XLT Electric Oven & AVI Hood Parts & Service Manual
Contents
1. Repl Kit GA 560 VFD Control Box Back information required eSize of Oven eVoltage Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart VFD CONTROL BOX WORLD VED Control Box w Fire Suppression Cooling Fan Relay R1 Air Proving Circuit Relay R2 Terminal Strip TS3 Q Q 09 0 Controller y an Circuit Breaker y Hood Lights Relay R3 Fire Suppression Exhaust Fan Relay R4 Export Transformer VFD Control Box Cover removed Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart HOOD PARTS WORLD HOOD VED PART NUMBER DESCRIPTION YOUR PRICE 10 T 12 13 XP 4520 GA VFD Control Box Back information required eSize of Oven e Voltage 21 40 21 40 16 30 57 80 198 30 21 30 55 70 52 30 35 10 40 00 5 60 33 70 1 95 Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart 2102 0 80 00 9 0 2 80 206 16 0 ZH 09 OWA 0 802 de dIMIS 1 61 Nid Z HOLOSNNOO X31OW ZON JOHINOO MOASANOO 99 TOMHINOO JXN1YYJANIL OL MSINLLNMOQ 00O AVTHM L Nid 6 HOLO3NNOO X31OW LON H LINDYIO ZOO 2 1 dd XOLON ONI 1009 12. UmO 90 en OS AYTAY 3191 ATOS 2455 AlddNS M3MOd Sd MOASANOO MOLOW LINOYIO 89 lt r OS AND 3491 ATOS LYSS S1N3NW313 EL MOOTHSNd 1 OL SVAN LInoso 280 ON LINIT HOIH HOLIMS 68 gt 9018 89 MOOSES OWA OFZ OWA 802 1 H 180 715 92 81 17 TWONSIMLNAO HOLIMS ZS MSS Z HOLO3NNOO POW AA008S OYA OFZ OVA 80Z 1NSINST3 ONILWSH ZH Jn 0 HOLIOVdVO dvO Ka NIVIN HOLIMS LS HOLJIMSNIYW HOLOSNNOO XSION SOW MODES OVA 0FZ OWA 802 IN3IN3T3 OS 1 1 10 en 5 N t 5 9 5 068 OF anig 068 OF ong oe or 9ng 0 onig 2 ICH 0J 028 OL Pou Z OU 0r Pod OL Pou i gt eH 3i 0L qii or Pela LH org LV N lt YZE 81 9nig pes 9 5 Sr 4 GFP PEM 81 HS 81 SbUeIOAIUM 93M 2 2 o lt N lt 2 6 an lt gt 2 9 2 gt 91 8 58 E 51 yeus GE anja 07414806 u a a C
3. Z H ng UO EI HOLIMS ES MSS Nid X31OW YON AA006S OVA OFZ HO OVA 805 ONILWSH jn 0 HOLIOVdVO S 75 9SG8 L L1X WONSINLNAO HOLIMS ZS HOLJIMS NIVIN Nid COW 005 OVA ObZ HO OYA 80Z LN3IASTH ONILWAH ZH dV OS YOLOVINOO ZO NO HOLIMS IS Nid Z HOLO3NNOO XSIOW ZON 0066 OVA OFZ OWA 802 LNSWS1S SNILVSH OS HOLOVINOO 10 er at 4 gt gt gt m lt 1 N oof oF 918 a o6 398 01 Pou Z OS amp 0L pou 2 V OF 980610 01 9218 c gt C Id eq al CO S s g C GH cH 9 Ah 14 068 01 ong qe OF ang 007 ng SCH onia 2 V Ob 95010 308 01 02 01 Pou 1 Kl 5901 Peu 428 01 Ped E ef V 96010 01 9218 dii 0 9518 TI 80 48 Gaz WLEH 81 9nig pes 9 lt 68 v YORUM E 9 5 8 BUeJO 2 lUV Co e 9 0 26 0 i 918 8 19818 0 puq yeys i lt 9 S ezan 568 81 opp PCS 81 EY pieg dH lt 802 e eo u z 5 5 5 N cn an Jo oAuo 198 1195 jeuondo 2 2 un po TTL 79 8 8 2 rU Baak 2 8 9 arn 9 Sn 8 Ra z D 9 D 9 Qu
4. Z HOLO3NNOO X3TOIN ZON 00S OVA 072 LNW SNILV3H CH jn 0 HOLIOVdVO 5 D LIK NIVIN HOLIMS 16 6 NOLO3NNOO LOW O0St OVA 072 LNW SNILV3H LH OS MOIOVINOO 19 a un v Gei HE OL HE OL 96 OL AEH OL MOIE 71 O CTH 01 9bue Oo 968 0 PUE 408 01 9 ami ds 1 NA 0 umoJg OL uwoJg 0 UMolg a lt WLEH 81 enig pes LH V6 y 9DuElO m 8 tj 8 ODUPIO ANUM lt o ON OM 2 2 gt gt o x lt lt 9 lt gt Q 9 Z gt 45818 E E SI 0 B pu3 yeus M99 SER 2 nig 2 S dH 09 80 u S amp di N en 6 01 acl 8 6 ol Si Jo oAuo 198 1195 jeuondo O A AL e CO 9 9 Nang OL OL 5 un 22 2 Vale TI 9 l 1 D D 9 Ind 9 5 r r _ 86891 Y 2 24105 2 reg lk l 5 py 1 8 4 009 gt ON 30 d e m S 5 eC O l 45 2 A
5. HOLIMS 319VLd3O33S dOL HOLIMS 37121 323 AVI4 ATI H3dlAVO AV 1337 P MANP9H cs LG JUMAH EG 0S wng Mng Orn Blk 2 Orn Wht 3 51 917 134 LSnVHX3 NOISSSYddNs 4814 AV T3H SNVJ WOLLOG HOLIMS Old HOLMS dOL HOLIMS NVd YOLOW 3 1 NVd 037 9779 M09 9779 M09 YOSNAS LN3SHHDO gangga LINDYIO LLI 89 JUNPeY GZ UMAJ z duu l IH 9 4c dul l IH 91 3 2 8 Wht Hi Temp 22 CL ce INO Ag uado AjeuuoN 19 14 8 Ag Ag 251 jguondo 9214 2 o ecu iejeisu Ag d 6 Ag a Ag d LC INdAYAA USAC Jed SC JUM SpJOO bp 5 LIND bet i D 5 3 2 86 UMAS sexe kd a gl 8 89 sl B a SLY UM 8 SUE H 2 11 316 943 2751 Technical Sup
6. e 9 5 9 SBS ES 0 914 39218 0 lt SI lt pug yeys N MOO 9 S 81 ong 8 074 806 di amp N AN N Z gt d O 2 _ S yeg iuis ES _ 2 Ge DEIER gt ol ol E 2 6 PE 6 5 d lt lt 8 LE 5 e 2 Sw e 9 9 e Ind G G r r T 828 91 5 e 280 S 211 2 KE e e L x 4 009 gt 99 Ka 99 m S Im on 2 2 970799 05881 nana 42 o ZUR 1 8 LH ee 14 3505 SN T UIS 698 8 05 97 eld 288 T QU 028 8 pela a Ov SL LH lg SON Sd 89 c VOc L0 80 97002 5 08 L6 QX ZH 09 06 Hd DWA 08 Nv4 Nid 6 NOLO3NNOO XION JON 39v L10A H34 LH dIMISMNIWHIl Sl HOLOW W HOASANOO 29 JOMINOO 1 OL MAWILNMOG 1009 AVTHH LM MOLONW ZIN 59 980 us 2 1 SOLO HOASANOO Nd HOLONW LN LINDHID 582 0 31V1S dOS 7466
7. Ag 8 1uAVUJg 4 5 Ag Sl 914 LU r Q S eil 22 Gayesuy Ag N m m m 5 Ag a al alla ml m m O O O YS Gejesu Ag a WE AUAA E Ag LC 99 1UM USAC Jed peJuinbes 8c JUM I U9JIA S Av 133r y LINO AV135 e MHJTIOMINOO 318VIHVA GHA SNV4 ANIL LM 416 VNIAH3I 651 WOLLOS HOLMS Erd 416 VNIAH3I 251 HOLIMS JuWPSH E Ed 41416 TWNIANMSL 161 dOL HOLIMS L 8 WOLLOS HOLIMS vs YOLOW ew 8 JUMPIIE Di HOLIMS es YOLOW ZIN 3 2 dOL HOLIMS es LSnVHX3 YOLOW LIN E a B SLHOI1 HOLIMS LS YOLVOIGNI 11 S 5 3 WOLLOS HOLIMS 979 1939535 M09 dINVT HOLIMS 310VId3O3HM 2034 Mog dINVT dOL HOLIMS 310VLd3O3H MNOSN3S LNIYYNID 59 ZdINVQ AVIY LO go EON ld COM Id 316 943 2751 Technical Support INTL le Smart Simp 888 443 275 1
8. 6 Oven TBeors 8 Hood Theory of Operation kelen dyana ke bendan bk dhana 12 eebe 15 Hood Troubleshootin g anana Keke keka KEKE KAKA KA KAKA HHHH HAH 16 EE 18 Hood Service ProCedures u Laa awanan Egeter bia aan neda Eegen DEE 20 Ber AIS PANE NAN AE gt __ _ _ ___ ___ _6__ _____ 22 Hood A 45 50 Hood Schmal CS 58 For maintenance procedures please refer to the XLT Installation amp Operation Manual Revision History Table Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart ELECTRIC OVEN THEORY OF OPERATION When the Main Switch 51 15 turned on The Oven Fan Motor M1 located in the Back Wall will run The Fans M3 located on the Control Panel will run The Temperature Control TC should display both the actual and set point temperatures The Conveyor Control CC should display the belt time The conveyor belt should move pa ue QE The first part of the Theory of Operation explains how electrical power is delivered to the oven and initial sequences when the main operator switch 15 turned on The remainder of the The ory of Operation section explains the function of components in alphabetical order These compo nents are also listed on the schematic e ine v
9. HOLMS OT lt ol o emer E 16 VNIAM3L 161 NJAO dOL HOLIMS WOLLOS HOLIMS PS HOLOW g m Ld 31 dlW HOLlMS 65 HOLOW ON gt go dOL HOLIMS ZS LSnvVHX3 WE Z amp SLIHOIl HOLIMS IS NYH dit 8 Si 9 109 HOLIMS 14 5 20484 M09 dINV T cu y JUM GIN HOLIMS 3OVLd3O3B 2088 Mos d H 8 x H H k dOL HOLIMS 710 1 3035 1039 HOSN3S 1 so vow ei EI LINDUIO DNIAONd ANIL UO go 4 COM Id 316 943 275 1 Technical Support INTL le Smart Simp 888 443 275 1 Technical Support US ji un lt 2 9 AVI HOOD SCHEMATIC 60 2102 66 Jajjejsul 54 5 14 20616 0 INO Sd UPAO 1 2 Indjno jeduueq Pur Blk 10 Pur Wht 11 Brn Blk 6 Brn Wht 7 LZ UM YATIONLNOD AON3nO3 4 FTEVINWA dl amp LS 17 9 1 911 TWNIWYSL dl amp LS 1 9 1 WOLLOS HOLIMS HOLIMS N3AO dOL HOLIMS S1HOI1 HOLIMS WOLLOG HOLIMS 310VLd3O3H
10. AINA LH diMIS TWNINYSL 61 YOLOW NIVIN Nid 6 YOLOANNOO X31OW LOW JOMINOO JOMINOO SUN Ol NMOG 1000 AR 14 HOLOW 9 LINONIO 682 N 2 1 dN MOld MOASANOO MOASANOO NOLOW ZN UO c 0 AV133 31V 1S ATOS 2455 AlddNS M3MOd Sd LN 3x38 LINDYIO ego 0 AV 1323 31V 1S ANTOS LSS SINSWS1S MOOTHSNd Lid 0068 OVA OpZ INSIST3 ONILWSH OL LINDYIO 282 N LIWIT HOIH HOLIMS 65 0055 OVA OpZ INSW37S ONILWSH ZH Z UO 190 I M T3 22 81 L1X TWONSIMLNAO HOLIMS ZS MSS Z HOLO3NNOO X31ON 0065 OXVA OpZ SNIIVSH LH Jn 0 HOLIOVdVO dvo NIVIN HOLIMS IS MOLO3NNOO KITOW EON 1OMINOO HIN Z114 06 HOLOVINOO 19 4 2 hez lt gt 5 8 99 9 GZH 91 AU 5 E 00 5 5 on 9 V 01 980610 068 Ob ang 08 nig CT ng SACH 77 D x EENEG SEO PHI 7 V n V 01 980610 3 01 39218 01 pela WI gi OLG a ER II lt VZe 81 enig pes 9 8 88 NYENG a GFP IER I 2 a 9 9 8 9BueJO
11. KD 9007A EL SWD HC 04 01 2013 XLT Electric Oven amp AVI Hood Parts amp Service Manual This appliance is for professional use by qualified personnel This appliance must be in stalled by qualified persons in accordance with the regulations in force This appliance must be in stalled with sufficient ventilation to prevent the occurrence of unacceptable concentrations of sub stances harmful to health in the room in which it is installed This appliance needs an unobstructed flow of fresh air for satisfactory operation amp must be installed in a suitably ventilated room in accor dance with current regulations This appliance should be serviced by qualified personnel at least every 12 months or sooner if heavy use is expected CAUTION Electronic copies of this manual Rough In Specifications Installation amp Operation Manual Architectural Drawings amp a list of International Authorized Distributors are available at www xltovens com For use with the following XLT Electric Oven Versions For use with the following AVI Electric Hood Versions Standard S D Standard S C World W D World W C x orld W orld W c Intertek Intertek 0359 2000887 XLT Ovens awe PO Box 9090 Wichita Kansas 67277 US 888 443 2751 FAX 316 943 2769 INTL 316 943 2751 WEB www xltovens com 2 WARNING amp SAFETY INFORMATION A SAFETY DEPENDS ON YOU Improper installation adjustment alteration
12. eSize of Oven e Voltage Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS CONVEYOR Conveyor Drive Chain not shown Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS CONVEYOR CONVEYOR YOUR PRICE P O R 9 30 P O R P O R 12 20 6 __ 7404 jComeyoRolPhn 1100 8 954 Conveyor Drive 1 2360 9 96 ________ POR Conveyor information required eOven Size eSplit Belt or Standard Belt Technical Support US 888 443 2751 XLT Simple Smart Technical Support INTL 316 943 2751 OVEN PARTS BASE Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS BASE DESCRIPTION 1 jXAI00 _________ Assembly ase Leg Side Leg Angle Front Back Leg Angle 5 108 Dokter Plate 6 XM1010 Caster Base information required 1 5 eSize of Oven eSingle Double or Triple Stack Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS FINGER GROUP Optional depending on application Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS FINGER GROUP FINGERS XM 8009 S Finger Block Off Plate 12 60 Finger
13. 8 3503 LS ue CGH 8 NAPON 06 81 eld Se Vee eh 02881 bdo Sd 2102 10 80 9 00 9 087 90 16 ZH 09 OWA 087 OWA DES H3IASHO SNVL AL p NOLOW W un dIMIS VNIAMSBI Sl MOASANOO nd NOLON ZN JOMINOO MOASANOO E JOMINOO 3HRlVM3BdWSI 21 vC AlddNS M3MOd Sd NOLON 9 680 31dnooowWMSHl 2 1 SIN3W313 CL MOOTHSNd Vd 0056 OVA DES IW ou 1 u DO pao e 5 14 24486 11 0S 31V1S dOS 2455 9018 0056 OWA INSINST3 ONILVSH SH LInOMIO 89 Pn 0S 31V1S ANOS 1465 MSS Nid Z HOLO3NNOO XSIOW 0065 OVA DES IW NILVIH tH OL LINDYIO 282 ON S 14 9OS8Sc L IX HO1IMS S HOLIMS NIVIN Nid MOLOSNNOO X31ON EON 0065 OVA DES IW YAMANE DO 182 TVOfdlMIN3O ZS Nid MOLOSNNOO NO ZON 0065 OVA DES ZH Jn 0 dvo 5 14 024481 11 NIVIN HOIIMS IS Nid 6 MOLOSNNOO XSIOW LOW 0055 OVA DES HUN IH OS HOIOVINOO 15 en gt gt 5 un v _
14. 9 e ing gt E Vi 8689 22 2 280 o F C x L LIS poy poy 4 009 gt 5 00 25 4 a 2 Im E SP i mama P aM LRL 84 LH 2 52 152 0 2 8 63 8L nig ipay WS 81 yeg ii V 81 eI 0C 8 9L LH 2 oN 89 Sd c LOZ LO 80 9 00 9 0 2 802 206 16 0 ZH 09 Hd OWA Orc 80c diMIS 1 1 61 Nid 6 HOLO3NNOO X31OW LOW 99 JOMINOO SYNLVYSdWSL Ol M3IALLNMOQ 1009 AVTHM LY YOLOW N UO 989 u 9 1 MOASANOO OLOW NW UO sao OS ATI 31V1S ATOS 7466 AlddNS H3MOd Sd MOLIOW LN H ng vao N S 13 26998 L1X 0S ATM 3491 ATOS 2455 SIN3IASTH 9 4201 HS gt MO00 S OWA OFZ OVA 802 1 3 1 13 ONILWSH 9H Java UO 85 OS ATM 31V 1S ATOS 2455 SIN3NW313 EL MOO 008 OWA ObZ OVA 802 IN3W313 ONILWSH SH OL UO 280 S T3 2992 L1X OS AVIAN 1 16 ATOS LuSS 84 MODES OWA OFZ HO OYA 802 LN3IN3TI3
15. OVEN PARTS FRONT PANEL EXTENDED FRONT PANEL ITEM YOUR PRICE Front Panel information required eSize of Oven eShort or Long Window eStainless or Wood Handle e3 or 5 Window Opening Technical Support US 888 443 2751 XLT Simple Smart Technical Support INTL 316 943 2751 26 OVEN PARTS BACK WALL UA 27 Zm Au gt 7 7 Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS BACK WALL Electric Oven Elements 208V 240V 208V 240V Oven Size sons 2 240 99 20 1 P 1832 208 V 1832240 V x 3 832 380 0 3 1855208 V J x 1855240 V x 6 1855 380 x 6 1855 480 x 6 2440208 V x 6 j 2440240 V 1 x 61 1 010 0 6 24403809 V x 6 j 2440 480 V 6 3240208 V x j 32440240 V x 6 pj j 3240 380 x 6 j j 8240 480 V 6 J 3255 208 x 6 j 32555240 V 6 3255 380 x 6 3255 480 6 3855208 V x j 3855240 V S 6 3855389 V p x 6 855 480 v 6 PART NUMBER YOUR PRICE Heating Element Back Wall information required
16. TH 2 O O 1 e OT NORA HG OT MOA OT NOTA OL MOIRA a D 0 901 10 968 0 PUE 408 01 9 ami ds 1 IB oT His 0 3i umoig a qd lt 81 ra N 14 VR TI 564610 E E 5 VET BUEIOJTUM Co ON OM 2 2 gt gt o x lt lt 9 lt gt Q 9 Z gt 45818 E E SI 0 B pu3 yeus M99 SER 2 nig 2 S dH 09 80 u S amp di N en 6 01 acl 8 6 ol Si Jo oAuo 198 1195 jeuondo O A AL e CO 9 9 Nang OL OL 5 un 22 2 Vale TI 9 l 1 D D 9 Ind 9 5 r r _ 86891 Y 2 24105 2 reg lk l 5 py 1 8 4 009 gt ON 30 d e m S 5 eC O l 45 2 A 8 3503 LS ue CGH 8 NAPON 06 81 eld Se Vee eh 02881 bdo Sd c LOZI 10 80 00 9 08 90 L6 Q X ZH 09 0S Hd OWA 08 Nid Z HOIO3NNOO XSIOW ZON 39V L1OA
17. Technical Support US 59 WORLD w o FS w VFD lt gt un lt lt 15 90 16 2102 61 6 Aq suol o uuoo DBA pz JS aleisul Ag o tS OBA pz ndino Jadweg gz dui l IH 98A pz c INdjno sedweg S 5 gt 84 98A c ndino c 98A 1ndino sadweg lt S O 2 48 pz 1ndino Jedu eq Pur 12 DL UMA uedo O oplo CL Ag O Di m gt gt ELO Ag SL Iguondo 914 19 SL JUM open Ag 21 sis 2 x m E ecu Ag d al alla ml ml m O O O O SL vS 25 CS O Ag ze ugay 8c JUM Ag 4 GL Jed SPJOD YOUMS iy UID LIND ZIND INO AON3nO3HJ 318VIMVA GHA SNVJ ARIS 17 9 Cd diMIS 79 681 WOLLOS HOLMS onnd diMIS VNIAM3L ZSL
18. 01 28 01 d 4 L1 V 01 960610 3107 pela dis ob EIS m 8i org Vit OL pela LV SL 3 Tl 42918 D 68 TI VEI SC MOTTO OIUM 5 SBUEIO PINIA 218 81 UM 0 9 4 228 0 lt SI lt yeus GEH 81 9nigipou S V Q 076 806 lt amp di N AN N Ce JoKanuog yeg 1195 jeuondo o Ge 2 ud TT TT p 79 88 gt gt 0T 01 E men me t 8 D 9 r EZH 8 9 9 e inj S Y 868 9 ugod A l 11 2 KE 2 L poy 4 009 gt ON O Im 2 EJ 9 BIO Ta 888 8 27 EJ Ap ena 81 098 8 068 91 TTE 128 8 028 81 8L LH 548 CH 5 2 ON Sd 195 e A un 5 lt 2 9 AVI HOOD SCHEMATIC 58 2102 61 6 Aq 5 14 20616 0 Ag CNS OS JUNIE Indino 1 gs gg dwa 2 Indjno ndino Jedu eq kS 9 MAIJ JUNI E Wht Hi Temp 22
19. 30Hz 30 Hz 40 Hz 40 Hz 50 Hz 30 Hz 40 Hz 40 Hz 50 Hz 40 Hz 50 Hz 45 Hz 55 Hz Suppression 60 Hz M aba pe nr Hur Fri C Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart 22 How to order Parts Have all information ready when calling XLT Below is a list of information that is required for all orders At the bottom of the Bill of Materials BOM on the following parts overview pages are additional requirements needed depending on your parts order Oven Hood information required Model e Serial e Manufacture Date Phone e Contact name e Bill to e Ship to e Credit card information P O R Price On Request All prices are subject to change contact XLT for current prices Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart 2 S S S e 403 jonpold 100q YyoImpues pued 14014 preng juoumoo q KN qouy pued 11014 pued onuoo quini 1O SAUu0O oje q IEA Technical Support INTL 316 943 2751 Simple Smart Technical Support US 888 443 2751 OVEN PARTS FRONT PANEL i CANEL 6 6704 Door Retainer Right Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751
20. HOLAS JH 5288 CM UI _ 2 3 TT SUN Ag Gc Hih 3 O co CSL Jad pasinbay spion yams CINO SINO Fel ald eon ld MIAO dOL HOLMS 3701 98084 HOLMS OTId NJAO JIJIA HOLIAS Old old dOL Old LOT div Zl AINE AADS LL 181 2 84 Ag ajeu Ag 4 Technical Support INTL 316 943 2751 Simple Smart Technical Support US 888 443 2751 This page intentionally left blank Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart
21. Outer Plate Finger information required eSize of Oven eCustomer name ePart number on front of finger outer Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS STANDARD CONTROL BOX Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 OVEN PARTS STANDARD CONTROL BOX ben Tangio 1 an 6 XP4S20 EL 195 Control Panel information required eSize of Oven e Voltage eCircuit Breaker amp rating eConveyor Belt direction Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS STANDARD CONTROL BOX CONTROL BOX FRONT PART NUMBER YOUR PRICE ontact Block 1 Pole w Mount Control Box Front information required eSize of Oven eSplit Belt or Standard Belt Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751 OVEN PARTS STANDARD CONTROL BOX ON TROL BOX BACK 6 504 0 Baldor 3 4 HP 30uF_ 1860 8 j XP4713 ______ High Temp Limit Swichs3 53 00 Control Box Back information required eSize of Oven eVoltage Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS STANDARD CONTROL BOX CONTROL BOX REAR PART NUMBER DESCRIPTION YOUR PRICE XP 4302
22. Total Reduction Value Press the lt UP gt button until the desired settings 15 reached All ovens 300 Set Speed Trimming Value Press the DOWN button until the display shows 0000 Set Fast Bake Limit Press the lt UP gt button until the display shows 1 30 Set Slow Bake Limit Press the lt UP gt button until the display shows 17 00 Set Conveyor Motor Rotation Press the OR DOWN buttons until the display shows 1 for right to left direction or 2 for left to right belt direction 7 Save and Exit Programming Mode Press the lt L gt button two 2 times to save and exit Pro gramming Mode W WA After leaving Program Mode 1 30 run time will appear on the display Press and hold the lt UP gt or lt DOWN gt buttons until desired run time appears Technical Support US 888 443 2751 XLT Simple Smart Technical Support INTL 316 943 2751 OVEN SERVICE PROCEDURES Temperature Control Programming Procedure Q Read the entire instruction before programming TIP Configuration Button Functions lt FUNC gt The new setting of the selected parameter is stored and the display advances to the next parameter This is required between each parameter A UP Increases the setting of the selected parameter V DOWN Decrease the setting of the selected parameter 1 Open V2 switch for Basic Configuration Figure 1 e Remove instrument from its case e Open switch V2 Re insert the instr
23. be found at www xltovens com Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart OVEN TROUBLESHOOTING Mechanical Function If your oven does not function properly please verify the following conditions 1 Verify that the power cord to the oven 15 connected and or plugged in if equipped with a plug and receptacle 2 Check to see that the circuit breakers in the building electrical service panel have not been tripped or turned off 3 Check all circuit breakers on the oven control panel to ensure they have not been tripped 4 Ensure proper voltage amperage and wire size If your oven still does not function properly XLT has qualified customer service personnel that can provide assistance on any type of XLT oven problem you may experience Customer Ser vice 15 available 24 7 365 at 888 443 2751 or visit www xltovens com Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751 16 HOOD TROUBLESHOOTING Initial troubleshooting of the hood 1 Make sure that the RUN lamp and POWER lamp on the are lit 2 Check to see that the green fan LED on the switch plate is on 3 Check the actual frequency of the VFD controller To access the actual frequency press and hold the lt FUNC gt button until the Display Mode shows D001 Release the button and then press one 1 more time This will show actual operating parameters
24. cooling fans the MUA will shut down and the exhaust will run at full speed Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart HOOD THEORY OF OPERATION STD w FS R4 R5 amp R6 These SPDT relays which are electrically operated switches They use electromagnet to operate a switching mechanism When 52 53 or 54 are activated line voltage 15 supplied to the coil of corresponding relay switching it from NC to NO This completes a circuit for a damper that could be wired into 17 19 or 21 on TS 2 If only one damper is used install a jumper between 17 19 and 21 to activate damper no matter which oven 15 REC 1 2 amp 3 These are circular electrical receptacles mounted on the bottom of the Hood Junc tion Box The switch relocation cord SRC connects into these and to main switch in the corre sponding oven This deactivates the switch on the oven and relocates the operation of it onto the front of the hood 51 This SPST NO switch is located on the front of the hood and controls the lights 52 3 amp 4 These DPST NO switches are located on the front of the hood and control the ov ens as well as initiating and sequencing the operation of the VFD and damper circuits Line voltage 15 continuously applied to pin 1 of REC 4 5 amp 6 which is connected by a wire to a contact in 52 3 amp 4 This is shown on the schematic as the lower RH connection point
25. derstand how to improve our products amp our company Our goal is to provide you with equipment that we can be proud to build amp you can be proud to own To receive technical support for the oven or hood you purchased XLT has qualified cus tomer service personnel that can provide assistance on any type of XLT oven or hood equipment problem you may experience Customer Service is available 24 7 365 at 888 443 2751 or visit www xltovens com a qualified professional who has read amp understands these instructions amp 15 familiar Repairs of all appliances amp ventilation exhaust hoods should only be performed by with proper safety precautions Read this manual thoroughly before installing or DANGER servicing this equipment Save this Manual This document 15 the property of the owner of this equipment XLT Ovens reserves the right to make changes in design amp specifications and or make ad ditions to or improvements to its product without imposing any obligations upon itself to install them in products previously manufactured All Right Hand amp Left Hand designations in this manual are from the point of view as if standing directly in front of the glass sandwich door Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart TABLE OF CONTENTS 7 Warning amp Safety Informatton 2 UU er 4 Lu u TERR DN JINE JDN
26. of S2 3 amp 4 When the switch contacts are closed shown on the upper LH connection point on the schematic power 15 applied to pin 2 of the receptacles as well as terminal B of R1 2 amp 3 Wires also connect terminal B and pin 4 of the receptacles In essence S2 3 amp 4 replace the switches on the ovens and also energize the coils of R4 5 amp 6 which closes the relay contacts and sends a control signal to dampers or Make up Air System The other set of contacts shown as the upper set on the schematic connect terminal 24 of the VFD and terminals 4 3 amp 2 respectively The VFD generates it s own 24 VDC signal volt age and the switches serve as inputs to the VFD The VFD outputs user selected frequencies de pending upon the combination of switches that are closed TS 1 2 amp 3 These are terminal strips which serves as a connection point for wires The Variable Frequency Drive converts the AC supply voltage to DC and then con verts the DC to a suitable three phase frequency source for Ml Incoming power connects to ter minals L1 L2 amp L3 connects to terminals T2 amp through TS1 The VFD generates it s own 24 VDC control voltage on terminal P24 S2 S3 amp 54 serve as user controlled inputs and connect terminals 1 2 amp 3 to terminal P24 User inputs include a lt RUN gt and lt S TOP RESET buttons as well as lt UP gt and DOWN arrow buttons A complete manual can
27. service or maintenance can cause erty damage injury or death Read the installation operating and maintenance in structions thoroughly before installing using or servicing this equipment DANGER FOR YOUR SAFETY Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance DANGER Do not restrict the flow of ventilation air to the unit Provide adequate clearance for operating cleaning and maintaining the unit when in the installed position e Keep the area free and clear of combustible material DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION e Ovens are certified for installation on combustible floors e Electrical schematics are located inside the control box of the oven and in this manual Dis connect input power to the unit before performing any maintenance e This unit requires a ventilation hood The installation must conform to local codes e This unit must be operated by the same voltage phase amp frequency of electrical power as des ignated on the nameplate label located on the side of the unit e Minimum clearances must be maintained from combustible amp non combustible construction materials e Follow all local codes when installing this unit e Follow all local codes to electrically ground the unit e Appliance is not to be cleaned with high pressure water e XLT ovens are certified for use in stacks of up t
28. to that parameter by using the up and down arrows To store the new settings press the lt STR gt button one time B031 01 B084 01 Press and hold the lt FUNC gt Down Arrow gt and lt Stop Reset gt buttons all at the same time Release the buttons all at once and the country code should appear in the dis play USA Hitachi s factory settings are now restored To install AVI Defaults press lt FUNC gt button one time and enter following parameters A001 01 A003 USA 60 Hz World 50 Hz A082 Supply voltage at HITACHI location 200 215 or 230 choose appropriate Hz voltage A093 3000 A094 01 A096 10 B002 25 C001 02 C002 03 C003 04 004 05 014 00 F001 See Figure 1 H004 4 B031 03 Put controller into display mode by pressing the lt FUNC gt button and holding until d001 appears on the display release and then press the lt FUNC gt button one time The display should show 0 0 Test run the motor by turning on one of the oven hood switches located on the face of the hood Complete VFD manual available at www xltovens com Technical Support US 888 443 2751 XLT Simple Smart Technical Support INTL 316 943 2751 HOOD SERVICE PROCEDURES VED Controller Settings Tiya 1555 amp 2449 _ Singe X 20 25Hz 30H x 20H 25Hz 30H Double X 35H um 45 35 Hz 40 Hz 45 Hz 20 Hz
29. 0 5 3 5300 Watt 10 87 Ohms Please refer to the Parts section for the proper application Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart ELECTRIC OVEN THEORY OF OPERATION M1 The Motor is a Permanent Split Capacitor PSC single phase capacitor run motor and has an internal centrifugal switch 52 The motor 15 dual voltage and reversible The voltage to power the motor comes from the Cool Down Timer R1 and the motor will continue to operate for approximately 30 minutes after the main switch is turned off There are no user serviceable parts in the motor and the bearings are permanently lubricated M2 The conveyor motor M2 is a brushless 24 VDC gear motor The motor receives current from the Conveyor Control CC through three 3 wires 1 A black or W phase 2 white or V phase and 3 red or U phase They carry between 18 to 24 VDC Each wire is energized by the Conveyor Control CC in sequence to provide power to the individual stator coils which in turn provide motor rotation To determine the rotors position and send this position to the controller three 3 Hall Ef fect switches are utilized They read the rotational information from a disc mounted on the rotor assembly This information is transmitted to the CC by three 3 wires 1 an orange U phase pole signal output 2 a green V phase pole signal output and 3 a green
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31. 2 IUIV e 21881 OM 2 918 0 lt SI lt yeus N 00 SECHER al tr A 072 800 em E u s 5 N en Un Si 74 92 J0kanuo9 jeg 1195 jeuondo 2 2 p EE T gt 0T 0T 3 2 me 51 ms 7 Aces 8 5 w 2 SU 2 3 9 9 G G F TER VE SES 91 Wana S 89 2 15 L ES LIS poy poy 5009 gt ON 99 e 20 m e t5 D Im E 9 10718 c6 8I Nana DIMONG H 8 LH Se E 8 19059 8 p 068 9 099 5 awe IZ 91 028 8 098 81 TH Ia OW A CON Sd bdo c LOZ LO 80 9 009 086 0206 6 0 09 06 DWA Nid 6 X31OW LOW Zeng DON 11I4 LH diMISTVNIAMSI SL MOLOW N MOASANOO 22 JOMINOO 3H lVH3dW3IL L MAWILNMOG 1009 At LM MOASANOO MOLOW 9 vue UO 989 Le AIMNOOOWNSHI dd HOLON MOASANOO HOLOW 9 LINONIO 589 0 Av 133 SLVLS 5 FASS AlddNS M3MOd Sd 0057 OVA 092 LNSWS1S 9H pad N 0 AVIAN 31V1S 1105 SYSS SIN3IAST3 9 MOOTHSNd 114 009 O
32. 3 3 Pole Power Block Electric 121 60 XP 4303 3 Pole Circuit Breaker EL 160 40 Control Box Rear information required eSize of Oven e Voltage Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart This page intentionally left blank Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS WORLD CONTROL Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 OVEN PARTS WORLD CONTROL CONTROL PANEL 6 XP 4520 Control Panel information reguired eSize of Oven e Voltage eCircuit Breaker amp rating eConveyor Belt direction Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN PARTS WORLD CONTROL ITEM PARTNUMBER DESCRIPTION OUR PRICE Control Box Front information required eSize of Oven eSplit Belt or Standard Belt Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751 OVEN PARTS WORLD CONTROL BOX CONTROL BOX BACK DESCRIPTION YOUR PRICE 4 6 XP 5014 30 _______ Baldor 3 4 HP 30uF_ 1860 8 41 JjHighTemplimtSwichS3 5310 Control Box Back information required eSize of Oven eVoltage Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Sma
33. AlddNS Sd 0055 OVA OpZ LW 9 vgo N 0 AVIAN 31V1S 1105 SIN3NW313 9 7 MOOTHSNd Vid 00556 OWA OpZ LNSW31S ONILVSH SH LInoso ego ES M7 T3 2S8898 11X 0 AVISY 3191 dOS 2455 SIN3W313 MOOTHSNd Lid 0055 OWA ObZ OL LINDNID peas 0 AV 133 31V1S dOS LYSS M3MOd 8d 0055 OVA LW ONILVSH Z 33g LInosio 199 EI M TA4 2S8SC L IX LIINI HOIH HOLIMS S SS Nid Z HOLOSNNOO X31OW 00556 OWA DES ININ ZH jn 0 HOLIOVdVO dvo I gang HOLIMS ZS HO LINS NIVIN Nid HOLO3NNOO EON 00556 OWA OpZ LNSAW3TS LH 0 OLOVINOO ZO Ne M TA34 9OSS88L L IX NIVIN HO1IMS IS Nid Z HOLO3NNOO X31ON ZOW Zeng IO dOMINOO NSLS 2114 0 YOLOVINOD 19 al gt lt 5 gt V5 01 95010 98 OF anja 198 OF eng OF OF 80 01 onig e B 15 01 Pow 058 OF Pou Z Os 0J Pou 85 01 Pou V5 01 95010 378 07 pela 01 PEH ob Nd 22 GZH 8 2 gl Z27 8 ru c EE 5 ZEN 18 OF Samu S V 01 95010 015 oni 068 oF oni J oror ona ao eng C D m VO 01 eDue1o OCH 0 n 02801 8
34. LECTRIC OVEN THEORY OF OPERATION C1 amp C2 contactor is an electrically controlled switch used for switching a power circuit A contactor is controlled by a control circuit that has a much lower power level than the switched circuit They consist of a small coil and a set of three SPST contacts When S2 amp S3 are closed line voltage is applied to the coil which closes the contacts Then power is allowed to flow to the SSR s Ifthe temperature at S3 exceeds 600 F or if M1 does not rotate then voltage is inter rupted to the coil and will open the contactors CAP The Capacitor is physically mounted inside the Control Box but wired to the externally mounted Main Motor M1 The Main Motor is a permanent split capacitor PSC design which 15 a motor in which the starting capacitor and the auxiliary winding remain in the circuit for both starting and running CB Circuit Breakers are used to protect electrical components The current value 15 printed on the front of all breakers If a CB 15 tripped eliminate the cause and press the front to reset CC The Conveyor Control is supplied 24 VDC by the Power Supply PS via a Circuit Breaker CB3 amp CB4 optional to Terminals 4 amp 5 The belt time is displayed and is user adjusted by pressing and holding the up or down arrow button switches See the Specification Sheet for mini mum and maximum belt times The motor speed 15 calculated based on the time that 15 entered This
35. Service is available at 888 443 2751 24 7 365 or visit www xltovens com The website offers an interactive troubleshooting guide that can further assist in diagnosing problems For repairs or maintenance of the fire suppression system and components contact the lo cal Ansul dealer or XLT for assistance Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart This page intentionally left blank Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN SERVICE PROCEDURES Conveyor Control Programming Procedure Read the entire instruction before programming TIP Configuration Key Functions lt L gt Behind the lt L gt in XLT is a hidden button This is used along with the up and down button to access the programming mode Use this after each step to advance to the next parameter when programming UP Increases the setting of the selected parameter V DOWN Decrease the setting of the selected parameter 1 Enter Programming Mode Program the bake length e Press the lt L gt button and both and DOWN button simultaneously to enter programming mode 0055 will appear on screen this is already set from factory e Press the UP button until the desired belt length is displayed Belt lengths will read as follows 1832 0032 1855 0055 2440 0040 3240 0040 3255 0055 3855 0055 2 Program the
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37. acles 1 2 amp 3 on the bottom of the Hood Control Box The other end of the SRC plugs into the oven wire harness and eliminates the operator switch supplied in the oven Conversely when the operator switch on the hood 15 turned off the corresponding oven is turned off as well R1 Is a SPDT relay which 15 a electrically operated switch It uses an electromagnet to operate a switching mechanism Line voltage is supplied from the and current flows through a coil in the relay causing the contacts 1 the relay to close This will complete a circuit for the M2 amp M3 to activate and turn on R2 Is a SPDT relay which 15 a electrically operated switch It uses an electromagnet to operate a switching mechanism No line voltage is supplied from TS2 via R3 until the fire alarm 15 acti vated Once fire alarm 1s activated voltage 1s supplied to the coil in the relay causing the contacts in the relay to close This will complete a circuit between terminal 1 and 5 on the VFD activating the VFD to turn on to full speed R3 Is a SPDT relay which 15 a electrically operated switch It uses an electromagnet to operate a switching mechanism No line voltage is supplied from TS2 to R3 until the fire alarm 15 acti vated Once fire alarm 1s activated voltage 1s supplied to the coil in the relay causing the contacts in the relay to switch from NC to NO This will interrupt the circuit in the relay supplying voltage to the lights the ovens and the
38. at connect to TS 2 terminals 23 amp 24 Switches mounted on the hood control lighting VFD activation Make Up Air MUA activation and oven function When 51 1s activated voltage will be carried to the lights turning them on When XLT Ovens are installed with an AVI Hood the Switch Relocation Cord SRC effectively eliminates the Main Switch located on the oven and transfers control to the DPDT switches on the hood When 52 54 switches are activated a contact on the back of the switch will allow a low volt age signal to be sent to the VFD signaling it to turn on to a set frequency at the same time when S2 15 activated another contact switch will allow line voltage to be carried through the Switch Re location Cord SRC to the oven activating it Also the S2 switch sends line voltage to R4 to acti vate a MUA relay coil which switches from Normally Open NO to Normally Closed NC and completes the circuit to allow operation of the MUA unit The NO switch in the fire alarm system in the building needs to be connected to TS 2 terminals 13 amp 14 When the alarm is activated it will supply line voltage to R3 making the relay switch from NC to NO disabling the lights and cooling fans It will also send a signal to disable contacts for oven power and R2 When the ovens shut off the power 1s removed from R4 R6 removing power from the MUA units When line voltage is supplied to R2 the relay switches from NC to NO acti vating the VFD to run full spe
39. d in the side panel of the Bake Chamber It s purpose is to provide fail safe operation If the temperature of S3 ex ceeds 600 F it opens and interrupts line voltage to all components except the Main Motor M1 SSR 1 4 A Solid State Relay 15 an electronic switching device in which a small control signal from the Temperature Control TC controls a larger load current and voltage It comprises a volt age sensor which responds to the TC a solid state switching device which switches power to the Heating Elements H1 6 either on or off and does this without mechanical parts T C The thermocouple 15 type K It consists of two different conductors that produce a voltage proportional to temperature The T C 15 connected to terminals 2 amp 3 of the Temperature Control TC The milli volt signal is used to display the actual temperature TC The Temperature Control TC has line voltage applied to terminal 10 and neutral voltage applied to terminal 9 There are two displays one for actual temperature and one for set point temperature Actual temperature is determined by the Thermocouple T C connected to terminals 2 amp 3 with terminal 2 being the negative terminal and terminal 3 being the positive terminal The user determines the set point temperature by pressing and holding the up or down arrow button switches The TC sends a 14 24 VDC signal to the Solid State Relay SSR depending upon the relationship between actual temperatur
40. e and set point temperature If the actual temperature rises above maximum temperature an internal switch contact opens thereby interrupting power Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart HOOD THEORY OF OPERATION STD w FS When any one of or all of the Hood Operator Switches 52 53 amp 54 are turned on 1 The Exhaust Fan Motor M1 located on the roof will run 2 The Variable Frequency Drive VFD will display a set value The values are preset from the factory and can be referenced in the I amp O manual 3 The ovens associated with the corresponding switches will turn on The first part of the Theory of Operation explains how electrical power 15 delivered to the hood and initial sequences when the main operator switch is turned on The remainder of the The ory of Operation section explains the function of components in alphabetical order These compo nents are also listed on the schematic e Line voltage for Standard Hoods is assumed to be 208 240 VAC 60 Hz 1 Phase e Line voltage for World amp Australian Hoods 15 assumed to be 230 50 Hz 1 Phase Power for the hood originates at building s electrical service panel A total of two 2 cir cuits are required 1 is a single phase high voltage circuit for VFD Fan circuit that connects to TS terminals 1 amp 2 and 2 1s a single phase low voltage circuit for Fire Suppression circuits and relays th
41. ed CB Circuit Breakers are used to protect electrical components If a CB is tripped eliminate the cause and press the front to reset Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart HOOD THEORY OF OPERATION STD w FS CS The Current Sensor is a device that detects electrical current in a wire and then generates a signal proportional to it It drives an LED indicator lamp LT3 to indicate that the fan 15 drawing current and operating A minimum of 1 5 VAC is required LT1 amp LT2 These are standard incandescent light bulbs and should illuminate when the con tacts of 51 are closed LT3 This 15 a green LED indicator that 15 driven by the CS to indicate that the fan is drawing current and operating M1 The Exhaust Fan Motor 15 a 3 phase direct drive motor In normal operation it 15 powered by the VFD through R6 and it s RPM will vary as the frequency from the VFD varies There are no user serviceable parts the motor and the bearings are permanently lubricated M2 amp M3 The Cooling Fan Motor is a 1 phase direct drive motor In normal operation it 15 powered through R1 These fans are used to keep the control box for the hood cool There are no user serviceable parts in the motor and the bearings are permanently lubricated PLUG 1 2 amp 3 These are circular electrical plugs on one end of the Switch Relocation Cord SRC The Plugs connect to Recept
42. gas ovens manufactured after January 1 2011 utilizing quietFIRE burners and all electric ovens manufactured after April 1 2011 to be free from any defect In material and workmanship under normal use for two 2 years from the date of original purchase by the end user XLT warrants AVI hoods to be free from any defect in material and workmanship under nor mal use for one 1 year from the date of original purchase by the end user In the event of a part failure XLT will furnish a replacement part to the Authorized Dealer if upon inspection XLT de termines that the part is defective The Authorized Dealer will pay for all labor associated with the replacement of the part This warranty is extended to the original end user purchaser and 15 not transferable without prior written consent of XLT Damages are limited to the original purchase price DUTIES OF THE OWNER e owner must inspect the equipment and crates at time of receipt Damage during shipment is to be immediately reported to the carrier and also to XLT e The equipment must be installed and operated in accordance with the written instructions fur nished with the unit e This warranty shall not excuse the owner from properly maintaining the equipment in accor dance with the written instructions furnished with the unit e copy of the Initial Start Up Checklist must be filled out and returned to XLT Ovens and the Authorized Dealer when the unit is initially installed and
43. items or operations that could be dangerous to you amp other persons operating this equipment Read the HIGH message amp follow the instructions carefully VOLTAGE Indicates a potentially hazardous situation that if not avoided can result in cuts or being crushed It calls your attention to items or operations that could be dangerous WARNING to you amp other persons operating this equipment to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures CAUTION are described in CAUTION as well as WARNING so be sure to observe them Indicates potentially hazardous situation that if not avoided result in minor Notes indicates an area or subject of special merit emphasizing either the product s NOTE capability or common errors In operation or maintenance Tips give a special instruction that can save time or provide other benefits while installing _ orusing the product The tip calls attention to an idea that may not be obvious to first time TIP users of the product Technical Support INTL 316 943 2751 Simple Smart Technical Support US 888 443 2751 4 WARRANTY US amp Canada XLT warrants gas ovens manufactured after April 1 2009 utilizing quietFIRE burners and all electric ovens manufactured after April 1 2011 to be free from any defect in material and workmanship under no
44. lt OS AV IJ 3191 ATOS LSS aMOd 8d 005 OVA OFZ OVA 805 LNSWS1S ONILWSH Z LInosio 180 ON LIWIT HOIH HOLIMS MSS Nid Z HOLO3NNOO XSIOW 009 OVA OFZ MO OWA 80Z LN3INST3 ONILWSH Jn 0 HOLIOVdVO dvO I S T3 20FFZ L1X TWONSINLNAO ZS HOLIMS NIVIN Nid E HOLO3NNOO XSIOW COW 009 OVA OFZ OWA 802 LN3INST3 SNIIV3H ZH OS HOLOVINOO ZO NO HOLIMS IS Nid HOLO3NNOO ZON OWA OFZ MO OVA 805 LNSW313 ONILVSH IH OS HOLOVINOO LO m at a gt gt a lt d N 290 ong a o6 368 07 Pou Cl _ 99801 POU e VO 01 950610 01 9218 a CO 8 5 s 5 3 c ji GH 0 0 x AH 14 098 OF qe OL anig Cl 2 OF ona ge 01 ang pm 3 O V 0 55210 1 CT oor P93 TZ OF Pou p E V 0 25210 318 01 9218 dis 0 peig m oa c TY 582 YZE 8L enig ped LO Ca 8 68 Y EIS INA 8 5 KLS 8 21891 SIM 0 Je i 918 81 19818 0 peys lt Ge 3 ionic 81 ong 8 S pieg dH lt 2 072 80 e un a a N an CO Jokanuog jeg 1445 Ieuondo 2 AN 79 8 Z sc 2 a Zi 2 8 2 8 gt Sg Sg EEN E D 2 2 9
45. ma gt 4 L J BER 9b g l L poy poy 3 4 009 gt 5 29 99 x m D Im e 9510799 mama 457 8 LH up LG 8 62 8L DCH 8L i 81 028 8 Ov 9L LH A Sd 89 2102 10 80 9 009 08 0206 L6 OX ZH 09 Hd OWA 087 OVA OZ H3INHOJSNVM L UNIK 7000 AN LH MOLONW N 41915 IYNIN 3L SL dN AOld Nd MOASANOO ZN JlOH INOO E vc AlddNS Sd YOLOW VN 29 J3xv3M8 LINDYIO 580 I L SIN3IN3 3 CL MOOTHSNd 0057 OYA OpZ LNSIN3TH SNILV3H 9H Uri OS AV 133 31715 ANOS 2865 MOO1d 0057 OVA 092 1N3IN313 SNILV3H SH M3MV3M8 _ dINV 0S AV 133 31715 ANOS LSS MSS HOLO3NNOO X TIOW AN 00S OVA 072 LNW SNILV3H VH OL J3xv3ia Uri gO ON 5 1 LIK LIWIT HSIH 5 65 HOLIMS NIYIN EON 00S OVA 072 LNW SNILV3H H M3MV3M8 LINDYIO 1480 2 HOLIMS ZS
46. n illustrated parts breakdown has been prepared as an aid in understanding how the unit operates how to diagnose problems and order parts for the equipment All of the parts listed in the parts breakdown are manufactured with the same precision as the original equipment XLT parts and service providers are available worldwide There are authorized service providers located in the principle cities of the United States There are also authorized Distributors located throughout the world The Theory of Operation section describes how the unit operates An understanding of normal operation will greatly aid diagnosis and troubleshooting The Troubleshooting section asks simple yes or no questions The next question or statement entirely depends upon the previous an swer It will lead to the solution of a problem in the most efficient way The illustrated parts sec tion identifies the various sub assemblies and detailed parts which make up the equipment as well as the part number An explanation of how to order parts is included This manual is designed to supplement the Installation amp Operation Manual provided with the unit when new Please refer to it for descriptions dimensions weights electrical requirements maintenance schedules and certifications XLT Ovens wants you to be totally satisfied with every aspect of owning amp using your oven amp hood Your feedback both positive amp negative is very important to us as it helps us un
47. not programmed parame ters Check to see that the breaker on the hood electrical box 1s not tripped Check to see that the breaker in the service panel 15 not tripped Make sure the Switch Relocation Cords SRC are properly installed to the oven s Check to see that the grease filters are clean amp installed properly Check to see if the exhaust fan is rotating the correct rotation To verify fan rotation re W N move the lid on the exhaust fan Visually inspect rotation in accordance with label on fan hous ing The VFD has internal diagnostics and may show the following ERROR codes e 01 04 Inverter output was short circuited e E05 motor overload is detected by electronic thermal function e E07 DC bus voltage exceeds a threshold E09 DC bus voltage 15 below a threshold e E14 Ground fault detected between controller output and motor If any of the above error codes are displayed then follow these steps to clear them 1 Check display for error code and record it Clear error by pressing the lt STOP RESET gt button Press the lt RUN gt button to activate exhaust fan Normal operation resumes with no error codes If error codes return press the lt STOP RESET gt button E ah u If the corrective actions listed above do not correct the problem then XLT has qualified customer service personnel that can provide assistance on any type of XLT Oven or AVI Hood problem you may experience Customer
48. o three 3 units of XLT products Integration of other manufacturer s products into an oven stack is not recommended amp will void any war ranties XLT Ovens assumes no liability for mixed product applications e Failure to call XLT Customer Service at 1 888 443 2751 prior to contacting a repair company voids any amp all warranties e PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE XLT Ovens has spent millions of dollars designing and testing our products as well as de veloping Parts amp Service Manuals These manuals are the most complete and easiest to under stand in the industry However they are worthless if they are not followed We have witnessed store operators and building owners lose many thousands of dollars in lost revenue due to incorrect installations We highly recommend you follow all instructions given in this manual as well as follow best practices in plumbing electrical and HVAC building codes Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart WARNING amp SAFETY INFORMATION 3 Definitions amp Symbols A safety instruction message includes a Safety Alert Symbol amp a signal word or phrase such as DANGER WARNING or CAUTION Each signal word has the following meaning A Indicates a potentially hazardous situation that if not avoided can result in serious injury or death DANGER A This symbol indicates high voltage It calls your attention to
49. oltage for Standard Ovens is assumed to be 208 240 480 VAC 30 60 Hz e ine voltage for World Ovens is assumed to be 380 VAC 30 50 Hz Power originates at the electrical connection on the wall Line voltage 15 then carried into the oven through the power cord to the Power Block PB A wire connects Line 2 to the Terminal Strip TS which serves as a neutral for the single phase components Several jumpers are used to bridge along the TS to make connection points for multiple neutral lines from all single phase components inside the Control Box and the Main Fan Motor M1 A wire connects line 1 to Ter minal T11 on Relay 1 and acts as the hot leg for all of the single phase components From there a wire connects single phase power through the normally closed High Limit Switch S3 then through Circuit Breaker 1 CB1 then to the Main Switch S1 Three phase power is applied to Contactors 1 amp 2 amp C2 through Circuit Breakers 5 amp 6 CB5 amp CB6 and the PB Unless the power supply on the wall has no power the single phase and three phase circuits just described have power at all times When 51 is turned on line voltage will be carried through the switch simultaneously to three locations via two parallel circuits e Terminal T6 of RI e Centrifugal Switch S2 located in MI And e Power Supply PS Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart E
50. or when the unit is removed and installed in another location e The gas electric and HVAC utilities must be connected to the oven and installed by locally licensed contractors e Failure to contact the Authorized Dealer prior to contacting a repair company for warranty work voids any and all warranties WHAT IS NOT COVERED The following items are not covered by this warranty e Freight damage Any part that becomes defective because of utility services power surges high or low volt ages high or low gas pressure or volume contaminated fuel or improper utility connections e Any electronic part that becomes defective because of moisture and or other contaminates e Conveyor belts e Filters e Exhaust Fans e Light Bulbs e Normal maintenance or adjustments e This warranty shall not apply if the equipment or any part is damaged as a result of accident casualty alteration misuse abuse improper cleaning improper installation improper opera tion natural disasters or man made disasters CLAIMS HANDLED AS FOLLOWS Should any such defect be discovered the Authorized Dealer must be notified Upon notification the Authorized Dealer will arrange for necessary repairs to be made by an authorized service agent The Authorized Dealer will notify XLT Ovens of all discovered defects Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart 6 GENERAL This manual which contains a
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53. rmal use for five 5 years from the date of original purchase by the end user and further warrants main fan blades conveyor shafts and conveyor bearings for ten 10 years XLT further warrants all ovens to be free from rust for ten 10 years from the date the equipment 15 originally purchased XLT warrants AVI hoods to be free from any defect in mate rial and workmanship under normal use for two 2 years from the date of original purchase by the end user In the event of a part failure XLT will furnish a replacement part and pay for all labor associated with the replacement of the part 1f upon inspection XLT determines that the part 1s de fective This warranty is extended to the original end user purchaser and 15 not transferable with out prior written consent of XLT Damages are limited to the original purchase price DUTIES OF THE OWNER e The owner must inspect the equipment and crates at time of receipt Damage during shipment is to be immediately reported to the carrier and also to XLT e The equipment must be installed and operated in accordance with the written instructions fur nished with the unit e This warranty shall not excuse the owner from properly maintaining the equipment in accor dance with the written instructions furnished with the unit of the Initial Start Up Checklist must be filled out and returned to XLT Ovens and the Authorized Distributor when the unit 15 initially installed and or when the
54. rt OVEN PARTS WORLD CONTROL UUUUUUUUU i a ir ji TIO in amp ty D Curtis Industries we Build Confidence rri POWER une FILTER UA gm ITEM PART NUMBER DESCRIPTION YOUR PRICE XP 4302 1 Pole Power Block Electric 16 80 XP 4302 3 3 Pole Power Block Electric 121 60 3 CONTROL BOX REAR Filter 4 Wire Control Box Rear information required eSize of Oven e Voltage Technical Support US 888 443 2751 XLT Simple Smart Technical Support INTL 316 943 2751 HOOD PARTS OVERVIEW Main Canopy Exhaust Fan Controller Shroud Panel End Shroud Panel size specific Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart VED CONTROL STANDARD VED Control Box w Fire Suppression Exhaust Fan Fire Suppression Relay R2 Hood Lights Relay R3 Cooling Fan Relay R1 Terminal Strip TS3 MUA Damper Relay R4 MUA Damper Relay R5 MUA Damper Relay R6 Control Box Cover removed Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart HOOD PARTS STANDARD HOOD 6 __ 20564__________ Minature Power Relay 1370 8 __ 2061 Current SensingLight 3510 9 8 4520 7
55. speed of the conveyor R1 R1 is a 30 minute off delay relay which functions as a cool down timer Applying power to terminal T6 activates the relay which sends a voltage signal out from terminal T9 When power 15 removed from T6 voltage continues from T9 for 30 minutes T9 supplies voltage to the Main Fan Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart ELECTRIC OVEN THEORY OF OPERATION Motor M1 through a Circuit Breaker CB2 and also supplies voltage to M3 M1 and M3 are the only components that will continue to operate for 30 minutes after S1 15 turned off The off delay relay is a safety feature to allow the oven to cool down to room temperature and to eliminate heat stress on the components of the oven S1 The Main Switch is a SPST normally open switch mounted on the front of the Control Box Activating this switch applies voltage to Terminal T6 of the Cool Down Timer R1 When used with the optional AVI Hood System a remote switch mounted in the front of the AVI Hood re places it S2 This Switch is a SPDT centrifugal switch physically mounted inside the Main Motor M1 When M1 comes up to full speed S2 closes and sends voltage to the Temperature Control TC and the Contactors amp C2 It functions as a safety feature to prevent heating element operation if the M1 fails to rotate S3 High Limit Switch This 15 a bi metal NC SPST switch physically mounte
56. time is translated to a RPM on the motor shaft depending on the size of the oven the diameter of the sprocket and the gear ratio of the gearbox Once the motor is running hall sensor inputs are fed back into the driver to determine the speed the motor is currently running at This input goes into a PID algorithm to adjust the PWM output to control the speed to match the target speed that was calculated first This PWM is adjusting the average voltage that the motor phases are seeing As the average voltage goes up the motor will speed up As the average voltage drops the motor speed will also drop The maximum speed is based on a continuous 18 24V being supplied to the motor The phasing of the controller is dependent on the hall sensor signals that are being re turned The controller reads the hall sensor position and from there knows which phase of the mo tor receives the 18 24V signal which phase of the motor is the return and which phase of the mo tor is left open As the motor spins the hall sensors change which dictate which phases are ener 17 H1 H6 The Heating Elements convert electricity into heat through the process of joule heating Electric current through the element encounters resistance resulting in heating the element The resistance values of the four 4 different part numbers used are e XP 5201 208 4 5 4500 Watt 9 61 Ohms e XP 5201 240 4 5 4500 Watt 12 80 Ohms XP 5202 208 5 3 5300 Watt 8 16 Ohms XP 5202 24
57. ument back in its case 2 Basic Configurations e Using the configuration buttons scroll through parameter codes changing them to match Table 1 After PI2 Will appear 3 Close V2 switch after Basic Configuration Figure 1 Remove instrument from its case Close Switch V2 e Re insert the instrument back in its case e Error 400 will appear Press and hold the A and V to clear 000 will appear 4 Advanced Configurations Procedure Scroll through the parameter codes to nnn Change nnn to 311 to unlock the advanced configuration e Using the configuration buttons scroll through parameter codes changing them to match Table 2 e Scroll through the parameter codes again and change the nnn to 5 This locks the advanced con Figure 1 p2 00 P3 ___ 315 C 600 F r P _ _ P 4 P Table 1 AL 315 C 600 F_ Po 40 50 0 figuration 204 C 400 F e Scroll through the parameter codes again and verify 310 C 590 F nnn is ON _ 100 Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart HOOD SERVICE PROCEDURES Hitachi X200 Restoring AVI Defaults Q Read the entire instruction before programming TIP Access program parameters by pressing the lt FUNC gt button one time and using the up and down arrow buttons to navigate to the appropriate parameter Press the lt FUNC gt button again to make adjustments
58. unit 15 removed and installed in another location e The gas electric and HVAC utilities must be connected to the oven and installed by locally licensed contractors e Failure to contact XLT Ovens prior to contacting a repair company for warranty work voids any and all warranties WHAT IS NOT COVERED The following items are not covered by this warranty e Freight damage Any part that becomes defective because of utility services power surges high or low volt ages high or low gas pressure or volume contaminated fuel or improper utility connections Any electronic part that becomes defective because of moisture and or other contaminates e Conveyor belts e Filters e Exhaust Fans e Light Bulbs e Normal maintenance or adjustments e This warranty shall not apply if the equipment or any part is damaged as a result of accident casualty alteration misuse abuse improper cleaning improper installation improper opera tion natural disasters or man made disasters CLAIMS HANDLED AS FOLLOWS Should any such defect be discovered XLT must be notified Upon notification XLT will arrange for necessary repairs to be made by an authorized service agent Dental of services upon the arri val of an authorized service agent will release XLT of any and all warranty obligations Technical Support US 888 443 2751 XLT Technical Support INTL 316 943 2751 Simple Smart LIMITED WARRANTY INTERNATIONAL 5 XLT warrants
59. white W phase pole signal output These are located in a plug that inserts into the CC There are two 2 additional wires in this plug 1 a purple wire which is supply voltage for the pole sensor and 2 a gray wire that is ground The CC using an internal logic circuit energizes the stator coils to provide proper rotation and sets the enerigization phase timing to obtain the desired belt speed set on the controller The motor drives an integral gear box that reduces the motor output speed to give the correct travel time to the conveyor belt The integral gear box is sealed and permanently lubricated with grease The ratio 1s 1 200 These Motors have fan blades attached to them that provide cool air to the control box com ponents It is wired in parallel with M1 and will continue to operate for 30 minutes after 51 15 turned off Filters are provided to ensure clean air PB The Power Block isa connection point for multiple wires of different gauges PS The Power Supply rectifies line voltage to 24 VDC and supplies power to the Conveyor Con trol CC 4 amp fuse is used to provide over current protection which 15 mounted on the PS itself There are no other fuses used anywhere else PU The Pick Up is physically mounted within the Conveyor Motor M2 and utilizes hall effect technology integral to the M2 to monitor the rotation speed The hall effect signal 15 transmitted to the CC which converts it into linear travel
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