IMI WILSHIRE, INC.
Contents
1. inch or larger drain must be located within three 3 feet of the dispenser The preferred drain is an open floor sink with a center cone Do not use copper for soft drink drains WATER Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to 1 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section IMI Wilshire Inc federal state and local laws A minimum of 3 8 ID tubing is required to dispenser An optional carbonator is required Noncarbonated drinks require a minimum incoming water pressure of 55 psi and a maximum of 75 psi An optional booster pump is required if pressure is not maintained at or above 55 psi If above 75 psi install a water regulator Use water filters to eliminate undesirable elements in the water such as chlorine in excess of 1 5 ppm Use a type that does not remove all chlorine CO SYSTEM The CO tank must be located next to a solid wall and chained The CO storage area must be open and vented On bulk CO tanks ensure vaporizing and regulator capacity is sufficient i e 8 9 scfm average per dispenser and carbonator Set CO regulators as appropriate Room temp carbonators 105 psi for all valves with minimum flow rate of 1 50z sec Cold carbonator 90 psi If CO is to be located under the counter 30 inches under counter clearance is required SYRUP SYSTEM Allow no more2. pin must be mounted on the right side The fasteners used to mount the hinge brackets must be able to support a minimum of 40 pounds 2 Pull the spring loaded pin to the right and insert the left side of the merchandiser onto the left hinge half 3 Align the right hinge on the MER40 with the spring hinge on the supporting surface 4 Release the spring pin to engage the hinge 5 Move the merchandiser form side to side to make sure the pins are engaged 6 Fluorescent tubes have been carefully packed inside the MER40 and have to be installed Refer to Changing Lamps OPERATION Plug power cord into a 120VAC 60HZ grounded oullet 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section lll IMI Wilshire Inc CHANGING LAMPS 1 2 7 Unplug the MER40 from power source Remove the MER40 from its supporting surface and remove two screws and top cover Carefully slide the plastic lens and graphics panels up and out Remove the old lamp by rotating it 90 degrees and lift out of the socket Install the new lamp by rotating it 90 degrees to the locked position Carefully replace the lens and graphics panels making sure that the clear plastic panel is on the outside Replace the cover and two screws CHANGING THE GRAPHICS 1 Unplug the MER40 from power source 2 Remove the MER40 from its supporting surface and remove two screws and top cover 3 Spread the lens panels slightl
3. C18100 A TNS WILSHIRE NY IMI Wilshire Inc IMI WILSHIRE INC COUNTER INTELLIGENCE BEVERAGE SYSTEM C18100 INSTALLATION AND SERVICE MANUAL 1993 IMI Wilshire Inc TABLE OF CONTENTS C18100 IMI Wilshire Inc SECTION C18100 COUNTER INTELLIGENCEO BEVERAGE SYSTEM General Description yay a n 24 2 4 1 Specifications See Individual Component Manuals u 1 Unpacking and Hee enle 1 Installation Requirements I u u 1 Installation structions scnco l ln ie p sn sen 3 Module Assembly Henna 3 Module Parts LIS u Sa Saam lernen 6 Figure 1 Exploded WU EE 7 RUCKERT ul IEN 8 SECTION II OMEGA BEVERAGE DISPENSER Manual 83587 Service Parts See 83587 600 General Description 2 n l tea heed hahaa wh Gl aden Taa ra aa 1 ie Wee 1 Unpacking and Hees l 2 Installation Requirements See Section Installation Instructions See Section start Up and Operation 4222 888 RER 6 Timed Carbonator Cycle Liquid Level Control 7 Cleaning and Maintenance U s u u l re L Te ceS Zoa aZe cTan deze qui eS kaa Zro endra 8 Equipment and SUPPE seansi en a aA e A T e R aR 10 Cleaning and Sanitizing Procedure sese eers eee serere ereenn 10 Water Bath CI anlg u aos cin 44H Rain 12 MER24 Merchandiser Installation Plain Water Boost System Optional 14 Bypass Regulator Acdhustmenmt AAA 15 Plain Water Boost System Plumbing Schematic eee eee eee eee eee eee
4. ally refrigerated dispenser M15 ice dispenser and MER40 merchandiser in an integrated package SPECIFICATIONS See individual manuals for specifications UNPACKING AND INSPECTION The units packed individually were thoroughly inspected before leaving the factory Any damage should be noted at the time of delivery no later than 15 days from date of delivery and immediately reported to the carrier File the claim with the delivering carrier INSTALLATION REQUIREMENTS COUNTER A flat surface able to support 700 pounds Counter cut outs for product lines drainage lines and electrical cords See template provided with installation kit for dimensions and locations Clearance above the C18100 must be a minimum of 18 to allow removal of the upper cabinet for servicing the power deck filling the ice bin as well as providing adequate ventilation There should be a minimum of 4 inches clearance on each side and rear of the unit FAILURE TO COMPLY MAY RESTRICT AIR MOVEMENT SUFFICIENTLY TO IMPAIR REFRIGERATION PERFORMANCE SEAL A silastic caulk approved for use in a food zone Dow Corning 732 or equivalent is required to seal equipment to the counter top ELECTRICAL Use separate 120VAC 20 amp 60HZ grounded duplex outlets to accommodate each module and or accessories The outlets should be located below the counter and within three 3 feet of the unit and installed according to national and local electrical codes DRAIN An approved three 3
5. beverage system For systems with a front channel attached with three screws on each side align them so that the keyholes face toward the rear of the unit Install the rear straps by inserting them into the keyholes in the side panels the flange on the rear straps should be against the ice dispenser Push down on the straps locking them into place Next align the dispensers by lining them up so that the rear straps are flush against the back of the dispenser For systems with a front channel that attaches to the side panels by locking into the keyholes in the return flange of the side panels be sure the front panels with the keyholes in the return flange are positioned at the front of the system For systems without keyholes in the return flange install the front channel assembly by attaching it to each side panel using three hex head screws It is recommended that a socket wrench be used to tighten the hex head screws Apply a bead of silastic to all areas where the drip pan support will contact the counter Place the drip pan support on the counter aligning its mounting holes to those in the side panels Attach the drain pan support to the front of the side panels using hex head screws through the back of the support At this point the COUNTER INTELLIGENCEO BEVERAGE SYSTEM should be properly aligned If necessary 3 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section IMI Wilshire Inc reposi
6. e OMEGA then close supports to allow the MER40 to hang in its vertical position g Install fluorescent lamps into lamp holders h Clean lens and diffusers being careful not to scratch Carefully insert graphics panel between diffuser and lens and slide into slots along front edge of the merchandiser body i Replace MER40 top cover and two screws Merchandiser is illuminated when dispenser is plugged in and power switch is turned on 12 Connect all product lines carbonated water lines potable water lines and drain lines as marked 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section IMI Wilshire Inc 13 Activate the ice dispenser lever to assure proper placement of the ice dispenser front cover Install the splash plate and cup rests The installation is now complete The system should be sanitized in accordance with the cleaning and sanitizing procedures found in the Installation and Service Manuals for the modules See individual manuals for start up and operation 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section I IMI Wilshire Inc CI8100 See Figure 1 Not Shown ITEM NO PART NO DESCRIPTION 1 84202 Rear Strap Assembly Sabre Gre 84202 001 Rear Strap Assembly Stainless Steel 3 4 5 sa 7 Was 84211 10 84000 206 Ice Dispenser M15C Push Button 84000 565 MER40 Merchandiser 84000 559 MER40 Merchandiser 60093 100 Fuse
7. eee eee eee 16 Mini Pump System Optional 17 Ice Bank Control R placemmont AAA 17 Carbonated Water Plain Water Conversion u 18 Double Check Valve InstruCtlion ul uuu uui a a dozan 19 Removing Refrigeration Deck Units with Carbonator Pump 21 Removing Dispenser from Service ereer serere eee ereer ereenn 25 Service and Trouble Shooting Refrigeration System eee eee eee eee eee eee 26 Service and Trouble Shooting Omega Plus Integral Carbonator 33 Wiring Diagramm ein 37 RC Omega Plus Remote Chiller SECTION II MER40 MERCHANDISER General Re TAT 1 Installation REQUIREMENTS u s fete uu uu selang aa ler ech 1 COPSK 1 ran een delved steel debs steven den bea tiebeveereetdemerbacuen AEE 1 GANG ING RE ue 2 Ghaniginig lee le 2 Parts LIST baia pO died cucy tel tiv aeiaai E kaha Eaa anar ai riia naaa H lt 3 Figure T MER40 Exploded View I TT 4 Figure 2 MER40 Exploded View Il eissien ene eaa eiai TEIE e EET ETEEN NEEE EENE 5 1 Not applicable to Counter IntelligenceO Beverage System 1993 IMI Wilshire 84247 Rev V 5 97 C18100 Section IMI Wilshire Inc IMPORTANT To the user This manual is a guide for installing operating and maintaining this equipment Please read and maintain this document for service and trouble shooting GENERAL DESCRIPTION The C 8100 consists of three sub modules OMEGA mechanic
8. for MER40 6 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 IMI Wilshire Inc C18100 C18100 EXPLODED VIEW igure C18100 Section IMI Wilshire Inc Cl8100 MODULE ASSEMBLY Figure 2 Beverage Dispenser Ice Dispenser Front Channel Right Side Panel Rear Strap Assemblies Splash Panel Left Fanel Drip Pan Support 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section lll IMI Wilshire Inc IMPORTANT To the user This manual is a guide for installing operating and maintaining this equipment Please read and maintain this document for service and troubleshooting GENERAL DESCRIPTION The MER40 merchandiser is an internally lit graphics display illuminated by two 42 watt F30T12CWHO fluorescent lamps INSTALLATION REQUIREMENTS LOCATION The MERA40 is designed to be mounted on a vertical surface The supporting structure must be able to support 30 pounds The MER40 is approximately 34 7 8 inches long by 13 3 16 inches high by 5 inches deep ELECTRICAL Use a 120VAC 20 amp 60HZ grounded outlet INSTALLATION The top back corners of the MER40 contain two slip pin hinge half brackets which are used to hang the sign The sign may be attached so that the sign may be rotated about the hinge brackets 1 Fasten the two hinge halves to the to the mating hinge brackets on the supporting surface The half which has the spring loaded
9. than two 2 Fast Flow Valves per Bag In Box BIB pump or Figal Up to 4 BIB s can be connected together whether a selector automatic switch over device is used or not as long as all bags are at the same level not above or below each other Because of pressure drop within figal fittings no more than two 2 Figals should be connected in series 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section IMI Wilshire Inc INSTALLATION INSTRUCTIONS The installation process described below should be performed in the sequence as presented DISPENSER MODULE ASSEMBLY 1 Remove packaging and crating material from each module Save the packing material in case items need to be returned Remove protective covering as each part is assembled Using the template provided with the installation kit mark the counter to indicate the location of the modules Cut the access holes and slots as indicated Apply a generous bead of silastic to the counter top in all areas where the riser mounting base will contact the counter Set the OMEGA beverage dispenser in its proper position note which side ice dispenser is mounted making sure the cabinet is set on the riser Set the M15 ice dispenser on the riser Gently slide it to the rear The three 3 inch wide slot in the bottom of the ice dispenser should align with the corresponding hole in the counter top Place side panels on each side of the
10. tion the components slightly to ensure any gaps are less than 1 32 inches wide For systems with keyholes in the return flange With the hinge halves above the top plate install the front channel by inserting the rivets into the keyholes of each side panel simultaneously and push down locking it into place Use one 1 hex head screw on each side to secure the front channel in place WARNING HEX HEAD SCREWS MUST BE INSTALLED TO PREVENT THE FRONT CHANNEL FROM DISENGAGING FROM THE KEYHOLES DURING SERVICING OF THE BEVERAGE SYSTEM OR ITS MERCHANDISER 9 Complete sealing all the modules to the counter top by wiping the excess silastic off the counter and leave a smooth joint between the counter and modules 10 Connect the drain hoses to the drain pan and install drain pan on the support frame All counter cutouts for drain and electrical lines must be sealed with an acceptable material in accordance with local and state health and building codes 11 The MER4O0is a lighted sign and is shipped partially assembled See Section IV a Remove two screws from top cover on MER40 b Remove top cover and plastic lens diffuser and graphics panel C Removed fluorescent lamps packed inside MER40 d Install the MER40 merchandiser by mating the slip hinges at the top of the merchandiser and dispensers e Rotate the MER40 upward and rest it on the two support brackets L Plug the MER40 cord into the outlet located on the top front panel of th
11. y and lift the graphics panel out the top 4 Insert the new graphics panel 5 Replace the top cover and two screws 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section lll IMI Wilshire Inc MER40 See Figure 1 and 2 ITEM NO DESCRIPTION PART NO Bod H 4 2 3 4 7 10 inge Left 84223 004 1 1 2788 Winsted Road Torrington CT 06790 800 654 1729 or 860 489 6748 L PSSI Lamp Holder Assembl a _ Lamp Socket a Cover Wirewa Ballast Der Clear Panel Lens 7 Graphic Panel NES Diffuser Panel Lens White o Top Assembi 10 _ Hinge Righ 82051 001 After 11 14 4 96 Strain Relief 60040 078 u Cord Set 60195 031 Before 11 14 96 84247 C18100 Section lll IMI Wilshire Inc MER40 EXPLODED VIEW Figure 1 MANUAL MER52 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748 C18100 Section lll IMI Wilshire Inc MER40 EXPLODED VIEW II Figure 2 TOP COVER ASSEMBLY BODY ASSEMBLY DIFFUSER PANEL GRAPHICS FILM 2788 Winsted Road Torrington CT 06790 84247 800 654 1729 or 860 489 6748
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