Fusion + manual - Portable Space
Contents
1. Diesel powered heating system exhaust outlet CAUTION HOT DO NOT OBSTRUCT Section 10 Diesel powered heating system fuel pump and filter are situated in the generator room To gain access remove no 8 pan head screws from cover While the abient air temperature in the messroom is below 5 degrees the heating system will be in frost stat mode to prevent frost damage within the unit During this time the heater will run to keep the abient air temperature just above 5 degrees if you wish to increase the temperature rotate both fan speed and heater temperature dails clockwise to your preferred heat setting Remote temperature sensor monitors the ambient air temperature of the messroom Located on the side of the control panel Frost stat e Hot air outlets Canteen Toilet Generator room w Section 10 12V Fuse Board Inline Fuse 60 Amp From Charger to Battery Battery Guard Sterling Power 30 Amp Pro Charge 130 Amp Hour AGM Battery Non Switched Fused Spur Battery Charger LED light The universal programmable Battery Guard prevents the excessive discharge of the Battery which would damage the battery and protects electronic appliances against overvoltage The BG has an Automatic Board System Detection the BG automatically detects the battery voltage 12v This does not need to be programmed manually Battery Guard The2. Frost stat Canteen Hot air outlets Cold air intlet Generator room Section 10 Non Switched ___ Fused Spur Battery Charger 12V Fuse Board Battery Guard Inline Fuse 60 Amp From Charger to Battery Sterling Power 30 Amp Pro Charge 130 Amp Hour AGM Battery LED light The universal programmable Battery Guard prevents the excessive discharge of the Battery which would damage the battery and protects electronic appliances against overvoltage The BG has an Automatic Board System Detection the BG automatically detects the battery voltage 12v This does not need to be programmed manually Battery Guard The battery guard is set to an under voltage of 11 6 volts at which point all 12 volt power will be cut to the unit To gain 12 volt power simply start the generator and leave to run to fully recharge the 130 amp hour battery After 1 minute of the generator running you should have full use of the 12 volt power The generator has a built in run timer which will allow the generator to run for 2 hours at which point it will shut itself down After the generator has run you should find you have sufficient 12 volt power to run the 12 volt appliances for around 6 hours The Pro Charge Ultra unit will operate when generator is running During this period the Pro Charge Ultra unit charges the 130A hr battery Interior Fusion Section 10 cont Section
3. Low voltage at 10 5V N B In Freezing Weather Drain the Unit over night 360 Fusion amp Fusion Operators Manual Fusion Interior The following section refers to the interior of the GP360 Fusion Fusion Interior 22 31 Internal electrical system 23 24 Microwave oven 25 Cup dispenser 25 Drinking water 26 Soap dispenser 26 Paper towel dispenser 26 Under worktop storage 26 Sink wash area 27 Waste water D Setting the water temperature 27 Diesel powered Thermo 28 heating system Diesel powered heating system 29 fuel pump and filter Frost stat protection 29 Heating outlets inlets 29 Remote temperature sensor 29 Battery Guard 30 Pro Charge Ultra 30 Window 3 Toilet wash area 3 Interior Fusion Battery Charger Section 10 lel ical Internal electrical system Sockets Autowash 16 Amp In the kitchen rest room there is a consumer unit which controls the power distribution and is fitted with suitably rated 5 an RCD ELECTRICAL SPECIFICATION ELECTRICAL SPECIFICATION TYPE OF SUPPLY ON BOARD GENERATOR VOLTAGE RATING 230 VOLT 50HZ NUMBER OF SUPPLIES SINGLE PHASE EARTHING ARRANGEMENT NEUTRAL EARTH MAXIMUM LOAD 25 AMPS 230V wiring di 230VAC 4 0SY BRN 3CORE BEUN OVAC 4 0SY BLU 3CORE OVDC 16 0 BLK na 2 4 BATTERY NOTICE EARTH 4 0SY GRN 3CORE 12VDC 16 0 RED gt 2 3A FROM BATTERY OERAT
4. Drinking water should only be taken from the wall mounted drinking water container This container can be filled from a suitable mains water supply provided the water is fit for human consumption Alternatively refill the container with bottled water Always secure to its wall mount shelf with the securing strap provided DO NOT use the container for any other purpose If you do it must be disposed of and a replacement obtained Soap dispenser To insert or remove a soap cartridge first push the release button located under the unit A the catch will release the cover lower carefully Simply remove soap cartridge and replace B To obtain soap press the dosing button with the palm of your hand Paper towel dispenser The towel dispenser is designed for use with paper towels To open push key in to the top of the front panel C and swing down Fill the unit with the towels D and close the panel ensuring the release button re engages Under worktop storage Situated beneath work surface is a storage area for cutlery cups plates and a storage container Before towing ensure all loose items are secured away Securing Strap Carry Handle Shelf Tap Section 10 To adjust the water temperature turn the heat dial clockwise to decrease and anti clockwise to Kitchen increase Rest Room The handwash delivers warm water instantaneously and is delivered via a pump located beneath the After approxima
5. it is good practice to ensure that at all times the U bolt is suitably tightened to 81 NM Check that the leafs are not free to move and securely clamped by the U bolt and tensioning plate e When the leaf springs are due for inspection Elevate to option B as shown in page 2 Place 2 additional stands beneath axle raising it from the M10x100 bolts The stands should be rated for at least 250KG per pair allowing for a small factor of safety The M10X100 bolts will still be in place for additional safety Tighten M12 nuts to 81NM spring in the direction of the unit Check condition of U bolts for any signs of severe elongation or deformation Replace if required Check leaf spring for any signs of fatigue and or creep fracture If this exists replace springs immediately If ok tighten springs in a reverse pattern to ensure even tightening and parallel alignment It is good practice to pack the spring centrally between the front axle pin plates to ensure good parallel alignment after tightening Additional paint could also be applied to the springs if required to prevent corrosion A zinc enriched primer could also be utilized to enhance rust protection Check M12 Shackle bracket is tightened to 81 NM and apply grease to grease nipple supplied Tighten M12x40mm class 8 8 bolts to 81 NM and check their condition M12X40mm to 81NM M12 shackle bolt to 81NM and apply grease Position a pair of stands lifti
6. 13 pin Euro plug 12 No current allocation 13 Earth for pin 9 2 5 mm White red Section 6 The Groundhog is designed for use on firm level ground which is able to support the weight of the unit and its load During use the trailer MUST be uncoupled from the tow vehicle Drive the Groundhog to where it will be used and manoeuvre into position Apply the towing vehicle s parking brake and switch off the engine Next apply the Groundhog s parking brake Uncouple the Groundhog from the towing vehicle and move the vehicle to a safe location Make a thorough inspection of the ground below the Groundhog and remove any foreign objects which may cause problems Remove rear lighting board before lowering the Groundhog The Groundhog is fitted with a swinging axle which allows the shell to be lowered to the ground The design also means that the wheels are hidden under the body of the unit Once lowered the controls and tow hitch are secure under a lockable steel cover nosecone Take a firm hold of the nosecone security cover handle to prevent it from swinging down and causing injury Remove the safety clip and release the antiluce clip then carefully lower the cover 1 Nosecone Cover Securing Bolt Anti Luce 2 Nosecone Cover Safety Clip Pin amp Chain Once in position use the key supplied to lock the nosecone lock If this lock is not secured the unit could be removed from site without requiring entry Nos
7. d D TSW1 D AWASH1 230V TOUCH T 3KW SOL TIMER SWITCH NE SET TO 20S SFS1 230V 13A 0 25FLEXCABLE SFS3 Y 230V 1A ES ANA LI co SHURFLO PUMP 1 230V 0 9A M1 E Earth Bonding Requirements Regulations 717 411 6 2 717 415 and 415 1 1 Groundhog Mobile units observe all above regulations The onboard generator is fitted with a 25A M C B 30mA R C D that also protects the system A further 63A 30mA R C D is fitted within the distribution board feeding all the internal appliances The total electrical installation is individually tested and certified by an independent electrical contractor and appropriate test certificates issued prior to the unit leaving the factory Mobile units are operated via the onboard generator they do not require to be earthed separately via an earth rod unless it has been instructed under certain circumstances however a rod connection point has been provided in case of the supply being via a separate generator Battery Charger 10 Amp Sockets Autowash 16 Amp Power Selector Switch ELECTRICAL SPECIFICATION TYPE OF SUPPLY ON BOARD GENERATOR VOLTAGE RATING 230 VOLT 50HZ NUMBER OF SUPPLIES SINGLE PHASE EARTHING ARRANGEMENT NEUTRAL EARTH MAXIMUM LOAD 25 AMPS ELECTRICAL SPECIFICATION TYPE OF SUPPLY ON BOARD GENERATOR VOLTAGE RATING 230 VOLT 50HZ NUMBER OF SUPPLIES SINGLE PHASE EARTHING ARRANGEMENT NEUTRAL EARTH MAXIMUM LOAD 25 AM
8. or left for long periods without use Make your way to the toilet room then press and hold the tap again until the system runs dry Return to the control panel in the messroom rotate the water pump selector switch anti clockwise to the OFF position Replace blue fresh water pipe ready for the next time the unit is utilised Safety amp servicing checklist Checks prior to towing Before towing it is the responsibility of the operator end user to ensure the following Please check off points below prior to towing 1 use the unit to carry equipment Remove any loose items before moving the unit Lock all doors and windows Retract the hydraulic legs fully before moving the unit Secure the nose cone Check the condition and operation of the jockey legs Check the breakaway cable is fitted and in good condition Check the lighting board is fully operational ON MW A I WN Check tyre pressure regularly if moving the unit to various locations 10 Keep within the speed limits E E E E E E E 11 Report any defects to hire company Check fuses for signs of oxidation and contact resistance change as required Check pick up connection for leaks and security Check dosing pump for security and l
9. pour fuel from container Clean surrounding area of any excess fuel CAUTION NO SMOKING NO NAKED FLAMES DO NOT OVERFILL FUEL TANK Servicing amp maintenance Section 12 Tightening lubricant brakes and mandatory checking Service intervals 1 500 miles or 3 months Whichever comes first a U Bolt torque setting see page 37 b Wheel nuts see page 35 C Tyre pressure see page 35 d Coupling bolts see page 34 e Coupling head bolts see page 34 f Leaf spring shackle fixing bolts see page 37 2 5000 miles or 6 months Whichever comes first a Full service inspection of entire unit 3 Every 5000 miles or 6 months thereafter Whichever comes first a Full service inspection of entire unit Reason for issuance We at Groundhog feel that to achieve the maximum life expectancy and best performance our product It should be serviced and inspected at regular intervals as mentioned above The following paragraphs highlight the areas of importance for inspection and regular maintenance Serviceable items Towing Coupling Coupling Safety Cable Jockey Wheel Hand Brake Wheel Hub Brakes Wheel Nuts and Tyres Pull Rod Mechanised Parts Axle Pins Leaf Springs and Shackles Leaf Spring U Bolt Assembly Hydraulic Rams Break Away Cable Safe working practice When working on the under gear ensure that the unit is safely supported DO NOT RELY ON THE HYDRAULIC LEGS Please
10. tap for altering water temperature Filler cap for anti freeze water Fresh water drain off valve CAUTION MIXER TAP SET TO OPTIMUM TEMPERATURE SCALDING MAY OCCUR IF ALTERED 12V pressure switched water pump Bowl strainer filter CLEAN WATER Fresh Waste Water Water Section 10 Diesel powered heating system heating frost stat set to 5 C Diesel powered heating system heating isolator switch fig 1 Diesel powered heating system thermotop heating controls Fan speed Heat setting 12V water pump isolator switch fig 2 X BATTERY Battery indicator IN THE EVENT THERE IS NO 12V POWER PLEASE START o GENERATOR To operate the diesel powered thermotop heating system rotate the heating toggle switch on the control panel above the work top in the messroom clockwise to the on position then rotate both fan speed and heater temperature dails clockwise too your preferred setting on the heater control Diesel powered heating system Thermo Top C heating system After use please remember to rotate both heating dails anticlockwise to the off position after which you should then rotate the toggle switch to the off position Failure to do this will cause the heating to flatten the battery
11. the next set of instructions ONLY if the you are able to gain access to the wheel nuts unit is on level ground and in a position which does not place the operators life at risk Remove the wheel and replace with a suitable Spare wheel Apply the welfare unit s parking brake and unhitch the unit from the towing vehicle Now lower the unit back onto its wheels then replace the two lower retaining bolts Remove both lower retaining bolts from the leaf spring mounting plate M10 17mm Spanners x2 Check that the wheel nuts are correctly tightened 120 NM M16 24mm socket Lower retaining bolt M10 x 100mm Hex Head Bolt c w Nyloc Nut Apply the welfare unit s Remove lower Loosen wheel nuts Lift unit using hydraulic Remove wheel nuts parking brake and retaining bolt system unhitch the unit from the towing vehicle ber a Remove wheel Tighten wheel nuts Lower unit back down to Replace lower Tighten wheel nuts Replace punctured tyre towing position retaining bolt to 120 NM Section 9 Towing restrictions You are advised that the Groundhog Mobile Welfare Unit should not be towed at speeds greater than 50 mph The unit is not designed for high speed towing or manoeuvring Towing vehicle suitability The towing vehicle must be suitable for towing the Groundhog which has a gross weight of 1800 kg GP360 2300 kg GP500 Twin Axle Towing brackets The towing vehicle must have a proper
12. 10 cont Hand pump toilet Window The window is protected by steel shutters which are locked internally and can only be opened from inside the rest room To access the shutters first open the window Secure shutters to unit Toilet The toilet is a self contained unit which uses toilet fluids for flushing Filling and emptying the toilet reservoir should be undertaken by a suitable toilet service provider To operate the toilet flush after use move the pump lever back and forth until the toilet bowl is clear 12V Teal Handeman amp Timer Switch To operate Teal Handeman press touch button on timer switch then lower sink into position Pull lever on tap for water supply after use return sink to closed position to empty basin into the toilet effluent tank CHECK WATER LEVEL DAILY In the event of no water the LED will flash and the power will be locked out To reset refill with water and remove and replace the fuse Timer Switch is set for 15 20 minutes after which power is cut to Handeman To open the window release the catch and slide the left hand glass panel open release lock bolt to open the steel shutters When leaving the welfare unit unattended or when transporting the steel shutters should be closed and locked LER RR E i Locking Spring Toilet Pump Handle LED light Handeman master timer switch Holds 2 5 litres fresh water Holds 2 litres of wash water
13. 10S Ojo 5 a D O D o e pans D 5 amp g 5 SIHON N33INVO un O OfYId S 2 Ola zik 1 mS I quvoa aSN4 O a gt gt 110A ZL 09649 gt A 2 gt LL C GIoNz10s o o a l NMOG SWYY sie A M 2 Di NOM m EN EN m uM e g a E gt gt gt Jj IXV NIML Jj IXV 3 I9ONIS 488 me CN qm Section 10 Single socket for kettle Switched fuse spur for microwave Kettle Microwave Microwave oven The model of microwave oven will vary and you are advised to use the manufacturers instructions Supplied with the Welfare Unit However here is a brief description of the three basic controls Heat setting Turn the dial to select the level of cooking Timer dial Turn the dial clockwise to the time required a bell will ring when the cooking time is complete Door release To open the door and stop the microwave press the door release button Cup dispenser This is a simple holder for disposable cups which is filled from the top and dispensed from the bottom Heat Setting Door Timer Rotating Base Door Release Button Lid Cup Dispenser Control panel Consumer Unit Power Selector Switch Cup Dispenser Drinking Water Interior Fusion 360 Fusion amp Fusion Operators Manual Section 10 cont Drinking water
14. NIML JIXV J 19NIS VOS T Section 10 Single socket for kettle Switched fuse spur for microwave Kettle Microwave Heat Setting Door The model of microwave oven will vary you Ter are advised to use the manufacturers instructions supplied with the Welfare Unit D5or D Release However here is a brief description of the three Button basic controls E Turn the dial to select the level of cooking Turn the dial clockwise to the time required a bell will ring when the cooking time is complete Lid To open the door and stop the microwave press the door release button This is a simple holder for disposable cups which is filled from the top and dispensed from u Control panel Consumer Unit Cup Dispenser Drinking Water Interior Fusion 360 Fusion amp Fusion Operators Manual Section 10 cont Drinking water Drinking water should only be taken from the wall mounted drinking water container This container can be filled from a suitable mains water supply provided the water is fit for human consumption Alternatively refill the container with bottled water Always secure to its wall mount shelf with the securing strap provided DO NOT use the container for any other purpose If you do it must be disposed of and a replacement obtained Soap dispenser To insert or remove a soap cartridge first pu
15. ORSTART PANEL THE USE OF AN EARTH ROD IS NOT REQUIRED WHILST THE GROUNDHOG MOBILE IS CONNECTED TO THE ON BOARD GENERATOR APPLIANCE CONNECTION w HOWEVER IF A REMOTE SUPPLY IS CONNECTED 2 PLEASE CONTACT YOUR ELECTRICAL CONTRACTOR 200 250V TO ENSURE SUITABLE EARTH IS CONNECTED 32A PE RCD1 T 69A GND1 10 0 TO M10 BRASS STUD ena i m a E gt gt gt gt lt lt 1 2 230V 16A 230V 10A ee ee ee es ee es ee es es es eee _ ee ees es ee ee ee lt oes ge coun So en am el UNSFS1 lle f 230 1 3 5 aa UN SWITCHED 8 lt z 2 7 FUSED SPUR z N Cl eae BATTCHRG1 Lil 230V 30A 9 3 CHARGER EE SFS1 73 SSKT1 230V 13A 230V 13A L 12VDC 16 0RED x ael i 12V 60A FUSE MW1 oS e gt 280V 22 V BATTERY 9 TO BATTERY N Earth Bonding Requirements Regulations 717 411 6 2 717 415 and 415 1 1 Groundhog Mobile units observe all above regulations The onboard generator is fitted with a 25A M C B 30mA R C D that also protects the system A further 63A 30mA R C D is fitted within the distribution board feeding all the internal appliances The total electrical installation is individually tested and certified by an independent electrical contractor and appropriate test certificates issued prior to t
16. Operator s Instruction Manual groundhog A The Groundhog GP360 Fusion amp Fusion Welfare Units have been approved by VCA GP360 This manual will be supplied to you on delivery of your Welfare Accommodation Unit and contains important operating procedures safety instructions and servicing information in regards to your Groundhog The Groundhog manual contains guidance advice and helpful cautionary notes that will inform you how to operate your Groundhog correctly All information Photographs illustrations and specifications in your Groundhog manual are based on the latest information at the date of publication The right is reserved to make changes at any time without notice or obligation Copyright 2012 Groundhog UK Limited All rights reserved No part of this material may be reproduced in any form by any means without the express written permission of Groundhog UK Limited Contents Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 Section 10 Technical data Warranty Warranty Modifications Important notice m Introduction Description Guidance General safety Safety Risk assessment Preparation for towing Work area preparation Know your Groundhog Exterior Road lighting Towing assembly Wiring cable Setting up the Groundhog Positioning Raising and lowering Nosecone Caution noti
17. PS COMMS RCU1 OL ON PRESSURE NOTICE 2 4A FROM BATTERY 2 3A FROM BATTERY GENERATOR START PANEL THE USE OF AN EARTH ROD IS NOT REQUIRED WHILST THE GROUNDHOG MOBILE IS CONNECTED TO THE ON BOARD GENERATOR HOWEVER IF A REMOTE SUPPLY IS CONNECTED PLEASE CONTACT YOUR ELECTRICAL CONTRACTOR TO ENSURE SUITABLE EARTH IS CONNECTED GND1 10 0 TO M10 BRASS STUD a Q gt gt lt MCB2 y 230V 10A Y P E UNSFS1 lle E 230V 13A gt 8 UN SWITCHED FUSED SPUR E 9 E 5 2 2 5 FLEX CABLE BATTCHRG1 L N E 230V 30A BATTERY CHARGER 12VDC 16 0 RED 12V 60A MEGA FUSE N F1 j OVDC 16 0 BLK 5 4 TO BATTERY 2 3A or mains power and to comply with BS7671 and Regulation No 717 411 4 T N System in the UK a TN C S System shall not be used to supply a mobile or transportable unit except Where the installation is continuously under the supervision of a skilled or instructed person and the suitability and effectiveness of the means of earthing has been confirmed before the connection is made Note If an external earth rod facility is connected to the unit this must be inspected and tested to ensure the correct level of earth protection is achieved Testing Once the units leave the Groundhog factory it is the Hirer User to ensure once on site it is visually inspected on a
18. battery guard is set to an under voltage of 11 6 volts at which point all 12 volt power will be cut to the unit To gain 12 volt power simply start the generator and leave to run to fully recharge the 130 amp hour battery After 1 minute of the generator running you should have full use of the 12 volt power The generator has a built in run timer which will allow the generator to run for 2 hours at which point it will shut itself down After the generator has run you should find you have sufficient 12 volt power to run the 12 volt appliances for around 6 hours The Pro Charge Ultra unit will operate when generator is running During this period the Pro Charge Ultra unit charges the 130A hr battery Interior Fusion Section 10 cont Section 10 cont Hand pump toilet Window The window is protected by steel shutters which are locked internally and can only be opened from inside the rest room To access the shutters first open the window Secure shutters to unit Toilet The toilet is a self contained unit which uses toilet fluids for flushing Filling and emptying the toilet reservoir should be undertaken by a suitable toilet service provider To operate the toilet flush after use move the pump lever back and forth until the toilet bowl is clear Toilet wash area To operate the hot water push down percussion tap and hot water will flow instantly To open the window release the catch an
19. ce Operating instructions 6 NNT user KR KR KR Bl www w w Ww Single axle electric hydraulic operating instructions press button Arrival at site 6 Departure from site 6 Caution notice 6 Twin axle electric hydraulic 7 operating instructions GP500 only Arrival at site Departure from site Caution notice Replacing a wheel Towing Towing restrictions Towing vehicle suitability Towing brackets Vehicle registration plate Towing mirrors Attaching the Groundhog 9 1 to the towing vehicle Ceo OO 5 1 N Fusion Interior 12 21 Internal electrical system 13 14 Microwave oven 15 Cup dispenser 15 Drinking water 16 Soap dispenser 16 Paper towel dispenser 16 Under worktop storage 16 Water heater amp tap 17 Sink amp waste water lm Diesel powered Air Top 2000ST 18 heating system Diesel powered heating system 19 fuel pump and filter Frost stat protection 19 Section 10 Section 11 Section 12 Section 13 Section 14 Section 15 Heating outlets inlets 19 Remote temperature sensor 19 Battery Guard 20 Pro Charge Ultra 20 Window 21 Toilet 21 12V Teal Handeman amp Timer Switch 21 Fusion Interior 22 31 Internal electrical system 23 24 Microwave oven 25 Cup dispenser 25 Drinking water 26 Soap dispenser 26 Paper towel dispenser 26 Under worktop storage 26 Sink wash area 27 Waste water if Setting the water temperature 27 Diesel powered Thermo Top C 28 h
20. d slide the left hand glass panel open release lock bolt to open the steel shutters When leaving the welfare unit unattended or when transporting the steel shutters should be closed and locked LEE E Locking Spring Toilet Pump Handle Push button tap Sink Section 11 The on board diesel generator is used to power the hot water power points and charge battery The generator is located in the warm room and is self contained The controls for starting and stopping are within the canteen rest room Before starting the generator always check the engine oil and fuel levels and top up as necessary With the unit level remove the oil dipstick and check that the level is in line with the maximum marker Top up via oil filler neck as necessary with suitable engine oil 10w 40 Semi Synthetic START ENGINE The engine is fitted with an electric start and automatic choke throttle Press the ON OFF button then press and hold the LOW start button until the engine is running Once running allow the engine to warm up for at least 2 minutes before using power To stop the engine simply press the ON OFF button Timer switch is set to 2 hours min Dipstick Oil Filler 1 1 Funnel with protective mesh Using the funnel pour fuel directly from jerry can Pour fuel from jerry can into smaller container 2 Clean surrounding area of any excess fuel 2 Using the funnel
21. e to grease nipples using suitable grease gun to lubricate damper Remove top section by rotating handle in a clockwise direction Check coupling Then grease threaded head bolt d boss as shown a coupling gatarfor f Ensure safety cable is in good working condition Ball coupling Draw tube Damper Servicing amp maintenance Section 12 cont Tightening lubricant brakes and mandatory checking Service detail e Turn the wheel in a forward direction while turning the brake adjusting bolt clockwise until 2 Brakes wheels the wheel locks and tyres Turn the brake adjusting bolt anticlockwise until the wheel turns freely without binding If adjustment cannot be achieved or the brake shoes make a grinding noise Further inspection and possible replacement may be necessary Ensure Bowden cables brake cables are lubricated and operating freely Adjustments to the handbrake should be carried out after you have checked and made any adjustments to the brake shoes Ensure wheel nuts are tightened to 120 NM and that tyre pressure is 90PSI e Check tyre tread to road legal regulations To adjust the brake shoes jack the wheels clear condition of brake cable at connect point of the ground and support the unit with a suitable support see option A or B Brake shoe inspection hole Tighten to 120 NM Shoe adjustment bolt 90 PSI Single axle Twin axle brake cable arran
22. eaks Ensure all fuel pipes are securely fixed and cannot chaff and are not near any source of heat Check fuel pipes for leaks and security Check the exhaust pipe to ensure that there are no restrictions obstructions Ensure that the exhaust system is secure and away from any flammable material Ensure any combustion air pipe installed is securely fitted Check that the inlet is in a clean dry area Check condition and change as necessary Ensure that the ducting is not crushed or contains any sharp bends Ensure all hose clips are in position and tight Examine all air outlets to ensure they operate correctly and are not blocked Check the recirculating air intake grill for blockages and cleanliness Check all water connection for leaks and rectify as required Check and adjust strength of anti freeze as required Top coolant system up as required 4 lt lt lt lt We Ma Maa Safety amp servicing checklist 500 mile maintenance checklist 500 miles or 3 months whichever comes first a U Bolt torque setting Coupling bolts b Wheel nuts Coupling head bolts c Tyre pressure f Leaf spring shackle fixing bolts 5000 mile maintenance schedule Groundhog Unit amp Chassis Months 6 12 18 24 30 36 42 48 54 Miles 5000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 45 000 Check all locks are operational Check nose cone securing bolt amp clip Check condition amp operat
23. eating system Diesel powered heating system 29 fuel pump and filter Frost stat protection 29 Heating outlets inlets 29 Remote temperature sensor 29 Battery Guard 30 Pro Charge Ultra 30 Window 3 Toilet 3 Toilet wash area 3 Generator 32 To start the engine 32 How to refill the fuel tank 32 Servicing amp maintenance 33 39 Service Intervals OR Reason for issuance 33 Serviceable Items D Safe Working Practice 3B Towing coupling safety cable 34 and jockey wheel Brakes Wheels and Tyres m Pull Rod Mechanised Parts 36 and Axle Pins Leaf Springs Shackles sy and U Bolt Assembly Preventing leaf spring failure 38 Hydraulic rams 39 Frequently asked questions 40 Fault finder 40 Winterisation 41 42 Fusion Winterisation 4 Fusion Winterisation 42 Safety amp servicing checklist 43 46 Checks prior to towing 43 Diesel powered heating systems 44 service schedule 500 mile maintenance checklist 45 5000 mile maintenance schedule 45 46 Notes 47 48 Technical data Warranty Section 1 Section 2 Approximate Weights and Dimensions Gross Weight Length Width Height towing Height in service Warranty Your Groundhog is covered by a 12 month warranty Groundhog undertakes to replace or repair free of charge any defect which the company considers itself responsible for or materials within 12 months of the sale date except for e Defects arising from neglect misuse or unauthorised modifications e Da
24. econe Lock Section 7 Single axle electric hydraulic operating instructions press button Lower rams by pressing UP button 1 on control box Fig A until road wheels are clear of ground Move spring bolt 4 into open position Fig B Pull lever 5 into open position Fig C Remove jockey wheel 6 amp 7 by turning anti clockwise release locking handle remove jockey wheel handle and pad Fig D Release handbrake to Off position Fig E shows removed jockey wheel Press DOWN button 2 on control box Fig A to lower unit to the ground Lower steel shroud over drawbar and lock in closed position Open shroud and secure in upright position with antiluce locking catch Pull handbrake to the ON position Press UP button until road wheels are clear of ground Replace jockey wheel into its clamp with the pad and locking handle rotating jockey wheel handle clockwise to attach lower wheel shaft Push lever 5 to lock axle pins Release spring bolt 4 Press DOWN button 2 to raise the rams until the unit is level on its wheels supported by jockey wheel Continue to press DOWN button to fully retract hydraulic rams Section 7 Twin Axle Electric Hydraulic Operating Instructions GP500 only Lower front rams 3 by pressing the offside UP button 1 until front wheels are clear of ground Fig A Remove jockey wheel by turning anti clockwise release locking handle remove jockey whe
25. ed position Fig E Now turn the jockey wheel operating handle clockwise until the coupling head is in place on the ball Allow the coupling to close on the ball Fig F Carefully check that the ball is correctly in place 4 Eye Carefully check that the Eye is correctly in place Now fully insert the towing pin through the vehicles tow jaw and eye connection Reattach R Clip to pin to ensure pin cannot work itself free when towing Fig G 5 Ball amp Eye Attach the breakaway cable to a suitable location on the towing vehicle Fig H 6 Ball amp Eye Once the unit is coupled to the towing vehicle release the welfare unit s handbrake Fig 1 7 Ball amp Eye Fully raise the jockey wheel then raise and lock the jockey wheel assembly clear of the ground with the wheel facing to the rear Fig J for Ball Fig K for Eye Secure the clamp Attach the lighting cable plug to the towing vehicle s socket and check that all the lights are working correctly Fig L Section 9 Ball connection Eye connection Universal ball pin connection These images refer to towing instructions on previous page Figure H Ball amp Eye Figure J Ball Figure L Ball amp Eye 360 Fusion amp Fusion Operators Manual Fusion Interior The following section refers to the interior of the GP360 Fusion Fusion Interior 12 21 Internal electrical system 13 14 Microwave oven Cup dispenser I5 Drinking water 16 Soap dispens
26. ees or insurers will not be held liable for consequential or other damages losses or expenses in connection with or by reason of or the inability to use the Mobile Welfare Unit for any purpose Section 3 The Fusion Groundhog Mobile Welfare range are road towable welfare units suitable for up to 6 personnel This self contained unit has a toilet washroom a drying room and a kitchen restroom Electrical supply can be taken either from a mains hook up or from the built in generator Its unique design means that raising and lowering the body requires little effort from the operator and takes just 3 minutes from disconnecting to being usable The information and instructions included in this manual are provided to help you get the best possible service from your Groundhog To ensure that The Groundhog is used safely and responsibly we strongly recommend that this manual is read by all users prior to its operation and that the recommendations are followed at all times Groundhog operate a policy of constant improvement and reserve the right to change specifications without notice General safety Section 4 Safety Before using this equipment and to avoid personal injury carefully read and understand these instructions If there is anything you do not understand DO NOT use this equipment contact the supplier for advice Make sure you are aware of all safety requirements and that this equipment is suitable f
27. el handle and pad Fig B Lower rear rams by pressing the nearside UP button 1 until all wheels are clear of ground Fig Release handbrake to Off position Move spring bolt 4 into open position Fig D Pull knob 5 fully out to release axle pins Fig D Press the Down buttons 2 alternately Fig A to lower unit to the ground Lower steel shroud over drawbar and lock in closed position Fig E Open shroud and secure in upright position with antiluce locking catch Fig F Raise front rams by Pressing the offside UP button 1 until front wheels are clear of ground Replace jockey wheel into its clamp with the pad and locking handle rotating jockey wheel handle clockwise to attach lower wheel shaft Lower rear rams by pressing the nearside Up button 1 until all wheels are clear of ground Push in knob 5 to lock axle pin Fig D Release spring bolt 4 Fig D Pull handbrake to the ON position Press the Down buttons 2 alternately until unit sits level on all wheels and is supported by the jockey wheel Continue to press both Down buttons Fig A until hydraulic rams are retracted fully NOTE In the event of a flat battery 12 volt power cables supplied can be connected to the grey plug mounted above the drawbar and an external 12 volt battery Section 8 If you suffer a puncture when towing the welfare Use the hydraulic system to jack the unit up until unit follow
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29. er 16 Paper towel dispenser 16 Under worktop storage 16 Water heater amp tap 17 Sink amp waste water 17 Diesel powered Air Top 2000ST 18 heating system Diesel powered heating system 19 fuel pump and filter Frost stat protection 19 Heating outlets inlets 19 Remote temperature sensor 19 Battery Guard 20 Pro Charge Ultra 20 Window 21 Toilet 21 12V Teal Handeman amp Timer Switch 7 Interior Fusion OVAC 2 5 BLU Section 10 y l SSKT1 230V 13A Internal electrical system In the kitchen rest room there is a consumer unit which controls the power distribution and is fitted with suitably rated MCB s and an RCD Below the unit is a power selector switch used to select either the power outlet sockets or the hand wash water heater If the Hand Wash is selected no power will be available from the power sockets This is to prevent overload on generator 230V wiring diagram OVDC 16 0 BLK 1 12VDC 16 0 RED G1 230VAC 4 0SYBRN3CORE 6KVA COMMS OVAC 4 0SY BLU 3CORE N VE EARTH 4 0SY GRN 3CORE E VE 1 APPLIANCE CONNECTION 2 2 200 250V 32A 1 H 69 1 230V 16A z 7 230VAC 25 E HANDWASH E y MAIN GHOSH 2A SOCKETS g Bonok oy Sree E in 230V 16A 3 2HANDWASH 3 230 13A amp 230VAC 2 5 BRN a PRESS 4 TOR o HAND WASH amp
30. ervals sien as ia nin Check clean fuel tank recommended service intervals E Check change fuel filters recommended service intervals C C C C n Check change air filter recommended service intervals D Check adjust valve clearance NA on MGTP 6000 SS LA C AIC AIC AICIA C Check all electrical connections for tightness C A A C A C A CIA Run engine check for fuel oil leaks C C Check and top up oil after servicing and running Test generator on load Check MCB s and RCD generator amp welfare compartment Check Volts Amps and Hr meter operation Check battery charging rate Check output sockets for damage replace A ER A AIAI Check output terminals for damage replace Check earth straps on all doors The service inspection complies fully with Groundhog specifications and procedure 500 mile maintenance 5000 mile maintenance Technicians signature Technicians signature Authorised service stamp Authorised service stamp Manufacturers service stamp Manufacturers service stamp 360 Fusion amp Fusion Operators Manual c groun 0g GREEN INNOVATION Groundhog UK Limited Ynysygerwn Avenue Aberdulais Neath SA10 8HH Tel 01639 641166 Fax 01639641188 Email sales groundhog co uk www groundhog co uk
31. g point 81NM Possible friction points due to corrosion Servicing amp maintenance ctionn12 Service detail cont Tightening 6 Hydraulic rams lubricant brakes and mandatory Tighten M12x50mm class 8 8 bolts to 81 NM and check their condition e Check Ram condition e Check for any hydraulic fluid leaks in the line and at all connection points e Apply grease to grease nipple as shown below e Check hydraulic oil fill level in reservoir is correct n to level indicator Groundhog recommends AF 22 as the preferred brand of hydraulic oil e Only check hydraulic oil level when rams are fully retracted Connection points M12x50 to 81NM 1 Negative stud 2 Positive stud 3 Motor 4 Hydraulic remote plug 5 Hydraulic oil feed 6 Hydraulic oil return 7 Solenoid block 8 Reservoir Filler cap 9 Ideal operating level 10 Maximum level indicator 11 Minimum level indicator Section 13 Replacement keys can be obtained by contacting Groundhog If all keys are lost a new lock must be fitted Replacement keys for toilet compartment can be supplied by Groundhog 90 psi The Lighting Tailboard can be stored in the warm room and the jockey wheel can be stored safely under the Groundhog when lowered to the floor 30 litres When water changes colour from blue Minimum of one 250 ml capful per full tank The battery may be flat Check the battery charging unit is sw
32. gement brake cable arrangement To right hand To right hand front axle brake rear axle brake To right hand brake Lubricate this To left hand To left hand near side area all types front axle brake rear axle brake To left hand Primary rod to Primary rod to brake off side towing couple towing couple 360 Fusion amp Fusion Operators Manual Servicing amp maintenance Section 12 Service detail Lubricate all parts of the mechanised system cont which includes both Axle Pins All Clevis Pins 3 Pull mechanised Pull Rod Guide Tension Spring and Swivel Plates brakes and parts and axle pins Ensure M10x100 Leaf Spring resting bolt is mandatory secure checking Involve and additional operative to engage and disengage the mechanism whilst the other checks for sound operation of the system Check split pins Grease pull rod guide A 1 1 5 B 1 1 3 Grease axle pins Grease nipple Galv chassis Grease clevis pin Check M10x100 bolt is secure Grease all clevis pins and swivel plates Servicing amp maintenance id 12 Service detail Perform one at a time cont Loosen the M12 Nyloc nuts enough to lift the Tightenino 4 Leaf Spri ngs shackles tensioning plate so that the leafs of the spring are brakes and and U bolt assembly visible for inspection Do so in a diagonal pattern so as to disturb the parallel alignment of the checking e Firstly
33. he unit leaving the factory Mobile units are operated via the onboard generator they do not require to be earthed separately via an earth rod unless it has been instructed under certain circumstances however a rod connection point has been provided in case of the supply being via a separate generator or mains power and to comply with BS7671 and Regulation No 717 411 4 T N System in the UK a TN C S System shall not be used to supply a mobile or transportable unit except Where the installation is continuously under the supervision of a skilled or instructed person and the suitability and effectiveness of the means of earthing has been confirmed before the connection is made Note If an external earth rod facility is connected to the unit this must be inspected and tested to ensure the correct level of earth protection is achieved Testing Once the units leave the Groundhog factory it is the Hirer User to ensure once on site it is visually inspected on a regular basis and an electrical inspection test is undertaken every 12 months by a suitably competent approved E C A or contractor engineer and an appropriate certificate is supplied and a copy is kept within the holder fitted to each unit WOOT S9NIHIM aes e 25 e 15 A dOLOWYSHL OQ pee ees ee WWS 0 MOv18 Cc e 01 2 Oo O 77 P SLHOI G31 S1H97 097 Voz val N o paa
34. ion of the jockey wheel Check condition amp operation of the breakaway cable Check adjust tyre pressure Check replace lighting board and electrics Check coupling for any damage Check general cleanliness Check and empty toilet waste and add chemical Check soap paper towel drinking cup amp lavatory paper levels Check all fitted appliances Check carbon monoxide monitor Check all water levels Check operation of pull rod and pins Check chassis for any damage Check grease axle pins amp spring hangar bolts Check grease all bolts split pins and moving parts Check grease ram bolts and base feet Check for hydraulic oil leaks Check top up hydraulic oil tank Visually check axle for damage Check secure all pipes and cables Check adjust wheel bearings Check brake operation adjust Check wheel nuts for tightness Check adjust hand brake lever Chart Symbols C Check R Replace A Adjust G Grease and or lubricate I Inspect and repair or replace if necessary T Test 360 Fusion amp Fusion Operators Manual Safety amp servicing checklist 5000 mile maintenance schedule continued Groundhog Generator Engine amp Electrical Months 6 12 18 24 30 36 42 48 54 Miles 5000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 pti gd cic 45 000 A A Check change engine oil recommended service intervals Check change oil filter recommended service int
35. itched on this can be found below central seat fob Check the fuel level The gauge is mounted in the filler cap Check oil level Check that the RCD mounted on the side of the generator is in the ON position Check that the RCD and the MCB s have not tripped in the consumer board on the interior front wall of the welfare area Check the mains plug is connected below the front nose cone Once per week Normal usage 6 men 5 days Diesel 6 kVA 48 litres The diesel operated 6 kVA generator uses 1 9 litres hour approx 25 hours Every 250 hours 5 STUD M16 120NM Every 3 months Toilet fluid Check the selector switch on the front wall is set to 2 Handwash Check the handwash main isolator switch situated above the handwash touch button is on Check the pump isolator switch situated below the sink is on Check the 13 amp fuse in isolator switch situated directly above hand wash Check the 1 amp fuse in fused spur situated below work top Check water level and ensure the flow is not obstructed Make sure touch button is pressed to activate hand wash Fusion Winterising preparation Section 15 Protecting your Fusion water system over the winter period Allowing water to freeze in the system of your groundhog unit may result in damage to the water pump and hand wash To help prevent this from happening it is advised you follow the following procedures when unit is not being u
36. ly fitted manufacturer approved towing bracket of the correct specification for the vehicle and be fitted in accordance with the vehicle manufacturers recommendations Vehicle registration plate The welfare unit must display an approved style registration number plate with the same registration mark of the towing vehicle whenever used on the road Towing mirrors You may require wing mirror extensions if your view is obscured by the welfare unit Attaching the Groundhog to the towing vehicle The following instructions are conditional upon the Mobile Welfare Unit being ready to tow 1 Position the unit on level ground and apply the parking brake 2 Ball Turn the jockey wheel operating handle anti clockwise to raise the coupling head higher than the vehicle s tow ball Fig A 2 Eye Turn the jockey wheel operating handle anti clockwise to raise the coupling head in line with the vehicle s tow jaw remove R Clip and then remove towing pin from vehicle s tow jaw Fig B 3 Ball Manoeuvre the towing vehicle to the unit until the coupling head is directly over the tow ball Fully apply the handbrake of the towing vehicle and switch its engine off Fig C 3 Eye Manoeuvre the towing vehicle to the unit until the coupling head is directly inserted into the vehicle s tow jaw Fully apply the handbrake of the towing vehicle and switch its engine off Fig D 4 Ball Raise and hold the coupling head handle in the rais
37. mage caused by abuse misuse dropping or other similar damage caused by or as a result of failure to follow transportation storage loading or operating instructions e Alterations additions or repairs carried out by persons other than the Manufacturer or their recognised distributors e Transportation or shipment costs to and from the Manufacturer or their recognised agents for repair or assessment against a warranty claim on any Mobile Welfare Unit or component e Materials and or labour costs to renew repair or replace components due to fair wear and tear e Faults arising from the use of non standard or additional parts or any consequential damage or wear caused by the fitting or use of such parts e Any white goods fitted i e microwave kettle etc are only covered by a 3 month warranty period 1650 kg 3 6 m 5 1 m inc drawbar 23m 2 m 24m Modifications If additional equipment or any third party work modifications or alterations are to be carried out on the Mobile Welfare Unit which will involve any welding drilling or any form of cutting or distortion of materials full written approval must be obtained from the Manufacturer prior to the work being carried out IMPORTANT Warranty may at the sole discretion of the Manufacturer be void if the scheduled service inspections are not carried out in accordance with the service manual The Manufacturer and or their recognised agents directors employ
38. ng axle from M10x100 bolt Inspect as per above instructions 360 Fusion amp Fusion Operators Manual Servicing amp maintenance Section 12 Service detail 4 Leaf spring rust inspection cont If your leaf springs are severely corroded this W 5 Preventing leaf Spring can increase friction between the following uprican e Tensioning plate and leaf sprin brakes and fa ure 9 n 9 mandatory Front Axle pin and leaf spring checking na e M12 shackle fixing and leaf spring 1 500 Mile First 3 month mandatory inspection Itis a mandatory requirement that after a maximum of 500 miles All U bolts are checked to a tightening torque of 81NM This can exert abnormal forces which are outside of the springs normal working range resulting in spring failure If you feel that the springs are subject to severe corrosion it is highly 2 Equipment check tightening recommended they are replaced immediately Please ensure that your equipment is suitably calibrated to achieve the above mentioned torque setting Failure to do so could result in a loose fixing or bolt shearing 5 Avoid large potholes It is inevitable that Groundhogs require towing across uneven site grounds from time to time Where possible large potholes should be 3 Sufficient greasing avoided to prevent springs being subjected to Ensure grease is applied correctly to both abnormal loading conditions Leaf Springs M12 shackle Tighten to greasin
39. or the location When raising or lowering the unit the area must be cordoned off to create a safe zone from the general public and bystanders This equipment must not be moved set up used or dismantled by persons who are under the influence of alcohol or drugs Do not use this equipment if you are tired or unwell You MUST perform a risk assessment before siting this equipment to ensure your safety and the safety of others Wear suitable personal protective equipment whenever making adjustments to the unit Do not wear loose jewellery or clothing that may get in the way or become trapped in the mechanism Carefully inspect the Groundhog before towing or before use If there is any doubt about its condition DO NOT CONTINUE This equipment may only be used on level ground which is able to bear its weight and its load Risk assessment It is the user s responsibility to carry out a full risk assessment before using the Groundhog The risk assessment should establish a safe zone including but not limited to ground side and overhead hazards such as power supply and communication cables lighting systems drainage systems and other services Ensure that the ground on which the unit is being used is smooth level and capable of withstanding the Groundhogs weight plus its load If permission is required obtain it before use Preparation for towing Before towing the Groundhog you must ensure that the fresh water
40. ply rotate the heater controller on the control panel above the work top in the messroom clockwise until the green triangle illuminates Using the rotary controller you can adjust the fan speed of the heater to give you variable temperatures for different climates After use return the rotary Diesel powered heating system exhaust outlet DO NOT OBSTRUCT controller to the off position failing this the heater has a built in 3 hour timer relay which will shut the heating down after 3 hours of operation To restart the heating simply turn the rotary controller anti clockwise to the off position then rotate clockwise to your preferred heat setting Diesel powered Air Top 2000ST heating system Section 10 Diesel powered heating system fuel pump and filter are situated in the generator room To gain access remove no 8 pan head screws from cover While the abient air temperature in the messroom is below 5 degrees the heating system will be in frost stat mode to prevent frost damage within the unit During this time the heater will run to keep the abient air temperature just above 5 degrees if you wish to increase the temperature rotate the rotary controller clockwise to preferred heat setting Be aware while the heating system is in frost stat mode the rotary controller will operate as normal but the green triangle will not illuminate Remote temperature sensor monitors the ambient air temperature of the messroom
41. regular basis and an electrical inspection test is undertaken every 12 months by a suitably competent approved E C A or contractor engineer and an appropriate certificate is supplied and a copy is kept within the holder fitted to each unit cs c gt 29 TANVd 1OH 1NOO NOISNA cx ud cad LL ox Ee LINOO IH LLYLSTLSOH I aD C o 2 O S LNVIN3QNVH y H HSVMINV SLHOI G31 SLHOI E NVIN3QNVH E II l N el O vaal p a HOSN3S Uld YOSNGS Uld j mM HOSN3S Uld NI L1Ing NI LTIQg gt x NINO SL 195 zx ug 4 zua ARS HONOL AZL WOO LATIOL WOON SS3IN WoouiNvid Q 0 9 LMSL 2 28 m i Spo i WWSZ OX3HOOZ jme DD LE r 3snd OGAO Ni als 1d 0 DGAO z z 1HM 0 L OGAZL x 9 180002 7 O1SV83M LMIVg3M HOSN3S e 3univs3dWa l Padegam S e ele 5 8 8 5 5 o IE VOZ AZL a ex ES es 5 545 olo am 2 SAILISOd ASH3 LLV8 NO 1 SAILVOAN HYOS I GION3 IOS S3IOH3N3 d SV VS ONILV3H iagram NOY d OLSV83M 3 N RS VOL SLH N WOON Cc TI X 5 4 Sime eae YOLVYANAD GION3
42. sed over night or left for long periods without use To bring handwash system out of winterised mode see page 14 Note There will be a short delay whilst the water pump replenishes itself Remove blue fresh water pipe from the water butt below the sink PRESS Cm HAND WASH Push handwash touch button situated next to heat adjuster and leave to run until all the water has been pumped out of the system This should take approximately 20 30 seconds HANDWASH MAIN ISOLATOR Switch off handwash main isolator switch situated above the handwash touch button Switch off pump isolator switch situated below the sink Iu gt lt 0z I W Turn power selector switch situated under the consumer unit to zero 0 Drain both fresh and waste water containers Fusion Winterising preparation 360 Fusion amp Fusion Operators Manual Section 15 Protecting your Fusion water system over the winter period Go to the control panel in the messroom rotate the water pump selector switch clockwise to the ON position Remove blue fresh water pipe from the water butt below the sink Push and hold the tap in the messroom until the system runs dry Allowing water to freeze in the system of your groundhog unit may result in damage to the water pump To help prevent this from happening it is advised you follow the following procedures when unit is not being used over night
43. see suggestions opposite Option A Groundhog ram supports Lift via hydraulic legs to acceptable height Place Groundhog ram supports beneath the unit whilst works are being carried out Available for purchase Part No GQ03 Ram Support Option B Axle stands Lift via forklift or suitable lifting apparatus Note must be capable of supporting 1800KG Place onto 4 axle stands Note must be capable of supporting 1800KG Make a final check of all stands before proceeding with work beneath the Groundhog Option C Vehicle lift Ramp must be capable of supporting 1800KG Manoeuvre welfare unit in to correct position making sure ramp arms are clear of unit Position ramp arms beneath unit side rails and lift unit to desired height 360 Fusion amp Fusion Servicing amp maintenance Operators Manual section 12 Seryice detail cont oe 1 Towing coupling safety ubricant brakes and cable and jockey wheel mandatory checking 1 Ensure that the safety cable is present and in good working condition 2 Apply grease to grease nipples lubricating the coupling damper 3 Tighten M16x140mm class 8 8 bolts to 197 NM Newton Meters 4 Remove jockey wheel Hold wheel and rotate handle to remove and grease threaded boss 5 Check coupling gatar for damage 6 Check ball or eye coupling for excessive wear 7 Check draw tube and damper are not bent Coupling bolts M16x140 197 NM Apply greas
44. sh the release button located under the unit A the catch will release the cover lower carefully Simply remove soap cartridge and replace B To obtain soap press the dosing button with the palm of your hand Paper towel dispenser The towel dispenser is designed for use with paper towels To open push key in to the top of the front panel C and swing down Fill the unit with the towels D and close the panel ensuring the release button re engages Under worktop storage Situated beneath work surface is a storage area for cutlery cups plates and a storage container Before towing ensure all loose items are secured away Securing Strap Carry Handle Shelf Tap Section 10 Kitchen Rest Room Paper Towel Dispenser Soap Dispenser Push button tap Sink Sink wash area The wash area includes a sink with hot water tap soap dispenser and paper towel dispenser To operate the hot water push down percussion tap and hot water will flow instantly Waste water Waste water from the sink is collected in a container positioned next to the fresh water container Regularly check the container for content and empty as necessary Setting the water temperature Under the rear seating of the canteen you will find a blue calorifier tank on which you will find a mixer tap which you can turn up or down to alter the temperature of the water from both push button taps in your welfare unit Mixer
45. tely 20 30 seconds the handwash worktop The water used is stored in a 20 litre will automatically turn off container beneath the sink Only fill the container with fresh clean water Before operating the tap and heater first check that the power selector switch situated below the Waste water from the sink is collected in a main distribution box is set to the 2 Handwash container positioned next to the fresh water position Secondly check that the fresh water container Regularly check the container for container is full content and empty as necessary To operate the heater first turn on the Handwash Main Isolator A then press the handwash touch button B Handwash Isolator CEN MAIN Switch ISOLATOR Paper Towel Dispenser Water PRESS E z Button HAND WASH Heat Adjuster Soap Dispenser Sink Fresh Water Waste Water Section 10 1 1 J Ku STER IURE AFTER Waco HEATRID Diesel powered RY p a E BATTERY heating system heating frost stat set to 5 C Heater control 7 t 7 T WHILE TEMPERATURE 15 BELOW 5 WEBASTO WHILE TEMPERATURE IS BELOW 5 WEBASTO IN THE EVENT THERE PRE VEN TF RO 5 1 DAM AGE EY comer PLEASE START Battery voltage IRING THIS TIME HEATER CONTR WILL TRE GENERATOR OPERATE WITHOUT GREEN INDICATOR ee BEING ILLUMINATED To operate the airtop heating system sim
46. waste water and drinking water containers are emptied and water pump switched off Fusion only Switch the generator OFF Empty the toilet and wash hand basin reservoirs Pack away all utensils cups plates etc Lock all doors window and protective shutters Work area preparation Clear the ground area where the Groundhog is to be used of obstructions anything that may puncture the tyres and similar items Once the unit is in the work area use barriers and tape to create a safe zone Keep bystanders and unauthorised persons away when setting the unit up 360 Fusion amp Fusion Know your Groundhog Operators Manual Section 5 Fxterior 1 Steel Window Shutter 4 Hydraulic Jacks 7 Main Entrance 2 Nosecone 5 Axle 8 Toilet Washroom Entrance 3 Towing Assembly 6 Wheel 9 Warm Room Entrance Road lighting Towing assembly 1 Recessed Lighting Socket 2 Light Board Plug 3 Light Board 1 Jockey Wheel 2 Jockey Wheel Securing Handle 3 Parking Brake Lever 4 Breakaway Cable 5 Lighting Cable and Plug 6 Coupling Head Function Nominal wire size Wire colour Left indicator 1 5 mm Yellow Rear fog lamp 1 5 mm Blue Earth 2 5 mm White Right indicator 1 5 mm Green Right tail lamp Brown Brake lamp 1 5mm Red Left tail lamp 1 5mm Black Reverse lamp 1 5mm Pink Permanent power 23 mM Orange Switched supply for fridge 2 5 MM Grey Earth for pin 10 2L 5 sian White black
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