9134030 GB Operator Manual BME
Contents
1. 7 1 4 Trimmer stop squareness adjustment pi LE FH 1 SN MA ELS LE zij L di JA E I O n L o ita m m DS fi UU TT gt y il E E E H e EME E PS ILLA O 2 rm no E E p aj es di A Es TS 0 D G amp s a ET th i d E DC DC 2C 3 p LI C 3G C C C 7 Ld U C DC JC C IG2. There is no switch on U l it is supplied with electricity by the Stitcher Folder module Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 21 Lastest revision 07 10 3 6 Stitching head adjustment 3 6 1 Stitching heads mechanical unclutching 2 To remove stitcher bar from the Stacker Same procedure for both kind of heads D 2 9 4 ISP amp HOHNER E E ie A Stitcher bar Locking catch keeper Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 22 Lastest revision 07 10 3 6 2 Stitching wire length adjustment See Head Manuals Note There is a risk of injury L while handling a booklet if a stitch BY A A LLA V leg is shorter than the other 3 6 3 Cassettes replacement with ISP M2000 heads Localization of the heads according the error message With 2 stitching heads With 4 stitching heads Head 1 Head 2 Operator side Head 1 Operator side Head 3 y T EN Head 4 s d Ay TE AN EN 7 Aw Se Step 1 Remove the empty cassette TA Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 23 Lastest revision 07 10 Step 2 stit
3. Upper reception tray ITE with BSTd BST e Pedal to activate the LT User interface S gt motion of the output conveyor Folder only available with Trimmer module Stitcher Right Side of BM e VAR 60 Hz Verify that you electrical service corresponds with one of the following USA 120V AC 10 60Hz EUROPE 230V AC 10 50Hz JAPAN 230V AC 10 60Hz Check your environmental conditions This machine is designed for the following environment e Storage and transport Temperature 34 C through 60 C 30 F through 140 F Relative humidity 5 through 90 RH Altitude 31m through 12 192m 100 ft through 40 000 ft Atmospheric pressure 2 56kPa 420mm Mercury Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 12 Lastest revision 07 10 e Work environment Temperature 10 C 50 F through 32 C 89 6 F Relative humidity 40 through 85 RH e Power consumption 230 V 120 V 230 V 120 V 50Hz 60Hz 50Hz 60Hz Stitcher Folder 994 W 924W 740 W 760W Stitcher Folder Trimmer 1675 W 1480 W 1110 W 1160 W e BTU output from 2525 to 5700 BTU H complete system e Noise level 70 dB Warning Never remove the power cord while the machine is turned ON General Input Output paper path 860 mm without ITE and 610mm with ITE Variable speed of input motor Centered registration the BM e positions itself to the center of the processed paper format from the
4. THIS MANUAL IS INTENDED TO BE USED EXCLUSIVELY BY QUALIFIED TECHNICAL PERSONNEL page9 6 Laseerrevion 07 0 BOOKLET LLUCH E SERIES 3 BM E 3 1 Warning Pictograms The BM e is a booklet maker which produces booklets or side stitched documents All format settings will be done automatically from the U l The booklet maker jogs the set and in this position it is stitched The booklet is then folded and is front trimmed Please pay attention to the description of the following pictograms Caution on a yellow background indicates a hazardous situation that can cause small or severe injury Warning on a orange background indicates a hazardous situation which has some probability of death or severe injury Warning should not be considered for property damage accidents unless personal injury risk is present Danger on a red background indicates a hazardous situation with a high risk of death or severe injury The danger sign does not apply to accidents causing material damage unless they can cause personal injury 3 2 Warning pictograms location Orange background warning This label is located near the main power unit It warns of a high risk of electrocution when opening the power supply box with a risk of severe injury or death KEEP HANDS CLEAR Qe CAN CAUSE HAZARDOUS VOLTAGE SEVERE INJURY CAN CAUSE SEVERE Orange background warning INJURY OR DEATH This label is located near the knife of th
5. ED ii M BOOKLET Hi E SERIES 07 10 04 10 Initial version Lastest revision Operator manual Page 9 71 7 2 Output conveyor adjustment The wheels position adjustment is done automatically but a manual adjustment is possible using the A button Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 72 Lastest revision 07 10 7 3 Folder ball replacement 1 Use additional steel balls instead of plastic balls to have a better squareness with heavy booklets paper weight number of sheets 2 Use additional plastic balls instead of steel balls to have a better squareness with light booklets paper weight number of sheets reduce marks on delicate cover Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 73 Lastest revision 07 10 8 ENVIRONMENTAL COMPLIANCE 8 1 Product recycling and Disposal ENGLISH A
6. 04 10 BOOKLET M AKER E SERIES Page 9 52 Lastest revision 07 10 5 2 8 Warning screen and error messages The warnings and errors screen displays the error and warning messages of the complete machine line JAP B5J 182x257 9 or This button erases the indications of the screen oo This button allows to reach the WARNING amp ERRORS screen from any other A screen Note Some messages disappear when the error is corrected for example cover open is reset as soon as the cover is closed But some others will continue to be displayed e g double detected or cannot run program Operator manual Initial version 04 10 BOOKLET MAKER E SERIES Page 9 53 Lastest revision 07 10 5 2 9 STOP buttons Stops the machine in a synchronised way 5 2 10 Start buttons Starts the job Note Both buttons STOP and START are accessibles from Ul and on the machine Both buttons 1 are used to stop the machine and the 2 buttons to START the machine 5 2 11 Pause button This fonction allows to pause the process Only avaliable with BST e configuration 5 2 12 Purge button SD This function allows to clear the machine after a stop jam See chapter 5 2 7 uo Preferences Menu for details Operator manual Page 9 54 Initial version 04 10 BOOKLET MAKER F SERIES Lastest revision 07 10 5 2 13 Counter of set configuration BM e Press 1 button to open the counter screen UI
7. 67 Lastest revision 07 10 7 OPERATOR ADJUSTMENTS 7 1 Squaring and stoppers The following adjustments of the joggers and stops from the different modules allows to correct a paper default and the squareness of the fold 7 1 1 Stitcher joggers squareness adjustment e Slighty unscrew the screws 1 and 2 e Turn the knob 3 to change the jogger squareness e Tighten the screws 1 and 2 Operator manual Initial version 04 10 Page 9 68 Lastest revision 07 10 BOOKLET MAKER E SERIES 7 1 2 Stitcher front stop squareness adjustment Adjust the squareness using screw A BOOKLET Hi E SERIES O o N TO f Oc U O S 0 pus D 7 0 S2 LB 0 L 3 lt E O G So O E O 7 1 3 Folder trays squareness adjustment Adjust the squaresess using the knob A BOOKLET iii E SERIES Initial version 04 10 Operator manual Page 9 70 Lastest revision 07 10
8. 18 48 13 page9 62 Laseerreveon 070 BOOKLET LLUCH E SERIES Press 1 to have access to the numerical keypad Enter the number of sheets or blocks of sheets to compose the set pay attention to the limitations Validate with Validate the function by pressing button 2 The manual feeding button becomes orange Press START button from RUN menu The button will only be activated if a job has previously been validated Lift the BMe entry tray fig 1 Adjust the guides to paper size fig 2 nsert the sheets or the blocks of sheets Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 63 Lastest revision 07 10 18 51 10 epbourd 00000 You may get back to the other screens any time The button will then become orange to show you that you are in manual feeding mode Press STOP button to stop the machine Press manual feeding button then the X button to leave the manual feeding function Operator manual Initial version 11 08 BOOKLET M AKER E SERIES Page 9 64 Lastest revision 02 10 6 PREVENTIVE MAINTENANCE For the BM e Switch off the machine Open the upper cover and the doors Daily maintenance 1 Remove the metal parts stitches from clinchers by pushing on the handle 3 times If you do not do it there is a risk of poor stitching or jam 2 Empty the waste bin If you do not do it there is a risk of m
9. The set will be sent to the upper reception tray Save Adjustments Disabled Ask to operator to save adjustments Enabled Always save adjustments Stitch Head Form Select the desired stitch head form Normal Stitch OR Loop Stitch Stitch Detection control Here you can disable enable the missing stitch detection control Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 51 Lastest revision 07 10 Purge Option This function allows operator to purge the machine after a jam Sequence is the following 1 Trimmer purge then Folder purge booklets are processed if possible then sent to the output conveyor 2 Feeder purge The sheets will be stacked under Stitcher 3 Stitcher purge Depends on Purge Option chosen Always Process Always process the booklets under Stitcher The booklet stitched folded trimmed will be sent to the output conveyor Always Purge Always send sheets to the upper reception tray without stitching them Ask Operator A screen offers the operator to make a choice between the two previous options Go Home The machine goes to home position Stitch Pulse 1 stitch head cycle without stitch eR Press this button to put the machine in shipping position before moving the machine Allows technician to enter in the technical menu This menu is protected by a password It is intended to be used exclusively by qualified technical personnel Operator manual Initial version
10. a high risk of severe injury to your fingers if they get stuck PINCH POINTS in the belt KEEP HANDS CLEAR Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 9 Lastest revision 07 10 A MA E lo S N KEEP HANDS CLEAR DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE KEEP HANDS CLEAR CAN CAUSE SEVERE INJURY i Y c p bourg ea Tel 32 10 62 22 11 Fax 32 10 6136 38 PINCH POINTS KEEP HANDS CLEAR HAZARDOUS VOLTAGE CAN CAUSE SEVERE INJURY OR DEATH Initial version 04 10 ELECTRICAL HAZARD AUTHORIZED SERVICE PERSONNEL ONLY R Operator manual Page 9 10 BOOKLET iii E SERIES Lastest revision 07 10 dg mn mn 9A SS VV Ay Y 0 y VX Tc N Y L h5 O y NY 3 Y be DODDS _ ee EE xX PERSONNEL ONLY DO NOT OPERATE WITHOUT SAFETY ERS IN PLACE COV e p bourg sa Tek 32 10 62 22 11 Fax 32 10 61 36 38 BOOKLET MER E SERIES KEEP HANDS CLEAR Ki Ba ars OY Operator manual Page 9 11 Initial version 04 10 BOOKLET MAKER F SERIES Lastest revision 07 10 3 3 BM e description 3 1 Technical characteristics 3 3 echnical cha isti Rear of BM e Output conveyor Left Side of BM e
11. a jam Counters Software version Software update history page9 38 Laseerrevon 07 0 BOOKLET LLUCH E SERIES 5 2 1 Paper size and Stitcher parameters screen Press the button PAPER SIZE AND STITCHER SCREEN to have access to the stitching parameters e Press on value to edit e Enter the value using the keypad e Validate V V Valid the adjustment parameters entered in the different screen X Cancel the last modifications entered in the defined job Six adjustments are available O 4 6 UI BM e RUN 13 37 9 LS 0 BM e not ready Pledse send setup Default Summary area Mer uh See chapter gt 5 2 5 Summary 0 00 t parameter ETE e B 1 pi lt 0 00 10 00 f H RR paoura 00000 gt 2 1 Paper width choice Q 2 Paper length choice Operator manual Initial version 04 10 BOOKLET MAKER E SERIES Page 9 39 Lastest revision 07 10 3 Stitching mode choice Saddle stitching 4 Top stitch V 4 Left corner stitching ul Right corner stitching c Cancel stitching function 4 Space between stitches gt Only for saddle and top stitch Determine the value through the numerical keypad Validate V 5 Stitch position choice left or right t This function allows to offset the stitches to the right or to the left compared umm t with the middle of the paper width right is the operator sid
12. e configuration Go to BSTd screen and press SBMA 4 button BST d screen Page9 36 Leesen oro BOOKLET NUT E SERIES 5 1 3 File menu This menu allows to save delete open and recall a job program This menu is fully detailed in 5 2 6 File menu parameter UI BM e RUN CI BM e pas pr t E la machine SY ms P bourg 00000 www Cpbourg com ao T 13 49 10 BM e not ready Please send setup 17x11 job 8 5X11 job a3 job a4 coupe a 200mm job A4 job Fep pouri 10X ES Operator manual Initial version 11 08 BOOKLET MAKER E SERIES Page 9 37 Lastest revision 02 10 5 2 BME tab options The BM e screen option allows the user to define the realization of the booklet u Dare aes Min Saddle Paper Length 15 erreurs o x TO 10 Stitching paper size screen allows programming the stitching parameters 2 Folding screen allows programming the folding parameters 3 Trimmer screen allows programming the trimming parameters 4 Output conveyor screen allows programming the output conveyor parameters 5 File menu allows the recording the creation of a new job and to open or erase an existing job Preference menu Error warning 8 Stop End of cycle Start of job 0 Pause Not used A 11 Purge Clears the machine after
13. machine during 50 cycles after which the machine will stop Length of the cut Capacity 42 sets A4 format of 10 sheets 80gsm theoretical values Minimum 20 mm 0 87 10 mm 0 4 1 mm 0 04 Maximum 330 mm 13 40 mm 1 6 29 mm 1 1 Output conveyor does not stop 30 mm 1 2 Output conveyor Motion step Offset set device ee mee Nemea ENT TT Offset of 3 0 set Offset of n set Operator manual Initial version 04 10 BOOKLET M AER F GERIFS Page 9 17 Lastest revision 07 10 3 3 4 Stitch and Fold offset possibilities STITCH OFFSET FOLD OFFSET MINIMUM AND MAXIMUM OFFSET FOR EU SIZES mm NA E portrait portrait 90 co a CEE ka CEE Saad EEC same portrait andscape portrait andscape C 151 5 A5 A 15 portrait A portrait O Il O O1 Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 18 Lastest revision 07 10 MINIMUM AND MAXIMUM OFFSET FOR USA SIZES inch 17x11 portrait A 3 31 B 3 31 C 3 31 D 4 96 A 1 96 B 1 96 C 6 31 11x8 5 portrait 8 5x11 landscape D 1 96 A 1 46 B 1 46 C 6 81 D 1 46 A 1 38 10x8 portrait 8x10 landscape CD portrait MINIMUM AND MAXIMUM OFFSET FOR JAPANESE SIZES mm B4 portrait B4 landscape A 38 5 B 38 5 C 118 C 171 5 D 38 5 C B 38 5 171 5 C 209 D 38 5 ME tee e
14. maximum modification 3mm 2 Adjustment on paper width maximum modification 3 mm 3 Adjustment on stitch spacing maximum modification 3mm 4 Adjustment on stitch position on paper length Stitches offset to the paper front maximum modification 3mm Stitches offset to the paper rear maximum modification 3mm 5 Adjustment on stitch position on paper width Stitches offset to the paper right maximum modification x 3mm Stitches offset to the paper left maximum modification 3mm Page9 60 astestrevsion o7xo BOOKLET LLUCH E SERIES Folder area Folder adjustment while runnin 6 Folding pressure adjustment maximum by default 7 Fold position adjustment in relation to stitches Final booklet upper face will be longer Final booklet lower face will be longer Maximum modification 1 5mm Trimmer area Trimmer adjustment while runnin 5 K y 8 Pressure adjustment of trimmer book press Increase the pressure for book squareness Decrease the pressure for book squareness S oF 9 Booklet final length adjustment ES Maximum modification 3mm Output conveyor area Output convevor adiustment while runnin 10 Offset value correction 11 Output conveyor advance correction Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 61 Lastest revision 07 10 5 3 2 Manual feeding This function allows to feed sets manually in the BM e
15. of an existing file by the new one Press YES to replace the existing job by the new one or NO to return to the previous screen and rename the new job Note Approximately 500 jobs can be stored UI BST e BM e RUN Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 49 Lastest revision 07 10 Erasing a job This menu allows to erase an existing job RUN JAP B5J 182x257 Deesowd ox d Attention Once deleted there is no way to recover the deleted program Select the job to be erased in the left column Press button 5 The following screen appears Press YES to erase the selected job or NO to cancel and return to the previous screen 13 49 10 A Do you want to delete DIN A4 297x210 bme Job cp bourg ee No Operator manual Initial version 04 10 ROOKLET M AKER E SERIES Page 9 50 Lastest revision 07 10 5 2 7 Preferences Menu UI BM e RUN 16 08 03 BM e not ready Please send setup US 10x8 Calibration Set Option Stitch Head Form Purge Option Always Process Normal Stitch Ask Operator Always Reject Loop Stitch C Always Process Save Adjustements Stitch Detection Control C Always Purge Disabled l Disabled Head 1 Enabled l Disabled Head 2 Go Home Stitch Pulse ey m AN Mcphourd 00000 2 DO Calibration Set Option Always Process Always process the calibration set Always Reject Always reject the calibration set
16. version 04 10 BOOKLET MAKER F SERIES Page 9 13 Lastest revision 07 10 Output conveyor Operator adjustment on U l output conveyor advance step per book Output conveyor full detector can be disabled Device to offset the sets offset every N sets with N adjustable by operator on U l Automatic positioning of set holding wheels based on finished set dimensions Pedal to activate the motion of the output conveyor only available with Trimmer module Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 14 Lastest revision 07 10 3 3 2 Stitching possibilities depending on paper width P idth BES 119 mm 4 7 to 218 1 mm 8 6 268 1 mm 10 5 Machine Type Stitch 218 mm 8 6 to 268 mm 10 5 to 370 mm 14 6 position 2 saddle or 2 heads on 2 top bracket heads 1 corner YES left or right Space between stitches 80 mm 3 1 to paper width 28 mm 1 1 Space between stitches Space between Space between 80 mm 3 1 to 190 mm stitches stitches 2 saddle or y i 7 5 middle 80 mm 3 1 to paper 80 mm 3 1 to brackets and 2 heads on 4 top u u width 28 mm 1 1 190 mm 7 5 5 bracket heads xn Zan 240 mm 9 4 to paper middle brackets middle brackets width 28 mm 1 1 outside brackets eos YES left or right Notpossible YES left or right outside middle brackets p brackets Space between stitches Space between Spac
17. 10 6 PREVENTIVE MAINTENANCE 65 7 OPERATOR ADJUSTMENTS 68 7 1 Squaring and stoppers 68 7 1 1 Stitcher joggers squareness adjustment 68 7 1 2 Stitcher front stop squareness adjustment 69 7 1 3 Folder trays squareness adjustment a aaa 0 7 1 4 Trimmer stop squareness adjustment aaa 71 7 2 Output conveyor adjustment 72 7 3 Folder ball replacement naana 73 8 ENVIRONMENTAL COMPLIANCE 74 8 1 Product recycling and Disposal 74 Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 4 Lastest revision 07 10 1 IMPORTANT F Important Cette machine ne peut fonctionner qu avec toutes les s curit s au repos capots plexi et tous les accessoires plateau de r ception ou de transfert convoyeur de sortie conteneur d chets de coupe en place Attention Garder les mains l cart des pieces en mouvement GB US Important This machine will operate only with all the safety devices of the collating finishing line deactived guards and delivery transfer tray or conveyor waste container connected in working position Caution Keep hands clear of moving parts D Wichtig Diese Maschine k
18. 3 6 2 Stitching wire length adjustment se eee eee ee eee 23 3 6 3 Cassettes replacement with ISP M2000 headqs 23 3 6 4 Wire spool replacement for Hohner 43 6 S heads 26 3 6 5 Wire jam in the stitching head esse eee eee ee ee eee 27 4 THE USER INTERFACE UI SCREENS 28 5 SCREEN FUNCTIONS IN DETAIL 29 5 1 SAN SCO AKO Sel ea oS ee 29 5 1 1 ULI screen Operator s preferences ese eee e ee eee 30 5 1 2 Machines line configuration VU 31 Oeh PIC MOND E E 37 Sc DME TD OPUS 0 ka 2x22 ux wRGaS bean ee sede asadas erro 38 5 2 1 Paper size and Stitcher parameters screen 39 Da FOR Parane gm 41 523 THDIBIBO Paralelo si io 42 5 2 4 Output conveyor parameter assassanin 43 eZ III GLA CLOT cu puit REM Res te PM MUR E EUM 44 5 26 Fle Menu parameler M 45 Dre La F Inc OS MONU antennen 51 5 2 8 Warning screen and error messages sese 53 OR ILE M MEME 54 Dat ota DONG eese MM MUR IM M Id MU 54 o Ven PANO OO 54 oM PANE PROG PUTON nro peen oee 54 5 2 13 Counter of set configuration BM e sse eee 55 5 2 14 ULI version and update history esse eee eee 57 53 PUNAN ag oon ee cea hee a oe nevens peral 58 5 3 1 BM e adjustment in RUN mode sss sss ese eee 59 5 92 Manual OCM nn tene 62 Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 3 Lastest revision 07
19. 77 Lastest revision 07 10 Si c p bourg 1 rue des Technologies 22 B 1340 Ottignies Belgium Tel 32 0 10 62 22 11 Fax 32 0 10 61 69 03 e mail export be cpbourg com ad c p bourg PARC D AFFAIRES SILIC 32 rue des G meaux BP 60410 F 94573 Rungis Cedex France Tel 33 1 46873214 Fax 33 1 46875217 e mail cpb france 9 cpbourg com Pai c p bourg Schweizertrasse 70 1 D 72336 Balingen Deutschland Tel 49 7433 998 1680 Fax 49 7433 998 1686 e mail cpb germany cpbourg com E c p bourg New Bedford Industrial Park 50 Samuel Barnet Bd Massachussets 02745 USA 1285 New Bedford Tel 1 508 9982171 Fax 1 508 9982391 e mail cob_usa O cpbourg com EN c p bourg Millewee 14 B P 85 L 7201 Walferdange Luxembourg Tel 352 33 24 47 Fax 352 33 19 99 e mail cpb luxembourg Y cpbourg com http www cpbourg com Operator manual Initial version 04 10 Page 9 78 Lastest revision 07 10 BOOKLET iii E SERIES
20. BM e RUN 15 57 52 BM e not ready Please send setup US 10x8 E p bourg www cpbourg com 18 30 24 Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 55 Lastest revision 07 10 1 This counter displays the total number of sets already done for the running job Press the button to enter a number of sets already made 3 Press this button to reset the counter to zero Press button or to increase or decrease the counter by 1 4 Activate or desactivate the preset Press button or to increase or decrease the counter by 1 For BM ex the preset is not activated 5 Productivity display Numbers of sets on output conveyor by hour Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 56 Lastest revision 07 10 5 2 14 U I version and update history ep bourg imple clic on the CP Bourg area gives you all the software Version ed installed in the machine pack UI and all boards Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 57 Lastest revision 07 10 5 3 RUN tab options The RUN tab allows you to perform some fine adjustments while machines are running ATAR T ETES o epreurs ox d DO 1 BSTE e ADJUSTMENTS IN MODE RUN see operator manual BST e 2 BM e ADJUSTMENTS IN MODE RUN 3 MARRYING TABLE This function allows to add a sheet or a block of sheets in a set 4
21. BOOKLET EH E SERIES m OPERATOR MANUAL Al Cp bourg NV IS EURO QUALITY SYSTEM E Initial version 11 08 Lastest revision 07 10 ISO 9001 9 134 030 Content of this documentation remains the exclusive property of C P Bourg SA and it is only put at the user including without limitation Renter or Purchaser or their employees disposal within the exclusive scope of using and servicing the product Without C P Bourg SA prior agreement in writing reproductions as well as changes are prohibited Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 2 Lastest revision 07 10 TABLE OF CONTENTS VIP ORAN EPI creas E 5 2 INTRODUCTION LL 6 Sate POVCWOME c r 6 A m 7 3 1 Warning Pictograms 7 3 2 Warning pictograms location 7 3 3 BM e description 12 3 3 1 Technical characteristics see ee ee eee 12 3 3 2 Stitching possibilities depending on paper width 15 3 3 3 Technical specifications aasawa waa enne 16 3 3 4 Stitch and Fold offset possibilities a aaa 18 3 4 BM e Process Description 20 3 5 BM e power ON 2 22 aa 21 3 6 Stitching head adjustment 22 3 6 1 Stitching heads mechanical unclutching aanrennen eneen 22
22. CH Ger te die dieses Symbol tragen m ssen den nationalen Richtlinien gem f3 entsorgt werden Deneuropaischen Bestimmungen zum Umgang mitelektrischen und elektronischen Altger ten ist Folge zu leisten Bei der Entsorgung des Gerats den Partner kontak tieren ITALIANO Questo simbolo applicato sulla macchina indica la necessita di smaltire il prodotto in conformita con le normative nazionali vigenti La legislazione europea richiede che lo smaltimento dei dispositivi elettrici ed elettronici a fine vita venga gestito in conformita con le normative vigenti Prima di smaltire il dispositivo rivolgersi al rivenditore autorizzato di zona per informazioni sul ritiro dei prodotti a fine vita NEDERLANDS De aanwezigheid van dit symbool op uw apparatuur geeft aan dat u zich van deze apparatuur moet ontdoen overeenkomstig de daarvoor in het betreffende land geldende procedures Krachtens de Europese wetgeving moet de verwerking van afval van gebruikte elektrische en elektronische apparatuur geschieden overeenkomstig de daarvoor geldende procedures Neem voordat u de apparatuur wegdoet contact op met uw plaatselijke dealer of vertegenwoordiger voor informatie over inzameling Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 75 Lastest revision 07 10 Operator manual Initial version 04 10 ROOKLET M AKER E SERIES Page 9 76 Lastest revision 07 10 Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9
23. MANUAL INSERTION Allows to insert sheet manually to execute a job in the BM e page9 58 Ean BOOKLET LLUCH E SERIES 5 3 1 BM e adjustment in RUN mode This menu gives an overview and allows parameters adjustment while machine is running Press the BM e button to access to the setting parameters UI BM e RUN 16 11 02 US 10x8 Output conveyor Stitcher S A s q cp bourd a aE Four adjustment areas are available Stitcher area for paper size and stitching Folder area for folding Trimmer format for trimming Output conveyor area for output conveyor This buttons are used as described below Press this button to reset the counter output conveyor value and force the offset of Vid a booklet Output conveyor forced advance This command can also be activated by the pedal if present Activation and deactivation of the folding and so of the trimmer NS When this function is deactivated the next set will come out in the upper receiving LOSS iray Activation and deactivation of the trimmer a When this function is deactivated the next set will come out on the output conveyor but not trimmed Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 59 Lastest revision 07 10 Stitcher area Adjustment according to the paper format and Stitcher Adjustment of the stitcher while running Stitcher 1 Adjustment on paper length
24. achine stop with the error message waste bin full Lift up to pull out the bin Note it is possible to empty the waste bin when the machine is running The machine will stop if the bin is not back after 50 cycles Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 65 Lastest revision 07 10 Weekly maintenance 1 Clean the belts the transport wheels with a cloth and a specific cleaning solution If you do not do it there is a risk of smeared sheets 2 Clean the threaded rod of the stitching heads with a brush If you do not do it there is a risk of not smooth movement Never grease the threaded rod 3 Refer to head manual for maintenance ISP M2000 Use vaseline CPB P N 9142021 according to stitch head manual this vaseline is supplied with each new cassette Hohner 43 6 S Use grease CPB P N ND783959 and oil CPB P N 9142006 according to stitch head manual Page9 66 Laseerrevion 07 0 BOOKLET LLUCH E SERIES Monthly maintenance Refer to head manual for maintenance Every 3 month maintenance Clean stop fingers of the stitching area with compressed air and then with a cotton cloth and a specific cleaning solution If you do not do it there is a risk that the stop fingers jam S w Ew NS SS Do Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9
25. ann nur in Betrieb genommen werden wenn alle Sicherheitsvorrichtungen der Verarbeitungsstrasse Plexihauben Notschalter Empfangs oder Transfertplatte Auslage sich in Arbeitsposition befinden Achtung H nde nicht in die N he laufender Maschinenteile bringen ESP Importante Esta m quina s lo se pondr en funcionamiento cuando todos los dispositivos de seguridad de la l nea de clasificaci n acabado est n desactivados dispositivos protectores y la bandeja de salida transferencia o el contenedor de desechos de la transportadora est n conectados en la posici n de funcionamiento Precauci n Mantenga las manos alejadas de las partes m viles Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 5 Lastest revision 07 10 2 INTRODUCTION 2 1 Foreword Thank you for choosing a BOURG product This manual is a guide to operate the Booklet Maker E series Please follow carefully the instructions and you will enjoy years of excellent work with your system If you have any difficulty using your equipment please call us and ask for technical assistance all the phone numbers are available at the end of this manual We will be delighted to help you All the information in this publication is based on the latest information available at the time of approval for printing We reserve the right to revise this publication and to make changes in the content without obligation to notify such revision or changes
26. ching head prevention cleaning The stitching head must be lubricated each time the cassette is replaced Please use the tube of vaseline delivered together with the cassettes Note According to MSDS and 2000 532 EC lubricant is not a hazardous substance The lubricant should be used until the tube is empty The empty tube should be thrown away to domestic or industrial waste See Head manuals Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 24 Lastest revision 07 10 Step 3 New cassette installation XXX Ke p INR HH d Wn q RAJA AY SU Hs 1 SO 4 AA Step 4 Re initialization of the stitching head When removing the rotator operating spring from the stitching head for lubrification you will loose the wire for next stitch Therefore the stitching head must be actuated to make the machine again available for next booklet Execute a manual stitching Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 25 Lastest revision 07 10 3 6 4 Wire spool replacement for Hohner 43 6 S heads Note Oil the felt discs on the wire bow of the Hohner 43 6 S heads See chapter Preventive maintenance For Hohner 43 6 S stitching heads Remove pin ref 1 and washer ref 2 Remove the empty spool Install a new spool ref 3 pay atten
27. d among the 3 suggested EU US or JA using buttons 3 Select a model using the arrows or click the appropriate line and validate V Press YES to open the selected job or NO to return to the previous screen and select another job This model can be the starting point to define a new job war Epbourg cam Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 47 Lastest revision 07 10 V7 Opening an existing job This menu allows to open a job saved by the operator e eh pourd 9 www Cpbourg com Select a job in the left column and press button 3 Press YES to open the selected job or NO to return to the previous screen and select another job This job can be the starting point to define a new job Do you want to load then RUN adjustements Always load the RUN X adjustements If set this option can be changed in the preferences menu see 5 2 7 page9 48 Laseerrevion 07 0 BOOKLET LLUCH E SERIES La Save a job When a job has been defined by the operator it can be saved as follow UI BST e BM e RUN JAP B5J 182x257 DIN A4 297x210 bme JAP B5J 182x257 bm Ne o O 9 Press button 4 Enter a name for the job on the alphanumeric keyboard and confirm it with the ENTER key The new job appears in the left column If the name given already exists and that you press enter a message will appear to ask you to confirm the replacement
28. e Position 0 0 centered stitch Determine the value through the numerical keypad Validate V 6 Stitch position choice front or rear ros This function allows to offset the stitches frontward or backward compared with the middle of the paper length est Position 0 0 centred stitch Determine the value through the numerical keypad Validate V ST m Attention When the values are not compatibles the affected area is in red colour You have to change the value to validate the configuration Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 40 Lastest revision 07 10 5 2 2 Folding parameter Press the button FOLDING to have access to the folding parameters Three adjustments are available UI BM e RUN 0 BM e not ready Please send setup 315 8 00 b 10 00 E m o 4 e ARO Th auro ARO 1 Folding function selection TH Folding option activated Folding function not activated Sets are sent to the upper reception tray and the 2 other parameters are not available 2 Fold position ES By default the fold will always be in the middle 0 0 of the paper length It is possible to offset the paper fold frontward or backward Press area 2 and determine the value through the numerical keypad Validate V ala 3 Folding pressure selection By default the pressure will always be maximum Decrea
29. e B5 landscape Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 19 Lastest revision 07 10 3 4 BM e Process Description a Paper path b Jam clearance ITE avalaible with BSTd BST e only Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 20 Lastest revision 07 10 3 5 BM e power ON In order to prevent any danger during the installation the usage or the maintenance of the equipment the connection to the mains must be located near the equipment and be accessible at all times The BM e must be connected to the main power protected by a 15 A circuit breaker Starting order Trimmer 1 Stitcher Folder 2 Push on main switch to set it on position I The green led lights After a few seconds the machine initialize itself
30. e Left D bourg 00500 BST e Right 1 gt 6 www Cobourg com Press V to validate The machine appears on the screen Press the blue arrow again UI 18 03 45 cp bourd cop 2i paged 32 Lasteirevii n oro BOOKLET E SERIES Select the BM e Stitcher Folder Press V to validate cp bourg www Cpbourg com 00500 The machine appears on the screen Press the blue arrow again mMepbpourd 00500 28 PD page9 33 Lasenrocion ono BOOKLET HLUT E SERIES Select the BM e TR Press V to validate pbourd 00500 The machine appears on the screen The configuration is finished valid by pressing V Meppourd 00500 amp Page9 34 Lastesrevsi n oro BOOKLET MUN E SERIES A message appears To confirm your configuration press YES The screen shuts down and then restarts by itself EE GT ESI map mm a ma LET ES EN q q q q q i B Are you sure to want to change the train Configuration e Epbourg com Some new tabs appear according to the configuration A new tab RUN also appears to make some fine adjustments while machines are running see chapter 5 3 RUN screen options Tabs Mscppours 00161 e UDO ATTENTION For BSTd BM e configuration BSTd tab will not appear The BSTd has its own ULI Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 35 Lastest revision 07 10 Note To complete the BSTd and BM
31. e between stitches stitches 80 mm 3 1 to 190 mm 80 mm 3 1 to paper 80 mm 3 1 to 7 5 middle heads and width 28mm 1 1 190 mm 7 5 240 mm 9 4 to paper middle heads middle heads width 28 mm 1 1 4 heads outside heads Space between middle 4 saddle or Not possible stitches top 80 mm 3 1 to paper width 188 mm 7 4 YES left or right YES left or right outside 1 corner middle head Not possible heads Requires installation of heads on proper brackets middle or outside ones Stitching head position at installation 2 saddle or top On demand before delivery the machine can be equipped with 4 heads brackets but only 2 heads In this case it could be upgraded with 2 additional heads TELLE Ss Corner stitching The middle of the stitch is placed at 14mm from the side left or right of the sheet and at 7mm from the lead edge of the sheet You must clutch and activate the used head s 7mm M 0 27 To avoid severe mechanical interferences which could lead to serious damages unclutch the unused heads when it is asked on User Interface Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 15 Lastest revision 07 10 3 3 3 Technical specifications Note The figures below represent what the BM e is capable of producing The device feeding paper to the BM e may alter those specifications Type of paper Any type of paper except paper with a wi
32. e folding machine It warns of a high risk of severe hand injuries when placing your hands under the knife Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 7 Lastest revision 07 10 Yellow background caution This label is located near the knife of the press cutter It indicates a high risk of severe injury if you put you hands under the knife Yellow background caution This label is located near the wheel work of the chain It indicates a high risk of injury to your fingers if they get stuck between the wheel work and the chain Yellow background caution This label is located near the stapling head It indicates a high risk of severe injury to your fingers if you place them under this head KEEP HANDS CLEAR DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE pageo 8 astestrovson oro BOOKLET LLUCH E SERIES Yellow background caution This label is located at the rear of the machine under the safety cover It indicates that the machine may not be operated under no circumstances without the safety covers being in place DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE Yellow background caution This label is located near the main power supply It indicates that this power supply cabinet may only be opened by ELECTRICAL HAZARD qualified personnel AUTHORIZED SERVICE PERSONNEL ONLY Yellow background caution This label is located near the primary shaft It indicates
33. e screen proceed as explained below To clean the screen 1 Switch off the Stitcher Folder machine Do not use a spray cleaner on the screen because the cleaner may drip inside 2 Wet a soft cotton cloth with the cleaning solution and gently wipe the screen 3 Do not use cleaning solutions containing solvents Dry with a clean soft cotton cloth CAUTION Danger of explosion if battery is wrongly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions See Section Adjustment Replacement of Service Manual for battery replacement Page 9 28 Ean BOOKLET 101000 E SERIES 5 SCREEN FUNCTIONS IN DETAIL 5 1 U I screen options At machine power ON the U I screen appears by default av ep Roura 00500 1 OPERATOR S PARAMETERS Press button to the right of the screen to enter your own parameters 2 MACHINE LINE CONFIGURATION 3 FILE MENU Allows to open delete an existing job or create save a new job Available if the step two has been validated 4 TECHNICIAN MENU Autorised to be used by a qualified technician 5 INFORMATION AND ERROR MESSAGES Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 29 Lastest revision 07 10 5 1 1 U I screen Operator s preferences The U I screen option allows the user to configure his prefe
34. le UI BST e BM e RUN yz LLL Lo i E aal XM PeT msnreors ox Hu ojo 1 Output conveyor advances selection Adjust the output conveyor advance 1 to 30 to obtain the space desired between the booklets 1 small space 29 long space 30 continuous advance Determine the value through the numerical keypad validate V 2 Booklet offsetting on output conveyor selection This function allows to offset a booklet every x booklets in order to count the booklets more easily x being the entered value 1 aligned no offset 2 every second set offset 3 1 2 3rd is offset 7 1 2 3 4 5 6 the 7th is offset Maximum is 250 Determine the value through the numerical keypad Validate V 3 Output conveyor full option selection E Cancel the output conveyor full detection The machine does not stop even if the m Nu outp ut co nveyor is full Output conveyor full detection The machine stops when the output conveyor is full V Validation of the adjustment parameters entered in the different screens X Cancel the last values entered in the defined job Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 43 Lastest revision 07 10 5 2 5 Summary parameter UI BM e RUN 15 57 52 BM e not ready Please send setup US 10x8 Miseeees 00000 42 IDO 1 Summary screen On each screen the summary screen shows the
35. main parameters entered for stitching folding and trimming Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 44 Lastest revision 07 10 5 2 6 File menu parameter The BM e graphical interface allows an easy and performing jobs management Press the button FILE MENU to have access to the file parameters Five adjustments are available BM e RUN JAP B5J 182x257 DIN 44 297x210 bme JAP B5J 182x257 bm mepbpourd ox tg DG 8 1 Make a comment on the saved jobs 2 Open an existing model in the EU US JA formats which could be used as beginning for a new job 3 Open a job saved by the operator 4 Save a new program with his name and characteristics 5 Erase an existing program no longer used Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 45 Lastest revision 07 10 Make a comment This menu allows to make a personal comment on a saved job e p bourg www Cobourg com Select a job and press button 1 to access to the dialogue box 4 lines are available to write the comments through the alphanumeric keyboard Press enter to display the comment on the line Validate V page9 46 Laseerrevion 07 0 BOOKLET LLUCH E SERIES Ba New job loading This menu allows to load models based on standardised formats EE BST e BM e RUN JAP B5J 182x257 mep po ox EI OLS Press the button 2 Select a standar
36. ndow or transparent paper Coated uncoated from 60 to 160 gsm Covers from 80 to 250 gsm up to 350 gsm if the covers are creased Paper size Saddle stitching Top side stitching Min 119mm 4 7 Max 370mm 14 6 Ae EL WE gt Min 180mm 7 1 1 u Max 600mm 23 6 Min 170mm 6 7 Max 300mm 11 8 Folding Trimming Max trim 25mm 1 For a format higher than or equal to 190mm 95mm folded Min 119mm 4 7 Max 370mm 14 6 Min 70mm 2 8 Max 300mm 11 8 Productivity PRODUCTIVITY EURO USA books h over ap 15 mmy Note The specified paper thickness figures are given for guidance only The actual performances of the machine will depend on the nature of the paper and covers used Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 16 Lastest revision 07 10 Booklet thickness Saddle stitching middle of the sheet stitching fold and cut from 2 to 30 sheets of 75 gsm or equivalent thickness cover included Maximum 3 mm Top or corner stitching without fold nor cut from 2 to 55 sheets of 80 gsm or equivalent thickness cover included Stitcher See Stitching possibilities depending on paper width Folder Maximum pressure by default pressure can be decrease through U I to avoid cover marking crackles Trimmer Waste bin capacity 8000 paper strips of 80 gsm with a cut of 5mm The waste bin can be emptied without stopping the
37. pplication of this symbol on your equipment is confirmation that you must dispose of this equipment in compliance with agreed national Procedures In accordance with European legislation dealing with end of life electrical and electronic equipment equipment subject to disposal must be managed within agreed procedures Prior to disposal please contact your local representative for end of life take back information FRANCAIS La pr sence de ce symbole sur cet quipement indique que ce dernier doit tre mis au rebut selon les conventions nationales Conform ment la l gislation europ enne tout quipement lectrique et lectronique en fin de vie et destin au rebut doit tre manipul selon les proc dures convenues Veuillez contacter votre distributeur pour en savoir plus sur la reprise du mat riel avant toute mise au rebut ESPANOL La aplicaci n de este s mbolo en el equipo es una confirmaci n de que en el momento de deshacerse de este equipo debe de hacerlo de acuerdo con los procedimientos nacionales acordados Lalegislaci n europea exige que para deshacerse de equipos el ctricos y electr nicos al final de su duraci n util deben seguirse los procedimientos acordados Antes de deshacerse de un equipo p ngase en contacto con su distribuidor local o con el representante para obtener informaci n sobre su devoluci n Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 74 Lastest revision 07 10 DEUTS
38. rences NI mepbpovrd 00500 tg PDO 1 UNITS Allow you to select your choice for measures in mm or inches 2 KEYBOARD CHOICE Select the kind of keyboard AZERTY or QWERTY 3 LANGUAGE Choose your language FR IT DE ES PO NL PL NO US GB 4 SCREEN PARAMETERS Graphical User Interface calibration 5 DATE and HOUR SETTINGS page9 30 Laseerrevion 07 0 BOOKLET LLUCH E SERIES 5 1 2 Machines line configuration After installation of all machines enter the line of machines in the U l UI mepbourd 00500 PDO The following configurations are available Right Acc 1 Right Acc 2 Right Acc 3 Right Acc 4 Right Acc 5 See BST d manual BST d Stitcher Trimmer BM e SpineMaster Folder BM e Criss cross Criss cross Jogger Jogger TD Right TD Left Stitcher Trimmer BM e SpineMaster Folder BM e IFB BCM e Stitcher Trimmer BM e SpineMaster Folder BM e BSF BCM e Stitcher Trimmer BM e SpineMaster Folder BM e a BST e Right or BSTd BM e AGR PA BM e TR configuration Press Machine Line Configuration button 1 Press the blue arrow 2 to access to the dialogue box Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 31 Lastest revision 07 10 Select the first machine of your line BST e Right in example Nuvera 973 mm sec Nuvera 1130 mm sec Nuvera 1280 mm sec BST e Jogger 2nd UI e BST
39. se the pressure if there are too many cracks or marks on the cover Eg ml More pressure Less pressure 4 V Validation of the adjustment parameters entered in the different screens X Cancel the last values entered in the defined job Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 41 Lastest revision 07 10 5 2 3 Trimming parameter Press the button TRIMMING to have access to the trimming parameters Four adjustments are available 1 Trimming function selection L Trimming option activated go to the three additional options described below Y Trimming option not activated go directly to output conveyor parameter 2 Booklet final length selection Determine the value through the numerical keypad validate V 3 Trimmer conveyor height choice The trimmer conveyor height is self adjusts in relation to the booklet thickness The operator may adjust this height lb U il Maximum Minimum height height 4 Activate or deactivate the blower to evacuate the chips V Validation of the adjustment parameters entered in the different screens X Cancel the last values entered in the defined job Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 42 Lastest revision 07 10 5 2 4 Output conveyor parameter Press the button CONVEYOR to have access to the output conveyor parameters Three adjustments are availab
40. tion to wire direction Reinstall the washer ref 2 and the pin ref 1 in the shaft groove Operator manual Initial version 04 10 BOOKLET M AKER E SERIES Page 9 26 Lastest revision 07 10 3 6 5 Wire jam n the stitching head If a missing stitch is noticed at the exit of the BM e there might be a wire jam in the head Apply the following instructions to clear jam and reinstall the wire For ISP M2000 stitching heads 1 Remove cassette with jam as follows N L Y A IE 2 Reinstall cassette steps 3 and 4 of a new cassette install For Hohner 43 6 S stitching heads See Head manuals Operator manual Initial version 04 10 BOOKLET MAKER F SERIES Page 9 27 Lastest revision 07 10 4 THE USER INTERFACE UI SCREENS The User Interface is a touch screen Select your choice by pressing on the screen with your finger The User Interface is divided into several tabs that vary according to the configuration Each tab has its own preference and or adjustment buttons The control buttons are common to all tabs Software version Date Tabs Adjustment buttons UI BM e RUN 15 39 39 le BM e not ready Please send setup Default of 9 nc c p bourg 00161 www cpbaurg cam b y O O Care and cleaning Control buttons Do not place anything on the screen Do not let liquid get on or into the screen Use a regular glass cleaner to clean th
41. upstream registered equipment thanks to a transversal motorization Full automatic adjustment depending on the format Upper reception tray for top edge corner stitched booklet or poor booklet Paper path jam open baffles and open covers detectors Detection of output conveyor full and trim waste bin full Machine is managed via the U l Different component position heads stops joggers Folder press Trimmer press holding wheels output conveyor motion is automatic depending on the defined job in the U l Fine adjustments are possible while machine is working Stitcher The BM e is equipped with 2 or 4 stitching heads Equipped with ISP M2000 stitching heads featuring toolless change over self threading cassette for stitch wire supply On demand before delivery the machine can be equipped with 2 or 4 Hohner 43 6 S heads compatible with various diameter wire Hohner 43 6 S heads convertible to loop stitch model via optional upgrade kit Heads supplied with wire n 25 EU or 25 Gauge US Capacity of 40 000 stitches 75 gsm 2 to 30 sheets Folder Booklets folded between the belts with a fold crush device Book press integrated in the folder Booklet pressure can be adjusted via the U l Trimmer Upper and lower knives without heel can be easily replaced Equipped with a system to ease the ejection of the chips Waste bin that can be emptied while machine is working Operator manual Initial
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