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25783 - Commercial Wheelchair Lifts

1. 56 Control Box and Harness Installation 18 19 Series 06 Pump Module Diagram 57 Test Lift Operation c oooonnnnncnccnoninnccconananancnncnnno 20 23 Positioning and Clearance Checklist 21 Lift Exploded Views Permanent Lift Securement sissen 24 26 Decal Application ooooncccocnoonconcoonconaranonanonanons 26 L205 Series Lift Models Owner s Manual cccccceeeeeeeeeeseeeeeeeeeteeseeeeeeeeeea 26 Repair Parts List 2 00 eeeeeseeeeeeeenneeeeens 58 Exploded View Fold Out 59A 60A Adjustments L211 Series Lift Models Exploded View Fold Out 59B 60B Quiet Ride Adjustment Instructions 27 29 Repair Parts List 0 0 0 0 eee 61 Platform Angle Adjustment Instructions 30 31 Decals and Antiskid eeen 62 65 Actuator Quick Rotation Instructions 32 33 Lift Specifications ener ee 66 Maintenance and Lubrication Warranty and Registration Policy 67 Lubrication Diagram and Chart 0 eee 34 Maintenance and Lubrication Schedule 35 36 Return Authorization Procedure cee 67 Systems Descriptions Lift Dimensions General Operation cceeceeecceeseeeeeeeeeeeeeeeeeeeteeeeeeenaees 37 Electrical dia 37 39 L205 Series Lift Dimensions oooooooccccccncnonononononos 68 69 L211 Series Lift
2. AWARNING Read this manual supplement s and lift posted operating instructions decals before performing installation operation or service procedures ACAUTION Minimum clear door opening dimensions specified in Lift Dimensions per lift model must be provided AWARNING Remove any obstructions within the lift mounting operating area prior to beginning installation procedures AWARNING 1 8 minimum clearance must be provided between deployed lift bridge plate and any obstruction on the vehicle floor AAWARNING A minimum of three people required to place the lift in the vehicle if hoist is not available AWARNING Do not fold or unfold the platform prior to positive securement of the lift top mounting brackets AWARNING Raise and fold the platform to stowed position before remov AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING ing temporary securement clamps to shift lift position Check for obstructions such as gas lines wires exhaust etc before drilling or cutting during installation procedures Route all cables clear of exhaust system other hot areas moving parts wet areas etc Risk of electrical shock or fire Use extra care when making electrical connections Con nect and secure as outlined in Installation Instructions and Wiring Diagrams Coil and secure excess lift power cable under hood in battery tray or other protected area if not
3. 7 Permanent Lift Securement Complete Steps 1 6 before drilling mounting holes and bolting permanently Review all precautions posted on page 20 before shifting lift position 7 A Top Mounting Brackets Position the brackets as shown here and on page 9 Note It may be necessary to drill alternate mounting holes in the L brackets or the lift uprights i the brackets are angled or otherwise modified Mark the L mounting brackets flush with the inside edge of the lift uprights Carefully remove the L brackets one at a time and cut them off at the marks File or grind sharp edges Note Top lift mounting brack ets must be bolted directly to lift uprights and vehicle wall Secure the upright Do not use spacers Read warning on page 22 Upright Securement Reposi tion the brackets and attach them to the uprights Two 3 8 16 x 1 bolts item 5 two 3 8 16 lock washers item 12 and if EA Sag to o WS Cut and file brackets NAVRAE two 3 8 nuts item 15 must be used per bracket Tighten securely AWARNING Check for obstruc tions such as gas lines wires exhaust etc before drilling or Failure to do cutting so may result in serious bodily injury and or property damage Page 24 Wall Securement Attach the L brackets to the vehicle wall by bolting through the wall or door jamb flange Drill 3
4. Keep L mounting brackets Ne The two top L mounting brack a id ets are fastened to the rear lift x upright to protect the pump d Keep 3 8 16 hex nuts module and fold actuator during shipment The L brackets are used to secure the top of the lift uprights and must be kept for s lt a installation purposes 7 ou Keep the two eee E Two 3 8 16 x 2 1 2 full thread 3 8 16 x 2 1 2 bolts one 3 8 16 x 1 bolt and hex belts and 9 the three 3 8 16 nuts must be the 3 816 o kept for installation purposes hex bolt The two 1 3 8 spacers are used Rear Lift Upright oN for shipping purposes only and can be discarded 1 Lift Positioning Read the precautions posted below Position the lift as Figure B operate the lift to ensure proper lift positioning adequate clear outlined in this step Temporar ance before drilling mounting With the unit remaining in the ily secure the lift as outlined in holes and bolting Note ltmay fully folded position carefully Step 2 Connect the lift power as be necessary to reposition the lift place the lift in the vehicle Lift Positioning detailed on pages 16 and 17 and AWARNING When positioning the lift lift must remain folded vertical minimum three people required if hoist is unavailable Failure to follow these rules may result in serious bodily injury and or pro
5. Switch Box T Switch Switch 1 2 NOTE As Viewed From Terminal Side of Switch Switch Box Switch Identification Code Switch Identification NOTE Relay with two capacitors 22883 1 present on lifts equipped with 20 to 1 gear ratio actuator NO FUNCTION 1 FOLD UNFOLD 2 UP DOWN gt PIN 42 E E gt PIN 1 Interlock ak Jumper co J Ground As Interlock Installation Instructions 1 Note Terminal connected to UP solenoid mounting stud provides ground source for lift controls 2 To connect remote interlock switch a Remove disconnect jumper male plug b Snap plastic female socket into pre punched top housing plate c Cut jumper wire and connect remote ground source See Specifications below d Reconnect male plug and female socket 3 With lift unoccupied test all lift functions to ensure proper interlock installation with interlock switch opened and closed c Cut jumper wire and connect remote ground source See Specifications below NY Reconnect male plug and female socket o Up Solenoid iia ADD QDD Specifications _ Connector To solenoid ground stud El Distance to Interlock Switch 5 feet or less NC Previously ff Cut Use 12 gauge wires
6. Lift Terminology Hydra Uli init 39 41 Chain Assemblies c omooniccncnnnnicncccnonannccccornrnannnnncnnnns 42 43 Lift Terminology Illustration 0 cee eee eeeeees 2 Lift Terminology Description Troubleshooting ITTOCUCHON acacia ita 3 DIEGU ON saiisine iaa 3 Troubleshooting Diagnosis Chart 44 47 Lift Components coccconcccoccninncnnnccnnnnnnnncrnnc ron nn nnnccns 3 4 Electrical Schematics and Wiring Diagrams Series 05 Electrical Schematic eee 48 Lift Installation Series 05 Wiring Diagram ooonconnncnnccnonicnncccccnnns 49 Series 06 Electrical Schematic cee 50 Installation Service Safety Precautions 5 6 Series 06 Wiring Diagram ooonconnnnnnnccnonicnncncccnnnns 51 Pre Installation Notes 0 0 0 0 eee 6 7 Hydraulics Parts List 0 000 eee 52 Lift Installation Instructions Hydraulics Diagram and Schematic 53 Installation Parts oooooncccinnncnnoncconnonnnnnnarnnnrrncnnarrnnnnnno 8 Overall Lift Installation Illustration o 9 Repair Parts Lift POSIIOMING 3 boot 10 13 Temporary Lift Securement e eters 14 15 Pump Module Exploded Views Power Cable Routing and Securement 16 Series 05 Pump Module Parts List 54 Circuit Sentry Installation and Power Series 05 Pump Module Diagram 55 CONNEC CHON iria aran 17 Series 06 Pump Module Parts List
7. M259 with Backup Pump 24357A 24357A Housing Weldment 17308A 17308A Bracket Weldment Microswitch 205 0502 205 0502 Control Box Assembly with harness 205 0568 1 208 0568 1 Control Box Bracket mount 16970A 16970A Control Box only 16932 16932 Clip Bracket mount 16933 16933 l N OIA A OI N Screw 6 20 x 1 1 4 Pan Head Phillips 16945 16945 Face Plate and Switch Assembly 17909A 17909A Face Plate 16931 16931 Switch S P D T Rocker Unfold Fold Orange 17332 17332 Switch S P D T Rocker Down Up Red 16942 16942 Screw 6 20 x 3 8 Pan Head Phillips 16944 16944 Strain Relief SR 7W 2 11352 11352 Strain Relief 8P 2 11412 11412 Harness without control box 205 0568 208 0568 Relay Block Assembly without relays Series 06 205 6568 2 205 6568 2 Relay 30 amp S P D T 12 volt plastic 18087 18087 Pop Rivet 3 16 13 25 11513 11513 Jumper Interlock 15708A 15708A Solenoid UP 10565 10565 Nut 10 24 Hex with lock washer 17388 17388 Lead Wire 6 Gauge Red 9 17304A 17304A Lead Wire 6 Gauge Black 9 13929 13929 Nut 5 16 18 Hex Lock 11387 11387 Bolt 5 16 18 x 1 2 See note below 10012 10012 Microswitch S P D T 14218 1
8. Relay 30 amp S P D T 12 volt plastic 18087 18087 Relay with Capacitor x See note below x19712A 1 x19712A 1 Pop Rivet 3 16 13 25 11513 11513 Jumper Interlock 15708A 15708A Solenoid UP 10565 10565 Nut 10 24 Hex with lock washer 17388 17388 Lead Wire 6 Gauge Red 9 17304A 17304A Lead Wire 6 Gauge Black 9 13929 13929 Nut 5 16 18 Hex Lock 11387 11387 Bolt 5 16 18 x 1 2 See note below 10012 10012 Microswitch S P D T 14218 14218 Nut 4 40 Hex with Lock Washer 19537 19537 Screw 4 40 x 5 8 Round Head 14810 14810 Circuit Breaker with 10 Gauge Lead 205 0543 205 0543 Washer 1 4 Flat 10062 10062 Grommet 17207 17207 Hose Assembly with Flow Control Valve 800 2420A 800 2420A Valve Pressure Compensator 11392 11392 Washer 10 Flat 11541 11541 Actuator Harness Assembly Series 05 205 5510 205 5510 Decal Manual Instructions Backup Pump 18118 18118 Decal Warning Pressure Relief Valve Adjustment 22249 22249 Note Before ordering parts refer to the Braun Serial No Series No Identification tag for the lift model number and lift series number a INIO OIA O N A AER S 22 db ba om 3 a oo a a a af a a aja pala aa Ola add a a af a Apply red 271 Thread Locker Loctite to the four pump mounting bolts item 27 if a blue nylon patch is not present on the b
9. Right Front Page 42 Systems Descriptions As viewed from oump side AWARNING Inboard lt Outboard AWARNING Header When adjusting chain Improper chain Access assemblies adjustment may Hole Platform must be result in serious Jamb Nut Nylock fully raised bodily injury and or Retainer Plate E Hex Nut Platform must be roperty damage E E property 9 Chain Bolt l e Jamb Hex Nut fully unfolded Dl Platform support Note When adjusting the A h Chain Bolt must be under chain assemblies your ad Cotter giit peca ola platform justments must be based on Pip not present Failure to do so may the requirements provided on all models result in serious on the previous page If you ie bodily injury and or have any question at all as property damage to proper chain adjustment call 1 800 THE LIFT Chain Chain Adjustment Procedure oe Before beginning i Note which side needs adjustment raised or low ered see Requirements Adjustment Criteria on previous page Inboard chain assembly long chain regulates the right front side opposite pump side of lift i Outboard chain assembly short chain regulates the C Clevis left rear side pump side of lift Cylinder Lock Nu
10. Switched Electric Series lift models Fold Actuator bed Side Plate Cylinder inside Yellow Boundary not visible Eage Liner ee fag Adjustable Handrail Stop Actuator Haitpin Roll Stop Cotter Bottom Latch Whale Powerea Platform Pickup fold Bearings 2 nboard Right Front Platform Side Plate 2 Adjustable desir Sl Handrail Stop Side Plate oll Stop ARS Left Rear Outboard Yellow Boundary Eage Liner As viewed trom outside the vehicle Page 2 AWARNING Read this manual supplement s and lift posted operating instructions decals before performing installation operation or service proce dures Failure to do so may result in serious bodily injury and or property damage Introduction L200UARS Series lifts are commercial oriented intended for operation by an attendant L200UARS Series lifts are installed in various types of transit vehicles with varying lift access door configurations The L200UARS Lift Series includes many standard lift models that vary in height and width A standard L211UARS Series lift model is depicted in the Lift Terminology Illustration Lift model numbers indicate lift Lift Components Refer to the Lift Terminology Illustration on page 2 Lift Frame Base Plate and Upright Assembly The main lift frame consists of the base plate weldment with two gus sets two bolt on uprights the striker back assembly the brid
11. bumper outward as outlined below The Quiet Ride bumper is mounted on an adjustable bracket which can be shifted to reposition the bumper further outboard resulting in a tighter fit positive contact between the bumper and the platform Loosen the 3 8 16 x 3 4 carriage bolt securing the bumper bracket and reposition as needed Adjustable Quiet Ride Bumper Bracket pa gt gt a es Right Side Horseshoe seer Tube 3 4 Clearance 5 Handrail Alignment There should be a minimum 3 4 clear linder annel ance between the handrails and horse shoe horseshoe tube on right and cylinder channel on left Modify bend handrails as needed to achieve clearance MODO i Quiet Ride Adjustment Instructions Adjustable Handrail Stop Brackets Lifts equip ped with cane handrails are equipped with adjust able handrail stop brackets The handrails seat in the stop brackets when the lift is in the stowed position 6 Handrail Stop Brackets Alignment Lateral After handrails are aligned adjust the stop brackets such that the radius of bracket aligns with radius of handrail Use a wooden or rubber mallet to achieve bracket and platform side plate movement inboard to outboard The inside platform side vertical edge of the brackets should be flush with the inside edge of handrails as viewed from inside of vehicle See Photo F 7 Handrail Stop Brackets Height Adjustment
12. examine the unit for any damage Notify the carrier at once MENO Pump Code with any claims Model No Serial No Cylinder Code Two warranty registration cards shown right are Guarnada located in the liftmounted owner s manual stor age pouch The sales representative must process one of the cards The consumer must fill out the other card and mail it to The Braun Corporation The warranty is provided on the back cover of this E E cen manual The warrenty cards must be pro cessed to activate the warrenty Sample Warranty Registration Card The Braun Serial No Series No identification tag shown below is located on the opposite pump side upright This I D tag contains the product identification information provided on the Warranty Registration card Record the information in the space provided or document on a copy This information must be provided when filing a warranty claim or ordering parts Model No Cylinder Code Model No THE BRAUN CORPORATION MINAMAG AN A6996 Series No 219 946 6153 O MODEL o L211U64ARS i SERIAL NUMBER Serial No 06105751 26 2801 MFG DATE 02 2002 PATENT PENDING J Pump Code Serial No Pump Code A Series No Date of Manufacture Cylinder Code Sample Serial No Series No Identification Tag Date of Manufacture Contents
13. 4140 233 4140 233 4140 235 0140 1 Striker Back Kit 233 0140A 233 0140A 233 0140A 235 0140A 1 12 Tie Bar Weldment 233 0730 233 0730 233 0730 235 0730 1 13 Platform Weldment less Roll Stops 211 3350W 211 3350W 211 3350W 211 3553W 1 14 Striker Flap 233 4742 233 4742 233 4742 235 4742 1 15 Roll Stop Weldment 211 0345 33 211 0345 33 211 0345 33 211 0345 35 1 16 Inboard Roll Stop Weldment 211 0805 211 0805 211 0805 211 0805 35 1 17 Cover Header 233 0736 233 0736 233 0736 235 0736 1 18 Weatherstrip Self Adhesive ength per Model 12461R030 12461R030 12461R030 12461R032 1 19 Actuator 25535 25535 25535 20329 1 Part Numbers of Items Identical on All Models Description Part No Description A 20 Nut 1 2 20 Hex Lock 10365 1 71 Pin Pickup Bearing order Kit 205 1785A 205 1785 2 21 Clevis Assembly with Roller 17108A 1 72 Bolt 1 2 13 x 1 Hex 10037 2 22 Wedge Antidrift 100 0138 2 73 Nut 1 2 13 Flanged Lock Washer Head 15704 6 23 Upright Front and Rear 205 0132 2 74 Block Stop 304 0702 4 24 Bolt 3 8 16 x 1 Carriage 10245 6 75 Bumper Rubber 10950 3 25 Bolt 3 8 16 x 3 4 Carriage 15698 9 76 Rivet Pop SD64BS 11513 19 26 Nut 3 8 16 Hex Lock 13617 22 77 Rod Roll Stop Retainer 17627 3 27 Washer 1 2 Flat 10065 4 78 Latch 211 0343F 1 28 Nut 1 2 13 Hex Lock 13157 2 79 Washer 516 I D x 0269 15328 4 29 Roller Plastic Clevis 2 205 0601 2 80 Gas Spring with Studs 800 0740 1 30 Axle 5 8 x 2 97 Long 10472 1 81 Edge Line
14. AD66BSLF 3 16 25 38 13186 1 68 Washer 5 16 Lock 10068 3 119 Edge Liner 1 8 U Molding Yellow 30 24045R030 1 69 Nut 5 16 18 Hex 10058 3 120 Spacer UHMW Latch 950 7760 2 70 Bearing Assembly order Kit 205 1785A 205 1780 2 121 Grommet ID 75 GR 19 GD 1 0 T 56 11077 1 Page 61 AWARNING Replace missing worn or illegible decals Failure to do so may result in serious bodily injury and or property damage Decals and Antiskid Decals The lift is only as safe as the operator Lift posted decals are shown by mounting location Part numbers are provided for all decals Inspect your lift for any missing worn or illegible decals Call 1 800 THE LIFT for replace ments An additional Warnings and Lift Operating Instructions decal and an additional ADA Standee and Interlock decal L211 Series only are provided in the installation parts package to be posted near the lift control box mounting location as shown below Decal and Antiskid Application Procedure Clean powder coated surfaces or painted surfaces with isopropyl alcohol before decal or antiskid application Use a clean cloth or paper towels DO NOT use oily shop rags Wipe surface free of residue with dry portion of cleaning cloth Mask Removal Pay close attention to this mask removal procedure when posting die cut logo decals To remove the masking start an edge and peel back slowly at a sh
15. Black preferred Jumper G inbeer pl 1 TOM No INTERLOCK SWITCH 15 AMP rating customer supplied To solenoid ground stud Distance to Interlock Switch more than 5 feet No CHASSIS GROUND Previously f Jumper Use 10 i pl Ise 10 gauge wires Connector Black preferred NC COM RLOCK SWITCH 15 AMP rating customer supplied Note Failure to use proper wire gauges may cause slow FOLD operation 17309 gt GN Actuator Relay with Capacitor k 19712A 1 For Relay 1 Block 1 A wy Ground O O Relay 2 Relay WN Ra Block A 3 Block Microswitch 1 e Sr 2 y UU Module Mounted Y AR GN iF R Relay Identification Code R Relay Block Identification NO FUNCTION 1 UNFOLD pc 2 FOLD BAN Mm Up Solenoid O 0 lt j Connects to Vehicle Battery Positive Post 13362A Lead Wire Bat fe 100 AMP Circuit Sentry BAT Circuit Breaker 30 amp Red Cable Lift Power Cable Black Cable Solenoid All 10000000 Hydraulic Pump Page 49 Series 06 Electrical Schematic Note Shown with lift in s
16. Braun Corporation The Braun Corporation 1999 Daily Preventive Maintenance Schedule Vehicle Number Date Inspector Pre Trip Inspection Before each scheduled day of lift service operate lift minimum one complete cycle and inspect each of the following Y Does the lift interlock if equipped function as intended _ Does the lift cargo door light if equipped function as intended _ Does the lift deploy when the lift interlock is activated as intended _ Does the lift safely clear the cargo door as the lift is deployed and stowed _ Does the lift operate smoothly no jerking or abnormal movement _ Does the lift operate at normal speed _ Is the lift power source adequate _ Does the roll stop s operate properly _ Does the outboard roll stop latch operate properly _ Do the handrails operate properly _ Is the platform angle normal L Is litt operation quiet no rattles abnormal sounds etc _ Has the hand held switch box cable been damaged _ Do the lift control switches function properly _ Do the lift cargo door securement devices function as intended _ Is the manual back up pump handle in place _ Is the hand pump valve closed securely tight _ Are the lift posted and door posted decals worn missing or illegible _ Is the lift protective padding if equipped in place worn or damaged _ Can you visually detect any lift wear damage m
17. Braun Corporation REMEDY Fix overload and reset turn RESET lever Clean and tighten Clean and tighten See Chassis Ground Notice on page 25 Replace Charge battery Replace Check for loose terminals or broken wire 1 20 Power to Lift But No Operation Switches 2 10 No Operation Interlock optional circuit incomplete 30 Ampere circuit breaker defective Loose connection Broken wire Wire terminal Solenoid defective Switch defective 8 Relay defective Platform not fully raised 3 Ampere fuse defective Series 06 See 1 00 Microswitch in pump module defective or out of adjustment Chain s misaligned out of adjustment or disconnected clevis out of position 2 16 2 17 Series 06 defective 2 18 Actuator defective Actuator harness disconnected damaged or otherwise defective Actuator microswitch internal Correct or replace Replace Clean and tighten Repair Crimp tightly to wire Replace Replace Replace Raise platform fully Replace Replace or adjust See Systems Descriptions for microswitch adjust ment Connect adjust or otherwise correct Connect repair or replace Replace actuator Repair or replace FUNCTION continued 2 00 PLATFORM UNFOLD Out 3 00 Platform DOWN 4 00 ROLL STOP LATCH Faulty Unlatching 5 00 OUTBOARD ROLL STOP Troubleshooting Diagnosis Chart SYMPTOM 2 20 Faulty or Sluggi
18. Dimensions ooooooccncncccnonononnnnnns 70 71 Preventive Maintenance Installation Notice A generic Daily Preventive Maintenance Checklist is provided in this manual next to last page for your transit agency s use The form can be tailored to your particular application A generic Lift Installation Checklist is the last page in this manual Complete remove tear out and forward the Installation Checklist to your customer to confirm that this lift has been properly installed Page 1 Lift Terminology Refer to the illustration below for identification of lift components A standard L211UARS Series lift model Series 06 is depicted in Hand Pump the illustration Details regarding Handle lift model variations terminology direction and lift components are provided on pages 4 and 5 tea race Tube Bolt on Bolt on Upright Upright a Header Actuator Manual Release Handle Horseshoe 2 a b and c 12 7 Handle Detent Pin b Cylinder Channel Acluator or A Actuator Hairpin Adjustable Quiet Ride Quick Cotter Top Bumper Release Gussets 2 Base Plate Striker Briage Plate End Back Ts Whale Inboard Roll Stop Hand Held L211 Series lift models only Attendant s Control Box Bridge Plate Flap Pump Module Dual Handrails HOS JORR Standard on L211
19. ES lt Clearance bess BSSs W i V i XX Wi A ny W Y A 0 0 YY M N i 4 y 4 0 Y WY N DA Pump Side The lower portion of Y Y V A cS eos lt the cylinder channel must clear the Actuator and Jl ig BSS SSS ESS door opening when the lift unfolds Cylinderchannel BSss SS ES Figure C ES P ES and folds See Figure C a door Center lift in ES i Al ning SV Sos sess bess Horseshoe The fold actuator must clear the regs ESS tube must ES ESS ze door opening also Note See SS 3 s clear door Actuator Position on page 13 PSSS ES ES 3 opening Opposite Pump Side The lower portion of the front horseshoe tube must clear the door opening when the lift unfolds and folds See Figure C Alignment Side to Side Alignment As Position base plate i viewed from outside the vehicle the parallel aligned lift uprights should be perpendicular a vehicle 90 to the vehicle floor and must ATI be parallel with the sides of the door jamb as shown in Figure C Inboard to Outboard Alignment Jy eN When viewed from rear to front the uprights must be aligned and parallel to each other and the upri
20. Minimum Vehicle Ceiling Height Header rotation clearance Overall Lift Height at maximum header rotation height Clear Usable Passageway Width Front edge of pump module to Quiet Ride Bumper Minimum Clear Door Opening Height to Accommodate Lift Floor to door header actual dimension required to unfold and fold platform and ADA handrails Usable Platform Width Platform side of handrail to platform side of handrail Minimum Clear Door Opening Height to Meet ADA Vertical Passageway Requirement Floor to door header additional 1 1 2 required due to thickness height of lift bridge plate Usable Platform Length Outboard edge of bridge plate flap to outboard roll stop with platform at floor level Nominal Head Clearance Floor to lift header with lift in deployed position Maximum Floor to Ground Clear Usable Vertical Passage Top of bridge plate to lift header with platform at floor level Fold Out Angle Maximum Clear Door Opening Height Floor to door header actual dimension required to allow Clear Vertical Passage Dimension F Additional Door Opening Height is not required Depth Inboard edge of lift upright to outermost point of lift in stowed position Overall Lift Width Outermost edge of front upright to outermost edge of rear upright Dimension Maximum Projected Distance Interior vehicle wall to outboard end of platform with platform at maximum lowered position Dimensions
21. O 13 9 4 Tall Actual Size as 1 3 4 Wide x 2 Tall O Y Note Pay Y Samon onon close attention to the applica tion procedure mask removal outlined on page 62 when posting this die cut decal E 2 Access to the World Provit Since 1972 ADA IE Y Po MANUAL INSTRUCTIONS Manual AD ONE mp TO UNLOAD PASSENGER Instructions Delano Maan Decal 18118 Manual Unfold Instructions Over Center Actuator Decal 20620 Actual Size 2 Wide x 3 1 2 Tall NFOLD IUCTIONS posted on the fold 2 DOWN TO LOWER Us hana pump hand to opan tur tarpon va coa cts topan i tan ony Actual Size TO LOAD PASSENGER Be i 1 UP TO RAISE 3 Wide x 6 1 16 Tall Using hand pump handle 1 iss hand pump valvo clockwise Insert handle in pump and stroke 2 TO FOLD PLATFORM IN Removal ot actuator is required Read manual for details HAND PUMP a A vave A El ya Sieve m petore o ing OPERATING L211 Series Only INSTRUCTIONS ADA Standee E and Interlock Decal 19342 Actual Size 2 1 2 Wide x 3 1 8 Tall AWARNING LIFT OPERATING INSTRUCTIONS a Warnings and Lift retina Operating Stand clear and press UNFOLD switch until platform stops Ho Ukon rama Instructions Decal Series 05 25857 Warning Hydrauli
22. Stroke Cycle 7 sec to 10 sec Full Stroke Cycle Fold Full Stroke Cycle 11 sec to 14 sec Full Stroke Cycle Lower 46 11 025 sec to 14 175 sec 3 65 per sec Raise 46 11 00 sec to 15 717 sec 3 44 per sec Manual Backup Pump hand pump Operation Length of Travel Number of Strokes Length of Travel per Stroke Raise 46 67 60 to 73 90 65 per Stroke Average Length of Travel Operation Length of Travel Average Duration per Duration Lower 46 12 6 sec 3 65 per sec Important A figures are approximations based on the above constant operational specifications When compar ing cycle times be certain a operational specifications have been met and you have checked the Troubleshooting Chart before reporting a service problem Thank You Page 66 Warranty and Registration Policy Immediately upon receiving your lift examine the unit for any damage Notify the carrier at once with any claims Two warranty registration cards shown below are located in the lift mounted owner s manual storage pouch The sales representative must process one of the cards The consumer Series No Model No Pump Code Sample Warranty Registration Card Model No x Serial No Cylinder Code L211U64ARS 06 4885 26 28C1 Series No Serial No must fill out the other card and mail it to The Braun Corpora tion The warranty is provided on the back cover of this manual The warranty cards must be processed to a
23. Temporary Securement The lift uprights must be visually aligned parallel with each other and should be perpendicular 90 to the vehicle floor as shown in Figure E page 12 and Figure J at right Straight Wall Vehicles Measure the distance between the uprights and the wall at the L mounting bracket location Point 1 Carefully move the lift base plate in or out as necessary to achieve the same equal measurement between uprights and the wall at the base plate Point 2 if the vehicle wall is vertical from floor to L bracket Dimensions 1 and 2 must be equal Temporarily secure base plate as detailed below Base Plate 3 16 diameter holes are provided along the interior edge of the base plate Install two 8 18 x 1 self tap screws one at both ends of the base plate to temporarily secure the lift base plate Sl gt Mounting Bracket m Figure J Figure K ARH NN Install minimun two 8 18 x 1 self tap screws to temporarily secure base plate one at both ends Typical both ends Page 15 Lift Installation Instructions 3 Note Route cut to length and connect the power cable before securing the cable to the vehicle AWARNING Check for obstruc tions such as gas lines wires exhaust etc before drilling or cutting Fa
24. With the lift platform in the stowed position examine the relationship between the handrails and the stop brackets see Photo F If the handrails are not seating tight against the stops the stops should be repositioned Note Check the platform angle as detailed on pages 30 and 31 before making hand Adjustable Handrail Stop Bracket Platform Side Plate Handrail 8 Roll Stop Latch Vibration can occur between the roll stop and the roll stop latch This vibration is eliminated with the rubber bumper mounted on the outboard face of the latch factory equippea The rubber bumper is positioned such that the edge of the bumper extends slightly below the latch in alignment with the roll stop The bumper prevents direct metal to metal contact between the latch and roll stop Refer to the part numbers at the right for replacements Do not position the bumper such that it prevents positive latching rail stop height adjustments Height Adjustment Procedure a b Loosen bracket mounting hardware Fold platform fully Position brackets against handrails so that handrails are seated tightly in guides no gap Mark location of brackets Unfold platform and raise brackets 3 16 Tighten bracket mounting hardware securely Fold platform and check tightness Note The adjustable stops should be positioned such that the handrails seat tight in the brackets but do not overtighten Handrail damage could
25. alignment unison Page 3 Lift Components continued Refer to the Lift Terminology Illustration on page 2 Horseshoe The lift horseshoe is the U shaped metal frame consisting of the header top crossmember the cylinder channel on the left and the horseshoe tube on the right The horseshoe contains and protects the platform slide tube assembly the hydraulic cylinder and the lifting chain assemblies The pump module is mounted to the inboard face of the cylinder channel The motor end top of the electric fold actuator is mounted to the outboard face of the cylinder channel The horseshoe pivots on two shoulder bolts as the lift unfolds and folds Pump Module The lift mounted pump module consists of the hydraulic pump the manual hand pump and electrical components that power the lift electric nydrau lic systems Hand held Control Switchbox The hand held control switchbox is connected to the pump mod ule The control box is equipped with two color coded rocker switches labeled UNFOLD Out FOLD In UP and DOWN The switches activate the powered lift functions Fold Actuator The electric motor driven actuator folds and unfolds the platform when the FOLD In UNFOLD Out switch is activated The platform must be in the fully raised position before the platform can be unfolded or folded Page 4 Lift Terminology Series 06 effective January 1999 and newer lift models are equipped with an Ac
26. are properly adjusted per requirements at right Check again approximately one year or 1250 cycles later to ensure there has been no change Read warnings posted on the following page AWARNING Improper chain adjustment may result in serious bodily injury and or property damage When adjusting the chain assem blies follow the Requirements Adjustment Criteria The two chain assemblies regulate a Platform height b Platform level from side to side left to right when unfolded c Cylinder clevis positioning Requirements Adjustment Criteria The slide tube base plate should just contact the vertical bearing plates both sides when the platform is in the fully raised position The two chains should have equal tension and there fore be adjusted slowly and evenly so no extra strain is placed on one side or the other There should be just enough slack in the chains to allow the cylinder rod to retract fully bottom out when the platform is in the fully raised position See Microswitch on page 38 The slide tube base plate should just contact the vertical bearing plates both sides when the platform is in the fully raised position The two chains must have equal tension Note Chain Assemblies Adjustment Procedure on following page Slide Tube Base Plate Left Rear Contact Points Bearing Plates
27. be positioned such that the handrails seat tight in the brackets to prevent possible rattles but do not overtighten Mark the position of the stops Unfold the plat form and raise the stops 3 16 above the marks Tighten the mounting hardware securely Note Do not loosen or remove the outboard handrail mountings bolts unless retrofitting a platform gt Inboard Handrail Stops if equipped Temporarily remove the handrail stops item 1 if equipped Adjust platform angle Reinstall handrail stops as detailed in Step 8 Page 31 Actuator Quick Rotation Instructions Note Disconnect actuator wiring harness before attempting actuator rotation procedures 4 1 Carefully disconnect actuator wiring harness black connectors Lift locking tab and disconnect sockets See Photo A 2 Pull to remove detent pin from gt release handle See Photo B Pull handle down See Photo C Pull to remove hairpin cotter gt from actuator quick release pin See Photo D Note L200UARS Series lift platforms are heavy It is recommended to have an assistant aid in performing Steps 5 and 6 of this procedure The lift platform can potentially free fall when the actuator quick release pin is removed if the platform is not manually supported Have an assistant support the platform before pulling the actuator quick release pin Step 5 and while rotatin
28. before installing mounting bolts In an effort to provide maximum ground to the lift system eight 3 8 external tooth star washers are being supplied with each lift continued Page 25 Lift Installation Instructions 7 Permanent Lift Securement continued Place one 3 8 external tooth star washer item 13 onto each of the four 3 8 16 x 2 1 2 full thread bolts item 10 and insert bolts into the four holes as shown in Figure U on page 25 Secure each of the four bolts below the vehicle floor by placing one 3 8 star washer item 13 one 3 8 flat washer item 11 one 3 8 lock washer item 12 and one 3 8 nut item 15 onto each bolt Tighten securely See Figure U Figure V There must be a total of four 3 8 16 x 2 1 2 full thread bolts or longer grade 5 bolts securing the base plate through the vehicle floor Note If a weak vehicle floor causes the center of base plate to deform warp upward as the bolts are tightened use self tap screws to secure the middle of the base plate as shown in Figure U Do not use the two outboard gusset gt mounting holes 8 Decal Application Owner s Manual Apply the applicable Warnings visible location near the control Be certain the lift owner s and Lift Operating Instructions box as shown Two Courtesy operator s manual is in the decal and ADA Standees Requested decals are supplied to lift mounted manual storage Interloc
29. door jamb configurations L bracket positioning on the door jamb and secure ment is similar but does vary per vehicle applica tions Find a suitable location on the door jamb to mount the wall brackets A series of mounting holes are provided in both the lift uprights and the L brackets Note lt may be necessary to angle and or other wise modify bend or shape the brackets It may also be necessary to drill alternate mounting holes Page 14 2 Temporary Securement Clamp to temporarily secure the L bracket to the vehicle wall Do not drill mounting holes at this time ANNO Door Jamo Note Hand tighten bolts and or clamp brackets for temporary securement ee ASNO if EN o Rear upright shown typical both uprights in the mounting brackets or the lift uprights if the brackets are angled or shortened Two 3 8 16 x 1 bolts item 5 two 3 8 lock wash ers item 12 and two 3 8 nuts item 15 are provided to secure each bracket to each upright Use identical holes in both uprights and brackets Attach the brackets to the uprights as shown above and hand tighten the bolts temporarily Temporarily clamp the brackets to the lift uprights if the existing mounting holes are not usable Use clamps to temporarily secure the wall brackets to the vehicle wall and or uprights as shown Read precautions at left Lift Installation Instructions 2
30. drag Correct See Lift Positioning on pages 10 13 Check for contamination or kinks Thin with Diesel fuel 2T Change in spring See Systems Descriptions for full time cold climate specifications Replace Lower platform Remove obstruction or lower platform in different location level surface Correct or replace Correct or replace Lubricate See Maintenance and Lubrication Schedule Replace gas spring Lubricate See Maintenance and Lubrication Schedule and Diagram Replace lift cylinder Chain disconnected from roll stop See 1 00 4 13 4 15 7 10 and 7 20 Correct Page 45 FUNCTION 6 00 ROLL STOP LATCH Faulty Latching 7 00 PLATFORM UP 8 00 PLATFORM FOLD In 9 00 MANUAL BACKUP PUMP Page 46 Troubleshooting Diagnosis SYMPTOM 6 10 Faulty Latching 7 10 No Operation POSSIBLE CAUSE Platform not raised 2 above the ground level Damaged detached or missing latch spring See 4 13 4 14 and 4 15 Backup pump valve not closed See 1 00 and 3 14 Up solenoid not functioning Motor brushes worn Chart REMEDY Raise platform 2 minimum Correct or replace Close valve Check for loose connection or replace Replace pump motor 7 20 Motor Runs But Doesn t Lift See 7 11 Low hydraulic fluid supply Note Fluid should be changed if there is visible contamination Inspect the hydraulic system for leaks if fluid level is low Leak in hydrau
31. e Roll stop chain masterlink 2 Inspect hairpin cotters 2 on fold actuator Inspect external snap ring on slide tube idler axle Lubrication Diagram Resecure replace or correct as needed Replace if needed Resecure replace or correct as needed Page 35 Maintenance and Lubrication Schedule 1 Year or 1250 Cycles Inspect roll stop for proper operation Inspect roll stop latch for proper operation positive securement and detached or missing spring Inspect roll stop gas spring for proper operation wear damage and positive securement Inspect handrail s for proper operation alignment wear damage and positive sceurement Hydraulic Fluid Pump Check level Note Fluid should be changed if there is visible contamination Inspect the hydraulic system cylinder hoses fittings seals etc for leaks if fluid level is low Inspect chain adjustment Remove pump module cover s and inspect e Hydraulic hoses fittings and connections for wear or leaks Harness cables wires terminals and connections for securement or damage e Microswitch for securement and proper adjustment See Systems Descriptions for proper adjustment Relay blocks relays circuit breaker fuse Series 06 and solenoid for securement or damage Remove side chain guard and inspect chains chain bolts cylinder clevis idler and hydraulic connections for wear damage misalignment or leaks Inspect cylinder mounti
32. failure to hold the platform in a raised position can simply be the result of the backup pump release valve not being closed pump release valve Failure to do so may result in serious bodily injury and or property damage tightly Platform drift can also be the result of a loss of pump prime or contamination around the ball within the release valve seat First check to see that the valve stem is closed tight If this does not solve the problem proceed with the Priming and Flushing Procedure outlined below Priming and Flushing Procedure a Lower platform fully b Press the UP switch while simultaneously opening the backup pump release valve turn stem counterclockwise until the platform does not raise c Close the release valve securely turn clockwise and check the backup pump operation by insert ing the pump handle and stroking Page 39 Systems Descriptions Hydraulics continued External Electrical Down Solenoid Hydraulic Valve See M259 External Electrical Down Solenoid Hydraulic Valve in the Electric portion of Systems Descriptions for additional information page 38 Flow Control Valve pressure compensator This device allows unrestricted oil flow to the main lift cylinder during the Up cycle The valve meters a limited rate of oil flow from the lift cylinder during the Dowr cycle preventing rapid platform de scent This is a nonadjustable fixed valve Th
33. in order to provide optimum ground to the electrical system Apply a protective coating of grease to the mounting hole s and underside of the vehicle where bare metal is exposed to prevent corrosion Failure to do so will void warranty of certain electrical compo nents AER Dean Check under the vehicle for possible obstructions framing members heat shields exhaust fuel lines wires etc Care fully drill four 3 8 diameter holes through the vehicle floor in alignment with four optimum lift base plate mounting holes AWARNING Check for obstruc tions such as gas lines wires exhaust etc before drilling or cutting Failure to do so may result in serious bodily injury and or property damage Read the Chassis Ground Notice before installing mounting bolts Q S N oS gt S Q iS O a E Bolting Pattern Typical There must be a total of four mounting bolts through the base plate and the vehicle floor or equivalent stepwell structure See Stepwell Installations on page 13 one inboard and one out board at each end Do not use the two outboard gusset mounting holes See Figure V on page 26 Note It may be necessary to drill alternate mounting holes to clear obstructions Alternate longer 3 8 diameter bolts grade 5 must be used to penetrate any vehicle floor framing members aligned with mounting holes Read Chassis Ground Notice
34. lock washers and two 3 8 16 hex nuts must be used per bracket Details on pages 14 and 24 Se B Note Cut top mounting brackets flush with uprights File or grind x cele Two 3 8 16 x 3 1 2 Carriage bolts two 3 8 lock washers and two 3 8 16 hex nuts must be used per bracket Details on page 24 Note Lift shown in unfolded position for clear view of mounting hard ware Do not unfold or fold sharp edges platform prior to securement of top mounting brackets e OM TAI amp Four 3 8 16 x 2 1 2 full thread hex bolts must secure the base plate through the vehicle floor gt Details on pages 25 and 26 Lift power cable routes to Circuit Sentry and vehicle battery location See pages 16 and 17 for details Eight 3 8 external tooth star washers four 3 8 flat washers four 3 8 lock washers and four 3 8 16 hex nuts must secure the four base plate mounting bolts below the vehicle floor Details on pages 25 and 26 Base plate bolt securement pattern typical for all four mounting bolts See Chassis Ground Notice on page 25 before installing mounting bolts Page 9 Lift Installation Instructions Shipping Hardware Notice To prevent damage to the lift pump module and fold actua tor do not remove the L brackets until the lift is placed in the vehicle Discard spacers
35. maximum header rotation height Clear Usable Passageway Width Front edge of pump module to Quiet Ride Bumper Minimum Clear Door Opening Height to Accommodate Lift Floor to door header actual dimension required to unfold and told platform Usable Platform Width Minimum Clear Door Opening Height to Meet ADA Vertical Passageway Requirement Floor to door header additional 1 1 2 required due to thickness height of lift bridge plate Usable Platform Length Outboard edge of bridge plate flap to outboard roll stop with platform at floor level Nominal Head Clearance Floor to lift header with lift in deployed position Maximum Floor to Ground Clear Usable Vertical Passage Top of bridge plate to lift header with platform at floor level Fold Out Angle Maximum Clear Door Opening Height Floor to door header actual dimension required to allow Clear Vertical Passage Dimension F Additional Door Opening Height is not required Depth Inboard edge of lift upright to outermost point of lift in stowed position Overall Lift Width Outermost edge of front upright to outermost edge of rear upright Maximum Projected Distance Interior vehicle wall to outboard end of platform with platform at maximum lowered position Dimensions per Lift Model L205UARS L205U64ARS L206UARS L207U67ARS L208U64ARS L208UARS 59 15 16 65 7 8 68 7 8 68 7 8 65 7 8 71 7 8
36. mounting bolts total of four must be routed through the base plate mounting holes and the vehicle floor or equivalent stepwell structure Base plate mounting bolt details are provided on pages 25 and 26 applications depending upon relationship between lift and door opening See pages 32 and 33 for Actua tor Quick Rotation Instructions F 1 AL Rear Facing Actuator Side Facing Actuator Page 13 Lift Installation Instructions AWARNING Sa Do not unfold or fold the platform prior to positive securement of lift top mounting brackets Failure to follow this rule may result in serious bodily injury and or property damage AWARNING Proceed with care Lift securement is temporary at this time Failure to do so may result in serious bodily injury and or property damage Temporarily clamp bracket to upright if upright mounting holes are not usable Figure I Note Temporarily secure the lift as outlined in this step connect the lift power and test lift operation to be certain the lift is properly positioned before drilling mounting holes and bolting Permanent Securement details are provided in Step 7 Top L Wall Mounting Brackets Each lift is shipped with two L top mounting brackets The L wall brackets are bolted through the vehicle wall and bolted to the lift uprights Due to difference in vehicle
37. occur if overtightened UHMW Handrail Stop Guides UHMW handrail stop guides are mounted to the adjustable handrail stop brackets to further reduce potential handrail rattle See Photo G Replace if missing part number 19451 Pop UHMW Handrail Rivets Stop Guide Adjustable Handrail Platform Stop Bracket Side Plate Rubber Bumper 10950 a Pa Pop Rivet 11513 Roll Stop Latch Page 29 Platform Angle Adjustment Instructions AWARNING Whenever adjusting platform angle or retrofitting a platform Platform must be fully lowered prior to loosening or remov ing flanged lock nuts Flanged lock nuts must be discarded if loosened or removed e Discarded lock nuts must be replaced Lower platform to ground to check platform angle Outboard end of platform point 1 should contact ground first Inboard end point 2 should have approximately 3 4 clearance between platform and ground when outboard end contacts with nuts provided in lift installation package Failure to do so may result in serious bodily injury and or property damage 1 Lower the platform to the ground to check the platform angle Stop when the outboard end of the platform contacts the ground The outboard end of the platform point 1 should contact the ground first The inboard end point 2 should have approximately 3 4 clearance between the platform an
38. plate and Wiring Te Diagram page 100 Amp PUMP 12y CIRCUIT BATTERY SENTRY A DOWN GROUND e SOLENOID R R WwW INTERLOCK gt BK JUMPER GROUND Page 50 Note Series 06 Wiring Diagram Shown with lift in stowed position J1 Pi P2 J2 4 COND WIRE CODE n Ey 4 COND WIRE CODE 4 COND WIRE CODE 21 12 4 COND WIRE CODE NO COLOR oog a NO COLOR NO COLOR NO COLOR 1 WHITE GREEN O 0 1 GREEN 4 COND 1 GREEN 4 COND Se 1 GREEN 4 COND 2 WHITE RED O 2 WHITE 4 COND 2 WHITE 4 COND tal xe 2 WHITE 4 COND 3 BLACK WHITE o 0 0O a 3 BLACK 4 COND 3 BLACK 4 COND 3 4 4 3 3 BLACK 4 COND 4 YELLOW O ane 4 RED 4 COND 4 RED 4 COND
39. 205 2001 205 2001 205 2001 205 2001 Spacer 13 32 1 D x 1 2 See Circuit Sentry Installation 13050 13050 13050 13050 Terminal Battery Cable 1 4 eye 13865 13865 13865 13865 Rosette Padding Mount 11335 11335 11335 11335 Lead Wire Battery Cable 30 See Circuit Sentry Installation 13362A 13362A 13362A 13362A Circuit Sentry Assembly See Circuit Sentry Installation 18189A 18189A 18189A 18189A Plastic Flat 1 8 x 4 x 4 See Circuit Sentry Installation 12764 12764 12764 12764 Control Box Holder Assembly Includes items 17 Qty 4 30 and 31 17019A 17019A 17019A 17019A Plate Back 16988 16988 16988 16988 Bracket Switchbox Clip 16954 16954 16954 16954 Decal Courtesy Requested 12375 12375 12375 12375 Decal Warnings and Lift Operating Instructions 25857 25858 25857 25858 Decal Instructions ADA Interlock NA NA 19342 19342 Video Lift Operation 23554 23554 Installation Service Manual 25783 25783 Grip Handrail Yellow 19074 19074 Y Note Specific quantities of these items are used for shipping purposes See Shipping Hardware on page 10 for details X Note Flanged lock nuts are provided for platform leveling or retrofit See Platform Angle Adjustment on pages 30 and 31 Keep for future use Page 8 Lift Installation Instructions Figure A Two 3 8 16 x 1 hex bolts two 3 8
40. 27 Quiet Ride Adjustment Instructions Unfold the lift and use a wrench to bend up the tab with bumper mounted on the left side striker end see Photo C Bending this tab will result in the two bumpers contacting each other and tightening the bridge plate assembly Adjust the striker end tab to hold the flap securely Vibration can also occur directly between the striker back and the bridge plate flap Adhesive backed foam rubber cap tape can be applied to the out board horizontal edge offset flange of the striker back where the flap rests to further reduce the play between the two plates Apply cap tape the full length of the flap See Photo D and Note below Cap tape is available from the Braun Corporation under part number 12461R030 Cap Tape Flap raised position Striker Back Apply cap tape the full length of the flap gt li Tape Application Note Clean powder coated surfaces with isopropyl alcohol before application Use a clean cloth or paper towels Do not use oily shop rags Wipe the surface free of residue with dry clean portion of cleaning cloth Page 28 4 Quiet Ride Bumper The Quiet Ride bumper is mounted on the right side horseshoe tube to reduce in out platform vibration Grip the top of the platform and move the platform in and out The platform pick up bearing should not rock jaws of whale If rocking occurs reposition the Quiet Ride
41. 31 West 11th St PO Box 310 Winamac IN 46996 1 800 THE LIFT In Indiana Call 574 946 6153 FAX 574 946 4670 so 90 25783 March 2002 The Braun Corporation
42. 4 Hex 14051 2 75 Rod Roll Stop Retainer 17627 3 32 Cap Tape 1 1 2 Wide 10416R014 2 76 Latch 211 0343F 1 33 Bearing UHMW Flat Thin White 205 1760 6 77 Washer 516 1 D x 0269 15328 4 34 Bearing UHMW Spacer 400 1760 2 78 Gas Spring with Studs 800 0740 1 35 Bearing UHMW Guide 205 1761 2 79 Edge Liner 1 8 U Molding Yellow 25 24045R025 2 36 Pin Cottered 4x4 Leaf Chain 21759 4 80 Bolt 3 8 16 x 3 4 Hex 12463 2 37 Pin Cotter 1 32 x 1 2 4x4 23173 4 81 Screw 8 18 x 1 2 Self Tap Phillips 13583 1 38 Spool UHMW 211 1740 1 82 Cover Pump 17118 1 39 Chain Plate Slide Tube 211 5439W 1 83 Cover Panel Access 17153 1 40 Axle Idler 211 0438 2 84 Actuator 25535 1 41 Snap Ring External 5 8 19260 2 85 Axle 15 32 x 2 order Kit 15755A 14204 1 42 Master Link 40 Chain Cottered Plated 19430 1 86 Ring Clevis Pin order Kit 15755A 11390 1 43 Master Link 40 Chain Spring 10350 1 87 Cotter Hairpin Top order Kit 15755A 77001 1 44 Shrink Tube 3 4 order 45 inches 11456R 45 88 Cotter Hairpin 1 938 Bottom 18832 1 45 Idler Slide Tube 211 0436 1 89 Clamp Backup Pump Handle 12350 2 46 Clamp Cylinder 800 3003 2 90 Handle with Grip Backup Pump 17206A 1 47 Screw 8 18 x 1 Self Tap Hex 10084 4 91 Bracket Quiet Ride Series 04 19457 1 48 Chain Bolt 7 16 14 x 2 1 4 4x4 D 21711 2 92 Spring 1 4 x 1 Extension with Hooks 10774 1 49 Nut 7 16 14 Jamb 14414 2 93 Actuator Rotation Bracket Weldment 21798A 1 50 N
43. 4 RED 4 COND Switch Box Switch Identification Code Switch Identification NO FUNCTION 1 FOLD UNFOLD i 2 UP DOWN oF a gt Ho Switch Box i BK NOTE As Viewed From Terminal Side of Switch Pi il wy Ground O O i j Relay z Relay Microswitch Block Block Switch Switch 1 of Ste 2 Module Moumed 1 2 g il Relay Identification Code f NN A WIGN an IP BK W Relay Block Identification NO FUNCTION 1 UNFOLD 2 FOLD SS o gt y 5 0 ua 4 aS WGN AAN o gt W R W R Interlock an T Mm Mm Jumper AN GN Mm Ground BKW N BKW y z n i a e 2 ira w ATS w TT a rie Sei Fuse 3 Amp Note Shown with lift in stowed position A e e Y Ground Interlock Installation Instructions 1 Note Terminal connected to UP solenoid mounting Up stud provides ground source for lift controls c Cut jumper wire and Solenoid connect remote 2 To connect remote interlock switch ground source a Remove disconnect jumper male plug po Specifications b Snap plastic female socket into pre y2 mm BAT punched top housing plate ae a oh 2 c Cut jumper wire and connect remote E H Circuit 2 ground source See Specifications below 1 o d Reconnect male plug and female socket eri 3 l m S 3 With lift unoccupied P C atena conte is test all lift functions to ensure proper BN interlock installation with interlock switch opened and closed Up Aa Red Cable Down Connects to E Specifica
44. 4218 Nut 4 40 Hex with Lock Washer 19537 19537 Screw 4 40 x 5 8 Round Head 14810 14810 Circuit Breaker with 10 Gauge Lead 205 0543 205 0543 Washer 1 4 Flat 10062 10062 Grommet 17207 17207 Hose Assembly with Flow Control Valve 800 2420A 800 2420A Valve Pressure Compensator 11392 11392 Washer 10 Flat 11541 11541 Actuator Harness Assembly Series 06 205 6510 205 6510 Decal Manual Instructions Backup Pump 18118 18118 Decal Warning Pressure Relief Valve Adjustment 22249 22249 AEE TENE po A Ala a a at io a a a oo a a plajala a a pala a a oo 3 a a a a a Fuse 3 Ampere ATO Blade 18440F3 18440F3 Apply red 271 Thread Locker Loctite to the four pump mounting bolts item 26 if a blue nylon patch is not present on the bolts when retrofitting an M259 pump assembly Loctite is available from The Braun Corporation under part number 11522 Page 56 Pump Mounting Bolts Apply red 271 Thread Locker Loctite to the four pump mounting bolts item 26 if a blue nylon patch is not present on the bolts when retrofitting Loctite is available from The Braun Corporation JANUAL O INSTRUCTIONS TO UNLOAD PASSENGERS By To UNFOLD PLATFORM ouno Follow the MANUAL UNFOLD INSTRUCTIONS posted on the fold 0 cmo p vom qo Lowen TO FOLD PLAT
45. 53 for a complete Hydraulics Diagram Schematic and Parts List See pages 54 57 for a complete Pump Module Diagram and Parts List Pump module mounting bolts item 62 are not shown Page 59B Page 60B L211 Series Repair Parts Unfold the previous page for the applicable lift Exploded View pages 59B and 60B Part Number of Items Dedicated per Lift Model Item Description L211U58ARS L211U64ARS L211U70ARS L211U325170 Qty 1 Horseshoe Weldment 211 6233 58 211 6233 64 211 6233 70 211 6235 70 1 2 Chain with Shrink Tube 40 211 5850 211 6450 211 7050 211 7053 1 3 Slide Tube Weldment 211 5433 58 211 5433 64 211 5433 70 211 5435 70 1 4 Cylinder 1524 2404 C1528 2404 C1531 2404 C 1531 2404 1 5 Module see Pump Module for breakdown 205 6500 12C 205 6500 12C 208 6500 12C 208 0500 12C 1 6 Cover Chain Bolt Not Used 205 0737 205 0737 205 0737 1 7 Side Guard 258 4735 264 4735 270 4735 270 4735 1 8 Cap Tape 1 1 2 Wide lengih per Model 10416R027 5 10416R029 10416R028 10416R028 1 9 Screw 18 18 x 3 8 Self Tap Pan Head 10075 Qty 78 10075 Qty 20 10075 Qty 20 10075 Qty 20 per Mode 10 Base Plate Weldment 211 0130 33 211 0130 33 211 0130 33 211 0130 35 1 11 Striker Back Weldment only 233
46. 60 1 2 66 1 2 69 1 2 69 1 2 66 1 2 72 1 2 53 53 53 53 53 53 57 1 2 57 1 2 57 1 2 57 1 2 57 1 2 57 1 2 58 64 67 67 64 70 56 7 8 62 9 16 65 3 8 65 3 8 62 9 16 68 1 4 58 64 67 67 64 70 IO Tnm 41 1 2 41 1 2 41 1 2 43 1 2 44 1 2 44 1 2 39 39 39 41 42 42 30 1 8 30 1 8 30 1 8 32 1 8 33 1 8 33 1 8 28 1 4 28 1 4 28 1 4 30 1 4 31 1 4 31 1 4 50 50 50 50 50 50 37 46 50 50 46 52 19 19 19 19 19 19 14 14 14 14 14 14 VO Z lt P Ace 79 81 5 8 Indicates dimensions specifying vehicle requirements 82 15 16 82 15 16 81 5 8 83 9 16 t ADA Vertical Passageway Requirements ADA Specifications 56 for vehicles under 22 feet long 68 for vehicles over 22 feet long Note An additional 1 1 2 must be added to Dimension C due to thickness height of lift bridge plate to meet this requirement Y Depth can be reduced to 12 if the Minimum Clear Door Opening Width is increased to 43 and the actuator motor is rotated 90 to the Rear facing direction See pages 32 and 33 for Actuator Quick Rotation Instructions Page 68 L205 Series Lift Dimension
47. 8 diameter holes in alignment with the holes provided in the brackets From outside the vehicle insert a 3 8 16 x 3 1 2 carriage bolt item 9 through the wall and the bracket in each of the holes Secure each bolt with one 3 8 16 lock washer item12 and one 3 8 fi l Mit M SM fae M Door Jamb Figure T nut item 15 See Figure A on page 9 also Tighten securely Place the vinyl caps item 16 onto the carriage bolts Caution Overtightening these bolts may collapse the vehicle wall Two 3 8 16 x 3 1 2 carriage bolts two 3 8 16 lock washers and two 3 8 nuts must be used to secure each L bracket through the vehicle wall Lift Installation Instructions 7 B Base Plate Mounting Four 3 8 16 x 2 1 2 full thread hex bolts eight star washers four 3 8 flat washers four 3 8 lock washers and four 3 8 hex nuts must secure the base plate through the vehicle floor Note If a weak vehicle floor causes the center of base plate to deform warp upward as the bolts are tightened use self tap screws to secure the middle of the base plate Figure U Chassis Ground Notice Remove grind sand etc powder coating paint from the area around one or more lift base plate mounting holes and remove any undercoating dirt rust etc from the under side of the vehicle floor metal surface equal in size to the mounting hardware
48. 90 to the vehicle floor point 7 and must be parallel aligned with the sides of the door jamb see points 8 and 9 _ Inboard to Outboard Alignment Uprights must be aligned parallel to each other point 10 and should be perpendicular 90 to the vehicle floor point 11 Dimension 12 must equal Dimension 13 if the vehicle wall is vertical from floor to L bracket position __ Platform Side Plate and Whale Clearance There must be an equal amount of clearance between the platform side plates and the whales on both sides of the platform when the platform is in the fully unfolded position Details and photos are provided on page 22 see points 16 and 17 Figure Q Ll Platform Angle Platform angle must be properly adjusted The outboard end of the platform point 14 must contact the ground first when lowered Inboard end of the platform point 15 should have approximately 3 4 to 1 clearance between the platform and the ground when the outboard end contacts ground Follow the Platform Angle Adjustment Instructions on pages 30 and 31 to achieve the proper platform angle Figure R f Inboard Outboard Page 21 Lift Installation Instructions 6 Test Lift Operation continued Posi
49. 90A is supplied for 24 Volt Applications spacer are provided for side terminal mount batteries Install as shown Carefully connect the opposite end of the 30 Risk of electrical Risk of electrical fire lead wire to the Positive post of the shock Use extra Sandwich 1 8 plastic battery care when making between Circuit electrical connec Sentry and mounting Use cable ties and or 7 16 cable clips and tions surface self tap screws to secure the cable to the underside of the vehicle shown in Figure M Page 17 Lift Installation Instructions 5 Control Box and Harness Installation Control Box Mounting The control box mounts to the inside face of the lift cargo door as shown in photo on page 19 Mounting location varies depend ing on lift vehicle door applica tions Note Close the vehicle door and select a mounting location for the control box prior to fastening hardware to be certain the control box does not contact the lift platform See Figure O Use four 8 18 x 1 2 self tap screws to mount the control box holder back plate and the switch box clip storage bracket to the door as shown in Figure P below Insert control box storage clip in holder assembly Control Box Storage Clip Breakage Note Position the smooth edged surface of the back plate out surface with burr edge against the mounting surface One surface of the plate may have a slight burr on the edge due to machini
50. BK Note Clean surfaces as 3 x 12 Yellow 24173 YL detailed on page 62 before 6 x 12 Black 24174 BK antiskid application 6 x 12 Yellow 24174 YL L211 Series Lifts L205 Series Lifts 24174 BK i 24174 BK L ag 24174 BK 24174 BK 4 a an 24174 BK 24172 YL 24174 YL 24174 YL Page 65 Lift Specifications The following specifications are basic to the electrical hydraulics operations Further technical specifications and details of components are provided in the Systems Descriptions and Troubleshooting sections Lift Model L211U58ARS L211U64ARS L211U67ARS L211U68ARS L211U70ARS L211U325170 Lift Weight 434 lbs 445 lbs 448 lbs 451 Ibs 452 lbs 464 Ibs Lift Model L205UARS L205U64ARS L206UARS L207U67ARS L208UARS L208U64ARS Lift Weight 394 lbs 405 Ibs 408 lbs 418 lbs 427 lbs 420 lbs L The Lift Series Code See the lift posted Serial No Series No Identification tag U Pump Identification Codes Specified below at time of puplication See lift posted Serial No Series No Identification tag if in doubt O Hydraulic Pump M259 factory equipped with a manual Backup Pump hand pump Pump Identification Codes LJ Hydraulic Fluid Dextron III automatic transmission ASPE PACHA Eumpicods fluid Further hydraulic fluid specifications are 3 i a provided in the Systems Descriptions se
51. End Slot TIELEN Bridge Plate End Bearing Fixed Horseshoe Bushing Platform Fold Axles 2 Whale Pins and Horse shoe Bushings 2 Note Disassembly required for proper Detail B Front Whale Fixed Horseshoe Horseshoe Tube ae Briage Plate Outboard Roll Stop Hinge 6 places LO See Detail C Inboard Front Rear Outboard Pin ral End eee Pivot Pin i Bridge Plate UN End Slot Bridge Plate End Bearing Bridge Plate End Slots and Bearings 2 LG See Details A and B Handrail Pivot Points 6 LO Roll Stop Latch Pivot Point LO See Detail C Roll Stop Latch pivot point A Roll Stop Hinge 6 places See Maintenance and Lubrication Schedule for recommended applications per number of cycles or elapsed time Lubricant Specified recommended PNET Ele Braun LO Light Oil Light Penetrating Oil Lubricant Amount Part No LPS2 General Purpose 11 oz 30 weight or equivalent Penetrating Oil Aerosol Can 15807 Caj Anti Seize style lube Anti Seize SS 30 Jet Lube 1 2 Ib Brush AS Anti Seize freeze gall preventive Top Can 15804 Light Grease Lubriplate 14 oz LG Light Grease Multipurpose Can 15805 Page 34 Maintenance and Lubrication Schedule The maintenance and lubrication procedures specified in this schedule must be performed by a Braun autho rized service representa
52. FORM 0 Removal ot actuators required Read C manual tor details a T EEE a gO EE an M259 pump assembly under part number 11522 Series 06 Pump Module Diagram L205 Series Repair Parts Unfold the following page for the applicable lift Exploded View pages 59A and 60A Part Number of Items Dedicated per Lift Model 1 Horseshoe Weldment 211 6230 58 211 6230 64 211 6233 64 211 6233 70 1 2 Chain with Shrink Tube 40 211 5850 211 6450 211 6450 211 7050 1 3 Slide Tube Weldment 211 5430 58 211 5430 64 211 5433 64 211 5433 70 1 4 Cylinder C 1524 2404 C 1528 2404 C 1528 2404 C 1531 2404 1 5 Module see Pump Module for breakdown 205 6500 12C 205 6500 12C 205 6500 12C 208 6500 12C 1 6 Cover Chain Bolt Not Used 205 0737 205 0737 205 0737 1 7 Side Guard 258 4735 264 4735 264 4735 270 4735 1 8 Cap Tape 1 1 2 Wide ength per Model 10416R027 5 10416R029 10416R029 10416R028 1 9 Screw 8 18 x 3 8 Self Tap Pan Head 10075 Qty 78 10075 Qty 20 10075 Qty 20 10075 Qty 20 per Mode 10 Base Plate Weldment 211 0130 30 211 0130 30 211 0130 33 211 0130 33 1 11 Striker Back Weldment only 205 0140 205 0140 233 4140 233 4140 1 Striker Back Kit 205 0140A 205 0140A 233 0140A 233 0140A 1 12 Tie Bar Weldm
53. Lubrication Diagram Light oll See Lubrication Diagram Light oll See Lubrication Diagram Light oll See Lubrication Diagram 4 Weeks Ai 0 Bridge plate end clevis pins Light oll See Lubrication Diagram or 100 Cycles Platform fold axles Light oil See Lubrication Diagram Platform pickup fold bearings 2 Light oll See Lubrication Diagram Horseshoe pivot points shoulder bolts Light oll See Lubrication Diagram Striker back and bridge plate flap key hinges Light oll See Lubrication Diagram Handrail pivot points 3 points per handrail Light oll See Lubrication Diagram Inspect lift for rattles Adjust as needed see Quiet Ride Adjustments on pages 27 29 Perform all procedures listed in previous section s also Whale pins horseshoe bushings Anti Seize Note Disassembly required for proper lubrication see page 34 Bridge plate end pivot pins Anti Seize See Lubrication Diagram Bridge plate end slots and bearings Light grease See Lubrication Diagram 1 Year Inspect whales for proper alignment with platform Correct or adjust as necessary bearings or 1250 Inspect whale slots for excessive wear or damage Replace if needed Cycles Inspect bridge plate end slots for excessive Replace if needed and relubricate See wear or damage Inspect cotter pins on Whale pivot pins 2 Bridge plate end clevis pins 2 Platform fold axles 2 Roll stop latch 2
54. TT Installation Service Manual for LZODQUARS Ultra series 05 and series 06 Commercial Wheelchair Lifts Including Models z 205U u 205U64 u 208U64 z 208U 211U58 211U64 211U70 211U325170 and Ultra Series Lift Models M Doma co Providing Access to the World International Corporate Hdqrs PO Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 25783 March 2002 See inside cover for warranty and registration information Read manual before installing or servicing lift Failure to do so may result in serious bodily injury and or property damage oh so 90 Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase With you in mind our skilled craftsmen have designed and assembled the finest lift available This manual includes safety precautions installation instructions maintenance instructions and instructions for troubleshooting if needed Braun L200UARS Ultra Series lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician and the lift is operated by an instructed person Sincerely THE BRAUN CORPORATION ANTE ADS Ralph W Braun Chief Executive Officer Warranty and Registration Instructions Immediately upon receiving the lift
55. WARNING Contact The Brau Corporation before adjusting hydraulic pressure relief valve Failure to do so may result Locking Hex Nut Main Cylinder It is advisable to replace a cylinder rather than try to repair it although seal kits are available Minute scratches and nicks need to be repaired with proper equipment Failure to do so will cause premature failure of new seals AWARNING When testing for cylinder oil leaks replacing a cylinder or replacing cylinder seals Lower platform fully Ensure chains are centered in idler grooves Replace clevis lock nut with nut supplied Failure to do so may result in serious bodily injury and or property damage Internal Leakage Test No 1 Read warnings posted above a Lower platform fully b Raise platform fully and continue to press UP Systems Descriptions Troubleshooting Replacement of the cylinder is unnecessary unless platform drift failure to hold the platform in a raised position occurs or a loaded platform fails to raise The cylinder should be replaced if any external leakage from the rod seals is visible The cylinder should also be replaced if there is any internal leakage from the piston seals Even the slightest amount of drift could result in a potentially hazardous situation The Internal Leakage Test procedures below will indicate internal leakage AWARNING Replace cylinder if tests indicate fa
56. arp angle directly over the top of the decal Non Lift Posted Decals Parking Operator s Warnings and Lift L211 Series Only Courtesy Manual Operating ADA Standee Requested Policy Instructions Decal and Interlock Decal Warning Series 05 25857 Decal 19342 To 12375 Decal 25674 Series 06 25858 am Actual Size Actual Size 3 W x 4 3 4 T 1 1 2 W x 3 1 4 T Two Courtesy Requested decals are supplied with all Braun lifts to be posted on vehicle as desired CAUTION Turn RESET lever to reset breaker only Turning lever at any other time will result in dam LIFT OPERATING INSTRUCTIONS Circuit Sentry 100 A Label Decal 18181 Actual Size 2 3 16 W x 15 16 T Installation Instructions Installation Instructions Decal 18180 Posted on 100 ampere 12 volt Circuit Sentry 18189A Supplied to be posted near the lift control box mounting location lift posted also see oppositie page Note Decals 18182 and 18180 posted on 24 volt Circuit Sentry 18190A Posted on the lift control box as shown Page 62 Decals and Antiskid Lift Posted Decals Warning Manual GE Braun Die Cut Unfold L200 AN a O Logo Decal Decal 25948 Sages Braun Providing F 17866 Access to the 0 E Actual Size n l 3 5 16 Widex es Tall ict eg w e
57. as outlined in this section Note Check the platform angle as detailed on pages 30 and 31 before making Quiet Ride adjustments If lift rattle s occur review the chart below for possible source s and remedies Further details are provided for particular adjustments Possible Rattle Source Possible Solution 1 Lift Upright Alignment Visually align parallel Uprights 2 Antidrift Wedges Adjust Antidrift Wedges 3 Striker Back Striker Flap a Adjust Striker Back Tab b Apply Cap Tape A Quiet Ride Bumper Adjust Quiet Ride bumper al Handrail Alignment Align Handrails o Handrail Stop Brackets Alignment Lateral Align Stop Brackets N Handrail Stop Brackets Height Adjustment Adjust height of Stop Brackets 00 Roll Stop Latch Install Rubber Bumper Antidrift Wedge front side shown Two 3 8 16 x 3 4 Hex Bolts Carriage Bolts used on Rear Wedge wedges The lift horseshoe should not pull out ward with 130 pounds of force applied to bottom of platform heel at end 90 to lift upright If the platform can be moved in and out with 130 pounds of force or less the wedges must be repositioned Mark the position of the wedges Unfold the lift for easier access to the wedge mounting hardware See Photo A Loosen wedge mounting hardware Reposition wedges as needed see Photo A and tighten mounting hardware securely Note R
58. c Series 06 25858 Pressure Relief WARNING Adjustment M259 FESAT E up adjusting hydraulic cae tee Actual Size Decal 22249 pearl TO FOLD PLATFORM 2 1 2 Wide x 9 5 8 Tall do so may result in serious bodily injury and or property damage 1 Pross PU swt unt platoon 2 Fret POLO nt unut ito Actual Size ee 1 5 8 Wide x 2 1 4 Tall Page 63 Decals and Antiskid Lift Posted Decals National Standards for School Buses Lift Certification Decal 24668 Actual Size 2 3 4 Wide x 1 Tall The Braun Corporation certifies that this wheelchair lift conforms to all applicable requirements of the National Standards for School Buses in effect at the time of its manufacture even Interlock Installation Instructions M259 Decal 17309 Actual Size 4 Wide x 7 Tall Made in America and Inspected By Decal 18229 Actual Size 1 11 16 W x 1 3 16 T AMERICA Note Made In America only Decal 15641 is available Posted on rear gusset AWARNING Do not use this hole for lift securement Failure to follow this tion may result in se bodily injury and or property damage Warning Gusset Mounting Hole Decal 16735 Actual Size 2 15 16 Wide x 15 16 Tall 4 Pump Cover Pump Cover Inter
59. cer 13 32 x 1 2 E 2 11541 Washer 10 Flat 10 1 10025 Bolt 3 8 16 x 1 Hex 4 1 18178 e Circuit Breaker 100 A 11 1 13865 Terminal 1 4 Eye 5 1 18138 Bracket Circuit Sentry Indicates items not shown Route the lift power cable to Circuit Sentry installation location Install terminal item 11 Connect terminal to Auxiliary Circuit Sentry terminal as shown in the Back View below 11 a Lift Power Cable Lead wire item 8 Positive Top Post Mount 12 Volt Application Pantery os 7 ef pe sr Lead wire item 8 GE Side Side Post Mount 10 Post Application 8 Lead Wire Mount Circuit Sentry Termination gt Ey 100 AMP Figure N Lift Circult Sentry 13362A Connect to nb Power Cable LAL Lead Wire gt Battery Post mn Aux Bat Back View Attach the power cable to the Auxiliary terminal of the circuit sentry as shown Attach one end of the 30 lead wire item 8 above to the Battery circuit sentry terminal Locate the circuit sentry within 24 of the positive AWARNING AWARNING battery terminal and use self tap screws to fasten it to the fenderwell or other appropriate mounting surface as shown Important Sandwich the 1 8 x 4 x 4 plastic between the circuit sentry and the mounting surface to prevent electrical short circuits Note A 3 8 16 x 1 bolt and 13 32 I D Note Circuit Sentry 181
60. ch is activated The platform must be in the fully raised position before the platform can be unfolded or folded cylinder clevis contacts microswitch See Microswitch section for further details Series 06 effective January 1999 and newer lift models are equipped with an Acme screw actuator featuring built in shutoff switching The actuator will stop travel automatically when it is fully retracted or extended while the FOLD In UNFOLD Out switch is pressed This feature also reduces the potential of actuator damage occurring when lift attendants fail to unfold the platform fully before lowering and raising the platform This is done by the built in shutoff switching interrupting the DOWN switch circuit until the actuator reaches full extension platform fully unfolded Once the actuator is fully extended the internal switching is activated allowing the DOWN switch circuit to energize the Down solenoid to release hydraulic fluid to the reservoir and lower the platform when the DOWN switch is pressed Series 05 lift models are equipped with an Acme screw actuator or a ball screw actuator Series 05 actuators feature a built in overload clutch that slips ratchets when reaching load capacity or reaching the end of its stroke The Series 05 Unfold relay is equipped with a capacitor to prolong the unfold cycle Hydraulics M259 Hydraulic Pump Fixed displacement external gear type hydraulic pump with 12 volt DC electric motor a
61. ckets too tight REMEDY Correct or replace Correct or replace See Maintenance and Lubrication Schedule Loosen See Quiet Ride Adjust ments on page 29 Page 47 Series 05 Electrical Schematic Note Shown with lift in stowed position BK NOTES Ww Lift shown in stowed position BN GN Y SYMBOL DESCRIPTION BATTERY UNFOLD CHASSIS GROUND ae SR ee eee gt z E AAA A SA CIRCUIT BREAKER AKONG R 16 A A R06 RA 0 ia CONNECTORS R 10 R 16 BOSCH UNFOLD JUNCTION RELAY BLOCK 5 SOLENOID RELAY 30 ae A se SOLENOID OR RELAY sn sza Z ROCKER SWITCH 87A C GROUND MICROSWITCH WY POLARIZED CAPACITOR NY N O x a 30 AMP Y BK wy RW CIRCUIT lt lt gt BREAKER FOLD ACTUATOR Sal UP SOLENOID xc BN Interlock Installation Instructions X gt l Refer to Interlock Installation BAT AUX Instructions provided on Interlock y decal 17309 located on pump R 2 Ya R 2 i R 6 BK 6 module access plate and Wiring e J e e oA N zl Diagram page 12V 100 A PUMP E BATTERY CIRCUIT GROUND SENTRY DOWN SOLENOID R R Ww L INTERLOCK E gt _ JUMPER GROUND Page 48 Series 05 Wiring Diagram Note Shown with lift in stowed position
62. cle battery pack Route the 37 power cable through the grommet to the battery location Power Cable Plastic Grommet Figure L Route the cable through an existing vehicle access hole at the battery pack location Cut the lift cable to the necessary length it must reach to within 24 of the battery Strip 1 2 of insulation from the cable end and crimp the 1 4 diameter terminal onto the cable securely item 11 Figure N Read warnings posted at left If the installer chooses not to cut the power cable excess cable should be coiled and fastened securely under the hood in the battery tray or other protected area clear of any hot areas moving parts or any other potentially hazardous conditions for maximum protection Cable Clip a Cable S AN De ZA Xo De es LOS A eS Se Cable Tie 3 P lt Vehicle Floor IRAN Framing Members AS Vehicle Floor Sy ES Selt Tap Screw pl Figure M Lift Installation Instructions 4 Circuit Sentry Installation and Power Connection Item Qty Part No Description Item Qty Part No Description 1 1 18189A Circuit Sentry Bkt Assy nc udes 6 4 10383 Screw 8 18 x 1 2 Self Tap 2a 1 18180 Decal Installation Instructions 7 1 12764 Plastic Flat 1 8 x 4 x 4 2b 1 18181 Decal 100 A Circuit Sentry Label 8 1 13362A Lead Wire 2 Ga x 30 3 2 10377 Rivet Pop 3 16 x 5 8 9 1 13050 Spa
63. completed and received by The Braun Corporation within 20 days of purchase This warranty also covers the cost of labor for the repair or replacement of most parts for one year when performed by an authorized Braun Representative A Braun labor schedule determines cost allowance for repairs This warranty does not cover normal maintenance service or periodic adjustments necessitated by use or wear The Braun Corporation will not under any circumstances pay for loss of use of lift or vehicle in which it is installed or loss of time This warranty will become null and void if the lift has been damaged through accident misuse or neglect or if the lift has been altered in any respect Return Authorization Procedure When processing any warranty claims parts repairs etc all requests must be processed through The Braun Corporation Product Support Department Call 1 800 THE LIFT extension 3009 during normal working hours Product Support will issue a Return Material Authorization RMA number and detail the procedures required for processing returns and or authorizing credit The lift identification information is provided on the Braun Serial No Series No identification tag and the two warranty cards shown on inside front cover The lift identification information must be provided when filing a warranty claim or ordering parts Applicable for Series and L200UARS Wheelchair Lifts MADE IN AMERICA Y Du 6
64. ction 06 12 26 06 24 27 L Hydraulic Pump Pressure Relief Valve Setting M259 is factory set at 2450 psi Note See Sys tems Descriptions for adjustment procedures CL Power Source 12 volt DC battery with negative Ground Standard Lift Models Note Special Q Design Lifting Capacity 800 lbs applications powered by 24 volt system Operations Cycle Times The performance data contained within the Operations Cycle Time Chart provides the customer with general performance criteria This information is compiled from tests conducted on standard L200UARS Series lift models meeting the following constant operational specifications Operational Specifications Environmental temperature of 72 F Extremely low temperatures can moderately affect cycle times A 400 lb platform load used in all Raise and Lower operations Fully charged 12 volt DC power source Low voltage will moderately affect test results The Length of Travel dimension reflects the maximum floor to ground dimension of certain lift models see dimension M in the Lift Dimensions sections Note The Length of Travel dimension will vary per lift model and vehicle floor height All figures must be calculated per your particular floor to ground dimension when comparing OPERATIONS CYCLE TIME CHART AUN Duration Average Length of Travel Operation Length of Travel Min to Max per Duration Unfold Full
65. ctivate the warranty The Braun Serial No Series No identification tag shown below is located on the opposite pump Model No side upright This I D tag contains the product identifica tion information provided on the Warranty Registration card Record the information in the space provided below or document on a copy This information must be provided when filing a war ranty claim or ordering parts Cylinder Code THE BRAUN CORPORATION P O BOX 310 WINAMAC IN 46996 219 946 6153 o o MODEL L211U64ARS SERIAL NUMBER DOM 0 6 28C1 Series No 1298 Serial No Pump Code Date of Manufacture Sample Serial No Series No Identification Tag Pump Code Cylinder Code Date of Manufacture Note Retain this information for future use You must have this information when filing a warranty claim or ordering Return Authorization Procedure When processing any warranty claims parts repairs etc all requests must be processed through The Braun Corporation Product Support Department Call 1 800 THE LIFT extension 3009 during normal working hours Product Support will issue a Return Material Authorization RMA number and detail the procedures required for processing returns and or authorizing credit The lift identification information is provided on the Braun Serial No Series No identifica
66. cut to length clear of hot areas moving parts or other potentially dangerous conditions Top lift mounting brackets must be bolted directly to lift uprights and vehicle wall Do not use spacers Meet all lift positioning and clearance specifications as detailed in the Positioning and Clearance Checklist before operating lift with passenger Adjust platform angle as detailed in this manual before operating lift with passenger Whenever adjusting the platform angle or retrofitting a platform e Platform must be fully lowered prior to loosening or removing flanged lock nuts e Flanged lock nuts must be discarded if loosened or removed e Discarded lock nuts must be replaced with replacement nuts provided in lift installation package Maintenance and repairs must be performed only by authorized service personnel Perform maintenance and lubrication procedures exactly as outlined in the Maintenance and Lubrication Schedule contained in this manual Disconnect the power cable at the battery prior to servicing Page 5 Installation Service Safety Precautions AWARNING AWARNING AWARNING AWARNING AWARNING Never modify alter a Braun Corporation lift the consumer receives the lift AWARNING damage AWARNING Read this manual supplement s and lift posted operating instructions decals before performing installation operation or service proce dures Failure to do so may result in serious bodily injury and
67. d position to the bridging horizontal position as the lift platform unfolds and vice versa L200UARS Series lift models Read and become familiar with the lift operating instructions appearing on lift posted operating instructions decals and the lift installation instructions contained in this manual and supplements if included before beginning installation operation or service procedures Terminology Become familiar with the terminology that will be used throughout this manual Become familiar with lift compo nents and their functions Refer to the Lift Terminology Illustration for identification of lift compo nents Direction The terms left rear right front inboard and outboard will be used through out this manual to indicate direction as viewed from outside the vehicle looking directly at the lift Refer to the Lift Terminology Illustration for clarification of direction terms Contact your lift sales representa tive or call The Braun Corporation at 1 800 THE LIFT if any of this information is not fully understood Whales L200UARS Series lifts are equipped with two folding whales The jaws of the whales engage the platform pickup bearings to fold and unfold the platform one bearing located on each side of the platform The rod end bottom of the electric fold actuator is mounted to the rear whale to power the fold and unfold functions The front side whale and bearing keep the lift in
68. d the ground when the outboard end contacts Angle Adjustment Move the two side plate mounting bolts item 6 inboard to lower outboard end of platform Move mounting bolts outboard to raise outboard end of platform Each adjustment hole will raise or lower the outboard end of the platform 1 2 per hole Measure to determine the necessary adjustment Lower platform fully before beginning plat form angle or retrofit adjustment procedures 2 Temporarily remove the two adjustable handrail stops item 1 until the platform angle has been adjusted if equipped Each handrail stop is secured with two 5 16 18 x 1 2 carriage bolts item 2 and two 5 16 18 hex lock nuts item 3 Instructions are provided for reinstallation of the stop brackets Page 30 approximately 3 4 Inboard Outboard Note It may not be necessary to remove hand rail stops but the handrail stops must be loos ened and repositioned as detailed in Step 8 3 Carefully loosen the two 1 2 13 flanged lock nuts item 4 retaining the platform fold bearings item 5 Do not remove or damage the bearings 4 Loosen and remove the two 1 2 13 flanged lock nuts item 4 retaining the two 1 2 13 x 1 hex bolts item 6 that secure the platform side plates Discard the nuts 5 Insert both 2 platform mounting bolts items 6 in the pre determined holes see Step 1 Note Use the same holes on each side Note It may be necessary to pry t
69. drails if equipped Dual Handrails Dual handrails are provided for wheelchair passenger or standee use standard on L211UARS Series lift models The handrails are mounted on the platform and pivot as the lift unfolds and folds Outboard Roll Stop The outboard roll stop is the auto matic chain driven outer barrier that provides a ramp for wheel chair loading and unloading at ground level Roll Stop Latch The spring loaded latch locks the outboard roll stop in the vertical position when the platform raises above ground level Inboard Roll Stop L211UARS Series lift platforms are equipped with a fixed inboard roll stop Attendant operation is not required for operation Manual Operation Systems Manual operation systems are provided for use in event of power or equipment failure Standard L200UARS Series lift models are equipped with an over center fold actuator manual release system to allow the lift platform to be manually unfolded and folded A manual backup hand pump is built into the pump module The lift platform can be lowered and raised using the hand pump Installation Service Safety Precautions damage AWARNING If installation mainte nance or repair procedures cannot be completed exactly as provided in this manual or if the instructions are not fully understood contact The Braun Corporation immedi ately Failure to do so may result in serious bodily injury and or property
70. e arrow on the valve points toward the pump Pressure Relief Valve This adjustment on the pump unit limits the maximum oil pressure in the system to a safe level It also keeps the amp draw and battery drain at a minimum when the cylinder reaches full stroke This valve is pre set at 2450 psi AWARNING Contact The Braun Corporation before adjusting hydraulic Do not tamper with this adjustment unless absolutely necessary will not lift load and then only after contacting The Braun Corporation pressure relief valve Failure to do so may result in serious bodily injury and or property damage Adjust valve as detailed below Pressure Relief Valve Adjustment Procedure a Position a 9 16 socket onto the hex nut retaining the Allen screw Insert a 3 16 Allen wrench through the socket into the Allen screw Secure the Allen screw and loosen the hex nut turn socket with vice grips Do not remove nut or Allen screw b Place load on platform equal to weight not lifting c Hold the hex nut and turn the Allen screw clock wise until the pump lifts the load Turn the Allen screw in an additional 3 4 turn then unscrew it 1 4 turn This action ensures that relief valve protec tion has not been adjusted out of the system d Secure the Allen head screw and tighten the hex nut retainer locking nut securely Page 40 Backup Pump Release Valve Pressure Relief Valve Allen Screw A
71. ear door installations may require the wedges to be loosened See Rear Door Installations Bumper Clearance on page 23 for details 3 Striker Back Bridge Plate Flap With the lift platform in the stowed position examine the loose Details 1 Lift Upright Misalignment Lift uprights must be parallel visually aligned during installation procedures Visually align parallel uprights as outlined on pages 11 and 12 Failure to do so can result in metal to metal contact of lift com ponents See Platform Side Plate and Whale Clearance on page 22 also 2 Antidrift Wedges Repositioning the two antidrift wedges outboard can reduce in out platform vibration and or up down vibration The antidrift wedges have a series of mounting holes and the base plate vertical mounting brackets have oval mounting slots provided for in out adjustment With the lift platform in the stowed position examine the relationship between the platform and the ness play of the striker back and the bridge plate flap The bridge plate flap and right side striker end have rubber bumpers mounted on tabs which can be adjusted to reduce play between the two plates With the lift platform in the stowed posi tion view the relationship between the rubber bumpers see Photo B Striker End Tab with Rubber Bumper Rubber Bumpers should make positive contact Striker Flap Rubber Bumper Page
72. ed in the pump module at the rod end of the cylinder shown at right The lever extends into the cylinder channel as shown at right See the Pump Module section for replacements Microswitch Adjustment The microswitch is factory set and normally requires no adjustment Read warning at bottom left The switch contacts should not close until the platform is within 1 4 of the fully up position cylinder rod completely retracted The microswitch can be adjusted by carefully loosening the 4 40 Remove all rings watches etc prior to doing any electrical work near the pump motor Quick Check Read warning posted at left Hold a paper clip or other magnetically attracted object near the center threaded post while pressing the DOWN switch If the solenoid post does not magnetically attract the paper clip there is an electrical prob lem If attracted there is a hydraulic problem Note If this solenoid post is bent at all the hydraulic valve will not operate Cylinder Clevis j Adjustment Microswitch Screw Lever Microswitch Y Pivot Bolt Systems Descriptions hex nut and rotating the switch on its bracket see photos on opposite page Observe lever rotation where it protrudes into the cylinder channel Note Also see Chain Assemblies pages 42 and 43 Fold Unfold Actuator The electric motor driven actuator folds and unfolds the platform when the FOLD In UNFOLD Out swit
73. ent 205 0730 205 0730 233 0730 233 0730 1 13 Platform Weldment less Roll Stop 211 3050W 211 3050W 211 3350W 211 3350W 1 14 Striker Flap 205 0731 205 0731 233 0731 233 0731 1 15 Roll Stop Weldment 211 0345 30 211 0345 30 211 0345 33 211 0345 33 1 16 Cover Header 205 0736 205 0736 233 0736 233 0736 1 17 Weatherstrip Self Adhesive ength per Model 12461R027 12461R027 12461R030 12461R030 1 Part Numbers of Items Identical on All Models Description Part No A Description 18 Nut 1 2 20 Hex Lock 10365 1 62 Side Plate 1 4 Rear 211 0360 1 19 Clevis Assembly with Roller 17108A 1 63 Washer 1 1 2 O D x 1 1 D x 075 205 1793 2 20 Wedge Antidrift 100 0138 2 64 Pin Cotter 1 8 x 1 1 2 10095 2 21 Upright Front and Rear 205 0132 2 65 Bumper Rubber 5 16 x 5 8 Stud 16114 1 22 Bolt 3 8 16 x 1 Carriage 10245 2 66 Washer 5 16 Lock 10068 3 23 Bolt 3 8 16 x 3 4 Carriage 15698 9 67 Nut 5 16 18 Hex 10058 3 24 Nut 3 8 16 Hex Lock 13617 18 68 Bearing Assembly order Kit 205 1785A 205 1780 2 25 Washer 1 2 Flat 10065 4 69 Pin Pickup Bearing order Kit 205 1785A 205 1785 2 26 Nut 1 2 13 Hex Lock 13157 2 70 Bolt 1 2 13 x 1 Hex 10037 2 27 Roller Plastic Clevis 2 205 0601 2 71 Nut 1 2 13 Flanged Lock Washer Head 15704 4 28 Axle 5 8 x 2 97 Long 10472 1 72 Block Stop 304 0702 4 29 Spacer 19499 1 2 73 Bumper Rubber 10950 3 30 Axle 5 8 x 2 82 Short 13902 1 74 Rivet Pop SD64BS 11513 19 31 Bolt 3 8 16 x 3 3
74. es the outboard roll stop and a gas spring unfolds lowers the roll stop The platform is folded and unfolded with an electric actuator Pump Module Pump modules are available as a complete quick service repair unit See the Pump Module sections for detailed breakdowns on pages 54 57 Electrical Power Source The lift draws its power from a 12 volt DC battery standard models Special applica tions are powered by a 24 volt system Ground The lift electrical system must be grounded to the vehicle for proper operation See the Chassis Ground Notice on page 25 of this manual Circuit Sentry This manual reset circuit breaker protects the system from overloads 100 ampere for 12 volt systems and 70 ampere for 24 volt systems The Circuit Sentry is located as close to the battery as possible for maximum protection In event of failure wait 60 seconds then turn the RESET lever to reset the breaker 30 Ampere Circuit Breaker This circuit breaker is an automatic reset thermally operated circuit protection device rated at 30 amperes that protects a circuit from being overloaded beyond the safe carrying capacity of the wires When the breaker heats up to a certain temperature it interrupts the source of current and when it cools back down it automatically resets itself to provide current 3 Ampere Fuse This automotive blade type fuse is rated at 3 amperes to protect the built in shutoff switching inside the platfo
75. even mounting surface should be removed The molding can be modified to fit around the base plate following lift installation procedures O Platform Drift During shipment the lift backup manual hand pump valve could potentially be jarred loose A hand pump valve that is not fully tightened can result in hydraulic fluid seepage Hydraulic fluid seepage can result in platform drift failure to hold the platform in the fully raised position Platform drift can result in the fold actuator microswitch not being activated by the hydraulic cylin der clevis clevis moves off switch due to drifting If the fold actuator microswitch is not activated the lift will not unfold or fold when the FOLD UNFOLD switch is pressed With the unit remaining on the installation facility floor remove the clear plastic shipping wrap Using the hand pump handle close turn clockwise the manual backup pump valve securely Insert the handle in the hand pump and stroke until no further stroke is available stops This procedure will ensure that the cylinder clevis is properly positioned to activate the fold actuator microswitch Refer to lift posted Manual Operating Instructions for further manual operating details O Recommended Installation Sequence Temporarily secure the lift as outlined in Step 2 of the Installa tion Instructions connect lift power mount the control box and test lift operation to be certain the lift is properly
76. g the actuator Step 6 Have an assistant support the platform and pull to remove gt actuator quick release pin See Photos E and F Support platform before pulling quick release pin Page 32 Actuator Quick Rotation Instructions 6 Have an assistant support the platform and rotate actuator lt 4 90 before Photo G and after Photo H p After Side Facing Position 4 7 Insert actuator quick release pin 90 from original orientation See Photo l 8 Insert hairpin cotter gt in actuator quick release pin See Photo J 4 9 Raise handle fully See Photo K 10 Insert dentent pin gt fully in release handle See Photo L Actuator Manual Release Lever Pivot Points 3 places and Detent Pin LO Actuator Quick Release Pin LO Bridge Plate End Clevis Pins 2 LO See Details A and B Lubrication Diagram and Chart Horseshoe Shoulder Bolt LO Actuator Mounting Whale Pin LO See Detail A Platform Pickup fold Bearings 2 Flap Hinges Horseshoe Shoulder Bolt LO Striker Back lubrication Clevis Pin and AS See Details A Bridge Plate Bridge Plate End and B LO Detail A Rear Horseshoe i Whale Pin Cylinder Channel Bridge Plate End Bridge Plate End Clevis Pin we Actuator A p Mounting Bridge Plate A
77. ge plate flap and two folding whales The base plate and upright assembly supports the lift horse shoe and platform assembly The rod end bottom of the electric fold actuator is mounted to the left side rear whale Lift Terminology dimensions Model numbers of special order nonstandard lifts include other identification information exclusive to specific applications Series 06 effective January 1999 lift models and Series 05 lift models are addressed in this manual The most commonly used lift models applicable for standard door openings are addressed in the repair parts sections of this manual Other size and special order lift models are not included Mirrored L211UARS Lift Models There are a few nonstandard lift models that feature some or all lift components positioned on the opposite side of the lift mirrored These lift models are referred to as mirrored Special order mirrored lift models are not addressed in this manual Contact The Braun Corporation at 1 800 THE LIFT when servicing a lift model not referenced in this manual Lift installation and lift operation procedures are the same for all Bridge Plate The bridge plate assembly consists of the striker back and the bridge plate flap The independent hinged bridge plate flap bridges the gap be tween the lift platform and the vehicle floor when the platform is positioned at floor level The bridge plate travels from the stowe
78. ghts should be perpendicular 90 to the vehicle floor See Figure E on page 12 See Bus Straight Wall Installa tions and Figure F on page 12 Note See Platform Side Plate and Whale Clearance details on page 22 before permanent secure ment procedures Page 11 Lift Installation Instructions 1 Lift Positioning continued Inboard lt NOT Aligned Lift uprights must be parallel aligned with each other e The uprights should be ME perpendicular i 90 to the IN vehicle floor UN Figure E e a somn Fi NOT perpendicular 90 to vehicle floor Gap A gt Mounting Bracket Figure F Page 12 Inboard to Outboard Alignment gt Outboard OK Aligned NOT Aligned NOT i perpendicular haa 90 to l vehicle floor NOT 20 A G p Bus Straight Wall Installations Follow this procedure to align uprights in vehicles with vertical straight walls from the floor to the top mounting bracket position wall 90 to floor See Figure F When temporarily positioning the lift as detailed in Step 2 position the top of both uprights point 1 the same equal distance from the wall Shift the base plate position in or out
79. he platform side plates within the mounting holes due to the snugness of the outboard handrail mounting bolts 6 Four new replacement 1 2 13 flanged lock nuts are provided in the Lift Installation Parts Package to replace the previously used nuts Start one new 1 2 13 flanged lock nut onto both 1 2 13 x 1 hex mounting bolts installed in Step 5 Tighten securely Do not overtighten strip nuts Platform Angle Adjustment Instructions 7 Remove and discard the two 1 2 13 lock nuts item 4 retaining the platform fold bearings item 5 Start a new 1 2 13 flanged lock nut onto both bearings and tighten securely Caution Take care not to damage the bearings Raise the lift platform and fold the platform to the stowed position Reinstall the adjustable handrail stops item 1 if previously removed A series of six mounting holes is provided in the platform side plates and the stops have oval mounting slots Do not remove or damage the bearings Do not remove or damage the bearings TAR E ey EE TE TAR Outboard Platform Angle Adjustment Move the two side plate mounting bolts item 6 inboard to lower outboard end of platform Move mounting bolts outboard to raise out board end of platform Each adjustment hole raises or lowers the outboard end of platform 1 2 provided to allow adjustment Adjust shift the handrail stops inboard until tight against the handrails The adjustable stops should
80. if needed Resecure replace or correct as needed Resecure replace or correct as needed Tighten and or replace Note Flanged lock nuts 1 2 13 must be replaced if loosened or removed See Platform Angle Adjustment Instructions for details Resecure repair or replace Realign uprights apply Light Grease to slide tubes or correct as needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts broken welds or stress fractures Replace decals if worn missing or illegible Replace antiskid if worn or missing See Decals and Antiskid Section Replace if damaged worn or missing Page 36 Systems Descriptions AWARNING Maintenance and repair procedures must be performed as specified by authorized service personnel only Failure to do so may result in serious bodily injury and or property damage General Operation L200 Series lifts are powered by an electric hydraulic system operating one single acting main hydraulic cylinder for power up and gravity down operation This combination reduces battery drain and helps prevent lift alignment problems The hydraulic system directs hydraulic fluid to and from this cylinder which retracts or extends to raise or lower the chain assem blies connected to the telescoping platform slide tube assembly thus General Operation raising and lowering the platform The hydraulic system folds rais
81. ilure Failure to do so may result in serious bodily injury and or property damage Idler El Clevis Lock Nut Clevis Cylinder Cylinder Channel Cylinder Channel Cutaway View As viewed from pump side Internal Leakage Test No 2 Read warnings posted above a Place load 200 to 250 Ibs on platform switch 5 to 10 seconds after fully raised c If any measurable oil flow from a cylinder piston b Raise loaded platform c Allow the loaded platform to set in the raised position overnight or longer end is visible in the clear return line replace the cylinder Note Movement of air bubbles away from the cylinder in the return line is a sign of leakage Note If oil leakage is not visible when conduct ing Internal Leakage Test No 1 but the platform drifts any measurable descent whatsoever perform Internal Leakage Test No 2 d If any measurable descent is visible refer to Section 7 40 of the Troubleshooting Diagnosis Chart for remedies Note When replacing a lift cylinder a new 1 2 fine thread lock nut must be used to secure the cylinder clevis to the cylinder rod nut supplied with cylinder See illustration above Page 41 Systems Descriptions Chain Assemblies The two chain assemblies are factory set and should require no adjustment Following the initial installation of the lift ensure that the chains
82. ilure to do so may result in serious bodily injury and or property damage AWARNING Route power cable clear of exhaust system other hot areas and moving parts Failure to do so may result in serious bodily injury and or property damage AWARNING Coil and secure excess power cable under hood in battery tray or other protected area if not cut to length Failure to do so may result in serious bodily injury and or property damage Page 16 Power Cable Routing and Securement Grommets One 1 2 I D rubber grommet not shown and one 1 I D plastic grom met are provided for the power cable access hole Check under the vehicle to determine where the optimum power cable access can be gained with minimum obstruc tions Bus Installations The recommended location is through the floor pump side approximately two to three inches from the base plate as shown Van Stepwell Installations The installer may choose to route the cable through the vertical face of the stepwell approximately two to three inches below the base plate Read warnings posted at left Use a 1 1 8 diameter hole saw to drill the grommet access hole if using the plastic grommet Insert the grommet in the hole Use two self tap screws to secure the plastic grommet Use a 13 16 diameter hole saw to drill the access hole if using the rubber grommet Read warnings posted at left Locate the vehi
83. ior Exterior Posted on the rear face of the front platform side plate Typical both sides Warning Installation and Service Manual Policy Decal 25675 Actual Size 3 15 16 W x 2 T AWARNING Discard flanged platform lock nuts if loosened or removed Do not reuse Replace with nuts provided in lift installation parts package Failure to do so may result in serious bodily injury and or property damage See owner s manual for instructions Platform Angle Adjustment and Lock Nut Warning Decal 15707 Qty 4 Actual Size 2 1 4 Wide x 1 1 2 Tall Posted on front gusset AWARNING Do not use this hole for lift securement Failure to follow this instruction may result in serious bodily injury and or property damage Warning Gusset Mounting Hole Decal 16735 Actual Size 2 15 16 Wide x 15 16 Tall Page 64 Decals and Antiskid Antiskid Inspect your lift for any missing or particular size and quantity of AWARNING worn antiskid Call 1 800 THE antiskid is dependent on lift E LIFT for replacements Use of model Order as needed Replace missing worn or illegible decals Antiskid Failure to do so may result in serious bodily Size Color Part No injury and or property 2 x 12 Black 24172 BK damage 2 x 12 Yellow 24172 YL 3 x 12 Black 24173
84. isalignment hydraulic leaks loose bolts broken welds or any abnormal conditions Post Trip Inspection Operate lift minimum one complete cycle and check each of the above daily pre trip inspections if applicable for your daily inspection routine outlined by your transit agency J Clean lift surfaces where wheelchairs travel _ Clean and lubricate key locations based on lift usage frequency and climate conditions out lined by your transit agency Lubrication procedures should be performed by transit agency maintenance personnel Providing Access to the World Over 300 Braun Dealers and Distributors Worldwide Y A THE BRAUN LD mua CORPORATION Providing Access to the World E E gt ene et ice Hdqrs PO Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 Eee pr P Braun Worry Free Three Year Limited Warranty The Braun Corporation of Winamac Indiana warrants its wheelchair lift against defects in material and workmanship for three years providing the lift is operated and maintained properly and in conformity with this manual This warranty is limited to the original purchaser and does not cover defects in the motor vehicle on which it is installed or defects in the lift caused by a defect in any part of the motor vehicle This warranty commences on the date the lift is put in service providing the warranty registration card is
85. k Instructions decal be posted on the vehicle as pouch upon delivery of the 19342 L211 Series lift models desired lift only to the lift door in a highly L211 Series Lifts only ADA Standees Interlock m Instructions Decal 19342 Warnings and Lift Operating Instructions Decal AWARNING Series 05 25857 Series 06 25858 The lift operator s manual must be AWARNING stored in the lift mounted manual Replace missing worn or illegible decals OPERATING LIFT OPERATING INSTRUCTIONS storage pouch at all times Failure to Failure to do so may result in serious bodily injury and or property damage follow this rule may result in serious bodily injury and or property damage Lift Installation Checklist tion checklist to be given to your out and forward the Installation customer The Lift Installation Checklist or a copy to your A generic Lift Installation Check Checklist is the last page in this customer to confirm that this lift list is provided as a final installa manual Complete remove tear has been properly installed Page 26 Quiet Ride Adjustment Instructions A variety of adjustments are available to eliminate or reduce potential lift rattles which might occur during vehicle movement Some features are incorporated in the L200 exclusively for this purpose with adjustments available Other possible adjustments are available
86. lic system Cylinder leaks Down solenoid valve stuck open due to contamination or otherwise defective Add Dextron III transmission fluid Check fluid level with platform fully lowered and roll stop fully unfolded See Systems Descrip tions for details Repair Repair or replace See Systems Descriptions Always use new lock nut to secure clevis Replace 7 30 Sluggish Operation Relief valve set too low Excessive load See 3 20 7 14 and 7 20 Factory set at 2450 psi See Systems Descriptions for adjustment procedure Remove excess weight 7 40 Platform Drifts Down 8 10 No Operation Backup pump release valve contamination See 7 11 and 7 20 See 2 10 Flush clean or replace See Sys tems Descriptions for Priming and Flushing procedure 8 20 Faulty Operation 9 10 Faulty UP Operation See 2 20 See 7 20 and 7 41 Lost prime Air leak at backup pump to pump interface O rings Prime See Systems Descriptions for Priming and Flushing procedure Check tightness or leaks FUNCTION 9 00 MANUAL BACKUP PUMP 10 00 HANDRAILS Troubleshooting Diagnosis Chart SYMPTOM 9 20 Faulty DOWN Operation 10 10 Faulty Operation POSSIBLE CAUSE 9 21 See 3 20 10 11 Pivot points mounting bolts improperly adjusted tight ness missing or otherwise damaged Handrail bent deformed misaligned or otherwise damaged Lack of lubrication Handrail stop bra
87. lift damage Door opens to Front opposite pump side Route the cable a up the rear upright b across the interior face of the lift header c down the front upright to the door and d mount to door as detailed at right Pump Module Secure cable to upright using cable ties L Bracket Secure cable to L bracket using cable ties Control Box Cable Use 8 18 x 1 2 self tap screws and 7 16 cable clips to secure the cable to the door Excess cable between wall and door may result in cable damage Allow adequate free cable for attendant usage AWARNING Never install screws or fasteners other than factory installed into Header Securement Cable tie the cable to the uprights and utilize the three self tap screws securing the lift header cover along with cable clips supplied to fasten the cable to the header lift horseshoe Failure to follow this rule may result in serious bodily injury and or property damage Page 19 Lift Installation Instructions 6 Test Lift Operation AWARNING Meet all positioning and clearance specifi cations before drilling mounting holes and or installing permanent securement hardware Failure to do so may result in serious AWARNING Proceed with care Lift securement is temporary at this time Failure to do so may result in seri
88. lt Filter Screen CYLINDER VALVE FLOW CONTROLO HydraulicO Pump Motor Hydraulics Diagram and Schematic 19000 PSI 1 wi dd r BACKUPO Arrow must O face pump Manual Oo BackupO Pump HandleO stores 0 o Es o 5 E D o a E E zZ E ce Hydraulic Cylinder Page 53 Series 05 Pump Module Parts List Series 05 Pump Modules 205 0500 12C 208 0500 12C Description Part No Part No Pump Module complete 205 0500 12C 208 0500 12C Pump Assembly M259 with Backup Pump 17209A 17209A Housing Weldment 17308A 17308A Bracket Weldment Microswitch 205 0502 205 0502 Control Box Assembly with harness 205 0568 1 208 0568 1 Control Box Bracket mount 16970A 16970A Control Box only 16932 16932 Clip Bracket mount 16933 16933 Screw 46 20 x 1 1 4 Pan Head Phillips 16945 16945 Face Plate and Switch Assembly 17909A 17909A Face Plate 16931 16931 Switch S P D T Rocker Unfold Fold Orange 17332 17332 Switch S P D T Rocker Down Up Red 16942 16942 Screw 6 20 x 3 8 Pan Head Phillips 16944 16944 Strain Relief SR 7W 2 11352 11352 Strain Relief 8P 2 11412 11412 Harness without control box 205 0568 208 0568 Relay Block Assembly without relays Series 05 205 0568 2 205 0568 2
89. lt 7 16 14 x 2 1 4 4x4 D 21711 2 101 Cotter Hairpin 1 938 Bottom 18832 1 51 Nut 7 16 14 Jamb 14414 2 102 Clamp Backup Pump Handle 12350 2 52 Nut 7 16 14 Hex Nylock 12895 2 103 Handle with Grip Backup Pump 17206A 1 53 Plate Chain Bolt 800 3008 1 104 Bracket Quiet Ride Series 04 19457 1 54 Striker End order Kit 205 0156A 205 0156 2 105 Rivet Pop SD66BS 14993 4 55 Pin Clevis 1 2 x 27 32 15706 2 106 Guide UHMW Stop Handrail 19451 2 56 Pin Cotter 1 8 x 1 12359 6 107 Spring 1 4 x 1 Extension with Hooks 10774 1 57 Tab with Bracket 205 0739 1 108 Actuator Rotation Bracket Weldment 21798A 1 58 Whale Weldment Rear order Kit 211 1230A 211 1230 1 109 Link Over Center Actuator Release 20340 2 59 Whale Weldment Front order Kit 211 1235A 211 1235 1 110 Handle Actuator Release 20341 1 60 Bearing Whale 205 1770 2 111 Pin Detent 1 4 x 7 Grip 20630 1 61 Washer Whale Pin 14 Gauge 205 1791 2 112 Spacer 3 8 I D x 5 8 O D x 283 20707 2 62 Bolt 3 8 16 x 3 8 Hex Nylock Not Shown 17633 4 113 Spacer 3 8 1 D x 5 8 O D x 219 20708 1 63 Side Plate 1 4 Front 211 0350 1 114 Bolt 3 8 16 x 2 Hex 10027 1 64 Side Plate 1 4 Rear 211 0360 1 115 Bolt 3 8 16 x 1 Hex 10025 6 65 Washer 1 1 2 O D x 1 I D x 075 205 1793 2 116 Cap Vinyl 5 8 x 3 16 x 1 1 4 18238 1 66 Pin Cotter 1 8 x 1 1 2 10095 2 117 Holder Operators Manual 25715 1 67 Bumper Rubber 5 16 x 5 8 Stud 16114 1 118 Rivet Pop
90. me screw actuator featuring built in shutoff switching This feature reduces the potential of actuator damage occurring when lift attendants fail to unfold the platform fully before lowering and raising the platform Series 05 lift models are equipped with an Acme screw actuator or a ball screw actuator Series 05 actuators feature a built in overload clutch that slips ratchets when reaching load capacity When unfolding a Series 05 lift platform the lift operator must continue to press the UNFOLD switch until the actuator ratchets makes audible clicking The clicking sound indicates the powered whale is fully unfolded de ployed Failure to fully deploy the whale can result in lift damage Further details regarding all types of actuators are provided in the Systems Descriptions section Slide Tube Assembly The slide tube assembly carries the platform assembly as it lowers and raises The slide tube assembly consists of two tele scoping slide tubes connected to chain assemblies that travel up and down inside the horseshoe the bottom support crossbar and two platform mounting plates Platform Assembly The lift platform carries the wheelchair passenger or standee up and down from the loading surface to the vehicle floor The lift platform assembly consists of the frame with grating surface upon which the wheelchair is positioned the inboard roll stop L211UARS lift models the outboard roll stop and the han
91. ment y Depth can be reduced to 12 if the Minimum Clear Door Opening Width is increased to 43 and the actuator motor is rotated 90 to the Rear facing direction See pages 32 and 33 for Actuator Quick Rotation Instructions Page 70 L211 Series Lift Dimensions Important Minimum Clear Door Opening Dimensions are defined as finished door opening including any intrusive door jambs headers sills or hinges Any intrusive obstructions within the Clear Door Opening must be removed See the Pre Installation Notes for details Page 71 Lift Installation Checklist Installation Date Installed By Lift Model Inspected By Lift Serial Number Warranty Registration card processed by Y Positioning Clearance Checklist _ Is the lift centered in the door opening with the lift base plate parallel aligned with the door opening at floor level Viewing the liit from outside the vehicle _ Are the lift uprights perpendicular 90 to the vehicle floor as well as aligned and parallel with the sides of the door jamb page 21 points 7 8 and 9 Viewing the liit from rear to front of the vehicle _ Are the lift uprights aligned and parallel with each other page 21 point 10 _ Straight Wall Vehicles Are the lift uprights perpendicula
92. n Raised Top Kits and Raised Door Kits are available to provide the minimum required clear door opening dimensions Contact Replacement parts must be Braun authorized replacements Never install screws or fasteners other than factory installed into the lift Whenever replacing a hydraulic cylinder or seals lower platform fully The lift owner s operators manual must be in the lift mounted manual storage pouch when Failure to follow these safety precautions may result in serious bodily injury and or property ACAUTION Minimum clear door Opening dimensions specified in Lift Dimensions per lift model must be pro vided Failure to do so may result in property damage your Braun sales representative or consult the factory for kit part numbers CL Stepwell Installations When installing an L200UARS Series lift in the side cargo door with stepwell it is not permis sible for the portion of the base plate supporting the lift uprights to overhang the stepwell Additional base plate support must be constructed in the stepwell for lift support if any part of the base plate supporting the lift uprights overhangs the open stepwell See page 13 for details O Rear Door Installations When installing a lift in the rear door of some van type vehicles the rear bumper may be an obstruction when the platform is lowered Antidrift Wedges and the Quiet Ride Bumper can be adjusted to allow the unit to be po
93. nd 31 Note Be certain to adjust the adjustable handrail stop brackets as needed after adjusting the platform angle if equipped Installation Details Checklist _ Is the Circuit Sentry installed correctly and is the lift power cable routed and secured as detailed on pages 16 and 17 L Is the control box mounted to door as detailed and is the control box cable routed and secured as detailed on pages 18 and 19 Note Open and close the door and func tion the lift through cycles to be certain the control box and cable clear door and other moving parts L Are the two top L mounting brackets each secured to the uprights as detailed on page 24 Have the L brackets been cut off flush with the interior edge of the up rights Have the sharp edges been filed or ground off _ Are the two top L mounting brackets each secured through the vehicle wall as de tailed on page 24 _ Is the base plate secured through the vehicle floor with four bolts pages 25 and 26 _ Have all decals been posted on the vehicle interior door panel next to the lift control box page 26 _ Have any necessary Quiet Ride adjustments been made as outlined on pages 27 29 _ Has the optional padding kit been installed if applicable _ Is the lift owner s operator s manual stored in the lift mounted storage pouch for the consumer L Has The Braun Corporation Warranty Registration card been filled out processed and mailed to The
94. nd 76 cubic inch fluid reservoir The pressure relief valve is factory set at 2450 psi Refer to the lift posted Serial No Series No Identification tag for the Braun Pump Code Hydraulic Fluid Use Dextron III automatic transmission fluid Make sure the platform is fully lowered and roll stop is fully unfolded when checking fluid level or adding fluid Fill to within 1 2 of the bottom of the 1 1 2 diameter fill tube neck Do not use a solid plug or fill cap without a breather hole Doing so will result in pump and or reservoir damage Contamination Fluid should be changed if there is visible contamination Inspect the hydraulic system cylinder hoses fittings seals etc for leaks if fluid level is low Cold Weather Applications The oil can be thinned with two 2 tablespoons of diesel fuel The oil should be changed when warm weather returns Note We recommend SAE 10 W non detergent oil mixed by volume with no more than 30 1 fuel oil or kerosene for full time cold weather applications Manual Backup Pump The manual hydraulic backup pump system is used to raise and lower the platform in the event of electrical failure See the lift posted Manual Operating Instructions Decal for operating procedures See the Hydraulic Diagram and Parts Listing for AWARNING parts and connec tions Lower platform fully before priming or flushing backup Troubleshooting Failure to raise a platform and platform drift
95. ng which prohibits smooth removal and storage of the switch box The rough edge can cause enough resistance friction to result in attendants prying or forcing the switch box improperly out of the clip bracket Failure to position the back plate as described may result in switch box storage clip breakage ACAUTION Position smooth edged surface of switch box holder back plate out Fail ure to do so may result in switch box storage clip breakage Page 18 Scene Lift must clear door mounted control box Back Plate Clip Bracket g e Figure O Drill 1 8 diameter mounting holes or use nut driver bit to install self taps Burr edge toward mounting surface Note Position the smooth edged surface of back plate out surface with burr edge against the mounting surface See Control Box Storage Clip Breakage Note and Caution at left Lift Installation Instructions Harness Routing and Securement Control box cable routing and securement varies according to the application Route the control box cable out to the interior face of the door There must be enough free slack cable to allow attendant usage Route and secure cable clear of potential door and lift damage Door opens to Rear pump side Route the cable alongside the lift upright to the L mounting bracket location as shown in top photo P
96. ng hardware and clevis lock nut Inspect chain bolt Nylock nuts hex jamb nuts and jamb nut retainer plate for securement wear damage or misalignment Remove top chain guard and inspect UHMW rollers axles mounting hardware and chains for wear damage or misalignment Inspect roll stop chain for wear damage misalignment and securement one masterlink with two cotter pins Inspect slide tube base UHMW idler for wear damage misalignment and securement snap ring securing axle Inspect platform mounting bolts and 1 2 13 flanged lock nuts Inspect power cable Make sure lift operates smoothly Mounting Decals and Antiskid Padding Correct or replace defective parts and or relubricate See Lubrication Diagram Correct or replace defective parts and or relubricate See Lubrication Diagram Tighten replace or correct as needed Tighten replace defective parts or correct as needed Use Dextron lll transmission fluid Check fluid level with platform lowered fully and roll stop unfolded fully Fill to within 1 2 of the bottom of the 1 1 2 fill tube neck Adjust if needed See Chain Assemblies in Systems Descriptions Resecure replace or correct as needed Realign resecure replace or otherwise correct if needed See Chain Assemblies in Systems Descriptions Tighten or replace if needed Note Lock nut must be replaced if loosened or removed Tighten correct or replace if needed Realign or replace
97. olts when retrofitting an M259 pump assembly Loctite is available from The Braun Corporation under part number 11522 X Relay with two capacitors 22883A 1 present on lifts equipped with 20 to 1 gear ratio actuator Page 54 Pump Mounting Bolts Apply red 271 Thread Locker Loctite to the four pump mounting bolts item 27 if a blue nylon patch is not present on the bolts when retrofitting Loctite is available from The Braun Corporation TO UNLOAD PASSENGER ro UNFOLD PLATFORM OUN O Follow the MANUAL UNFOLDO INSTRUCTIONS posted on the foid D actuator Fp DOWN ro LOWER Use hand pump handie to open turn Pump valve counterclockwise open 1 2 tum ony o TO LOAD PASSENGER 0 t pf UP TORAISE O AND PUNA vave Mt O ose valve 5 before operating resi an M259 pump assembly under part number 11522 Series 05 Pump Module Diagram Note Relay with two capacitors 22883A 1 present on lifts equipped with 20 to 1 gear ratio actuator Note Before ordering parts refer to the Braun Serial No Series No Identification tag for the lift model number and lift series number a4 Series 06 Pump Module Parts List Description Pump Module complete Series 06 Pump Modules 205 6500 12C Part No 205 6500 12C 208 6500 12C Part No 208 6500 12C Pump Assembly
98. or property damage O Installation Requirements Braun L200UARS Series lifts must be installed and serviced by a Braun authorized service representative who has attended and been certified by The Braun Corporation Sales and Service School for Braun Mobility Prod ucts Read and become familiar with the lift operating instructions appearing on lift posted operating instructions decals and the lift installation instructions contained in this manual before beginning installation operation or service procedures Page 6 Pre Installation Notes U Minimum Clear Door Opening Requirements Minimum Clear Door Opening Dimensions are defined as finished door opening including any intrusive door jambs head ers sills or hinges Any intrusive obstructions within the Clear Door Opening must be removed Open the door s fully and check the clear door opening dimen sions Minimum clear door opening dimensions specified in Lift Dimensions per lift model must be provided See the Lift Dimensions section for a complete listing of minimum clear door opening dimensions appli cable to your lift model Braun Bus Door Kits Braun Retrofit Bus Door Kits are avail able to provide the required clear opening dimensions Contact your Braun sales representative or consult the factory for kit part numbers Van Applications The required minimum clear door opening height varies depending on the particular lift model Brau
99. oting and repair procedures must be performed as specified by an authorized service technician only Failure to do so may result in serious bodily injury and or property damage FUNCTION 1 00 NO OPERATION 2 00 PLATFORM UNFOLD Out continued Page 44 SYMPTOM 1 10 No Power To Lift Circuit Problem If a problem occurs with your lift discontinue operation immedi ately Do not attempt repairs yourself Contact your sales representative or call The Braun Corporation at 1 800 THE LIFT One of our national service representatives will direct you to an authorized service technician who will inspect your lift The cause of the problem can be determined by locating the lift function and related symptom in the Troubleshooting Diagnosis POSSIBLE CAUSE Circuit Sentry 100 ampere circuit breaker tripped Note 70 ampere Circuit Sentry for 24 volt systems Battery terminals dirty Chassis ground connection mounting bolt ground Battery defective Battery discharged Circuit Sentry defective Power cable Charts The specific cause and remedy can then be determined by process of elimination Wiring Diagrams Electrical Schematics a Hydraulic Diagram and a Hydraulic Schematic are provided to aid in troubleshooting A Repair Parts section with exploded views and correspond ing parts lists is also provided Correct the problem if possible If the problem continues contact The
100. ous bodily injury and or property damage AWARNING Raise and fold the platform to stowed position before removing temporary securement clamps to shift lift position Failure to do so may result in serious bodily injury and or property damage With the lift temporarily secured and the power connected as previously outlined open the door s fully stand clear and press the orange UNFOLD switch Observe all points of the lift as it unfolds to be certain the lift does not contact the door opening If any contact occurs the lift must be repositioned Press the red DOWN switch to lower the platform There must be a minimum 1 clearance between the slide tube assembly and the vehicle as the platform lowers The lift must be repositioned if there is not a minimum 1 clearance bodily injury and or property damage Review the Lift Positioning and Clearance Check list Be certain the lift is properly positioned and clearance is adequate before drilling mounting holes and bolting permanently Bolt the lift in position as detailed in Step 7 if lift positioning is correct Repositioning Raise the platform fully and fold to the stowed position Read the precautions above before shifting lift position Loosen or remove temporary fasteners and carefully reposition the lift if needed prior to bolting permanently Then bolt the lift in position as detailed in Step 7 Positioning and Clearance Checklis
101. per Lift Model L211U58ARS L211U64ARS L211U67ARS L211U68ARS L211U70ARS L211U325170 59 15 16 65 7 8 68 7 8 69 7 8 71 7 8 71 7 8 w D gt 60 1 2 66 1 2 69 1 2 70 1 2 72 1 2 72 1 2 56 56 56 56 56 56 X t 57 1 2 57 1 2 57 1 2 57 1 2 57 1 2 57 1 2 58 64 67 68 70 70 56 7 8 62 9 16 65 3 8 66 5 16 68 1 4 68 1 4 58 64 67 68 70 70 C D E F G H 44 1 2 44 1 2 44 1 2 44 1 2 44 1 2 46 1 2 42 42 42 42 42 44 33 1 8 33 1 8 33 1 8 33 1 8 33 1 8 35 1 8 30 30 30 30 30 32 48 48 48 48 48 48 37 46 50 50 52 52 19 19 19 19 19 19 14 14 14 14 14 14 VOZZFAC 79 81 5 8 Indicates dimensions specifying vehicle requirements 82 15 16 82 15 16 x Dimension C can be reduced shortened by 4 if lift is not equipped with ADA handrails 83 9 16 83 9 16 ADA Vertical Passageway Requirements ADA Specifications 56 for vehicles under 22 feet long 68 for vehicles over 22 feet long Note An additional 1 1 2 must be added to Dimension C due to thickness height of lift bridge plate to meet this require
102. perty damage Note Be certain to read all Pre Installation Notes prior to installation AWARNING Do not fold or unfold the platform prior to positive securement of lift top mounting brackets Failure to follow this rule may result in serious bodily injury and or property damage Page 10 minimum three people re quired if a hoist is unavailable Visually center the unit in the opening as shown in Figure C Position the base plate parallel aligned with the side of the vehicle door sill as shown in Figure D Note Be certain the entire base plate is resting on the vehicle floor See Stepwell Installa tions and Figure G on page 13 All Installations Close the vehicle door From inside position the unit as close to the door opening as possible while maintaining a minimum clear Lift Installation Instructions Lift Positioning continued Lift uprights must be parallel aligned with the vertical sides of door jamb and should be perpendicular 90 to the vehicle floor ance of 1 2 between the nearest point on the lift and the door or door latch See Figure G on page 13 Control Box Note The lift control box mounts to the inside face of the lift door See Figure H on page 13 Allow control box clearance V JE Mo X MS X 25 59 NY 3 Y Lap N Ses gt lt Ssss Sss ES Sess SS
103. positioned and clearance is adequate before drilling mounting holes and bolting permanently Review the Positioning and Clearance Checklist on pages 20 22 to be certain the lift is properly posi tioned and clearance is adequate CL Chassis Ground Notice Mounting Bolt Ground The lift must be properly grounded for proper operation When installing through floor mounting bolts remove grind sand etc powder coating paint from the area around one or more lift base plate mounting hole s and remove any under coating dirt rust etc from the underside of the vehicle floor metal surface equal in size to the mounting hardware in order to provide optimum ground to the electrical system Apply a protective coating of grease to the mounting hole s and under side of the vehicle where bare metal is exposed to prevent corrosion Failure to follow this procedure will void warranty of certain electrical components O Lift Installation Checklist A generic Lift Installation Checklist is provided as a final installation checklist The checklist is the last page in this manual The lift installer should complete remove tear out and forward the Lift Installation Checklist or a copy to your customer to confirm that the lift has been properly installed Page 7 Lift Installation Instructions Installation Parts Please check the Installation Parts List to see that you have everything needed to begin Report any mi
104. r 1 8 U Molding Yellow 25 24045R025 2 31 Spacer 19499 1 2 82 Handrail 211 1440 2 32 Axle 5 8 x 2 82 Short 13902 1 83 Arm Offset 19264 2 33 Bolt 3 8 16 x 3 3 4 Hex 14051 2 84 Stop Handrail Front 19254 1 34 Cap Tape 1 1 2 Wide 10416R014 2 85 Stop Handrail Rear 19254RR 1 35 Bearing UHMW Flat Thin White 205 1760 6 86 Pusher Link Handrail 19253 2 36 Bearing UHMW Spacer 400 1760 2 87 Bolt 3 8 16 x 3 4 Hex 12463 2 37 Bearing UHMW Guide 205 1761 2 88 Washer 3 8 Lock 10069 4 38 Pin Cottered 4x4 Leaf Chain 21759 4 89 Washer 3 8 Flat 10064 4 39 Pin Cotter 1 32 x 1 2 4x4 23173 4 90 Bolt 1 2 13 x 1 1 2 Hex 10038 2 40 Spool UHMW 211 1740 1 91 Washer 1 1 4 O D x 1 2 1 D x 16 Ga 205 0711 4 41 Chain Plate Slide Tube 211 5439W 1 92 Grip Handle Yellow 1 1 4 19074 2 42 Axle Idler 211 0438 2 93 Bolt 5 16 18 x 1 2 Carriage 15251 4 43 Snap Ring External 5 8 19260 2 94 Nut 5 16 18 Hex Lock 11387 4 44 Master Link 40 Chain Cottered Plated 19430 1 95 Screw 8 18 x 1 2 Self Tap Phillips 13583 1 45 Master Link 40 Chain Spring 10350 1 96 Cover Pump 17118 1 46 Shrink Tube 3 4 order 45 inches 11456R 45 97 Cover Panel Access 17153 1 47 Idler Slide Tube 211 0436 1 98 Axle 15 32 x 2 order Kit 15755A 14204 1 48 Clamp Cylinder 800 3003 2 99 Ring Clevis Pin order Kit 15755A 11390 1 49 Screw 8 18 x 1 Self Tap Hex 10084 4 100 Cotter Hairpin Top order Kit 15755A 77001 1 50 Chain Bo
105. r 90 to the vehicle floor page 21 point 11 Viewing the lift from outside the vehicle when unfolding and folding the litt L Does the lower portion of the cylinder channel clear the rear side of the door opening page 21 point 1 _ Does the fold actuator motor clear the rear side of the door opening if rotated to the rear facing position See page 21 point 2 _ Does the front side horseshoe tube clear the front side of the door opening page 21 point 3 _ Is there a minimum 1 8 clearance between the bridge plate assembly and any ob struction sill threshold etc at the bottom of the door opening page 21 point 5 _ Does the lift header clear the vehicle roof or curved wall in both the folded and un folded positions page 21 point 6 _ Handrails if equipped Do the handrails operate properly folding unfolding and are the handrails properly aligned clear lift horseshoe Continued on Next Page The Braun Corporation 1999 Lift Installation Checklist When lowering and raising the platform _ Is there a minimum 1 clearance between the platform and the side of the vehicle page 21 point 4 _ Is there an equal amount of clearance between the whales and platform side plates on both sides of the platform and are the whales and platform fold bearings in align ment See page 22 L Is the platform angle properly adjusted See pages 30 a
106. rm fold unfold electric actuator from being overloaded Series 06 lift models When more than 3 amperes flow through the fuse the fuse will be blown and will interrupt the source of the current until the fuse is replaced Replace only with a 3 ampere fuse Do not replace with a fuse of a higher ampere rating Pump Motor Motor brushes are not replaceable The pump motor must be replaced if the brushes become worn External Electrical Up Solenoid When the platform is below floor level pressing the UP switch energizes this solenoid The solenoid directs current to the pump motor which powers the hydrau lic pump to raise the platform The Up Fold mi croswitch is activated when the platform reaches floor level This interrupts the UP control switch circuit which de energizes the solenoid and removes current to the pump motor and stops the platform Releasing the UP switch will also de energize the solenoid removing current to the pump motor and stopping the raising function Page 37 Systems Descriptions AWARNING k Risk of electrical shock Use extra care when making electrical connec tions or performing electrical tests Microswitch The microswitch limit switch deactivates the electric fold actuator in order to prevent lift vehicle damage and or possible injury caused by the platform not being in the fully raised position during the Fold and Unfold functions premature operation The mic
107. roswitch is activated when the cylinder clevis contacts it as the cylinder rod retracts fully platform raises Activating the microswitch en ables the FOLD UNFOLD switch circuit While the microswitch is activated pressing the UNFOLD switch energizes the Unfold relay and directs current to the actuator motor to unfold the platform AWARNING Improper microswitch adjustment may result in serious bodily injury and or property damage Page 38 Electrical continued External Electrical Down Solenoid Hydraulic Valve The DOWN switch energizes this solenoid which in turn activates the pump down valve permitting oil to return from the cylinder allowing gravity to lower the platform Releasing the DOWN switch de energizes the solenoid which allows the solenoid valve to close This stops and holds the platform at any desired height Troubleshooting A problem with this solenoid valve could be electrical or hydraulic A simple Quick Check troubleshooting procedure can be performed to determine which type of problem is occurring When the FOLD switch is pressed the Fold relay is ener gized and directs current to the actuator motor to fold the plat form The microswitch is deacti vated when the platform is lowered cylinder rod extends which disables the FOLD UN FOLD switch circuit to prevent the platform from folding or unfolding prevents lift damage Location The microswitch is locat
108. rovide adequate slack in the cable between the pump module and upright to allow the lift to fold in and out without straining the cable A series of holes is provided in the lift upright which can be used to secure the cable to the upright using cable ties see top photo Route the cable alongside the L mounting bracket to the vehicle wall and secure the cable to the L bracket using cable ties as shown above The cable must be fastened securely to the L bracket the vehicle wall and the door with just enough slack cable to allow the door to open ACAUTION Excess slack cable Excess slack cable between the wall and the door could allow the cable to be pinched in the door jamb when the door is closed Failure to follow this proce dure may result in cable damage Use 8 18 x 1 2 self tap screws and 7 16 cable clips to fasten the cable to the door as shown in middle photo between vehicle wall and door may result in cable damage Alternate Cable Routing It may be necessary to route the cable downward from the L bracket position before routing it to the door The cable may be routed alongside a modesty panel if equipped to the vehicle door The cable may be routed to the floor up the wall and then out to the door Cable tie the harness to the upright and use 8 18 x 1 2 self tap screws and 7 16 cable clips to secure the cable as needed Route and secure cable clear of potential door and
109. rvoir filler M259 16935 16935 16935 16935 6 1 Hand Pump Backup pump Retrofit Kit M259 205 0550 12 205 0550 12 205 0550 12 205 0550 12 7 1 Hand Pump Backup pump only 17350 17350 17350 17350 8 2 O Ring Hand Pump Mounting M259 17351 17351 17351 17351 9 3 Screw 1 4 20 x 1 3 4 Allen Head 17352 17352 17352 17352 10 1 Handle with Grip 17206A 17206A 17206A 17206A 11 2 Clamp Spring 12350 12350 12350 12350 12 2 Rivet Pop 11513 11513 11513 11513 13 1 Decal Manual Instructions Hand Pump 18118 18118 18118 18118 14 1 Cylinder C1524 2404 C1528 2404 C1531 2404 C1531 2404 15 1 Elbow 1 4 NPT to 3 8 O Ring 90 Male Extended 19602 19602 19602 19602 16 1 Valve Pressure Compensator 11392 11392 11392 11392 17 1 Hose Assembly 1 4 Swivel Swivel 800 2420 800 2420 800 2420 800 2420 18 1 Elbow 1 8 NPT to 1 4 Plastic 11222 11222 11222 11222 19 ll Hose 1 4 Polyethylene order 22 inches 11144R 11144R 11144R 11144R 20 x Hose 3 8 Polyethylene order 2 inches 15694R 15694R 15694R 15694R Page 52 Hydraulics Schematic Symbols Legend Description Symbol Description Symbo Pump Fixed O Cylinder Single O Displacement Acting Manual Ol EUs Mott 40 Shutoff Valve X Reservoir O Pressure CompensatedO cy Vented pasy Flow Control Valve EFS 2 Way 2 Position Normally Closed O Backup Rump R Poppet Style Solenoid Control Valve r l Vw Check Valve Hydraulic Port 6 Relief Valve i
110. s Important Minimum Clear Door Opening Dimensions are defined as finished door opening including any intrusive door jambs headers sills or hinges Any intrusive obstructions within the Clear Door Opening must be removed See the Pre Installation Notes for details E G Page 69 L211 Series Lift Dimensions The chart below provides dimensions of standard production models of Braun L211UARS Series lifts Refer to the illustrations on page 69 and the chart below to determine the appropriate dimen sions Special order lifts are available to meet user needs but specific dimensions cannot be listed due to the many possibilities If in doubt consult the factory Dimension Description Overall Lift Height Floor to top of lift header when in stowed position Minimum Clear Door Opening Dimensions are defined as finished door opening including any intrusive door jambs headers sills or hinges Any intrusive obstructions within the Clear Door Opening must be removed See the Pre Installa tion Notes for details Braun Bus Door Kits Braun Retrofit Bus Door Kits are available to provide the required clear opening dimensions Dimension Description Minimum Clear Door Opening Width Rear edge of cylinder channel cover to front edge of front horseshoe tube bearing plate plus 3 4
111. sh Operation 3 10 No Operation POSSIBLE CAUSE 2 21 Misalignment or damage to e Whales Platform pickup fold bearings Platform fold axles Bridge plate ends Striker back Bridge plate flap e Handrails and or corresponding pins bushings bearings and mounting hardware Mechanical binding Misalignment of uprights See 2 14 2 16 2 17 and 2 18 1 Platform not unfolded fully See 2 12 and 2 17 Series 06 See 1 00 Mechanical binding Flow control valve defective Down solenoid valve Poor connection bent shaft or contami nated filter REMEDY Correct Replace Lubricate See Maintenance and Lubrication Diagram Check and correct Correct See Lift Positioning on pages 10 13 Unfold platform fully Check and correct Replace Check for loose connection or replace See Systems Descriptions for Quick Check Procedure 3 20 Faulty or Sluggish Operation 4 10 Faulty Unlatching 5 10 Faulty Unfold See 3 14 and 3 15 Misalignment of uprights Restriction in hydraulic lines Hydraulic fluid too thick due to cold climate Flow control valve restricted Platform not fully lowered Obstruction under platform preventing latch foot from contacting surface Roll stop damaged bent deformed or misaligned Roll stop latch bent deformed or misaligned Lack of lubrication latch 1 See 4 10 2 Gas spring weak or defective 3 Lack of lubrication roll stop Excessive lift cylinder
112. sier access to the wedge mounting hardware The front side antidrift wedge is secured with two 3 8 16 x 3 4 hex bolts and two 3 8 hex lock nuts The rear side wedge is secured with two 3 8 16 x 3 4 carriage bolts and two 3 8 hex lock nuts Loosen the wedge mounting hardware and reposition the wedges inboard as needed Note It may be necessary to remove the wedge mounting bolts and move them to a different pair of mounting holes to provide adequate relief Tighten all mounting hardware securely Quiet Ride Bumper The Quiet Ride bumper is positioned on the front horseshoe tube The Quiet Ride bumper is mounted on an adjustable bracket Loosen the 3 8 16 x 3 4 carriage bolt securing the bumper bracket and reposition the bumper inboard as needed Tighten all mount ing hardware securely Vehicle Rear Bumper Modification Replacement Kits Note Bumper modification and or bumper replacement kits are available to accommodate some installations if needed Kit numbers are provided on page 7 Hex Mounting Bolts Carriage Bolts used Antidrift Wedge front side shown ibe Two 3 8 16 x 3 4 Reposition wedges inboard as needed on Rear Wedge Front Horseshoe Tube Figure S Reposition bumper inboard 3 S d 3 8 16 x 3 4 Carriage Bolt Adjustable Quiet Ride Bumper Page 23 Lift Installation Instructions
113. sitioned closer to the door opening details on page 23 Doing so will provide adequate bumper clearance in some applications Bumper modification and or replacement kits are available to accommodate some installations if needed to provide adequate clearance between lift and vehicle Rear Bumper Kits Years Kit Number 96 and Up 19395A96 94 97 16327A 98 and Up 16327A98 Vehicle Chevy GMC Dodge Dodge O Obstructions Any obstructions on the floor at the door opening taller than 1 such as a rubber sill or threshold will require the unit to be raised above the floor Steel or plywood shims may be used for this purpose Shim material must be sized equal to the entire base plate surface with all mounting hard ware penetrating base plate shim s and vehicle floor There must be a minimum 1 8 clearance between the deployed bridge plate assembly and any obsiruction on the floor See Figure R on page 21 AWARNING Remove any obstruc tions within the lift mounting operating area prior to begin ning installation procedures Failure to do so may result in serious bodily injury and or property damage Pre Installation Notes Any obstructions within the door opening such as additional seats molding lights brackets etc as well as any obstructions within the lift mounting and operating area must be re moved Plastic rubber or metal molding that creates an un
114. ssing items Non L211 Non ADA L211 ADA Description Series 05 Series 06 Series 05 Series 06 Installation Parts Package complete Includes all following items 208 2040 05 208 2040 06 211 2040 05 211 2040 06 Padding Kit Includes items 2 4 12333A 12333A 12333A 12333A Padding Upright 14164A 14164A 14164A 14164A Padding Bump Guard 14163A 14163A 14163A 14163A Padding Header Cover 13419A 13419A 13419A 13419A Parts Box only Includes items 6 36 208 2000 05 208 2000 06 211 2000 05 211 2000 06 Bracket L Top Mounting w See Note below 11225 11225 11225 11225 Small Parts Bag only Includes items 8 25 only 11339A 11339A 11339A 11339A Bolt 3 8 16 x 1 Hex vw See Note below 10025 10025 10025 10025 Bolt 3 8 16 x 3 1 2 Carriage 12179 12179 12179 12179 Bolt 3 8 16 x 2 1 2 Hex Tap Full Thread vw See Note below 13130 13130 13130 13130 Washer 3 8 Flat 10064 10064 10064 10064 Washer 3 8 Lock 10069 10069 10069 10069 Washer External Tooth Star 25844 25844 25844 25844 Nut 1 2 13 Washer Head Lock Flanged X See Note below 15704 15704 15704 15704 Nut 3 8 16 Hex vw See Note below 10059 10059 10059 10059 Cap Vinyl 12663 12663 12663 12663 Screw 8 18 x 1 2 Self Tap 10383 10383 10383 10383 Screw 8 18 x 1 Self Tap 10084 10084 10084 10084 Cable Tie 11 Solid 10091 10091 10091 10091 Clip Cable 7 16 Diameter Plastic 15777 15777 15777 15777 Grommet 1 2 1 D Rubber 10088 10088 10088 10088 Grommet Plastic
115. t Vehicle Clearance Y Cylinder channel must clear door opening as lift unfolds and folds see point 1 _ Actuator must clear door opening as lift unfolds and folds see point 2 See Actuator Rotation at right _ Front horseshoe tube must clear door opening as lift unfolds and folds see point 3 L Platform slide tubes must clear vehicle by minimum 1 See point 4 Rear Door Installations The vehicle rear bumper may obstruct the platform in some rear door installations See Rear Door Installations Bumper Clearance on page 23 for available Page 20 adjustments Actuator Rotation The actuator motor can be rotated 90 to allow the lift to be positioned closer to the vehicle door in some applications Doing so may provide vehicle bumper clearance in some applications Actuator Quick Rotation Instructions are provided on pages 32 and 33 __ There must be a minimum 1 8 clearance between the deployed bridge plate assembly and any obstruction on the vehicle floor See point 5 L Lift header must clear the vehicle roof in both the folded and the unfolded positions See point 6 _ Lift must clear door mounted control box when door is closed see Figure O on page 18 Lift Installation Instructions Positioning and Clearance Checklist continued Upright Alignment _ Side to Side Alignment As viewed from outside the vehicle the lift uprights should be perpendicular
116. t Clevis Tighten clockwise to raise Loosen counter Cylinder clockwise to lower _ With the platform fully raised and unfolded examine the platform position based on the Requirements Adjustment Criteria section outlined on the previous page Place an auxiliary support under the platform 2 Remove the side chain guard and the chain bolt ac cess hole cover if equipped Phillips self tap screws 5 Loosen the hex jamb nuts slightly to allow adjustment using an 11 16 deep well socket 3 Loosen and remove Do not remove the hex jamb nuts AWARNING the Nylock nuts above the jamb nut retainer 6 Make the necessary adjustments and reas When adjusting chain plate by inserting a semble the chain bolt assemblies in reverse assemblies ensure 5 8 deep well socket order Tighten all nuts securely Double chains are centered in through the top check to assure no chain twisting misalign in idler grooves header access hole ment or other damage has occurred Ensure Failure to do so may Keep Nylock nuts chains are centered in idler grooves Check result in serious the cylinder clevis microswitch activation see bodily injury and or 4 Remove and keep Microswitch on page 38 Reposition the side property damage the jamb nut retainer chain guard and the chain bolt access cover plate if equipped Insert Phillips screws Page 43 Troubleshooting Diagnosis Chart AWARNING Troublesho
117. tion tag and the two warranty cards shown above Record the identification information in the space provided on the inside front cover of this manual for future reference Document the identification information in the space provided in the section above also This information must be provided when filing a warranty claim or ordering parts Page 67 L205 Series Lift Dimensions The chart below provides dimensions of standard production models of Braun L205UARS Series lifts Refer to the illustrations on page 69 and the chart below to determine the appropriate dimen sions Special order lifts are available to meet user needs but specific dimensions cannot be listed due to the many possibilities If in doubt consult the factory Dimension Description Overall Lift Height Floor to top of lift header when in stowed position Minimum Clear Door Opening Dimensions are defined as finished door opening including any intrusive door jambs headers sills or hinges Any intrusive obstructions within the Clear Door Opening must be removed See the Pre Installa tion Notes for details Braun Bus Door Kits Braun Retrofit Bus Door Kits are available to provide the required clear opening dimensions Dimension Description Minimum Clear Door Opening Width Rear edge of cylinder channel cover to front edge of front horseshoe tube bearing plate plus 3 4 Minimum Vehicle Ceiling Height Header rotation clearance Overall Lift Height at
118. tioning and Clearance Checklist continued _ Platform Side Plate and Whale Clearance When the platform is in the fully unfolded position there must be an equal amount of clearance between the platform side plates and the whales on both sides of the platform see points 16 and 17 Failure to provide this clearance can result in metal to metal contact of and damage to lift components when the plat form raises and lowers Inboard to Outboard upright alignment regulates the clear ance at these points See Figure E on page 12 and point 10 in Figure R page 21 Shift the uprights as needed to achieve equal clearance Move the top of the upright inboard on the side of lift that has the narrow gap less clearance For Example If the clearance at point 16 is less than point 17 move the top of the rear upright inboard Doing so increases the clearance at point 16 and re duces clearance at point 17 Shift the position of the top of the upright until equal clearance is AWARNING Top lift mounting brackets must be bolted directly to lift uprights and vehicle wall Do not use spacers Using spacers may result in serious bodily injury and or property damage Page 22 Left Rear Side Platform Side Plates Right Front Side Whale Bearing Bearing Overall Top View achieved A series of mo
119. tions Vehicle Battery Solenoid y Connector Positive Post O Nx Distance to Interlock Switch 5 feet or less j Ne Previously ZT Use 12 p COM NO Ise 12 gauge wires Black preferred INTERLOCK SWITCH Connector 15 AMP rating customer supplied 33624 Bat Lift Lead Wire o Power Cable To solenoid Distance to Interlock Switch more than 5 feet ground stud o CHASSIS GROUND Previously ZT NC COM 4 Sio INTERLOCK SWITCH Ise 10 gauge wires 15 AMP rati Connector Black preferred colocas suple o o Hyd raulic Note Failure to use proper wire gauges may cause slow FOLD 100 Amp Pump operation PR Circuit Sentry Page 51 Hydraulics Parts List X Seal Kits If repairing a cylinder order Seal Kit 1500 0500 Y Manual Instructions Decal Decal 18118 item 13 shown is posted on L200 Series pump modules Decal 14667 is supplied in Backup Pump Retrofit Kit 205 0550 12 item 6 Part Numbers Raw Material Items Ordered and priced per inch Order length specified in description L205U64ARS L205UARS L208U64ARS L208UARS Item Qty Description L211U58ARS L211U64ARS L211U70ARS L211U325170 1 1 Pump Assembly M259 with reservoir with Backup pump 24357A 24357A 24357A 17209A 2 1 Motor Pump 12 volt 14785 1S 14785 1S 14785 1S 14785 1S 3 1 Valve Down with solenoid 14901 14901 14901 14901 4 1 Clamp Reservoir H 48 M259 17069 17069 17069 17069 5 1 Cap Rese
120. tive at the scheduled intervals according to the number of cycles or elapsed time whichever comes first Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed or if there is any sign of damage or improper opera tion Contact your sales representative or call The Braun Corporation at 1 800 inspect your lift Lubrication Proper lubrication is neces sary to ensure safe trouble free opera tion Apply lubricants as outlined within the chart below Severe conditions weather environ ment heavy usage etc may require more frequent lubrication When replacing lubed components be sure to lubricate during installation procedures Lubricants specified within the schedule are available from The Braun Corpora bodily injury and or AWARNING Maintenance and lubrication proce dures must be per formed as specified by an authorized service technician Failure to do so may result in serious property damage THE LIFT One of our national service representatives will direct you to an authorized service technician who will provided on page 34 tion Part numbers of these lubricants and an application illustration are Outboard roll stop hinge 6 places Roll stop latch pivot point Fold actuator pivot points top quick release pin and actuator whale mounting pin Actuator manual release handle pivot points 3 and detent pin Light oll See
121. to achieve the same equal distance between the uprights and the wall at the base plate point 2 Lift Installation Instructions Figure G Control Box Note The lift control box mounts to the inside face of the lift door as shown Allow control box clearance Control box installation details are provided on pages 18 and 19 Lift must clear door mounted cr control box Figure H Minimum 1 2 Clearance Gusset B It is not permis sible for uprights A to overhang stepwell Actuator Position The fold actuator can be rotated from the rear facing position to the side facing position to allow the lift to be positioned further outward in some Stepwell Installations When installing an L200UARS Series lift in the side cargo door of a van type vehicle with stepwell it is not permissible for the portion of the base plate supporting the lift uprights portion A to over hang the stepwell It is permissible to allow the portion of the base plate extending beyond the lift uprights portion B to overhang the open stepwell Additional base plate support must be con structed in the stepwell for lift support if any part of the base plate supporting the lift uprights portion A overhangs the open stepwell The structure must be level with the existing floor and of equivalent construction structural strength Base plate
122. towed position EA SSS ee ANS SWITCH BOX BK BK NOTES N EN Lift shown in stowed position DOWN GN Y SYMBOL DESCRIPTION UP FOLD GN BK l BATTERY E nl UNFOLD gt l g z x CHASSIS GROUND PS ee E E TE o a a ara ES oo oo BK W ak ee Pe ee a CIRCUIT BREAKER AN i la 0 CONNECTORS 0 i BOSCH FOLD UNFOLD JUNCTION RELAY x BLOCK Sal Bkw GN Y E WGN EV 86 85 85 T 86 x 87 R 10 10 87 SOLENOID RELAY 30 y y 30 Sal y SOLENOID OR RELAY ae ee 0 z E Y 87A 6 ya L 87A 3 A ROCKER SWITCH Cc GROUND No MICROSWITCH NY o MICROSWITCH e Y x N C N O FOLD a ACTUATOR gt ai a IES AUX o a 30 Amp y Y my R Fa CIRCUIT lt gt gt x AN BREAKER gt 3 Amp EA BAT S FUSE MICROSWITCHES gt EXTENDED NO W Iv c y D P2 4 R En GN q R lt lt NO W W RO gt lt ANC BK 7 RETRACTED P2 2 SSS w UP z a S SOLENOID l EAN x R BN Interlock Installation Instructions x i T Refer to Interlock Installation oe Instructions provided on Interlock eae i Bier may Pak decal 17309 located on pump _ A q 6 R 2 i e RO my BK 6 module access
123. unting holes are provided in both the lift uprights and the L brackets see Figure T on page 24 Reposition the upright mounting bolts to other mounting holes to achieve equal clearances Read warning at left Top lift mounting brackets must be bolted directly to lift uprights and vehicle wall Secure the upright Do not use spacers Note It may be necessary to drill alternate mounting holes in the mounting brackets and or the lift uprights Lift Installation Instructions 6 Test Lift Operation continued Rear Door Installations Bumper Clearance The vehicle rear bumper may obstruct the platform in some rear door installations The Antidrift Wedges and the Quiet Ride Bumper can be adjusted to decrease the overall lift depth De creasing the lift depth will allow the unit to be positioned closer to the door opening Positioning the lift closer to the door opening increases platform kick out which may result in adequate vehicle bumper clearance in some applications Adjustment details are outlined below Note See Actuator Rotation also Antidrift Wedges The antidrift wedges have a series of mounting holes and the corresponding base plate vertical mounting brackets have oval mounting slots provided for in out adjustment With the lift platform in the stowed position examine the relationship between the platform and the wedges Mark the position of the wedges Unfold the lift for ea
124. ut 7 16 14 Hex Nylock 12895 2 94 Link Over Center Actuator Release 20340 2 51 Plate Chain Bolt 800 3008 1 95 Handle Actuator Release 20341 1 52 Striker End order Kit 205 0156A 205 0156 2 96 Pin Detent 1 4 x 7 Grip 20630 1 53 Pin Clevis 1 2 x 27 32 15706 2 97 Spacer 3 8 1 D x 5 8 O D x 283 20707 2 54 Pin Cotter 1 8 x 1 12359 6 98 Spacer 3 8 1 D x 5 8 O D x 219 20708 1 55 Tab with Bracket 205 0739 1 99 Bolt 3 8 16 x 2 Hex 10027 1 56 Whale Weldment Rear order Kit 211 1230A 211 1230 1 100 Bolt 3 8 16 x 1 Hex 10025 2 57 Whale Weldment Front order Kit 4211 1235A 211 1235 1 101 Cap Vinyl 5 8 x 3 16 x 1 1 4 18238 1 58 Bearing Whale 205 1770 2 102 Holder Operators Manual 25715 1 59 Washer Whale Pin 14 Gauge 205 1791 2 103 Rivet Pop AD66BSLF 3 16 25 38 13186 1 60 Bolt 3 8 16 x 3 8 Hex Nylock Not Shown 17633 4 104 Spacer UHMW Latch 950 7760 2 61 Side Plate 1 4 Front 211 0350 1 105 Grommet ID 75 GR 19 GD 1 0 T 56 11077 1 Page 58 L205 Series Exploded View RAS INN ISLA S E lt o Detail A See pages 52 and 53 for a complete Hydraulics Diagram Schematic and Parts List See pages 54 57 for a complete Pump Module Diagram and Parts List Pump module mounting bolts item 60 are not shown Page 59A Page 60A L211 Series Exploded View Detail A See pages 52 and

25783 - Commercial Wheelchair Lifts

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