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SERVICE MANUAL CE-9W & CE-15W.
Contents
1. FAGOR SERVICE MANUAL CE 9W amp CE 15W June 2004 3 4 WH WN A A N TABLE CONTENTS TABLE OF CONTENTS J J J 22 22 2 2 2 0 2 0 000 ELECTRICAL CONNECTION ELECTRICAL COMPONENTS 2 4 4 4 2 UNBALANCE SWITCH UR 2 2 UNBALANCE RELAY R J 2 3 ROTATION DIRECTION SWITCH 15 2 4 ELECTRO MAGNET COMPONENTS E amp IE 2 5 DOOR SWITCH IP 2 6 DOOR OPENING BUTTON IAP L 2 7 NTC DELAYER 2 8 MOTOR M 2 9 MOTOR CONNECTIONS BOX GE DMO ISIS 211 THERMAL SWITCH TM 212 T 2 13 WIRING CONNECTIONS FOR THE MOTOR AND THE LID TROUBLE SHOOTING SCHEMATICS AND TECHNICAL EXPLANATION OF THE MACHINE 1 ELECTRICAL CONNECTION These machines have been designed and manufactured to be connected at 208 230 60 3 Important Drum must spin clockwise such 15 shown on pictures n 1 and n 2 If not change 2 of the 3 phases on terminal block If phases were not connected properly drum will spin counterclockwise and machine will not brake However lid opening will be activated and accident could occur Fig n 1 2 ELECTRICAL COMPONENTS are the main contactors to spin and brake the machine Both contactors come installed with two auxiliary contacts N113015 one normally closed one normally open Relay R2 od Ref 7683087 Ref 76
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3. on these connectors it is possible to check out components and it is not necessary to work on the component by itself See fig n 28 Connector for the lid components Connector for the motor components Fig n 28 A Connector for the motor components On this terminal connector are connected the thermal switch of the motor TM the rotation direction switch IS and the unbalance switch IR On picture n 29 it is shown the male connector and color of the wire on the electrical schematic Connection for the rotation direction switch Is Common White Connection for the rotation direction switch Is Red Connection for the rotation A direction switch Is Pink Connection for the thermal switch TM Yellow Connection for the thermal switch TM Black x Connection for the wi Connection for the unbalance switch IR unbalance switch IR Purple Neutral Orange Fig n 29 10 B Connector for the lid components On this terminal connector are connected the electro magnet E and the switch IE the door opening switch and the timer Tp See the male connector and wiring colors on picture n 30 Connection for the switch IE Yellow Connection for the door opening switch Orange Connection for the door opening switch Brown Connection for the switch f a
4. 83087 4 A Fuses Ref P184011 N113015 Fs dul 1 i aa De Auxiliar Terminal block amp 5 D Contact Ref CI Ref uae y X183011 Fig n 3 Brake Contactor Delayer C2 Ref N113007 Door switch Ip Door opening button amp cycle light L Door electro magnet switch amp Door electro magnet BE Fig n 4 Fig n 5 21 UNBALANCE SWITCH If the drum is moving out of control because of the weight of the clothes is not balanced or because of the shock absorbers are defective the unbalance switch will stop the spin activating the R2 relay Fig n 7 In order to continue the spin process clothes must be balanced the unbalance switch on position Fig n 6 and the lid must have been open Unbalance switch IR Ref N103038 2 2 UNBALANCE RELAY R2 R2 will be activated when is activated in order to stop the machine R2 has a normally closed contact connected to spin contactor That is why when R2 is activated doesn t receive power and machine 15 stopped Check schematic Unbalance Relay R2 Ref 7683087 2 3 ROTATION DIRECTION SWITCH IS The rotation direction switch Is is inside of the motor connections box Fig 11 and it is activated by the clip on fig 12 Ending Rotation direction 4 switch 15 Z Re
5. IE Purple Ae Connection for the pilot L E light L Pink Figura n 30 Connection for the timer TP White Neutral connection for the electro magnet E and for the pilot light L Blue Ground connection for the electro magnet E Yellow Green 11 3 TROUBLE SHOOTING NOTE Before carrying out any operation checking or repair the machine must always be disconnected from the mains PROBLEM POSSIBLE CAUSE WAY TO CORRECT IT No power Check out fuses Close lid or replace close switch 1f it is broken Timer doesn t work Replace Motor is too hot Fuse will be activated automatically once motor has cool down Contactor 15 broken Replace Not equilibrated switch has Deliver the clothes weight better The motor disconnects activated inside the drum immediately after starting Shock absorvers are defective Replace It is probable that two phases were not Check out drum goes clockwise If connected properly and spin is not not change phases The brake does not work going in the right direcctoin Lid 1s not closed The motor does not start The indicator lamp does not light up Terminal fuse of the motor has stopped the machine Contactor C2 or delayer NTC defective Motor continues working Timer Timer defective 000000002 fictive Timer defective Replace 0000000 when time 1s over Rotation direction switch defective IS Replace Lid doesn t open Door electro magnet defective E Re
6. d Ref N105911 Pista de rodadura In contact with the motor Fig n 12 The purpose of this switch 15 to activate the brake contactor C2 and once drum is not moving activate the opening of the lid 2 4 ELECTRO MAGNET COMPONENTS E IE It consists on an electro magnet E and a switch IE fig n 13 When E receives voltage the lid will open automatically The connection on the solenoid of the electro magnet 15 shown picture n 14 The door switch IE is a normally open contact that will close when lid 1s closed If the switch 1s open machine can not operate preventing so that hydoroextractor will work when lid is open Electro magnet components E IE Ref N103028 Fig n 13 Door switch connection Solenoid connection E Fig n 14 2 5 DOOR SWITCH IP The door switch is a contact normally open that will close when lip is closed This is to prevent that the drum is moving when lid is open Fig n 16 Door switch Ref N103039 Fig n 15 Fig n 16 2 06 DOOR OPENING BUTTON IAP L Iap will open the lid only when the drum is not moving so before activating the timer If you need to open the lid and the machine 1s already spinning turn the timer until O position In this way the machine will brake and lid will open The button has pilot light L that will be on during the spin cycle Ref Z213033 In case of failure or lack of power the lid can b
7. e open manually pushing over the emergency lid opening switch located on the front side of the holder Fig n 19 Emergency switch location to open the lid 2 7 NTC DELAYER NTC works like a timer before activating the brake contactor C2 Voltage doesn t go through until NTC 1s heated up When the spin time 1s over 15 disconnected but C2 will take a while to be activated thanks to the NTC This action will prevent short circuits in case both contactor worked at the same time 2 5 MOTOR M CE 9W Ref N107701 240V 415V 60Hz HP CE 15W Ref N117701 240V 415V 60Hz 1 HP 2 MOTOR CONNECTIONS BOX On picture n 21 is shown the box of a CE 15W where the motor connections are done For the model CE 9W the box is eliminated and connection triangle or star is done on the same contactor Connections 2 10 FUSES Fuses 4 A Ref P184011 Fuse holders 2 11 THERMAL SWITCH TM Tm is an internal contact inside the motor normally closed that will open when the motor has overheated When motor has cooled down contact will close automatically Themal switch connections 2 12 TIMER TP If timer is placed on the area the hydorextractor will be working continuously If not time from O to 15 min will be selected Timer Tp Ref N113014 2 13 WIRING CONNECTIONS IOR THE MOTOR AND THE LID There are two terminal connectors for the motor and the connections Working
8. place 12 4 SCHEMATICS AND TECHNICAL EXPLANATION OF THE MACHINE Review the information below looking at the schematic on next page If lid 1s closed IP closed and timer 15 activated TP closed power will go through contact C2 and contact R2 normally closed activating contactor contacts will be closed and motor M will start spinning clockwise Light will come on and Relay R1 will be activated If the clothes are not balanced IR will activate Relay R2 and R2 normally closed contact will be open so will be deactivated and machine will stop When time is over Cl is deactivated and power will go through C1 normally closed contact through IS but it will not activate C2 immediately because NTC delays it When C2 is activated the direction of the spin 1s counterclockwise so that will brake the drum but will not spin because IS will detect the change of the direction on the rotation and contact will change position When IS contact has changed position door magnet E is activated opening the lid IE When drum is not moving and time was not selected if we press the door opening button E will be activated and lid will open 13 er erie Wer gers o a eee etree C1 14 3 230 V ISO NA arr 15 400150 WSO HE N 115 20 15 x20 112 vec EEN T177601 DERE 20 HzN 1023200 V EO HZ N 107701 GER 5 tJ seWomipd
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