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Models C 8FSE, C 8FSHE

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1. 25 REPAIR 26 1 Precautions in disassembly and reassembly J T T qq 26 2 Troubleshooting guide n 43 STANDARD REPAIR TIME UNIT SCHEDULES 48 Assembly diagram for C 8FSHE Assembly diagram for C 8FSE SELLING POINT DESCRIPTIONS Laser marker Only the Model C 8FSHE Use the laser marker for aligning with the ink line on the workpiece 1 Cutting position can be properly adjusted by aligning the positioning ink line with the laser line There is no need to make a long ink line on the workpiece 2 There is no need to lower the motor head to align with the ink line because the laser marker makes a laser line on the workpiece In addition cutting position can be easily adjusted because the operator can hold the workpiece with both hands to move 3 Cutting position can be easily adjusted because the laser line can be aligned with an optionally angled ink line 4 Even the workpieces such as crown moldings and base boards that have decorative surfaces and are difficult to be made an ink line can be cut just by aligning the laser line with the ink line on the fence side The laser line is adjusted to the width of the saw blade at the time of factory shipment Dependin
2. RE lt u 948 614 NYLON CLIP 2 08 ALTERNATIVE PARTS 5 PARTS ITEM NO CODE NO 948 193 DESCRIPTION NYLON CLIP NO ED C 8FSHE REMARKS 329 492 SUPPORT 329 424 BALL BUSHING 326 141 BUSHING 324 418 947 859 KNOB BOLT M6X25 LOCK SPRING 307 956 SEAL LOCK HEX SOCKET SET SCREW M6X10 949 217 MACHINE SCREW 4 12 10 PCS 321 329 INDICATOR 301 575 305 558 HEX SOCKET SET SCREW M6X8 TAPPING SCREW W FLANGE D5X25 BLACK 303 409 NYLOCK BOLT M8X25 329 428 HOLDER A 324 372 GUARD ASS Y INCLUD 122 984 750 938 051 TAPPING SCREW W FLANGE D4X16 CORD ARMOR D10 1 937 631 CORD CLIP 319 349 CORD BUSH 329 490 HOUSING ASS Y INCLUD 158 159 322 123 NAME PLATE MACHINE SCREW W WASHERS M5X40 BLACK 938 477 HEX SOCKET SET SCREW M5X8 957 571 BRUSH HOLDER 999 001 CARBON BRUSH 1 PAIR 999 021 931 266 CARBON BRUSH 1 PAIR BRUSH CAP FOR USA CAN 303 970 TAPPING SCREW CLASS 2 D4X14 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 329 438 HANDLE COVER 329 488 329 487 SWITCHING POWER SUPPLY ASS Y SWITCHING POWER SUPPLY ASS Y FOR USA CAN 324 518 FERRITE CORE 319 503 SWITCH W COVER 959 141 CONNECTOR 50092 10 PCS
3. WARNING LABEL A FOR USA CAN 935 196 935 196 MACHINE SCREW W WASHERS 4 12 BLACK MACHINE SCREW W WASHERS M4X12 BLACK 980 523 NYLON CLIP 877 839 SEAL LOCK HEX SOCKET HD BOLT M5X10 329 431 GEAR CASE 949 260 606 22 MACHINE SCREW 6 25 10 PCS BALL BEARING 606ZZC2PS2L 949 455 SPRING WASHER M6 10 PCS 949 425 WASHER M6 10 PCS 329 463 LOCK LEVER SPRING EXCEPT FOR USA CAN KUW CHN 329 462 LOCK LEVER HKG THA INA SIN EXCEPT FOR USA CAN KUW CHN THA INA SIN 322 950 SPECIAL SCREW M6 EXCEPT FOR USA CAN KUW CHN HKG THA INA SIN 328 922 308 259 HITACHI PLATE BOLT W WASHERS M6X16 BLACK 321 364 DUST GUIDE 312 492 GUIDE HOLDER 998 335 BOLT LEFT HAND W WASHER M7X17 5 TCT SAW BLADE 216MM D15 88 HOLE NT24 TCT SAW BLADE 216MM D25 4 HOLE NT24 TCT SAW BLADE 216MM D30 HOLE NT24 974 6632 COLLAR A FOR D30 HOLE FOR EUROPE AUS 976 819 COLLAR B FOR D25 4 HOLE FOR KUW HKG IND THA INA SIN 949 322 307 731 FLAT HD SCREW 4 10 10 PCS COVER 329 412 LOWER GUARD 317 203 RETURN SPRING 329 432 SPINDLE ASS Y INCLUD 218 220 327 694 329 435 BALL BEARING 6003VVCM NYLON RETAINER BEARING HOLDER 608 VVM BALL BEARING 608VVC2PS2L 308
4. 5 400 Double insulation Not provided Provided Option Ball index Positive stopper Provided 555 x 790 x 485 520 x 755 x 500 580 x 720 x 555 21 27 32 x 31 3 32 20 15 32 x 29 23 32 C 8FSE C 8FSHE Provided lt 1 mW Provided 2 LEDs 120V 9 2A Light Full load current Not provided 115V 9 5A No load revolution Insulation structure oplinter guard Provided Type of angle stopper Positive stopper Provided 5 500 4 900 Double insulation Double insulation Sub fence Not provided Main unit dimensions Width x Depth x Height mm inch x 19 3 32 C 8FSE 14 31 C 8FSHE 14 5 32 Product weight kg lbs 216 mm 8 1 2 TCT saw blade NT24 for wood cutting Dust bag Standard accessories diss y 10 mm box wrench Holder Sub fence for USA CAN Extension holder and stopper Crown molding vise assy Including crown molding stopper L Crown molding stopper L Crown molding stopper R Optional accessories 11 19 11 16 17 5 38 6 216 mm 8 1 2 TCT saw blade NT24 for wood cutting Dust bag 10 mm box wrench Vise ass y Slide fence ass y Stopper 216 mm 8 1 2 TCT saw blade NT36 for wood cutting 216 mm 8 1 2 TCT saw blade 60 for wood cutting 216 mm 8 1 2 TCT saw blade 60 for aluminum cutting 22 27 32 x 28 11 32 x 21 27 32 1
5. REMARKS C 8FSE 949 610 BOLT M6X10 10 PCS 324 400 LINER 329 419 FENCE A 329 414 323 606 BASE ASS Y BASE RUBBER INCLUD 52 56 57 315 210 SCALE A CAUTION LABEL A CAUTION LABEL B FOR USA CAN 322 889 329 410 SLEEVE SPRING 961 554 HEX SOCKET SET SCREW M8X10 329 427 HINGE A ASS Y INCLUD 83 97 949 237 MACHINE SCREW M5X12 10 PCS 998 980 329 411 SPACER LINK 320 141 HINGE SHAFT A 984 528 O RING P 6 302 518 STOPPER PIN ASS Y INCLUD 89 324 058 949 429 HINGE COVER BOLT WASHER M4 10 PCS 949 215 MACHINE SCREW 4 8 10 PCS 500 2342 CORD CORD ARMOR D10 1 500 2472 CORD CORD ARMOR D10 1 FOR FIN DEN SWE NOR 500 4612 500 4352 CORD CORD ARMOR D10 1 FOR GBR 110V CORD ARMOR D10 1 FOR GBR 230V 500 4472 CORD ARMOR D10 1 FOR SUI 500 4342 CORD ARMOR D10 1 FOR USA 930 055 CORD ARMOR D10 1 FOR VEN 500 4392 500 4232 CORD CORD ARMOR D10 1 FOR AUS CORD ARMOR D10 1 FOR KUW SIN 500 4562 CORD CORD ARMOR D10 1 FOR CHN 500 4552 CORD CORD ARMOR D10 1 FOR THA 500 2342 CORD CORD ARMOR D10 1 FOR INA 935 196 948 614 MACHINE SCREW W WASHERS M4X12 BLACK NYLON CLIP 948 193 NYLON CLIP FOR GBR 110V
6. WING NUT M6 10 PCS 949 556 NUT M6 10 PCS 967 329 996 261 WASHER H VISE PLATE 996 283 HIGH TENSION BOLT M6X65 321 553 GUIDE ASS Y INCLUD 607 620 621 626 998 840 TCT SAW BLADE 216MM D15 88 HOLE NT24 998 858 998 859 TCT SAW BLADE 216MM D25 4 HOLE NT24 SAW BLADE 216MM D30 HOLE NT24 2 a N N N N N olo il ol o oc slo llo ol ALTERNATIVE PARTS 2 08 Printed in Japan 080219N LIST NO E948 LIST Q O gt Q 9 L 84 lt an e O SLIDE COMPOUND SAW 2008 2 19 E1 Model C 8FSE amp GG OS OOS C 8FSE C 8FSE PARTS ITEM NO CODE NO 935 196 DESCRIPTION MACHINE SCREW W WASHERS M4X12 BLACK NO ED REMARKS C 8FSE 312 488 CLAMP LEVER 329 409 BOLT LEFT HAND D10 965 077 SPECIAL WASHER 325 028 996 407 SET PIN O RING 1AP 12 949 215 MACHINE SCREW 4 8 10 PCS 949 429 BOLT WASHER M4 10 PCS O NOORA 320 141 HINGE SHAFT A e 329 417 329 408 SCALE B LINER A 312 481 SPRING 329 422 TURN TABLE INCLUD 10 329 418 SHAFT B 949 437 949 217 BOLT WASHER M12 10 PCS MACHINE SCREW 4 1
7. 5 8 PRECAUTIONS IN SALES PROMOTION 12 1 Safety instructions 12 2 Precautions requiring particular attention during sales promotion 15 ADJUSTMENT AND OPERATIONAL PRECAUTIONS 16 1 Confirmation of saw blade lower limit position 16 2 Confirmation for use of sub fence Optional accessory 16 Position adjustment of laser line Only the Model the C 8FSHE 17 4 How to use the vise assembly 18 5 Adjustment of table insert position qd q T qq 18 6 Cutting operation 19 ADJUSTMENT OF COMPONENTS 24 1 Bevel angle adjustment J T qq 24 2 Ball bushing Linear bearing U n n 24 PACKING
8. USA CAN VEN TPE 329 492 SUPPORT 949 215 MACHINE SCREW 4 8 10 PCS 329 424 326 141 BALL BUSHING BUSHING 324 418 KNOB BOLT M6X25 947 859 LOCK SPRING 307 956 SEAL LOCK HEX SOCKET SET SCREW M6X10 949 217 321 329 MACHINE SCREW 4 12 10 PCS INDICATOR 301 575 HEX SOCKET SET SCREW M6X8 305 558 TAPPING SCREW W FLANGE D5X25 BLACK 303 409 NYLOCK BOLT M8X25 329 428 HOLDER A ALTERNATIVE PARTS PARTS ITEM NO CODE NO 324 372 DESCRIPTION GUARD ASS Y NO ED REMARKS INCLUD 107 C 8FSE 984 750 TAPPING SCREW W FLANGE D4X16 938 051 CORD ARMOR D10 1 937 631 CORD CLIP 329 437 HOUSING ASS Y NAME PLATE INCLUD 157 158 322 123 MACHINE SCREW W WASHERS M5X40 BLACK 938 477 HEX SOCKET SET SCREW M5X8 957 571 BRUSH HOLDER 999 001 999 021 CARBON BRUSH 1 PAIR CARBON BRUSH 1 PAIR FOR GBR 110V USA CAN VEN TPE 931 266 BRUSH CAP 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 329 438 HANDLE COVER 324 518 959 141 FERRITE CORE CONNECTOR 50092 10 PCS FOR USA CAN 329 461 INTERNAL WIRE G 329 430 INTERNAL WIRE G FOR USA CAN 324 424 SWITCH 3P FASTON TYPE W O LOCK 958 3082 329 861 PILLAR TERMINAL NOISE SUPPR
9. board 30 1 3 16 45 x 220 1 25 32 x 8 21 32 48 x 190 50 x 170 1 15 16 x 6 11 16 1 7 8 x 7 15 32 with aux board 30 1 3 16 60 x 220 2 3 8 x 8 21 32 70 x 170 2 3 4 x 6 11 16 with aux board 30 1 3 16 Possible with bolt height adjustment Impossible Left 0 45 Left 0 50 Right 0 57 Right 0 50 Left 0 48 Left 0 Left 0 48 Right 0 5 Miter left and right 0 45 Bevel left 0 45 Miter left and right 0 45 Miter left and right Bevel left 0 0 45 Bevel right 0 5 45 0 Right left 15 22 5 31 6 45 0 Right left 15 22 5 30 45 50 216 8 1 2 24 216 8 1 2 2 Superior specifications P2 60 x 270 2 3 8 x 10 3 8 60 x 190 2 3 8 x 7 15 32 48 x 270 1 7 8 x 10 3 8 48 x 190 1 7 8 x 7 15 32 Impossible Left 0 50 Right 0 50 48 Miter left and right 0 45 Bevel left 0 45 0 Right left 15 22 5 30 45 50 216 8 1 2 60 270 2 3 8 x 10 3 8 60 x 190 2 3 8 x 7 15 32 60 x 155 2 3 8 x 6 3 32 42 x 270 1 21 32 x 10 3 8 42 x 190 1 21 32 x 7 15 32 Possible with screw height adjustment Left 0 50 Right 0 58 Left 0 45 Miter left and right 0 45 Bevel left 0 45 0
10. number of teeth reduce the cutting speed e The saw blade binds in workpiece during cutting because workpiece is warped Correct workpiece deformation with planer or bent 4 Saw blade does not a Power cord is not Check power supply voltage rotate when switch is connected to power Connect the power cord to triggered supply power supply Check the Carbon Brushes 160 for wear Replace the Carbon Brushes 160 b Carbon brush wear exceeds allowable limit 5 mm switch Type W O Lock 170 for conductivity Replace the Switch 3P Faston Type W O Lock 170 5 Saw blade runs too a Power supply voltage slow is lower than rated 4 950 min or less voltage Check for power supply voltage Check if extension cord is appropriate See Instruction Manual for appropriate extension cords Light H Ass y does a Improper wiring not light Only Model C 8FSHE Check the wiring Check the Switch W Cover 167 for conductivity Replace the Switch W Cover 167 b Switch failure c Switching power supply failure e Check the Switching Power Supply Ass y 165 for conductivity input and output referring to Wiring diagram Replace the Switching Power Supply Ass y 165 Light Ass y failure Replace the Light H Ass y 175 c Contact failure of the ME Check the Switch 3P Faston 46 Factory standard
11. 198 with a plastic hammer pU 188 p z Q 30 5 Handle cover switch light cord stator ass y and housing ass y 1 Remove the motor section according to the above step 4 1 2 2 Remove the seven Tapping Screws W Flange D4 x 20 Black 163 and remove the Handle Cover 164 3 Disconnect the connectors of the Switching Power Supply Ass y 165 and Light Ass y 175 and remove Light H Ass y 175 4 Turn Cap A 174 and remove it then you can remove the Clear Cover 173 5 For the U S A and Canada Cut off the two Connectors 168 that are crimped onto the internal wires coming from the Stator Ass y 181 and the Switch 3P Faston Type W O Lock 170 Except for the U S A and Canada Loosen the screw of Pillar Terminal A 171 with a flatblade screwdriver and disconnect the internal wires 6 Removal of the Switch 3P Faston Type W O Lock 170 a Remove the Handle Cover 164 from the Housing Ass y 155 according to the above step 5 1 2 Then the Switch 3P Faston Type W O Lock 170 can be removed b The Stator Ass y 181 and Internal Wire G 169 are provided with a claw to prevent coming off of the connector When removing the Stator Ass y 181 and Internal Wire G 169 from the Switch 3P Faston Type W O Lock 170 pull out the Stator Ass y 181 and Internal Wire G 169 while pressing the claw 7 Disconnect the faston of the Switchi
12. 321 342 329 416 SPACER A SHAFT A 673 489 RETAINING RING E TYPE FOR D5 SHAFT 322 283 SIDE HANDLE 321 339 LEVER SHAFT 321 338 321 340 LEVER SPRING D CAUTION LABEL D CAUTION LABEL C 329 415 SHAFT C 987 860 321 417 SEAL LOCK HEX SOCKET SET SCREW M6X6 SPRING E 322 280 STOPPER A 324 395 COVER B 875 249 THRUST WASHER 321 336 302 522 PIN COVER KNOB BOLT M10X66 301 806 WING BOLT M6X15 SCREW HOLDER 949 432 BOLT WASHER M6 10 PCS 329 859 302 532 VISE SHAFT VISE PLATE 949 216 MACHINE SCREW M4X10 10 PCS 329 860 VISE ASS Y INCLUD 35 41 949 678 BOLT M8X35 10 PCS 949 457 949 433 SPRING WASHER M8 10 PCS BOLT WASHER 8 10 PCS 307 937 WING BOLT A 329 420 FENCE B 963 837 NYLON NUT M6 RL I p A m o i NM NN lt Lg IL 329 465 PLATE ALTERNATIVE PARTS uh PARTS C 8FSHE ITEM CODE NO DESCRIPTION CP REMARKS SUB FENCE 949 342 FLAT HD SCREW 6 25 10 PCS 998 844 HOLDER 949 610 BOLT M6X10 10 PCS 324 400 LINER 329 419 FENCE A 329 4314 BASE ASS Y 323 606 BASE RUBBER 315 210 SCALE A CAUTION LAB
13. 4 Remove the Clutch Screw 96 Then the Laser Marker 107 can be removed from Holder B 106 NOTE At this time the two Springs 102 pop out Be careful not to lose them 7 Vise ass y 1 Remove the Wing Bolt M6 x 15 36 to remove the Vise Shaft 39 2 Remove the Machine Screw 4 x 10 41 to remove the Vise Plate 40 3 Remove the Knob Bolt M10 x 66 35 from the Screw Holder 37 235 Reassembly 1 Special attention Reassembly can be accomplished by following the disassembly procedures in reverse However special attention should be given to the following items 1 Prior to reassembly measure the insulation resistance of the armature stator switch and other electrical components and confirm that the insulation resistance of each part is more than 5 MO 2 When replacing the Spring 85 apply 3 grams of Hitachi Motor Grease to the inner circumference of the new spring prior to assembly 3 When replacing or reassembling the Liner 54 ensure that it is positioned and assembled as illustrated in Fig 46 In addition coat 10 grams of Hitachi Motor Grease on the liner sliding portion of the Turn Table 13 4 When replacing the Laser Marker 107 screw the two Seal Lock Hex Socket Set Screws M5 x 6 103 into the Laser Marker 107 To adjust the accuracy of the Laser Marker 107 easily protrude the tips of the two Seal Lock Hex Socket Set Screws M5 x 6 103 about 1 5 mm from t
14. C 8FSHE are capable of compound cutting bevel and miter see Figs 10 a and 10 b of workpieces with the maximum dimensions shown in Table 6 Fig 10 b Width W Height H Splinter guard also serving for cut alignment When cutting the ends of a workpiece splinters may drop on the saw blade and be cut into pieces The Models C 8FSE and C 8FSHE are equipped with a splinter guard to prevent such splinter cutting Refer to SELLING POINTS 1 Safe cutting is also ensured bevel cutting because the splinter guard is tilted with the saw blade 15 Groove cutting The Models C 8FSE and C 8FSHE can cut grooves at desired depth by adjusting the 6 mm depth adjustment bolt manually Refer to Groove cutting procedures described in the Instruction Manual for details NOTE The Models C 8FSE and C 8FSHE cannot cut grooves at constant depth unless the saw blade slides in parallel with the base surface Fig 11 a Fig 11 b 6 mm depth adjustment bolt Slide direction HN i Saw blade L J Saw blade j a E Qu 1 f 1 Tt 3 7 Workpiece L L Workpiece Id NO Eck J 1 Base surface Groove Base surface Groove Model C 8FSE C 8FSHE Model P1 and P2 SPECIFICATIONS 1 Specifications 0 Right angle 65 mm x 312 mm 2 9 16 x 12 1 4 Right angle 75 mm x 262 mm 2 15 16 x 10 5 6 with aux board 30 mm 1 3 1
15. FOR USA CAN 329 461 329 430 INTERNAL WIRE G INTERNAL WIRE G FOR USA CAN 324 424 SWITCH 3P FASTON TYPE W O LOCK 958 3087 PILLAR TERMINAL EXCEPT FOR USA CAN 930 039 NOISE SUPPRESSOR EXCEPT FOR USA CAN 329 821 322 375 CLEAR COVER CAP A 329 489 LIGHT H ASS Y INCLUD 173 174 323 433 SPRING 323 432 LOCK LEVER 329 436 960 108 FAN GUIDE HEX HD TAPPING SCREW D4X60 931 867 BRUSH TERMINAL 340 729D STATOR ASS Y 120V INCLUD 180 340 729E STATOR ASS Y 220V 230V N N eS ee BN N ee Oe i i N N N N N GI ee oe lt N INCLUD 180 340 729F STATOR ASS Y 240V ALTERNATIVE PARTS uh INCLUD 180 PARTS ITEM NO CODE NO 608 VVM DESCRIPTION BALL BEARING 608VVC2PS2L NO ED REMARKS C 8FSHE 315 877 DUST SEAL 600 0VV BALL BEARING 6000VVCMPS2L 322 089 BEARING BUSHING 322 090 360 839U RUBBER BUSHING ARMATURE ASS Y 110V 120V INCLUD 182 184 360 839E ARMATURE ASS Y 220V 230V INCLUD 182 184 360 839F ARMATURE ASS Y 240V INCLUD 182 184 961 468 KNOB BOLT M6X37 988 821 303 409 LOCK SPRING NYLOCK BOLT M8X25 996 274 MACHINE SCREW W WASHERS M5X8 329 425 SPINDLE COVER
16. M6 NO ED REMARKS 329 465 PLATE SUB FENCE 949 342 FLAT HD SCREW 6 25 10 PCS 329 464 321 374 SUB FENCE ASS Y CROWN MOLDING STOPPER L ASS Y INCLUD 601 604 INCLUD 607 610 960 017 KNOB BOLT M6X32 321 390 CROWN MOLDING STOPPER HOLDER CROWN MOLDING STOPPER L 301 806 322 957 WING BOLT M6X15 VISE B ASS Y INCLUD 612 618 998 836 KNOB BOLT M6X11 SCREW HOLDER B 306 985 WASHER H 964 851 304 043 BASE RUBBER MACHINE SCREW W WASHERS M4X10 BLACK 318 967 VISE SHAFT 321 551 KNOB BOLT M10X54 329 426 CROWN MOLDING VISE ASS Y INCLUD 606 611 974 561 949 404 STOPPER WING BOLT 6 20 10 PCS 321 390 CROWN MOLDING STOPPER HOLDER CROWN MOLDING STOPPER R 301 806 WING BOLT M6X15 321 373 CROWN MOLDING STOPPER R ASS Y HOLDER ASS Y INCLUD 607 622 624 INCLUD 627 632 321 549 HOLDER 949 313 WING NUT M6 10 PCS 949 556 NUT M6 10 PCS 967 329 996 261 WASHER H VISE PLATE 996 283 HIGH TENSION BOLT M6X65 321 553 GUIDE ASS Y INCLUD 607 620 621 626 998 840 TCT SAW BLADE 216MM D15 88 HOLE NT24 998 858 998 859 TCT SAW BLADE 216MM D25 4 HOLE NT24 SAW BLADE 216MM D30 HOLE NT24 2 a BN N N N N il ol loo slo llo
17. Right left 15 22 5 30 45 216 8 1 2 24P P1 omo 5 Provided 2 LEDs 230 V 4 8 A Full load current A O 2 No load revolution min 5 500 Type of angle stopper Positive stopper Not provided 6 700 Positive stopper Not provided 6 300 Insulation structure Double insulation Double insulation Double insulation Double insulation oplinter guard Not provided Not provided Positive stopper Positive stopper lt 1 mW Provided 230 V 5 6A 230 V 230 V 6 1 5 000 ed Option Not provided Not provided 2 x 555 x 790 x 485 21 27 32 x 31 3 32 x 19 3 32 Main unit dimensions Width x Depth x Height mm inch C 8FSE 14 31 Product weight kg bs 216 mm 8 1 2 TCT saw blade NT24 for wood cutting 1 Bust Dagesessscessesee 1 5 855 55 5 555 1 Standard accessories 10 mm box wrench 1 Holder eessesesesese o 1 eoU TENCE RAAS 1 for USA CAN Extension holder and stopper Crown molding vise assy Including crown molding stopper L Optional accessories Crown molding stopper L Crown molding stopper R 460 x 560 x 590 18 1 8 x 22 1 16 x 23 7132 14 5 32 216 mm 8 1 2 TCT saw blade NT24 for wood cutting 1 Hex bar wrench 2 Fence insert 1 Legstand Vise ass y Roller table Length stop for short workpieces 460 x 560 x 590 1
18. be hurt e Do not dismantle it e Do not give strong impact to the laser marker main body of tool otherwise the position of a laser line can go out of order resulting in the damage of the laser marker as well as a shortened service life e Keep the laser marker lit only during a cutting operation Prolonged lighting of the laser marker can result in a shortened service life NOTE e Perform cutting by overlapping the ink line with the laser line When the ink line and the laser line are overlapped the strength and weakness of light will change resulting in a stable cutting operation because you can easily discern the conformity of lines This ensures the minimum cutting errors e outdoor or near the window operations it may become difficult to observe the laser line due to the sunlight Under such circumstances move to a place that is not directly under the sunlight and engage in the operation e Do not tug on the cord behind the motor head or hook your finger wood and the like around it otherwise the cord may come off and the laser marker may not be lit up Instruct the above precautions on the laser marker to the customers 17 4 How to use the vise assembly 1 The vise assembly can be mounted on either the left fence g a ier fence B or the right fence fence A by loosening 6 mm bolt B wing bolt A 2 The screw holder can be raised or lowered according to the height of the workpiece by loosening 6 mm w
19. blade J Workpiece _Head bottom surface Top surface Top surface 1 1 pot tum table of turn table Xm 2 15 18 Ln TT wait tung Press cutting Table 3 Unit mm inch 000 P4 and P2 cutting NER NN 8FSE C 8FB2 dimension C 8FSHE Height x Width 65 x 65 65 x 65 60 x 60 70 x 40 60 x 68 2 9 16 x 2 9 46 2 9 16 x 2 9 16 2 3 8 x2 3 8 2 3 4 x 1 9 16 2 3 8 x 2 11 16 Press cutting with the head swiveling enables cutting square workpieces as large as shown in Table 3 in a single sawing operation It is convenient for cutting narrow workpieces Fig 7 Workpiece 11 Miter cutting Table 4 Unit mm inch e Model EE P1 and P2 P3 B FB2 dimension C 8FSHE C8 65 x 220 Right and 2 9 16 x 8 21 32 left 45 75 x 185 65 x 220 60 x 190 70x 212 60 x 190 Height x Width 2 15 16 x 7 1 4 2 06 8 21 322 23 8 x 7 15 32 2 34 6 11 327 2 3 8 x 7 15 32 H x W with aux board width 20 13 16 65 x 170 o 2 9 16 x 6 11 16 P 2 15 16 x 5 1 2 2 9 16 x 6 7 8 2 3 4 x 6 5 16 2 3 8 x 6 3 32 H x W with aux board width 20 13 16 Wide workpieces as wide as shown in Table 4 can be cut by swiveling the turn table right and left The maximum cutting dimensions in Table 4 are those REI obtained by adjusting the lower limit position of the saw blade indicated in Fig 6 b al
20. if the gripping hand sweats Q Legible scale The Models C 8FSE and C 8FSHE have legibly labeled angle scale and bevel scale while the current Model C 8FB2 has the scale printed on the die casting o 9 Slide cutting Table 2 Unit mm inch Max oe NN MN 5 C 8FB2 dimension C 8FSHE 65 x 312 2 9 16 x 12 1 4 65 x 305 Height x Width 75 x 262 2 9 16 x 12 60 x 270 70 x 300 60 x 270 H x W 2 15 16 x 10 5 6 75 x 265 2 3 8 x 10 3 8 2 3 4 x 11 13 16 2 3 8 x 10 3 8 with aux board 2 15 16 x 10 7 16 width 30 1 3 16 Workpieces as wide as shown in Table 2 can be cut with the motor head sliding The lower limit position of the saw blade is factory adjusted so that workpieces up to 65 mm 2 9 16 high and 312 mm 12 1 4 wide can be cut as shown in Fig 6 a When cutting a workpiece of 75 mm 2 15 16 in height as indicated in Table 2 adjust the saw so that there is a clearance of 2 to 3 mm 3 32 to 1 8 between the bottom surface of the head and the top surface of the workpiece at the lower limit position of the saw blade as shown in Fig 6 b See the Instruction Manual Lower limit position of saw blade when cutting a large workpiece Please note that when cutting in this position it is necessary to use an auxiliary board of 30 mm 1 3 16 wide so that the workpiece on the fence side can be cut fully in width Fig 6 b Head bottom surface Saw
21. in position see Fig 32 b 22 WARNING Always firmly clamp or vise to secure the crown molding to the fence otherwise the crown molding might be thrust from the table and cause bodily harm Do not perform bevel cutting The main body or the saw blade may contact the sub fence resulting in an injury CAUTION Always confirm that the motor head does not contact the crown molding vise ass y when it is lowered for cutting If there is any danger that it may do so loosen the 6 mm knob bolt and move the crown molding vise ass y to a position where it will not contact the saw blade Position crown molding with its WALL CONTACT EDGE against the guide fence and its CEILING CONTACT EDGE against the crown molding stoppers as shown in Fig 32 b Adjust the crown molding stoppers according to the size of the crown molding Tighten the 6 mm wing bolt to secure the crown molding stoppers Refer to the following table for the miter angle Table 9 Position Fig 26 Miter angle Finished piece For inside corner ry Right 45 Save the right side of blade D D Save the left side of blade Left 45 For outside corner Save the right side of blade Right 45 Save the left side of blade 23 ADJUSTMENT OF COMPONENTS 1 Bevel angle adjustment Before shipping from the factory the height of 8 mm bolts A and B is adjusted so that the saw blade section head will stop at O right angle and 45 to the left To c
22. line with the ink line Turning the adjuster clockwise will shift the laser line position to the right and turning counterclockwise will shift to the left Fig 19 Laser line Thus the cutting position matches the laser line position Align the ink line on the workpiece with the laser line When aligning the ink line slide the workpiece little by little and secure it by vise at a position where the laser line overlaps with the ink line Fig 20 Work on the grooving again and check the position of the laser line When the ink line and the laser line are overlapped the strength and weakness of light will change resulting in a stable cutting operation because you can easily discern the conformity of lines This ensures the minimum cutting errors Saw blade Ink line WARNING e Make sure before plugging the power plug into the receptacle that the main body and the laser marker are turned off e Exercise utmost caution in handling a switch trigger for the position adjustment of the laser line as the power plug is plugged into the receptacle during operation If the switch trigger is pulled inadvertently the saw blade can rotate and result in unexpected accidents e Do not remove the laser marker to be used for other purposes CAUTION e Laser radiation Do not stare into beam e Laser radiation on work table Do not stare into beam If your eye is exposed directly to the laser beam it can
23. moving the Laser Marker 107 horizontally The laser line can be aligned with the left side of the cutting width saw blade or the ink line on the right side by means of the Adjuster 88 The accuracy of the Laser Marker 107 is adjusted by the two Seal Lock Hex Socket Set Screws M5 x 6 103 The Seal Lock Hex Socket Set Screw M5 x 6 103 located at the front is mainly used for adjusting the squareness with the fence surface The Seal Lock Hex Socket Set Screw M5 x 6 103 located under the Laser Marker 107 is mainly used for adjusting the squareness with the base surface Fig 57 a The laser line will shift to the right in parallel when the Adjuster 88 is turned clockwise and shift to the left when turned counterclockwise CAUTION Exercise utmost caution in handling the switch trigger for the position adjustment of the laser line as the power plug is plugged into the receptacle during operation If the switch trigger is pulled inadvertently the saw blade can rotate and result in unexpected accidents Do not stare into beam while the laser marker is lighting Do not observe beam directly with an optical instrument If your eye is exposed directly to the laser beam it can be hurt Instruct the customer not to stare into beam In addition instruct the customer not to give strong impact to the laser marker main body of tool and not to dismantle the laser marker Use of controls or adjustments or performance of procedures other than th
24. ol sol oll ALTERNATIVE PARTS 2 08 Printed in Japan 080219N
25. 2 10 PCS 321 329 INDICATOR 949 256 MACHINE SCREW M6X16 10 PCS 329 421 TABLE INSERT 321 342 329 416 SPACER A SHAFT A 673 489 RETAINING RING E TYPE FOR D5 SHAFT 322 283 SIDE HANDLE 321 339 LEVER SHAFT 321 338 321 340 LEVER SPRING D 329 415 SHAFT C 987 860 SEAL LOCK HEX SOCKET SET SCREW M6X6 321 417 SPRING E 322 280 324 395 STOPPER A COVER B 875 249 THRUST WASHER 321 336 PIN COVER 302 522 KNOB BOLT M10X66 301 806 WING BOLT M6X15 SCREW HOLDER 949 432 BOLT WASHER M6 10 PCS 329 859 VISE SHAFT 302 532 VISE PLATE 949 216 329 860 MACHINE SCREW M4X10 10 PCS VISE ASS Y INCLUD 34 40 949 678 BOLT M8X35 10 PCS 949 457 SPRING WASHER 10 PCS 949 433 BOLT WASHER 8 10 PCS 307 937 329 420 WING BOLT A FENCE B 963 837 NYLON NUT M6 FOR USA CAN 329 465 PLATE FOR USA CAN SUB FENCE RR A gt ol ol lol i2 MN NN lt Lg n FOR USA CAN 949 342 FLAT HD SCREW 6 25 10 PCS PARTS uh FOR USA CAN PARTS ITEM NO CODE NO 998 844 DESCRIPTION HOLDER NO ED
26. 2 2 3 4 x 9 15 16 with aux board 30 1 3 16 45 x 220 1 25 32 x 8 21 32 50 x 170 1 15 16 x 6 11 16 with aux board 30 1 3 16 60 x 220 2 3 8 x 8 21 32 70 x 170 2 3 4 x 6 11 16 with aux board 30 1 3 16 Possible with bolt height adjustment Miter left and right 0 45 Bevel left 0 45 Miter left and right 0 45 Bevel right 0 5 0 Right left 15 22 5 31 6 45 216 8 1 2 24P 65 x 305 2 9 16 x 12 65 x 220 2 9 16 x 8 21 32 65x 175 2 9 16 x 6 7 8 45 x 305 1 25 32 x 12 45 x 220 1 25 32 x 8 21 32 Possible with screw height adjustment Miter left and right 0 45 Bevel left 0 45 0 Right left 15 22 5 31 6 35 3 45 216 8 1 2 24P 10 C 8FB2 75 x 265 2 15 16 x 10 7 16 Superior specifications P3 70 x 300 2 3 4 x 11 13 16 70 x 212 2 3 4 x 6 11 22 70 x 160 2 3 4 x 6 5 16 50 x 300 1 15 16 x 11 13 16 50 x 212 1 15 16 x 6 11 32 Possible with screw height adjustment Left 0 50 Right 0 60 Left 0 48 Right 0 2 Miter left and right 0 45 Bevel left 0 45 0 Right left 10 15 22 5 31 6 45 Left 50 Right 60 216 8 1 2 30P ser marker ser output HITACHI P3 C 8FB2 Not provided Not provided Not provided 120 15
27. 49 425 WASHER 6 10 PCS 329 463 LEVER SPRING EXCEPT FOR USA CAN VEN KUW IND INA CHN THA TPE SIN KOR 329 462 LOCK LEVER EXCEPT FOR USA CAN VEN KUW IND INA CHN THA TPE SIN KOR 322 950 SPECIAL SCREW M6 EXCEPT FOR USA CAN VEN KUW IND INA CHN THA TPE SIN KOR 321 364 DUST GUIDE 312 492 GUIDE HOLDER 998 335 BOLT LEFT HAND W WASHER 7 17 5 TCT SAW BLADE 216MM D15 88 HOLE NT24 SAW BLADE 216MM D25 4 HOLE NT24 SAW BLADE 216MM D30 HOLE NT24 i 976 819 COLLAR B FOR D25 4 HOLE i 974 6632 COLLAR A FOR D30 HOLE FOR VEN KUW IND INA THA TPE SIN KOR FOR EUROPE AUT GBR FIN DEN SWE NOR SUI AUS 949 322 FLAT HD SCREW 4 10 10 PCS 307 731 COVER 329 412 LOWER GUARD 317 203 RETURN SPRING 329 432 SPINDLE ASS Y 327 694 BALL BEARING 6003VVCM NYLON RETAINER 329 435 BEARING HOLDER 608 VVM BALL BEARING 608VVC2PS2L 308 789 WASHER D 949 241 MACHINE SCREW 5 20 10 PCS 949 454 SPRING WASHER M5 10 PCS INCLUD 211 213 NIN N e a ol N 2 08 ALTERNATIVE PARTS 7 STANDARD ACCESSORIES DESCRIPTION BOX WRENCH 10MM CODE NO 940 543 C 8FSE REMARKS 322 955 DUST BAG BLACK OPTIONAL ACCESSORIES ITEM NO CODE NO 963 837 DESCRIPTION NYLON NUT
28. 6 65 mm x 220 mm 2 9 16 x 8 21 32 Left right 45 75mm x 185 mm 2 15 16 x 7 1 4 with aux board 20 mm 13 16 Miter Right 57 65 mm x 170 mm 2 9 16 x 6 11 16 75mm x 140 mm 2 15 16 x 5 1 2 with aux board 20 mm 13 16 Left 45 45 mm x 312 mm 1 25 32 x 12 1 4 Bevel 50 mm x 252 mm 1 15 16 x 9 15 16 with aux board 30 mm 1 3 167 ev mm inch Right 55 60 mm x 312 mm 2 3 8 x 12 1 4 70 mm x 252 mm 2 3 4 x 9 15 16 with aux board 30 mm 1 3 16 Miter left right 45 45 mm x 220 mm 1 25 32 x 8 21 32 bevel left 45 50 mm x 170 mm 1 15 16 x 6 11 16 with aux board 30 mm 1 3 16 Miter left right 45 60 mm x 220 mm 2 3 8 x 8 21 32 bevel right 5 70 mm x 170 mm 2 3 4 x 6 11 16 with aux board 30 mm 1 3 16 Miter cutting ranges Left 0 45 Right 0 57 Bevel cutting ranges Left 0 48 Right 0 5 Compound miter bevel Miter left 45 to right 45 left bevel 0 to 45 cutting ranges Miter left 45 to right 45 right bevel 0 to 5 Angle stopper positions 0 Right left 15 22 5 31 6 and 45 Applicable saw blade 216 mm 8 1 2 external dia Saw blade bore Europe Australia 15 9 mm 5 8 30 mm 1 11 64 25 4 mm 1 External diameter of applicable U S A Canada Europe Australia Lower guard lock Not provided Not provided Laser marker Maximum output lt 1 mW CLASS II Only the W a
29. 789 WASHER D 949 241 MACHINE SCREW M5X20 10 PCS N N e a a NA lt ILL LL LL 949 454 SPRING WASHER N5 10 PCS ALTERNATIVE PARTS N STANDARD ACCESSORIES DESCRIPTION BOX WRENCH 10MM CODE NO 940 543 C 8FSHE REMARKS 322 955 DUST BAG BLACK OPTIONAL ACCESSORIES ITEM NO CODE NO 963 837 DESCRIPTION NYLON NUT M6 NO ED REMARKS 329 465 PLATE SUB FENCE 949 342 FLAT HD SCREW 6 25 10 PCS 329 464 321 374 SUB FENCE ASS Y CROWN MOLDING STOPPER L ASS Y INCLUD 601 604 INCLUD 607 610 960 017 KNOB BOLT M6X32 321 390 CROWN MOLDING STOPPER HOLDER CROWN MOLDING STOPPER L 301 806 322 957 WING BOLT M6X15 VISE B ASS Y INCLUD 612 618 998 836 KNOB BOLT M6X11 SCREW HOLDER B 306 985 WASHER H 964 851 304 043 BASE RUBBER MACHINE SCREW W WASHERS M4X10 BLACK 318 967 VISE SHAFT 321 551 KNOB BOLT M10X54 329 426 CROWN MOLDING VISE ASS Y INCLUD 606 611 974 561 949 404 STOPPER WING BOLT 6 20 10 PCS 321 390 CROWN MOLDING STOPPER HOLDER CROWN MOLDING STOPPER R 301 806 WING BOLT M6X15 321 373 CROWN MOLDING STOPPER R ASS Y HOLDER ASS Y INCLUD 627 632 321 549 HOLDER 949 313
30. 8 1 8 x 22 1 16 x 23 7 32 14 31 216 mm 8 1 2 TCT saw blade for wood cutting 1 Hex bar wrench 2 Dust bag 1 Dust extraction nozzles 2 Legstand Vise ass y Roller table Length stop for short workpieces Dust extraction tubes Three way connector 450 x 610 x 510 17 23 32 x 24 x 20 3 32 15 33 1 216 mm 8 1 2 TCT saw blade NT24 1 Vise ass y 1 Hex bar wrench Extension bars 216 mm 8 1 2 TCT saw blade NT48 For the U S A and Canada 0 Right angle Miter left right 45 bevel left 45 Maximum cutting dimensions Height x Width mm inch Miter left right 45 bevel right 5 Groove cutting width Miter cutting ranges Bevel cutting ranges Compound miter bevel cutting ranges Angle stopper positions Saw blade external diameter mm inch No of teeth Left right 457 Miter Right 57 Left 452 Bevel Right 5 HITACHI C 8FSE C 8FSHE 65 x 312 2 9 16 x 12 1 4 75 x 262 2 15 16 x 10 5 6 with aux board 30 1 3 16 65 x 220 2 9 16 x 8 21 32 75 x 185 2 15 16 x 7 1 4 with aux board 20 13 16 65 x 170 2 9 16 x 6 11 16 75 x 140 2 15 16 x 5 1 2 with aux board 20 13 16 45 x 312 1 25 32 x 12 1 4 50 252 1 15 16 x 9 15 16 with aux board 30 1 3 16 60 x 312 2 3 8 x 12 1 4 70 x 25
31. 9 5 43 216 mm 8 1 2 TCT saw blade NT30 Blade spanner Legstand Fence insert Dust extraction kit Carrying strap PRECAUTIONS IN SALES PROMOTION 1 Safety instructions In the interest of promoting the safest and most efficient use of the Models C 8FSE and C 8FSHE Slide Compound Miter Saws by all of our customers it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Instruction Manual and fully understands the meaning of the precautions listed on the Warning Labels Warning Signs and Caution Labels attached to each machine A Instruction manual Although every effort is made in each step of design manufacture and inspection to provide protection against safety hazards the dangers inherent in the use of any slide compound miter saw cannot be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the slide compound miter saw are listed in the Instruction Manual to enhance the safe efficient use of the tool by the customer Salespersons must be thoroughly familiar with the contents of the Instruction Manual to be able to offer appropriate guidance to the customer during sales promotion B Warning labels and caution labels 1 Precautions on the name plate Each of the Models C 8FSE and C 8FSHE is furnishe
32. AL WIREIG SW STATOR 55 T ea BLACK BLACK BLUE coan WHITE BREAK ASER MODUI BLACK _ 3t DDULE pas we s sikana POWER SUPPLY 34 Model C 8FSHE for Europe Australia and Asia INTERNAL WIRE G FERRITE CORE FOR EU AUS INA HIS BLACK LASER MODULE WHITE RED RED S7 Re SWITCHING POWER SUPPLY Model C 8FSE for the U S A and Canada INTERNAL WIRE G SW 57 BLACK BREAK COIL veto STATOR ASST r Ea BLA 35 2 Actual wiring diagram Model C 8FSHE for the U S A and Canada Inserl eoch internal wire in Light H Ass y Ihe groove of housing 055 Switch AN IN RK Internal Wire G Loser Marker m AES CONS 4 Black Switching Power Supply Housing Ass y Tab Terminal Ass y Red Model C 8FSHE for Europe Australia and Asia Twist the internal wire 1 round NN Light H Ass y Insert eoch internal wire in Ferrite Core the groove of housing 455 80 15 White te e O J f es idee Loser Swilch VO XC s 9 Pillor Terminol X Sy Loser Marker Switching Power Supply Housing Ass y Noise Suppressor 36 Model C 8FSE for the U S A and Canada Fig 51 a Insert each internal wire in Ihe groove of housing ass y Housing Ass y Model C 8FSE for Europe Australia and Asia Ferrite C
33. E are equipped with the sub fence as a standard accessory NOTE Mount the sub fence as follows Insert the flat head screw M6 into fence B and mount the sub fence and the plate Then tighten the nylon nut M6 with the attached 10 mm box wrench so that the sub fence can turn smoothly WARNING In the case of left bevel cutting turn the sub fence counterclockwise Otherwise the main body or the saw blade may contact the sub fence resulting in an injury Be sure to instruct the customers to turn the sub fence counterclockwise in the case of left bevel cutting 16 3 Position adjustment of laser line Only the Model C 8FSHE The laser line is adjusted to the width of the saw blade at the time of factory shipment Depending upon the cutting choice Fig 18 align the laser line with the left side of the cutting width saw Workpiece blade or the right side according to the following procedure E First make a right angle ink line on the workpiece that is about 20 mm 25 32 in height and 150 mm 5 29 32 in width To cut the right side of the ink line with the saw blade as shown in Fig 18 align the left side of the saw blade with the ink line on the workpiece and make a groove of about 5 mm deep on the workpiece to the middle Hold the grooved workpiece by the vise as it is and do not move it For grooving work refer to the Instruction Manual Groove cutting procedures Light up the laser marker Turn the adjuster to align the laser
34. EL A CAUTION LABEL B 949 215 MACHINE SCREW 4 8 10 PCS 949 429 BOLT WASHER M4 10 PCS 329 491 COVER 322 889 SLEEVE 329 410 SPRING 961 554 SOCKET SET SCREW M8X10 329 427 HINGE ASS Y 319 270 ADJUSTER 949 237 MACHINE SCREW 5 12 10 PCS 998 980 SPACER 329 411 LINK 320 141 SHAFT A 323 606 BASE RUBBER 984 528 O RING P 6 302 518 STOPPER PIN ASS Y 305 180 CLUTCH SCREW 305 179 CLUTCH SPRING 962 614 ADJUSTING WASHER B 0 5 319 268 PLATE B 319 267 SPRING 305 179 CLUTCH SPRING 319 267 SPRING 319 541 SEAL LOCK HEX SOCKET SET SCREW 5 6 319 271 COVER A 322 291 PLATE 319 269 HOLDER B 329 863 LASER MARKER 949 215 MACHINE SCREW 4 8 10 PCS CAUTION LABEL J FOR USA CAN INCLUD 53 57 58 FOR CHN INCLUD 86 113 INCLUD 94 500 2342 500 2472 500 4342 500 4392 500 4232 500 4567 CORD 500 4357 CORD 500 4557 CORD 935 196 MACHINE SCREW W WASHERS 4 12 BLACK CORD ARMOR D10 1 CORD ARMOR D10 1 FOR FIN DEN SWE NOR CORD ARMOR D10 1 FOR USA CAN CORD ARMOR D10 1 FOR AUS CORD ARMOR D10 1 FOR KUW SIN CORD ARMOR D10 1 FOR CHN CORD ARMOR D10 1 FOR HKG CORD ARMOR D10 1 FOR THA o N lt RE
35. ESSOR 220V 240V EXCEPT FOR USA CAN EXCEPT FOR GBR 110V USA CAN VEN 329 862 NOISE SUPPRESSOR 110V FOR GBR 110V VEN TPE 329 439 CAP 323 433 SPRING 323 432 329 436 LOCK LEVER FAN GUIDE 960 108 HEX HD TAPPING SCREW D4X60 931 867 BRUSH TERMINAL 340 729C STATOR ASS Y 110V INCLUD 340 729D 340 729E STATOR ASS Y 120V STATOR ASS Y 220V 230V INCLUD INCLUD 340 729F STATOR ASS Y 240V INCLUD 608 VVM BALL BEARING 608VVC2PS2L 315 877 DUST SEAL 600 0VV 322 089 BALL BEARING 6000VVCMPS2L BEARING BUSHING 322 090 RUBBER BUSHING 360 839U ARMATURE ASS Y 110V 120V INCLUD 176 178 360 839E ARMATURE ASS Y 220V 230V INCLUD 176 178 360 839F 961 468 ARMATURE ASS Y 240V KNOB BOLT M6X37 INCLUD 176 178 988 821 LOCK SPRING 303 409 NYLOCK BOLT M8X25 996 274 MACHINE SCREW W WASHERS M5X8 329 413 SPINDLE COVER WARNING LABEL 935 196 MACHINE SCREW W WASHERS M4X12 BLACK 877 839 SEAL LOCK HEX SOCKET HD BOLT M5X10 329 431 GEAR CASE 328 922 HITACHI PLATE ALTERNATIVE PARTS uh PARTS 8FSE EM CODE DESCRIPTION PD REMARKS 308 259 BOLT W WASHERS M6X16 BLACK 949 260 MACHINE SCREW 6 25 10 PCS 606 ZZM BALL BEARING 606ZZC2PS2L 949 455 SPRING WASHER M6 10 PCS 9
36. Inspection repair or adjustment Check the wiring Check the Switch W Cover 167 for conductivity Replace the Switch W Cover 167 Item Phenomenon Cause Laser marker does not a Improper wiring Only Model C 8FSHE b Switch failure d Laser marker failure Replace the Laser Marker 107 Laser light is poor or a Switching power e Same as item 6 strong supply failure Only Model 8FSHE ing b Laser marker failure e Same as item 6 d Laser line does not a Ink line is not right Make a correct ink line again match the ink line angle Only Model C 8FSHE b Laser marker Laser emitting accuracy is not apenure adjusted properly c Switching power Check the Switching Power supply failure Supply Ass y 165 for conductivity input and output referring to Wiring diagram Replace the Switching Power Supply Ass y 165 Readjust the accuracy of the laser marker Refer to Adjustment of laser marker accuracy Squareness 0 35 100 A Laser beam Readjust the accuracy of the product and the laser marker e f the forward position of the laser line is different from the backward position when sliding slide pipe A is not parallel with slide pipe B Replace Hinge A Ass y 87 c Product accuracy is not good table Fig 65 Laser emitting aparture Fence B Squareness Souareness 0 351100 0 3500 Las
37. LIST Nos Hitachi Power Tools 8 TECHNICAL DATA AND SERVICE MANUAL C 8FSHE E949 Feb 2008 den Side _ M _ ter Saw MM Models C 8FSE C 8FSHE MARKETING OBJECTIVE m The new slide compound miter saws Models C 8FSE and C 8FSHE are developed to bring to the European market at the prices as low as the competitors products The Model C 8FSHE is equipped with a laser marker for easier alignment with the ink line and an LED light to illuminate the working surface brightly In addition the Model C 8FSE that is mostly the same as the Model C 8FSHE except that it is not equipped with the laser marker and the LED light is introduced in tandem with the Model C 8FSHE With the new Models C 8FSE and C 8FSHE we aim to enhance the share of the Hitachi slide compound miter saw series APPLICATIONS RHARRRRARAREREARRARRRERRARARERRARARRRRERRARARRARRARAERRARREARARRZRSARRARRARRRRARARRRSEARARRRZRRRRARARRRHARARRRARSEARARAZRARARARRRRARARRXRRARARARRARRARRARARRARARARRRRARRARRARARARARRARARRERARRRRERAERRRRERSERARRARRERARARRERARARARRRE e Cutting various types of wood workpieces e Cutting workpieces of plywood decoration panels soft fiberboards and hard boards e Cutting aluminum sashes SELLING POINTS a NEW FEATURES Same features as the conve
38. No 998862 for USA CAN for aluminum sash cutting 216 mm 8 1 2 TCT saw blade 30 mm 1 11 64 bore NT60 Code No 998863 for Europe AUS for aluminum sash cutting 216 mm 8 1 2 TCT saw blade 25 4 mm 1 bore NT60 Code No 9962868 for other for aluminum sash cutting Extension holder and stopper Code No 321553 Crown molding vise ass y Code No 329782 Including crown molding stopper L Crown molding stopper L Code No 321374 Crown molding stopper R Code No 321373 Sub fence ass y Code No 329464 COMPARISONS WITH SIMILAR PRODUCTS 1 Specification comparisons For Europe and others Except for the U S A Canada Maximum cutting dimensions Height x Width mm inch 0 DXRight angle Miter left right 45 bevel left 45 Miter left right 45 bevel right 5 Groove cutting width Miter cutting ranges Bevel cutting ranges Compound miter bevel cutting ranges Angle stopper positions Saw blade external diameter mm inch No of teeth HITACHI 65 x 312 2 9 16 x 12 1 4 75 x 262 2 15 16 x 10 5 6 with aux board 30 1 3 16 60 x 270 2 3 8 x 10 3 8 65 x 220 2 9 16 x 8 21 32 75 x 185 2 15 16 x 7 1 4 with aux board 20 13 16 60 x 190 2 3 8 x 7 15 32 65 x 170 2 9 16 x 6 11 16 75 x 140 2 15 16 x 5 1 2 with aux board 20 13 16 60 x 312 2 3 8 x 12 1 4 70 x 252 2 3 4 x 9 15 16 with aux
39. a month Also prior to applying lubricant any sawdust dirt or other foreign matter should be thoroughly wiped away with a soft cloth 1 Swiveling section of the gear case Coat machine oil on the swiveling and sliding portions of the Gear Case 198 and Hinge A Ass y 87 2 Vise section Coat machine oil on the screw thread portion of the Knob Bolt M10 x 66 35 of the Vise Ass y 42 3 Holder A Coat machine oil on the swiveling and sliding portions of Holder A 124 and the Hinge Shaft A 9 7 Product precision On completion of reassembly confirm precision tolerances Tolerance Deflection of dummy disc 0 15 200 0 1 65 Height of fence Squareness between base and fence A and fence B 0 1 49 Height of fence B Flatness of fence A and fence B Squareness between dummy disc and fence A fence B 0 15 100 Squareness between fence A and fence B and slide pipes Place a square against fences see Fig 56 slide the head and 0 15 180 check for any clearance between the dummy disc and the square oquareness between dummy disc and turn table 0 15 100 eurface alignment of base and turn table Use the upper surface of the base as a reference 0 1 Turn table Turn table 0 2 39 8 Adjustment of laser marker accuracy 1 Construction of laser marker and functions of each component The Adjuster 88 located at the side of Hinge A Ass y 87 is a screw used for
40. acteristics of this exceptional mechanism to enhance sales promotion 2 Lubrication If it is necessary to replace the ball bushing apply approximately 2 grams 0 1 oz of grease Nippeco SEP 3A on the steel balls and within the guide grooves of the new ball bushing If grease is not applied it will shorten the service life of the ball bushing and subsequent abrasive contact between the steel balls and slide pipe B will cause abnormal noise during slide cutting operations Customers should be instructed to thoroughly remove sawdust and other foreign matter from slide pipe A and slide pipe B and liberally coat them with machine oil at least once a month 24 PACKING 1 How to install packings A and B Remove the dust bag from the main body Slide the head section toward the operator and insert packing A between the slide pipe hinge and holder A Push the head back and secure the slide in position with packing A inserted by means of the slide securing knob Turn the turn table to the right 57 and remove the side handle Place packing B under the head and push the head down Insert the locking pin while pressing packing B to secure the head section in position Fig 35 a Turn table Packing B Slide securing knob 2 How to install packings C and D Put the main body mounted with packings A and B in the carton box aligning with the base packing and the inner frame Fig 36 Put packin
41. all Bushing 114 as necessary Repair impact marks or scratches at Washer D 221 Replace them if necessary See paragraph Slide Cutting Do not apply unnecessary force for successful slide cutting 0 15 100 Fig 59 e Same as ltem 1 g Excessively fast cutting speed h i h Improper clamping of workpiece i Turn table is not fixed with side handle j Loose fitting of swiveling portion of hinge and gear case or sluggish movement k Cutting operation becomes sluggish because workpiece is warped or bent 1 Excessive vibration 45 Reduce cutting speed Properly clamp workpiece with Vise Ass y 42 During cutting fix the Turn Table 13 in position with the Side Handle 23 without fail e Same as Item 1 h Correct warp or bend with planer Recheck items a c d and i Factory Item Phenomenon Cause standard Inspection repair or adjustment Reduce cutting speed Use a thicker and shorter extension cord 3 Saw blade is locked a Excessively fast cutting speed b Core diameter of extension cord is too small c Excessive cutting force is applied due to dull saw blade Resharpen saw blade Use a suitable Hitachi supplied saw blade An increased number of teeth d Incorrect saw blade is used on the saw blade increases the cutting resistance When using a saw blade with a large
42. and b and securely tighten the front and back 6 mm machine screws Finally remove the workpiece and securely tighten the middle 6 mm machine screw If adjustment is done as described workpieces can be cut precisely by aligning the appropriate side edge of the table inserts with the ink line on the workpiece Adjust the table inserts as necessary for the type of cutting desired right angle or left bevel cutting Fig 22 a Fig 22 b 6 mm 6 mm machine Workpsoco machine screw Saw blade oka inert Left beval angle cutting 18 6 Cutting operation 1 Cutting efficiency will be reduced if a dull saw blade is used Fig 23 if an excessively long extension cord is used or if the wire n EN gauge of the extension cord is too small For details refer AQ r i En ENS to the Instruction Manual USE PROPER EXTENSION Handle AM PROS gt CORD This is particularly important when cutting materials I r a uz s with dimensions which are at or near the maximum capacity fe for the machine Slide pipe Fence 2 The customer should be advised to thoroughly inspect the workpiece to ensure that there are no metallic objects nails in particular sand or other foreign matter in or on the workpiece Contacting such foreign matter will not only shorten the service life of the saw blade but could cause serious accident Should the saw blade tips be broken off the tip
43. ard and remove it from slide pipes A and B 28 6 Remove the Knob Bolt M6 x 25 116 and the Lock Spring 117 Remove Hinge A Ass y 87 from Holder A 124 by sliding Hinge A Ass y 87 7 Remove the Machine Screw 4 x 8 81 Lightly tap the end surface of Holder A 124 with a plastic hammer to remove the Ball Bushing 114 8 Remove the Seal Lock Hex Socket Set Screw M6 x 10 118 from Holder A 124 Remove the Bushing 115 from Holder A 124 NOTE Prepare a shaft of 25 mm in diameter and 50 mm in length Make the shaft contact with the end surface of the Bushing 115 and lightly tap the shaft with a plastic hammer to remove the Bushing 115 from Holder A 124 29 4 Armature ass y and lock lever 1 Remove the Brush Cap 161 and the Carbon Brush 160 2 Removing the three Machine Screws W Washers M5 x 40 Black 157 allows you to remove the Housing Ass y 155 together with the Handle Cover 164 from the Gear Case 198 3 Remove the Lock Lever 177 and the Spring 176 4 Remove the two Special Screws M6 205 and remove the Lock Lever 204 and the Lock Lever Spring 203 5 Disassembly of the Armature Ass y 187 a Remove the Housing Ass y 155 from the Gear Case 198 according to the above step 4 1 2 If the Rubber Bushing 186 stays in the Housing Assy 155 remove it with long nose pliers b Remove the Armature Ass y 187 by gently hammering the Gear Case
44. ase Please instruct users to strictly observe the 11 items of precautions in warning label A shown above 3 Caution labels A and B at the front of the base Caution label A at the front of the base For the U S A Canada Europe Australia and Asia gioia ta be nga sd Slide cut loend the aperalor direction is dan gerous as the saw blade is kicked upwards Always sbde s Saw away from the operator To reduce Ehe risk of injury rebum carriage Lo the Tull rear position aller each crokscut operation 330372 Caution label B at the front of the base For China Fig 14 b mca Wi rmm iim PERRI he ae A FAAEE ws 13 4 Caution label J at the front of the hinge and caution labels C and E at the front left of the turn table only the Model C 8FSHE Do not stare into laser beam If your eye is exposed directly to the laser beam it can be hurt Caution label J and caution labels C and E are adhered to each machine to comply with the standards for the safe use of laser equipment Caution label J at the front of the hinge only the Model C 8FSHE AVOID EXPOSURE basni Laser radiation d AN is emitted from this aperture CAUTION Laser radiation when open HB DHA Do not stare into beam Caution labels and E at the fron
45. ball bushing bushing holder A and gear case 1 Remove the Machine Screw W Washers M4 x 12 Black 111 to remove the Nylon Clip 1127 Remove the Machine Screw W Washers M4 x 12 Black 195 and remove the Nylon Clip 196 from the Gear Case 198 head 2 Push out the Cord Bush 154 from the inside of the Housing Ass y 155 Disconnect the connector of the Switching Power Supply Ass y 165 and the Laser Marker 107 Open the Cord Bush 154 to remove it from the cord of the Laser Marker 107 3 Remove the Seal Lock Hex Socket Hd Bolt M5 x 10 197 NOTE The Seal Lock Hex Socket Hd Bolt M5 x 10 197 acts as the upper limit stopper of the Gear Case 198 head Be careful that the Gear Case 198 head is raised by the force of the Spring 85 when the Seal Lock Hex Socket Hd Bolt M5 x 10 197 is removed 4 Remove the Hex Socket Set Screw M6 x 8 121 Make a flat blade screwdriver contact with the end surface of Hinge Shaft A 92 and lightly tap the screwdriver with a plastic hammer to remove Hinge Shaft A 92 NOTE Be sure to hold the Gear Case 198 head with hand during disassembly to prevent the Gear Case 198 head from being dropped when removing Hinge Shaft A 92 from the hole of the Gear Case 198 head Then the Spring 85 and the Sleeve 84 can be removed from the Gear Case 198 head 5 Remove the two Hex Socket Set Screws 8 x 10 86 Then gently hammer the Support 113 outw
46. ccuracy of the laser marker is adjusted aligning the cut surface of the workpiece 1 First hold a workpiece of 60 mm 2 3 8 in height and 150 mm 5 15 16 in width with the vise and perform right angle cutting At this time check that Plate A 105 Cover A 104 and the inlet of a hex bar wrench at Hinge A 87 Fig 57 are closed to prevent saw dust from entering the laser marker 4 Laser beam If they are not closed block them with tapes At i gt 2 Light up the Laser Marker 107 with the workpiece held in the vise Turn the Adjuster 88 to shift the laser line onto the cutting surface top edge or rear edge of the cutting surface Cut the workpiece and light up the laser marker 3 Next insert a 2 5 mm hex bar wrench into the inlet and adjust the two Seal Lock Hex Socket Set Screws M5 x 6 103 so that laser beam is applied to the entire cutting surface Before Laser line adjustment of the Laser Marker 107 using a 2 5 mm hex bar cutting Rear edge of surface wrench remove Caution Label J 109 Base Rubber 93 and M uode the tape adhered to the inlet If the laser line gets out of the cutting surface during the laser line adjustment using the two Seal Lock Hex Socket Set Screws M5 x 6 103 turn the Adjuster 88 to shift the laser line onto the cutting surface top Turn the adjuster to shift the laser line onto the cutting surface top edge or rear edge
47. cloudy I fine weather weather just fine weather cloudy weather before the weather sunset The working environment where the illuminance is 200 luxes or less is dark and difficult to operate the Model C 8FSHE The laser line is invisible under direct sunlight of fine weather Prepare a shaded area or relocate to a shaded area to operate the Model C 8FSHE When laser line is dazzling please light up the laser line with a LED light You can watch a laser line if you do so B Precautions concerning brake The Models C 8FSE and C 8FSHE are equipped with a brake that stops running when the switch is turned off Normally the operation is stopped in 5 6 seconds when the switch is turned off If it takes 10 seconds or more to stop absolutely avoid further use of this machine In this event ensure that your customers bring this machine in their local Hitachi power tools dealer or Hitachi power tools center for servicing 1 Be sure to use the carbon brushes dedicated to the Models C 8FSE and C 8FSHE 110 V to 120 V Code No 999021 220 V to 240 V Code No 999001 Use of other carbon brushes will adversely affect the brake performance 2 If the brake should fail to work check the carbon brushes Replace the carbon brushes with new ones if their length is shorter than 6 mm If the brake still does not work replace the armature ass y 15 ADJUSTMENT AND OPERATIONAL PRECAUTIONS 1 Confirmation of saw blade lower limit posit
48. d with a Name Plate that lists the following precautions For the U S A and Canada Fig 12 a CAUTION AVERTISSEMENT e For sale operation see Instruction Manual Lire avec attention la notice d ulilisalion amp Ne pas exposer a la pluie ne pas utiliser dans les emplacements humides For Europe For Australia and Asia CAUTION eRead thoroughly HANDLING INSTRUCTIONS before use eEnsure thal power supply is disconnected before replacing blades cutter etc or carrying out any maintenance j Use protective glasses while operating For China Fig 12 d im eit MERLE OM JIR HA SERS Z mE e 12 For Taiwan Fig 12 e e 2 Warning label A for the U S A and Canada of without guards in place 4 00 nol pertorm any operation ieshand 5 Never f reach around saw blade off tool and wait lor saw blade to shop belore j moving workplace cr changing setings 7 Disconneci ing or genico 8 a dxeneler i J 218mmj 9 No load speed is 5500 min 10 To reduce ihe risk of injury retum carriage the full rear position aer each trosseut operation 11 00 not expose to rain of use in damp locations cee 2 Warning label A specified by the UL is affixed on the left side of the gear c
49. ents adequately There is no ill effect on the operator s body if looking at the laser line on the workpiece during operation 14 CAUTION 1 Be sure to disconnect the power cord plug from the receptacle before removing the laser marker for repair If it is unavoidable to check the operation of the removed laser marker with the power turned on face the laser emitting aperture to the ground to show the laser line on the ground 2 Laser radiation when open DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS The life span of the laser marker in the Model C 8FSHE is about 3 600 hours About 3 years 5 hours of use day x 240 days year 2 Precautions requiring particular attention during sales promotion A Ambient illuminance and visibility of laser line only the Model C 8FSHE The visibility of the laser line on the workpiece changes depending on the brightness of the working environment Instruct the customer to consider the brightness of the working environment when using the laser marker referring to the following table Table 7 Ambient illuminance and visibility of laser line Just before the sunset in cloudy weather Under direct Shaded atas Cloud Shaded area Outdoor sunlight of fine y in cloudy in fine weather weather weather weather Ambient An Near the Ink line is conditions Near the invisible reference Near the window Indoor under Indoor under under cloudy Indoor window under under
50. er beam Fig 66 Laser line does not a Laser marker is Adjust the position of the laser match the cutting horizontally deviated line Refer to Position position from the saw blade adjustment of laser line Only Model 8FSHE b Laser marker 0 35 100 e Same as item 9 b accuracy is not Fig 65 and Fig 66 adjusted properly 47 STANDARD REPAIR TIME UNIT SCHEDULES p Work Flow Spacer Spindle Assy Bearing Link Ball Bearing Holder Ball Bearing 6003VV 60672 Ball Bearing Lower Guard 608VV Dust Guide Guide Holder General assembly Sleeve Handle Cover Ball Bearing Housing Gear Case Spring Cord 6000VV Assy Lock Lever Cord Armor Ball Bearing otator Ass y Stopper Pin Switching 608VV Armature AsS y Power Supply Switch Light Ass y Switch W Cover Clamp Lever Set Pin Support Holder B Hinge A Ass y Bolt Left Hand Hinge Shaft A Laser Marker Ball Bushing Holder A Table Insert Liner Turn Table x2 Spacer A Base Ass y Sub Fence Guard Vise Plate Vise Shaft 48 STANDARD REPAIR TIME UNIT SCHEDULES p Work Flow BE Spacer Spindle Assy Bearing Link Ball Bearing Holder Ball Bearing 6003VV 60672 Ball Bearing Lower Guard 608VV Dust Guide Guide Holder General assembly Sleeve Handle Cover Ball Bearing Housing Gear Case Spring Cord 6000VV Assy Lock Lever Cord Armor Ball Bearing otator Ass y St
51. f Fence A 55 and Fence B 47 as necessary Replace Fence A 55 or Fence B 47 Replace the Turn Table 13 Check precision after press fitting slide pipes A and B of Hinge A Ass y 87 If precision is poor replace them as necessary Fig 62 Factory Cause standard Item Phenomenon Inspection repair or adjustment Wilde Adjust the clearance between the Bushing 115 and slide pipe A with the Seal Lock Hex Socket Set Screw M6 x 10 118 Ensure that slide pipe section slides smoothly with a slide load of within 3 kgf Slide pipe B 0 1 65 height of Fence A g Inaccurate squareness between Replace Fence A 55 or Parallelism Distortion 05 100 m Fence B 47 as necessary 0 05 100 Fig 62 Fence A or B fences A and B turn table and base causes the workpiece to tilt at an angle and prevent accurate 55 0 1 49 height of Fence B 47 cutting Squareness fence h Loose fitting of swiveling portion of hinge A assy gear case or sluggish movement As a result components may be deformed because of unstable gear case or because the operator must apply excessive pressure during operation Check the fitting surfaces of A Assy 87 Gear Case 198 and Hinge Shaft A 92 for any foreign substance such as cutting dust and remove it as necessary i Excessive
52. g C in the left side of the carton box on the top of holder A Put packing D in the right side of the carton box on the top of the switch handle Place the accessories in the space at the rear of the base Fig 37 Fig 36 Inner frame Base packing a a E OS Packing C Packing D 3 How to install top packing E Insert packing E in packings C and D Close the lids of the carton box and bind them together Fig 38 Packing C Packing D 25 REPAIR GUIDE Before attempting disassembly or reassembly ensure without fail that the switch is turned off and the plug is disconnected from the power source outlet 1 Precautions in disassembly and reassembly opecial attention in disassembly should be given to the following items The circled numbers in the figures and the Bold numbers in the descriptions below correspond to the item numbers in the parts list and exploded assembly diagram of the Model C 8FSHE For the Model C 8FSE refer to the parts list separately Be sure to first disconnect the power plug when performing disassembly or replacement of the saw blade Only the Model C 8FSHE Do not stare into the laser emitting aperture during disassembly and reassembly of the laser marker Do not observe beam directly with an optical instrument Use of controls or adjustments or performance of procedures other than those specified in this TECHNICAL DATA AND SERVICE MANUAL and the Instruction Manua
53. g upon the user s cutting choice the laser line can be aligned with the left side of the cutting width saw blade or the ink line on the right side Adjust Workpiece the position of the laser line according to Position nane Board EIC adjustment of laser line on page 17 Fence LED light Only the Model C 8FSHE The Model C 8FSHE is equipped with an LED light to light up over a table brightly The two LEDs incorporated in it light up the materials and the point of the saw blade brightly The LED light can freely move at the time of right and left bevel cutting because the support is flexible Therefore it lights up the materials and the point of the saw blade brightly at any time Lightweight The Model C 8FSE is most lightweight 14 kg in the class of 8 216 mm slide compound miter saws because the reinforcement rib of the table is placed in the most suitable position Positive angle stoppers The Models C 8FSE and C 8FSHE have positive angle ig l For miter scale stoppers in the turn table at the right and the left of the 0 center setting at 15 22 5 31 6 and 45 settings Thanks to the positive angle stoppers positioning can be tene done more securely than the ball index method utilized in Tighten the current Model C 8FB2 In addition a lever is provided TM at the lower tip of the turn table to secure or release the E positive angle stoppers Lever Loosen Adjust
54. hange the head stop positions instruct the customer to adjust the height of 8 mm bolts A and B by turning them CAUTION If there is any clearance between the tip of 8 mm bolt A stopper for 0 and the fixing pin the angle of the saw blade relative to the upper surface of the turn table may not be an exact right angle 8 mm bolts A and B are located at the holder A Press down on holder A and lock it in position with the clamp lever so that there is no clearance between the fixing pin and 8 mm bolt A 8 mm bolt A z Stopper for 0 8 mm bolt B Stopper for left 45 bevel angle 2 Ball bushing Linear bearing 1 Structure of the ball bushing Fig 34 The ball bushing is commonly called a linear No load side Load side Steel balls move by rolling ball bearing Inside the bearing is elongated pushing ball bushing guide grooves in which steel balls circulate and roll when a load is applied as indicated by the arrow marks in Fig 34 This type of device is widely used in automated machine tools The advantage of the ball bushing is that its friction coefficient remains largely Slide pipe B unchanged even when the load is increased Ball bushing ensuring smooth sliding movement In addition slide pipe B made of bearing steel and heat treated to a high degree of hardness HRC 62 to 65 is highly resistant to wear Sales persons should have a good understanding of the structure and rugged char
55. he Laser Marker 107 using the 2 5 mm hex bar wrench so that Holder B 106 and the Laser Marker 107 become almost parallel as shown in Fig 47 a and Fig 47 b Refer to Adjustment of Laser Marker Accuracy for adjustment of the laser marker accuracy Seal Lock Hex Socket Fig 47 b Set Screw M5 x 6 103 Holder B 106 Seal Lock Hex Laser Marker 107 Socket Set Screw About 1 5 mm Laser Marker 107 _ Make it parallel Make it parallel Cross section viewed from the top Cross section viewed from the front 33 2 Wiring diagram Carefully ensure that wiring is accomplished as illustrated below As incorrect wiring will result in lack of rotation reverse rotation or other malfunctions close attention is absolutely necessary WARNING Be sure to turn off the two Switches W Cover 167 on the side of the Housing Ass y 155 Model C 8FSHE and unplug the power cord plug from the receptacle before replacing the Laser Marker 107 and the Switching Power Supply Ass y 165 Do not disconnect the connector that connects the Laser Marker 107 with the Switching Power Supply Ass y 165 while the Laser Marker 107 is lighting Otherwise the Laser Marker 107 may be damaged due to surge electricity stored in the Switching Power Supply Ass y 165 Do not stare into beam while the Laser Marker 107 is lighting 1 Wiring diagram Model C 8FSHE for the U S A and Canada Fig 48 a INTERN
56. ing bolt B renee View shafi After the adjustment firmly tighten 6 mm wing bolt B and fix the screw holder 3 Turn the upper knob and securely fix the workpiece in position Fig 21 pele Workpiece WARNING Always firmly clamp or vise to secure the workpiece to the fence otherwise the workpiece might be thrust from the table and cause bodily harm CAUTION Always confirm that the motor head does not contact the vise assembly when it is lowered for cutting If there is any danger that it may do so loosen 6 mm wing bolt B and move the vise assembly to a position where it will not contact the saw blade 5 Adjustment of table insert position The table inserts are installed on the turn table When the machine is shipped from the factory the table inserts are positioned so that there is no chance that the saw blade will come in contact with either side of the saw blade slot even if the machine is used for 45 bevel cutting Before operating the machine adjust the position of the table inserts so that the sides of the saw blade align with the edges of the table inserts according to the following procedure First loosen the three 6 mm machine screws that fasten the table inserts and temporarily tighten the two outside screws front and back Next clamp a workpiece about 200 mm 7 7 8 wide with the vise assembly and cut the workpiece Align the cutting surfaces with the table inserts as shown in Figs 22 a
57. ion The lower limit of the saw blade cutting depth is factory adjusted so that when the saw blade is fully lowered its cutting edge is 10 to 11 mm 13 32 to 7 16 below the upper surface of the turn table in order to cut workpieces completely without cutting the bottom of the turn table groove Lower the saw blade and check that it stops at the correct position Fig 16 a When changing the position of the 8 mm depth adjustment bolt that serves as the lower limit position stopper of the saw blade perform the following steps 1 Make the tip of the 8 mm depth adjustment bolt contact with the hinge 2 Turn the 8 mm depth adjustment bolt with a 13 mm wrench to adjust the lower limit position of the saw blade Fig 16 c CAUTION Perform the adjustment carefully to ensure that the saw blade does not cut into the turn table Proper dimension Fig 16 b B 11 mm Saw 23 547 10 7167 8 mm depth adjustment bolt Turn table 8 mm depth adjustment bolt 2 Confirmation for use of sub fence Optional accessory The sub fence is optionally available located at the front right of the base Use the sub fence for miter cutting and right bevel cutting The fum icis cutting sub fence supports the workpiece widely for stable cutting In the pe i N cutting case of left bevel cutting raise the sub fence as illustrated in Fig 17 p and turn it counterclockwise For the U S A and Canada the Models C 8FSHE and C8FS
58. l may result in hazardous radiation exposure Disassembly 1 Turn table and base ass y 1 Remove the Tapping Screw W Flange D5 x 25 Black 122 and then remove the Guard Ass y 125 2 Hold the Nylon Nut M6 48 with a 10 mm wrench and remove the Flat Hd Screw M6 x 25 51 then remove the Sub Fence 50 and the Plate 49 3 Remove the four Bolts M8 x 35 43 Spring Washer M8 44 and Bolt Washer 8 45 And then remove Fence A 55 and Fence B 47 4 Loosen the Clamp Lever 2 and remove the Machine Screw W Washers M4 x 12 Black 1 Turn the Bolt Left Hand D10 3 to remove from Holder A 124 5 Remove the Hex Socket Set Screw M6 x 8 121 and tap the end of Hinge Shaft A 9 with a flat blade screwdriver and a hammer to remove it from the Turn Table 13 This enables to remove the head and the slide mounted on Holder A 124 together from the Turn Table 13 6 Remove Shaft B 14 and remove the Turn Table 13 from the Base Ass y 56 7 Remove the Side Handle 23 and Retaining Ring E Type for D5 Shaft 22 Then pull out Shaft A 21 8 Remove the Machine Screw 4 x 8 7 Then Spring E 30 Stopper A 31 and Pin Cover 34 can be removed from the Turn Table 13 9 Remove the Seal Lock Hex Socket Set Screw M6 x 6 29 and pull out the Lever Shaft 24 Then the Lever 25 and Spring D 26 can be removed Shaft C 28 Cover B 32 and Thrust Washer 33 can be removed fr
59. ly fast cutting speed causes deflection of saw blade and inaccurate cutting Reduce the cutting speed appropriately 6 seconds for a square wood workpiece of 60 mm 2 3 8 j Excessive cutting force pressure is required because of dull saw blade e Sharpen the saw blade again The workpiece moves during cutting because itis bent or deformed Correct bend flex or other deformation by planing and try cutting 44 Item 2 Phenomenon Cause Rough cut surface a Large deflection of Parallelism 0 02 43 saw blade Causes rough cut Gd rus surface b Poor movement of B slide pipe section LI prevents smooth cutting c Excessive clearance I at the slide pipe Maher CY Washer ID section Fig 64 d Surface parallelism of washers D is inaccurate due to surface defects such as impact marks and scratches e Improper slide cutting technique f Inaccurate squareness between turn table and saw blade causing saw blade to cut at an improper angle and make cutting marks Factory standard 0 15 205 Dummy disc Inspection repair or adjustment e Same as Item 1 b Slide load should be within 3 kgf Apply machine oil to the slide pipe section Check the slide pipe section for any scratches or the like Repair as necessary Readjust the Bushing 115 Readjust the Bushing 115 Replace Hinge Assy 87 or the B
60. ment of the turn table and positioning can be easily Pull up done while holding the side handle Bevel cutting range Left 48 to right 5 Possible range of bevel cutting is from left 48 degrees to right 5 degrees By the simple operation of the set pin you can set the position of the right angle and left 45 degrees In addition setting to approximately 30 degrees and 33 9 degrees for crown molding cutting can be done by this set pin Set pin Q High dust collecting performance The dust collecting performance of the Models C 8FSE and C 8FSHE are remarkably higher than the other models thanks to the adoption of new dust guide and gear case Table 1 96 Cutting HITACHE EN NN SESE 1 2 Press cutting Size of the workpiece 60 mm x 60 mm 2 3 8 x 2 3 8 Slide cutting Size of the workpiece 30 mm x 150 mm 1 3 16 x 5 29 32 4 This is a method to cut a workpiece by shaking the motor head 2 This is a method to cut a workpiece by sliding the motor head from the front The dust collecting performance is obtained from the following formula Weight of sawdust accumulated in the dust ba x 100 Dust collecting performance 96 Weight of all sawdust during cutting g Soft grip handle The handles are widely covered with soft touch elastomer rubber like soft resin It is slip resistant and securely fits in the palm of a hand even
61. ng Power Supply Ass y 165 from the two Switches W Cover 167 for the Laser Marker 107 and Light H Ass y 175 Push the Switch W Cover 167 from the inside of the Housing Ass y 155 and remove the Switch W Cover 167 8 Remove the Tapping Screw W Flange D4 x 16 151 and remove the Switching Power Supply Ass y 165 from the Housing Ass y 155 9 Removal of the Stator Ass y 181 a Remove the Fan Guide 178 from the Housing Ass y 155 b Remove the two Hex Hd Tapping Screws D4 x 60 179 that secure the Stator Ass y 181 to the Housing Ass y 155 Remove the two Brush Terminals 180 from the Brush Holder 159 c Pull out the Stator Ass y 181 by lightly tapping the Housing Ass y 155 at the surface where the Gear Case 198 is mounted with a plastic hammer 10 Remove the two Tapping Screw W Flange D4 x 16 151 and remove the Cord 110 and the Cord Armor D10 1 152 31 6 Laser marker 1 Remove the Machine Screw 4 x 8 81 and remove the Cover 83 from the rear of Hinge A Ass y 87 2 Remove the three Machine Screws M4 x 8 108 and remove Plate A 105 and Cover A 104 from Hinge A Ass y 87 3 Remove the Adjuster 88 and push the Clutch Screw 96 from behind Hinge Assy 87 Then Holder B 106 can be removed together with the Laser Marker 107 NOTE At this time the Spring 100 and the Clutch Spring 101 pop out Be careful not to lose them
62. ntional models gt Laser marker Only the Model C 8FSHE 9 Slide cutting LED light Only the Model C 8FSHE Press cutting Q Lightweight 1 Miter cutting Q Positive angle stoppers 12 Right and left bevel cutting o Bevel cutting range Left 48 to right 5 19 Compound miter and left bevel cutting Q High dust collecting performance oplinter guard also serving for cut alignment Soft grip handle 18 Groove cutting Legible scale SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT HITACHI Hitachi Koki Co Ltd International Sales Division REMARK For more information about HANDLING INSTRUCTIONS visit our website at http www hitachi koki com manual view export Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows T Competitors Symbols Utilized Conan Name EEEE DEWALT DW707 DEWALT DW777 DEWALT DWT712 BOSCH GCM8S CONTENTS Page SELLING POINT 5 1 SPECIFICATIONS 6 1 Specifications Tq 6 COMPARISONS WITH SIMILAR PRODUCTS 8 1 Specification 50
63. of edge or rear edge of the cutting surface then adjust the accuracy the cutting surface 41 of the laser line Repeat this operation 3 or 4 times depending on the adjusting conditions of the laser marker Refer to the above 1 Construction of laser marker and functions of each component for the relation between the two Seal Lock Hex Socket Set Screws M5 x 6 103 and the laser line 4 To check the accuracy of Laser VANKET 107 MOE the Laser Marker 107 horizontally using the Adjuster 88 again and check that the laser beam is applied to the entire cutting surface If the laser beam is applied to the cutting surface in parallel the fine fuzz reflects the laser beam and the entire cutting surface becomes bright Laser lina 5 Make a right angle ink line on the workpieces of 20 mm 13 16 in height and 150 mm 5 15 16 in width and 60 mm 2 3 8 in height and 150 mm 5 15 16 in width respectively Adjust the Adjusi the two Seal Lock Hax Sockel Set laser marker and perform cutting If the ink line matches the videri cutting position the accuracy adjustment is completed Visually check that the laser marker accuracy is 0 35 100 or less for both the squareness with the base surface and the squareness with the fence surface 42 2 Troubleshooting guide Item Phenomenon Cause PE Inspection repair or adjustment standard Inaccurate cutting a Inaccurate 0 15 100 e Readjust squareness with
64. om the Turn Table 13 by removing the Machine Screw M4 x 8 7 10 Remove each mounting screw of Spacer A 20 and the Table Insert 19 to remove Spacer A 20 and the Table Insert 19 from the Turn Table 13 11 Pull out four Base Rubbers 57 from the Base Ass y 56 26 2 Lower guard link spindle ass y and dust guide 1 Remove the Bolt W Washers M6 x 16 Black 207 and the Machine Screws W Washers M5 x 8 191 with the Box Wrench 10 mm 501 Remove the Spindle Cover 192 from the Gear Case 196 2 Remove the Bolt Left Hand W Washer M7 x 17 5 210 with the Box Wrench 10 mm 501 Remove Washer D 221 TCT Saw Blade 211 and Washer D 221 in this order from the Spindle Ass y 217 3 Remove the two Flat Hd Screws M4 x 10 213 Remove the Cover 214 and the Lower Guard 215 from the Bearing Holder 219 NOTE Be sure to release the hook of the Return Spring 216 from the groove of the Lower Guard 215 then remove the Lower Guard 215 from the Bearing Holder 219 4 Remove the Machine Screw M5 x 12 89 then remove the Spacer 90 and the Link 91 from Hinge A Ass y 87 5 Remove the two Machine Screws M5 x 20 222 and then remove the Spindle Ass y 217 by gently hammering the Gear Case 198 with a plastic hammer 6 Remove the Machine Screws W Washers M4 x 12 Black 194 and then remove the Dust Guide 208 and the Guide Holder 209 3 Spring support hinge ass y
65. on refer to the Instruction Manual Checking the saw blade lower limit position 7 Compound miter bevel cutting Compound miter bevel cutting can be accomplished by combining the miter cutting and bevel cutting operations described in paragraphs 5 and 6 above For details refer to the Instruction Manual Compound cutting procedures When the saw blade is inclined 45 to the left the turn table can be turned up to 45 to the left and right 8 Cut surface quality during miter bevel cutting The quality of the cut surface depends on the type Fig 24 of cutting operation miter or bevel the type and sharpness of the saw blade whether the workpiece is cut to the left or right and various other factors In miter and bevel cutting in particular cutting is performed across the wood grain so the condition of the cut surface depends on whether the wood is Left bevel cutting Right bevel cutting cut with or against the grain This is the same as when using electric portable planers Customers should be advised of these phenomena so that they understand that in cases when the cut surface may not be as smooth as expected or hoped for it is not caused by the performance of the saw blade or the Models C 8FSE C 8FSHE In the cutting examples illustrated in Fig 24 the cut surfaces on the sides marked cut with the 20 Miter cutting grain are better than those on the sides marked 9 Crown molding cut
66. opper Pin Switch 608VV Armature Clamp Lever Set Pin Support Hinge A Ass y Bolt Left Hand Hinge Shaft A Ball Bushing Holder Table Insert Liner Turn Table x2 Spacer A Base Ass y Sub Fence Guard Vise Plate Vise Shaft 49 LIST NO E949 LIST Hitachi Power Tools 84 lt an e O 14 O gt t Z A O LU l IB 2008 2 19 E1 L LL O C 8FSHE QUAE 29 D 8 X AS od T NL ET NSS C 8FSHE f O PARTS ITEM NO CODE NO 935 196 DESCRIPTION MACHINE SCREW W WASHERS M4X12 BLACK NO ED C 8FSHE REMARKS 312 488 CLAMP LEVER 329 409 BOLT LEFT HAND D10 965 077 SPECIAL WASHER 325 028 996 407 SET PIN O RING 1AP 12 949 215 MACHINE SCREW 4 8 10 PCS 949 429 BOLT WASHER M4 10 PCS O NOORA 320 141 HINGE SHAFT A e 329 417 329 408 SCALE B LINER A 312 481 SPRING 329 422 TURN TABLE INCLUD 10 329 418 SHAFT B 949 437 949 217 BOLT WASHER M12 10 PCS MACHINE SCREW 4 12 10 PCS 321 329 INDICATOR 949 256 MACHINE SCREW M6X16 10 PCS 329 421 TABLE INSERT
67. ore Twist the internal wire 1 round Insert each inlernal wire in the groove of housing oss y Noise Suppressor Housing Ass y 37 3 Checking of insulation distance Do not remove too much of the insulation coating at the internal wire connection Take care not to let the core of the internal wire stick out the Connector 50092 168 or let the internal wires get caught in a joint between the Housing Ass y 155 and the Handle Cover 164 4 No load current After no load operation for 30 minutes the no load current values should be as follows Voltage 110 120V 220 V 230 V 240 V No load current 5 Reassembly requiring adjustment 1 Adjustment of squareness between the saw blade dummy disc and the fences It is necessary to check and adjust the right angle orientation between the saw blade dummy disc Fig 52 and the fence after disassembly and replacement of Fence B Fence A the Base Ass y 56 Turn Table 13 Fence A 55 Fence B 47 Holder A 124 and Hinge A Ass y 87 and after disassembly reassembly and adjustment of the Ball Bushing 114 Adjust the squareness rated value 0 15 100 mm by moving the fences along the saw blade dummy disc First adjust the squareness between the saw blade and either fence Then adjust flatness of the two fences by applying a straight edge to the right and left fence surfaces Finally apply a square to the fence surface that has not been checked ye
68. ose specified in this TECHNICAL DATA AND SERVICE MANUAL and the Instruction Manual may result in hazardous radiation exposure Hinge A Assy 87 Adjuster 88 Holder B 106 Inlet of a hex bar wrench h E j Laser Marker 107 Seal Lock Hex Sockel Base Rubber 93 SetScrew M5 x 6 103 Inlet of a hex Holder B shifts in parallel A bar wrench by turning the adjuster Z Seal Lock Hex Sockel Set Screw M5 x 6 103 Cover A 104 J 109 40 Adjustment of squareness with the fence surface Adjustment of squareness with the base surface Seal Lock Hex Socket Set Screw M5 x 6 103 Seal Lock Hex Socket Laser Marker 107 Laser beam Seal Lock Hex Socket Set Screw M5 x 6 103 Seal Lock Hex Socket Set Screw M5 x 6 103 The laser line inclines to the left by turning the Seal The laser line inclines to the right by turning the Lock Hex Socket Set Screw M5 x 6 103 Seal Lock Hex Socket Set Screw M5 x 6 103 clockwise and inclines to the right by turning clockwise and inclines to the left by turning counterclockwise The squareness of the laser line counterclockwise The squareness of the laser line with the fence surface can be adjusted in this with the base surface can be adjusted in this manner manner 2 Adjustment of the laser marker Adjust the laser marker according to the following steps from 1 to 5 Adjust the product accuracy first because the a
69. s may fly toward the operator 3 Press cutting in Fig 23 The Models C 8FSE C 8FSHE can be used for press cutting of workpieces up to 65 mm square in a single operation by simply pushing the saw blade section downward in the same manner as the Model C 8FB2 Slide the hinge to the end of holder A and tighten the slide securing knob securely CAUTION For Europe and Australia This slide compound miter saw is equipped with a saw head lock as a safety device To lower the saw head to cut the lock must be released by pressing the lock lever with your thumb 4 Slide cutting CD to in Fig 23 Slide cutting procedures and precautions are described below Loosen the slide securing knob the handle and pull the saw blade section in the arrow direction toward the operator the handle downward and cut the workpiece press cutting For Europe and Australia Push the handle downward while holding down the lock lever with your thumb and cut the workpiece CAUTION If the handle is pushed down forcibly and excessively fast it could cause the saw blade vibration and partial sliding which would leave unwanted cutting marks on the workpiece Instruct the customer to slowly and carefully press down the handle While pressing down on the handle slide the saw blade section in the arrow direction and cut the workpiece CAUTION Interrupting the cutting operation partway through the material or sliding the saw blade
70. section in a jerky manner will produce unwanted cutting marks similar to those described in 3 above As a guide instruct the customer to cut a workpiece of 30 mm 1 3 16 high and 300 mm 11 7 8 wide in 10 to 15 seconds Carefully instruct the customer never ever to perform slide cutting in the direction toward the operator reverse direction of the above Such operation is extremely hazardous as the saw blade could ride up over the workpiece and cause the saw blade section to kick upward unexpectedly causing possible serious injury Instruct the customer to always slide the saw blade section toward the fence while cutting as shown by the arrow 4 in Fig 23 completion of the cutting operation turn the switch off and wait for the saw blade to come to a complete stop before raising the handle to its original position Raising the handle while the saw blade is still rotating may cause unwanted cutting marks on the workpiece 19 NOTE Uneven and unwanted cutting marks can be avoided by shifting from 3 press cutting to 4 slide cutting in a single uninterrupted motion Techniques to avoid burnt marks Burnt marks can be avoided by shifting from 3 press cutting to 4 slide cutting in a single uninterrupted motion in the same manner as the above applying a slight lateral force toward the cut off side Advise the customer that he or she will quickly develop a feel and skill for smooth cutting after performing two or
71. so with an auxiliary board BM PO abiit Len 50 Right 57 Hitachi Right amp P Laft50 Rights 12 Right and left bevel cutting Table 5 Unit mm inch Model 1 P2 B PINE C 8FB2 45 x 312 Left 45 1 25 32 x 12 1 4 Heiaht x Width 90 x252 45 x 305 48 x 270 50 x 300 42 x 270 rt W 1 15 16 x 9 15 16 1 25 32 x 12 1 7 8 x 10 3 8 1 15 16 x 11 13 16 1 21 32 10 3 8 H x W with aux board width 30 1 3 16 60 x 312 Rights 2 9 16 x 12 14 Height x Width 9 X 292 2 3 4 x 9 15 16 H x W with aux board width 30 1 3 16 M Workpiece 13 Compound miter and bevel cutting Table 6 Unit mm inch M pit 8FSE C 8FB2 dimension C 8FSHE E Miter left right 9 x 220 45 1 25 32 x 8 21 32 Bevel left 45 45 x 220 48 x 190 50 x 212 42 x 190 1 15 16 x 6 11 16 4 25 32 4 7 8 x 7 15 32 1 15 16 1 21 32 x T 15 22 Height x Width 125 22 x 8 21 32 1 7 8 x 7 15 32 1 15 16 x 611 32 1 21 32 x 7 15 32 with aux board H x W width 30 1 3 16 Miter left right 60 x 220 45 2 9 16 x 8 21 32 Bevel right Z0 x 170 459 2 3 4 x 6 11 16 Height x Width with aux board H x W width 30 1 3 16 By turning the turn table to the left or right and inclining the saw blade section head to the left or right the Models C 8FSE and
72. surface in Fig 25 contacts the fence as shown in Fig 31 Head i amp x T um le CE P Cre Bevel angle scale Bovel angle scala GS 3 Fence Miter angle scale Turn table Turn table Table on base Table on base Cutting method of crown molding without tilting the saw blade 1 Crown molding stoppers L and R optional accessories Fig 32 D allow easier cuts of crown molding without tilting the saw optional accessory a optional accessory blade Mount them to both sides the base as shown mm knob bol kd in Fig 32 a After mounting tighten the 6 mm knob bolts to x ST gt secure the crown molding stoppers Optional accessories used Crown molding vise ass y including crown molding stopper L T Crown molding stopper L ilic Crown molding rere Crown molding stopper R 6 mm wing bolt optional accessory 2 The crown molding vise B optional accessory can be mounted on either the left fence fence B or the right Fig 32 b fence fence A It can unite with the slope of the crown 01 molding and the vice be pressed down 6 mm knob bolt Then turn the upper knob as necessary to securely attach the crown molding in position To raise or lower the vise assembly first loosen the 6 mm knob bolt After adjusting the height firmly tighten the 6 mm wing bolt then turn the upper knob as necessary to securely attach the crown molding
73. t and make sure it forms squareness rated value 0 15 100 mm with the saw blade 2 Adjustment of the lower limit position of the saw blade Adjust the unit so that the saw blade 216 mm 8 1 2 is 10 to 11 mm 13 32 to 7 16 below the base surface or top surface of the table insert Lower the Gear Case 198 head and make Hinge A Ass y 87 contact with the Nylock Bolt M8 x 25 190 for lower limit position adjustment Turn the Nylock Bolt M8 x 25 190 with a 13 mm wrench and change the height to adjust the lower limit position of the saw blade Fig 53 8 mm depth adjustment bolt 8 mm depth adjustment bolt Turntable 38 3 Reassembly of the ball bushing The Ball Bushing 114 and Holder A 124 are Ig nio maintained at a smooth fit When placing the Ball s Bushing 114 into Holder A 124 gently hammer it with a plastic hammer so that the Ball Bushing 114 is seated into Holder A 124 in parallel After reassembly lubricate around the steel balls inside the Ball Bushing 114 with 2 grams of Nippeco SEP 3A grease Apply machine oil to slide pipe A and slide pipe B of Hinge A Ass y 87 When reassembling put the Ball Bushing 114 inside Holder A 124 as indicated in A of Fig 55 Visual observation will do for this insertion Layout in A offers about 30 higher rated load in B 6 Lubrication Advise the customer to lubricate the machine as indicated below at least once
74. t left of the turn table only the Model C 8FSHE For the U S A and Canada CAUTION ooo LASER EADUTICH Munatp Toyo entem im We enema p KLASSE LISE PRODUKT C Relative standards Standards regulations and guidelines for the safe use of laser equipment The U S A FDA CDRH 21 CFR AUS NZL AS NZS 2211 1 2001 Europe EN 60825 1 2001 11 D Laser marker only the Model C 8FSHE The Model C 8FSHE is equipped with the laser marker that complies with the Class requirements of the standard specified in Relative standards The Class 11 laser is defined as follows The laser power is low and it is safe by the protective measures such as blinking However it is dangerous if the operator s eyes are exposed directly to the laser for a protracted period operator can use the laser equipment without particular training and instruction The amount of light exposure output is 1 mW or less at the position where the operator can be exposed to the laser radiation during operation This is in the case of the U S A The measuring methods and the output values are different depending on the standards The saw blade unit prevents access of the operator s eye to the laser emitting aperture less than 65 mm In addition the amount of light exposure output is 1 mW or less about 0 4 mW at this position Thus the Model C 8FSHE satisfies the Class Il requirem
75. the Inaccurate squareness of the cut surface Cut surfaces do not fit together properly Saw bade Fenca IB Di s irs 0 15100 Turn tabla Fig 59 Fence A Fence B Squaneness 0 15100 0 15100 Saw blade Fig 60 Fence B 0 10 max Fence squareness between the turn table and the saw blade causes the saw blade to cut into the workpiece at an angle b Excessive deflection of the saw blade Excessive vibration c Inaccurate squareness between fence A and fence B and the saw blade d Surfaces of fence A and fence B are not accurately aligned causing workpiece to deviate from proper squareness e Inaccurate surface flatness of the turn table f Squareness between the saw blade and the turn table is changed when sliding 43 Dummy disc Fig 59 When sliding tip 0 25 100 Dummy disc 0 15 205 Dummy disc 0 15 100 Fig 60 0 10 or less Fig 61 0 15 or less Nylock Bolt M8 x 25 123 Replace Hinge A Ass y 87 or Gear Case 198 or Turn Table 13 or Base Ass y 56 if deformed Replace the TCT Saw Blade 211 Check for surface defects on Washer D 221 and repair with a file as necessary Replace Washers D 221 Loosen the Bolt M8 x 35 43 and adjust as necessary Replace Fence A 55 and Fence B 47 Loosen the Bolt M8 x 35 43 and adjust surface alignment o
76. three practice cutting operations 5 Miter cutting is accomplished by turning the turn table For details please refer to the Instruction Manual Miter cutting procedures 6 Bevel cutting Bevel cutting of 0 45 to the left or 0 5 to the right is accomplished by inclining the motor head section For details refer to the Instruction Manual Bevel cutting procedures WARNING When the workpiece is secured on the left or right side of the blade the short cut off portion will come to rest on the right or left side of the saw blade Always turn the power off and let the saw blade stop completely before raising the handle from the workpiece If the handle is raised while the saw blade is still rotating the cut off piece may become jammed against the saw blade causing fragments to scatter about dangerously When stopping the bevel cutting operation halfway start cutting after pulling back the motor head to the initial position Starting from halfway without pulling back causes the safety cover to be caught in the cutting groove of the workpiece and to contact the saw blade CAUTION When cutting a workpiece of 50 mm 1 15 16 height in the left 45 bevel cutting position or a workpiece of 70 mm 2 3 4 height in the right 5 bevel cutting position adjust the lower limit position of the motor head so that the gap between the lower edge of the motor head and the workpiece will be 2 to 3 mm 5 64 to 1 8 at the lower limit positi
77. ting This machine can cut two types of crown molding workpieces by combining the miter and bevel cutting operations Figure 25 shows two common crown molding types having angles of 38 and 45 For the typical crown molding fittings see Fig 26 Fig 25 A Upper surface ceiling a B Lower surface Inside comer Outside corner The table below shows the miter angle and the bevel angle settings that are ideal for the two crown molding types NOTE For convenience positive stops are provided for the miter setting left and right 31 69 positions For miter cut setting If the turn table has been set to either of the angles described move the turn table adjusting side handle a little to the right and left to stabilize the position and to properly align the miter scale and the tip of the indicator before the operation starts For bevel cut setting Move handle on miter section to the right and left and check that the position is stable and the angle scale and the tip of the indicator are properly aligned Then tighten the clamp lever Table 8 of To process crown molding at positions To process crown molding at positions D and in Fig 26 in Fig 26 moldin Miter angle Bevel angle Miter angle Bevel angle 9 setting setting setting setting 1 mark mark mark mark mark mark mark mark 30 and 33 9 left slant setting method Loosen the clamp lever and slant
78. to the left a little at a time while pushing the set pin into the main unit At this time the set pin will enter one step and fit into the 30 left slant and 33 9 left slant setting slots Q With the set pin in the slot as described above setting to the 30 left slant position is possible by pushing to the right side 3 Also with the set pin in the slot as described above setting to the 33 9 left slant position is possible by pushing to the left side Look at the bevel scale and indicator to recheck whether or not the settings match and then tighten the clamp lever For 45 type crown moldings 35 3 mark For 38 type crown moldings 31 6 mark 21 Tilt the motor head to the left and set the bevel angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 mark 3 Position the crown molding so that the upper surface in Fig 25 contacts the fence as indicated in Fig 30 2 Setting to cut crown moldings at positions and in Fig 26 see Fig 29 tilt the head to the left DTurn the turn table to the left and set the miter angle as follows For 45 type crown moldings 35 3 mark For 38 type crown moldings 31 6 mark the head to the left and set the bevel angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 mark 3 Position the crown molding so that the lower
79. ve length 400 nm to 700 nm Model Power source type and voltage AC single phase 50 60 Hz 110 V 120 V 220 V to 240 V Type of motor AC single phase commutator series motor Full load current 110 V 10A 120 V 9 2 A 220 V 5 A 230 V 4 8 A 240 V 46A No load rotation speed Max output eis b Pin em 555 mm x 790 mm x 485 mm 21 27 32 x 31 3 32 x 19 3 32 Weight C 8FSE 14 kg 31 lbs C 8FSHE 14 5 kg 32 lbs Gunmetallic silver Packaging Corrugated cardboard box Cord Type 2 conductor cabtire cable Length 1 8 m 6 ft 0 zy Standard accessories Optional accessories 246 mm 8 1 2 TCT saw blade 15 9 mm 5 8 bore NT24 Code No 998840 for USA CAN for wood cutting 216 mm 8 1 2 TCT saw blade 30 mm 1 11 64 bore NT24 Code No 998859 for Europe AUS for wood cutting 216 mm 8 1 2 TCT saw blade 25 4 mm 1 bore NT24 Code No 998858 for others for wood cutting Dust bag Vise ass y 10 mm box wrench Holder Side handle Sub fence for USA CAN 216 mm 8 1 2 TCT saw blade 15 9 mm 5 8 bore NT36 Code No 998860 for USA CAN for wood cutting 216 mm 8 1 2 TCT saw blade 30 mm 1 11 64 bore NT36 Code No 998861 for Europe AUS for wood cutting 216 mm 8 1 2 TCT saw blade 25 4 mm 1 bore NT36 Code No 996210 for others for wood cutting 216 mm 8 1 2 TCT saw blade 15 9 mm 5 8 bore 60 Code

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