ASES Antenna Test Box - Ansaldo STS
Contents
1. _ a AnsaldoSTS 1000 Technology Drive Pittsburgh PA 15219 SM 8F 0002 Union Switc gna 645 Russell Street Batesburg SC 29006 ASES Antenna Test Box US amp S Part No N22514901 Operation Troubleshooting Copyright 2008 SM 8F 0002 Rev 0 0 Union Switch amp Signal Inc April 2008 77 AnsaldoSTS n Switch amp Signa Notices Proprietary Notice This document and its contents are the property of Union Switch amp Signal Inc hereinafter US amp S This document has been furnished to you on the following conditions no right or license under any patents or any other proprietary right in respect of this document or its content is given or waived in supplying this document This document or its content are not to be used or treated in any manner inconsistent with the rights of US amp S or to its detriment and are not to be copied reproduced disclosed to others or disposed of except with the prior written consent of US amp S Important Notice US amp S constantly strives to improve our products and keep our customers apprised of changes in technology Following the recommendations contained in the attached service manual will provide our customers with optimum operational reliability The data contained herein purports solely to describe the product and does not create any warranties Within the scope of the attached manual it is impossible to take into account every eventuality that may arise2. RN60C DALE ELECTRONICS SM 8F 0002 Rev 0 0 April 2008 5 3 7 AnsaldoSTS Parts Catalog Union Switch amp Sigi al ITEM PART NUMBER QTY DESCRIPTION DETAILS 24 37261500060 TEA DIODE ZENER 24V 1N4749A IN4749A FAIRCHILD DIODE ZENER 24 V REF 5 OR 10 TOL 1 WATT SEMICONDUCTOR DO 41 PKG FAIRCHILD 1N4749A SCORE VISHAY 1N4749A EIC 1N4749A IN4749A VISHAY 4749 MOTOROL 4749 THOMS CSF 25 J706995 2EA CAP 6800PF 2001 59 MPE AXIAL THTCAPACITOR WA21C682J BISHOP 6800PF 200V MIN 5 MAX POLYESTER FILM FOIL AXIAL ELECTRONICS WRAP FILL THTOPERATING TEMPERATURE RANGE 55C TO 85CBISHOP ELECTRONICS te MEUS WA21C682JAMERICAN SHIZUKI CORP USS11 0 0068 5 200VCORNELL DUBILIER WMF2D68JCORNELL DUBILIER 11 0 0068 5 200V WMF2D68J F ROHS AMERICAN SHIZUKI CORPWMF 2D68J F CORNELL DUBILIER 26 A0458480084 1425 WIRE 18 AWG ETFE WHITE FT WIRE 18 AWG 19 30 STRANDING 0 600 VOLT RATING COLOR WHITE INSULATION TEFZEL PER EJ 18109 CABLE USA 27 M21911701 1EA NAMEPLATE 28 JR112870000009 TEA CABLE CLAMP TWIST LOCK 0 85 SCREW MOUNT TLH 800 01 RICHCO CABLE CLAMP TWIST LOCK 0 74 INCH TO 0 85 INCH BUNDLE DIA SCREW MOUNT 0 TO 90 DEGREE FLEX BASE NYLONG NATURAL COLOR RICHCO TLH 800 01 29 A774184 TEA TBG SHRINK FIT 1 16 Not illustrated TUBING SHRINK FIT 1 16IN BLACK ALPHLEX FIT 221 1 16 50 PERCENT SHRINKAGE AT 275 DEG F 5 4
3. REPLACE capacitor C1 if the resistance value does not increase RECORD that the resistance reading increases on the Data Sheet REMOVE the additional test lead and the multimeter test leads from capacitor C1 SM 8F 0002 Rev 0 0 April 2008 4 3 aa 77 AnsaldoSTS on Switch amp Signa ATB Test and Troubleshooting Procedure Step Procedure 8 CONNECT the common lead of the multimeter to the lead of capacitor C2 that was removed from Terminal 5 Note C2 is connected between Terminals 5 and Terminal 6 CONNECT the other test lead of the multimeter to the lead of capacitor C2 connected to Terminal 6 CONNECT one end of an additional test lead to the multimeter common lead at6ached to capacitor C2 CONNECT the other end of the additional test lead to Terminal 6 VERIFY the resistance measured is less than 1 0 ohm REMOVE the test lead from Terminal 6 while monitoring the multimeter VERIFY the resistance measured increases as capacitor C2 begins to charge REPLACE capacitor C2 if the resistance value does not increase RECORD that the resistance reading increases on the Data Sheet 9 REMOVE the additional test lead and the multimeter test leads from capacitor C2 10 CONNECT the common lead of the multimeter to the ATB ammeter lead that was removed from Terminal 5 CONNECT the other multimeter test lead to the capacitor C2 lead connected to Terminal 6 VERIFY the ammeter needle indicates movement and the resi
4. SM 8F 0002 Rev 0 0 April 2008 i 4 AnsaldoSTS Union Switch amp Signa Figure 5 1 Antenna Test Box Parts Sheet 1 SM 8F 0002 Rev 0 0 April 2008 Parts Catalog 5 5 Parts Catalog 77 AnsaldoSTS Union Sw amp Signa 5 6 7 SECTION A A Figure 5 2 Antenna Test Box Parts Sheet 2 SM 8F 0002 Rev 0 0 April 2008 2A 77 AnsaldoSTS Union Switch amp S RAIL Team and Technical Support 6 RAIL TEAM AND TECHNICAL SUPPORT The Rapid Action Information Link Team RAIL Team is a group of experienced product and application engineers ready to assist you to resolve any technical issues concerning this product Contact the RAIL Team in the United States at 1 800 652 7276 or by e mail at railteam switch com SM 8F 0002 Rev 0 0 April 2008 6 1 s wt 7 AnsaldoSTS RAIL Team and Technical Support Union Switch amp Signa Ny 77 AnsaldoSTS Union Switch amp Signal 6 2 SM 8F 0002 Rev 0 0 April 2008
5. CRIPTION DETAILS 7 J5072980110 2EA SCR SST 6 32X5 8 PAN SCREW STAINLESS STEEL 6 32 X 5 8 PAN HD MACH 8 J730590 2EA TERM PRE INSUL DMDGP TERMINAL PRE INSULATED DIAMOND GRIP 22 16 AWG WIRE SIZE TERMINAL POST SIZE 10 AMP INC 36154 DWG 8064 SH 975A NOTE AMP HAND CRIMP TOOL P N 47386 OR 47387 2 OR 59824 1 OR 68345 1 OR 69151 1 NOTE AMP HAND CRIMP TOOL P N 47387 2 36154 TYCO AMP J4751210109 2EA WSHR SST LOCK NO 10 WASHER STAINLESS STEEL M SPRING LOCK WASHER NO 10 10 J4802110105 2EA NUT 10 32 HEX SST NUT 10 32 HEX STAINLESS STEEL CLASS 2 FIT DOUBLE CHAMFERED DWG V480211 SH 01 11 J4751200106 4EA WASHER 4 FLAT SS WASHER 4 FLAT STAINLESS STEEL OD 0 250 MS 15795 803 15795 803 MS 12 J4751210105 4EA WSHR SST LOCK NO 4 WASHER STAINLESS STEEL M SPRING LOCK WASHER NO 4 DWG V475121 SH 01 13 J4802110102 4EA NUT NO4 40 SST HEX NUT NO 4 40 STAINLESS STEEL HEX MACHINE SCREW DWG V480211 01 14 J730299 14 EA TERM PRE INSUL DIA GTERMINAL PRE INSULATED DIAMOND GRIP RING TONGUE 6 STUDSIZE 22 16 AWG WIRE SIZE AMP INC 36152 DWG 8064 SH 975A FOR USE WITH AMP MACHINE 69875 NOTE AMP HAND CRIMP TOOL P N 47386 OR 47386 2 OR 59824 1 36152 TYCO AMP 698745 TYCO AMP 47386 TYCO AMP 5 2 SM 8F 0002 Rev 0 0 April 2008 77 An
6. a General Information 1 GENERAL INFORMATION 1 1 Purpose This document provides instructions to use the ASES Antenna Test Box US amp S Part Number N22514901 This manual also provides a troubleshooting section and an illustrated parts catalog 1 2 Scope The ASES Antenna Test Box ATB is used to verify that the ASES Antenna is energized correctly Indication that the antenna is properly energized is observed via a meter on the front of the ATB 1 3 Goals and Objectives The goals of the ASES Antenna Test Box assembly are e Verify the integrity of the vehicle wiring from the ASES Antenna to the carborne ASES enclosure e Verify the ASES Antenna operates correctly and transmits a 27 MHz signal 1 4 Safety Summary Throughout this manual there are notes cautions and warnings that should be followed by the user e Notes provide additional information for the subject being discussed in a particular section of the manual e Cautions present considerations which if ignored could result in equipment damage e Warnings present considerations which if ignored could result in personnel injury or death Electrical equipment can have high voltage and high temperature areas Exercise caution when working around electrical equipment Follow all local and railroad safety requirements SM 8F 0002 Rev 0 0 April 2008 1 1 General Information 1 5 R 77 AnsaldoSTS on Switch amp Signa Abbreviations and Acronym
7. amp Signal 3 2 SM 8F 0002 Rev 0 0 April 2008 77 AnsaldoSTS on Switch amp Signa ATB Test and Troubleshooting Procedure 4 ATB TEST AND TROUBLESHOOTING PROCEDURE If the user encounters a problem with the ATB indication or operation perform the following ATB troubleshooting and test procedures 4 1 Test Description In the field the ATB is tested by placing the assembly under the ASES Antenna energizing the ASES enclosure and using the SES Services Menu option by entering 1900 on the SDU If the ATB fails or does not operate when the ASES Antenna is energized the ATB requires repair Refer to Figure 4 1 for a schematic diagram of the ATB electrical components The ATB physical internal connections are illustrated in Figure 4 2 and are accessed by removing the ATB bottom cover 4 2 Required Equipment ASES Antenna Test Box US amp S part number N22514901 e Fluke 8060A Digital Multimeter or equivalent e Multimeter test leads and spare test lead 4 3 Prerequisites 4 3 1 ATB Mechanical Inspection 1 Visually inspect the ATB assembly exterior to ensure components are installed in accordance with Figure 1 1 2 Verify there is no damage to the ATB assembly box tubes or ammeter 4 3 2 Test Setup Remove the four screws from the bottom corners of the ATB and remove the cover Set the Digital Multimeter to measure resistance SM 8F 0002 Rev 0 0 April 2008 4 1 ATB Test and Troubleshooting Procedu
8. gnal 4 6 SM 8F 0002 Rev 0 0 April 2008 77 AnsaldoST Union Switch amp Signal Parts Catalog 5 PARTS CATALOG The ASES Antenna Test Box is assembled by Union Switch and Signal Inc from parts manufactured and purchased by US amp S The following table lists the parts used to assemble the ATB Refer to Figure 5 1 and Figure 5 2 Table 5 1 Antenna Test Box N22514901 Parts List ITEM PART NUMBER QTY DESCRIPTION DETAILS 1 M22515003 1EA BOX ANTENNA TEST 2 A043225 2FT WIRE 16 AWG BELDEN 8013 8013 BELDEN WIRE 16 AWG SOLID TINNED COPPER BELDEN 8013 3 JR112670000001 1EA METER PANEL MILLIAMMETER O 1 MADC ROHS 260100FAFA YOKOGAWA 0 1 MADC MILLIAMMETER ANALOG PANEL METER 1 58 CORP OF AMERICA SQUARE LEFT ZERO TAUT BAND UV STABILIZED UL94V 2 FLAMMABILITY NEMA 4X ROHS YOKOGAWA 260100FAFA 4 J7091460818 1EA TERM STRIP 4 TERM 76004 BEAU VENITRON TERMINAL STRIP 4 TERMINALS DOUBLE ROW CLOSED 600A 6P 4 MARATHON BACK 375 CENTERS 6 32 BINDING HEAD SCREW SPECIAL PROD BEAU TYPE 76004 MARATHON TYPE 600A 6P 4 5 J4751200108 3EA WSHR SST PLATE NO 6 WASHER NO 6 PLATE STAINLESS STEEL 6 J048102 2 NUT 6 32 SS ELASTIC 79NM 62 ESNA NUT 6 32 STAINLESS STEEL ELASTIC STOP 5 16 HEX X 3 16 HIGH ESNA 79NM 62 SM 8F 0002 Rev 0 0 April 2008 5 1 Parts Catalog 747 AnsaldoSTS Union Switch amp Signal ITEM PART NUMBER QTY DES
9. o abuse etuer esl es 3 1 3 22 PIOCeQdULe ne eq e ER PR tetti nat ett fette ipn 3 1 4 TEST AND TROUBLESHOOTING 4 1 C HEB AB regelt M 4 1 4 2 Required eiliu 4 1 4 3 e eet ee te ai aaa as 4 1 4 3 1 ATB Mechanical 4 1 4 3 2 TeSt EK 4 1 44 Test PTOCedUre ia Ier rer ase de ret diua dere ed quiet er 4 3 b PARTS CATALOG ene e ente decedere 5 1 6 RAIL TEAM AND TECHNICAL 44 444422 00005 6 1 SM 8F 0002 Rev 0 0 April 2008 iii Table of Contents Figure 1 1 Figure 4 1 Figure 4 2 Figure 5 1 Figure 5 2 Table 5 1 List of Figures ASES Antenna Test Antenna Test Box Schematic Diagram Antenna Test Box Connection Antenna Test Box Parts Sheet 1 Antenna Test Box Parts Sheet 2 List of Tables Antenna Test Box N22514901 Parts List aa 77 AnsaldoSTS on Switch amp Signa SM 8F 0002 Rev 0 0 April 2008 77 AnsaldoSTS n Switch amp Sign
10. r to the R1 lead removed from Terminal 8 MEASURE the resistance of R1 between the wire and Terminal 6 with the multimeter VERIFY the resistance measured is 22 1 Kohm 1 96 21879 22321 ohms RECORD the measured resistance value on the Data Sheet SET the multimeter to measure the forward voltage drop across diode D1 CONNECT the positive test lead of the multimeter to the anode of D1 CONNECT the common test lead of the multimeter to the cathode color band end of D1 or to Terminal 7 MEASURE the voltage drop across diode D1 VERIFY the voltage drop is 0 7 volts 10 0 63 0 77 volts RECORD the measured voltage value on the Data Sheet RECONNECT diode D1 and resistor R1 to Terminal 8 SET the multimeter to measure resistance DISCONNECT the leads of capacitors C1 and C2 from Terminal 5 CONNECT the common test lead of the multimeter to the lead of capacitor removed from Terminal 5 Note is connected between Terminals 5 and Terminal 7 CONNECT the other test lead of the multimeter to the lead of capacitor C1 connected to Terminal 7 CONNECT one end of an additional test lead to the multimeter common lead connected to capacitor Cl CONNECT the other end of the additional test lead to Terminal 7 VERIFY the resistance measured is less than 1 0 ohm REMOVE the test lead from Terminal 7 while monitoring the multimeter VERIFY the resistance measured increases as capacitor C1 begins to charge
11. re A 0 AnsaldoSTS on Switch amp Signa R1 Terminal 8 Terminal RNV Terminal d ANA R2 e i Terminal 6 R3 i Terminal y Terminal 2 mA Meter C1 C2 Loop Terminal 4 Figure 4 1 TERMINAL 8 TERMINAL 7 TERMINAL 1 TERMINAL 2 Terminal 5 Antenna Test Box Schematic Diagram 1 mA FULL SCALE METER C1 C2 TERMINAL 5 TERMINAL 6 TERMINAL 4 TERMINAL 3 R3 R2 Figure 4 2 Antenna Test Box Connection Diagram 4 2 SM 8F 0002 Rev 0 0 April 2008 74 AnsaldoSTS Union Switch amp Signa ATB Test and Troubleshooting Procedure 4 4 Test Procedure Document test results on the Data Sheet that follows the procedure Refer to the following illustrations Figure 4 1 Antenna Test Box Schematic Diagram Figure 4 2 Antenna Test Box Connection Diagram Step Procedure 1 MEASURE the resistance between Terminal 2 and Terminal 3 with the multimeter VERIFY the resistance measured is 4337 ohms 5 4120 4554 ohms RECORD the measured resistance value on the Data Sheet DISCONNECT one side of resistor Rland diode D1 from Terminal 8 MEASURE the resistance between Terminal 1 and Terminal 4 with the multimeter VERIFY the resistance measured is less than 1 0 ohm RECORD the measured resistance value on the Data Sheet CONNECT one test lead from the Digital Multimete
12. roducing a 27 MHz signal SM 8F 0002 Rev 0 0 April 2008 2 1 s 4 AnsaldoSTS Union Switch amp Signa Description of Operation 5 77 AnsaldoSTS Union Switch amp Signal 2 2 SM 8F 0002 Rev 0 0 April 2008 saldoSTS on Switch amp Signa ASES Antenna Test Procedure 3 ASES ANTENNA TEST PROCEDURE The following procedure verifies the integrity of the vehicle wiring between the ASES enclosure and ASES Antenna and tests the ASES Antenna for proper operation 3 1 Required Equipment e Functional ASES system with a fully populated ASES rack e Functional Speed Display Unit SDU e ASES Antenna Test Box 3 2 Procedure Step Procedure 1 DE ENERGIZE the ASES equipment enclosure 2 POSITION the ASES Antenna Test Box underneath the ASES Antenna with the ATB centered between the rails 3 ENERGIZE the ASES equipment enclosure ACKNOWLEDGE the alarm 4 ENTER 1900 on the SDU keypad to access the SES Services Menu 5 SELECT option 8 in the SES Services Menu on the SDU to energize the ASES Antenna 6 MONITOR the meter on the ASES Antenna Test Box VERIFY the meter deflects from 0 towards 1 0 mA 7 SELECT option 9 in the SES Services Menu on the SDU to exit this mode and end the test End of Procedure SM 8F 0002 Rev 0 0 April 2008 3 1 22 77 AnsaldoSTS ASES Antenna Test Procedure Union Switch amp Signa 5 77 AnsaldoSTS Union Switch
13. s The following abbreviations and acronyms are used in this manual ASES ATB CPU mA MHz NJT SDU US amp S Vac Vdc 1 2 Advanced Speed Enforcement System Antenna Test Box Central Processing Unit milliamp megahertz New Jersey Transit Speed Display Unit Union Switch amp Signal volts alternating current volts direct current Figure 1 1 ASES Antenna Test Box SM 8F 0002 Rev 0 0 April 2008 77 AnsaldoSTS n Switch amp Signa Description of Operation 2 DESCRIPTION OF OPERATION The ASES Antenna is mounted under the vehicle and receives information from active and passive wayside transponders located between the rails The antenna transmits the information received over vehicle wiring to the electronic components in the ASES enclosure for information and processing The ASES Antenna activates the transponders to send wayside information to the vehicle by transmitting a 27 MHz signal to the transponders when the vehicle passes over them The ASES Antenna Test Box contains a wire loop and a 0 1 0 milliamp mA meter movement that indicates when the ASES Antenna is operating and transmitting its 27 MHz signal When the ATB is placed under an ASES Antenna and the antenna is energized the meter on the front panel of the ATB deflects to indicate that the ASES Antenna is functioning properly The ATB does not calibrate the ASES antenna it only verifies that the antenna is energized and p
14. saldoST Union Switch amp Signal Parts Catalog ITEM PART NUMBER QTY DESCRIPTION DETAILS 15 JR112870000005 4EA CABLE CLAMP ADJ 1 MAX DIA ADHESIVE BASE CABLE CLAMP ADJUSTABLE RE CLOSABLE 0 875 INCH TO 1 INCH CABLE DIA WITH ADHESIVE BACKING NYLON NATURAL COLOR OPERATING TEMPERATURE RANGE 0C TO 85C RICHCO AKKL 8710A RT SPC TECHNOLOGY 8408 0405 AKKL 8710A RT RICHCO 8408 0405 SPC TECHNOLOGY 16 J5072980107 1EA SCR 6 32X7 16 PAN HD SCREW 6 32 X 7 16 PAN HEAD STAINLESS STEEL MACHINE DWG V507298 SH 1 17 J4751210107 1 EA WASHER SST LOCK NO 6 WASHER STAINLESS STEEL M SPRING LOCK WASHER NO 6 DWG V475121 SH 01 18 J4802110103 1 EA NUT NO6 32 SST HEX NUT NO 6 32 STAINLESS STEEL HEX MACHINE SCREW DWG V48021 1 01 19 M22515001 1 EA PIPE PVC 20 M22515002 1 EA PIPE PVC 21 J735338 1 EA RESISTOR 22 1K OHM 1 8 WATT RESISTOR METAL FILM 22 1K OHMS 1 TOL 1 8 WATT 60 IRC DALE CORNING OR MEPCO RN60C DALE ELECTRONICS RN60C IRC 22 J735168 1 EA RES 49 9K OHMS 1 8 W RESISTOR METAL FILM 49 9K OHMS 1 TOL 1 8 WATT RN60C IRC DALE CORNING OR RN60C IRC RN60C DALE ELECTRONICS 23 J735124 1 EA RES 4 75K OHMS 1 8 W RESISTOR METAL FILM 4 75K OHMS 1 TOL 1 8 WATT 60 IRC DALE CORNING OR MEPCO RN60C IRC
15. stance measured is 48 ohms 1096 44 53 ohms REPLACE the ammeter if the needle does not move or the resistance value is not correct RECORD meter needle movement and the measured resistance value on the Data Sheet 11 RECONNECT the leads for capacitors and C2 to Terminal 5 12 INSTALL the Antenna Test Box cover 13 COMPLETE all Data Sheet entries End of Procedure 4 4 SM 8F 0002 Rev 0 0 April 2008 77 AnsaldoSTS on Switch amp Signa Serial Number of Antenna test Box Date of Test Step 1 Resistance Measured Step 2 Resistance Measured Step 3 Resistance Measured Step 4 Voltage Measured ATB Test and Troubleshooting Procedure Data Sheet ohms Allowable Tolerance 4120 4554 ohms ohms Allowable Tolerance lt 1 0 ohm ohms Allowable Tolerance 21879 22321 ohms volts Allowable tolerance 0 63 0 77 volts Step 6 Resistance measurement increases Yes No Step 8 Resistance measurement increases Yes No Step 10 Resistance Measured ohms Allowable Tolerance 44 53 ohms ATB ammeter Needle Movement Yes No Antenna Test Box Test Result check one PASSED Signature FAILED Date SM 8F 0002 Rev 0 0 April 2008 4 5 s x 7 AnsaldoSTS ATB Test and Troubleshooting Procedure Union Switch amp Signa 5 77 AnsaldoSTS Union Switch amp Si
16. with technical equipment in service Please consult your local US amp S sales representative in the event of any irregularities with our product We expressly disclaim liability resulting from any improper handling or use of our equipment even if these instructions contain no specific indication in this respect We strongly recommend that only approved US amp S spare parts are used as replacements SM 8F 0002 Rev 0 0 April 2008 aa 77 AnsaldoSTS amp Signa Revision History Revision History DATE NATURE OF REVISION 00 April 2008 Initial Issue ii SM 8F 0002 Rev 0 0 April 2008 77 AnsaldoSTS on Switch amp Signa Table of Contents Table of Contents 1 GENERAL INFORMATION 1 terit enter i akanai ret Ea a a ker De Deae aso aa ai 1 1 1 31 PUFDOSG eee escoger ente ir Ie oet etie chek etd 1 1 1 25 LOSCO AEA NI MI c pA wih a ME I 1 1 1 3 Goals and Objectives eter dete dace ce O a ii ei ki er gie 1 1 QUEE ESI E 1 1 1 5 Abbreviations and ACrONYMS ssssssesrsrsserrsrrssrerrssrersssrerssseer ss ses untk ttun RSA AR RAR A nennen 1 2 2 DESCRIPTION OF 44 4 44424414 2 1 11 RR RR RR RR RR ARR RR RR nns 2 1 3 ASES ANTENNA TEST PROCEDURE 5 oni rr eer An RR RAKA KR RR RR RR RR RR RR nn 3 1 32 iiie eet htt ant cote basi o
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