Manual mesclador vertical M-226/440
Contents
1. 2014 09 8 Technical Specifications 22 8 6 BLENDER 226 CROSS SECTION 101 91 96 91B 91C 102 80 103 91A 02 25 80D 08 80A 15 08A 04 05 ATA 55 82 50A 55 82 52 14 gt 2 95 2 li ib H L Q7A 2014 09 8 Technical Specifications 23 SOURCE OF SOLUTIONS 8 7 BLENDER 226 PARTS LIST I gt STrSV r 01 Housing 1 AISI 316L mir 1 AS amp Bere O o O mm 1 O smt 11 AS w ner 4 pO 2 2 s 9 EC m D Upper splash ring Lower splash ring Clamp gasket Clamp gasket Recommended spare parts 24 8 Technical Specifications 2014 09 8 8 BLENDER M 440 EXPLODED VIEW bearings support assembl Conjunto2. aka b 27 8 11 BLENDER 226 CP Exploded 28 2014 09 2 Table of Contents 5 jinamas SOURCE OF SOLUTIONS 8 12 BLENDER M 226 CP Cross Section 29 8 13 BLENDER M 226 CP Parts KE pa rra RR 30 8 14 BLENDER 226 COOLED MECHANICAL 5 1 1 1 4 4 4 31 8 15 BLENDER M 440 COOLED MECHANICAL 5 1 1 4 1 31 8 16 M 440 DOUBLE MECHANICAL SEAL U 32 6 2 Table of Contents 2014 09 jinamas SOURCE OF SOLUTIONS 3 General information 3 1 DESCRIPTION In the blender design it is possible to distinguish three parts or areas that define its build and operation The top part consists of the hopper solid material area and we can add powder using a butterfly valve with an adjustable handle Optionally the butterfly valve can be supplied with a pneumatic actuator The middle area consists of the venturi which is the blender s suction and where the liquid is introduced The mixing chamber which is located in the bottom part is where the liquid meets the powder and produces the mixture Blender 226 is of a compact design with the hydraulic part joined to the motor and clamp type connections In the
3. lt Assembly for model M 226 Place the rotating part of the external seal 08B on the shaft 05 and fix it according to the assembly dimension Mount the fixed part of the external seal 08C onto the cover 03A and then this onto the lantern 04 In order to fit the internal mechanical seal see the section on assembling the simple mechanical seal A Z Se i N YEN 14 1 for model M 440 Place the rotating part of the external seal 08B on the shaft 05 without fastening it 16 7 Maintenance 2014 09 Place the O ring 80C over the seal cover alignment 03A Place the cap 10 over this alignment and fasten it to the seal cover 03A using hexagonal screws 52 and washers 53 Mount the fixed part of the external seal 08C inside Carefully fit this group over the bearings support alignment 06 Place the rotating part of the external seal 08B until it touches the fixed part 08C and fasten it with the pins In order to fit the internal mechanical seal see the section on assembling the simple mechanical seal 7 4 3 Double mechanical seal Disassembly Remove the screws 52 now the cap of the double seal is loose 10 Remove the seal cover 034 the fixed part of the internal mechanical seal 08B will remain housed inside the cap 10 Loosen the pins 55A and the pins of the seals rotating parts and then remove those rotating pa
4. 30 8 Technical Specifications 2014 09 SOURCE OF SOLUTIONS 8 14 BLENDER M 226 COOLED MECHANICAL SEAL Cooled seal cover AISI 316L ake spare parts 8 15 BLENDER M 440 COOLED MECHANICAL SEAL LERNEN m Cooled seal cover AISI 316L AISI 316L om Recommended spare parts 2014 09 8 Technical Specifications 31 SOURCE OF SOLUTIONS 8 16 M 440 DOUBLE MECHANICAL SEAL amp lt lt AAS Double seal cover AISI 316L wc outside mechanialser 7 w Soomes Ama sm NEUEN Amas 5 Hexagonal screw uH Grower washer spare parts 32 8 Technical Specifications 2014 09 SOURCE OF SOLUTIONS INOXPA S A c Telers 54 PO Box 174 17820 BANYOLES GIRONA Tel 34 972575200 Fax 34 972575502 e mail inoxpa inoxpa com www inoxpa com DELEGACION STA GALDACANO BILBAO Tel 944 572 058 Fax 9
5. 25 8 Technical Specifications 2014 09 8 9 BLENDER M 440 CROSS SECTION 107 915 93 524 IIA 204 08 85 50A 4 A 62 67A 06 22A 54 17 52 66 104 61 52C 35 0 66A 53 05 105 45 52D 35A 104A 17 07 26 8 Technical Specifications 2014 09 SOURCE OF SOLUTIONS 8 10 BLENDER M 440 PARTS LIST ur 78 Housing AISI 316L E UD a s ua Cami _ NS _ 774 _ en _ v RM pa sesban m mis me ms 2 pas m m me E S CA _ Am _ 72 _ mm _ BACCHI Em RUIT n m mtem 2 s _ om om 3 om 3 m m upas _ 6 s m _ lm _ amp m CA E mm x ome _ s s sma mme Cam _ _ meewms Ama _ se m Motorsdepuley as me __ E Recomm
6. SOURCE OF SOLUTIONS INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS BLENDER 226 440 INOXPA S A c Telers 54 Aptdo 174 E 17820 Banyoles Girona Spain Tel 34 972 57 52 00 Fax 34 972 57 55 02 Email inoxpa inoxpa com www inoxpa com eu PE SO 907 JI gt BUREAU VERITAS li T Cartiticater 18287 Original manual 02 002 30 00EN B 2014 09 SOURCE OF SOLUTIONS EC Declaration of Conformity The manufacturer INOXPA S A c Telers 57 17820 Banyoles Girona Spain herewith declares that the machine Blender M 226 M 440 with the serial number conforms to the relevant provisions of the following directives Machinery Directive 2006 42 EC RD 1644 2008 Low voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC Applicable harmonised Standards UNE EN ISO 12100 2012 Identification of the person empowered to draw up the Declaration on behalf of the manufacturer and qualified to compile the technical file established by the Community David Reyero Brunet Technical Office Manager SOURCE OF SOLUTIONS 1 Safety 1 1 INSTRUCTIONS MANUAL This manual contains information on the reception installation operation assembly dismantling and maintenance of the INOXPA blenders The information published in the instruction manual is based on updated information INOXPA reserves the right to modify this instruction manual without prior notic
7. see exploded views 7 4 1 Single mechanical seal C gt Disassembly Remove the rotary part of the mechanical seal 08 Remove the pump cover 03 the fixed part of the mechanical seal 08 will remain housed inside the cap 10A Remove the fixed part of the mechanical seal 08A Assembly Mount the pump cover 03 on the lantern 04 bearings support 06 Place the fixed part of the mechanical seal 08A in the cover housing 03 taking the knob into account Check that assembly measure used is that which is described below N 4 S 4 g N Seal p diameter 1 26 TY DV 1 lt m AZ 11 2 31 al N BG KN gt 2 1 e Ba N 3 4 BNN lt NN NN Slide the rotating part of the mechanical seal 08 over the shaft 05 until it touches Caution When placing the new seal take care to assemble the parts and seals using soapy water to ensure that these slide over each other including the fixed part and the rotary part of the shaft 7 4 2 Cooled mechanical seal Disassembly Remove the rotary part of the mechanical seal 08 Remove the pump cover 03A and the cap 1 that are still mounted the cap is only present in the M 440 the fixed parts of the mechanical seals 08A 08C remain housed in the cover Carefully remove these two fixed parts Loosen the pins of the rotating part of the lower seal 08B and slide it over the shaft 05
8. we recommend the use of a bypass circuit provided with a discharge valve to ensure that the steam overheated water sterilises the entire circuit Maximum conditions during the steam or overheated water SIP process a Max temperature 140 C 284 F b Max time 30 min c Cooling Sterilised air or inert gas d Materials EPDM PTFE recommended FPM NBR not recommended 7 4 DISASSEMBLY ASSEMBLY OF THE BLENDER 6 Housing and impeller C gt Disassembly Close the suction and delivery valves Remove the parts of the top of the housing 01 in sequence hopper 101 butterfly 5 E valve 96 distribution assembly 102 and internal venturi 103 removing the E s clamps 91 91A that connect the parts together Remove the retention ring 15 O cS Check that the O ring 80A is in good condition 9 e Remove the housing 01 5 9 g for model 226 V B Remove the screws 50A and take out the motor shroud 14 Disassemble the fan 2 protection of the drive according to the manufacturer s manual Fix the motor fan 5 shaft with a spanner taking care not to damage it to prevent the blender shaft from D D rotating and remove the screw fixing the impeller 25 and the O ring 80D with a 5 2 box spanner Remove the impeller 02 If necessary give it a thud with a plastic A hammer to remove the 27 for model M 440 Remove th
9. ccccccccccecsscececuseceueeeeeeeueseuueeeueeeaueeaeueeaueueeuueeeueeeauesauueseusenaenes 10 5 Start up OQA EP eee us A spa 12 6 Operating Problems 7 Maintenance 7 1 General INFORMATION sa 14 QG 14 14 7 4 DISASSEMBLY ASSEMBLY OF THE blender sse 15 8 Technical Specifications 9 1 Technical Specifications ERE ERR EXER XE RR NR EnA EENEN 20 9 2 WEIGH p 20 8 3 BLENDER M 226 5 21 8 4 BLENDER M 440 DIMENSIONS J 21 8 5 BLENDER M 226 EXPLODED 22 8 6 BEENDER 226 CROSS SECTION uy u uu uu uu bv DXX RR Feu p exe xk KANER 23 8 7 BLENDER 226 PARTS EIS T s rccte ern re x kan eu LR RR DER Nace ARA OE E E 24 8 8 BLENDER 440 EXPLODED 25 8 9 BLENDER 440 55 5 26 8 10 BLENDER 440 6 8 522 osa aka una eo
10. in this Manual 23 Clamp is loose Tighten the clamp A representative If the problems persist stop using the blender immediately Contact the blender manufacturer or its 2014 09 6 Operating Problems 13 SOURCE OF SOLUTIONS 7 Maintenance 7 1 GENERAL INFORMATION Like any other machine this blender requires maintenance The instructions contained in this manual cover the identification and replacement of spare parts The instructions have been prepared for maintenance personnel and for those responsible for the supply of spare parts Please carefully read Chapter 8 7echnica Specification All replaced material should be duly eliminated recycled according to the directives in effect in the area AN ALWAYS disconnect the blender from the power supply before undertaking maintenance work 7 1 1 Checking the mechanical seal Regularly check that there are no leaks in the shaft area If there are leaks through the mechanical seal replace it following the instructions given under the Assembly and Disassembly section 7 2 STORAGE The blender must be completely emptied of fluid before storage If possible avoid exposing the components of the pump to excessively damp environments 7 3 CLEANING The use of aggressive cleaning products such as caustic soda and nitric acid may cause burns to the skin Use rubber gloves during the cleaning process Always use protective goggles 7 3 1 L
11. observed Under no circumstances can the limit values specified be exceeded NEVER touch the blender or the pipes during operation when the blender is being used to decant hot fluids or when it is being cleaned A The blender contains moving parts Never place your fingers inside the blender while it is in operation 2014 09 1 Safety 3 i SOURCE OF SOLUTIONS NEVER operate the pump with the suction and delivery valves closed p NEVER spray the electrical motor directly with water The standard protection for the motor is IP 55 Protection against dust and sprayed water 1 4 3 During maintenance The 7echnical Specifications of Chapter 8 should always be observed NEVER disassemble the blender until the pipes have been emptied Remember that some of the fluid will always remain in the blender housing when no drainage is provided Note that the pumped fluid may be dangerous or very hot Consult the regulations in effect in each country for these cases Do not leave parts loose on the floor ALWAYS disconnect the blender from the power supply before starting maintenance work Remove the fuses and disconnect the cables from the motor terminals gt P All electrical work should be carried out by authorised personnel 1 4 4 Compliance with the instructions Any non fulfilment of the instructions may result in a risk for the operators the environment and the machine and may result in the loss of your right to claim d
12. the distributor installation draw a continuous arrow from the inlet to the outlet without changing direction see figure 3 2 During normal operation a vortex is formed in the centre of the impeller sucking the powder through the internal venturi and remaining dry If the vortex is not formed the powder might become damp and flocs may form in the mixture the inlet pipe might even become blocked Correct Incorrect Figure 3 2 Figure 3 1 Here are the reasons why the powder may become damp or wet e Incorrect liquid intake flow rate A very high flow rate and or pressure may destroy the blender vortex and it would then not be able to pump the liquid with sufficient speed This can also happen with a very low flow rate as it causes powder to accumulate on the impeller thus making it impossible to create the vortex in the centre of the impeller e Incorrect pressure The differential pressure of the blender must be low 6 9 m the same as the pressure at the blender intake which must negative 2014 09 3 General information 7 SOURCE OF SOLUTIONS e High viscosity A viscous product naturally causes counterpressure Adding this to the counterpressure caused by the grille leads to very high pressure It is advisable to remove the grille which is an optional part when highly viscous products need to be mixed e High delivery pressure If the delivery piping is too long or its diameter is too small or viscosity is very hig
13. 44 571 806 e mail sta inoxpa com DELEGACION CENTRO ARGANDA DEL REY MADRID Tel 918 716 084 Fax 918 703 641 e mail inoxpa centro inoxpa com INOXPA SOLUTIONS LEVANTE PATERNA VALENCIA Tel 963 170 101 Fax 963 777 539 e mail isf inoxpa com INOXPA COLOMBIA SAS BOGOTA Tel 571 4208711 Fax 571 4190562 e mail colombia inoxpa com INOXPA ALGERIE ROUIBA Tel 213 21856363 21851780 Fax 213 21854431 e mail inoxpalgerie inoxpa com INOXPA UK LTD SURREY Tel 44 1737 378 060 079 Fax 44 1737 766 539 e mail inoxpa uk inoxpa com INOXPA SKANDINAVIEN A S HORSENS DENMARK Tel 45 76 286 900 Fax 45 76 286 909 e mail inoxpa dk inoxpa com INOXPA SPECIAL PROCESSING EQUIPMENT CO LTD JIAXING China Tel 86 573 83 570 035 036 Fax 86 573 83 570 038 INOXPA UCRANIA KIEV Tel 38 050 720 8692 e mail kiev inoxpa com DELEGACION NORD ESTE BARBERA DEL VALLES BCN Tel 937 297 280 Fax 937 296 220 e mail inoxpa nordeste inoxpa com LOGRONO Tel 941 228 622 Fax 941 204 290 e mail sta rioja inoxpa com DELEGACION SUR JEREZ DE LA FRONTERA CADIZ Tel Fax 956 140 193 e mail inoxpa sur inoxpa com INOXPA SOLUTIONS FRANCE GLEIZE Tel 33 474627100 Fax 33 474627101 e mail inoxpa fr inoxpa com INOXPA MIDDLE EAST FZCO DUBAI U A E Tel 971 0 4 372 4408 sales ae inoxpa com INOXPA SOUTH AFRICA PTY LTD JOHANNESBURG Tel 27 117 945 223 Fax 27 866 807 756 e
14. M 440 model the hydraulic part and the motor are separate and mounted on a baseplate Transmission is through pulleys mounted beneath the baseplate The standard motor complies with IEC standards with IP 55 protection and class F insulation On request the motors can be supplied with other protections All the parts entering into contact with the product are manufactured in AIS 316L This equipment is suitable for his use in food process 3 2 OPERATING PRINCIPLE The blender basically consists of a casing and a centrifugal pump impeller which are mounted vertically The suction consists of an annular double wall pipe that keeps the liquid and powder separate until they enter the mixing chamber This pipe prevents the powder from becoming damp see figure 3 1 The suction created by the blender impeller sucks the powder from the hopper through the internal venturi to the mixing chamber The other pipe is used to introduce the liquid towards the impeller The liquid is introduced tangentially into the impeller blades where the pressure gradient of the blender is zero The liquid enters the mixing chamber tangentially following the same rotating direction as the impeller In this way the powder inlet pipe remains dry while the blender is in operation If the inlet pipe appears to be blocked firstly check that the rotating direction of the impeller is correct and then check that the distribution assembly is correctly assembled In order to check
15. amages This non fulfilment may result in the following risks e Failure of important functions of the machines plant e Failure of specific maintenance and repair procedures e Possibility of electric mechanical and chemical risks e Will place the environment in danger due to the release of substances 1 4 5 Guarantee Any warranty provided shall immediately be cancelled and void pso jure and INOXPA shall be compensated for any product liability claim from third parties if the service and maintenance work was not carried out in accordance with the service instructions the repair work has not been carried out by our personnel or it has been conducted without our written authorization our equipment has been changed without prior written authorization the parts or lubricants used are not original INOXPA parts and products the materials were used incorrectly or negligently or not in accordance with these instructions and their intended use blender parts were damaged by excessive pressure owing to the lack of a safety valve The General Delivery Terms already provided also apply safety please use original spare parts and accessories I No change can be made to the equipment without prior discussion with the manufacturer For your A The use of other parts will exempt the manufacturer from any liability The service terms can only be changed with prior written authorisation from INOXPA Please do not hesitate to contact us in c
16. ase of doubts or more complete explanations are required on specific data adjustments assembly disassembly etc 4 1 Safety 2014 09 SOURCE OF SOLUTIONS 2 Table of Contents 1 Safety 1 1 INSTRUCTIONS Mahnual 3 2 5 52 naro NENE EN 3 1 2 Start up listractloris Po espe toos Neun xt 3 13 Safety 3 1 4 GENERAL SAFETY INSTRUCTIONS cccccccccececceesectcceescceccscecececcescececsencecsencececeetenceceesentecee 3 2 Table of Contents 3 General information 3 1 5 5 7 3 2 OPERATING Principle u 7 3 3 PRODUCTS BE AVOIDED ic LL A A2 Su aaa aaah ahus aus 8 3 4 Application 8 4 Installation 4 1 RECEIVING THE BLENDER nennen nnne nnn dn nnn nnns 9 4 2 TRANSPORT AND 9 2 3 LOCAGION aa Ca e RR Ec d RR h e d CR rc DA n d D REG a E 10 4 4 abu naa ay 10 i Rico x ie Y FR 10 4 6 PRESSURISATION TANK ta eva Du hua a EY e EE CODY 10 4 7 Electrical installation
17. base of the lantern 04 Hold on to the motor at the same time so that it does not fall Remove the motor from beneath the feet 07 for model M 440 First disassemble according to the belts and pulleys section Remove the screws 50A and take out the motor shroud 14 Remove the hexagonal screws 52A 52B that are fixing the motor to the bedplate 38 and the tensioner platform 42 Remove the motor 93 with the help of slings due to its substantial weight At the same time hold the platform 42 down so that it does not lift with the motor 18 7 Maintenance 2014 09 SOURCE OF SOLUTIONS Replace the motor and motor bearings according to the manufacturer s instructions manual 2014 09 7 Maintenance 19 SOURCE OF SOLUTIONS 8 Technical Specifications 8 1 TECHNICAL SPECIFICATIONS Blender model 226 440 Blender engine 4 kW 3000 rpm 11 kW 3000 rpm Suction CLAMP 11 2 CLAMP 3 Drive CLAMP 2 CLAMP 3 Liquid flow up to 33 000 litres hour up to 65 000 litres hour Suction of solids 3000 kg h 9000 kg h Hopper capacity 45 litres 60 litres The amount of material taken in depends on the characteristics of the material Contact Inoxpa s technical department for selection of auxiliary pumps A Use special protection when the noise level in the operation area exceeds 85 dB A Materials Parts in contact with fluid AISI 316L Other parts in stainless stee
18. ce temperature 6 Leak in delivery pump suction Check the suction pipe and all its connections 7 Worn mechanical seal Replace the mechanical seal of the blender and or the delivery pump 8 Differential pressure too high Reduce pressure See chapter 3 9 Suction pressure too high Reduce suction pressure It may be possible to stop using the delivery pump See chapter 3 10 Solids proportion too high to work with mesh Remove the mesh 11 Insufficient liquid Check the delivery pump 12 Highly viscous product or delivery height too high Fit an extraction pump 13 Solids proportion too high to mix with mesh Remove the mesh 14 High solids proportion Fit an extraction pump 15 Worn motor bearings Replace the bearings as indicated in the manufacturer s instructions manual 16 Worn blender bearings Replace bearings review the blender 17 Foreign bodies inside the blender Disassemble the blender and remove the foreign bodies Check the housing impeller and mechanical seal 18 The blender is not at the right level Correct the blender level and alignment 19 The impeller has been damaged Replace the impeller 20 Blender cavitation Reduce pressure drops on suction or use a delivery pump 21 O rings unsuitable for the fluid Fit suitable O rings after checking with the manufacturer 22 The mechanical seal spring tension is too low Adjust as indicated
19. e 1 2 START UP INSTRUCTIONS This instruction manual contains vital and useful information to appropriately handle and maintain your blender Read these instructions carefully before starting up the blender become familiar with the operation and use of your blender and follow the instructions closely These instructions should be kept in a safe location near the installation 1 3 SAFETY 1 3 1 Warning symbols Danger of injury caused by rotating Danger for persons in general equipment parts Electrical danger A Danger Suspended loads Danger Caustic or corrosive agents Danger to the correct operation of the equipment Commitment to safety at the workplace Protective goggles requirement opp 1 4 GENERAL SAFETY INSTRUCTIONS Read carefully this instruction manual before installing and starting the blender Contact INOXPA in case of doubt 1 4 1 During installation The 7echnical Specifications of Chapter 8 should always be observed Never start up the blender before it has been connected to the tubing Do not start up the blender if the cover has been removed and the impeller is fixed to the blender Check that the motor specifications meet the requirements especially when working under conditions that involve the risk of explosion During the installation all the electric work should be carried out by authorised personnel 1 4 2 During operation 7echnical Specifications of Chapter 8 should always be
20. e protector 47A Place a fixed wrench in the shaft planes 05 to prevent rotation and remove the impeller screw 25 and the O ring 80D Remove the impeller 02 If necessary give it a thud with a plastic hammer to remove the Sa cone Assembly for model M 226 Slide the impeller 02 over the shaft 05 until it touches the rotating part of the mechanical seal 08 fit the O ring 80D in the slot of the impeller screw 25 and tighten the screw in the impeller 21 using a box spanner and spanner on the shaft of the motor fan taking care not to damage it to prevent the shaft from rotating for model M 440 Slide the impeller 02 over the shaft 05 until it touches the rotating part of the mechanical seal 08 fit the O ring 80D in the slot of the impeller screw 25 and tighten the screw in the impeller 21 using a box spanner on it and a flat one in the interspace of the shaft milling Fit the protector 47A and fasten with the screws 50A Mount the housing 01 and fasten it to the lantern 04 bearings support 06 using the retention ring 15 Then fit the distribution assembly 102 the internal venturi 103 with the O ring 80 the butterfly valve 96 and the hopper with their respective clamps 91 91A and clamp connections 91B 910 2014 09 7 Maintenance 15 SOURCE OF SOLUTIONS A Take care to fit the distribution assembly in the right direction for smooth operation of the blender
21. ended spare parts NIN JeE le N p tt sN N N N 2014 09 8 Technical Specifications 27 SOURCE OF SOLUTIONS 8 11 BLENDER M 226 CP EXPLODED VIEW 2 a L 5 WWW 7 7 2014 09 8 Technical Specifications 28 SOURCE OF SOLUTIONS 8 12 BLENDER M 226 CP CROSS SECTION 500 i i x SS 150 LL amp 35 05 5 810 E 2014 09 8 Technical Specifications 29 SOURCE OF SOLUTIONS 8 13 BLENDER M 226 CP PARTS LIST si 01 Cuerpo 1 AISI 3161 e Geemee meam o O Geememe mee o Am 5 2 Po 76 x s mme maa Rem Anillo el stico 1 2 1 1 1 1 AISI 3161 z T Rodamiento bolas Junta t rica unta t rica unta t rica Paragotas superior Paragotas inferior Abrazadera clamp Abrazadera clamp unta clamp unta clamp s V lvula de mariposa Tolva Conjunto distribuidor Difusor interno Polea Correa Recommended spare parts
22. h a very high counterpressure will be caused In order to resolve these problems the piping must be of correct dimensions or if necessary a pump must be fitted to the blender outlet It may be a centrifugal pump but its pumping capacity is limited if maximum mixture yield is required If counterpressure increases in the blender the vortex diminishes thus reducing the mixing capacity of the solid and liquid ingredients It is also important to maintain negative pressure at the blender intake The amount of powder that can be added is very difficult to define as a great number of variables are involved Some of these variables are particularly important such as Dampness Fatty material content Microscopic texture smooth rough Density Fluidity air volume in the product Powder type granular flaky fines etc The amount of powder that can be dissolved in the blender depends on the characteristics of the product 3 3 PRODUCTS TO BE AVOIDED Abrasives These products deteriorate the mechanical seals and impellers Effervescents The gas that these produce prevents the vacuum from forming and the powder from falling from the hopper High temperatures It is not advised to work at 65 C as vapours may be given off that may cause the venturi to be blocked This may also cause cavitation in the blender as it approaches boiling point Very high viscosities The blenders cannot pump highly viscous products The maximum viscosity
23. impieza CIP Clean in place If the blender is installed in a system with a CIP process it is not necessary to dismantle the blender If there is no automatic cleaning process dismantle the blender as indicated in the Assemb y and Disassembly section Cleaning solutions for CIP processes Only use clear water chlorine free to mix with the cleaning agents a Alkaline solution 1 by weight of caustic soda NaOH at 70 C 150 F 1 Kg NaOH 1001 of water cleaning solution 2 2 NaOH at a 100 I of water cleaning solution b Acid solution 0 5 by weight of nitric acid HNO3 at 70 C 1500F 0 7 litres HNO at 53 100 I of water cleaning solution Check the concentration of cleaning solutions it may cause the deterioration of the watertight seals of the blender To remove any remains of cleaning products ALWAYS perform a final rinse with clean water on completion of the cleaning process 14 7 Maintenance 2014 09 SOURCE OF SOLUTIONS 7 3 2 Automatic SIP sterilization in place The steam sterilisation process is applied to all equipment including the pump DO NOT operate the equipment during the steam sterilisation process The parts materials will not suffer damage provided the instructions set out in this manual are followed Cold liquid cannot be introduced until the pump temperature is below 60 C 140 F The pump generates a substantial pressure loss through the sterilisation process
24. l 111122 AISI 304 Gaskets in contact with fluid EPDM standard Other materials for optional gaskets Check with the supplier Surface NISH Ra 0 8 polished Mechanical seal Type of Seal ec inside single seal standard Stationary parts material graphite standard Rotary parts material sasoun cee tnn stainless steel standard Sealing material EPDM standard Cooled mechanical seal Maximum PIESSUPE u 0 5 bar 7 PSI ConsSumplbiorc a9 0 25 0 5 I min Double mechanical seal Operating Dressule uses 1 52 bar 22929 PSI above the operating pressure of the blender 8 2 WEIGHTS M 226 70 155 M 440 285 628 20 8 Technical Specifications 2014 09 SOURCE OF SOLUTIONS 8 3 BLENDER M 226 DIMENSIONS 99 0991 500 t UL d AVID uf 19 8 4 BLENDER M 440 DIMENSIONS 615 410 086 21 8 Technical Specifications 2014 09 8 5 BLENDER M 226 EXPLODED VIEW
25. l number KW Hz Hm Blender plate 4 2 TRANSPORT AND STORAGE A The blenders are often too heavy to be handled and stored manually Lift the blender as shown below 2014 09 4 Installation 9 SOURCE OF SOLUTIONS 4 3 LOCATION Place the blender as close as possible to the suction tank and if possible below the fluid level Place the blender so as to allow sufficient space around it to access the blender and the motor See Chapter 8 Technical Specifications for dimensions and weight Set up the blender on a flat level surface If the blender is installed outdoors it should be protected by a roof Its location should enable easy Install the blender so as to allow sufficient ventilation access for any inspection or maintenance operations 4 4 PIPES e As a general rule the suction and delivery pipes should be fitted in straight sections with the least possible number of bends and accessories in order to minimise head loss caused by friction e Ensure that blender input and output fittings are properly aligned with the piping and of a similar diameter to the blender connections e Place the blender as close as possible to the suction tank with the suction nozzle underneath the liquid level to facilitate priming e Place pipe supports as close as possible to the blender s suction inlet and delivery outlet 4 5 SHUT OFF VALVES The blender can be isolated fo
26. lation 2014 09 jinam SOURCE OF SOLUTIONS e Check the direction of rotation see the label on the blender Start up the blender motor briefly Looking at the blenders from the hopper side check that the motor fan rotates anti clockwise ALWAYS check the direction of rotation of engine with fluid inside the blender For models with a seal chamber ALWAYS make sure that the chamber is full of fluid before checking the rotation direction 2014 09 4 Installation 11 i SOURCE OF SOLUTIONS 5 Start up Before starting the blender carefully read the instructions provided in Chapter 4 Jnsta lation gt 5 1 START UP Read Chapter 8 7echnical Specification carefully INOXPA cannot be held responsible for the incorrect use of the equipment NEVER touch the blender or the pipes when hot fluid is being pumped gt gt 5 1 1 Checks before starting up the blender e Fully open the shut off valves on the suction and delivery pipes e If the fluid does not flow into the blender fill it with the fluid to be pumped The blender must NEVER be run dry gt Check that the motor s direction of rotation is correct Check that the impeller rotates without scraping taking into account the mechanical seals and the transmission belts in M 440 If the blender has a double seal or a cooled mechanical seal mount the auxiliary connection corresponding to the values indicated in Chapter 8 Technical Specifica
27. ly We reserve the right to modify any material or characteristic without prior notice
28. mail sales inoxpa com S T A PORTUGUESA LDA VALE DE CAMBRA Tel 351 256 472 722 Fax 351 256 425 697 e mail comercial pt inoxpa com IMPROVED SOLUTIONS PORTUGAL LDA VALE DE CAMBRA Tel 351 256 472 140 138 Fax 351 256 472 130 e mail isp pt inoxpa com INOXRUS MOSCOW RUSIA Tel Fax 74 956 606 020 e mail moscow inoxpa com DELEGACION LEVANTE PATERNA VALENCIA Tel 963 170 101 Fax 963 777 539 e mail inoxpa levante inoxpa com LA CISTERNIGA VALLADOLID Tel 983 403 197 Fax 983 402 640 e mail sta valladolid inoxpa com CHAMBLY PARIS Tel 33 130289100 Fax 33 130289101 e mail isf inoxpa com INOXPA AUSTRALIA PTY LTD MORNINGTON VICTORIA Tel 61 3 5976 8881 Fax 61 3 5976 8882 e mail inoxpa au inoxpa com INOXPA USA Inc SANTA ROSA Tel 1 7075 853 900 Fax 1 7075 853 908 e mail inoxpa us inoxpa com INOXPA ITALIA S R L BALLO DI MIRANO VENEZIA Tel 39 041 411 236 Fax 39 041 5128 414 e mail inoxpa it inoxpa com INOXPA INDIA PVT LTD Maharashtra INDIA Tel 91 2065 008 458 inoxpa in inoxpa com SAINT PETERSBURG RUSIA Tel 78 126 221 626 927 Fax 78 126 221 926 e mail In addition to our branch offices INOXPA operates with an independent distributor network which encompasses a total of more than 50 countries throughout the world For more information consult our web page www inoxpa com This information is a guideline on
29. of the blenders is 250 cPs Incompatible products Products incompatible with the various mechanical seals and elastomers 3 4 APPLICATION M 226 440 blenders can be used in any process where powder is added first and is then dissolved in liquid Examples Powdered milk Whey Chocolates Sauces Brines Fertilisers Lactose Stabilisers mixtures with milk A Pesticides etc 8 3 General information 2014 09 jinamas SOURCE OF SOLUTIONS 4 Installation 4 1 RECEIVING THE BLENDER INOXPA cannot be held responsible for the damage sustained by the equipment during transport or unpacking Visually check that the packaging is not damaged The blender will be accompanied by the following documents e Dispatch notes e Blender Instructions and Service Manual e Motor Instructions and Service Manual when the blender is supplied with a motor by INOXPA Unpack the blender and check e The blender hopper suction and delivery connections removing the remains of any packaging materials e Check that the blender and the motor have not suffered any damage e If the equipment is not in good condition and or any part is missing the carrier should draw up a report accordingly as soon as possible 4 1 1 Blender identification INOXPA C Telers 54 50 BOK 174 17820 GANYOLES GARONA SPAIN Tel 872 57 52 00 fae 372 57 5 02 SOURCE OF SOLUTIONS ANO TIPO Seria
30. r maintenance purposes To this end shut off valves should be fitted to the blender s suction and delivery connections These valves should ALWAYS be open when the blender is operating 4 6 PRESSURISATION TANK For models with a dual mechanical seal a pressurisation tank has to be installed ALWAYS install a pressurisation tank 1 to 2 meters above the connection shaft below the seal See Figure 4 6 ALWAYS connect the cooling fluid inlet to the lower connection of the seal chamber Therefore the outflow of the cooling liquid will be through the upper connection of the chamber See Figure 4 6 2m 1 v Mechanical seal Fy re Figure 4 6 Pressurisation tank installation diagram For more information on the pressurisation tank installation operation maintenance etc see the manufacturer s instructions manual 4 7 ELECTRICAL INSTALLATION The connection of the electrical motors must be performed by qualified personnel Take all necessary measures to prevent damage to connections and cables current when switched off Contact with them may be dangerous for operators or cause irreversible The electrical equipment terminals and components of the control systems may still contain electric damage to the equipment Before handling the blender make sure that the engine is fully disconnected from the power e Connect up the motor following the manufacturer s instructions 10 4 Instal
31. rts of the mechanical seals 08B 08C from the shaft 05A and the separator Remove the double seal cap 10 the fixed part of the outside mechanical seal 08C will remain housed inside the cover Assembly Place the fixed part of the outside mechanical seal 08C in its housing inside the cap of the double seal 10 Introduce the double seal cap 1 leaving it loose at the end of the shaft 05A Slide the rotating part of the external mechanical seal 08C and the separator 17B and fasten it with the pins 55 according to the indicated assembly dimension Mount the rotary part of the inside seal 08B to the separator 17B Place the fixed part of the inside seal 08B into its housing inside the seal cover 03 Mount the cover 03A on the bearings support 06 previously fitting the O ring 80C and fastening it with the double seal cap 10 with the screws 52 and washers 53 2014 09 7 Maintenance 17 SOURCE OF SOLUTIONS 7 4 4 Changing belts and pulleys Loosen the transmission belts 105 by screwing the two tightening screws 25A in order to facilitate extraction of the belts Remove the 3 belts 105 Remove the hexagonal screw 52C washer 35 and pulley 104 from the bearings support side and the hexagonal screw 52D washer 35A pulley stop bushing 17 and pulley 104A from the motor side The new fitted belts 105 must be correctly tightened After a few ho
32. tion 5 1 2 Checks when starting up the blender Check that the blender is not making any unusual noises Check whether the absolute inlet pressure is enough to avoid cavitation in the blender Check the flow pressure Check that there are no leaks through the sealed areas 0 L A shut off valve on the suction pipe must not be used to regulate flow Shut off valves must be fully open during operation Check the motor s power consumption to avoid electric overload 12 5 Start up 2014 09 SOURCE OF SOLUTIONS 6 Operating Problems The following table provides solutions to problems that might arise during blender operation The blender is assumed to have been properly installed and correctly selected for the application Please contact INOXPA if technical assistance is required Operating Problems Probable causes No suction 1 2 3 4 5 6 7 8 9 Insufficient pressure on delivery 10 11 12 Motor overload 13 14 Noise 15 16 17 Vibrations 17 18 19 20 Leaks 6 7 21 22 23 Probable causes gt ss 1 Pump supply incorrect Select the correct pump size for said application See chapter 3 2 Wrong direction of rotation Reverse the motor rotation direction 3 Distribution assembly not properly assembled Check and assemble the distribution assembly as instructed in chapter 8 4 Very high powder proportion See chapter 3 5 Excessive temperature Redu
33. urs of operation check that they have not lost their tautness Do not tighten the belts too much as this may damage the support and motor bearings 7 4 5 Changing bearings Disassembly First disassemble according to the mechanical seal section and the changing belts and pulleys section Remove the bearings support group from off the bedplate 38 by removing the hexagonal screws 52 and washers 53 Remove the elastic ring 66A from beneath the lower bearing 70 using appropriate pliers Remove the splash ring 82 82A Remove the shaft 05 with the bearings still mounted beneath the support by gently knocking with a plastic hammer on the top of the shaft Remove the elastic ring 66 and remove the two bearings 70 and separator 17A Assembly 4 the top bearing 70 on the shaft 05 Mount the separator 17A and the second bearing fixing the assembly with the elastic ring 66 Mount the shaft assembly with the bearings in the support 06 underneath and fix it with the elastic ring 66A Place the splash ring 82 82A on the shaft 05 Mount the whole assembly on top of the bedplate 38 with the screws 52 and washers 53 7 4 6 Changing the motor for model M 226 Remove the splash ring 82 82A Loosen the pins 55 and take out the shaft 05 from above Remove the screws 50A and take out the motor shroud 14 Remove the hexagonal screws 52 and washers 53 holding the motor 93 at the
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