Series TV Hydraulic Cylinders Cylinders
Contents
1. t thread O ring ISO 6149 1 O ring seal port B Oversize When boss ISO 6149 1 O ring is required D Conforms to DIN 24554 To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 10 Port location 11 Cushion location 15 16 Enter applicable code Ports are located as shown below Cushions are located as shown in for either when viewing cylinder from head item 10 when viewing cylinder Extra rod projection C dimension end mounting end of double rod from head end mounting end of 15 and 16 indi cylinder double rod cylinders in table tom ee Wi gatgiextra rod iii comecmauniinesivies indicatesno cushion projection from 00 through 99 mm certain port locations cannot be Code Head Cap or Seer po Ios With A a Air bleed or proximity switch location the mounting B 1 c _ 2 Item 15 indicates air bleeds H P D 5 3 gland drains G or proximity E P 4 switches P F 1 Item 16 indicates location of air G 2 bleeds gland drain or proximity H 3 switches as shown in item 10 J 4 when viewing cylinder from head K 1 1 end mounting end of double rod L 1 2 cylinders in table indicates no M 1 3 air bleed or proximity switch N 1 4 Code Head Cap P 2 1 B A 1 RDI 2 2 C 4 2 Code Head Cap S 2 3 D 3 KD 1 1 T 2 4 Es 4 L 1 2 U 3 1 Ft _ 4 _ M 1 3 V 3 2 G 2 N 1 4 wP 3 3 H 3 D P 2 12. 5145 133 A 711 SH 92 R 15 N A N A N A N A N A 811 5194 118 HD N A N A N A N A N A 911 TV57CA TV57CA__ TV57CA_ TV57DA_ TV57DA_ TV57DA_ 10 1 TV93EC1C TV93GC1C TV93JC1C TV93GD1C TV93JD1C TV93LD1C EE 7949 040 7949 040 7949 040 7949 050 7949 050 7949 050 12 1 7948 040 7948 040 7948 040 7948 050 7948 050 7948 050 13 1 TV53CF0E7 TV53CF0G7 TV53CF0J7 TV53DF0G7 TV53DF0J7 TV53DFOL7 14 12 5145 030 A 5145 030 A 5145 030 A 5145 034 A 5145 034 A 5145 034 A 15 1 5194 75 DG 5194 75 DG 5194 75 DG 5194 100 DG R 5194 100 DG R 5194 100 DG R 16 1 SH 92 B 15 SH 92 B 15 SH 92 B 15 TV920135A SH 92 B 20 SH 92 B 20 17 1or2 TV95 040 TV95 040 TV95 040 TV95 040 TV95 040 TV95 040 18 1or2 5145 005 A 5145 005 A 5145 005 A 5145 005 A 5145 005 A 5145 005 A 19 1 N A 02157952 02 157952 02 157952 02157952 02 157952 20 1 N A TV98 040 TV98 040 TV98 040 TV98 040 TV98 040 221 1 N A N A N A N A N A N A 22 AR TV94 040 TV94 040 TV94 040 TV94 040 TV94 040 TV94 040 23 1per 7971 040 7971 040 7971 040 7971 040 7971 040 7971 040 screw 24 1per 7972 040 7972 040 7972 040 7972 040 7972 040 7972 040 screw 25 1 per 7973 040 7973 040 7973 040 7973 040 7973 040 7973 040 screw 26 AR 2714 Tos 4 lvs c mvs c TV5S6_E Tv6 E TV56_E 28 AR 5305 006 5305 006 5305 006 5305 010 5305 010 5305 010 Notes Sold in seal kit only A four character suffix will appear at the end Order item 18 for O rings req d To order this part call Lifco Hydra
3. 7944 045 7944 056 7944 070 7944 056 6 2 5145 141 A 5145 151 A 5145 141 A 5145 151 A 5145 154 A 5145 151 A 7 4 SH 92 R 32 N A N A N A N A N A 8 11 5194 250 DG R N A N A N A N A N A 9 1 TV57GA___ S TV57GA___ S TVS7HA S S dSVSSHA S SSTVSVHAS SSTVSKA 10 1 TV93NG1C TV93QG1C TV93NH1C TV93QH1C TV93SH1C TV93QK1C NE 7949 080 7949 080 7949 100 7949 100 7949 100 7949 125 42 14 7948 080 7948 080 7948 100 7948 100 7948 100 7948 125 13 11 TV53GFON7 TV53GF0Q7 TV53HFON7 TV53HF0Q7 TV53HFOS7 TV53KF0Q7 14 2 5145 152 A 5145 152 A 5145 155 A 5145 155 A 5145 155 A 5145 251 A 15 11 5194 125 DG 5194 75 DG N A N A N A N A 16 11 SH 92 B 32 SH 92 B 32 N A N A N A N A 17 10r2 TV95 080 TV95 080 TV95 080 TV95 080 TV95 080 TV95 080 18 1or2 5335 020 A 5335 020 A 5335 020 A 5335 020 A 5335 020 A 5335 020 A 19 1 02 157950 02 157950 02 157950 02 157950 02 157950 02 157950 20 1 TV98 080 TV98 080 TV98 080 TV98 080 TV98 080 TV98 080 21 1 N A N A N A N A N A N A 22 AR TV94 080 TV94 080 TV94 080 TV94 080 TV94 080 TV94 080 23 1per 7971 080 7971 080 7971 080 7971 080 7971 080 7971 080 screw 24 1per 7972 080 7972 080 7972 080 7972 080 7972 080 7972 080 screw 25 1per 7973 080 7973 080 7973 080 7973 080 7973 080 7973 080 screw 26 AR 27 4 Tv56 Ff tV5e_F tvse_F TVS56_F 1V56_F lms H 28 AIR 5305 014 5305 014 5305 014 5305 014 5305 014 5305 016 Notes Sold in seal kit only A four character suffix will appear at the end Or
4. Sales Representatives rapid access in identifying and specifying genuine Vickers replacements parts Figure 1 TV Cylinder Section View To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Cylinder Installation All Vickers Series TV cylinders are individually tested and inspected before shipment to assure freedom from defects Plugs are inserted in the ports to protect threads and keep foreign matter from entering the cylinder prior to installation Mounting and alignment Position the cylinder loosely in the mounting and check the alignment of the piston rod with the load connection at both ends of the stroke If the cylinder is too large to move by hand proceed with piping and installation and operate cylinder throughout the stroke prior to connection Trunnion and swivel mount bearings should fit closely for the entire length of the pin and must be square with the load connection throughout the stroke Flush or foot mounted cylinders may be pinned or keyed to prevent shifting during high shock loads Always use the wrench flats when connecting piston rod to load to prevent damage to the sealing surface Tighten piston rod against shoulder If cylinder has been pressurized relieve all pressure prior to turning the piston rod Piping connections All piping connections should be deburred and the system thoroughly flushed to purge all contaminants prior to connecting cylinde
5. assembly into the cylinder body The body is designed to easily accept the piston with the sealing system in place 18 Install the body O ring in the head body groove When properly installed the O ring should remain in the head when inverted Grease will hold the o ring in place if required Place the cylinder head with tie rods on the body 19 Repeat steps 6 7 and 8 in Replacing rod seals section 20 Start the tie rod nuts until snug against the head or cap and lay the cylinder on its side Secure the cylinder horizontally into a vice or clamped to a flat surface 21 Tighten the tie rod nuts gradually in a cross sequence pattern to equally distribute forces around the cylinder with a torque wrench The required torque values are listed in Table 4 Check each nut a second time after reaching full torque Rod Y Tie Rod Torque mm ft Ib Nm 25 4 5 5 32 7 11 40 14 19 50 33 45 63 50 68 80 105 140 100 150 205 125 340 460 160 690 935 200 1120 1520 Table 4 Recommended torque values using MoS lubricant with 0 12 coefficient of friction To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Exploded view 23 Retaining plate ball Chk Adj screw 22 a Figure 4 Maintenance Inspection All parts in the unit must be kept clean during the overhaul Handle each part with care an
6. deformation or damaged static seals System pressure in excess of cylinder rating Follow Vickers cylinder catalog design recommendations High pressure developed in cylinder cushion Consult your Vickers Sales Engineer Cylinder externally loaded while control valve is closed Reduce load magnitude or resize cylinder Seal damage such as loss of elasticity shape etc Table 1 Excessive temperature in environment or system Install replacement sealing system with proper rating Incompatible hydraulic fluid Refer to Vickers cylinder catalog for compatible sealing system Cylinder stored in horizontal position for extended period Replace seals store vertically with rod up To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Service The following instructions illustrate the complete rebuilding of your Vickers Series TV hydraulic cylinder Refer to Figure 4 exploded view A CAUTION Before breaking a circuit connection make certain that power is OFF and system pressure has been released Lower all vertical cylinders discharge accumulators and block any load whose movement could generate pressure Plug all removed units and cap all lines to prevent the entry of dirt into the system Required tools Spanner wrench Adjustable wrench Soft brass tool Thin tool Copper padded vice Rubber mallet Torque wrench Replacing rod seals 1 Once
7. replace the cartridge on the rod so that seal or wiper lips are not damaged when placing them over the piston rod Threaded cartridges should be turned clockwise and tightened with a spanner wrench 8 The bolt cartridges on larger rods of units produced prior to 1996 use a retainer plate Slide the retainer plate into position Replace the retainer screws and tighten in a cross sequence pattern Torque to the values shown in Table 2 Bore mm mm Torque ft Ib Nm 160 110 26 35 200 140 52 70 Table 2 Complete rebuild 1 Repeat steps 1 2 3 4 and 5 in Replacing rod seals section Remove the tie rod nuts loosening in a cross sequence pattern Carefully remove the cap or head from the tie rods and inspect for damage or signs of contamination Remove the cylinder body from the head cap Slide the piston rod assembly out of the cylinder body It is not normally necessary to remove the tie rods if threaded into a tapped head or cap for servicing unless the tapped head or cap is mechanically damaged The piston does not have to be removed from the rod for normal piston seal replacement The piston seal can be removed by inserting a thin tool under the seal and running it around the circumference of the piston The elastomer energizer under the face seal should also be removed Remove the nonmetallic wear band which simply snaps into the groove on the piston s outer diame
8. top quality cylinder design e Improve identification Every Series TV cylinder has its sixteen digit model code clearly marked on the product impression stamped in the metal head or cap Each sixteen digit code completely describes a specific cylinder This allows seals and replacement components to be easily identified in the field e Facilitate communications This fully descriptive model code system allows you to work directly with your local Vickers sales engineer to identify and service your Vickers cylinder Custom Cylinders New Cylinders Although the model code has been arranged to cover the vast majority of available options there will be occasions when you require an option which cannot be coded When specifying such an option enter an X for the appropriate item in the sixteen digit model code then describe your requirements For example if you have an application which requires a custom thread on the end of the piston rod enter an X for item 7 Then add a full description at the end of the model code such as With 3 25 inch total rod projection and M22 x 1 5 thread 1 375 inches long The cylinder will then be given a unique five digit design number on receipt of order as explained below Replacement Cylinders Every Vickers custom cylinder is assigned a unique design number This number is contained in the last five digits of the sixteen digit model code and item 12 is always a alpha
9. 7942 110 7942 140 5 Rod wear band 1 7944 110 7944 090 7944 110 7944 140 6 Seal O D bearing 2 5145 161 A 5145 156 A 5145 161 A 5145 163 A 7 Cushion sleeve Head end 1 N A N A N A N A Rod end cushion cylinders only 8 Retainer ring Head end 1 N A N A N A N A Rod end cushion cylinders only 9 Body Consult factory if intermediate 1 TV57LA TV57NA TV57NA TV57NA trunnion mount Specify stroke 10 Cushion collar 1 TV93WL1C TV93UN1C TV93WN1C TV93ZN1C 11 Piston wear band 1 7949 160 7949 200 7949 200 7949 200 12 Piston seal Normal sealing system option 1 7948 160 7948 200 7948 200 7948 200 13 Piston 1 TV53LFOW7 TV53NFOU7 TV53NFOW7 TV53NF0Z7 14 Body O ring Normal sealing system option 2 5145 363 A 5145 369 A 5145 369 A 5145 369 A 15 Retainer ring Cap end 1 N A N A N A N A Cap cushioned cylinders only 16 Cushion sleeve Cap end N A N A N A N A Cap cushioned cylinders only 17 Cushion adjusting screw 1or2 TV95 160 TV95 160 TV95 160 TV95 160 2 req d if cushioned both ends 18 Cushion adjusting O ring 1or2 5335 021 A 5335 021 A 5335 021 A 5335 021 A 2 req d if cushioned both ends 19 Steel ball 1 req d if cushioned head end 1or2 02 157953 02 157953 02 157953 02 157953 20 Ball retainer 1or2 TV98 160 TV98 160 TV98 160 TV98 160 1 req d if cushioned head end 21 Back up ring 1 5138 161 5138 156 5138 161 5138 168 22 Air bleeder screw A R TV94 160 TV94 160 TV94 160 TV94 160 23 Retaining p
10. A TV57EA TV57EA TV57GA trunnion mount Specify stroke 10 Cushion collar 1 TV93JE1C TV93LE1C TV93NE1C TV93LG1C 11 Piston wear band 1 7949 063 7949 063 7949 063 7949 080 12 Piston seal Normal sealing system option 1 7948 063 7948 063 7948 063 7948 080 13 Piston 1 TV53EF0J7 TV53EFOL7 TV53EFON7 TV53GFOL7 14 Body O ring Normal sealing system option 2 5145 145 A 5145 145 A 5145 145 A 5145 152 A 15 Retainer ring Cap end 1 5194 100 DG R 5194 100 DG R 5194 100 DG R 5194 100 DG Cap cushioned cylinders only 16 Cushion sleeve Cap end SH 92 B 25 SH 92 B 25 SH 92 B 25 SH 92 B 32 Cap cushioned cylinders only 17 Cushion adjusting screw 1or2 TV95 040 TV95 040 TV95 040 TV95 080 2 req d if cushioned both ends 18 Cushion adjusting O ring 1or2 5145 005 A 5145 005 A 5145 005 A 5335 020 A 2 req d if cushioned both ends 19 Steel ball 1 req d if cushioned head end 1or2 N A 02 157952 02 157952 N A 20 Ball retainer 1o0r2 N A TV98 040 TV98 040 N A 1 req d if cushioned head end 21 Back up ring 1 N A N A N A N A 22 Air bleeder screw A R TV94 040 TV94 040 TV94 040 TV94 080 23 Retaining plate Ball check adj screw 1 per 7971 040 7971 040 7971 040 7971 080 screw 24 Retaining plate Cushion adj screw 1 per 7972 040 7972 040 7972 040 7972 080 screw 25 Retaining plate Air bleed adj screw 1 per 7973 040 7973 040 7973 040 7973 080 screw 26 Retaining plate drive screws A R Included with reta
11. Double Rod No Mount 10 21 MP1 MX2 D Conforms to DIN 24554 To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Model Code All dimensions are in mm 1 2 3 4 5 6 7 8 LO 10 11 12 13 14 15 16 5 6 Bore and rod diameters 7 Rod end type metric 9 Ports c For maximum reliability SAE ports are recommended ode Bore Rod BB 25 12 Code Rod End Style Code Port Style sd ie ales 3 Staion thread O ri 20 32 14 male metric thd SAE UN O ring Pinon e 2G 32 22 1 moi CE 40 18 Short female a 4 CG 40 22 metric thread Oversize oa CJ 40 28 SAE UN O ring DG 20 22 ne DJ 50 28 attachment 5 Py Straight DL 50 36 NFPA standard thread O ring SAE UN O ring seal port EJ 63 28 7 EL 63 36 Small male metric thread ad 6 GL 80 36 manifold la Y ol GN 80 45 P a small GQ 80 56 male metric Di 7 thread BSPP HN 100 45 HQ 100 56 HS 100 70 Extended E3 Dia O 8 When boss intermediate male Oversize BSPP i i KQ 125 56 metric thread epee KS 125 70 KU 125 90 8 Sealing system 9 LS 160 70 Metric LU 160 90 Code Fluid Type _ N Normal cu 180 ug L Low friction and water glycol NU 200 90 T High temperature 0 l Wheniboss NW 200 110 Oversize metric is required NZ 200 140 A Straight
12. TVDG 6533L TVDG 6543T TVDG 6633N TVCE 6633L TVCE 6643T TVCE 28 6533N TVEJ 6533L TVEJ 6543T TVEJ 50 22 6533N TVDG 6533L TVDG 6543T TVDG 28 6533N TVEJ 6533L TVEJ 6543T TVEJ 6633N TVDG 6633L TVDG 6643T TVDG 36 6533N TVGL 6533L TVGL 6543T TVGL 63 28 6533N TVEJ 6533L TVEJ 6543T TVEJ 36 6533N TVGL 6533L TVGL 6543T TVGL 6633N TVEJ 6633L TVEJ 6643T TVEJ 45 6533N TVHN 6533L TVHN 6543T TVHN 80 36 6533N TVGL 6533L TVGL 6543T TVGL 45 6533N TVHN 6533L TVHN 6543T TVHN 6633N TVGL 6633L TVGL 6643T TVGL 56 6533N TVKQ 6533L TVKQ 6543T TVKQ 100 45 6533N TVHN 6533L TVHN 6543T TVHN 56 6533N TVKQ 6533L TVKQ 6543T TVKQ 6633N TVHN 6633L TVHN 6643T TVHN 70 6533N TVLS 6533L TVLS 6543T TVLS 125 56 6533N TVKQ 6533L TVKQ 6543T TVKQ 70 6533N TVLS 6533L TVLS 6543T TVLS 6633N TVKQ 6633L TVKQ 6643T TVKQ 90 6533N TVNU 6533L TVNU 6543T TVNU 160 70 6533N TVLS 6533L TVLS 6543T TVLS 90 6533N TVNU 6533L TVNU 6543T TVNU 6633N TVLS 6633L TVLS 6643T TVLS 110 6533N TVLW 6533L TVLW 6543T TVLW 200 90 6533N TVNU 6533L TVNU 6543T TVNU 110 6533N TVLW 6533L TVLW 6543T TVLW 6633N TVNU 6633L TVNU 6643T TVNU 140 6533N TVNZ 6533L TVNZ 6543T TVNZ 1 Rod Cartridge Seal Kits Include 2 Piston Seal Kits Include Rod wiper 2 Body O rings Rod seal 1 Piston wear band Rod Wear band 1 Piston seal 4 4 1 2 1 O D Bearing seal Back up ring when req d To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Replacem
13. To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Vickers Cylinders Service Data Installation amp Service Manual MAKERS 5004 02 EN 0496 M To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Contents INTOCUCHON joie eee ee eee a a A es 3 Cylinder Installation 0 06 0 ee et M 2 RM gt 4 Troubleshooting 2 aces ee ee neis rats ee ne ee ee ee a ge ee a 5 See E E EEE IO A To 6 Exploded View 0c cece cece cc A oe 8 Maintenance 06 cee eee cc O O a 8 Seal KitS 22 ee O eee BA E ee 10 Replacement Parts 2 2 0 00 ec eee ee ee MN ee ee aS oe MMM ee 12 How to Order 1 2 0c cece Me Qa AE IA 18 Model Code Cylinder Identification saana aa c teen eens 19 To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Introduction Purpose of manual This manual has been prepared to assist users of Vickers Series TV cylinders for properly maintaining and repairing their units In the sections that follow instructions are given for proper installation maintenance and overhaul General information Model codes have many variations within a basic model series They are covered by variables in the model code Service inquiries should always include the complete model code number as stamped on the head or cap and the three digit plant code How to order Vickers has developed an easy system for ordering Seri
14. V56_ B 28 Tie rod nuts Specify mtg style bore amp stroke A R 5305 003 5305 003 5305 004 5305 004 Notes Sold in seal kit only A four character suffix will appear at the end Order item 18 for O rings req d To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Replacement Parts Refer to Figure 5 Key No BORE SIZE 40 BORESIZE40 BORESIZE40 BORESIZE50 BORESIZE50 BORE SIZE 50 No Req d opi ROD 22 ROD 28 ROD 22 ROD 28 ROD 36 uE TV82E0CA10B TV82GOCA10B TV82JOCA10B TV82GODA1OB TV82JODA10B TV82LODA10B 1 TV82EOCF10B TV82GOCF10B TV82JOCF10B__ TV82GODF10B TV82JODF10B TV82LODF10B 1 TV82EOCC10B TV82GOCC10B_ TV82JOCC10B_ TV82GODC10B TV82JODC10B_ TV82LODC10B 1 TV82EOCL10B TZ82GOCL10B TV82JOCL10B__ TV82GODL10B_ TV82JODL10B __ TV82LODL10B 2 7946 018 7946 022 7946 028 7946 022 7946 028 7946 033 311 TV81E0000 TV81G0000 TV81J0000 TV81G0000 TV81J0000 TV81L0I000 4 4 7942 018 7942 022 7942 028 7942 022 7942 028 7942 036 5 Id 8126 018 8126 022 8126 028 8126 022 8126 028 7944 036 6 2 5145 023 A 5145 026 A 5145 029 A 5145 026 A 5145 029 A
15. Y 3 4 Jee 4 _ R 2 2 1 4 1 K 1 1 S 2 3 2 4 2 lag 1 2 T 2 4 gE 4 3 M 4 3 U 3 1 4 4 4 N 1 4 V 3 2 P 2 1 WwW 3 3 RDI 2 2 Y 3 4 12 13 14 Stroke length S 2 3 A E Items 12 13 14 indicate stroke T 2 4 illi U 3 1 3 4 3 length from 001 millimeters through 999 millimeters V 3 2 4 4 4 wP 3 3 Y 3 4 1 4 1 2 4 2 3 4 3 4 4 4 Gland drain optional on Head only D Conforms to DIN 24554 D1 Conforms to DIN 24554 for TVO1 MS2 mounting only
16. character see page 19 In other words the Stroke and Extra Rod Projection locations items 12 through 16 become the Design Number items for custom cylinders When ordering a replacement cylinder simply give the sixteen digit model code or the five digit design number to your local Vickers Sales Representative Replacement Parts Each design number is stored in a quick retrieval computerized storage system This gives our field sales representatives rapid access to assist you in identifying and specifying genuine Vickers replacement parts To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Model Code All dimensions are in mm TV 17 HN 7 N 7 KW 108 PC 14 34 58 7 8 9 10 11 12 13 14 15 16 1 2 Series Code Mounting style Code Mounting style TV ISO 6020 2 DIN 24554 112 Cap Rectangular Flange 22 Head Extended Tie Rod Interchangeable hydraulic cylinder MP5P 3 3 4 Mounting style Code Mounting style 01P Side Lug 14D MS2D ME6D 04 Keyed Side Lug 15D MT4D 07D Head DIN Rectangular 16 ME5D MT2 ME 17 Code Other mounting styles MES My 24 No Mount 33 Double Rod Rectangular 34 Double Rod Intermediate Trunnion 35 Double Rod Head Trunnion 39 Double Rod Extended Tie Rod 40 Double Rod Both Ends Extended Tie Rod 41
17. d always work in a clean area Periodic inspection of the fluid condition and tube or piping connections can save time consuming breakdowns and unnecessary parts replacement The following should be checked regularly 1 All hydraulic connections must be kept tight A loose connection in a pressure line will permit the fluid to leak out If the fluid level becomes so low as to uncover the inlet pipe opening in the reservoir extensive damage to the pump can result In suction or return lines loose connections permit air to be drawn into the system resulting in noisy and or erratic operation Clean fluid is the best insurance for long service life Therefore the reservoir should be checked periodically for dirt or other contaminants If the fluid becomes contaminated the system should be drained and the reservoir cleaned before new fluid is added Filter elements also should be checked and replaced periodically A clogged filter element results in a higher pressure drop This can force particles through the filter which would ordinarily be trapped or can cause the by pass to open resulting in a partial or complete loss of filtration Air bubbles in the reservoir can ruin the pump and other components If bubbles are seen locate the source of the air and seal the leak To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Cleanliness Thorough precautions should always be observe
18. d to insure the hydraulic system is clean 1 Clean flush entire new system to remove paint metal chips welding shot etc 2 Filter each change of oil to prevent introduction of contaminants into the system 3 Provide continuous oil filtration to remove sludge and products of wear and corrosion generated during the life of the system 4 Provide continuous protection of system from entry of airborne contamination by sealing the system and or by proper filtration of the air 5 During usage proper oil filling and servicing of filter breathers reservoirs etc cannot be over emphasized 6 Thorough precautions should be taken by proper system and reservoir design to insure that aeration of the oil will be kept to a minimum Vickers supports and recommends the hydraulic Systems Standards for Stationary Industrial Machinery advanced by the American National Standards Institute ANSI NFPA JIC T2 24 1 1991 Key elements of this Standard as well as other vital information on the correct methods for treating hydraulic fluid are included in Vickers publication 561 Vickers Guide to Systemic Contamination Control available from your local Vickers distributor or by contacting Vickers Recommendations on filtration and the selection of products to control fluid condition are included in this publication Sound Level Noise is only indirectly affected by the fluid selection but the condition of the fluid is o
19. ded in Vickers publication 561 Vickers Guide to Systemic Contamination control available from your local Vickers distributor or by contacting Vickers Incorporated Recommendation of filtration and the selection of products to control fluid condition are included in 561 Recommended cleanliness levels using petroleum oil under common conditions is based on the highest fluid pressure levels in the system Fluids other than petroleum severe service cycles or temperature extremes are cause for adjustment of these cleanliness codes See Vickers Publication 561 for exact details System Pressure Level Product 70 140 210 bar bar bar Cylinders 20 18 15 20 18 15 20 18 15 Seal Kits To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Rod Cartridge Seals Kits 1 Piston Seal Kits 2 Bore Rod N Normal L Low T High N Normal L Low T High Size Diameter Friction Temperature Friction Temperature Seal Kit No Seal Kit No Seal Kit No Seal Kit No Seal Kit No Seal Kit No 25 12 6533N TVBB 6533L TVBB 6543T TVBB 6633N TVBB 6633L TVBB 6643T TVBB 18 6533N TVCE 6533L TVCE 6543T TVCE 6633N TVBB 6633L TVBB 6643T TVBB 32 14 6533N TV2C 6533L TV2C 6543T TV2C 6633N TV2C 6633L TV2C 6643T TV2C 22 6533N TVDG 6533L TVDG 6543T TVDG 6633N TV2C 6633L TV2C 6643T TV2C 40 18 6533N TVCE 6533L TVCE 6543T TVCE 22 6533N
20. der item 18 for O rings req d To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Refer to Figure 5 Key Part Name No BORE SIZE 125 BORE SIZE 125 BORE SIZE 160 BORE SIZE 160 No Req d ROD 70 ROD 90 ROD 70 ROD 90 1 Piston rod Non cushioned 1 TV82SOKA10B TV82U0KA10B TV82SOLA10B TV82U0LA10B rod end type Cushioned head end 1 TV82SOKF10B__ TV82UOKF10B_ TV82SOLF10B___ TV82UOLF10B__ Cushioned cap end 1 TV82SOKC10B TV82U0KC10B__ TV82SOLC10B__ TV82UOLC10B__ Specify stroke Cushioned both ends 1 TV82SOKL10B TV82U0KL10B__ TV82SOLL10B__ TV82UOLL10B__ 2 Rod wiper Normal sealing system option 1 7946 070 7946 090 7946 070 7946 090 3 Rod bearing Place appropriate code into in 1 TV81S0000 TV81U0000 TV81S0000 TV81U0000 part no A Normal sealing B Low friction high temp 4 Rod seal Normal sealing system option 1 7942 070 7942 090 7942 070 7942 090 5 Rod wear band 1 7944 070 7944 090 7944 070 7944 090 6 Seal O D bearing 2 5145 154 A 5145 156 A 5145 154 A 5145 156 A 7 Cushion sleeve Head end 1 N A N A N A N A Rod end cushion cylinders only 8 Retainer ring Head end 1 N A N A N A N A Rod end cushion cylinders onl
21. ent Parts Single Rod Cylinders Refer to Figure 5 Key Part Name No BORE SIZE 25 BORE SIZE 25 BORE SIZE 32 BORE SIZE 32 No Req d a ROD 12 ROD 18 ROD 14 ROD 22 1 Piston rod Non cushioned 1 TV82BOBA10B TV82E0BA10B TV82C02A10B TV82GO2A10B rod end type Cushioned head end 1 TV82BOBF10B__ TV82E0BF10B__ TV82CO2F10B__ TV82GOH2F10B __ Cushioned cap end 1 TV82BOBC10B TV82E0BC10B_ TV82C02C10B__ TV82GU2C10B__ Specify stroke Cushioned both ends 1 Tv82BOBL10B TV82E0BL10B__ TV82CO2L10B__ TV82GO2L10B__ 2 Rod wiper Normal sealing system option 1 7946 012 7946 018 7946 014 7946 022 3 Rod bearing Place appropriate code into Oin 1 TV81BO000 TV81E0000 T1V81C0000 TV81G0000 part no A Normal sealing B Low friction high temp 4 Rod seal Normal sealing system option 1 7942 012 7942 018 7942 014 7942 022 5 Rod wear band 1 8126 012 8126 018 8126 014 8126 022 6 Seal O D bearing 2 5145 019 A 5145 023 A 5145 023 A 5145 026 A 7 Cushion sleeve Head end 1 N A N A N A N A Rod end cushion cylinders only 8 Retainer ring Head end 1 N A N A N A N A Rod end cushion cylinders only 9 Body Consult factory if intermediate 1 TV57BA TV57BA TV572A TV572A trunnion mount Specif
22. es TV Cylinders This system has been developed to improve ease of ordering The model code consists of sixteen alpha numeric digits which fully describe the most common standard options offered To specify your Series TV cylinder review the Model Code section for a full description of each option available and corresponding code Custom cylinders Although the model code has been arranged to cover the vast majority of available options there will be occasions when an option which cannot be coded will be required When such an option has been specified enter an X for the appropriate item in the model code For example an application which requires a custom thread on the end of the piston rod an X is inserted for item 7 The cylinder will include a unique five digit design number Replacement cylinders Every custom cylinder is assigned a unique design number This number is contained in the last five digits of the sixteen digit model code Item 12 is always an alpha character The Stroke and Extra Rod Projection positions items 12 through 16 become the Design Number items for custom cylinders When ordering a replacement part or cylinder give the sixteen digit model code or the five digit design number to your local Vickers Representative Replacement parts Each design number has a completed bill of materials on file in a quick retrieval computerized storage system This gives the Field
23. f paramount importance in obtaining optimum reduction of system sound levels Some of the major factors affecting the fluid conditions that cause the loudest noises in a hydraulic system are 1 Very high viscosities at start up temperature can cause pump noises due to cavitation 2 Running with a moderately high viscosity fluid will slow the release of air captured in the fluid The fluid will not be completely purged of such air in the time it remains in the reservoir before recycling through the system 3 Aerated fluid can be caused by ingestion of air through the pipe joints of inlet lines high velocity discharge lines cylinder rod packings or by fluid discharging above the fluid level in the reservoir Air in the fluid causes a noise similar to cavitation Hydraulic Fluid Recommendations Oil in a hydraulic system performs the dual function of lubrication and transmission of power It constitutes a vital factor in a hydraulic system and careful selection of it should be made with the assistance of a reputable supplier Proper selection of oil assures satisfactory life and operation of system components with particular emphasis on hydraulic pumps Any oil selected for use with pumps is acceptable for use with valves cylinders or motors Order literature 694 for oil selection recommendations Adding Fluid to the System When hydraulic fluid is added to the system it should be pumped through a 10 micron absol
24. he pump relief valve control valves hydraulic supply etc have been Properly installed and maintained cylinders should function for millions of cycles Premature cylinder failures are usually caused by system or application problems that can be prevented The purpose of this chart is to aid in identifying and correcting the most common causes of premature cylinder malfunction checked and the problem has been isolated to the cylinder Check Cylinder for Evidence of Excessive wear on piston rod Caused By Side load due to misalignment between cylinder and load Action Required Check alignment of rod with load connection at all points in stroke Pivot mount cylinder without proper stop tubing Follow Vickers cylinder catalog design recommendations Contamination in cylinder Exceptionally dirty environment Clean and flush the entire system deburr connections Worn rod wiper Shield piston rod area from direct contact with contaminant Impact damage or broken parts Lack of or improperly adjusted cushions Reference adjustment instructions in this manual Load and piston speed combination exceeds cylinder cushion capacity Consult your Vickers Sales Engineer Lack of or improperly adjusted speed controls Add or adjust flow controls to reduce piston speed Excessive system pressure Reduce pressure to minimum required to move the load Permanent
25. ining plate 27 Tie rods Specify mtg style bore amp stroke 4 TV56_ E TV56_ E TV56_ E TV56_ F 28 Tie rod nuts Specify mtg style bore amp stroke A R 5305 010 5305 010 5305 010 5305 014 Notes Sold in seal kit only A four character suffix will appear at the end Order item 18 for O rings req d To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Refer to Figure 5 Key No BORE SIZE 80 BORESIZE80 BORESIZE100 BORESIZE 100 BORESIZE100 BORE SIZE 120 No Reqd ropas ROD 56 ROD 45 ROD 56 ROD 70 ROD 56 ZEE TV82NOGA10B TV82QOGA10B TV82NOHA10B TV82QUHA10B_ TV82SOHA10B TV82QOKA10B 1 TV82NOGF10B TV82QUGF10B TV82NOHF10B TV82QOHF10B_ TV82SCHF10B__ TV82QOKF10B 1 TV82NOGC10B TV82QOGC10B_ TV82NOHC10B_ TV82QUHC10B_ TV82SOHC10B__ TV82QOKC10B__ 1 TV82NOGL10B TZ82Q0UGL10B_ TV82NCHL10B__ TV82QGHL10B__ TV82SOHL10B TV82QO0KL10B __ 2 14 7946 045 7946 056 7946 045 7946 056 7946 070 7946 056 3 1 TV81NJ000 TV81Q0000 TV81N1000 TV81Q0000 TV81S0000 TV81Q0000 4 1 7942 045 7942 056 7942 045 7942 056 7942 070 7942 056 5 4 7944 045 7944 056
26. late Ball check adj screw 1 per 7971 160 7971 160 7971 160 7971 160 screw 24 Retaining plate Cushion adj screw 1 per 7972 160 7972 160 7972 160 7972 160 screw 25 Retaining plate Air bleed adj screw 1 per 7973 160 7973 160 7973 160 7973 160 screw 26 Retaining plate drive screws A R Included with retaining plate 27 Tie rods Specify mtg style bore amp stroke 4 TV56_ J TV56 _ L TV56 _ L TV56_ L 28 Tie rod nuts Specify mtg style bore amp stroke A R 5305 018 5305 019 5305 019 5305 019 Notes Sold in seal kit only A four character suffix will appear at the end Order item 18 for O rings req d To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 How to Order Standard Cylinders Vickers has created an easy system for ordering Series TV Cylinders This system has been developed to improve our service to you The model code consists of sixteen alpha numeric digits which fully describe the most common standard options offered on Series TV cylinders To specify your Series TV cylinder review the following pages for a full description of each option available and select the desired code This model code system will e Simplify the re order process Each Vickers Series TV cylinder is assigned a sixteen digit model code That code is unique to a particular cylinder description That way when you re order a Series TV cylinder you re assured of exactly the same
27. ling and retention Tighten the piston on the rod to the torque listed in Table 3 using the spanner wrench holes provided in the piston Install new seals by placing one side in the piston groove and stretching the seal around the piston circumference with the thin tool used in disassembly The elastomer energizer should be installed in the bottom of the groove before installing the plastic face seal as shown in Figure 3 Rod Y Piston Torque mm ft Ib Nm 12 15 20 14 20 27 18 30 40 22 30 40 28 40 54 36 40 54 45 50 67 56 100 135 70 135 180 90 250 340 110 400 540 140 550 740 Table 3 Plastic face seal Elastomer energizer Figure 3 14 15 Cylinder body O rings are easily removed using a thin blade tool Care should be taken to avoid damaging the surface finish in the groove with the tool Metallic cushion sleeves can be replaced by removing the snap ring sleeve retainers Note the sleeve orientation in the groove before removal Some sleeves are not symmetrical and new sleeves must be installed in the groove in the same orientation 16 Shorter cylinders are more easily assembled in a vertical position Insert the body O ring in the cap body groove and position the cylinder body on the cap 17 Snap the wear band on the piston into the wide groove Lubricate the piston O D and seals Carefully insert the piston rod
28. r ports Care should be taken to prevent over tightening of the piping connections Cylinder operation Cycle cylinder a few times with reduced load and pressure Hydraulic cylinders may be erratic due to trapped air but will normally purge themselves after several cycles Some cylinders may be equipped with air bleed screws which can be slowly loosened with a male metric key wrench then re tightened after air is purged Cushioned cylinders are adjusted and tested prior to shipping but usually require additional adjustment after connection to the work load The cushion adjustment screw has a retainer plate to prevent inadvertent removal of the screw A male metric hex wrench is required to adjust the cushion screw To increase effectiveness of the cushion turn the adjustment screw clockwise To provide less cushion turn the screw counterclockwise Most orifices are fully open with two full turns of the screw from the closed position The final position of the screw should be a balance between any shock or bounce at the start of the cushion and the final impact of the piston at the end of stroke To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Troubleshooting Most problems in fluid power circuits result in a gradual or sudden loss of power in the work cylinders which may cause them to stall or move slower than required This chart assumes that all other components of the circuit such as t
29. ter If piston removal is required clamp the piston rod securely in a copper padded vice to protect the rod finish To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 7 Heat the piston to approximately 175 C with a torch or oven to break the anaerobic adhesive Insert a spanner wrench in the drilled holes on the piston face and break the seal by rapping the wrench with a rubber mallet rotating the piston in a counterclockwise direction On small cylinders an alternate method not requiring a spanner wrench is to clamp the piston in a soft jawed vice and turn the rod using an adjustable wrench on the rod flats A THE PISTON IS HOT CAUTION 8 Unscrew the piston and set it aside 9 Remove the cushion collar from the 10 11 12 13 rod if the cylinder is cushioned on the head end Let the rod cool before re assembly Snugly secure the rod into the vice Replace the cushion collar on the rod if required Thoroughly clean all metallic surfaces with a non petroleum based cleaner and a wire brush if necessary Apply anaerobic adhesive near the rod shoulder or collar on the rod threads and on the piston I D threads NOTE Be sure to follow the adhesive manufacturer s recommendations regarding surface preparation priming requirements proper adhesive for the thread size and cure time prior to pressurization Failure to do so could result in improper sea
30. the cylinder is removed from service fully retract the piston rod and remove all port connections Drain any hydraulic fluid by manually cycling the cylinder Large cylinders can be carefully cycled with air pressure 2 The Quick Change rod cartridge allows rod seal replacement without disturbing the tie rods Remove any burrs from the wrench flat area of the piston rod Place the cylinder in a vice rod end up if possible Remove the rod cartridge by rotating it counterclockwise with a spanner wrench If an appropriate spanner wrench is not available service is best performed by disassembling the entire cylinder The cartridge can then be removed by placing a bar such as a square shanked screw driver in the cartridge slots after removing the rod from the head 3 Remove the rod seal from the cartridge by carefully prying it out of the groove with a dull brass or other soft material tool 4 Remove the elastomer wiper from the outer most groove by carefully prying it out of the groove with the dull brass tool 5 The non metallic wear band can be removed from the cartridge in a similar fashion 6 Lightly lubricate the new rod seal o rings wear band and wiper Install them in the cartridge as shown in Figure 2 Carefully lead the outside sealing edge into each groove Be careful not to damage the seal or wiper Wear band Figure 2 7 Carefully
31. uded with retaining plate 27 Tie rods Specify mtg style bore amp stroke 4 TV56_ H TV56_ H TV56_ J TV56_ J 28 Tie rod nuts Specify mtg style bore amp stroke A R 5305 016 5305 016 5305 018 5305 018 Notes Sold in seal kit only A four character suffix will appear at the end Order item 18 for O rings req d To order this part call Lifco Hydraulics USA Toll Free at 1 800 952 7849 Refer to Figure 5 Key Part Name No BORE SIZE 160 BORE SIZE 200 BORE SIZE 200 BORE SIZE 200 No Req d 3 ROD 110 ROD 90 ROD 110 ROD 140 1 Piston rod Non cushioned 1 TV82WOLA10B TV82U0NA10B TV82WONA10B_ TV82ZONA10B rod end type Cushioned head end 1 TV82WOLF10B__ TV82UONF10B __ TV82WONF10B_ TV82ZONF10B _ Cushioned cap end 1 TV82WOLC10B_ TV82UO0NC10B__ TV82WONC10B_ TV82Z0NC10B__ Specify stroke Cushioned both ends 1 TV82WOLL10B TV82UONL10B__ TV82WONL10B__ TV82ZONL10B__ 2 Rod wiper Normal sealing system option 1 7946 110 7946 090 7946 110 7946 140 3 Rod bearing Place appropriate code into in 1 TV81W0000 TV81U0000 TV81W0000 TV81Z00000 part no A Normal sealing B Low friction high temp 4 Rod seal Normal sealing system option 1 7942 110 7942 090
32. ulics USA Toll Free at 1 800 952 7849 Refer to Figure 5 Key Part Name No BORE SIZE 63 BORE SIZE 63 BORE SIZE 63 BORE SIZE 80 No Req d ROD 28 ROD 36 ROD 45 ROD 36 1 Piston rod Non cushioned 1 TV82JOEA10B TV82LOEA10B TV82NOEA10B TV82LOGA10B rod end type Cushioned head end 1 TV82JOEF10B__ TV82LOEF10B__ TV82NOEF10B__ TV82LOGF10B _ Cushioned cap end 1 TV82JOEC10B TV82LoEC10B__ TV82NOEC10B__ TV82LUGC10B__ Specify stroke Cushioned both ends 1 TV82JOEL10B TV82LOEL10B__ TV82NOEL10B__ TV82LOGL10B__ 2 Rod wiper Normal sealing system option 1 7946 028 7946 036 7946 045 7946 036 3 Rod bearing Place appropriate code into in 1 TV81J0000 TV81L0000 TV81NZ000 TV81L0000 part no A Normal sealing B Low friction high temp 4 Rod seal Normal sealing system option 1 7942 028 7942 036 7942 045 7942 036 5 Rod wear band 1 8126 018 7944 036 7944 045 7944 036 6 Seal O D bearing 2 req d w gland drain 1 5145 029 A 5145 133 A 5145 141 A 5145 133 A 7 Cushion sleeve Head end 1 SH 92 R 25 N A N A SH 92 R 32 Rod end cushion cylinders only 8 Retainer ring Head end 1 5194 200 HD R N A N A 5194 250 DG R Rod end cushion cylinders only 9 Body Consult factory if intermediate 1 TV57E
33. ute filter The use of a Vickers Clean Cart portable filtering transfer unit to filter clean fluid into the system is recommended For further information on the Clean Cart transfer unit obtain service drawing 601 It is important that the fluid be kept clean and free from any substance that may cause improper operation or wear to the cylinder pump and other hydraulic units Therefore the use of cloth to strain the fluid should be avoided to prevent lint from entering the system Replacement Parts Reliable operation throughout the specified operating range is assured only if genuine Vickers parts are used Sophisticated design processes and materials are used in the manufacture of our parts Substitutes may result in early failure Product Life The service life of these products is dependent on environment duty cycle operating parameters and system cleanliness Since these parameters vary from application to application the ultimate user must determine and establish the periodic maintenance required to maximize life and detect potential component problems Fluids Proper fluid condition is essential for long and satisfactory life of hydraulic components and systems Hydraulic fluid must have the correct balance of cleanliness materials and additives for protection against wear of components elevated viscosity and inclusion of air Essential information on the correct methods for treating hydraulic fluid is inclu
34. y 9 Body Consult factory if intermediate 1 TV57KA TV57KA TV57LA TV57LA trunnion mount Specify stroke 10 Cushion collar 1 TV93SK1C TV93UK1C TV93SL1C TV93UL1C 11 Piston wear band 1 7949 125 7949 125 7949 160 7949 160 12 Piston seal Normal sealing system option 1 7948 125 7948 125 7948 160 7948 160 13 Piston 1 TV53KF0S7 TV53KF0U7 TV53LF0S7 TV53LFOU7 14 Body O ring Normal sealing system option 2 5145 251 A 5145 251 A 5145 363 A 5145 363 A 15 Retainer ring Cap end 1 N A N A N A N A Cap cushioned cylinders only 16 Cushion sleeve Cap end N A N A N A N A Cap cushioned cylinders only 17 Cushion adjusting screw 1or2 TV95 080 TV95 080 TV95 160 TV95 160 2 req d if cushioned both ends 18 Cushion adjusting O ring 1or2 5335 020 A 5335 020 A 5335 021 A 5335 021 A 2 req d if cushioned both ends 19 Steel ball 1 req d if cushioned head end 1or2 02 157950 02 157950 02 157953 02 157953 20 Ball retainer 1or2 TV98 080 TV98 080 TV98 160 TV98 160 1 req d if cushioned head end 21 Back up ring 1 N A TV80U0 N A TV80U0 22 Air bleeder screw A R TV94 080 TV94 080 TV94 160 TV94 160 23 Retaining plate Ball check adj screw 1 per 7971 080 7971 080 7971 160 7971 160 screw 24 Retaining plate Cushion adj screw 1 per 7972 080 7972 080 7972 160 7972 160 screw 25 Retaining plate Air bleed adj screw 1 per 7973 080 7973 080 7973 160 7973 160 screw 26 Retaining plate drive screws A R Incl
35. y stroke 10 Cushion collar 1 TV93BB1C TV93EB1C TV93C21C TV93G21C 11 Piston wear band 1 7949 025 7949 025 7949 032 7949 032 12 Piston seal Normal sealing system option 1 7948 025 7948 025 7948 032 7948 032 13 Piston 1 TV53BF0B7 TV53BFOE7 TV532F0C7 TV532F0G7 14 Body O ring Normal sealing system option 2 5145 023 A 5145 023 A 5145 027 A 5145 027 A 15 Retainer ring Cap end 1 N A N A N A N A Cap cushioned cylinders only 16 Cushion sleeve Cap end 1 N A N A N A N A Cap cushioned cylinders only 17 Cushion adjusting screw 1or2 TV95 025 TV95 025A TV95 025 TV95 025A 2 req d if cushioned both ends 18 Cushion adjusting O ring 1or2 5145 003 A 5145 003 A 5145 003 A 5145 003 A 2 req d if cushioned both ends 19 Steel ball 1 req d if cushioned head end 1 02 152533 02 152533 02 152533 02 152533 20 Ball retainer 1or2 TV98 025 TV98 025 TV98 025 TV98 025 1 req d if cushioned head end 21 Back up ring 1 N A N A N A N A 22 Air bleeder screw A R TV94 025 TV94 025 TV94 025 TV94 025 23 Retaining plate Ball check adj screw 1 per 7971 025 7971 025 7971 025 7971 025 screw 24 Retaining plate Cushion adj screw 1 per 7972 025 7972 025 7972 025 7972 025 screw 25 Retaining plate Air bleed adj screw 1 per 7973 025 7973 025 7973 025 7973 025 screw 26 Retaining plate drive screws A R Included with retaining plate 27 Tie rods Specify mtg style bore amp stroke 4 TV56_ A TV56_ A TV56_ B T
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