Model: PL0524H Truck Loader, 24 HP
Contents
1. 75 DEGREE END WLDT NUT NYLOC 5 16 18 WSR FLT 344 X 690 X 062 STL ZINC BLT HH 5 16 18 X 1 5 17 WIRING DIAGRAM CV 956 YOLIINNOI 03123NNOO ac Nid 9 LON N18 LHM 0 0z 8 H0123NNO2 6 S0r 8313W YNOH A19 90b Y01v1N938 831311938 1108 30M SISVHO NOLOW YSZ 30ISNI OL O3HOVllV E f 3SN3 SI 0M 0995 282094 HOLIMS A3 HOLIMS T14 A133VS X08 1081N0D I sm e 4V1049X9 VONOH IVANVW SYINMO 3NION3 3HL OL 83434 3SV3ld 3NION3 3HL 30 Wv39viQ 0371130 v 404 66 09 dH tz 3NI9N3 VONOH SS3NMVH 0 9067 roms IX7XI3X5 3me ove 6 S0v BATA 01083105 112 1303 MOTIA OV18 8313 vor 102 ION 3018 31 3MIV53M A83LIV8 ONNOBO X 5V18 po isna7asaiive ISO wave 03s I LLNS 002 18 REPLACEMENT PARTS PART NUMBER DESCRIPTION 360471 OUTER FILTER 360472 AIR CLEANER ELEMENT 360473 RECTIFIER ASSY 360474 SPARK PLUG ZGR5A NGK 360475 8mm FLANGE NUT FOR EXHAUST FLANGES 360476 EXHAUST PIPE GASKET 360477 IGNITION KEY 360478 OIL FILTER LIMITED WARRANTY The Parker Sweeper Company warrants to the original purchaser user that this product is free from defects in workmanship and materials under normal use and service for a period of two years fr2. CONDITIONS WHERE IT IS TILTED MORE THAN 15 DEGREES IN ANY DIRECTION ASSEMBLING HOSE TO UNIT NOTE This unit is equipped with a safety kill switch When the hose adapter assembly see page 8 is removed from the front cover the kill switch grounds the engine stopping the unit CAUTION For NO REASON should the hose be removed from the collar while the machine is in operation This will allow the unit to remain running with no covering over the intake opening in the blower housing Loose clothing and personal items could be drawn into unit causing serious injury Feeding debris into open housing by hand could also cause serious injury BEFORE OPERATING THE MACHINE CAUTION The engine contains NO OIL Before starting the engine make sure the crankcase is filled with the proper amount and type of oil Refer to the engine operating manual for proper lubrication of the engine Read the engine manual carefully before operating unit Be sure to know how to start and stop the engine CAUTION Some method of containing debris must be used The container must fit tightly around exit chute and have no major openings that would allow debris to fly out Running the unit without a container could cause damage to truck and seriously injure operator or persons nearby An optional collector bag MA 607D is available from Parker Sweeper for containing debris being picked up making removal and dumping of debris much easier WARNING Although the unit is
3. LOCK SWITCH 715313 715313 SAFETY DECALS LEFT If safety decals are removed or damaged replace immediately READ OPERATOR S MANUAL DANGER MATERIALS EXIT FROM DISCHARGE DEFLECTOR AT HIGH SPEEDS KEEP HANDS FEET AND FACE AWAY FROM DISCHARGE DEFLECTOR TO AVOID SERIOUS IN 11531 715318 A SAFE DISTANCE FROM THE MACHINE ASSEMBLY INSTRUCTIONS ASSEMBLING UNIT TO TAILGATE OF TRUCK NOTE Before assembling the unit it may be desirable to purchase a rubber mat or some other covering to place over tailgate where unit is to be assembled to protect the finish during assembly and operation of the unit If tailgate mounting is not desired clamp hooks and cross braces may be unbolted from machine and stored for future use This allows the machine to be mounted to a platform using bolts 1 With an able bodied person to assist or the use of an overhead chain lift unit onto tailgate of truck 2 Place 2x2 or 2x4 between lower back edge of frame 1 and tailgate See diagram 3 Holding unit so back edge of frame 1 is flush with tailgate turn adjusting knob on tailgate clamps 2 until rubber bumpers 3 are tight against inside of both sides of tailgate 4 Turn wing nuts 4 until they push tightly against frame 1 to lock the unit into place 2x2 OR 2x4 CAUTION IT IS UNSAFE TO TRANSPORT LOADER WHILE ON TAILGATE CAUTION MACHINE SHOULD NEVER BE OPERATED UNDER
4. eller creating over 5600 cfm and reducing debris up to 12 to 1 This portable truck loader is the ideal system for picking up leaves grass clippings mulch and other bulk debris It s designed to mount easily on pick up trucks and vehicles made for large collection and provides quick unloading Its heavy duty construction will allow years of dependable service while making fast work of the toughest jobs IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING WARNING To prevent personal injury or property damage do not attempt to start engine until all assembly steps are completed and you have read and understand the safety and operating instructions in this manual Under California law and under laws of several other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest covered brush covered or grass covered land or on land with grain hay or other flammable agricultural crop without an engine spark arrester in continuous effective working order The engine on your power equipment like most outdoor power equipment is an internal combustion engine that burns gasoline a hydrocarbon fuel Therefore your power equipment must be quipped with a spark arrester muffler in continuous effective working order The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material Failure of t
5. equipped with a safety kill switch NEVER reach into blower housing to remove clogs or for maintenance work without first removing the spark plug wire from the engine This will prevent false starting of the engine and also allow the fan to move freely 8 OPERATING AND MAINTENANCE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT MACHINE OVERVIEW FRONT HOSE SUPPORT HOSE ADAPTER ASSY HOSE ASSY NOZZLE ASSY HOSE SAFETY INTERLOCK SWITCH MACHINE OVERVIEW ENGINE THROTTLE CONTROL MACHINE OPERATION Best vacuum is obtained when the engine is run at full throttle Before using the machine to pick up debris inspect the area to be cleaned first picking up any large objects If these pass through the machine they could damage the impeller or bend the engine crankshaft Care should be taken not to plug the hose by forcing too much debris into it at one time Stiff debris such as sticks and tree trimmings should not be picked up with the hose as this type of debris may clog the hose If the hose becomes clogged the engine must be shut off Remove the hose from the blower housing remove all blockages from the hose and replace the hose on the blower housing The fuel tank contains a vented gas cap The vent should be twisted clockwise to the closed position when the machine is being transported Twist the vent cap counterclockwise until it is fully open when the machine is being operated Duri
6. he owner operator of the equipment to comply with this regulation is a misdemeanor under California law and may also be a violation of other state and or federal regulations laws ordinances or codes Contact your local fire marshal or forest service for specific information about what regulations apply in your area Wear approved safety glasses when operating this equipment The operation of any powered machine can result in foreign objects being thrown by high speed rotating parts Wear work gloves sturdy footwear and hearing protection when operating this equipment Remove hearing protection and watch for traffic when operating near or when crossing roadways Before inspecting or servicing any part of equipment shut off engine disconnect spark plug wire from spark plug and make sure that all moving parts have come to a complete stop Be aware that rotating blades slow down gradually after engine is shut off Exercise extreme caution on slopes and avoid excessively steep slopes Never leave equipment unattended when engine is running Shut off engine and disconnect spark plug wire from spark plug before leaving equipment Turn off fuel shut off if equipped Do not operate this equipment on a paved gravel or hard surface unless the collection bag is installed Discharged material may bounce from a hard surface Do not vacuum any burning or smoldering materials such as cigars cigarettes ashes or cinders Do not vacuum areas that ha
7. hone 630 627 6900 Phone 905 673 3222 FAX 630 627 1130 FAX 905 673 5161 999245 Rev A 05 06 Printed in U S A 20
8. ing the warranty of merchantability and the warranty of fitness for a particular purpose Parker Sweeper Company assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies Parker Sweeper Company is not responsible for costs or repairs performed by persons other than those specifically authorized by Parker Sweeper Company This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you A Member of the Hako Group of Companies World Headquarters Minuteman Canada Inc Minuteman International Inc 2210 Drew Road 111 South Rohlwing Road Mississauga Ontario Addison Illinois 60101 L5S 1B1 P
9. inuteman Model Parkar PL0524H Truck Loader 24 HP OPERATION SERVICE PARTS CARE TABLE OF CONTENTS THE PLOS24H TRUCK LOADER aa ki 3 IMPORTANT SAFETY 2 4 SAFETY DECALS FRONT a au Seed 6 SAFETY DEGALS A A A ala aset a 7 ASSEMBLY INSTRUG ONS 8 ASSEMBLING UNIT TO TAILGATE OF TRUCK nenn 8 ASSEMBLING HOSE TON Eee 8 BEFORE OPERATING THE MACHINE eee 8 OPERATING AND MAINTENANCE INSTRUCTIONS 9 MACHINE OVERVIEW FRONT wa acc inna emn dh e ca rtr e eaa 9 MACHINE OVERVIEW ENGINE aan see 10 MACHINE OPER ION nee O GRE ik bit 10 GENERAL MAINTENANCE iwa ia 11 EXPLODED VIEWS Lu A aa w 12 MAINASSEMBEY Kas AAAA RAN AA 12 MAIN ASSEMBLY I BOM kassa 13 MAIN ASSEMBLY Inne 14 MAIN ASSEMBLY II BOM ctn ehe irt ted i ai ad 15 MOUNTING FRAME ASSEMBLY ua 16 VAGUUM NOZZEERSSENBER KAN AOR ANA ARA ONA 17 WIRING DIAGRAM 18 REPLACEMENT PARTS x aaa AO eg 19 LIMITED WARRANTY R oce ee 20 THE PL0524H TRUCK LOADER The PL0524H truck loader is powered by a 24 hp Honda engine comes with a 12 x12 Flexthane hose and is equipped with a heavy duty 4 blade computer balanced corten steel imp
10. ng operation the engine may be stopped at any time by pulling down on the safety interlock switch To restart the engine return the safety interlock switch to its original position and restart the engine using the key switch 10 GENERAL MAINTENANCE For servicing and operating instructions refer to the Engine Manufacturer s Service Manual included with this machine Careful attention to care of the air cleaner and crankcase lubrication instructions will ensure longer engine life KEEP ENGINE CLEAN This machine is equipped with an Hour Meter that keeps a running total of the number of hours the engine is run Refer to the Hour Meter to determine if the engine requires any scheduled maintenance see Engine Service Manual NOTE The hour meter is tied to the key switch If the engine is stopped using the safety interlock switch the key switch must be turned to the off position to stop the hour meter Be sure to keep the oil at the proper level in the engine Check the oil level each time the fuel tank is filled Clean the engine air cleaner every ten hours of operation Do so more often under dusty conditions If the air cleaner is punctured torn or too dirty to be cleaned it should be replaced Check the hose and blower housing before each use to make sure excessive debris hasn t built up If debris has collected remove it before operating the machine WARNING Do not perform any maintenance work in the vicinity of the impeller
11. ng parts to come to a complete stop Use only a wooden stick to clear away debris DANGER e Gasoline is highly flammable and its vapors are explosive To prevent personal injury or property damage e Do not add fuel if engine is running or still hot from recent operation Allow engine to cool for at least three minutes e Do not fill fuel tank indoors After filling wipe up any spills and move away from gasoline fumes before starting engine e Do not allow open flame matches or smoking in area e Fill fuel tank with fresh clean unleaded regular automotive gasoline leaded regular and unleaded or leaded premium grades of gasoline are acceptable substitutes e Do not mix with gasoline Clean the area around the fuel fill cap and remove the cap from the fuel tank Insert a clean funnel into the fuel tank e Fil the tank to 1 2 inch below the bottom of the filter neck to provide space for any fuel expansion e Reinstall the fuel fill cap securely and wipe up any spilled gasoline SAVE THESE INSTRUCTIONS SAFETY DECALS FRONT If safety decals are removed or damaged replace immediately Parker A WARNING TO AVOID SERIOUS INJURY TO AVOID SEVERE BURNS DO NOT TOUCH MUFFLER OM ADJACENT AREAS TO AVOID A FIRE HAZARD KEEF LEAVES GRASS AND OTHER COMBUSTIBLE MATERIALS AWAY FROM ENGINE AND MUFFLER 715314 DO NOT OPEN OR REMOVE SAFETY SHIELDS WHILE ENGINE 15 RUNNING SAFETY INTER
12. om date of purchase In addition Parker Sweeper Company will at its option honor labor warranty claims for the first 12 months from date of sale provided such claims are submitted through and approved by factory authorized repair stations Parker Sweeper Company will at its option repair or replace without charge except for transportation costs parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals This warranty does not apply to normal wear or to items whose life is dependent on their use and care such as belts cords switches hoses rubber parts electrical motor components or adjustments Parts not manufactured by Parker Sweeper Company such as engines batteries battery chargers hydraulic pumps and tires are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Parker Sweeper Company for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement filters and or prefilters not manufactured by Parker Sweeper Company or its designated licensees will void all warranties expressed or implied A potential health hazard exists without exact original equipment replacement All warranted items become the sole property of Parker Sweeper Company or its original manufacturer whichever the case may be Parker Sweeper Company disclaims any implied warranty includ
13. ve been recently treated with fertilizers pesticides or herbicides Follow chemical manufacturer s safety instructions regarding contact with treated areas Do not vacuum flammable liquids such as gasoline kerosene diesel fuel paint thinner etc Never pick up or carry equipment while the engine is running Walk never run Never allow children or untrained adults to operate this equipment Keep the area of operation clear of all persons particularly small children and pets Keep bystanders at least 25 feet away from the area of operation Do not run engine in an enclosed area Engine exhaust contains carbon monoxide gas a deadly poison that is odorless colorless and tasteless e Do not operate this equipment near buildings windows or air conditioners e Do not allow hands or any other part of the body or clothing inside the vacuum inlet Do not start engine or operate this equipment with any safety guards or housing removed e Before removing or installing collection bag shut off engine disconnect spark plug wire from spark plug and allow all moving parts to come to a complete stop e Empty the collection bag after each use Decomposing debris could generate enough heat to catch fire Before emptying the collection bag shut off engine disconnect spark plug and allow all moving parts to come to a complete stop e f equipment jams or becomes clogged immediately shut off engine disconnect spark plug and allow all movi
14. without first disconnecting the spark plug wire from the engine 11 EXPLODED VIEWS MAIN ASSEMBLY I 12 MAIN ASSEMBLY I BOM BILL OF MATERIAL 2 35039 4 KNOB 4ARM 51618 _ 3 3015 2 CLAMPBANDASSYCOMP 4 3628 2 HOSESUPPORTASSY __ 5 360243 1 SWITCHBOXCOVERPL9616B 6 360247 1 DISCHARGEASSEM 8 360316 INTAKE ADAPTER 36025 1 ELBOWASYTAL HOSE DEBRIS 12 X 12 33 7134 9 NUTNYLOC 51618 35 7156 6 j WSR FLT 344X 690X 062 STLZINC 13 MAIN ASSEMBLY II 3 5 14 MAIN ASSEMBLY II BOM BILL OF MATERIAL 6 360815 1 SPACER 8 360340 1 SUPPORTPLATE HOUSING 9 360393 1 FRAME BASE 20 711505 6 WSRFLATIA _ _ 15 MOUNTING FRAME ASSEMBLY BILL OF MATERIAL 360397 DESCRIPTION WSHR FLAT 515 DIA X 1 625 OD X 070 THK RING RUBBER WING NUT 1 2 13 TAILGATE CLAMP 1 2 13 JAM NUT 1 2 13 NYLOC HALF NUT FRAME BASE HOOK WLDT LH KM Ba 360404 BAR 360405 BAR HOOK WLD RH NUT NVLOC 3 8 16 NUT WSR FLAT 1 2 54X1 082X 087 BLT HH 1 2 13 X 1 25 ST PL BLT HH 3 8 16 X 3 4 5 BLT HH 3 8 16 X 1 5 16 VACUUM NOZZLE ASSEMBLY BILL OF MATERIAL 360441 REQ D DESCRIPTION BRIDGE CLAMP 12 IN HANDLE PLT 12 TUBE LONG HANDLE PLT 12 TUBE SHORT
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