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PRO 1000V3 Monitor Service Manual

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1. SISUD JO Jayla se penss 5 eu 5 1957 1xeu BY 10 O Sdu nd JO IUOJN einsseid 5 sasn SIN etj 5000 1 01 84 195 01 195 ayy SMOJIV 195 0 jesn 8U SMOJIV O etf 195 01 195 eu1 195 eu syw euin Jo sU 1957 seues je euop eq o 1981 10201049 eu JO deis 104 eaa eu 5 sasn suondo sbunjes EULOJOARAA 2045 dnjes dg 1009 5 IN 109195 jnoeuin 94 9194 ON senuoud Ajuoud suueje aunssaud 19619 jelu 85 se es dg ur syw ynejaq B 7 on Log ti Monitor Configura APPENDIX B PRO 1000V3 Service Manual ejeuoeu pue oujeiped 10 si eui payloads jou j ejeuoeu
2. PRO 1000V3 Service Manual Tested by Date Signature Facility APPENDIX A Test Record 5 PRO 1000V3 Service Manual APPENDIX A Test Record A 6 PRO 1000V3 Service Manual APPENDIX Monitor Configuration Log APPENDIX Monitor Configuration PRO 1000V3 Service Manual APPENDIX Monitor Configuration B 2 PRO 1000V3 Service Manual ja JI JOU asead BuruueM ua 1ed 63521 5 5 991 9500 25141 04 1501 141 sJeadde dndod B Juoo9 9500U 7 15 950049 0 sajqe ayy 10 54915 yeaday 8 5 aq 3NOG pue 21423 aU 34952 10 5141 10 4931u3 5 4 dndod
3. uod jenes 01 185 Smolly dnjes jeas suondo au 12 Monitor Configuration Log APPENDIX B PRO 1000V3 Service Manual APPENDIX Error Codes APPENDIX C Error Codes PRO 1000V3 Service Manual APPENDIX C Error Codes PRO 1000V3 Service Manual C 1 ALARM CODE INTERPRETATION Refer to Section 4 4 3 Battery Troubleshooting for information about procedural alarms that involve battery operation If any other alarms display that are not listed in the paragraphs that follow record the error message and report the failure to Customer Support Refer to the Operations Manual information about patient alarms and general procedural alarms C 1 1 System Failures When a system failure is encountered the error code is displayed on the screen for five seconds and the system enters failsafe mode The error code is recorded in the history log General system error codes are listed below If any other SY or similar code displays report it to Customer Support System Error Messages Error Code Explanation Possible Error Source SY 16 Power fail signal true time is too Main CPU Board long SY 19 Software detected power supply Main CPU Board out of limits failure SY 20 Checksum of code in Flash Main CPU Board Memory is not valid SY 40 Unexpected interrupt Ma
4. td 41 5 R GOrde T S S Battery Rek islah ER Ek GR Eek G R 4 7 8 Failsafe Logic Test t eoo D di DARA UDINE 4 7 9 Keypad LED ea KK KA KK K k kk kK RR 4 7 10 Keypad KEY kk kK AR 43 11 4 7 12 Communications ce cob Ier KAK EX ERR ER E SR 4 7 12 1 Set up Terminal 4 7 12 2 Configure UUT for 4 1 12 3 Communication Test do ce ote hcec eee 44 14 Turn Off tees 4 8 Ea dan End a dx A Test Record APPENDIX B Monitor Configuration Log Codes APPENDIX D Required Service Equipment APPENDIX E Troubleshooting APPENDIX Field Replacement Units FRUs SECTION 1 INTRODUCTION DINAMAP PRO 1000V3 Service Manual INTRODUCTION 1 1 SCOPE OF MANUAL WARNINGS To reduce the risk of electric shock do remove Section 1 Section 2 Section 3 Section 4 INTRODUCTION DINAMAP PRO 1000V3 Service Manual SECTION 1 INTRODUCTION This Service Manual provides service and parts repair information about the DINAMAP PRO 1000V3 Monitor This ma
5. 2 7 etit ey eet ey ey ey den dey 2 8 2 4 2 1928 2 9 2 5 2 11 2 6 Product COMA CO 2 13 2 1 Specifications T 2 15 Zils WE ha R RAKR 2 15 22 n ccr 2 15 2 149 Environmental k a k a R n d n k n kl 2 15 Deh od EVO CNC AM NN al DB 2 15 254 5 DOWEL 2 15 ZTO NIBP eic he R eh 2 16 24 TURBO Ri EMP kih eo ek BEG x tania 2 17 2 7 8 NELLCOR OXIMAK ons inning ha nein smth saint 2 18 2 7 9 MASIMO SpO5 eie sto tee Meiste 2 20 24 407 ECG Lebe c cC LUC CILE t Lt t 2 22 2 Md ERES 2 23 s 2 23 SECTION 3 PRINCIPLES OF OPERATION 3 1 3 3 3 2 Overall Principles Of 3 3 3 2 1 Nellcor AND Masimo 5 22 11 3 3 3 2 2 Cuff Blood Pressure BP and Pulse 3 4 3 2 3 Alaris Oral and Rectal TURBO TEMP 3 4 3 2 4 ECG with
6. PRO 1000V3 Service Manual 4 2 3 Parameter Level Functional Testing After the initial configuration is complete perform functional testing of each of the parameters Using the accessories supplied with the Monitor initialize the Monitor in such a way that only one parameter is functioning at a time Probe Cover Storage Probe Holster Temp Connector ECG Connector Auxillary Output SpO Connector NIBP Connector Left Side View of Monitor Functional tests to be performed e A blood pressure test is carried out by connecting the supplied hose cuff together then attaching them to the NIBP Connector on the left side of the Monitor Press the GO STOP hardkey on the front to begin the NIBP cycle e Connect the supplied temperature probe to the corresponding connection see illustration above A predictive temperature begins once the probe is removed from the holster on the left side Replace the probe after completion of the Temp cycle GENERAL MAINTENANCE 4 6 PRO 1000V3 Service Manual GENERAL MAINTENANCE The 5 sensor used depends on the Monitor configuration Nellcor SpO configured monitors use assembly consisting of two parts the DS 100A and the extender cable DOC 10 Masimo 5 configured monitors use assembly consisting of an interface cable and a sensor e Connect the cables prior to attaching to the Monitor An SpO read
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10. Hipot mA 0 2 5 4 6 2 mA 0 1 4 6 2 SPO2 mA 0 1 5 4 6 2 Temp 0 1 5 SpO Testing 4 7 1 SpO reading at 98 Saturation 96 100 4 7 1 reading at 76 84 NIBP Testing Perform in Service Mode 4 7 2 1 Leakage Test 4 7 2 2 UUT Pressure 50 mmHg 47 53 4 7 2 2 UUT Pressure 150 mmHg 147 153 4 7 2 2 UUT Pressure 250 mmHg 247 253 4 7 2 4 Verify adult overpressure occurs between 300 330 mmHg 4 7 2 4 Verify neo overpressure occurs between 150 165 mmHg 4 7 2 lnitial cuff inflation Adult cuff 161 195 4 7 2 Systolic Reading 120 80 Adult 107 133 4 7 2 Diastolic Reading 120 80 Adult 67 93 4 7 2 Heart Rate reading 80 BPM NIBP 76 84 4 7 2 nflate Deflate cycle time 120 seconds 4 7 2 nitial cuff inflation Neonatal cuff 94 151 4 7 2 Systolic Reading 100 65 Neonatal 87 123 4 7 2 Diastolic Reading 100 65 Neonatal 52 78 Testing Perform in Monitor Mode 4 7 3 Waveform 4 7 3 Merify paced 1 marker on ECG signal 4 7 3 Verify paced 2 marker on ECG signal APPENDIX A Test Record A 3 PRO 1000V3 Service Manual 4 7 3 Verify HR LOW alarm and BPM at 30 26 34 4 7 3 Verify HR HIGH alarm and BPM at 160 156 164 473 ECG VTACH alarm and BPM at 180 176 184 473 Verify ECG LEAD FAIL alarm RESP Testing Perform in Monitor Mode 4 7 4
11. and is a trademark of GE Medical Systems Information Technologies NELLCOR OXIMAX XL OxiClig C LOCK SatSeconds are trademark of Nellcor Puritan Bennett Inc MASIMO SET is a trademark of Masimo Corporation Possession or purchase of this device does not convey express or implied license to use the device with replacement parts which would alone or in combination with this device fall within the scope of one or more of the patents relating to the device TURBO TEMP is a trademark ALARIS Medical Systems INTRODUCTION PRO 1000V3 Service Manual Other Monitor features include The ability to use industry standard accessories e Remote alarm capability e An intuitive graphical user interface with a simple SelectKnob that moves the user through menus a logical and easy to understand format e Eight hard keys for quick access to alarm silence standby record freeze NIBP Go Stop AUTO BP or STAT NIBP trend and the main menu 1 4 2 Storage Batteries The Monitor operates from AC mains power an external DC power supply or from the internal Nickel Metal Hydride storage battery When external DC power becomes available the system rapidly switches from battery power to external power INTRODUCTION 1 9 DINAMAP PRO 1000V3 Service Manual INTRODUCTION 2 PRODUCT DESCRIPTION PRO 100
12. 1 5 10 eJe JEU et 45945 1881 1010 S5829928 0 195 eui SMOJIV GIS GIN ue Jo pue eu 1e s AIBWLUNS SJEA Jo INoJULd ue 1881 sjnojuud euin 281 e pa u d s JO 420 q e 104 Jo Je oeds 1081 uud ue 5151210 adAjqueyed jo sel aq snu ugedoJr q 104 2 uo 15 eu Aejdsip pesn s lun sel eui suado 1 5 pue pue peAejdsip SI Jey JAIL 01 uis JEJA S ul pe ejdsip 10 10102 eui 5 1981 552 opne ay sel OOL 20552 oipne et di 3 55 wieje oipne eu uoneJedo 5 sDuipee pesn jo yun eu seljloeds 1957 BAIE JOU SI 20 SI dsey 5 seyioeds 1951 4534 eui suado spueJ
13. Clean the adult cuffs supplied for use with the Monitor by hand washing in warm soapy water However take care to avoid entry of water into the cuff and hoses at any time If water enters the cuff dry the cuff by passing air through it The neonatal cuffs are for single patient use discard if they become soiled Clean cuffs and hoses with a cloth slightly dampened with mild detergent Do not immerse hoses Do not immerse cuffs without prior application of cuff hose caps GENERAL MAINTENANCE 4 8 PRO 1000V3 Service Manual CAUTION Clean 5 sensor surface before and after each patient use Reusable sensors can be wiped with a 70 alcohol solution If low level subsection 15 required wipe with a 1 10 bleach solution Do not use undiluted bleach 5 5 25 sodium hypochlorite or any other cleaning solution other than those recommended here or in the directions for use for the sensor being used Permanent damage to the sensor could occur Do not immerse the sensor in water or these cleaning solutions because the sensor and its connector are not liquid proof Do not sterilize the sensor by irradiation steam autoclave or with ethylene oxide Refer to directions or use for the appropriate sensor Follow manufacturer s instructions for cleaning ECG lead wires and cable Compatible cleaning and disinfecting solutions are dishwashing detergents such as IVORY and JOY regi
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19. Figure 4 2 Leak Test Setup GENERAL MAINTENANCE 4 22 DINAMAP PRO 1000V3 Service Manual Close the pressure release valve on the manometer inflation bulb and slowly increase the pressure to 200 mmHg 1 mmHg Verify the pressure indicated on the manometer remains within 5 mmHg of 200 mmHg for 60 seconds If not either the cuff or hose or both may be defective If the cuff and hose pass this test repeat Steps 1 through 7 to try to isolate the leak Repeat the leak test for all cuff and hose combinations to be used with the Monitor CAUTION Calibration equipment should always be kept dry and free of particulate matter Moisture or foreign substances introduced to the pneumatic system will likely cause damage to the Monitor and or accessories 4 7 2 2 NIBP Calibration Check 2 GENERAL MAINTENANCE Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 4 1 Connect the hose to the NIBP Parameter Make sure all fittings are tight and that the inflation bulb valve is closed tightly PT1 Pressure mmHg 0 PT1 Zero adu 451 PT2 Pressure mmhg PT2 Zero adu cal press zero cal press 200 read ovp save cal info valve open lt 0 24754 lt 27435 lt 33479 24754 lt 27373 lt 33479 neo NIBP Service Menu From
20. Verify HR LOW alarm with HR 30 4 on unit Set ECG simulator to 160BPM Verify that the ECG waveform is displayed on the LCD display Verify HR HIGH alarm with HR 160 4 on unit Set ECG simulator to 80 BPM Set ECG high alarm to 200 and low alarm to 10 Set ECG simulator to VTACH Verify ECG VTACH alarm and HR is 180 4 Set ECG simulator to 80 BPM Press silence hardkey to acknowledge the alarm and verify HR is 80 4 Connect scope to analog output using 1 8 stereo plug to ring to shield Verify that the ECG waveform is displayed on the scope amplitude approximately 1V Disconnect scope from analog output Remove and reattach leads II sequentially and verify ECG LEAD FAIL alarm on display From ECG menu select turn parameter off 4 28 PRO 1000V3 Service Manual 4 7 4 RESP Test Set simulator Respiration to 20 BrPM Set simulator delta ohms to 1 0 Set simulator Baseline to 1K and Lead to Il Verify that the RESP waveform is displayed on the LCD display Record and verify the UUT RESP reading Set simulator Respiration to 60 BrPM Record and verify the UUT RESP reading From RESP menu select turn parameter off AON N 4 7 5 TEMP Tests if fitted The Pro1000 temperature system uses ALARIS Model 2885 and 2886 temperature probes This system is self calibrating The only maintenance required is to
21. 5 190 2 200 Ion 210 06600590 220 230 240 9166868 00 250 d ybg Vertical Text printout GENERAL MAINTENANCE 4 31 PRO 1000V3 Service Manual 5 Select Horizontal Text test Verify that the printed text is legible and evenly spaced Horizontal Printer Test 2 8 10 3 7 11 46 12 Horizontal Text Test Printout 4 7 7 Battery Tests From within the Service Menu battery status information is displayed on the upper right hand section of the display Service Menu go to service menu 1 1 Battery Health 2 External Supply available External Supply 3 Sufficient to charge 4 Charge Type 5 Battery Failed 6 Charge supply Enabled 223761 lt 1327 lt 14439 lt 25942 lt 1662 lt 16987 Voltage 15036 12 mv 1005 Battery Voltage mv 10655 101 lt 78 lt 138 lt Supply Voltage adu 12 Supply adu Battery Voltage adu BATTERY DP 1100 SN Main System SW Secondary Processor SW Additional Resources Serial Users SUNSCRAA SSPR2RAA S3MODRAA S3LSPRAA 53 S3LFRRAA S3LITRAA S3LLTRAA smc1zHostComm 2 smc2 HostComm1 scc2 Printer Battery Power Supply menu GENERAL MAINTENANCE PRO 1000V3 Service Manual Battery Health the Monitor s software approximate
22. EXTERNAL DC 18VDC to 28VDC source or from an internal NiMH rechargeable battery 12VDC The PSU automatically selects the power source based on the following priority e Valid EXTERNAL DC input 16VDC If greater than or equal to output of Mains Converter e Valid AC MAINS input e Valid NiMH battery The PSU PWA converts the selected power source into the following main voltages VRAW1 14 4VDC PRINCIPLES OF OPERATION PRO 1000V3 Service Manual 3 3 2 Mains Converter Module 3 3 3 Main Board VRAW2 14 4VDC The 12V printer supply voltage is down converted from VRAW1 and maintained by a boost regulator to 12V when VRAW7 falls under 12V is regulated to 14 4VDC from VRAW2 by MAX668 step up controller AUX 12V is down converted from using an LM340 regulator is down converted from VRAW2 to 14 4VDC using a LM2594 step down regulator VBAT is the battery voltage protected by a 500mA auto reset fuse It is also used to power the failsafe alarm circuits on the Main Board The PSU PWA contains firmware that reports the charge status of the battery to the secondary processor on the main board The secondary processor charges the battery at the fastest rate allowable while keeping the Monitor power consumption under 60W The host communication port control circuitry selects whether channel 2 is routed to the Comms connector DB 9 or the wireless co
23. GE Medical Systems Information Technologies We bring good things to life gemedicalsystems com DINAMAP PRO 1000V3 Monitor Service Manual GE Medical Systems Information Technologies We bring good things to life gemedicalsystems com List of Effective Pages Part No Rev Page No Date of Latest Revision 2012819 001 A Original 2003 CAUTION Federal U S A law restricts this to sale by or on the order of a health care practitioner The content of this document including all figures and drawings is proprietary information of General Electric Medical Systems Information Technologies provided solely for purposes of operation maintenance or repair of PRO 1000V3 Monitors Dissemination for other purposes or copying thereof without the prior written consent of General Electric Medical Systems Technologies Tampa Florida is prohibited Illustrations may show design models production units may incorporate changes Copyright 2003 GE Medical Systems nformation Technologies All rights reserved Printed in U S A World Headquarters GE Medical Systems Information Technologies Inc 8200 West Tower Avenue Milwaukee WI 53223 USA 414 355 5000 800 558 5120 only 414 355 3790 European Representative GE Medical Systems Information Technologies GmbH Postfach 60 02 65 D 79032 Freiburg Germany Tel 49 761 45 43 0 Fax 49 761 45 43 233
24. Large Adult CLASSIC CUF Cuff Thigh CLASSIC CUF Cuff Neonatal type 1 CLASSIC CUF Cuff Neonatal type 2 CLASSIC CUF Cuff Neonatal type CLASSIC CUF Cuff Neonatal type 4 CLASSIC CUF Cuff Neonatal type 5 PRODUCT DESCRIPTION Code 2500 2501 2502 2503 2504 2505 2521 2422 2523 2524 2525 2783 2781 2779 2774 2791 2796 2699 2697 2618 2613 2608 2603 2643 2648 2638 2633 2628 2623 2619 2 11 DINAMAP PRO 1000V3 Service Manual Description of Compatible Part Code SENSA CUF Cuff Infant 2458 SENSA CUF Cuff Child 2460 SENSA CUF Cuff Small Adult 2462 SENSA CUF Cuff Adult 2464 SENSA CUF Cuff Large Adult 2466 SENSA CUF Cuff Thigh 2468 12 Foot approx 3 7 meters Long Adult Pediatric Hose 107365 24 Foot approx 7 3 meters Long Adult Pediatric Hose 107366 12 Foot approx 3 7 meters Long Neonatal Hose 107368 IVAC TURBO TEMP Oral Temperature Probe 2008774 001 TURBO TEMP Rectal Temperature Probe 2008775 001 Temperature Probe Covers 088015 DINAMAP PRO Monitor Operation Manual 2012093 001 DINAMAP PRO Monitor Service Manual 2012819 001 Accessory Pole Basket Base 107476 Printer Paper Box of 10 008736 Power Cable 316579 OXIMAX 5 Extension Cable 2008773 001 NELLCOR Finger Sensor 407705 006 MASIMO SET SpO Cable 2009743 001 MASIMO SET SpO Sensor 2009745 001 NIBP Calibration Kit 320246 TURBO TEMP is a
25. NON PRINTER VERSION ONLY INTERFACE PANEL NON TEMP VERSION ONLY SCALE 0 500 2014591 PRO 1000 V3 FRU S ASSEMBLY SHEET 5 TORQUE 14 IN LBS A TORQUE TO 6 IN LBS A USE A PLASTIC SAFE THREADLOCKING COMPOUND TO SECURE SCREWS a 0777 S SEE SHEET 4 FOR PNEUMATIC CONNECTION DIAGRAM 4 PLC SEE DETAIL F sheet 8 2014591 PRO 1000 V3 FRU S ASSEMBLY SHEET 6 REMOVE FUSE FROM PSU PWA af PRIOR TO ASSEMBLING PWA INTO CASE RETAIN FUSE FOR FINAL ASSEMBLY gt lt C lt C 1 Laj lt C 2014591 PRO 1000 V3 FRU S ASSEMBLY SHEET 7 APPLY ADHESIVE SCREW EARTH GND CABLE ASSY CABLE CLAMP APPLY CYNO ADHESIVE REMOVE WASHER AND DRESS NUT FROM SEQ BEFORE INSTALLATION REPLACE HAW ON OUTSIDE OF UNIT ASSEMBLE DETAIL F TO BLUE WIRE OF SEQ 18 EARTH SEQ 41 GRN YEL WIRE LIVE BROWN WIRE OF SEQ 18 2 PLC SNAP INTO SEQ 29 SCALE 600 DETAIL E 2014591 PRO 1000 FRU S ASSEMBLY SHEET 8 ips 42 VON FRONT CASE ASSY 2014425 CUT TUBING SEO 49 m OUT OF FOAM TO LENGTH AS FOLLOWS ON INTERFACE PANEL 2 ON FRONT CASE ASSY 2014425 12 NN TO PL6 ON MAIN BOARD ON FRONT CASE Y ROUTE THROUGH CLIP FUMATIC CONNECTION DIAGRAM J 1701442 N SEGMENT LENG
26. The secondary alarm is used for secondary purposes only PRODUCT DESCRIPTION 2 7 PRO 1000V3 Service Manual 2 4 1 DB15 DB9 Connector Pin Assignments Pins are numbered from right to left top to bottom Pin 1 Pin 1 gt 0 o 9 15 DB15 Pins DB9 Connector Pins Pin Function Pin Function 1 Ground 1 Ground 2 TX2_Inverted TTL Data 2 TX1 Inverted TTL Data 3 RX2_Inverted TTL Data 3 RX1 4 AUXSV 600mA max 4 TX2 5 12 250mA max 5 RX2 6 Serial Level Control High TTL Low RS 232 6 5V 600mA Max 7 Ground 7 12V 400mA Max 8 Remote Alarm open collector 75mA Max Sink 8 No Connection 9 No Connection 9 No Connection 10 Connection 11 2 RS232 Port Enable Control lt low port 2 When in use DB9 4 amp 5 disabled 12 13 RX2 RS232 14 connection 15 connection 2 8 PRODUCT DESCRIPTION DINAMAP PRO 1000V3 Service Manual 2 4 2 IPC 1928 INSTALLATION The IPC 1928 allows the Monitor to communicate with a central monitoring station CAUTION Before the installation procedure starts be sure that the Monitor s power source is turned off dl Hl 6 Em 1 Use a Phillips head screwdriver to remove the screw securing the Host Communications cover at the rear of the Monitor Remove the cover 2 Insert the nine pin connector of the IPC 19
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28. Accuracy and Motion Tolerance Saturation Without Motion Adult Ped Without Motion Neonate With Motion Adult Ped Neo T Low Perfusiont Noninvasive Blood Pressure Range Adult ped Neonate Accuracy Alarm Limits 10 250 beats min 2 24 1 to 10096 20 to 250 beats min 70 to 100 2 digits 70 to 100 3 digits 70 to 100 3 digits 70 to 10096 2 digits 0 to 69 unspecified 1 to 10096 70 to 100 2 digits 70 to 100 3 digits 70 to 100 3 digits 70 to 10096 2 digits 0 to 69 unspecified 30 200 beats min 30 220 beats min 3 5 PRODUCT DESCRIPTION 3 PRINCIPLES OF OPERATION PRO 1000V3 Service Manual 3 2 PRINCIPLES OF OPERATION DINAMAP PRO 1000V3 Service Manual 3 1 INTRODUCTION 3 2 OVERALL PRINCIPLES OF OPERATION 3 2 1 Nellcor SpO and Masimo SpO SECTION 3 PRINCIPLES OF OPERATION This section provides an overall theory of operation and functional description of the DINAMAP PRO 1000V3 Monitor The Monitor has Blood Pressure BP Pulse Temperature SpO and ECG monitoring capability printer module is optional The Monitor is a portable unit that receives input power from an external AC source external DC source or internal rechargeable battery When the OFF ON button is pressed the Main Board is brought out of a sleep mode and turns on the power regulators The power regulators provide conditioned power from o
29. Asia Region GE Medical Systems Asia 7 127 Asahigaoka 4 chome Hino shi Tokyo 191 8503 Japan Tel 81 42 582 6824 Fax 81 42 582 6830 TABLE OF CONTENTS SECTION 1 INTRODUCTION 1 1 Scope of ea te KA KA KK KK 1 3 1 2 Mahtal amp halng S83 1 4 1 3 service PONGCY KK 1 4 1 3 1 Extended Warranties t rr ao eto o 1 4 159 2 ASSIStAnQOO DER DEAD DEOR DIGNA EIE Ds 1 4 CPC c DR 1 5 1 3 4 Service Loaners and 1 6 de SERO INIRE k e k ne 1 7 1 3 6 Replacement Accessories 1 7 1 4 PROGUCT r r 1 7 1 4 1 General Descriptions 1 7 1 4 2 Storage Batteries 1 9 SECTION 2 PRODUCT DESCRIPTION 2 1 u xar dad ct 2 3 2 2 Product Gonfiguralloris 4i es ce 2 3 2 3 Controls Indicators and 5 2 3 2 3 1 Rear Panel Connections er E 2 4 2 3 2 Front Panel Controls and 2 4 2 3 3 Symbols Associated With the PRO 1000 2 5 2 4 Host Port GODTeclOrs
30. Gr ACCeSSOFIBS livid cuts ous 4 8 Long Term Storage 4 10 2 3 2 Annual 4 10 44 Care of Storage Batl ri S s s x ll HRH 4 11 4 4 1 Procedures Tor First nal 4 11 4 4 2 Battery lt tocius 4 11 4 4 3 Battery x sonet asco ohio 4 12 4 5 Safety Resistance Testing 4 13 4 6 amp amp Uem 4 14 461 AG Mains x a 4 15 4 6 2 5 4 15 4 T Service Mode Operation eren edo kk kk kk K k kk 4 16 S S cu a tae tials 4 18 4 7 1 1 For Monitors With Nellcor 4 18 4 7 1 2 For Monitors With Nellcor 5 4 19 4 1 2 N BD KER SH HH HHHH HHHH HH Ak kal btt 4 7 2 2 NIBP Calibration Check 4 7 2 3 Pressure a e eoe e KAKA 4 7 2 4 Overpressure EUG TESIS DER E e Se a a a A 4 0 4 RESP SUS EE A1 5
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32. Pump current value out of Pneumatic Assembly Main CPU NI_RANGE Board Excessive leakage Pneumatic Assembly Interface Panel 190 Commands out of sequence Main CPU Board Ovp setpoint not found Main CPU Board 210 Pump stuck on during idle Pneumatic Assembly Main CPU Board Board Assembly APPENDIX C Error Codes C 5 PRO 1000V3 Service Manual Temperature Parameter Error Messages Decimal Error Explanation Suggested Replacement 111 software error state machine Main CPU Board bad probe number Temp sample rate error Main CPU Board Temp lost synchronization with Main CPU Board PIC 114 Unable to synchronize with the Main CPU Board Temp PIC ECG Parameter Error Messages Decimal Error Suggested Replacement ECG board data rate error ECG Board 102 ECG board revision not ECG Board compatible Peg pon board hardware error n of ECG waveform 2222 42 22 Board Main Board too far behind Data requested from data Board manager is not available Data requested from data Board manager is not available Errors returned while generating ECG Board analog O P 128 132 Errors returned while generating ECG Board analog O P 201 ECG board command queue ECG Board APPENDIX Error Codes C 6 PRO 1000V3 Service Manual SPO2 Parameter Error Messages Decim
33. Service Manual 4 6 1 AC Mains H 1 i Pot 2 10 Set the hi pot timer for 1 minute If not already set set the hi pot TEST VOLTAGE to 1 5 kilovolts AC To set the hi pot TEST VOLTAGE for the first time a Turn the hi pot power switch off b Disconnect the cables from the front of the hi pot c Shut off the timer d Push on the START switch e Adjust the TEST VOLTAGE knob until the meter reads 1 5 kilovolts AC f Push STOP and turn timer back on g Connect the hi pot cables to the front of the hi pot Turn the hi pot power switch off Plug a power cord into the monitor Connect the HOT lead from the hi pot tester to the power cord line and neutral leads Connect the GND lead from the hi pot tester to the power cord earth ground lead Turn the hi pot power switch on Momentarily raise the hi pot START switch to start the test If the hi pot does not alarm before the timer expires the monitor passed the test Turn the hi pot power switch off 4 6 2 SPO2 Temp Hi pot 1 2 3 Turn the hi pot switch off Set up the hi pot tester to test at 1 5 kilovolts AC for 1 minute as in the previous test Insert the ECG SPO2 and Temperature test adapters into the monitor under test Connect the GND hi pot test cable to the AC MAINS cable earth ground Connect the HOT hi pot test cable to the ECG test adapter Turn the hi pot power switch on Momentarily raise the hi pot START switch to s
34. TURBO Temp Thermometry 3 4 When the cuff and hose are attached to the Monitor and Non Invasive Blood Pressure NIBP determination is initiated the pump inflates the cuff The pressure transducers PT1 and PT2 monitor pressure information The pneumatic manifold has two valves which are used to deflate the cuff Valve control is through the Main Board Determinations are made for the systolic BP diastolic BP pulse rate and Mean Arterial Pressure MAP The results are displayed on the Monitor s front panel Liquid Crystal Display LCD screen If an over inflation condition occurs it is detected by PT2 resulting in assertion of OVERPRESSURE The OVERPRESSURE signal is routed to the PVM to release the air pressure The Main Board generates an alarm condition with the speaker sounding and a message in the LCD The Monitor has one temperature channel for oral or rectal determinations When a TEMPERATURE probe is attached to the temperature connector and to the patient TEMP input is routed to the Main Board This input represents the temperature to be measured The Main Board converts the TEMP signal to a digital signal During the conversion the Main Board determines the patient temperature using either a predictive or monitor mode algorithm depending on the user s setup The patient temperature is distributed as a digital signal to the LCD display or to the printer The Monitor has a probe check feature to determine if a p
35. Verify Waveform 4 7 4 Verify RESP 0 20 BPM 17 23 474 RESP 60 RPM 57 63 4 7 4 Verify Waveform 4 74 Verify RESP 20 BPM 17 23 474 RESP 60 RPM 57 63 Temperature Testing Perform inService or Monitor Mode requires Alaris Temp Simulator 4 7 5 Measured Temp in F 98 6 nominal 98 4 98 8 475 Measured Temp in F 80 29 nominal 79 9 80 5 4 7 5 Measured Temp in F 107 8 nominal 107 5 108 1 4 7 5 Disconnected 4 7 5 __ 4 7 5 Probe In Out Detect Recorder Testing 4 7 6 Recorder Test Battery System Testing Perform in Monitor Mode 4 77 Verify AC Mains Indicator 477 AC Verify uninterrupted battery operation 4 7 7 Verify Battery LED is lit Failsafe Logic Testing 4 7 8 Failsafe Logic Front Panel LED Testing 4 7 9 Keypad LED Test Front Panel Key Testing Perform in Service Mode 4 7 10 Verify appropriate responses to keypresses Sound Test 4 7 11 Speaker Test Communications Testing 4 7 12 pump starts stops and temp status returns Remote Alarm Test 4 7 13 Voltage between pins 4 and 8 alarm inactive 4 7 53 4 7 13 Voltage between pins 4 and 8 alarm active 0 0 0 1 APPENDIX A Test Record
36. attached to connector compatible with Hi Pot tester e ECG Hi Pot adapter ECG cable with leads shorted and attached to connector compatible with Hi Pot tester e Serial communication cable see Figure 3 plug assembly with 4700 resistor NOTE Hi Pot testing is done on every unit at the factory and should not be repeated unnecessarily nor performed more often than required If unit is opened for repair Hi Pot testing is required APPENDIX D Required Service Equipment D 3 PRO 1000V3 Service Manual APPENDIX D Required Service Equipment D 4 PRO 1000V3 Service Manual APPENDIX Troubleshooting APPENDIX E Troubleshooting PRO 1000V3 Service Manual E Troubleshooting PRO 1000V3 Service Manual E 1 TROUBLESHOOTING Problem Unit will not power on Cause e No AC Power Faulty power supply Faulty PSU PWA Faulty Main Board Faulty cables e Faulty power Off On front panel switch Solution e Check AC Power Replace power supply FRU 2014832 001 Replace PSU PWA FRU 2014829 001 Replace Main Board FRU 2013782 001 Replace defective cable FRU 2014843 001 or 2014828 001 Replace defective keyboard PWA FRU 2013781 001 Problem Unit will not operate on battery Cause e Rear case battery disconnect fuse open or not plugged in e Faulty battery pack e Faulty PSU PWA Solution e Plu
37. due to self discharge is reversible and nickel metal hydride batteries can recover to full capacity by proper recharging For example cycling through repeated charge discharge cycles can restore a full capacity of a nickel metal hydride battery that was stored at room temperature for up to one year Long term storage at high temperatures can lead to deterioration of seals and separators and should be avoided 4 3 2 Annual Procedures Perform the test procedures described in paragraph 4 7 every twelve months or whenever the accuracy of any reading is in doubt NOTE An internal 3 6V NiMh battery acts as an alarm backup and maintains the nonvolatile RAM memory when the Monitor is off or away from AC mains A system alarm message is generated if backup battery replacement is required GENERAL MAINTENANCE 4 10 PRO 1000V3 Service Manual 4 4 CARE OF STORAGE BATTERIES The Monitor uses one nickel metal hydride NiMH storage battery The battery can be charged at any time without reducing the charging 4 4 1 Procedures For First Use Follow these procedures to condition a new NiMH battery and optimize its performance The internal battery automatically charges when the AC power supply is in use When the battery is charged for the first time the charger may indicate prematurely that charging is complete This is normal and can happen with all rechargeable batteries when first charg
38. moving the neonate s foot at 2 to 4 cm against a laboratory co oximeter and ECG monitor 2 20 PRODUCT DESCRIPTION PRO 1000V3 Service Manual This variation equals plus or minus one standard deviation Plus or minus one standard deviation encompasses 68 of the population The Masimo SET SpO parameter has been validated for low perfusion accuracy in bench top testing against a Biotek Index 2 stimulator and Masimo s simulator with signal strengths of greater than 0 02 and transmission of greater than 5 for saturations ranging from 70 to 100 This variation equals plus or minus one standard deviation Plus or minus one standard deviation encompasses 68 of the population Masimo Sensor Accuracy Sensor Model SpO Range 70 100 LNOP LNOP ADT 2 digits LNOP ADT Long 2 digits LNOP PDT 2 digits LNOP NEO 3 digits LNOP NEO PT 3 digits LNOP DCI reusable 2 digits LNOP DCSC reusable 2 digits LNOP DCIP reusable 2 digits NRI25 reusable 2 digits Resolution Saturation 2 190 Pulse Rate 1 Low Perfusion Performance 0 02 Pulse Amplitude Saturation 5 2 2 digits and Transmission gt 5 Pulse Rate 3 digits Interfering Substances Carboxyhemoglobin may erroneously increase readings The level of increase is approximately equal to the amount of carboxyhemoglobin present Dyes or any substance containing dyes that change usual arterial pigmentation may cause er
39. of Monitor 4 Use a Phillips head screwdriver to remove the single screw that secures the Host Comms cover 5 The Battery fuse and the Fuse Holder are not connected at time of shipment Locate and remove the fuse and fuse 6 Identify the Battery Fuse holder located within the Host Comms GENERAL MAINTENANCE 4 3 PRO 1000V3 Service Manual well behind the Host Comms cover near the lower left side Note The battery is not located behind the Host Comms cover 7 Insert the Battery Fuse into the Battery Fuse holder 8 Press the Battery Fuse Holder into the Battery Fuse mount using thumb pressure until it is securely snapped in place 9 Replace the Host Comms cover refasten the Phillips screw Tighten using hand tools only 10 Plug the AC cord into the AC Mains input at the back of the Monitor Ethernet and or Serial Connectors Pullout Bedrail Bracket AC Power Connector Fan Outlet DC Power Connector Rear View of Monitor 11 Plug the AC cord into a Hospital Grounded AC receptacle A green LED illuminates on the front of the Monitor indicating that an AC source is available Prior to usage it is necessary to charge the Monitor for 12 hours This calibrates the battery circuitry with the charge status of the battery GENERAL MAINTENANCE 44 PRO 1000V3 Service Manual 4 2 2 Set the Date and the Clock The Monitor uses a Se ectKnob to navigate through the m
40. trademark of ALARIS Medical Systems OxiMax OxiMax XL OxiCliq C LOCK and SatSeconds are trademark of Nellcor Puritan Bennett Inc MASIMO SET is a trademark of Masimo Corporation Possession or purchase of this device does not convey any express or implied license to use the device with replacement parts which would alone or in combination with this device fall within the scope of one or more of the patents relating to the device 2 12 PRODUCT DESCRIPTION PRO 1000V3 Service Manual 2 6 PRODUCT The DINAMAP PRO 1000V3 is classified COMPLIANCE in the following categories for compliance with IEC 601 1 Class internally powered Transportable intra hospital For continuous operation Not suitable for use in the presence of flammable anesthetics Not for use in the presence of an oxygen enriched atmosphere oxygen tent Type BF and type CF applied parts Defibrillation protected When used with the GE Medical Systems nformation Technologies recommended accessories the Monitor is protected against the effects of defibrillator discharge If monitoring is disrupted by the defibrillation the Monitor will recover IPX1 6 The DINAMAP PRO 1000V3 Monitor is protected against vertically falling drops of water and conforms with the IEC 529 standard at level of IPX1 Vertically falling drops of water shall have no harmful effects t
41. up enable when no external sources are present and shuts down the unit when the battery is exhausted It enables the battery charging circuit based on the battery charge status unit power consumption and the availability of an external power source In the temperature parameter the IVAC probe and the calibration resistor chain are connected to a ADS1240 24 bit serial DAC which is read by the micro controller The micro controller computes the resistance for the probe and associated leads and transmits the resistance value to the Primary Processor in a serial data stream The Random Access Memory RAM is comprised of a SRAM chip and two SDRAM chips The 512 Kbytes of battery backed SRAM is provided to store trend data and to provide space for working algorithms and is accessed on bits D 0 15 of the data bus The two 64 Mbit SDRAM chips are set up to form a 32 bit data bus on bits D 31 0 that is used for running the program and working memory This gives 16 Mbytes of memory with an access time of less that 20ns The program is loaded including the boot code from the 16 bit FLASH Read Only Memory ROM The Electronically Erasable Programmable Read Only Memory EEPROM is an 8 bit chip that is used to store the calibration and other setting variables that have to be maintained in the event of a complete power failure If a hardware or software error causes a malfunction its watchdog will provide an internal and external RESET
42. upon battery usage A fully charged battery should last 120 minutes 10 min using the following setup GENERAL MAINTENANCE 4 33 PRO 1000V3 Service Manual NIBP 5 min auto cycle with adult cuff ECG RESP SpO2 Active TEMP predictive mode Printer printing 2 waveforms for 1 min every 20 min at 25 mm sec 4 7 8 Failsafe Logic Test 1 From the Service Menu turn the SelectKnob to select test fail safe logic A dialogue box displays CAUTION This causes the system to freeze for approximately 2 seconds then enter the fail safe mode Continue 1 Turn the SelectKnob to the yes option and press the knob 2 After two seconds the system freezes an alarm sounds and the screen goes blank Recycle the system power using the OFF ON button To return to the Service Mode repeat the procedures as described in Section 4 7 4 7 9 Keypad LED Test 1 From the Service Menu rotate and press the SelectKnob to select keypad LED test Observe that each of the keys on the Monitor face illuminate one key at a time With the exception of the OFF ON key observe whether or not any of the keys fail to illuminate DINAMAP PRO 1000 record silence freeze OFF ON 2 After all keys have been tested press the SelectKnob again to stop the test 4 7 10 Keypad KEY Test 1 From the Service Menu rotate and press the SelectKnob to select keypad KEY test With the GENERAL MAINTENA
43. verify that the leakage from line to ground pin is less than 500 uA Open the Monitor s neutral lead for this test only and verify that the leakage from line to ground is less 500 LA For the following tests 260 VAC is applied at the Monitor s AC Mains input in reverse polarity inputs to line pin and Neutral pin reversed Verify that the leakage from line to ground pole is less than 500 Disconnect the Monitor s ground lead from earth ground for the duration of this test only and verify that the leakage from line to ground is less than 500 uA Open the Monitor s Neutral lead for the duration of this test only and verify that the leakage from line to the ground is less than 500 LA Using ECG probe adapter verify that the leakage from the ECG circuit to earth ground is less than 50 uA Using Temperature probe adapter verify that the leakage from the Temperature circuit to earth ground is less than 150 uA Using SPO2 probe adapter verify that the leakage from the SPO2 circuit to earth ground is less than 150 LA Hi Pot testing is done on every unit at the factory and should not be repeated unnecessarily nor performed more often than required If unit is opened for repair Hi Pot testing is required otherwise hi pot test may be exempted CAUTION High voltage will be applied to the monitor under test when the hi pot START switch is activated GENERAL MAINTENANCE 4 14 PRO 1000V3
44. verify that the temperature functions work These checks require probe simulator P N TE 1811 available from ALARIS Medical Systems San Diego 619 458 7000 Medical Systems nformation Technologies does not stock this tester 1 Disconnect any temperature probe from the temperature connector 2 From the Service Menu turn and press the SelectKnob to select the TEMP service parameter The TEMP service menu displays as shown below 3 To check the temperature system connect the IVAC probe simulator to the temperature probe connector on the side interface panel and insert a temperature probe into the holster 4 Set the probe simulator to 98 6 verify and record the displayed temperature is 98 6 F 0 2 F Set the probe simulator for the other values 80 2 and 107 8 and verify and record the displayed temperatures GENERAL MAINTENANCE 4 29 PRO 1000V3 Service Manual go to service menu DU Sequence Number Error NONE Probe Disconnected Resistance Ohms Temperature Temperature Service Menu 5 Set the probe simulator to B P Verify the temperature displayed is 106 0 0 2 F and Probe indication is IN Press the broken probe button and verify the monitor displays Probe Disconnected 6 Set simulator for both Oral and Rectal and verify the correct probe type is indicated 7 Rem
45. 0Hz or 0 05 to 100Hz lt 0 1 mA DC signal leads 1 mA DC driven lead PRODUCT DESCRIPTION PRO 1000V3 Service Manual Time to alarm 2 7 11 RESP ECG Derived Respiration Rate Leads available Range Accuracy Resolution Base Impedance Detection Sensitivity baseline impedance Bandwidth Excitation Frequency Amplitude 2 7 12 HR Pulse ECG Time to alarm PRODUCT DESCRIPTION high heart rate lt 10 5 per AAMI 13 1992 low heart rate lt 10 per AAMI 1992 cardiac standstill lt 10 s per AAMI EC13 1992 tachycardia waveforms lt 10 s per AAMI EC13 1992 or Il 6 to 120 breaths min adult pediatric 6 to 180 breaths min neonate 2 breaths min or 3 of reading whichever is greater 1 breath min 100 to 2000 W 0 2 W 30 breath min with 500 W 0 1 to 5 0 Hz 61 5 kHz lt 300 rms high heart rate lt 10 s AAMI 13 1992 low heart rate lt 10 per 1992 cardiac standstill lt 10 s per AAMI EC13 1992 tachycardia waveforms lt 10 s per AAMI 13 1992 1992 tachycardia waveforms lt 10 5 per EC13 1992 2 23 PRO 1000V3 Service Manual SpO NELLCOR Measurement Range SpO2 Pulse Rate Accuracy and Motion Tolerance Saturation Without Motion Adults Without Motion Neonate With Motion Adults Neo Low Perfusion MASIMO Measurement Range SpO2
46. 0V3 Service Manual PRODUCT DESCRIPTION 2 1 INTRODUCTION 2 2 PRODUCT CONFIGURATIONS 2 3 CONTROLS INDICATORS AND CONNECTORS PRO 1000V3 Service Manual SECTION 2 PRODUCT DESCRIPTION DINAMAP PRO 1000V3 Monitors provide non invasive determination of systolic blood pressure diastolic blood pressure mean arterial pressure pulse rate 3 lead ECG temperature and oxygen saturation These portable AC and DC operated Monitors are primarily intended for use in hospital acute care settings such as outpatient surgery accident and emergency labor and delivery Gl endoscopy and medical surgical units Each Monitor is supplied with an accessory pack The contents of the pack vary according to model Unpack the items carefully and check them against the checklists enclosed within the accessory boxes If an accessory is missing or if an item is in a nonworking condition contact GE Medical Systems immediately It is recommended that all the packaging be retained in case the Monitor must be returned for service in the future Descriptions of the items shown are listed on the pages that follow For symbol definitions refer to 2 3 2 Front Panel Controls and Indicators PRODUCT DESCRIPTION 2 3 DINAMAP PRO 1000V3 Service Manual 2 3 1 Rear Panel Connections Wireless 15 Pin Host Port Connector Communication Adaptor Connector renee sege Removable Interface Cover Serial Number Manu
47. 28 with the receptor found under the Host Communication PRODUCT DESCRIPTION 2 9 2 10 DINAMAP PRO 1000V3 Service Manual cover Use the Phillips head screwdriver to tighten the securing screw Hand tighten only 3 Replace the Host Communications cover and use the Phillips head screwdriver to tighten the screw to secure the cover When the Monitor is reconnected to the power source and turned on an amber light should be seen indicating that the IPC 1928 is ready to send and receive communications green light indicates that communication is taking place PRODUCT DESCRIPTION PRO 1000V3 Service Manual 2 5 COMPATIBLE PARTS The following parts are available from Customer Service Description of Compatible Part SOFT CUF Infant SOFT CUF Cuff Child Cuff Small Adult SOFT CUF Cuff Adult SOFT CUF Cuff Large Adult SOFT CUF Cuff Thigh SOFT CUF Cuff Neonatal type 1 SOFT CUF Cuff Neonatal type 2 SOFT CUF Cuff Neonatal type 3 SOFT CUF Cuff Neonatal type 4 SOFT CUF Cuff Neonatal type 5 DURA CUF Cuff Infant DURA CUF Cuff Child DURA CUF Cuff Small Adult DURA CUF Cuff Adult DURA CUF Cuff Large Adult DURA CUF Cuff Thigh DURA CUF Cuff Assortment cuff pack DURA CUF Cuff Child pack CLASSIC CUF Cuff Infant CLASSIC CUF Cuff Child CLASSIC CUF Cuff Small Adult CLASSIC CUF Cuff Adult CLASSIC CUF Cuff
48. 4 PLC SEE DETAIL E SHEET 3 1 1909 no 4 PLC PLUG TO SEQ 34 DISPLAY CONNECT OTHER END TO SEQ 34 DISPLAY 0 250 3 PLC mae en cc TORQUE TO 6 IN_LBS OZ A TIGHTEN SCREWS EVENLY BT HAND UNTIL FLUSH MATING SURFACE A 2014591 PRO 1000 V3 FRU S ASSEMBLY SHEET 1 FASCIA SPECIFIED ON UNIT LEVEL ASSEMBLY PRINTER VERSION ONLY FOR NON PRINTER VERSION SEE SHEET 5 SCALE 0 500 SCALE 0 506 SEE VIEW FOR INTERFACE PANEL ASSY NELLCOR VERSION ONLY FOR MASINO VERSION SEE SHEET 5 TEMP VERSION ONLY OR NON TEMP VERSION SEE SHEET 5 SEE NOTE NOTES BEFORE INSTALLING THE NELLCOR SPO2 PCB SEQ 11 REMOVE KEY FROM CONNECTOR J2 SET BAUD RATE BY SETTING SWI AS FOLLOWS OFF SWITCHES 2 ON SWITCHES 3 4 VIEW A SCALE 0 500 2014591 PRO 1000 V3 FRU S ASSEMBLY SHEET 2 SEE DETAIL D SEE DETAIL F 4 PLES A SCALE 0 600 N Qs DETAIL E Display Bracket DETAIL F NOTE ORIENTATION OF CONNECTOR KEY SEE DETAIL D 2014591 PRO 1000 V3 FRU S ASSEMBLY SHEET 3 0 ese 0 e 1 1 1 oo 0 0 0000 U UU 90008 eee PNEU ASSY ON REAR PANEL 12 IT 0 5 SCALE 0 800 TUBING CONNECTION DIAGRAM 2014591 PRO 1000 V3 FRU S ASSEMBLY SHEET 4 MASIMO VERSION ONLY
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50. Active TEMP predictive mode Printer printing 2 waveforms for 1 min every 20 min at 25 mm sec 3 hours maximum with the Monitor switched off 4 hours maximum with the Monitor switched on The 16 gauge power cable is detachable and measures 10 ft 3 meters in length Note When operating on AC power use only the GE Medical Systems nformation Technologies supplied mains power cord to ensure water ingress protection Labeling of the power cord and or the Monitor is recommended to avoid accidental use of an alternate power cord that may compromise the IPX1 rating Fuses Internal FS1 0 5 amp FS2 5 amp 2535 amp 254 255 FS7 FS8 External FS6 2 7 6 NIBP Method Modes BP Measurement Ranges Systolic MAP 2 16 60V auto reset 125V fast acting not resettable 125V fast acting not resettable 0 1amp 60V auto reset 0 5 amp 60V auto reset 0 5 amp 60V auto reset 0 5 amp 60V auto reset 10 amp 250V Battery Disconnect fast acting not resettable Oscillometric with step deflation Manual automatic stat 30 to 290 mmHg adult ped 30 to 140 mmHg neonate 20 to 260 mmHg adult ped 20 to 125 mmHg neonate PRODUCT DESCRIPTION PRO 1000V3 Service Manual Diastolic Resolution Accuracy Initial Cuff Inflation Pressure Maximum Determination Time Over Pressure Monitor Hose Cuff Interface Pulse Rate Adult ped Range Neonate Range Critikon US Patent 10 t
51. Heart Rate and Respiration 3 5 3 2 5 Host Communication Ports BEP EE MERE KK K k kk kk KA 3 5 3 3 Functional Description 3 6 3 6 3 3 2 Mains Converter Module 3 7 225 Mali Board e tentatio chelate 3 7 3 3 4 SpO gt x cut IT 3 9 29295 nci ete h n 3 9 33 0 ECG PV EM 3 9 3 3 1 Pneumatic Control 3 10 3 9 0 KEI E NAA od ETE 3 12 3 3 9 Printer OPlOnal e 3 12 Block Diagrami 3 13 SECTION 4 GENERAL MAINTENANCE 4 1 Huigssoillei s arr 4 3 4 2 Setting up the PRO 1000V3 Monitor for the First Time 4 3 4 2 1 Unpacking and Preparation for Installation 4 3 4 2 2 Set the Date and the Clock ecce 4 5 4 2 3 Parameter Level Functional Testing ee 4 6 4 3 Maintenance en Sn pe DOR Mou kela ye SR ka L kera d k 4 8 AS Ns eror 4 8 4 3 1 1 Integrity of Cuffs and Hoses 4 8 4 3 1 2 Cleaning of the eee eee 4 8 4 3 1 3 Cleaning
52. L signal The FAILSAFE controller causes the FAILSAFE L signal to go low This signal passes to the Secondary Processor which disables the Primary Processors power supplies thus turning it FAILSAFE L also passes to the control logic which dumps the cuff pressure The system is left in a safe state but remains ON to enable the Secondary Alarm to stay active The Primary Processor monitors the activity of the secondary via its handshaking communications PRINCIPLES OF OPERATION 3 3 4 SpO PWA 3 3 5 Keyboard PWA 3 3 6 ECG PWA DINAMAP PRO 1000V3 Service Manual the Secondary fails the Primary can assert the FAILSAFE line by overriding the FAILSAFE controller The Secondary Alarm is a hardwired alarm that will sound in the event of a FAILSAFE condition Pressing the OFF key can immediately reset this alarm although it times out after about 10 minutes The Monitor is pre configured with either Nellcor or Masimo 5 hardware The 5 processor monitors the pulse oximetry signal The processor takes the signals and derives the oxygen saturation and heart rate data and converts them into serial data The serial data from the SpO processor is sent across an isolation barrier opto couplers and passed to the Primary Processor via a dual channel UART The Keyboard PWA provides access to the basic functions of the PRO Monitor The buttons that control each function are integrated with its status LED to form a
53. NCE 4 34 PRO 1000V3 Service Manual exception of the OFF ON key observe that each key press toggles the key LED color and produces a beep tone 2 After all keys have been tested press the SelectKnob again to stop the test 4 7 11 Sound Test Verify that the Monitor produces tones of various pitches when this option is selected 4 7 12 Communications Tests 4 7 12 1 Set up Terminal 1 2 Connect serial communication cable from PC to rear of UUT DB15 Invoke terminal program with settings 9600 baud No parity 8 bits 1 stop bit flow xon xoff no cr If character enabled Note Terminal must be set to an available communication port comm 1 is default or redirect the terminal program to an appropriate port 4 7 12 2 Configure UUT for Communication 1 O Rotate the rotor to get to the Main menu and select other system settings Select go to config mode select yes at the verification prompt Enter password 2508 and select done After the unit reboots rotate the rotor to display the Configuration Menu Select other system settings then Config HostComm Configure the COMMS port for Remote access Serial 2 Select Serial 2 setup and configure Serial 2 for ASCII cmd 9600 baud Select go to previous menu then save default changes Select exit config mode select yes at the verification prompt 10 After the unit reboots select no at
54. P PRO 1000V3 Service Manual Packing Remove all hoses cables sensors and power cords Instructions from the Monitor before packing If the original shipping Pack only the accessories you are requested to carton is available follow return place them in a separate bag and insert the these recommended bag and the product inside the shipping carton packing instructions Use the original shipping carton and packing materials if available If the original shipping Place the product in a plastic bag and tie or tape the carton is not available bag to prevent loose particles or materials from follow these entering openings such as hose ports recommended packing instructions Use a sturdy corrugated container to ship the product tape securely to seal the container for shipping Pack with 4 to 6 inches of padding on all sides of the product Insurance Insurance is a the customer s discretion The shipper must initiate claims for damage to the product 1 3 4 Service Loaners and Rentals loaner unit is provided at no charge during the warranty period of the product when we perform the repair service Within 48 hours of your request a loaner will be shipped to your facility e GE Medical Systems nformation Technologies pays the shipping charges for a loaner sent to the customer for product repairs under the warranty e Rental units are available in non warranty situations e The customer pays the shipping charges to ret
55. TH A 60 MM 430 5 DETAIL FOR TIE WRAP FOAM PN OUT OF FOAM i TO LEFT PT2 ON MAIN BOARD BF 2014591 PRO 1000 V3 FRU S ASSEMBLY SHEET 9 GE Medical Systems Information Technologies 0086 2012819 001 A gemedical com World Headquarters European Representative Asia Region GE Medical Systems GE Medical Systems GE Medical Systems Asia Information Technologies Information Technologies GmbH 7 127 Asahigaoka 4 chome 8200 West Tower Avenue Postfach 60 02 65 Hino shi Tokyo 191 8503 Milwaukee WI 53223 USA D 79032 Freiburg Japan Tel 414 355 5000 Germany Tel 81 42 582 6824 800 558 5120 US only Tel 49 761 45 43 0 Fax 81 42 582 6830 Fax 414 355 3790 Fax 49 761 45 43 233 a DINAMAP 1000V3 SERVICE MANUAL 8
56. W 15 PIN MALE FRONT VIEW Figure 4 3 SERIAL COMMUNICATION CABLE GENERAL 4 37 PRO 1000V3 Service Manual 15 PIN FEMALE FRONT VIEW 5 4 8 2 1 10 11 12 13 14 15 Figure 4 4 0815 PANEL REMOTE ALARM TEST PLUG 15 4 13 12 11 10 9 5 7 QOO 1 2 3 QUE xe 470 15 PIN MALE FRONT VIEW Figure 4 5 TEST PLUG ASSEMBLY GENERAL MAINTENANCE 4 38 PRO 1000V3 Service Manual APPENDIX A Test Record APPENDIX A Test Record PRO 1000V3 Service Manual APPENDIX A Test Record A 2 PRO 1000V3 Service Manual Model TEST RECORD Serial Step Description Min ActualPass Fail Safety Testing 4 5 External DC to GND Resistance m 0 1000 4 5 Normal no fault leakage HA 0 500 4 5 Normal open ground leakage HA 0 500 4 5 Normal open neutral leakage HA 0 500 4 5 Reverse no fault leakage HA 0 500 4 5 Reverse open ground leakage 0 500 4 5 Reverse open neutral leakage pA 0 500 4 5 leakage pA 0 50 4 5 Temp Leakage HA 0 150 4 5 SPO2 Leakage HA 0 150 Hi Pot Testing 4 6 1
57. YH 5494 dsoy payeposse ey seyloeds Jasn ay suue e 055 wepe opne 521412845 1857 senuoud pejeroosse wee opne 5915845 185 ywq 0 uo 1051 eui 5151 jo eui 12eJes 01 195 eui 1 ploysesyy uonoejeg 5 SUJJOJOAPM AJoqeJ dse spee euo ul ebueu pejer osse sieedde 210 2 514 9 10 peeds dams eu seii eds 1957 peeds daems dsay suado 1 sDbunmes peoueApy Jo 195 eui pe snlpe eq syw juened eui jo ay pesn Joye 5 1957 9215 2910 4534 10 uondo eu 195 eui 5 1 2121 001219581 e xuepedui eur pue pezilejoeJe uo SrulloJeAEM ezf eue pes1 uoneJidsel eui peaj eui 500 2 asn 534 Aue 4
58. age Temperature Operating Humidity Storage Humidity Operating Atmospheric Pressure Storage Atmospheric Pressure 2 7 4 Electrical AC Input Voltage AC Input Frequency AC Input Power DC Input Voltage DC Input Power Internal Battery 2 7 5 Power Supply 12 9 in H x 6 7 in D x 13 5 in W 32 8 cm H x 17 0 cm D x 34 3 cm W 12 Ib 5 5 kg 41 F to 104 F 5 C to 40 C 4 0 F to 122 F 20 C to 50 C 5 to 95 noncondensing 5 to 95 noncondensing 700 hPa to 1060 hPa 500 hPa to 1060 hPa 120 240 V 50 60 Hz 60 120 VA 18 24 V supplied from a source conforming to IEC 601 1 60 VA supplied from a source conforming to IEC 601 1 12 V nickel metal hydride NiMH The PRO 1000V3 Monitor can be powered from the internal battery AC power or an external DC power source Battery An internal rechargeable battery pack powers the Monitor for 120 minutes 10 minutes at a specified load The battery typically charges to 90 capacity within 3 hours The Monitor may not meet Performance Specifications ANSI AAMI SP10 if it is stored or used out of environmental specification ranges PRODUCT DESCRIPTION 2 15 PRO 1000V3 Service Manual Capacity Battery Life Charge time Power Cable 7 0 amp hr manufacturer s rating 120 minutes 10 min using fully charged internal battery NIBP 5 min auto cycle with adult cuff ECG RESP SpO2
59. al you notice errors omissions incorrect data or if you can suggest comments that may help improve this manual please notify GE Medical Systems nformation Technologies Technical Publications 4502 Woodland Corporate Boulevard Tampa Florida 33614 Changes to the Service Manual either in response to user input or to reflect continuing product improvements accomplished through the reissuing of an updated manual Changes occurring between reissues are addressed through Change Information Sheets and replacement pages If a Change Information Sheet does not accompany your manual the manual is correct as printed The warranty for this product is enclosed with the product in the shipping carton All repairs on products under warranty must be performed or approved by Product Service personnel Only qualified electronics service personnel should repair products not covered by warranty Unauthorized repairs will void the warranty Extended warranties may be purchased on most products Contact your Sales Representative for details and pricing If the product fails to function properly or if assistance service or spare parts are required contact Customer Support Before contacting Customer Support it is helpful to attempt to duplicate the problem and to check all accessories to ensure that they are not the cause of the problem you are unable to resolve the problem after checking these items contact GE Medical Systems In
60. al Error Explanation Suggested Replacement too many reset requests Board Main CPU Board 126 Nellcor has posted a serious FE SPO2 Board error FE data OK processing stallled SPO2 Board 130 MASIMO has posted either a SPO2 Board board or diagnostic failure type available in service mode msg looks out of sequence SPO2 Board missing characters inside a Board packet 133 not able to correctly set SPO2 Board parameter 134 NELL_SendCommand called SPO2 Board before previous call completed 135 Not enough room in transmit SPO2 Board FIFO to send data Receive FIFO full probably lost SPO2 Board data queue out to OEM board is full SPO2 Board 0 138 Nellcor has posted too many auto SPO2 Board resets Nellcor software error 2 Board communication errors board Unit may be configured incorrectly APPENDIX C Error Codes C 7 PRO 1000V3 Service Manual Recorder Parameter Error Messages Decimal Error Explanation Suggested Replacement output to printer queue overflow Printer output to printer queue overflow Printer 104 input queue from system Printer overflow Printer invalid location bad command for tis mode bad command for this mode Explanation Suggested Replacement This means something was wrong ECG Board with memory at wake up Couldn t get data space These last three mean that the ECG Board algorithm execution couldn t keep up with the data acq
61. ant to Adult 3 digits D YS Neonate 4 digits D YS with D YSE 3 5 digits D YS with 3 5 digits 0 100 3 digits OXI A N Adult 3 digits OXI A N Neonate 4 digits OXI P I 3 digits Neonatal Sensor Accuracy When sensors are used on neonatal subjects as recommended the specified accuracy range is increased by 1 digit to account for the theoretical effect on oximeter measurements of fetal hemoglobin in neonatal blood For example MAX N accuracy on neonates is 3 digits rather than 2 digits The accuracy specification under motion conditions is 3 For a definition of motion contact Technical Services or your local representative T The MAX N and the N were tested on patients gt 40 kg The accuracy specification has been determined between saturations of 80 100 PRODUCT DESCRIPTION 2 19 DINAMAP PRO 1000V3 Service Manual Sensor Light Source Wavelength Infrared 890 nm nominal Red 660 nm nominal Power Dissipation Infrared 22 5 mW max Red 30 mW max Patents US Patent 4 621 643 4 653 498 4 700 708 4 770 179 4 802 486 4 869 254 4 928 692 4 934 372 5 078 136 5 351 685 5 421 329 5 485 847 5 533 507 5 577 500 5 803 910 5 853 364 5 865 736 6 083 172 Re 35 122 and foreign equivalents 2 7 9 MASIMO SET 5 Measurement Range 2 1 to 100 Pulse Rate 25 to 240 beats min Perfusion Range 0 02 to 20 Accuracy and M
62. cations If not proceed to paragraph 4 7 2 3 4 7 2 3 Pressure Recalibration CAUTION Calibration equipment should always be kept dry and free of particulate matter Moisture or foreign substances introduced to the pneumatic system will likely cause damage to the Monitor and or accessories 1 Always enter Service Mode with the password as described in paragraph 4 7 before attempting to recalibrate equipment GENERAL MAINTENANCE 4 24 DINAMAP PRO 1000V3 Service Manual 2 Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 4 1 Do not connect the pneumatic hose to the NIBP port yet 3 From the Service Menu Turn and press the SelectKnob to select the NIBP service parameter PT1 Pressure mmHg 0 PT1 Zero adu n 2 Pressure mmhg Pressure m l PT 2 Zero adu pour cal press zero cal press 200 read ovp save cal info as neo ovp select actor 24754 227435 lt 33479 24754 lt 27373 lt 33479 BATTERY NIBP Service Menu 4 Turn and press SelectKnob to select pneumatic reset 5 Turn and press the SelectKnob to select valve close 6 Observe that both PT1 Pressure and PT2 Pressure display initial values of 0 on the menu 7 Turn and press the Se ectKnob to select cal press zero Observe that the message Inflate System to 200 mmHg Then H
63. ce PSU PWA FRU 2014829 001 APPENDIX E Troubleshooting E 5 PRO 1000V3 Service Manual E Troubleshooting PRO 1000V3 Service Manual APPENDIX Field Replacement Units FRUs APPENDIX F FRUs F 1 PRO 1000V3 Service Manual APPENDIX FRUs PRO 1000V3 Service Manual F 1 FRU IDENTIFICATION TABLE The following table offers details of each of the corresponding bubble numbers that appear on the FRU assembly drawings FRU IDENTIFICATION TABLE Bubble EWI 2014595 001 KIT HRDWR SCREWS amp WASHERS DP1100 FRU Allint mal hardware screws washers spacers etc 2013774 001 PLASTIC FRONT CASE PRO1000V3 FRU PLASTIC FRONT CASE PRO1000V3FRU order correct fascia for country 2013776 001 ASSY INTERFACE PANEL amp COVER PRO1000V3 FRU Temperature version order FRU 2013777 001 2013777 001 ASSY PARAMETER CABLE ASSYS PRO1000V3 FRU REPERI If ECG cable is needed order FRU 2013778 001 ASSY PWA ECG BOARD PRO1000V3 FRU EXCESS POP 2013781 001 55 PWA KEYBOARD PRO1000V3 FRU ERE nij 2013782 001 JASSY PWA MAIN BOARD PRO1000V3 FRU a E a This kit includes the Nellcor PWA hardware and spacers for PRO Series ProCare and PRO 1000V3 Monitors using Nellcor SPO2 This kit includes the Masimo PWA hardware and spacers for PRO Series ProCare and PRO1000V3 Monitors using Masimo SPO2 Includes all printer asse
64. commended once a year 1 Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 4 1 Connect the hose to the NIBP Parameter Make sure that all of the fittings are tight and that the valve on the manual inflation bulb is fully closed SOLID NIST CALIBRATED CYLINDER 2 INFLATION DIGITAL MANOMETER BULB 100000 Y ADAPTER 12 AIR HOSE Figure 4 1 NIBP Test Setup GENERAL MAINTENANCE 4 21 DINAMAP PRO 1000V3 Service Manual 2 From the Service Menu turn and press the SelectKnob to select the service parameter 3 and press the SelectKnob to select start leak test Observe that the Leak Test Status message on the menu indicates Busy 4 Observe that the pump begins inflating the system to 200 210 mmHg at which point the pump operation will cease The Monitor will begin to calculate system pressure loss rate 5 After about 60 seconds the pressure is released and the menu should display Leak Test Status Passed and the Leak Test Results indication should be a value less than 6 Service Error None should continue to display 6 Ifthe menu displays Leak Test Failed continue to Step 9 7 Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 4 2 CALIBRATION KIT P N 320246
65. e 503 Jo e ueJeedde ay o pesn 10128 eu 5 2 05 sasn Je euup ed 891049 1002 10 921 ayes Juano yw pejerosse wep opne 5 1951 su suado 1 195 o 195 eu 54212 pue 10 suyas euin 8U 0 deeq SHO eui 10 eui 5945945 1957 0151 9181 uou e24nos eu 1957 AexpJeu JEU UI 10 euge seuiseds 1957 e2iui ejqejieAeun JO SI jueneg 1195 5 1957 1 1 suedo 1 UI eq JO ueds BY 500 2 195 ayy 3 sydes6 si ur Aejdsig SI J0J SIEWA SPUS J0J Jo 195 esoou 0 185 smoje 1 SI spuen Se SI S B IA suondo y sBumes uonoejep euyyy
66. e The 16 bit value out of the ADC is available on the data bus at D 15 0 Control signals for the board are derived via four different sources direct control from outputs of the processor controls signal derived from processor address write commands which are stored in an addressable latch signals derived from the watchdog timer and signals generated by the overpressure functional block The four valve control signals and the pump control signal are derived from the write address and stored in an addressable latch Latch values are cleared by application of system RESET Each latch signal is individually gated in a programmable logic device XC9572 with the fail safe input signal watchdog timer and the overpressure latch output to ensure pressure is removed from the patient cuff should either overpressure or processor failure condition occur A cross coupled latch for overpressure is formed with discrete logic included the programmable logic device It is set by the occurrence of an overpressure condition existing for a period greater than 500 milliseconds When this condition occurs Filter 0 transitions low setting the PRINCIPLES OF OPERATION 3 11 PRO 1000V3 Service Manual 3 3 8 LCD 3 3 9 Printer Optional 3 12 latch The latch output state is indicated by the Latched OVP signal The latch can only be cleared by the PNEURESET input The Monitor uses TFT thin film tra
67. ed 4 4 2 Battery Charging The Monitor charges the NiMH battery whenever the AC power supply is in use The Monitor automatically senses if the battery needs recharging Battery charging continues whenever it s needed while the Monitor is connected to the AC power supply even when the Monitor is turned off Batteries should be charged before first use or after prolonged periods of storage e The battery should be charged before use as a charged battery loses some charge when left in storage e The battery should be charged at room temperature 59 F 86 16 C 30 C is normal for the battery to become warm during charging or after use e Batteries can be charged or topped off at any time It is not necessary to wait until they are fully discharged e the Monitor is idle for extended periods it should be fully charged once a month to ensure optimum performance GENERAL MAINTENANCE 4 11 PRO 1000V3 Service Manual 4 4 3 Battery Troubleshooting Trouble Probable Cause Battery inoperative Battery not fully or does not last very charged long Battery in long term storage or nonuse Battery will not Charging battery in charge unusually cold or hot temperatures GENERAL MAINTENANCE Charge and discharge battery up to three times for optimum performance Charge at basic room temperature of 59 F 16 to 86 F 30 Slowly bring battery to basic room temperat
68. enu systems Rotating the SelectKnob moves the arrow cursor and pressing the Se ectKnob makes the selection 1 2 GENERAL MAINTENANCE Power on the Monitor using the OFF ON button Use the SelectKnob to select the no option when the Monitor prompts to admit a new patient Press or turn the Se ectKnob to access the main menu Turn the SelectKnob to scroll down the menu The arrow at the bottom of the list indicates that the list continues on a second screen Highlight the other system settings option and press the SelectKnob Turn the SelectKnob to scroll down the menu to highlight the Adjust date amp time option Press the SelectKnob to continue the SelectKnob to scroll down and highlight the appropriate date and time components to be changed if necessary Month Day Year Hour Minute Second Press the SelectKnob The field is displayed a box the SelectKnob to the desired number press the SelectKnob After all of the settings are changed use the SelectKnob to scroll down and highlight the set new time and date option Press the SelectKnob to save the settings and continue The message CAUTION This will delete all trends and stored waveforms Are you sure you want to do this displays Highlight the yes option and press the SelectKnob A pop up window displays the message Clearing all trends and waveforms to confirm that the function is processing
69. ettings are reflected 4 appropriate 5 simulator and cable to the side interface panel 5 connector Be sure it is fully seated in the socket 5 Set simulator for 98 saturation and 80BPM Verify that the Monitor responds accordingly by displaying the proper heart rate value and saturation value 4 7 2 NIBP Tests go to service menu bed abort pneumatic reset cal press zero cal press 200 read ovp Service Error None PT1 Pressure mmHg PT1 Zero adu PT2 Pressure PT2 Zero adu save cal info valve open valve close inflate on Overpressure Latch Cleared OverCurrent Latch Cleared Overpressure Selected Adult OVP Threshold adu 3418 3204 lt 3418 lt 3560 inflate off start leak test adult ovp select neo ovp select Leak Test Status Idle Leak Test Results mmHg NA lt 0 lt 6 PT1 ScaleFactor PT2 ScaleFactor 24754 lt 27435 lt 33479 24754 lt 27373 lt 33479 BATTERY NIBP Service Menu Perform the following tests to determine that the NIBP parameter is functioning normally GENERAL MAINTENANCE 4 20 PRO 1000V3 Service Manual 4 7 2 1 Leak Test CAUTION Calibration equipment should always be dry and free of particulate matter Moisture or foreign substances introduced to the pneumatic system will likely cause damage to the Monitor and or accessories Inspection of pneumatic hose O rings is re
70. facturing Label LEE Label Window Protective Earth Connector Access Test Terminal Safety test compatible Phillips Head Screw Ventilation Inlet Main Speaker Opening External DC Input 18 24 VDC only 2 3 2 Front Panel Controls and Indicators SelectKnob GO STOP AUTO BP ISTAT OFF ON 2 4 PRODUCT DESCRIPTION amp esi PRO 1000V3 Service Manual NIBP GO STOP AUTO BP STAT OFF ON silence standby main trend freeze record starts and stops any determination of noninvasive blood pressure is a dual function hard key Starts auto BP determinations by a single press and gives you access to change the NIBP cycle time Starts stat determinations pressing and holding the key down 5 minutes of continuous NIBP cycles turns Monitor off and on temporarily silences alarms acknowledges alarming crisis conditions enters and exits standby mode closes the menu system and takes you back to the main screen enters and exits trends view patient trends data This hard key can be configured through the configuration mode to display two different views mini trends or full trends captures up to 16 8 seconds of waveforms on the screen The number of seconds varies depending on the selected sweep speed prints a snapshot timed recording with a single press Pressing and holding the key down allows for a continuous recording of the cho
71. formation Technologies Prior to calling please be prepared to provide INTRODUCTION 1 3 3 Service INTRODUCTION DINAMAP PRO 1000V3 Service Manual e the product name and model number e a complete description of the problem e the software revision If repair parts or service are necessary provide the following information e the product serial number e the facility s complete name and address e a purchase order number if the product is in need of repair or when you order spare parts the facility s account number if possible e the part number for spare or replacement parts If your product requires warranty extended warranty or non warranty repair service call Customer Support and a representative will assist you Estimates for non warranty repairs are provided at no charge however the product must be sent to the GE Medical Systems nformation Technologies Service Center in order to provide you with an estimate To facilitate prompt service in cases where the product has external chassis or case damage please advise the Customer Support representative when you call The Customer Support representative records all necessary information and provides you with a Return Merchandise Authorization number RMA Prior to returning any product for repair you must have an RMA number Contact technical support at 1 877 274 8456 Option 4 Monday through Friday 8 00 a m to 6 00 p m EST excluding holidays DINAMA
72. g in or replace battery disconnect fuse Part 628192 Replace battery pack FRU 2014833 001 e Replace PSU PWA FRU 2014829 001 Problem Unit will not operate on external DC power Cause e Faulty DC input jack DC cable Faulty PSU PWA Solution e Replace DC input jack cable FRU 2014835 001 e Replace PSU PWA FRU 2014829 001 Problem Unit powers on but no display Cause e Faulty display e Faulty backlight driver e Faulty Main Board e Faulty PSU PWA Solution e Replace display FRU 2013792 001 APPENDIX E Troubleshooting E 3 PRO 1000V3 Service Manual e Replace Main Board FRU 2013782 001 e Replace Main Board FRU 2013782 001 e Replace PSU PWA FRU 2014829 001 Problem Unit will not perform NIBP function Cause e Faulty Main Board e Faulty pneumatics assembly e Faulty pneumatics cable e Faulty front panel switch Solution e Replace Main Board FRU 2013782 001 e Replace pneumatics assembly FRU 2013788 001 or 2014830 001 e Replace defective keyboard PWA FRU 2013781 001 Problem Unit will not perform ECG function Cause e Faulty ECG PWA assembly e Faulty ECG cable assembly e Faulty Main Board Solution e Replace ECG PWA FRU 2013778 001 e Replace ECG cable FRU 2014620 001 e Replace Main Board FRU 2013782 001 Problem Unit will not produce an analog ECG waveform output Cause e Faulty Defib cable assembly e Faulty Main Board Solution e Replace Defib cable asse
73. ignal with an amplified and inverted version of the common mode voltage of the two measuring electrodes This feedback action cancels most of the common mode signal applied to the differential amplifier The output signal from the differential amplifier is then routed to the bandpass filter and pacemaker detection circuit The ECG PWA uses the pacemaker detection circuit to prevent pacemaker signals from interfering with heart rate measurements The ECG signals are sent through a bandpass filter designed to pass pacemaker pulses in preference to ECG signals The filter output is applied to a comparator that asserts an output signal when the input signal exceeds its positive or negative threshold This output signal is used by the controller to blank the ECG signal channel and alert the host to the presence of a pacemaker pulse The filtered ECG signal is routed to the A D converter for transfer to the Main Board The respiration circuit uses the ECG electrodes to measure respiration rate This is achieved by applying an excitation current 61 5 kHz well outside the bandwidth of normal ECG signals generated by a square wave switch onto two selected electrodes The measured voltage drop is filtered the baseline component removed and amplified The analog voltage representing the impedance is routed to A D converter for transfer to the Main Board The ECG PWA provides isolated power to its circuitry using an isolation transformer A transfor
74. in CPU Board SY 43 Real time clock 051284 running Main Board too slow SY 44 Real time clock 051284 running Main Board too fast APPENDIX C Error Codes C 3 PRO 1000V3 Service Manual Hardware Error Messages Error Code Explanation Possible Error Source 8193 HW Time Base Failure Main CPU Board 8202 HW Power Supply Power Supply Main CPU System Failure Board 8222 HW RAM Test Failure Main CPU Board 8232 HW ROM Checksum Main CPU Board failure 8252 HW Secondary processor Main CPU Board not compatible 8253 HW Secondary Main CPU Board communications failure 26631 Operating system 300 Main CPU Board Hertz timer re entry error 27268 Unexpected error condition Main CPU Board APPENDIX C Error Codes PRO 1000V3 Service Manual NIBP Parameter Error Messages Decimal Error Explanation Possible Error Source 110 Overpressure circuit failure Main CPU Board 112 Overpressure watchdog error Board EEProm read failure Main CPU Board EEProm write failure Main CPU Board Transducer initialization failure Main CPU Board Pneumatic Assembly Calibration of a transducer Main CPU Board Pneumatic channel s zero failed Assembly Calibration of a transducer Main CPU Board Pneumatic channel s span failed Assembly 140 141 142 150 170 171 180 Assembly Assembly Pneumatic Assembly Main CPU Board BEJN
75. ing displays within moments of attaching the sensor to either an SpO simulator or to your finger e Connect the ECG lead connector to the ECG trunk cable prior to connecting to the Monitor The simplest way to function test the ECG circuits is through the usage of an ECG simulator 1 Set the simulator to normal heart rate 2 Set ECG amplitude to 1 5mV BPM to 80 3 Set respirations to 20 RPM and the delta ohms to 1 0 4 Verify that the ECG waveform 15 displayed 5 Sequentially remove and reattach leads I II and III and verify each time that LEAD OFF displays 6 From the ECG menu select turn parameter off option PRO 1000V3 Service Manual 4 3 PERIODIC MAINTENANCE 4 3 1 Required 4 3 1 1 Integrity of Hoses and Cuffs 4 3 1 2 Cleaning of the Monitor CAUTION 4 3 1 3 Cleaning of Accessories Perform the following maintenance procedures as required When the integrity of any cuff or hose is in doubt replace the cuff and hose and discard the questionable accessories Do not clean Monitor with isopropyl alcohol or other solvents Do not immerse unit Wipe the exterior of the Monitor with a cloth slightly dampened with a mild detergent or normal hospital bactericides Use dishwashing detergents such as IVORY and JOY registered trademarks of Procter amp Gamble Corp PALMOLIVE registered trademark Colgate Palmolive Corp
76. isture or foreign substances introduced to the pneumatic system will likely cause damage to the Monitor and or accessories 1 Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 4 1 Connect the hose to the NIBP Parameter Make sure all fittings are tight and that valve on inflation bulb is closed tightly 2 From the Service Menu Turn and press the SelectKnob to select the NIBP service parameter 3 Turn and press the SelectKnob to select pneumatic reset 4 Turn and press the SelectKnob to select valve close 5 Observe that the menu displays Overpressure Selected Adult If not turn and press the SelectKnob to select adult ovp select 6 Turn and press the 5 to select inflate on The pump should begin to inflate the system GENERAL MAINTENANCE 4 26 PRO 1000V3 Service Manual 7 Watch pressure indication increase on the manometer and observe that the pump is shut down and the pressure is released when the manometer indicates in the range of 300 to 330 mmHg Observe that the menu displays Service Error None 8 Turn and press SelectKnob to select pneumatic reset 9 Turn and press the SelectKnob to select valve close 10 Turn and press the SelectKnob to select neo ovp select Observe that the menu displays Overpressure Selected Neo 11 and press the Se ectKnob to select infla
77. it Cal Press 200 is displayed on menu 8 Connect hose to NIBP Parameter 9 Fold the adult cuff so the index line is aligned with the inner range mark on the inside of the cuff Make sure all fittings are tight and that valve on inflation bulb is closed tightly If there is doubt about the integrity of the system perform the leak test paragraph 4 7 2 1 before continuing 10 Close the pressure release valve on the manometer inflation bulb and manually pump up GENERAL MAINTENANCE 4 25 PRO 1000V3 Service Manual the pressure until the manometer indicates approximately 220 mmHg 11 Allow the pressure to stabilize for at least a minute Then open the pressure release valve on the manometer inflation bulb and carefully bleed off pressure until the manometer indicates a little more than 200 mmHg 12 Turn and press the SelectKnob to select cal press 200 but do not press the knob 13 When the manometer indicates exactly 200 mmHg press the Rotor Observe that system pressure is released and the message CAL 14 Turn and press the Se ectKnob to select save cal info If the system is operating normally the menu displays Service Error None and the calibration setting is saved 15 Repeat calibration check gt procedure paragraph 4 7 2 2 to confirm the calibration setting 4 7 2 4 Overpressure Tests CAUTION Calibration equipment should always be kept dry and free of particulate matter Mo
78. l 135 993 2095 0 4 2095 3 13 PRINCIPLES PRO 1000V3 Service Manual 3 14 PRINCIPLES OF OPERATION PRO 1000V3 Service Manual 4 GENERAL GENERAL 4 1 PRO 1000V3 Service Manual GENERAL MAINTENANCE 4 2 PRO 1000V3 Service Manual SECTION 4 GENERAL MAINTENANCE 4 1 INTRODUCTION This section contains general DINAMAP PRO 1000V3 Monitor service procedures including alarm code interpretation service mode operation periodic maintenance and battery care 4 2 SETTING UP THE DINAMAP PRO 1000V3 MONITOR FOR THE FIRST TIME 4 2 1 Unpack and identify the contents of all shipping materials Unpacking and 1 Remove the Monitor 2 Unpack the AC cord but do not plug the Monitor in this time Installation 3 Turn the Monitor to the backside for access to the Host Comms Cover Communication Wireless 15 Pin Adaptor Connector Host Port Connector Hinge top edge Removable Cover Serial Number Manufacturing Label 5 Label Window Protective Earth Connector Access Test Terminal Safety test compatible Battery Fuse 10A 250V Phillips Head Screw Mains Input Ventilation Inlet Main Speaker Opening External DC Input 18 24 VDC only Rear View
79. may cause the 5 algorithm to completely miss finding the pulse rate 4 18 DINAMAP PRO 1000V3 Service Manual This is an expected result To work around this incrementally step up or down the settings on your SpO simulator and allow the monitor to detect and display the new pulse rate or saturation Nellcor recommends use of the SRC MAX Portable Tester for use with PRO Monitors equipped with the Nellcor SpO system 4 7 1 1 For Monitors With Masimo Masimo recommends BIO TEK SpO simulators Test Procedure 1 Disconnect all sensor cables from the 5 Parameter and ensure that the SpO parameter is listed within the main Service Menu 2 From the Service Menu turn and press the SelectKnob to select the SpO service parameter The SpO service menu displays The text under Error and Version sections reflects the installed type of SpO The illustration shows both text examples go to service menu 1 Parameter Fatal Error decimal None Oxygen Saturation 0 Heart Rate 0 bpm Nellcor Errors Recovery Code 0 Error Code 0 MASIMO Errors Board Fail 0 Diagnostic Fail 0 BATTERY 02 Version Nellcor 506 1 8 1 0 6 21 02 Sp02 Software Version Masimo DSP V4 0 0 0 MCU V2 0 0 0 PID 1 SpO Service Menu GENERAL MAINTENANCE 4 19 PRO 1000V3 Service Manual 3 SpO mode operations take place with Masimo and Nellcor power up defaults No menu s
80. mbly FRU 2014619 001 e Replace Main Board FRU 2013782 001 Problem Unit will not perform SPO2 function Cause e Faulty SPO2 PWA assembly e Faulty Main Board Solution Replace SPO2 PWA FRU 2013783 001 or 2013786 001 Masimo e Replace Main Board FRU 2013782 001 Problem Unit will not perform Temperature function Cause e Faulty temperature probe APPENDIX E Troubleshooting E 4 PRO 1000V3 Service Manual e Faulty temperature probe sensor e Faulty Main Board Solution e Replace temperature probe e Replace probe sensor FRU 2013777 001 e Replace Main Board FRU 2013782 001 Problem Unit will not print Cause e Unit out of paper or paper incorrectly installed e Faulty printer e Faulty Main Board e Faulty PSU PWA Solution e Check paper installation Replace printer FRU 2013787 001 e Replace Main Board FRU 2013782 001 e Replace PSU PWA FRU 2014829 001 Problem Unit will not generate sound Cause e Faulty speaker assembly e Faulty Main Board Solution e Replace speaker assembly FRU 2014831 001 e Replace Main Board FRU 2013782 001 Problem Unit will not respond to rotary knob Cause e Faulty encoder e Faulty Main Board Solution e Replace encoder FRU 2014712 001 e Replace Main Board FRU 2013782 001 Problem Unit Host Comms not functional Cause e Faulty Main Board e Faulty PSU PWA Solution e Replace Main Board FRU 2013782 001 e Repla
81. mbly items 2013787 001 KIT PRINTER PRO1000V3 FRU printer door printer button cable assembly and label 13 2016503 001 CABLE ASSEMBLIES PRO1000V3FRU 11 16 2013792 001 LCD amp CABLE NEC PRO1000V3 FRU Display Cableisincluded 18 2013794 001 FASCIA PRO1000 ENGLISH FRU 19 2013795 001 FASCIA 1000 SPANISH FRU 20 2013796 001 FASCIAPRO1000FRENCHFRU 21 2013797 001 FASCIA PRO1000 GERMANFRU 22 2013798 001 FASCIA PRO1000 RUSSIANFRU 23 2013799 001 FASCIA PRO1000 HUNGARIAN FRU 1021 24 2013800 001 FASCIA PRO1000 POLISHFRU 25 2013801 001 FASCIA 1000 CHINESE 26 2013802 001 FASCIA PRO1000 JAPANESEFRU 27 2017290 001 FASCIA 1000 PORTUGESE FRU 28 2017291 001 KIT FASCIA 1000 ITALIAN FRU 30 2014694 001 55 INTERFACE PANEL DP1100FRU A 565J55 2013783 001 JASSY NELLCOR SPO2 BOARD amp HARDWARE FRU 2013786 001 JASSY MASIMO 5 2 amp HARDWARE FRU 32 36 2014829 001 JASSY PWA PSU BOARD PRO1000V3 FRU 37 2014831 001 JASSY SPEAKER PRO1000V3 FRU 38 2014832 001 JASSY PSU MODULE 60W PRO1000V3 FRU 9 2014833 001 ASSY BATTERY PACK amp BRACKET PRO1000V3 FRU 3 APPENDIX F FRUs F 3 PRO 1000V3 Service Manual APPENDIX FRUs 15
82. mer driver drives the transformer primary at a frequency of about 350 kHz The voltage of the transformer secondary is full wave rectified using two Schottky barrier diodes The isolated voltage is filtered by capacitors and regulated by a 5V regulator Isolated ground is obtained from the center tap of the transformer The data transferred from the A D converter to the host is isolated using opto couplers The pneumatic functional block includes the control signal decode logic the valve driver circuitry the pump driver circuitry pump current measurement circuit and a safety interlock circuit PRINCIPLES OF OPERATION DINAMAP PRO 1000V3 Service Manual There are two transducers on board PT1 and PT2 PT1 is used for main readings while PT2 confirms readings and is used to derive overpressure signals The following signals are multiplexed into a 16 bit SAR A D converter via a multiplexor e the output of the measurement pressure sensor after amplification and filtering by means of a passive 1KHz low pass anti alias filter e PT1B the output of the measurement pressure sensor after amplification and filtering by means of a passive 20Hz low pass anti alias filter e PT2 the output of the confirmation over pressure sensor after amplification REF the voltage that the amplified PT2 has to attain before the safety circuit cuts in e PUMPC the pump current e VBAT 1 11 ratio of VBAT voltage e Valve Sens
83. ne of the three input power sources e AC Mains e External DC Internal battery The regulated power is routed to the Printed Wiring Assemblies PWA through the cable harnesses Once the Monitor is energized a self test is performed The self test automatically tests the main functions of the Monitor Failure of the self test sets the Monitor into a fail safe mode with an audio alarm Under normal operating condition the Monitor is ready to monitor the patients vital signs using four external attachments e Temperature probe for either rectal or oral use SpO sensor e ECGleads e Cuff Interface with a central station or other device is accomplished through the 9 pin host communication port or the 15 pin wireless communication port on the back of the Monitor When the 5 sensor is attached to the 5 connector and to the patient it senses both the heart rate and oxygen saturation These analog signals are routed to and analyzed by the 5 PWA The results are digitized and sent to the PRINCIPLES OF OPERATION 3 3 PRO 1000V3 Service Manual Main Board through the opto couplers The couplers provide for patient isolation as well as serial data interface The Main Board routes the data to the appropriate screen displays and or printer A reset signal to the gt PWA is also provided for power up sequencing 3 2 2 Cuff Blood Pressure BP and Pulse 3 2 3 Alaris Oral and Rectal
84. new patient GENERAL MAINTENANCE prompt 4 35 PRO 1000V3 Service Manual 4 7 12 3 Communication Test 4 7 13 Remote Alarm Test 4 7 14 Turn off system 4 8 SERVICE MODE EXIT GENERAL MAINTENANCE 1 Execute the following commands by sending text files from the terminal program and verify the appropriate response Note each string is preceded by a space represents the space character ANCO E Verify that UUT pump starts 5 Verify that UUT pump stops 9 Verify return temperature status in the form TB 99999 Install test plug assembly to DMM which inserts a 4700 resistor across DMM terminals 2 Use the DMM to measure voltage between pins 4 and 8 of DB15 connector see Figure 5 and record the result 3 Select Alarm relay ON 4 Measure and record voltage between pins 4 and 8 of DB15 connector 5 Select Alarm relay OFF 6 Remove test plug assembly from DMM Selection of this menu item brings up a dialogue window requesting you to confirm your decision CAUTION This turns the system off Are you sure you want to do this Selecting yes powers off the Monitor Selecting no returns the Monitor to the Service Menu To exit the service mode and power off the Monitor locate and press the key marked OFF ON at the front of the Monitor 4 36 PRO 1000V3 Service Manual 9 PIN FEMALE FRONT VIE
85. nnector DB 15 If channel 2 is routed to the wireless connector it can be configured for RS 232 or inverted TTL signals Channel 1 is only available on the Comms connector as inverted TTL The Mains converter module is an AC Mains to DC converter The module receives AC power from the mains input connector When AC INPUT is applied to the module the module AC DC Converter changes the AC INPUT supply via rectifier circuit to a high voltage DC The DC power is then routed through a high frequency switching converter and regulated to 24 VDC This supply is connected to the PSU PWA for further regulation The PSU only selects this source when DC Output is greater than 16VDC and greater than the EXTERNAL DC input voltage The Main Board is configured with Flash ROM EEPROM RAM 16 bit ADC Primary Processor Secondary Processor NIBP and Temperature The Primary Processor operates from a 4 9152 MHz crystal stepped up to 49 152 MHz The Primary Processor PRINCIPLES OF OPERATION 3 7 DINAMAP PRO 1000V3 Service Manual 3 8 services and controls the RAM Flash ROM EEPROM the physiological interface modular devices and display backlighting Secondary Processor monitors the power supply circuit and signals within the NIBP circuits controls the power on off sequences and performs watchdog tasks on itself and the Primary Processor monitors The Secondary Processor monitors the power supply circuit and controls the battery back
86. ns and other functions Patient data can also be retrieved through this port NOTE The DB9 connector should be used with approved interface devices ONLY The host port signals on the DB15 connector should be connected only to equipment conforming to IEC 60601 1 Where isolation of data communication is required the ILC 1927 isolated level converter should be used PRINCIPLES OF OPERATION 3 5 PRO 1000V3 Service Manual 3 3 FUNCTIONAL DESCRIPTION 3 3 1 PSU PWA 3 6 NOTE If external alarm control is required GE Medical Systems Information Technologies part number 487208 Isolated Remote Alarm Cable Assembly should always be used Refer to the Information Sheet included with the isolated remote alarm cable for operational details When using the remote alarm the Monitor should be considered the primary alarm source The remote alarm is used for secondary purposes only The following section provides the functional interface relationship The Monitor contains a number of electrical and electro mechanical assemblies These assemblies are e Power Supply Unit PSU PWA e PSU Module e Main Board e Keyboard PWA e ECG PWA e SpO PWA e Pneumatic control device e Liquid Crystal Display LCD Assembly e Printer PWA w printer optional The PSU supplies regulated DC power to Monitor The PSU PWA is designed to operate from the output of the AC MAINS PSU module 24VDC
87. nsistor active matrix color liquid display The 10 4 diagonal display contains 640 x 480 pixels and is backlit by cold cathode fluorescent lamps The LCD is driven from the Primary Processor via buffers HCT244 on a dedicated LCD driver port Signal G 0 3 Green bits 0 3 R 0 3 Red bits 0 3 B 0 3 Blue bits 0 3 The display module has a 31 control signal connector and a 3 way backlight driving connector The Monitor uses a thermal graphics printer The printer requires a 5V supply for its logic circuitry and 12V nominal for the motor The power and data lines are connected to the Main Board by a 40 way cable The data lines are connected to the SCC3 port on the Primary Processor The printer has a built in sensor to monitor the printer paper level When the printer is out of paper it sends a PAPER OUT signal to the Secondary Processor PRINCIPLES OF OPERATION DINAMAP PRO 1000V3 Service Manual H3INIHd H3Xv3dS WHv1v 31O0N3H 1891 71031409 ININOO LSOH 49019 1v3H AlddNS H3MOd 931 1081 2 2 e 5031 5 H3MOd OV HOLIMS SSHOLIMS TOHINOO WOlLdO quvodg In diN3L JOH1NOO Moment 340048 ao
88. nual is intended for use by trained service technicians who familiar with electromechanical devices and digital and analog circuit techniques covers Refer servicing to qualified service personnel Only qualified service technicians should perform repairs to this equipment Voltages dangerous to life exist in this unit Take care when servicing power supply and display assembly For information about operating the Monitor in a clinical environment refer to the separate Operation Manual This Service Manual consists of the following five sections Describes how to use this manual Information is also provided about the physical and functional characteristics of the Monitor and how to get assistance in the event the unit fails to function properly Provides a general overview of the Monitor including user controls external connections and product parameter specifications Presents principles of operation for the Monitor including an overall system description and principles of operation at the component level Provides information about periodic and corrective maintenance of the Monitor Procedures include module performance tests and calibration procedures Information 1 3 1 2 MANUAL CHANGES 1 3 SERVICE POLICY 1 3 1 Extended Warranties 1 3 2 Assistance DINAMAP PRO 1000V3 Service Manual is provided to facilitate isolating faults to the subassembly level in the normal use of this manu
89. o 220 mmHg adult ped 10 to 110 mmHg neonate 1 mmHg Meets or exceeds AAMI ANSI standard SP10 150 mmHg default user selectable adult ped 110 mmHg default user selectable neonate 120 s 85 s neonate 300 to 330 mmHg adult ped 150 to 165 mmHg neonate Clippard screw connectors at cuff end When NIBP is the source HR values are derived from the pulse rate that is determined by the oscillometric technique of measuring blood pressure The rate source field is labeled NIBP 30 to 200 bpm 3 596 30 to 220 bpm 3 596 4 638 810 5 052 397 4 627 440 4 754 761 5 170 795 6 188 407 5 357 970 5 704 362 5 680 870 5 518 000 and international equivalents US patents pending 2 7 7 TURBO TEMP Scale Predictive Mode Range Resolution Monitor Mode Range PRODUCT DESCRIPTION Fahrenheit Celsius 96 0 35 67 C to 106 0 41 1 C 0 1 F 0 1 C 80 0 26 7 C to 110 07 43 3 C 2 17 PRO 1000V3 Service Manual Accuracy 0 2 0 1 when tested in a calibrated liquid bath meets ASTM E1112 Table 1 in range specified Resolution 0 1 0 12 C Probes Use only IVAC probes and probe covers The size shape and thermal characteristics of the probe covers can affect the performance of the instrument Inaccurate readings or retention problems may occur unless IVAC probes and probe covers are used Determinati
90. o the Monitor This product conforms with the essential requirements of the Medical Device Directive 93 42 Accessories without the CE mark are not guaranteed to meet the Essential Requirements of the Medical Device Directive DINAMAP PRO 1000V3 Monitor is classified with respect to electric shock fire and mechanical and other specified hazards only in accordance with CAN CSA C22 2 No 601 1 Also evaluated to IEC 601 2 30 PRODUCT DESCRIPTION 2 13 PRO 1000V3 Service Manual This equipment is suitable for connection to public mains as defined in CISPR 11 The signal systems of the Monitor conform to EN 475 1995 This Monitor conforms to safety standard for medical devices to 601 1 EN 60601 BS 5724 1 AS NZS3200 1 0 This Monitor conforms to safety standard to 60601 1 2 Software is developed in accordance with 601 1 4 The ECG parameter conforms to 60601 2 27 The SpO parameter conforms to EN 865 1997 with the exception of Clauses 36 48 sub clause 51 104 1 The NIBP parameter conforms to 601 2 30 with the exception of Clause 36 sub clause 51 105 1060 Part 1 4 3 ANSI AMMI SP10 amp SP10a The TEMP parameter conforms to ASTM E 1112 2 14 PRODUCT DESCRIPTION PRO 1000V3 Service Manual 2 7 SPECIFICATIONS 2 7 1 Mechanical Monitor 2 7 2 Weight PRO 1000V3 Monitor 2 7 3 Environmental Operating Temperature Stor
91. on Time approx 10 seconds typical IVAC Patents U S D300 728 D300 909 2 7 8 NELLCOR SpO Measurement Range SpO 1 to 10096 Pulse Rate 20 to 250 beats min Accuracy and Motion Tolerance Saturation Without Motion Adults 70 to 10096 2 digits Without Motion Neonate 70 to 100 3 digits With Motion Adults Neo 70 to 100 3 digits Low Perfusion 70 to 100 2 digits 0 to 69 unspecified Pulse Rate Without Motion 20 to 250 beats min 3 digits With Motion normal physiologic range 55 to 125 beats min 5 digits Low Perfusion 20 to 250 beats min 3 digits Adult specifications are shown for OXIMAX MAX A and MAX N sensors Neonate specifications are shown for OXIMAX MAX N Saturation accuracy will vary by sensor type Applicability OXIMAX MAX A MAX AL MAX P MAX I and MAX N sensors 2 18 PRODUCT DESCRIPTION PRO 1000V3 Service Manual Sensor Accuracy Note All sensors must be used with the DOC 10 cable the SCP 10 cable is not compatible with the PRO 1000V3 Monitor Sensor Model SpO Range 70 100 MAX AL 2 digits MAX N T Adult 2 digits MAX N T Neonate 3 digits MAX P 2 digits MAX I 2 digits 3 5 digits OxiCliq OxiCliq A 22 5 digits OxiCliq P 2 5 digits OxiCliq NT Adult 22 5 digits OxiCliq NT Neonate 3 5 digits OxiCliq 2 5 digits Reusable Sensor Models D YS Inf
92. oou 1 juened 500 2 juaned aw wey 1 euinjoA sBumes B Juoo 96 1 501 500 2 0 0 ysnipy ETTT ysnipy B 4 Monitor Configuration Log APPENDIX B DINAMAP PRO 1000V3 Service Manual pue oujeiped 10 eu si Buas payloads jou J eeuoeu ____ A eui eq uonipuoo ei ou speles 9 Jesn eui pue pue SAE SI uonipuoo eiuujAuue ue J qiJA ejoisAsy 91 suonipuoo e dsip pue Jeep eui JeSf 553 eu suado 1 Jesn eJinbei 115 515128 Jo gt es nd oo eow loquo Jesn eui sorte TET o ORE 94195 01 99191 I 1 593 se pe ejdsip eq o ay 25002 5 SMOPUIM IUIJA pue pue ui 51 Jey 01 pejeje1 19 10102 185 sok uo peseq 5110109 Bale Jeya 5 JI 5 185 su
93. otion Tolerance Saturation Without Motion Adult Ped 70 to 100 2 digits Without Motion Neonate 70 to 100 3 digits With Motion Adult Ped Neo T 70 to 100 3 digits Low Perfusion 70 to 100 2 digits 0 to 69 unspecified Pulse Rate Without Motion 25 to 240 beats min 3 digits With Motion normal physiologic range 25 to 240 beats min 5 digits The Masimo SET SpO parameter with LNOP Adt sensors has been validated for no motion accuracy in human blood studies on healthy adult volunteers in induced hypoxia studies in the range 70 100 against a laboratory co oximeter and ECG monitor This variation equals plus or minus one standard deviation Plus or minus one standard deviation encompasses 68 of the population The Masimo SET SpO parameter with LNOP Adt sensors has been validated for motion accuracy in human blood studies on healthy adult volunteers in induced hypoxia studies while performing rubbing and tapping motions at 2 to 4 Hz at an amplitude of 1 to 2 cm and a nonrepetitive motion between 1 to 5 Hz at an amplitude of 2 to 3 cm in induced hypoxia studies in the range of 70 100 SpC2 against a laboratory co oximeter and ECG monitor This variation equals plus or minus standard deviation Plus or minus one standard deviation encompasses 68 of the population The Masimo SET SpO parameter with LNOP Neo Pt sensors has been validated for neonatal motion accuracy in human blood studies on neonates while
94. ove and insert probe from holster and verify probe IN OUT detection Calibration verification is complete Disconnect the probe simulator and install the temperature probe If the Monitor does not pass the calibration verification then contact customer service 4 7 6 RECORDER Tests 1 Ensure that paper has been loaded into the Recorder Parameter and you are presently in the Service Mode 2 From the Service Menu turn and press the SelectKnob to select the RECORDER test option Turn and press the SelectKnob to choose the Print 1 Waveforms option Turn and press the SelectKnob to choose the Wave Test 6 25mm S GENERAL MAINTENANCE 4 30 PRO 1000V3 Service Manual option Verify that all printouts are of even tone and all pixels are present Print 1 waveforms at 6 25 mm sec waveform 1 0cm height Sample 6 25 mm sec 1 waveform chosen 3 Allow for the paper to spool out a 12 inch printed section then press Stop Test 4 Select Vertical Text test Verify that the printed text is legible and evenly spaced This is a vertical text printer test spanning more than a single line 1 2 3 12345678901 23 567890123456789012 30 E E A 40 ie 701 50 23456789 60 gt 8 70 FGHIJKLMNO 80 PQRSTUVWXY 0 Z 100 defghijklm 110 noporstuyw 120 130 7 140 150 160 170 tee Pp 80 u
95. robe is connected to the Monitor and whether it is an oral or rectal probe PRINCIPLES OF OPERATION PRO 1000V3 Service Manual 3 2 4 ECG with Heart Rate and Respiration The ECG parameter provides an electrocardiographic waveform in a 3 electrode configuration The 3 electrode configuration derives waveforms for leads II or The use of MCL1 as an ECG lead requires the user to reposition the electrodes The MCL1 lead setting results in the ECG hardware being configured as lead includes a waveform cascade feature and can display one waveform as the primary lead Breath rate is calculated by measuring the thoracic impedance between two electrodes the patient breathes the movement of the chest changes the measured impedance to produce the respiration rate 3 2 5 Host Communication Ports There are two Host Comm Ports provided on the back panel of the Monitor The DB9 connector provides 5V 600mA Max 12V 400mA Max and two channels of TTL compatible communications The DB15 connector provides 5V 600mA 12 250 Max Remote Alarm Signal and TLL RS 232 selectable communication channel NOTE When the DB15 port is enabled channel 2 of the 089 port is disabled The Host Comm Ports are used to interface the Monitor with other electronic devices a central nurse s station or remote alarm device Signals can be sent to the Monitor to initiate blood pressure determinatio
96. roneous readings Sensor Light Source Wavelength Infrared 905 nm nominal Red 660 nm nominal Power Dissipation Infrared 22 5 mW max Red 27 5 mW max Masimo Patents 5 482 036 5 490 505 5 632 272 5 685 299 5 758 644 5 769 785 6 002 952 6 036 642 6 067 462 6 206 830 6 157 850 and international equivalents PRODUCT DESCRIPTION 2 21 PRO 1000V3 Service Manual 2 7 10 ECG Leads available QRS amplitude range QRS duration range Heart rate accuracy Heart rate resolution Bandwidth Standardizing voltage Common mode rejection Input Impedance Common mode Differential 60 Hz tolerance Pacemaker detection rejection Input voltage range Input pulse width Over under shoot Baseline drift with under or overshoot of Pacer amplitude Pacer width Tall T wave rejection Lead off sensing current 2 22 3 lead configuration Il MCL1 0 5 to 5 0 mV 40 to 120 ms does not reject 10 ms 1 mV QRS 30 to 300 beats min 3 BPM or 3 of reading whichever is greater 1 beat min 0 5 to 40 Hz 1 6 dB 0 05 to 40 Hz 1 6 dB 0 05 to 100 Hz 1 6 dB 1 mV marker 1 mV RTI or 10 mm p p max displayed noise allowed with 20 Vrms 50 60 Hz input gt 2 5 MW at 10 Hz gt 2 5 MW from dc to 60Hz up to 10 mV 2 mV to 700 mV 0 1 ms to2 ms 2 mV max lt 0 5 mV hour with a 700 mV 2 ms pacemaker pulse applied 2 mV 2 mV to 700 mV 0 1 ms to 2 ms 100 0 05 to 4
97. s the true status of the battery s health The value indicated is displayed both a number percentage and as an icon on the bottom left area of the display External Supply available True indicates a source other than the internal battery is providing power for the Monitor and a source to charge the internal battery External Supply Sufficient to Charge If the voltage from the external supply is greater than that of the internal battery the Monitor will display the results as TRUE False will result if either the voltage is equal to or lower than the power available from the internal battery Charge Type Fast or Slow Battery Failed Any result other than FALSE indicates that the internal battery has suffered a failure and should be investigated Charger Supply Enabled Should always be TRUE as the Monitor consistently attempts to keep the battery at its fullest capacity A FALSE indicates the battery may be faulty or not installed or the charge circuit may have failed Also if no external source of power is available the Monitor registers a FALSE result 4 7 7 1 Test Procedure 1 Verify AC Mains indicator on front panel of unit near OFF ON button is lit with AC Mains plugged in 2 Turn on Monitor 3 Remove AC Mains and verify uninterrupted battery operation Note If this fails check fuse in communications well 4 Verify battery indicator is lit near OFF ON button Note Battery life is dependent
98. sen waveforms 2 3 3 Symbols Associated With the PRO 1000 Monitor Symbol lt gt Z N DESCRIPTION Interconnected equipment must be installed by a qualified service person Definition CE Mark External Communications Port Connector Attention consult accompanying documents Type CF applied part PRO 1000V3 Service Manual Symbol Definition Battery in use Canadian Standards Association Storage temperature External AC or DC power indicator 2 DC power ENJ External AC power input lt Keep away from heat This way up Keep dry Fragile handle with care Serial number Catalog number Predictive temperature Functional earth terminal ground lug e a 2 PRODUCT DESCRIPTION PRO 1000V3 Service Manual 2 4 HOST PORT CONNECTORS BENEATH REAR PANEL All host port signals should be only connected to equipment conforming to IEC 60601 1 Where isolation level converter should be used If an external alarm control is required GE Medical Systems nformation Technologies part number 487208 lsolated Remote Alarm Cable Assembly should ALWAYS be used Please refer to the Information Sheet included with the isolated remote alarm cable for operational details NOTE When using the remote alarm the Monitor should be considered the primary alarm source
99. stered trademarks of Procter amp Gamble Corp e PALMOLIVE registered trademark of Colgate Palmolive Corp e Chlorine bleach disinfectant 5 25 three quarter cup per gallon of water Do not apply isopropyl alcohol to the Monitor some parts can become marred and cracked Isopropyl alcohol for accessories only e Formula 7 registered trademark of Johnson amp Johnson Medical Products Inc or pHisoHex registered trademark of Laboratories Quaternary based germicidal detergents such as e VESTAL INSURANCE registered trademark of the Vestal Corp e HI TOR PLUS registered trademark of the Huntington Corp e VIREX registered trademark of S C Johnson amp Son Corp GENERAL MAINTENANCE 4 9 PRO 1000V3 Service Manual For the above follow manufacturers recommendations for dilution rate and use These recommendations are not an endorsement of the manufacturers or of the effectiveness of these materials for cleaning or disinfecting 4 3 1 4 Long Term Storage If it becomes necessary to store the Monitor for an extended period of time remove all attached accessories Attach the original packing inserts and place the Monitor into the original shipping container Generally long term storage of a nickel metal hydride battery in either a charged or discharged condition has no permanent effect on capacity Capacity loss
100. tart the test If the hi pot does not alarm before the timer expires the monitor passed the test Repeat steps 5 through 8 individually for the SPO2 and Temperature adaptors GENERAL MAINTENANCE 4 15 PRO 1000V3 Service Manual 10 Turn the hi pot power switch off and remove hi pot cables 11 Disconnect the probe adapters from the monitor under test 4 7 SERVICE MODE OPERATION The Monitor service mode exercises the built in DONE CANCEL SPACE BKSPACE diagnostic features of the Monitor and the installed parameters Access the service mode from a cold start by proceeding as follows 1 Power on the Monitor using the OFF ON button 2 Use the SelectKnob to select the no option when the Monitor prompts to admit a new patient 3 Press or turn the SelectKnob to access the main menu 4 the to scroll down the menu The arrow at the bottom of the list indicates that the list continues on a second screen Highlight the other system settings option and press the 5 5 Highlight the go to service mode option and press the SelectKnob Turn the SelectKnob and press the knob again to answer yes at the prompt to display the dialog box A B C D E F G H IJ K L M N O P Q R ST U V W XY X 2 DONE Please enter the Service Mode password CANCEL SPACE BKSPACE 6 A row of numbers is displayed at the bottom of the screen the Se ectKnob and move the arrow
101. te respiration rate oxygen saturation noninvasive blood pressure and temperature Alarm limit conditions are also detected 1 7 DINAMAP PRO 1000V3 Service Manual The recorder provides numeric and waveform printouts of monitored data Up to two waveforms can be traced simultaneously Each Monitor can monitor one patient at the bedside Patient sensor connections are made at the side of the unit and network and device connectors are at the rear Indicators for external AC DC operation battery operation and battery charging are at the front of the unit At the time of publication the available functioning parameters included the following DINAMAP NELLCOR MASIMO SET pulse oximetry SpO EK Pro 3 lead ECG with respiration e 2 channel thermal recorder VAC TURBOX TEMP or rectal thermometry The Monitor series uses a TFT active matrix color liquid display The 10 4 diagonal color display area contains 640 x 480 pixels The LCD has the following specific characteristics These are neither defects nor malfunctions e The ambient temperature may affect the display condition of the LCD e The LCD uses replaceable cold cathode tubes for backlighting Optical characteristics such as luminance or uniformity change over the course of time or viewing angle e Uneven brightness and or small spots may be noticed depending on different display patterns
102. te on The pump should begin to inflate the system 12 Watch the pressure indication increase on the manometer and observe that the pump is shut down and the pressure is released when the manometer indicates in the range of 150 to 165 mmHg Observe that the menu displays Service Error None 13 the overpressure test results in an out of tolerance condition contact GE Medical Systems Information Technologies at 877 274 8456 for assistance 4 7 3 ECG Tests Connect the ECG leads to the ECG trunk cable prior to connection to the Monitor The simplest way to function test the ECG circuitry is through the usage of an simulator with the Monitor in normal monitoring mode Set ECG simulator to Paced Set ECG simulator amplitude to 1 0mV Press ON OFF button to power up UUT Select no at new patient prompt Set the ECG high alarm to 150 and the low alarm to 50 Verify that the ECG waveform is displayed on LCD display 6 From ECG menu select Pace 1 and verify paced marker on display waveform 7T From ECG menu select Pace 2 and verify paced marker on display waveform 8 From ECG menu select pace detection off Turn paced off on simulator oN GENERAL 4 27 PRO 1000V3 Service Manual 10 12 13 14 15 16 17 18 19 20 21 22 23 24 GENERAL MAINTENANCE After unit has learned the patient waveform change the BPM to 30
103. the Service Menu turn and press the SelectKnob to select the NIBP service parameter 4 23 PRO 1000V3 Service Manual 3 Turn and press the SelectKnob to select pneumatic reset 4 Turn and press the SelectKnob to select valve close 5 Observe that both PT1 Pressure and PT2 Pressure equal initial values of zero mmHg 0 mmHg 6 Connect the pneumatic hose to the Monitor s NIBP port 7T Fold the adult cuff so the index line is aligned with the inner range mark on the inside of the cuff Make sure all fittings are tight and that the valve on the inflation bulb is closed tightly If there is doubt about the integrity of the system perform the leak test paragraph 4 7 2 1 before continuing 8 Close the pressure release valve on the manometer inflation bulb and manually pump up the pressure until the manometer indicates approximately 220 mmHg 9 Allow the pressure to stabilize for at least one minute Then open the pressure release valve on the manometer inflation bulb and carefully bleed off pressure until the manometer indicates 200 mmHg 10 Observe that the values of PT1 Pressure and PT2 Pressure on the menu indicate within 1 mmHg of the pressure shown on the manometer 11 Verify the system linearity by repeating steps 8 amp 9 using manometer readings of 250 mmHg 150 mmHg and 50 mmHg Observe that the PT1 PT2 Pressures are within 3 mmHg of manometer readings for each of these pressure indi
104. to the desired number then press the knob to select the number Enter the service mode password 2 2 1 3 7 After the password is selected turn the SelectKnob to the DONE option and press the knob 8 In the process of entering the Service Mode the Monitor resets itself Successful entry into GENERAL MAINTENANCE 4 16 PRO 1000V3 Service Manual the Service Mode is indicated by the Service Menu title displayed on the upper left side of the display NOTE The service mode can also be entered directly from a cold start by pressing and holding the following two keys until full power up OFF ON and AUTO BP To make any changes to the Service Menu the password has to be entered press the Se lectKnob to enter service password 9 At this point the Service Mode main screen should be present in the main display as shown below The service menu service parameters area displays list that corresponds to the number and type of parameters that have been detected by the Monitor If the service mode was entered directly as described in the NOTE above enter service password appears above the service parameters on the service menu The password MUST be entered as described in Steps 5 and 6 before any changes to calibration can be made GENERAL MAINTENANCE 4 17 PRO 1000V3 Service Manual 4 7 1 Tests Battery Health External available enter service pass
105. touch pad front panel LEDs indicate the status of those functions by illuminating green when active and yellow when inactive The exception is the SILENCE button which is red when active The function LEDs are driven by latches on the Main Board The battery LED is continuously yellow when the unit is running on battery and flashes yellow when the battery is charging The AC LED is green when an external power source is present The keyboard is connected to the Main Board via a 36 way board to board connector The ECG PWA accepts signals from a 3 electrode cable for processing The 3 electrode cable provides a single lead configuration with Lead I Lead II or Lead III available The cables specified by Critikon are shielded and provide 1k Ohm series safety resistors internal to the cable that are part of the current limiting defibrillator protection circuitry Gas surge arrestors on the PWA provide lead to lead defibrillator protection In addition a passive R C network located on this PWA provides the first stage of high frequency filtering for EMC and ESU interference rejection Two electrodes are selected for ECG measurement by a multiplexer LSO LS1 signal controlled and passed to a differential amplifier A PRINCIPLES OF OPERATION 3 9 PRO 1000V3 Service Manual 3 3 7 Pneumatic Control 3 10 second multiplexor selects the third electrode the one not sent to the differential amplifier and drives the s
106. uistion APPENDIX C Error Codes 8 PRO 1000V3 Service Manual APPENDIX D Required Service Equipment APPENDIX D Required Service Equipment D 1 PRO 1000V3 Service Manual APPENDIX D Required Service Equipment D 2 DINAMAP PRO 1000V3 Service Manual D 1 REQUIRED SERVICE EQUIPMENT e ECG simulator model 214B or equivalent e ECG cable pn 107326 amp 107328 e SPO2 simulator Nellcor recommends use of the SRC MAX Portable Tester Masimo recommends BIO TEK SpO2 simulators e SPO2 adapter cable e NIBP analyzer DNI Nevada CuffLink or equivalent e Adult Cuff pn 2774 e Adult Hose pn 107365 e Adult mandrel end block and spacer blocks DNI pn 5215 0268 5215 0269 e Calibration Kit pn 320246 available through GE Medical Systems e Inflation bulb and associated tubing Manometer Digital 0 600mmHg range or equivalent Temperature probe simulator Alaris pn TE1811 e Temperature probe oral e Oscilloscope capable of measuring ECG signal 0 0 75Hz 1V amplitude e 1 8 stereo plug Radio Shack 274 284C Hipot Tester 1500VAC e Safety Tester DNI Nevada 235A or equivalent e DMM Fluke 8842 or equivalent e Temp probe Hi Pot adapter Temp probe assembly with probe removed and probe cable leads shorted and attached to connector compatible with Hi Pot tester SpO probe Hi Pot adapter SpO adapter cable with leads shorted and
107. ure before recharging Batteries cannot be fully charged unless internal temperatures between 57 F 15 C and 109 F 40 4 12 DINAMAP PRO 1000V3 Service Manual 4 5 SAFETY RESISTANCE TESTING Using a safety analyzer Dynatech Nevada Model 235A or equivalent check the ground resistance of the Monitor Refer to the Rear View graphic for locations of test points Host Communications Cover Removal is necessary to access the safety lug and battery fuse Phillips Screw 5 00 00000 0000 00 Phillips Screw Mounting Lug AC Mains Input External DC Ground Terminal Input Ground Pole is positive Battery Fuse Protective Earth Safety Lug Rear View of Monitor with Safety Connection Exposed Earth To Secondary Verify that the resistance between the AC Mains ground Continuity pin the External DC connector ground is less than 10 AC Mains Leakage For the following tests 260 VAC is applied at the Monitor s Normal Polarity AC Mains input in normal polarity GENERAL MAINTENANCE 4 13 PRO 1000V3 Service Manual No Fault Open Ground Open Neutral AC Mains Leakage Reverse Polarity No Fault Open Ground Open Neutral ECG Leakage Temperature Leakage SPO2 Leakage 4 6 HI POT TESTS Verify that the leakage from line to ground pin is less than 500 Disconnect the Monitor s ground lead from earth ground for the duration of this test only and
108. urn a loaner All loaners provided to customers must be returned within the specified time stated on the loaner agreement or a rental fee will be incurred 1 6 INTRODUCTION 1 3 5 Repair 1 3 6 Replacement Accessories 14 PRODUCT DESCRIPTION 1 4 1 General Description INTRODUCTION DINAMAP PRO 1000V3 Service Manual Repair parts can be ordered from GE Medical Systems Information Technologies Via phone 1 800 558 7044 Via FAX 1 800 421 6841 Exchange replacement assemblies such as Circuit Board Assemblies also are available ask the Customer Support representative for details Please allow one working day for confirmation of your order All orders must include the following information Facility s complete name address and phone number e FAX number e Your purchase order number e Your account number Replacements such as hoses and sensors must be purchased from GE Medical Systems nformation Technologies at 1 877 274 8456 Have the Reorder Product Code of the item you wish to order your purchase order and account number available The Monitor and storage batteries are described below Refer to Section 2 for specifications The Monitor is designed for patient monitoring in acute care settings such as critical care emergency room radiology labor and delivery and operating room It allows the clinician to view record and recall clinical data derived from each parameter These data include heart ra
109. word External Supply Sufficient to Charge service parameters Charge Type Battery Failed TEMP Charger Enabled ECG RESP NIBP SpO2 DC Supply Voltage mV 15036 23761 lt 25942 12 Supply mV 1005 21327 1662 Sound Test Battery Voltage mV 10655 14439 16987 Alarm Relay Screen Type turn off system DC Voltage adu 101 lt 161 test fail safe logic 12 Supply adu 78 lt 103 keypad LED test Battery Voltage adu 138 lt 187 keypad KEY test DP 1100 SN BATTERY Main System SW SUNSCRAA NOTE Secondary Processor SW SSPR2RAA Additional Resources S3MODRAA S3LSPRAA S3LGERAA S3LFRRAA S3LITRAA S3LLTRAA Main Service Menu For each parameter there are one or more service screens that display operating values and tests that are applicable to the parameter type Refer to the following paragraphs for information about each parameter At the conclusion of the tests select go to service menu at the top of the screen to return to the Service Menu main screen Additional resources depend on the configuration of the Monitor 4 7 1 1 For Monitors With Nellcor GENERAL MAINTENANCE On occasion when testing the integrity of the Nellcor oximetry system abnormal results may occur when introducing large changes in the pulse rate and or pulse amplitude Extreme changes in rate sent to the Nellcor sensor by the SpO
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