction d une remorqu
41. G Use only KYMCO approved tires when replacing tires Failure to do so could result in unstable ATV operation Tubeless Tire Repair Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recommended to carry a plug type repair kit and a tire pump along WHEEL REMOVAL 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the ATV by placing a jack under the axle 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pat tern to 40 ft lb 8 Remove the jack MUFFLER SPARK ARRESTER The muffler has a spark arrester which must be periodically cleaned At the intervals shown in the Maintenance Schedule clean the spark arrester using the following procedure A WARNING Wait until the muffler cools to avoid burns 78 1 Remove the cap screws securing the spark arrester assembly to the muffler then remove the spark arrester KC0098 2 Using a suitable brush clean the carbon deposits from the screen taking care not to damage the screen E NOTE If the screen or gas
42. ON TRANSMISSION SWITCH 2 Press the starter button for eight seconds maximum ACAUTION Allow 30 seconds between starting attempts for the starter motor to cool Continuous starter motor operation can result in overheating the starter motor 3 If the engine does not start press the starter button again for eight seconds E NOTE At this point if the engine does not start pump the primer three more times then press the starter button again 4 Allow the engine to warm up for approximately 2 3 minutes or until the ATV will accelerate without hesitating 29 X LLI H O lt Active Riding Braking Stopping Always allow plenty of room and time to stop safely Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even main taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid AAWARNING Excessive repetitive use of the hydraulic brake for high speed stops will cause overheating of the brake fluid and premature brake pad wear which will result in an unexpected loss of brakes AAWARNING Use only KYMCO approved brake fluid Never substitute or mix dif
43. S USE FOLLOWING PRO CEDURE e Choose an area sufficiently large to safely accelerate ATV to 30 mph and to brake to a stop Accelerate to 30 mph then com press brake lever to decelerate to 0 5 mph Repeat procedure 5 times A WARNING Do not attempt sudden stops or put yourself into a situation where a sudden stop will be required until the brake pads are properly bur nished After the completion of the break in period the engine oil and oil filter should be changed Other maintenance after break in should include checking of all prescribed adjustments and tight ening of all fasteners At the discretion and expense of the owner operator the ATV may be taken to an authorized KYMCO ATV dealer for this initial service 65 Z e H lt a LL Z lt L a LL Z T GENERAL MAINTENANCE m NOTE Proper maintenance of the ATV is important for optimum performance Follow the Mainte nance Schedule and all ensuing maintenance instructions informa tion If at any time abnormal noises vibra tions or improper function of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized KYMCO ATV dealer for inspection and adjustment or repair 66 lf the owner operator does not feel qualified to perform any of these main tenance procedures or checks take the ATV to an authorized KYMCO ATV dealer for professional service E NOTE The
44. SED A WARNING NEVER ride as a passenger Passengers Can cause a loss of control resulting in SEVERE INJURY or DEATH A WARNING lt For France gt AVERTISSEMENT Un usage incorrect du quadricyle peut entra ner de graves blessures ou la mort Toujours porter un casque homologu et un quipement de protection ad quat pantalon bottes gants Ne jamais utiliser sous l influence d alcool drogues ou m dicaments utiliser e sans instructions ou entra nement pr alable e a des vitesses trop lev es pour vos capacit s et ou conditions d usage apr s consommation d alcool ou de drogue e sans quipement de protection ad quat casque homologu pantalon bottes gants TOUJOURS e utiliser des techniques de conduite appropri es pour viter le renversement du quadricyle notamment dans les virages ou terrains pentus e eteindre le moteur et loigner toute source de chaleur ou flamme durant les op rations de remplissage du r servoir carburant e utiliser ce quadricycle dans le respect du code de la route et de la r glementation en vigueur TOUJOURS DU ro aes MAEL DUTE JANTON INSTRUCTIONS ET AVERTISSEMENTS 87515 LDB5 E61 AVERTISSEMENT Conduire ce VTT si vous avez moins de 16 ans augmente le risque de subir des accidents menant a des blessures graves ou la mort NE JAMAIS conduire ce VTT si vous avez moins de 16 ans 87517 LDB5 E60 AVER
45. TISSEMENT Avant toute manipulation de la boite d inversion le v hicule doit tre l arr t complet et le r gime moteur strictement au ralenti Le non respect de cette consigne entra ne la d t rioration de la transmission 87322 LBA7 E100 FR lt For Europe gt A WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER operate without proper training or instruction NEVER USE WITH DRUGS OR ALCOHOL at speeds too fast for your skills or the conditions do not operate the vehicle after consuming alcohol or drugs ALWAYS use proper riding techniques to avoid vehicle overturns on hill and rough terrain and in turns for your safety wear gear to include helmet gloves and foot protection gasoline is flammable shut off engline avoid sparks and open flame when refueling LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 87515 LDB5 E10 A WARNING Operating this ATV if you are under the age of 16 increases your chances of severe injury or death NEVER operate this ATV if you are under the age of 16 87517 LDB5 E00 Before shifting you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed Otherwise the transmission may be damaged 87322 LBA7 E000 Indicates a potential hazard that could result in a seriou
46. V dealer for professional service At the time of publication all informa tion and illustrations in Division Il were technically correct Some illustra tions used in Division Il are used for clarity purposes only and are not designed to depict actual conditions Because KYMCO Inc Constantly refines and improves its products no retroactive obligation is incurred PARTS AND ACCESSORIES When in need of replacement parts oil or accessories for your KYMCO ATV be sure to use only GENUINE KYMCO PARTS OIL AND ACCESSORIES Only genuine KYMCO parts oil and accessories are engineered to meet the standards and requirements of your KYMCO ATV For a complete list of acc essories refer to the current KYMCO ATV Accessory Catalog To aid in service and maintenance procedures on this ATV a Service Manual and an Illustrated Parts Manual are available through your local KYMCO ATV dealer 53 SPECIFICATIONS ENGINE AND DRIVE Bore x Stroke Displacement Ignition Type Spark Plug Type Spark Plug Gap Brake Type Carburetor Type 212 3 cm 83 6 in Europe Height Overall With Overall Suspension Travel Wheelbase Tire Size Front O SE 4 gt D do Y N 5 Tire Inflation Pressure 0 28 kg cm 4 0 psi MISCELLANY Dry Weight Approx 275 kg 605 Ib U S i ne 276 cm 607 2 Ib Europe Engine Oil Changed Capacity 2 4 L 2 5 U S qt IVENIZN Specifications subject to change without notice
47. WARNING Make sure that the load in the trailer is properly secured and will not shift while moving Also do not overload the trailer A WARNING Never exceed any of the ATV weight restrictions Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity Ratings Chart for tongue weight infor mation Always maintain a slow speed when trailering and towing and avoid sudden accelerations quick maneuvers and sudden stops Braking distance will be affected when towing a trailer When towing a trailer always maintain slow speed and allow more stopping dis tance than when not towing a trailer A WARNING Riding an ATV without extra cau tion when towing a trailer will be hazardous Trailer towing can affect the handling and braking of the ATV Tow only at low speeds and never exceed 10 mph Avoid sudden accelerations and stop ping of the ATV Do not make quick maneuvers Avoid uneven surfaces and do not tow on hills Never carry passengers in a trailer unless the trailer is designed for such use and has a rigid tow bar Allow more stopping distance than when not towing a trailer TRANSPORTING ATV When transporting the ATV KYMCO recommends that the ATV be in its norm al operating position on all four wheels and the following procedure be used 1 Engage
48. am KC0108A FUSES The fuses are located in a power distri bution module in front of the steering post under the electrical access panel If there is any type of electrical system failure always check the fuses first E NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lift out VAD KL LIGHTS HI BEAM hs LL p 7 ES LIL Shy eye j FAN P N041 1 837 0411 837 ACAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an autho rized KYMCO ATV dealer imme diately 80 ELECTRICAL OUTPUT TERMINALS Two output terminals for electrical accessories are located on the front and rear wiring harnesses The accessory plug is located on the front body panel A CAUTION Always use electrical accessories less than 180W STORAGE COMPARTMENT Store an owners manual in the storage compartment under the seat i ATV 1097 PREPARATION FOR STORAGE ACAUTION Prior to storing the ATV it must be properly serviced to prevent rust ing and component deterioration KYMCO recommends the following procedure to prepare the ATV for stor age An authorized KYMCO ATV dealer should perform this service however the owner operator may per form this service if desired 1 Clean the seat cushion cover and base with a damp cloth and allo
49. ands Respect the presence of cars if you re crossing roads or riding in public areas and make yourself be seen If you can t see other vehicles coming that means you re invisible too Hikers With the renewed interest in hiking Camping and other outdoor activities people can show up in remote areas where you would never expect them For their sake keep your eyes open Animals and Nature Respect the outdoors that you love Don t use your ATV to chase animals or birds Drive around young trees rather than over them Keep clear of streams and ditches with standing water Tread Lightly and leave it as you found it Indicates a potential hazard that could 46 rN WARNING result in a serious injury or death Sound Judgment Equipment The last thing you expected was that your ATV would break down in the middle of the field it s usually so reli able that sometimes you forget the ATV has its limits ATV Maintenance You have to maintain your ATV The General Maintenance section of this Owners Manual tells you about tak ing care of your ATV If at any time abnormal noises vibrations or improper functioning of any compo nent of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized KYMCO ATV dealer for inspection and adjustment or repair Cargo Limitations One reason why passengers are prohib ited on ATV s is because their presence throws off the weight and balance of the ATV Cargo
50. arnings A WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces WHAT CAN HAPPEN The ATV s tires are designed for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces including sidewalks driveways parking lots and streets Z WARNING POTENTIAL HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate an ATV on public streets roads or highways Indicates a potential hazard that could 12 rN WARNING result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved clothing helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that f
51. asons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the sum mer Following is the minimum protec tion you need to wear during every ride Protective clothing ATV 0004 Gloves Your hands are targets for flying objects and branches Along with pro viding skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping suface to keep them from sliding off the handlebars Off road style gloves with Knuckle pads are the best for comfort and pro tection Boots Ankle Protection Wear a boot that covers the largest pos sible area of your leg preferably up to your knee and can handle significant impact Choosing boots with low heels and a good tread will help prevent your feet from slipping off the footrests in wet or rugged conditions or getting hurt if they get hit by rocks dirt or branches Indicates a potential hazard that could 22 rN WARNING result in a serious injury or death Prevention Helmet Your helmet is the most important piece of protective gear for safe riding A helmet can prevent a severe head Injury These helmets should provide full face Protection If you drop or damage your helmet get a new one immediately Your helmet may not protect your head from injury if it has cracks fissures or other dam age to its outside or core padding Remember your helmet won
52. e Veuillez vous referer au manuel du proprietaire pour les conditions d utilisation Capacite maximum de remorquage 35 Ibs 16 kg Poids maximum admissible sur fleche 1050 Ibs 447 kg 87514 LFA5 E61 A WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH OPERATING TIRE PRESSURE Set with tires cold e Recommended FRONT 25 32kpa 0 25 0 32 kgf cm 3 5 4 5 psi REAR 25 32kpa 0 25 0 32 kgf cm 3 5 4 5 psi e Never set tire pressure over the recommended 87505 LDB5 E10 A WARNING Never carry passenger on this carrier Maximum load 34 kg 75 lbs 87556 LFA5 E00 Never carry passenger on this carrier Maximum load 68 kg 150 Ibs 87556 LFA5 E01 Location of Parts and Controls KCO044A KCO041A 1 Battery 2 Headlights 3 Hand Brake Lever 4 Power Distribution Module 5 Electrical Access Panel 6 Seat Latch 7 Storage Compartment 8 Horn Button 9 Auxiliary Brake Pedal 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 DC Power Outlet 16 Taillight Brakelight 17 Headlight HI LO Switch 18 Engine Starter Button 19 Engine Stop Switch 20 2WD 4WD Selector Switch 21 Gas Tank Valve E NOTE The ATV you have purcha sed may differ slightly from those shown in the figures of this manual Indicates a potential hazard that could 10 rN WARNING result in a serious injury or death Warnings
53. e element 76 6 Put the element in a plastic bag then pour in air filter oil and work the oil into the element 7 Squeeze the element to remove excess oil ACAUTION A torn air filter can cause damage to the ATV engine Dirt and dust may get inside the engine if the element is torn Carefully examine the element for tears before and after cleaning it Replace the ele ment with a new one if it is torn 8 Clean any dirt or debris from inside the air cleaner Be sure no dirt enters the carburetor 9 Install the air filter and cover 10 Connect the inlet boot and tighten the clamp securely Inlet Boot Clamp KC0056B AIR FILTER HOUSING DRAIN Inspect the duck bill drain in front of the main housing for debris and for proper sealing KC0056C DRAINING V BELT COVER KCOO49A E NOTE If the ATV has been driven through water the V belt cover must be drained of any water 1 Place the ATV on a level surface 2 Remove the drain bolt from the cover and allow the water to drain out 3 Shift the range lever to the neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely E NOTE The V belt and pulleys should be inspected every 500 miles and the belt replaced if nec essary TIRES A WARNING Always use the size and type of tires
54. e speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Owner s Manual for carrying cargo or pulling a trailer Indicates a potential hazard that could WARNING result in a serious injury or death 21 Prevention Overview When using an ATV prevention is the name of the game Had you only Known something could go wrong you would have prevented it If you don t notice your conditions and sur roundings before riding your ATV you give up control over the situation Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV Following the safety instructions and warnings in this manual will help you P A S S the safety test PA S S stands for Prevention Active Riding Sound Judgment and Supervision Remembering P A S S and what it stands for will help you have a safe predictable ride every time you go out on your ATV Safe Riding Clothing and Gear Always wear clothing suited to the type of riding you are doing ATV riding requires special protective clothing which will make you feel more com fortable and reduce chances of injury You ll find it important to dress cor rectly for ATV riding in order to pre vent scraped skin and serous head injuries It s easy and could save you time in the long run not having to con tend with an injury Of course it also makes sense to remember the se
55. ed in this Owner s Manual Indicates a potential hazard that could A te LUE result in a serious injury or death 19 Warnings Z WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control A WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads Z WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly Indicates a potential hazard that could 20 AN WARNING result in a serio
56. efore you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25 Indicates a potential hazard that could A te LUE result in a serious injury or death 17 WARNINGS Warnings Z WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Owner s Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possible Z WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Owner s Manual Practice first on level ground Be very careful when turning on any hi
57. en n 62 Trailering 0 0 0 0 0 62 Transporting ATV 63 Turn signal switch 58 V Belt Cover Draining 77 Warning Information 7 Warning Labels 8 Warnings 222 ene 11 Warranty Coverage U S only 84 Warranty Limited 85 Wheel Removal 2 2 2 2 0 200 200 22 79 Wide Turns 200 en nen n enn en enn en nen nennenne 33 83 Identification Numbers Record A WARNING Indicates a potential hazard that could result in serious injury or death 1 KEY IDENTIFICATION NUMBER a The key identification number is stamped on the key as shown in the illustration Record this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER oo 3 ENGINE SERIAL NUMBER ee Record the Vehicle Identification Number and Engine Serial Number in the spaces provid ed to assist you in ordering parts from your authorized KYMCO ATV dealer or for reference in case the ATV is st
58. eplace C Clean Spark plug Oil cooler Loe Oil cooler 68 dle RPM Throttle cable cS Gas vent hoses Engine transmission oil and filter GENERAL MAINTENANCE 67 OIL COOLER KCO083 E NOTE Dirt and debris must be cleaned from the cooling fins regu larily to ensure proper engine oil change A CAUTION Continued operation of the ATV with high engine temperature may result in engine damage or prema ture wear mM NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreas ing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the tempera ture SHOCK ABSORBERS Each shock absorber should be visibly checked weekly for excessive fluid leakage some seal leakage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these con ditions is detected replacement is nec essary Mm NOTE When the ATV is operated in extremely cold weather 23 C 10 F or colder a small amount of leakage may be present 68 Unless the leakage is excessive replacement is not necessary The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and load ing conditions If the spring action is too soft or too stiff adjust it according to
59. er hills Always follow proper procedures for climbing hills as described in this man ual Check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of any hill at high speed e Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the ATV to lean sharply to one side Go straight down the hill where possible e Always follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible A WARNING Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount follow in
60. erating temperature before adjusting the idle RPM THROTTLE CABLE ADJUSTMENT To adjust the throttle cable free play 1 Loosen the jam nut from the throt tle cable adjuster 2 Slide the rubber boot away and turn the adjuster until the throttle lever has the proper free play of 3 6 mm 1 8 1 4 in Jam Nut Adjuster 3 6 mm a 1 8 1 4 in ATV 0047 3 Tighten the knurled nut against the throttle cable adjuster securely then slide the rubber boot over the adjuster 75 LL Z lt Z L H lt lt lt L a LL Z LL O AIR FILTER The air filter inside the air filter hous ing must be kept clean to provide good engine power and gas mileage If the ATV is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the fol lowing procedure to remove the filter and inspect and or clean it 1 Rotate the three latches to release the filter housing cover then loosen the inlet boot clamp KC0056B 2 Remove the filter housing cover and air filter element 3 Filla wash pan larger than the ele ment with a non flammable sol vent then dip the element in the solvent and wash it 4 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or ring the element or it will develop cracks 5 Dry th
61. g the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operat ing over obstacles as described in this manual Always be careful of skidding or slid ing On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than the foot rests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If nec essary apply them lightly several times to let friction dry out the pads Always be sure there are no obstacles or people behind you when you oper ate in reverse When it is safe to pro ceed in reverse go slowly Avoid turning at sharp angles in reverse Always use the size and type tires specified in this manual Always main tain proper tire pressure as described in this manual Never improperly install or improperly use accessories on this ATV e Never install a twist grip throttle on this ATV Indicates a potential hazard that could 3 result in a serious injury or death AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE e Never exceed the stated load capacity for an ATV Cargo should be properly distributed and securely attached Reduce speed and follow instructions
62. high range move the shift lever outward and forward E NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range posi tion provides slower speed and greater torque to the wheels ACAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Fail ure to follow this caution may result in premature V belt failure or in damage to related drive system components 3 10 engage reverse gear from neu tral move the shift lever outward and rearward into the R position ACAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift on level ground or engage the brake lever lock before shifting into another range or into reverse Z2WD 4WD Selector Switch 2WD 4WD Selector Switch CF246A The 2WD 4WD selector switch allows E NOTE It will click as it engages the operator to operate the ATV in and the brake lever will not return either two wheel drive rear wheels or to its released position four wheel drive all wheels For nor 4 Release the brake lever lock by mal riding on flat dry hard surfaces squeezing the brake lever It will two wheel drive should be sufficient In situations of aggressive trail condi tions four wheel drive would be the des
63. into reverse ZAAWARNING Do not start the engine or operate this ATV with the clutch shield removed Severe result Injury could Parking Parking involves following the previ ous rules for braking then 1 After the ATV stops shift into neu tral 2 Stop the engine using the engine stop switch 3 Turn off the ignition 4 If you have to park on a hill shift the ATV into low gear otherwise try to park only on level surfaces 5 Engage the brake lever lock Dismounting the ATV After you ve followed the procedure for parking it s time to dismount 1 Double check that the brake lever lock is engaged 2 Swing your right leg over to the left side of the seat 3 Step to the ground on the left side of the ATV How to Handle the ATV Active Riding Techniques Active riding involves moving your body You must learn to lean and shift your weight into your turns to maintain Control Your safety depends on using safe riding techniques Safe riding techniques include e Starting e Leaning Weight Shift and Balance e Wide Turns e Sharp Turns e Quick Turns e K Turns e Riding Uphill e Riding Downhill e Sidehilling Traversing e Swerving e Crossing Obstacles Indicates a potential hazard that could WARNING result in a serious injury or death 31 Z ra LU gt H O lt Active Riding Starting Once the engine s warm the ATV is ready to go To 4 si
64. ired choice return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the To either engage or disengage the front wheels wheels move the switch to the 4WD 1 Pump the brake lever 2 or 3 times iy position or to the 2WD position 2 Engage the brake lever lock 3 Attempt to push the ATV A CAUTION ENOTE The brake lever lock must gz Do not attempt to either engage or dise lock the wheels If it doesn t take KE ngage the front differential while the ATV the ATV to an authorized KYMCO n is moving ATV dealer for service zZ Hand Brake Lever A CAUTION z Brake Lever Lock Always check to be sure that the brake lever lock has been disen gaged before operating the ATV An accident could result if the brake lever lock is left engaged while the ATV is operated The brake may relax if left engaged for a long period of time This could cause an accident therefore do not leave the ATV on a hill depending on the 738 420B brake lever lock Always block the Brake Lever The hand brake is considered to be the downhill side of the wheels if leav normal operating main brake It ing the ATV on a hill or park the l ATV in a sidehill position should be applied whenever a braking situation is needed S Headlight HI LO Switch Apply the brake by compressing the brake lever toward the handlebar Starte
65. its properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants Z WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV WARNINGS Indicates a potential hazard that could A te LUE result in a serious injury or death 13 Warnings Z WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances or losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating conditions and your experience A WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a rollover HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off Z WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it
66. ke product changes and improvements which may affect illustrations or explanations without notice KYMCO and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Age Years Engine Size cc Speed Limitations MPH 12 15 Up to 90 10 Governed 15 Maximum 15 Governed 30 Maximum According to Local Regulations Table of Contents DIVISION 1 SAFETY INTRODUCTION 1 HANGTAGS amp WARNING INFORMATION 7 WARNING LABELS 8 9 LOCATION OF PARTS AND CONTROLS 10 WARNINGS 11 21 PREVENTION 22 27 Safe Riding Clothing and Gear 22 Condition of the ATV 24 First Aid and Survival 2 ACTIVE RIDING 28 42 Basic Operating Maneuvers 28 How to Handle the ATV Active Riding Techniques 31 TIPS 40 SOUND JUDGMENT 43 50 Environment 44 Those Around You 46 Equipment 47 Personal Choices 47 Load Capacity Ratings Chart 48 Speedrack 48 SUPERVISION 51 52 Taking Responsibility
67. ket is damaged in any way it must be replaced 3 Install the spark arrester assembly and secure with the cap screws Tighten securely LIGHT BULB REPLACEMENT The wattage rating of each bulb is shown in the chart When replacing a burned bulb always use the same watt age rating Headlight 12V 35W 4 Taillight Brakelight 12V 5W 21W ACAUTION Use only specified bulbs indicated in the chart as replacement bulbs Headlight E NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the head light bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the following procedure 1 Remove the wiring harness connec tor from the back of the headlight 2 Grasp the bulb housing turn it counterclockwise and remove the bulb 3 Install the new bulb into the hous ing and rotate it completely clock wise 4 Install the wiring harness connec tor ACAUTION When replacing the headlight bulb be careful not to touch the glass portion of the bulb Grasp the new bulb with a clean cloth Taillight Brakelight To replace the taillight brakelight bulb use the following procedure 1 Rotate the socket counterclock wise and remove it from the hous ing 2 To remove the bulb from
68. l plug f We Fill L Li we efa CF116A 70 6 Install the filler plugs and level plugs HYDRAULIC HAND BRAKE Brake Lever Lock Hand Brake D 738 420B A WARNING Be sure to inspect the hydraulic brake system before each use Always maintain brakes according to the Maintenance Schedule Brake Fluid Check the brake fluid level in the brake fluid reservoir If the level in the reser voir is not visible in the sight glass add DOT 4 brake fluid Sight Glass 738 420A E NOTE If the sight glass appears dark there is a sufficient amount of fluid in the reservoir ACAUTION Be careful not to spill any fluid when filling the brake fluid reservoir Wipe away Spilled fluid immediately Brake Lever Lock Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV E NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized KYMCO ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the ATV to an authorized KYMCO ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automati cally as the brake pads wear The only maintenance that is re
69. leak onto the engine creating a fire haz ard A WARNING Do not over flow gasoline when fill ing the gas tank A fire hazard could materialize Always allow the engine to cool before filling the gas tank A WARNING Do not overfill the gas tank Tihten the gas tank cap securely after filling the tank BREAK IN PROCEDURE New ATV s and renewed ATV engines requirea break in period The first month is most critical to the life of this ATV Proper operation during this break in period will help assure maxi mum life and performance from the ATV During the first 10 hours of operation always use less than throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission com ponent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine sev eral minutes until the engine has reached normal operating temperature Do not idle the engine for excessively long periods of time A CAUTION BRAKE PADS MUST BE BUR NISHED TO ACHIEVE FULL BRAK ING EFFECTIVENESS Braking distance will be extended until brake pads are properly bur nished TO PROPERLY BURNISH THE BRAKE
70. ll Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Owner s Manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV Indicates a potential hazard that could 18 LN WARNING result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed WARNINGS Keep weight uphill Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Owner s Manual Z WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as describ
71. ls 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations 4 Check the ball joint for free play by grasping the steering knuckle and turning it from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive contact an authorized KYMCO ATV dealer for service 72 Tie Rod Boots Inner and Outer Right and Left 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized KYMCO ATV dealer for service Drive Axle Boots CF125A 1 Inspect all drive axle boots for cra cks tears or perforations 2 If boot damage is present contact an authorized KYMCO ATV dealer for service BATTERY The battery is located under the seat After being in service batteries require regular cleaning and recharging in order to deliver peak performance and maximum service life The following procedures are recommended for cleaning and maintaining lead acid batteries Always read and follow instructions provided with battery chargers and battery products ENOTE Battery maintenance can be performed by the ATV owner if qualified
72. lter Tighten securely N Install the oil filter drain plug and tighten securely 8 Install the engine drain plug and tighten it securely Pour the recom mended oil in the filler hole Install filler plug 9 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes 10 Turn the engine off and wait appr oximately one minute Recheck the oil level 11 Inspect the area around the drain plug and oil filter for leaks Front Differential And Rear Drive Gear Lubricant Inspecting Changing Inspect and change the gear lubricant in each according to the Maintenance Schedule When changing the lubri cant use approved SAE 80W 90 hypoid oil and use the following procedure 1 Place the ATV on level ground 2 Remove each oil filler plug 3 Drain the oil into a drain pan by removing in turn the drain plug from each ad CF107B 69 LL Z lt Z LI H lt lt L lt x a LL Z LL O CF106C 4 After all the oil has been drained install the drain plugs and tighten securely A CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized KYMCO ATV dealer for servicing 5 Pour recommended oil into each fille hole M NOTE If the gear case has a level plug fill to the threads of the level plug If the gear case has only a fill plug fill to within 1 in of the threads of the fil
73. make procedures easier or more clear California Proposition 65 Z WARNING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Introduction FOREWORD Congratulations and thank you purchase a KYMCO All Terrain Vehicle ATV Built with American engineering and manufac turing know how it is designed to provide superior ride comfort and utility Protect Your Sport e Know all local state provincial riding laws e Respect your ATV e Respect the environment and you will gain the respect of others We also advise you to strictly follow the recommended maintenance program as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thoroughly inspected at various intervals This Owner s Manual is furnished to ens sure that the operator is aware of safe op erating procedures It also includes infor mation about the general care and maint enance of your ATV Carefully read the following pages If you have any questions regarding this ATV contact an authorized KYMCO ATV dealer for assistance Remember only authorized KYMCO ATV dealers have the knowledge and facilities to provide you with the best service possi ble All information in this manual is based on the latest product data and specifications available at the time of printing KYMCO Inc reserves the right to ma
74. n 2 down for three seconds C After the correct hour is attained momentarily press the Adjust Set Button 1 to toggle the clock to the minute display minutes flashing then press the Mode Button 2 to set the minutes After approximately ten seconds the minute display will stop flashing and the gauge will return to normal operation KCO007A E NOTE Clock memory power is supplied through the 15 amp accessory fuse and verified during gauge power up and reset In the event of clock memory power fail ure blown fuse etc the gauge will power up reset and shut down repeatedly until clock mem ory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted 60 D To reset the trip meter press and hold the Mode Button 2 until TRIP is displayed in the display then press and hold the Adjust Set Button 1 and Mode Button 2 until the trip meter reads 0 KC0011 PRIMER COLD START Rush Downwand fo a D ax CF123A The primer is located on the carburetor Depress and release the lever several times prior to attempting to start a cold engine GAS VENT HOSES Replace the gas hose every two years Damage from aging may not always be visible Do not bend or obstruct the routing of the carburetor throttle body vent hose Make certain that the vent hose is securely connected to the car buretor throttle body and hose holder and the opposite end is always open
75. nananenannnse 7 Headlight Aim Checking Adjusting 79 Headlight HI LO Switch 0 2 002 2 00 0 0 0 97 Hoses Brake Gas Vent 0 0 61 71 Identification Numbers mmmnnnnnnnnnnnne 55 Idle RPM Adjustment nnnnannnnnnnnnnnnnnnnne 75 Ignition Switch Key sennnnennnnne 55 Inexperienced Untrained Riders 51 Introduction 2 2 222202 n nnn n enna enna en en en en en ennnnnnnnn 1 K TUrNS 2 2222 22 nn none nnn en en nnn nn nen e en nn nnnnne 35 Leaning Weight Shift and Balance 32 Light Bulb Replacement 02 0 2 0 0 0000 78 Load Capacity Ratings Chart 48 Lubricant Inspecting C hanging 69 Lubricant Recommended Front Differential Rear Drive 64 Lubrication General 0 0 202 20 0 0 0 68 Maintenance General 2 0 2 2 0 0 0 0 66 Maintenance Record 0 2 002n2eennnnnnnn 83 Maintenance Schedule 0 2 000 2 20 0 0 0 67 Mounting the ATV 0 28 Muffler Spark Arrester 2 2 202
76. ngine 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails To stop the engine turn the ignition switch key to the OFF position or set the emergency stop switch to the OFF position Indicates a potential hazard that could 42 AN WARNING result in a serious injury or death Sound Judgment Overview You are not invincible Knowing that the first S in P A S S stands for Sound Judgment means you need to use yours Do you consider yourself to be pretty conservative or are you a heavy risk taker Before continuing with this sec tion on sound judgment check your Risk Factor by doing this short sur vey 1 Do you drive over the speed limit 1 2 3 Never Sometimes Often 2 Are you more daring around your friends than you are when alone 1 2 3 Never Sometimes Often 3 Do you drive your car when the gas gauge is on empty 1 2 Never Sometimes Often 4 Do you feel that no matter what you do you won t get hurt 3 Never Sometimes Often 5 Do you drink or use drugs before you drive your car 1 2 3 Never Sometimes Often 6 Do you drive your car even if it has a major problem with the brakes tires or engine 1 2 3 Never Sometimes Often 7 Do you thrive on the adrenaline rush you get from speeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your ability range 2 3
77. ntial hazard that could 6 AN WARNING result in a serious injury or death Hangtags amp Warning Information KYMCO ATV comes with hangtags and several labels containing important safety information Anyone who rides the ATV should read and understand this information before riding The labels should be considered as per manent parts of the ATV If a label comes off or becomes hard to read contact your KYMCO ATV dealer for a replacement WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVERUSE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid ATV overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS A WARNING AVERTISSEMENT Un usage incorrect du quadricyle peut entrainer de graves blessures ou la mort Toujours porter un casque Ne jamais utiliser sous homologu et un quipement l influence d alcool de protection ad quat drogues ou m dicaments
78. o land scape can happen at nearly any time Fences can be constructed and excavatio ns dug in a short period of time Weather climate and development take their toll The thing about terrain is that sometimes you don t know it s changed until you get there Whether it s familiar or not check out your surroundings before and during your ride Night Riding Don t do it It s a lot more difficult to see what s coming Paved Surfaces Don t do it The ATV isn t designed for pa vement Its handling becomes more diffic ult on paved surfaces Indicates a potential hazard that could 44 AN WARNING result in a serious injury or death Sound Judgment Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that challenge means keeping your weight shifted into the slope Denying the challenge means sliding off the trail It also helps to know which trails you can ride and who else might be on those same lights and taillights and pull com pletely off the trail if you need to stop trails These are signs currently used in some areas to designate trail types and restrictions Trail Signs ENTERING
79. olen WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS For U S KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021 The portions of this manual are used under license from Arctic Cat Inc Issued 2008 03 T100 LA70AD
80. on Sensor Fuel Pressure Regulator Engine Control Unit ECU Carburetor s Engine Coolant Temperature Sensor Turbocharger Assembly Intake Air Temperature Sensor Air Bypass Valve Manifold Absolute Pressure Sensor Turbo Waste Gate Control Valve Oxygen Sensor Crankcase Ventilation System Throttle Position Sensor ISC Valve Crankshaft Position Sensor Miscellaneous Items Used in Aforementioned Systems Ignition System Switches Connectors Grommets Ignition Coil Clamps Knock Sensor System Hoses Spark Plugs Ties Capacitive Discharge Ignition CDI Module Gaskets Magneto Pick Up Wiring OWNER S RESPONSIBILITIES The owner of any ATV warranted under this KYMCO Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Owner s Manual Proper maintenance generally includes replacement and service at the own er s choosing such items as air filter oil and oil filter or any other part item or device related to emissions control as specified in the Owner s Manual It is the owner s re sponsibility to ensure that the ATV is used in a manner for which it was designed 84 INDEX ACCESS OTL ICS 2222222222 enna enn nnmnnn 53 Active Riding 0 28 Air Filter 0 0 0 2 22 sence nennenennens 76 Air Filter Housing Drain 76 Alcohol Effects
81. onvenience from becoming a crisis Carry these items on your ATV 1 Bulbs 2 Duct tape 3 Rope 4 Spark plugs 5 Spare parts 6 Tool Kit Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission If you become dehydrated you could find yourself physically unable to safely operate your ATV Indicates a potential hazard that could rN WARNING result in a serious injury or death Identification If something does happen to you the emergency personnel will want to know who you are and whom to con tact It s possible you may be in no condition to give them that informa tion Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to Know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You ll need several items in your Emergency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include ban
82. or your machine s capabilty Don t allow the thrill of freedom or adventure to affect your ability to make good safe choices Indicates a potential hazard that could A WARNING result in a serious injury or death 47 H Z LL Q gt Q Zz O op Sound Judgment Load Capacity Ratings Chart KYMCO ATV Load Capacity Ratings Item Max Load Capacity Front Rack max Rear Rack max Tongue Weight Tongue and Rear Cargo Weight max Towing Capacity Max Load Capacity Total weight of rider tongue weight and cargo on front and rear racks Tongue Weight Weight on trailer Tongue Tongue and Accessory Weight Must be included as part of the front and rear rack weights Speedrack When installing Speedrack accesso ries make sure to read and carefully follow the instructions provided in each kit Specifications Lb Kg Tongue and Rear Cargo Weight Total weight on trailer tongue and rear rack capacity Towing Capacity Total weight of trailer and all cargo in the trailer ENOTE Use extra caution when operating an ATV with additional loads such as accessories and or cargo Handling of the ATV may be adversely affected Reduce speed when adding additional loads A WARNING WHAT CAN HAPPEN for braking pulling a trailer POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly Could cause changes in ATV handling which could lead to an acciden
83. ore or during your ATV ride THE EFFECTS OF ALCOHOL The Number of Drinks that Impair Mental and Physical Abilities Mental processes such as restraint awareness concentra tion and judgment affected reaction time slowed inability to perform complicated tasks Depth perception glare recovery eye movement and focus affected decreased judgment and control 5 DRINKS Coordination deteriorates loss of critical judgment and impaired memory and comprehension According to the ATV Safety Institute Indicates a potential hazard that could A WARNING result in a serious injury or death 49 H Z LL Q gt Q Z O op Sound Judgment Your Physical Condition Being physically exhausted is like being drunk Try to do something that s detail oriented when you re really tired and you ll feel totally uncoordi nated Dont ride 1 When you re tired Reckless Riding If you are involved in an ATV accident when you re speeding you have a 25 chance of landing yourself in the hospi tal The faster you go the more likely you are to destroy your head and inter nal organs and skip the wheelies jumps stunts and any other showboat Ing Laws and Regulations Any police officer will tell you that ignorance of the law is no defense Your best defense is to check out your local state or provincial ATV laws before riding It ll also make sure that you can continue to ride in you
84. quired is replace ment of the brake pads when they show excessive wear Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized KYMCO ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten to 40 ft lb AUXILIARY BRAKE The auxiliary brake must be main tained to be fully functional A WARNING Be sure to inspect the auxiliary brake system before each use Always maintain brakes according to the Maintenance Schedule 1 Check the brake fluid level in the reservoir The fluid level must be maintained between the MAX and MIN level marks If the level in the reservoir is low add DOT 4 brake fluid _ CD474A E NOTE The brake fluid reservoir is located under the seat 71 LL O Z lt lt Z LL H lt lt gt lt a LL Z LL O 2 Press the auxiliary brake pedal sev eral times to check for firmness 3 If the pedal is not firm the system must be bled E NOTE Take the ATV to an autho rized KYMCO ATV dealer for this service PROTECTIVE RUBBER BOOTS The protective boots should be inspected periodically according to the Maintenance Schedule Ball Joint Boots Upper and Lower P Right and Left CC791 1 Secure the ATV on a support stand to elevate the front whee
85. r Button To engage and release the brake lever b lock use the following procedure Headlight HI LO Switch 1 Squeeze the hand brake lever two or three times and release it 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock squeeze the brake lever Turn Signal Switch CF245A Emergency Stop Switch 57 Use the headlight HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS position When the switch is in the HI position the high beam will illuminate When the switch is in the LO position the low beam will illumi nate Emergency Stop Switch OFF position The ignition circuit is off The engine cannot be started or will not run If the emergency stop switch is used to stop engine without turning off ignition switch the battery may discharge RUN position The ignition circuit is on The engine can start and run Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neutral and the brake lever lock is engaged E NOTE This ATV has safety inter lock switches which prevent the starter motor from activating when the transmission is not in neutral Turn Signal Switch Move to lt L to signal a left turn gt R to signal a right turn Press to turn signal off ACAUTION The turn signal light
86. r favor ite areas The quickest way to have a land area closed is by riding over the regulations Group Behavior People always do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured SIPDE By themselves none of these safe behaviors and sound judgments will go very far But when you put them all together When you re paying atten tion to how you feel when you re monitoring the movements of your ATV and when you re constantly eval uating your environment then you re practicing SIPDE SIPDE is an acro nym that stands for SCAN IDENTIFY PREDICT WHAT DECIDE WHAT EXECUTE THE SEARCH HAZARDS WILL HAPPEN TO DO DECISION Indicates a potential hazard that could result in a serious injury or death 50 Baw NUILD EE Supervision Overview You re responsible for supervising those who ride your ATV Your wisdom is valuable it ll bring them all back safely your friends your family your relatives and your ATV It s crucial that you consider yourself a supervisor for all riders of your ATV Whether you accept responsibility or not the truth is that you are responsible for others riding your ATV Taking Responsibility You re to the last letter in PASS Supervision You ve just gone through the manual and you ve seen
87. rks and open flame when refueling LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 87515 LDB5 E10 2256 475 For Europe Indicates a potential hazard that could result in a serious injury or death Warning Labels lt For U S gt REVISED Improper ATY use can result in SEVERE INJURY ar DEATH DEH ALWAPS USE NEVES USE NEVER CARRY NEVER USE AN APPROVED OM PUBLIC FASEENGEHS WAITH ORUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle avertums on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and controt LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS WARNING Operating this ATV if you are under the age of 16 increases your chances of severe injury or death NEVER operate this ATV if you are under the age of 16 87517 LDB5 E00 Before shifting you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed Otherwise the transmission may be damaged 87322 LBA7 E000 REVI
88. rt with a full tank of gas before every ride and while you re at it top off the oil Don t forget to check for fluid leaks around the ATV Watch the overheat indicator to ensure the engine coolant level is adequate Miscellaneous Items Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery termi nals for corrosion Also be sure to tighten any loose parts nuts or bolts Check 1 Air filter 2 Battery 3 Tighten parts nuts and bolts Check 1 Gas 2 Oil 3 Fluid leaks Indicates a potential hazard that could 26 AN WARNING result in a serious injury or death Prevention First Aid and Survival You need to prepare for the unex pected Emergencies and accidents are traumatic enough but theyre even worse when you re not prepared for them At the minimum during every ATV ride you should have the follow ing items on board e Tools e Water e Identification e First Aid Kit For rides that are longer in duration and distance the following additional items are recommended e Cellular Phone e Maps GPS e Emergency Kit with Flashlight and First Aid Kit Tools Routine maintenance will generally eliminate the need for emergency repairs Riding on rough terrain could cause loosening of nuts bolts and fas teners Especially on long rides carry ing the right tools can prevent an inc
89. rtable posi tion 5 Always keep your feet planted on the footrests Starting the Engine Always start with the ATV on a flat level surface Carbon monoxide poi soning can kill you so keep your ATV outside while it s running Follow these steps to start it up Climb up onto the ATV and sit down Engage the brake lever lock Shift into neutral Turn on the ignition Move the emergency stop switch to RUN Press the starter button 7 Let the engine warm up O A O N gt O Indicates a potential hazard that could 28 JAN WARNING result in a serious injury or death Active Riding Another way to remember the starting procedure is by using the acronym BONE C It stands for B oO N E C BRAKES LOCKED AUTOMATIC CHOKE Starting A Cold Engine E NOTE It is very important not to touch or compress the throttle lever during the starting proce dures 1 Turn off all electrical accessories hand warmer lights etc then rotate the ignition switch key to the first position ON leaving the headlights OFF Note that the N is indicated on the LCD E NOTE Pump the primer three times when the temperature is at 0 C 32 F or colder To access the primer the seat and right side heat shield must be removed 735 887C 738 436A Indicates a potential hazard that could rN WARNING result in a serious injury or death IGNITION NEUTRAL ENGINE SWITCH
90. s injury or death OJS Warning Labels lt For U S gt lt For France gt AVERTISSEMENT Depassant la limite de remorquage du vehicule pent causer un accident Reduire la vitesse lors de la traction d une remorque Veuillez vous referer au manuel du proprietaire pour les conditions d utilisation Capacite maximum de remorquage 35 Ibs 16 kg MAXIMUM TOWING CAPACITY Poids maximum admissible sur fleche 1050 Ibs 447 kg aay oy 290 Ibs 131 5 kg E 87514 LFA5 E63 gi VAI Exceeding vehicle s towing limit could cause an accident Reduce speed when towing a trailer Read operator s manual for details MAXIMUM TONGUE WEIGHT 35 Ibs 16 kg VISED WARNING Improper tire pressure or overloading can cause loss of control E W Loss of control can resull in severe injury or death e Cold tire pressure Front 5 0 psi 34 5 kPa Rear 5 0 psi 34 5 kPa Maximum weight capacity 500 ibs 227 kg A WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH OPERATING TIRE PRESSURE Set with tires cold e Recommended FRONT 25 32kpa 0 25 0 32 kgf cm 3 5 4 5 psi REAR 25 32kpa 0 25 0 32 kgf cm 3 5 4 5 psi e Never set tire pressure over the recommended LOADING e Maximum vehicle load 227 kg 500 Ibs Including weight of operator cargo and accessories 87505 LFA5 E00 lt For Europe gt WARNIN
91. safety it is very impor tant to wear the type and amount of cold weather clothing according to the coldest anticipated temperatures 1 With the transmission in neutral move the ATV forward and backward to check that the wheels roll freely If the ATV will not roll the tires may be frozen to the ground or the brake pads may be frozen to the discs 2 If the tires are frozen to the ground pour warm water around them to melt the ice ACAUTION Before riding manually move the ATV forward and backward to make certain that all wheels roll freely 3 If the brakes are frozen take the ATV to a warmer area to thaw out the brakes AAWARNING Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings E NOTE After the brakes thaw dry them by applying them several times while riding slowly 4 Z ra LU H O lt Active Riding M NOTE After riding through water mud 9 Learn how the ATV responds to snow or slush it is important to dry both steering and braking on the type of brake systems before parking the ATV terrain to be encountered on the ride ZAAWARNING Stopping The ATV Go slowl db t ful wh dou ie ean oa ss To stop the ATV first release the throttle riding on snow covered or ice covered lever Next apply the brake terrain Always be alert to changing ter rain conditions when operating the ATV Stopping The E
92. t HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance Always follow the instructions in this Owner s Manual for carrying cargo or Indicates a potential hazard that could 48 AN WARNING result in a serious injury or death Sound Judgment Alcohol and Drug Consumption Alcohol is related to 30 of all hospi tal admissions due to ATV accidents in the U S This isn t an issue of morality It s extremely dangerous to drink alco holic beverages and ride it s also very foolish When the alcohol starts kick ing in and you re tearing along on your ATV those odds can catch up to you Substances to avoid when riding 1 Alcohol 2 Over the counter or prescription drugs 3 Illegal mood altering drugs Be aware of prescription and over the counter medications Drowsiness and impaired judgment can be caused by a wide variety of medications The same is true of allergy cold flu and head ache medications Your physical size and weight can t protect you just one antihistamine tablet can affect your judgment If your sense of adventure persuades you to do illegal drugs when you re riding your ATV this is a reality check Something to think about there can be legal consequences that will take away all that freedom you love Don t use alcohol or drugs bef
93. t be depressed and held for three seconds to activate the gauge function Approximately ten seconds after releasing the but tons the display will return to nor mal operating mode i 2 Mode Button Used to toggle between Clock Hour Meter Odometer and Trip Meter in the display 5 on the LCD In con junction with the Adjust Set Button 1 sets the clock or resets the trip meter to zero 3 Gear Position Indicator Indicates which gear position is selected e R reverse N neutral L low range H high range NOTE An E will be displayed if m the transmission is not engaged in a selected gear 4 Speedometer Indicates the approximate vehicle speed in miles per hour MPH or kilometers per hour km h 5 Clock Hour Meter Odometer Trip Meter Displays time total engine hours total miles kilometers trav eled or trip miles kilometers trav eled To set the clock use steps A C To reset the trip meter proceed to step D A To set the clock press and hold the Mode Button 2 CLOCK is displayed until KC0008 B Press and hold the Adjust Set Button 1 and Mode Button 2 until the hour display starts to flash approximately three seconds then release the but tons and press the Mode Button 2 to set the hour 59 Z e H lt ag LL Z lt M LL Z T O KCO006A E NOTE The hour display will read from 1 to 24 and may be cycled rapidly by holding the Mode But to
94. t do you any good if the chin strap isn t fastened Eye Protection Wear eye protection such as goggles to completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sun glasses for proper eye protection Sun glasses are not recommended they don t prevent objects from flying in through the sides Long Pants and Long Sleeved Shirt The goal is to protect your body from branches long grass airborne objects or anything else that could scrape your skin The more thick and durable the material the better protection it ll pro vide Riding pants with kneepads a jer sey and shoulder pads provide the best protection Indicates a potential hazard that could A te LUE result in a serious injury or death 23 Z O H Z L gt Cu oO A Prevention Condition of the ATV The second step in Prevention is check ing the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride Brakes Throttle Tires and Wheels Fluids Lights Electrical Controls and Cables Chassis and Suspension Miscellaneous Items OMNAAARWDHD Indicates a potential hazard that could 24 rN WARNING result in a serious injury or death Prevention One easy way to remember what parts you need to check is b
95. t to the inside of the turn 1 Ease off the throttle as you approach 3 You might have to lean into the turn the turn to slow down more than you do in a wide turn 2 Use the principles of leaning weight 4 lf shifting your weight and balance shifting and balancing shift your aren t enough to keep the ATV tires on body weight to the inside of the turn the ground straighten out the handle 3 Gradually increase your speed as you come out of the turn A WARNING bars as much you can 5 Gradually increase your speed as you come out of the turn Indicates a potential hazard that could 33 result in a serious injury or death Active Riding Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV ATV 0022 ATV 0023 1 Ease off the throttle as you appr oach the turn to slow down 2 Turn the handlebars shift your weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Follow this with slight acceleration 4 For multiple turns repeat this movement as needed 5 To make your turn quicker try raising yourself off the seat a few inches as you shift your weight Indicates a potential hazard that could 34 rN WARNING result in a serious injury or death Active Riding K Turns Use K turns
96. ter Housing Drain 76 Draining V Belt Cover 17 Tires 7 Wheel Removal 78 Muffler Spark Arrester 78 Light Bulb Replacement 18 Checking Adjusting Headlight Aim 79 FUSES 80 Electrical Output Terminals 80 Storage Compartment Tools 80 PREPARATION FOR STORAGE 81 PREPARATION AFTER STORAGE 82 MAINTENANCE RECORD 83 U S EPA EMISSION CONTROL STATEMENT WARRANTY COVERAGE U S 84 INDEX 85 IDENTIFICATION NUMBERS RECORD INSIDE BACK COVER AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE e Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV e Never operate on excessively rough slippery or loose terrain Always follow proper procedures for turning as described in this manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed e Always have the ATV checked by an authorized KYMCO ATV dealer if it has been involved in an accident e Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larg
97. the chart HE NOTE Use a spanner wrench to adjust the sleeve to the desired position Soft Light 5 Stronger Stiff Heavy GENERAL LUBRICATION Cables None of the cables require lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Engine Transmission Oil and Filter E NOTE Refer to the recom mended oil viscosity chart on page 64 in this manual for the proper engine oil Change the engine oil and oil filter at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and completely 1 Park the ATV on level ground 2 Remove the oil level stick Be care ful not to allow contaminates to enter the opening KC0051A 3 Remove the drain plug from the bottom of the engine and drain the oil into a drain pan Oil Drain Plug View from Beneath 733 441A 4 Remove the oil filter plug from the filter mounting boss located on the front right side of the transmission case and allow the filter to drain completely O1 Using the oil filter wrench and a ratchet handle or a socket or box end wrench remove the old oil fil ter and dispose of properly Do not re use oil filter E NOTE Clean up any excess oil after removing the filter 6 Apply oil to the new filter O ring and check to make sure it is posi tioned correctly then install the new oil fi
98. this position LIGHTS position The ignition cir cuit is complete and the headlights and taillight are on The key cannot be removed in this position 55 Z e H lt L a LL Z lt M LL Z T ACAUTION Leaving the ignition switch in the LIGHTS position for a long period of time when the engine is not run ning may cause the battery to dis charge Always leave the ignition switch in the OFF position when engine is not running Gas Tank Valve The gas tank valve is incorporated in the gas tank There are three positions ON RES and OFF In the OFF position the valve will not allow gasoline to flow to the carbur etor In the ON position the normal operating position gasoline will flow from the tank to the carburetor In this position 2 46 L 0 65 U S gal will remain in the tank as a reserve quantity Moving the valve to the reserve RES position will allow the operator to use the remaining gasoline in the tank When turning the valve to any of the three positions be sure the indicator is pointed directly at the position desired A WARNING Never leave the valve in the ON or RES position when the engine is not running Shifting CF130B This ATV has a dual range automatic transmission with reverse To shift the ATV follow these steps 56 1 To engage the high range from neu tral move the shift lever forward 2 To engage the low range from
99. to do so If the owner does not feel qualified take the ATV to an authorized KYMCO ATV dealer for this service This service is at the discretion and expense of the ATV owner A WARNING Anytime service is performed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Always wear safety glasses Protect skin and clothing when handing a battery When ser vicing battery in enclosed space keep the area well ventilated Make sure battery venting is not obstructed 1 Remove the battery hold down then disconnect the battery cables negative cable first 2 Disconnect the vent hose 3 Remove the battery from the bat tery compartment then thoroughly wash the battery and battery com partment with soap and water E NOTE If battery posts cable ends or the battery case has a build up of white green powder residue apply water and baking soda to neutralize acid then flush off with warm soapy water 4 Using a wire brush clean the bat tery posts and cable ends removing all corrosive buildup Replace dam aged cables or cable ends 5 Add clean distilled water to bring fluid level to the UPPER level line A WARNING Battery acid is harmful if it con tacts eyes skin or clothing Care must be taken whenever handling a battery ACAUTION Never use electrolyte sulfuric acid to top off the battery Use only distilled water or severe bat
100. to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this Owner s Manual Indicates a potential hazard that could 14 rN WARNING result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from a foo trest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footrests of your ATV during operation Z WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Z WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could result in an accident including a rollover HOW
101. under the age of 16 operate your ATV KYMCO and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Age Years Engine Size cc Speed Limitations MPH 10 Governed 11 Up to 70 15 Governed 12 15 Up to 90 as tees aes Over 90 According to Local Regulations Indicates a potential hazard that could 52 VAN WARNING result in a serious injury or death DIVISION II PREFACE Operation Maintenance This KYMCO ATV Owner s Man ual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale If the ATV changes owners hip more than once contact KYMCOUSA Inc Service Department for proper regi stration information Division Il of this Owner s Manual was prepared by the Service Department of KYMCO Inc You have chosen a quality KYMCO ATV designed and manufactured to give dependable service Be sure as the owner operator of an KYMCO ATV to become thoro ughly familiar with its basic operation maintenance and storage procedures Read and understand the entire Own er s Manual before operating the ATV to ensure safe and proper use of your new KYMCO ATV Always operate the ATV within your level of skill and current terrain conditions Division Il of this manual covers oper atorrelated maintenance operating instructions and storage instructions If major repair or service is ever required contact an authorized KYMCO AT
102. us injury or death Warnings A WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Owner s Manual for this ATV Always maintain proper tire pressure as described in this Owner s Manual Z WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident WARNINGS HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories All parts and accessories added to this ATV should be genuine KYMCO ATV components designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you have questions consult an authorized KYMCO ATV dealer Z WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Cargo should be properly distributed and securely attached Reduc
103. w to dry 2 Clean the ATV thoroughly by washing dirt oil grass and other foreign matter from the entire ATV Allow the ATV to dry thoroughly DO NOT get water into any part of the engine or air intake 3 Either drain the gas tank or add a fuel stabilizer to the gas in the gas tank Remove the air filter housing cover and air filter Start the engine and allow it to idle then using KYMCO Engine Preserver rapidly inject the preserver into the air fil ter opening for a period of 10 to 20 seconds Install the air filter and housing cover 4 Drain the carburetor float bowl 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 Disconnect the battery cables neg ative cable first then remove the battery clean the battery posts and cables and store in a clean dry area 9 Store the ATV indoors in a level position ACAUTION Avoid storing outside in direct sun light and avoid using a plastic cover as moisture will collect on the ATV causing rusting ACAUTION If the interior of the air filter hous ing is dirty clean the area before Starting the engine
104. will not be released automatically Be sure to reset it after using otherwise it may affect the traffic safety 58 Throttle Lever canasada a a A A A ASS Aenne Throttle Lever CF246A Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM Throttle Limiter Screw ATV 0053 Throttle lever travel may be limited by adjusting the throttle limiter screw The throttle limiter should be adjusted according to the operator s skill and experience To adjust the throttle lim iter use the following procedure 1 Loosen the jam nut 2 Turn the throttle limiter screw clockwise to decrease engine RPM maximum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely E NOTE The ATV is equipped with a CDI unit that retards ignition tim ing when maximum RPM is approached When the RPM lim iter is activated it could be misin terpreted as a high speed misfire Auxiliary Brake Pedal Pressing the auxiliary brake pedal downward will apply the brake to the rear wheels Speedometer LCD a cae tees G 5 KCO001A 1 Adjust Set Button In conjunction with the Mode Button 2 sets the clock and resets the trip meter to zero Also used to toggle between MPH and km h E NOTE Both the Adjust Set But ton 1 and the Mode Button 2 mus
105. y or death Active Riding E NOTE Engine damage caused by water ingestion or immersion will not be covered by KYMCO warranty 1 Physically check the depth and current of the water especially if you can t see the bottom You re also checking for boulders logs or any other hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud try rocking the ATV from side to side 5 Once you ve cleared the water briefly apply the brakes to make sure they work Crossing Roads Crossing roads on your ATV is also a bad idea so avoid it If you can t 1 Stop completely on the shoulder of the road 2 Check both directions for traffic 3 Crossing near a blind corner or inters ection is dangerous don t do it 4 Drive straight across to the opposite shoulder 5 Take into account that your ATV could stall while crossing give yourself enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Indicates a potential hazard that could rN WARNING result in a serious injury or death Driving In Cold Weather Mm NOTE Check that all control levers move freely Make sure that the footrest shift lever and mechanical brake pedal are free of ice and snow AAWARNING For your personal
106. y using the acronym T CLOC It stands for T bk O TIRES CONTROLS LIGHTS AND AND WHEELS AND CABLES ELECTRIC O LAND FUEL TIRES AND WHEELS Correct tire pressure is crucial Consult the Specifications section of this Owner s Manual for tire pressure guide lines Incorrect tire pressure can cause poor handling instability and a loss of ATV control Check 1 Tire pressure 2 Tire surface tread and sidewalls While checking the tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced CONTROLS AND CABLES With the engine running and brake applied check all transmission positions forward neutral and reverse Check 1 Forward 2 Neutral 3 Reverse A Brakes Squeeze the hand brake lever If it feels soft or squishy it could be low on fluid or have a leak refer to the General Mainten ance section of this Owner s Manual for instructions Don t use the ATV until the brakes are operating normally Indicates a potential hazard that could LAN WARNING result in a serious injury or death Test the brake lever lock and see if it locks the hand brake lever into posi tion then disengage it to release the brake Be sure that the auxiliary brake near the footrest is working your brakes could fail during a ride if they re not maintained CHASSIS Check 1 Hand

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