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SAFETY RULES

1. e N eR o Key Switch 2 Amp Circuit Breaker 20 Amp Circuit Breaker Wire Assembly Frequency Meter Toggle Switch DPST Horn Pusn Button Kit Switch Shield Vib Transducer Engine Temp Gauge Voltmeter Gauge Fuel Level Gauge Tachometer Hour Meter Fuel Level Sending Unit Eng Temp Sending Unit Magnetic Pick Up Wire Assembly Solenoid Switch Horn Battery Standard Battery Cold Start Lamp Assembly Connector 3 Wire Bullet Rheostat Wire Assembly Limit Switch Vib Control Module Wire Terminal For 10 Stuc Cord Assembly Connector Solderless Wiring Harness Wire Set Wire Set Main Wire Set Wire Set 2 Daisy Chain Wire Oil Pressure Sending Unit Oil Pressure Gauge Nut Bracket 544 120 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 ELECTRICAL WIRING DIAGRAM Continued i ITEM NO PART NUMBER QTY DESCRIPTION 102 09149 04 Bracket 298 26153 17 Tach Terminal End 102 50409 01 Wiring Harness 102 50410 01 Wiring Harness 102 08523 01 Battery Grd Cable 102 12843 03 Battery Pos Cable REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 121 1291 CUSTOMER NOTES 544 122 REX Model SP 600D and SP 600PD Vibratory Roller Silver Senes 1291 ELECTRICAL BATTERY a6 B0661 CENTER CONSOLE REX Model SP 600D and SP 600PD Vibratory Roller Silver Sertes 544 123 ITEM NO
2. Bearing Retainer 1 2 X 1 1 2 Hex Hd Ht CS 1 2 Hardened Washer Outer Ring Bearing Articulating Cross 3 4 10 Locknut 1 8 Sq Steel Plug Lub Fitting 90 Deg Inner Ring Bearing 3 4 Hardened Washer 3 4 X 3 Hex Hd Ht PI CS Shim 020 Shim 010 Shim 005 Lub Fitting 45 Deg Housing Bearing REX Model SP 600D and SP 600PD Vibratory Roiler Silver Sertes 544 48 N1291 MAIN FRAME FRAME AND PLATFORM ASSEMBLY B0670B REX Model SP 600D and SP 600PD Vibratory Roller Silver Senes 544 49 ITEM NO 1 2 28 4 5 6 7 8 9 10 1291 MAIN FRAME FRAME AND PLATFORM ASSEMBLY PART NUMBER 502 2081 3 80 102 31669 01 398 20000 91 298 00174 93 298 00048 93 298 20000 66 298 02065 71 502 09298 80 502 07123 80 203699 298 00110 93 298 05763 68 298 00034 97 298 02065 71 QTY DESCRIPTION AL Ahh POA A Seat Platform Cover 1 4 Zn Pl Washer 1 4 20 X 5 8 Zn PICS 3 8 16 X 1 Ht Hex Hd CS 3 8 Zn PI Washer 3 8 16 Figd Lock Nut Platform Assembly Frame Channel Rubber 3 8 X 2 1 2 Hex Hd C Isolator 3 8 Flat Washer 3 8 Flg Lock Nut 544 50 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 MAIN FRAME CENTER CONSOLE ASSEMBLY BOG65A REX Model SP 600D and 5 6 Vibratory Roller Silver Series 544 51 ITEM NO 4 2 3 4 5 6 7 8 9 10 R 192 MAIN FRAME CENTER CONSOL
3. QTY DESCRIPTION Differential Assy 1 2 X 1 1 2 CS HT Unc Washer Lock Cover Shim 020 Shim 007 Shim Spacer Bearing Cup Bearing Cone Shaft Pinion Gear Cil Seal Shim 020 1 2 X 2 1 4 Brt CS 3 4 Locknut by 3 4 Lock Washer U Bolt 3 8 Lock Washer 3 8 X 1 Capscrew 3 4 Washer cut 3 4 X 2 HT Zn PI CS Gear Box Cover Gear Box motor Mnt 3 4 Sq Plug Gear Box Nut Wheel Bolt Wheel Stud Shim 22 Gauge Shim Hub Cap 3 16 X 3 Cotter 1 1 2 Sae Nut Washer Hub Wheel Oil Seal Retainer Shim Bearing Cup Bearing Cone Spacer 5 8 X 5 8 X 2 1 2 Str Key Axle Shaft Gear Wheel End Spacer Shim Shim 544 106 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 HYDRAULICS HYDRAULIC TANK ASSEMBLY I 1 ps M 1 s oy I 77 22246 AA y A f 0 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series ITEM NO 1 2 3 4 215 6 7 8 9 HYDRAULICS HYDRAULIC ASSEMBLY PART NUMBER 102 10886 01 502 04976 80 102 07320 01 502 09434 80 298 02108 56 298 08001 89 298 00105 93 298 02065 71 298 00133 53 QTY DESCRIPTION Gasket Hyd Tank Cover Hyd Tank Cap Filler Hydraulic Tank Sight Plug Air Breather 3 8 X 1 1 4 HT CS 3 8 Locknut Oil Filer 544 107 N1291 544 108 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 POWER
4. REX Model SP 600D and SP 600PD Vibratory Roller Silver Series HYDRAULICS PUMP AND MOTOR MOUNTING f BO660A POWER STEERING PUMP VIBRATION PUMP TRACTION MOTOR CAXLE DRIVE TRACTION MOTO CROLL DRIVE 4 ROLL 2977 N GEAR BOX REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 71 ITEM 1 2 3 4 5 6 7 8 9 N1291 HYDRAULICS PUMP AND MOTOR MOUNTING PART NUMBER 298 00104 93 298 00039 97 398 02002 28 398 11000 89 298 00115 93 102 01781 01 298 00114 93 102 10126 01 298 03594 68 ON ONNON DESCRIPTION 3 8 X 1 Hex Hd CS 1 2 Flat Washer Hardened 1 2 X 2 Hex Hd CS 1 2 Locknut 1 2 X 1 3 4 Hex Hd CS Gasket 1 2 X 1 1 2 Hex Hd CS Gasket O Ring 1 REX Model SP 600D SP 600PD Vibratory Roller Silver Series HYDRAULICS LEVELING BLADE OPTION SP 600PD ONL GEAR PUMP 1 192 11990 01 88 IN O HYDRAULIC TANK 502 05454 80 HYDRAULIC VALVE 102 10898 01 TOP LOGA ae eee re CYLINDER lt gt E 1 B 102 50240 01 LEFT FRONT RIGHT FRONT FRONT OF MACHINE REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 73 1291 HYDRAULICS LEVELING BLADE OPTION SP 600PD ONLY HYDRAULIC LINE NUMBER FUNCTION PARTNUMBER DESCRIPTION LB1 Hyd Cylinder 102 02700 07 Hose Assy 3 8 ID X 102 R Front Port 298 02104 62 900 Swiv Adapt
5. Na Pick Up Magnetic Cord Sprocket 30T 10 24 C S Soc Flat Head 10 Ext Ctrsk Lock Washer Shim Plastic O Ring O Ring Wheel Mount Gasket Motor Mount Gasket 1 2 Sq St Plug Shaft Assy Vibrator Brg amp Oil Retainer Brg amp Oil Retainer 7 8 Locknut 3 8 X 1 1 4 Ht Soc C S 1 2 X 1 1 4 Lo CS gr 5 1 2 Lock Washer 1 2 X 2 1 4 Capscrew Tire Isolator Completed Tube Frame Support Frame Support 7 8 X 3 C S Hyd Motor Yoke Roll Drive Yoke Internal SP Roll Drive 12C Spider Assy T X Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 39 N1291 CUSTOMER NOTES 544 40 REX Model SP 600D and Si N1291 FRONT FRAME DRUM DRIVE 5 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 41 ITEM NO OOOND MAUN 35 36 37 38 39 40 PART NUMBER 298 00073 93 102 30732 01 102 10423 03 298 00294 02 298 00295 02 S02 20792 80 298 00114 02 298 00113 02 102 10125 01 102 10125 02 102 10125 03 102 30945 01 298 00068 93 102 50363 01 398 20000 39 298 00114 93 102 31284 01 298 10049 02 298 00105 93 398 20000 37 298 03112 68 298 00410 02 298 00409 02 402 00719 03 298 00259 93 2S8 00041 97 402 01813 02 102 12870 01 102 31285 01 102 31291 01 402 01799 02 298 00348 02 298 00347 02 298 07530 34 298 03119 68 298 13002 86 502 08728 80 298 00104 93 398 20000 66 102 30726 01 QTY N 1
6. MAIN FRAME QUADRASTAT CONTROL PART NUMBER 102 31689 01 102 31689 11 112 10130 43 102 31689 12 102 31689 13 102 31689 14 102 31689 15 102 31689 16 102 11714 13 102 31689 17 112 10130 47 102 31689 18 112 10130 49 102 31689 19 102 31689 20 QTY DESCRIPTION Quadrastat Control Includes Items 2 Thru 15 Gate Plate Knob Switch Push Button Retaining Ring Bolt Lever Knob amp Switch Assembly Input Adapter Swivel Spring Friction Control Output Lever Housing Control Sub Assembly Input Lever 544 68 N1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series MAIN FRAME PROPEL CONTROL CABLE B0676 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 69 ITEM NO 1 2 3 4 5 6 7 8 9 10 N1291 MAIN FRAME PROPEL CONTROL CABLE PART NUMBER 502 00360 80 298 00176 93 398 02034 71 102 12843 03 398 02001 44 398 20000 36 298 06568 17 102 31670 01 398 02077 55 398 11000 16 398 20000 35 298 00157 47 298 00099 93 398 11003 47 398 20001 25 298 00158 47 398 10000 48 298 00276 02 QTY a 2 NNN NNN Momo DESCRIPTION Lever Arm 1 4 X 1 1 4 Hex Hd CS 1 4 Hex Nut Cable 1 4 X 3 4 Hex Hd CS 1 4 Flatwasher Limit Switch Mounting Bracket 10 24 X 1 1 4 Screw 10 24 Nut 10 Lock Washer Bracket Cable Clamp 1 4 X 1 Hh CS 1 4 Hex Nut 1 4 Lock Washer Cable Clamp 10 24 X 3 4 Screw Rod End
7. 37 38 39 40 41 42 43 544 31 N1291 FRONT FRAME VIBRATORY DRUM ASSEMBLY SP600D ONLY PART NUMBER 502 06867 80 602 03485 01 502 20068 80 502 20447 80 398 02004 90 298 02035 71 298 00123 93 298 00087 93 298 20000 41 402 02649 02 402 02638 05 402 02636 02 102 10906 01 102 10906 02 102 10906 03 298 00095 93 298 00042 97 298 00377 02 298 00347 02 298 00348 02 298 03112 68 102 04776 01 102 09782 01 102 09782 02 102 09782 02 298 00101 93 398 20000 64 398 02004 91 398 20000 57 402 2642 02 NOOO WNNN 0000 MAOA PEN YO 298 02062 7 1 402 01813 02 298 00225 93 298 00041 97 102 09765 01 00 00 102 10164 01 102 09766 01 298 03113 68 298 07532 34 298 00103 17 S02 00205 80 102 10165 01 298 00199 93 4 QTY DESCRIPTION Roll Assembly Tire Pneumatic Housing Isolator Top Housing Isolator Bottom 3 4 X 2 3 4 Capscrew Locknut 3 4 5 8 X 1 1 2 Capscrew 5 8 X 3 Capscrew 5 8 Lockwasher Hub Roll Drive Hub Roll Driven Hub Wheel Shim Roll Shim Roll Shim Roll 3 4 X 2 3 4 Capscrew 3 4 Hardened Washer Spherical Bearing Cup Bearing Cone Bearing Cil Seal Ring Bearing amp Carrier Shim 005 Shim 0075 Shim 020 5 16 X 1 Capscrew 5 16 Lockwasher 3 8 X 1 Capscrew 3 8 Lockwasher Wheel Mount Locknut 3
8. 6 6 6 6 6 6 1 a N N 44 Vibratory Roll Wheel Isolator Isolator Hsg Top Sg Isolator Lower Half 3 4 X 2 3 4 Ht Zn PI C S 3 4 Locknut 5 8 X 1 1 2 Ht Zn PI C S 5 8 X 3 C S Lock 5 8 Lock Washer Hub Roll Drive Side Hub Roll Driven Side Hub Wheel Shim Gear Case Shim Gear Case Shim Gear Case 3 4 X 2 3 4 CS lock 3 4 Washer Hardened Bearing Spherical Bearing Cup Bearing Cone Cil Seal Bearing amp Carrier Ring Shim 005 Shim 0075 Shim 020 5 16 X 1 C S 5 16 Lock Washer 3 8 X 1 Nylck Ht C S 3 8 Lock Washer Wheel Mount Woodruff Key 3 4 Locknut Light Yoke Roll Drive 5 8 X 2 3 4 Unf C S Gr 8 5 8 Hardened Washer Exciter Coupling Exciter Coupling Coupling Sleeve Seal Hub Snap Ring Internal 544 38 N1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series FRONT FRAME VIBRATORY DRUM ASSEMBLY SP600PD ONLY Continued ITEM NO PART NUMBER QTY DESCRIPTION 298 00103 17 502 00205 80 102 10165 01 298 001 99 93 398 20002 12 298 10036 02 298 03562 68 298 03563 68 102 10892 01 102 10893 01 398 14005 73 502 08636 80 102 31004 01 102 31006 01 298 02032 71 398 02006 65 298 00178 93 398 20000 39 298 00142 93 298 06065 68 298 06036 68 102 31103 01 102 50086 01 298 00224 93 102 12870 01 401 01813 02 402 01814 02 298 06086 91 4 1 1 1 8 6 4 6 2 2 2 2 1 4 PMN 5d
9. ITEMS INCLUDED IN SERVICE SEAL KIT ITEM 13 544 88 N1291 HYDRAULICS STEERING CYLINDER MOUNTING STEERING 7 CYLINDER REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 42 REX Model SP 600D SP 600PD Vibratory Roller Silver Series 544 89 ITEM NO 1 2 3 4 5 6 7 8 9 10 N1291 HYDRAULICS STEERING CYLINDER MOUNTING PART NUMBER 398 03000 68 398 1 1000 87 59077 102 09768 01 298 07527 34 298 06806 08 298 02063 71 102 30437 01 102 09767 01 398 08000 19 298 00116 93 298 08112 86 398 20000 39 298 02171 62 N NNNNN NANNND QTY DESCRIPTION 3 16 X 2 Cotter 1 1 4 Castle Nut Washer Special Washer Special Snap Ring Bushing 1 2 13 Locknut Flg Housing Ball Stud Stud Ball Lube Fitting 45 1 2 X 2 1 4 Hex Hd CS 45Deg Elbow 1 2 Lock Washer 90Deg Adapter 544 90 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N129I HYDRAULICS GROUND DRIVE SYSTEM sod u OIL COOLER 102 31193 01 TRACTION MOTCR 102 12581 01 amp ES seus PUMP 102 12823 01 VALVE ASSEMBLY 102 12875 01 YORAULIC TANK 502 05434 80 ec m TASE DEAR E CLL DRIVE MOTOR A 102 12870 01 WINGER DE REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 91 N1291 HYDRAULICS GROUND DRIVE SYSTEM HYDRAULIC LINE NUMBEH FUNCTION PART NUMBER
10. Of Cil Cooler 298 02081 62 1 4 Swivel X 45 Deg 1 544 76 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 HYDRAULICS OIL COOLER LP Cm i FW uri C JH REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 77 1291 HYDRAULICS OIL COOLER ITEM NO PART NUMBER QTY DESCRIPTION 1 102 31 193 01 1 Oil Cooler 2 298 13030 86 2 1 Pipe Plug 3 298 08201 86 1 1 90Deg Adapter 4 502 0861 4 81 1 Hose Assy 3 4 X 16 1 2 LG 5 298 00181 53 1 Relief Check Valve 6 298 0657 1 81 1 1 X 3 4 90 Deg Adapter 7 298 14500 86 1 1 X 3 4 Red Bushing 8 298 02263 62 2 3 4 Service Tee 9 298 14503 86 1 3 4 X 1 4 Red Bushing 10 298 02157 62 1 3 4 X 1 1 16 Str Adapter 298 06579 86 298 06500 86 90 Deg Adapter 1 1 Street Elbow e 544 78 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 HYDRAULICS VIBRATORY PUMP Boess REX Model SP 600D SP 600PD Vibratory Roller Silver Series HYDRAULICS VIBRATORY PUMP 102 12821 01 h Pump Variable Displacement Includes Items 2 Thru 43 2 102 12821 11 1 lug 3 102 12821 12 1 Key 4 102 12821 13 1 Nut Slotted 5 102 12821 14 1 Retaining Ring 6 102 12821 15 1 Lip Seal 7 102 12821 16 2 Plug 8 102 12821 17 1 Relief Valve Kit Consisting Of Items 9 amp 10 9 102 12821 18 1 SCR Valve 1
11. Rear Engine Mount Right Rear Engine Mount Leit 1 2 X 1 1 2 HT ZN CS 1 2 Lock Washer Flywheel Adapter 3 8 Lock Washer Hyd Pump Adapter Drive Plate 5 16 X 1 1 2 HT CS Joint 3 8 X 1 Soc CS Hub Drive Hyd Pump 1 2 Cut Washer 1 2 X 1 3 4 HT ZN CS Cil Pressure Sending Unit Fan Spacer 5 16 X 1 3 4 HT CS 5 16 Lock Washer Water Sending Unit Fan Blade Assembly Ball Jcint 1 4 Unt Nut 1 4 X 3 4 Mach Screw gt Throttle Cable Bracket e 10 24 Hex Nut 1 4 Dia Copper Tube 5 16 Cut Washer 1 4 Lock Washer 1 4 Hex Nut 5 16 X 3 4 HT CS Throttle Cable Upper Radiator Hose Lower Radiator Hose Hose Clamp 3 8 X 1 1 2 HT ZN CS 544 110 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 EXHAUST ASSEMBLY 2 AN ITEM NO PART NUMBER QTY DESCRIPTION 298 05268 92 298 05288 92 298 05261 92 298 00432 47 298 05266 92 298 05289 92 102 12448 02 298 05264 92 502 30051 80 Stack Pipe 45 Deg Elbow Muffler Exhaust Clamp Elbow Connector Muffler Support Flex Exhaust Connector Exhaust Flange amp Elbow 1 2 3 4 5 6 7 8 9 L M REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 111 N1291 AIR CLEANER ASSEMBLY ITEM NO PART NUMBER QTY DESCRIPTION 102 09209 01 Air Cleaner 298 05126 92 Mtg Band Air Cleaner 298 05271 92 Air Inlet Hood 298 05270 92 Rubber Reducer 102 124
12. 4 Yoke Roll Drive 75 8 X 2 3 4 Capscrew TL 5 8 Hardened Washer Coupling Coupling Sleeve Seal Hub Snap Ring Pick Up Magnetic Cord Sprocket 10 24 Capscrew 544 32 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 FRONT FRAME VIBRATORY DRUM ASSEMBLY SP600D ONLY Continued B0359A 22 DA lt 190 I9 4 zm 54 4 si Qe 52 i De d P REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 33 N1291 FRONT FRAME VIBRATORY DRUM ASSEMBLY SP600D ONLY Continued ITEM NO PART NUMBER 298 1 0036 02 298 03562 68 298 03563 68 102 10892 01 102 10893 01 398 14005 73 502 08636 80 102 31004 01 102 31006 01 102 31 103 01 102 50086 01 298 00038 97 298 00224 93 298 02032 71 398 02006 65 102 12571 01 398 06001 86 402 01814 02 502 06955 88 298 06086 91 298 00225 93 102 11275 01 298 03516 68 298 00178 93 398 20000 39 QTY DESCRIPTION N nPSPMNMPMSIY NN lt O N BRL Shim plastic O Ring O Ring Gasket Wheel Mount Gasket Wheel Mount 1 2 Sq Plug Shaft Bearing amp Oil Retainer Bearing amp Oil Retainer Frame Support Frame Support 7 8 Hardwasher 7 8 X 3 Capscrew 7 8 Locknut 3 8 X 1 1 4 Capscrew Hydraulic Motor Vibration Key Yoke Internal Spline Yoke Assembly Roll Drive 12c Spider Asse
13. 5 8 X 4 1 2 C S 102 31012 01 Clamp Raker 102 31013 01 Bar Raker 298 0021 7 93 3 4 X 3 1 2 C S 102 09263 01 3 4 Cut Washer 298 02067 71 3 4 Nut 102 10908 10 Stauff Clamp 298 02066 71 Lock Nut 5 8 1 1 MRON 544 22 REX Model SP 600D and SP 600PD Vibratory Roller Silver Senes 1291 FRONT FRAME LEVELING BLADE OPTION 600PD ONLY B0701 2 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 23 N1291 FRONT FRAME LEVELING BLADE OPTION 600PD ONLY ITEM NO PART NUMBER QTY DESCRIPTION 102 13203 01 Valve Control 298 00458 47 Control Cable 102 13204 01 Valve Adapter 102 13208 01 Hyd Valve Mounting Plate 102 10898 01 Hydraulic Valve 298 001 11 93 3 8 X 3 Ht CAPSCREW 298 02065 71 3 8 16 Locknut 3 8 16 Locknut a iIDc TANK 344 24 N1291 HYDRAULIC a 37 27 p b FR REX Model SP 600D and SP 600PD Vibratory Roller Silver Sertes ONT FRAME LEVELING BLADE OPTION 600PD ONL BO702A REX Model SP 600D and SP 600PD Vibratory Roller Silver Series ITEM NO FRONT FRAME LEVELING BLADE OPTION 600PD ONLY PART NUMBER 502 06820 80 298 02035 71 298 021 04 62 102 02700 07 102 02700 15 298 02066 62 298 17010 86 102 10909 01 298 0101 4 04 102 02700 13 298 02070 62 102 10898 01 402 03701 04 502 01351 80 102 1 1090 01 298 08174 86 102 03849 03 102 10908 05 398 20000 88 298 02171
14. 9 16 O Ring 3 8 NPST B To 2 298 02068 62 Adapter 298 17010 86 1 2 NPT Tee LB2 Hyd Cylinder 102 02700 15 Hose Assembly 3 8 ID X 90 R Front Port 298 02104 62 90 Swiv Adapt 9 16 O Ring 3 8 NPST to Tee 1 298 02066 62 Adapter 298 17010 86 1 2 NPT Tee Hyd Cylinder 102 02700 07 Hose Assembly 3 8 ID X 102 L Front Port 298 02104 62 90 Swiv Adapt 9 16 O Ring 3 8 NPST To Tee 1 298 02066 62 Adapter LB4 Hyd Cylinder 102 02700 15 Hose Assembly 3 8 ID X 90 L Front Port 8 298 02104 62 909 Swiv Adapt 9 16 O Ring 3 8 To Tee 2 298 02066 62 Adapter Tee 2 To Port 102 02700 16 Hose Assembly 3 8 ID X 60 Of Hyd Valve 298 02070 62 Adapter 298 02066 62 Adapter D 6 Tee 1 To Port 102 02700 16 Hose Assembly 3 8 ID X 60 Of Hyd Valve 298 02070 62 Adapter 298 02066 62 Adapter t Bottom Out Port Of 502 01350 91 Assembly ume X s Hyd Vaive To Port 298 06501 86 _ Adapter 5 vue Of Hyd Tank L88 IN Port Of Gear 102 03849 03 Hose Assembly 3 4ID X 16 1 2 Pump to Port 8 298 08174 86 Adapter Of Hyd Tank LBS Port Of Gear 102 03701 14 Hose Assembly 1 21D X 24 Pump To Top Port 298 02171 62 909 Adapt 1 2 NPT 3 4 16 Jic Of Hyd Tank 298 14502 86 3 4 X 1 2 Reducer Bushing 298 08156 86 Adapter 544 74 1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series HYDRAULICS VIBRAT
15. DESCRIPTION B GD1 Roll Drive Motor 502 01342 80 Hose Assembly 1 Case Drain To Valve 298 02105 62 O Ring X 1 4 PT Adapter 1 Assembly 7 398 14000 10 1 2 X 1 4 Reducing Bushing 1 Underneath 298 08155 86 1 2 NPTF Pipe Tee 1 GD2 Roll Drive Motor Port 102 31027 03 Hose Assembly 1 ID X 156 LG B To Valve Assembly 102 01594 04 1 SAE O Ring Port 1 298 08033 86 1 Split Flange Clamp 298 00105 93 3 8 X 1 1 4 HT ZN PL CS 398 20000 97 3 8 Lockwasher 298 08181 86 1 SF X 1 5 16 Jic Adapter 298 08178 86 1 5 16 O Ring X 1 5 16 Jicv Elbow p p N GD3 Roll Drive Motor 102 31027 03 Hose Assembly Port A To Valve 102 01594 04 O Ring Assembly Port 4 298 08033 86 Split Flange Clamp 298 00105 93 3 8 1 1 4 Cap Screw 398 20000 97 3 8 Lock Washer 298 08181 86 1 SF X1 5 16 Jic Adapter 298 06628 86 1 5 16 Jic 45 Swivel Elbow 298 08187 86 1 5 16 O Ring X 1 5 16 Jic Elbow ass AANA GD4 Hydraulic Tank Port 102 31043 01 Hose Assembly 110 X 57LG 1 A To Oil Cooler 298 02141 62 Str Adapter 1 NPTF X 1 5 16 1 Port A GDS Traction Motor Port 102 31028 06 Hose Assembly 110 X 25 LG 1 B To Valve 102 01594 04 O Ring 1 Assembiy Port 2 298 08033 86 1 Solit Fiange Clamp 2 298 00105 93 3 8 X 1 1 4 Ht Zn PICS 4 398 20000 97 3 8 Lock Washer 4 298 08183 86 45Deg Elbow 1 Split Flange X 1 5 16 12 Jic 1 GD6 Traction Motor Upper 502 08619 84 Hose Assembly 5 8 ID x 27 LG 1 Port To Valve 298
16. UNIT ENGINE 0707 m 0708 d gt 1 C SU no D 1 E D SS Z XZ REX Model SP 600D and SP 600PD Vibratory Roller Silver Series ITEM NO MAUN 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 544 109 N1291 POWER UNIT ENGINE PART NUMBER 102 31557 01 102 31571 01 102 31572 01 298 00124 93 298 001 26 93 398 11000 23 398 20000 41 502 3007 4 80 502 30073 80 298 001 14 93 398 20000 39 102 04791 01 398 20000 12 102 03666 01 102 05363 01 398 02076 21 102 07361 01 298 00181 93 402 00624 05 102 12823 01 398 20000 25 298 001 15 93 1 298 02066 56 102 09835 01 398 02005 16 398 95001 81 1 298 C2067 58 298 05207 92 298 C0283 47 398 11000 37 298 00146 47 398 10000 64 102 31534 01 398 11000 16 398 99004 35 398 20001 50 398 20001 25 398 11003 47 398 02005 77 102 12843 02 N P AN N N 4 de 0 A 0 4 OA RO NOLAND 102 12469 01 298 05758 68 298 09027 86 298 00106 93 Cable Clamp Bracket DA QTY DESCRIPTION Engine Model 4039T Front Engine Mount Right Front Engine Mount Left 5 8 X 1 3 4 ZN CS 5 8 X 2 1 2 HT ZN CS 5 8 Unc Nut 5 8 Lock Washer
17. path of the machine Correct and or report any apparent machine derects Check to see that all guards etc are secure and in place Note any hazards or obstructions that be encountered such as ditches overhead wires blocks etc and take necessary precautions Keep deck steps and floor clean so that they do not become cluttered or slippery Keep steps and grab handles free of oil and grease Insure proper ventilation when starting in an enclosed area Cont 344 4 REX Model SP 600D and SP 600PD Vibratory Roiler Silver Series 1291 SAFETY RULES Continued Be particularly careful if this is not the machine you would normaily operate Never leave machine unattended with engine running However if you must be sure that you set the emergency stop or parking brake Parking in a clear authorized area and set parking brake before dismounting Use and lock protective covers Secure all caps and filler plugs for fuel hydraulic oil fluid battery covers and radiator Know levels for engine coolant crankcase hydraulic and fuel tank Always place controls in neutral and set parking brake before starting Test braking while moving slowly Test steering right and left while moving slowly Listen to engine while moving slowly to determine any unusual noises Report any defect in machine noted during operation Observe instruments and gauges frequently Do not permit riders on machine j i Y a
18. 0 102 12821 19 2 O Ring 102 12821 20 1 Orifice Screen 12 102 12821 21 1 O Ring 13 102 12821 22 2 O Ring 14 102 12821 23 1 EDC Electric Displ Control 15 102 12821 24 2 Screw 16 102 12821 25 2 Screw 17 102 12821 26 2 Plug 18 102 12821 27 1 Suction Filter Adaptor 19 102 12821 28 2 Screw 20 102 12821 29 2 Plug 21 102 12821 30 1 Screw 22 102 12821 31 1 Plug 23 102 12821 32 3 O Ring 24 102 12821 33 1 Key 25 102 12821 34 1 Gerotor Assembly 102 12821 35 1 Pin 27 102 12821 36 i Gerotor 28 102 12821 37 1 C Ring 29 102 12821 38 1 Temper Load Ring 30 102 12821 39 1 Adapter 102 12821 40 1 O Ring 32 102 12821 41 1 Cover Plate 33 102 12821 42 2 Screw 34 102 12821 43 1 Relief Valve Kit Consisting Of Items 10 amp 35 35 102 12821 44 1 SCR Valve 36 102 12821 45 1 O Ring 37 102 12821 46 L Plug 38 102 12821 47 1 Relief Valve Shim Kit 39 102 12821 48 1 Charge Relief Valve Spring 40 102 12821 49 1 Relief Valve 41 102 12821 50 1 O Ring 42 102 12821 51 1 Back Up Ring 43 102 12821 52 1 Bypass Valve No Orifice 544 79 N1291 ITEM NO PART NUMBEH QTY DESCRIPTION 544 90 REX Model SP 600D and SP 600PD Vibratory Roiler Silver Series 1291 HYDRAULICS VIBRATORY MOTOR B0656 T ITEM NO PART NUMBER QTY DESCRIPTION 1 102 12571 01 1 Motor Fixed Displacement 4 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series NID91 CUSTOMER NOTES 544 82 REX Model SP 600D a
19. 02 10768 01 102 12905 01 102 11159 01 102 50452 01 102 13041 01 102 10802 01 102 10801 01 102 04708 01 102 10091 01 102 11145 01 102 13038 02 102 31816 01 102 08085 09 102 11382 01 N fj N L N G N N QTY DESCRIPTION Caution Hot Oil Decal Silver Series Decal Tag Shipping Inflation Label On Off Label Control Console Decal Filter Indicator Decal Rex Decal Diesel Decal Caution Chloride Decal Serial Number Plate Service Chart Do Not Tow Label Manual Holder Decal Manual Holder Artic Joint Decal Isolator Inflation Decal Vibrator Decal Striping Tape 600PD Decal Safety Walk Tape Rex Quality Decal 544 18 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 LUBRICATION AND MAINTENANCE CHART REX MODEL FOR MORE DETAILZD INFORMATION REFER TO 5 6000 4 SP SOOPO OPERATORS MANUAL FOR 5 6 SILVER SERIES OPERATORS MANUAL gt FOR SP 6QOD VIBRATORY ROLLERS one COMPONENT NO Of SERVICE CAPACITY fono dap HOURS SERVICE OSSCRIBTION POINTS VIBRATOR BEARINGS Smart GING ws CHECK LEVEL MAINTAIN AT roon ENG INg CRANMKCA DIPSTICK a AMLFACTURER S AIR CLEANER 1 CHECK INOICATOR REPLACE fLEWENT ELEMENT 3 CLEAN SOM ES INOICATOR RE XWORKS SHOWS REO 102 09209 02 UMAT 1 C z RES AIR MAINTAIN 22 28 ALWAYS RINAN s 1SOLATOR PRE SSURG Einb 21 7ATM le AP
20. 02151 62 1 2 pt 7 8 Jic Conn 1 Assembly Port 7 298 08339 86 3 4 O Ring X 7 8 Jic Elbow 1 Underneath GD7 Traction Pump Upper 502 08614 87 Hose Assembly 3 4 ID X 84 LG 1 Port To Oil Cooler 298 08198 86 90 Deg Elbow 7 8 O Ring X 1 1 16 12 1 Port B 298 02157 62 Str Adapter 3 4 NPTF X 1 1 16 12 Jic 1 544 92 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 HYDRAULICS GROUND DRIVE SYSTEM Continued HYDRAULIC LINE NUMBER FUNCTION PART NUMBER DESCRIPTION Q D8 Traction Motor Port A To Valve Assembly Port 3 102 31026 06 102 01594 04 298 08033 86 298 00105 93 398 20000 97 298 08183 86 Hose Assembly 1 ID X 25 LG 1 1 SAE O Ring 1 1i Split Flange Clamp 2 3 8 X 1 1 4 Ht Zn PI CS 4 3 8 Lock Washer 4 45Deg Elbow 1 Split Flange X 1 5 16 12 Jic 1 GD9 Filter At Tank Port To Charge Pump Inlet On Traction Pump 102 03849 04 298 08092 86 298 13019 86 298 14500 86 Hose Assembly 3 4 ID X 16 1 2 LG 1 Elbow 1 5 16 C Ring X 3 4 NPSM 1 3 4 NPTF Pipe Plug 1 1 X 3 4 Reducer 1 GD10 Traction Pump Port A To Valve Assembly Port 5 102 31026 06 7 102 01594 04 298 08033 86 298 00105 93 398 20000 97 298 08183 86 Hose Assembly 140 X 25 LG 1 SAE O Ring 1 Split Flange Clamp 3 8 X 1 1 4 Ht Zn PI CS 3 8 Lock Washer 45Deg Elbow 1 Split Flange X 1 5 16 12 Jic N O O P N 3 GD11 Traction Pump Port To Valve Assembly Port 6
21. 1 1 6 6 2 1 6 1 4 4 2 2 6 6 N N N1291 FRONT FRAME DRUM DRIVE GEAR CASE ASSEMBLY DESCRIPTION 3 8 X 1 Fi Hd Self Lock CS Retainer Bearing Shim Plastic Bearing Cup Bearing Cone Pinion Bearing Cone Bearing Cup Shim 005 Shim 0075 Shim 020 Housing Bearing 3 8 X 1 1 4 Fi Hd CS Mtg Mctor 1 2 Lock Washer 1 2 X 1 1 2 Hex Hd CS Retainer Roll Bearing Shim 005 3 8 X 1 1 4 Hex Hd Ht CS 3 8 Lock Washer Cil Seal Bearing Cup Bearing Cone Gear first Reduction 5 8 X 2 3 4 UNF CS 5 8 Harcnened Washer Yoke Roll Drive Hyd Motor Shaft Intermediate Gear second Reduction Gear Output Bearing Cone Bearing Cup Retaining Ring Oil Seal 3 4 Magnetic Pipe Plug Cover Roll Drive Gear Box 3 8 X 1 Hex Hd CS 3 8 Flat Washer Hub Gear 544 42 N1291 FRONT FRAME DRUM DRIVE GEAR CASE ASSEMBLY Continued ITEM NO REX Model SP 600D and SP 600PD Vibratory Roller Silver Series PART NUMBER 102 10124 01 102 10124 02 102 10124 03 102 30733 01 298 02093 01 398 20000 25 298 00113 93 402 02643 03 102 10126 01 298 10051 02 298 10050 02 298 00042 97 298 00130 93 298 03125 68 298 02035 71 102 11378 01 298 00204 93 ARE PH hOD ga QTY DESCRIPTION Shim 005 Shim 0075 Shim 020 Retainer Bearing Breather Vent 1 2 Flat Washer 1 2 X 1 Hex Hd Ht CS Gear Case Ro
22. 1 2 3 4 5 6 7 8 9 N1291 ELECTRICAL BATTERY PART NUMBER 298 03255 17 102 08523 09 102 08523 01 502 02693 80 298 02065 71 102 07766 01 502 08689 80 298 001 04 93 102 09741 01 QTY DESCRIPTION O OO Battery 12 Volt Battery Cable Positive Battery Cable Negative Clamp Hold Down 3 8 Flanged Locknut Bolt Hold Down Battery Tray 3 8 X 1 Hex Hd CS Spacer Wooden 544 124 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 E OPTIONAL EQUIPMENT ROPS ASSEMBLY Xe X gt REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 125 ITEM NO N1291 OPTIONAL EQUIPMENT ROPS ASSEMBLY PART NUMBER 102 05549 01 298 00091 93 398 20000 42 102 09623 01 298 00094 23 298 00039 97 298 02063 71 QTY DESCRIPTION Rops 600 3 4 X 2 CS 3 4 Lock Washer Seat Belt Kit CapScrew 1 2 Hardened Washer 1 2 13 Locknut Flgd
23. 102 31026 06 102 01534 04 298 08033 86 298 001 05 93 398 20000 97 298 08186 86 298 09061 86 Hose Assembly 110 X 25 LG 1 SAE O Ring 1 Split Flange Clamp 3 8 X 1 1 4 Ht Zn PICS 3 8 Lock Washer 1 SF X 1 5 16 Jic Adapter 1 SF X 1 5 16 Jic Elbow P b GD12 Traction Pump Lower Port To Traction Motor Lower Port 777502 08614 85 298 08203 86 298 02139 62 298 06635 86 Hose Assembly 3 4 ID X 86 LG 45 Deg Elbow 7 8 O Ring X 1 AAS 12 Jic 1 2 PT X 1 1 16 Jic Conn 3 4 O Ring X 1 2 Pt Elbow pow REX Model SP 600D SP 600PD Vibratory Roller Silver Series OND OONN PART NUMBER 502 30179 80 102 12875 01 102 31027 03 102 31026 06 502 08619 84 102 31026 01 102 05427 01 502 01341 96 HYDRAULICS MOUNTING BLOCK MANIFOLD ASSEMBLY QTY DESCRIPTION Mounting Plate Valve Manifold Hose 1 X 156 Lg Hose 1 X 25 Lg Hose 5 8 X 27 Lg Hose 1 X 48 Lg Mounting Block Manifold Valve Hose 1 4 X 144 Lg 544 93 N1291 B0715 344 94 1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series HYDRAULIC DISC BRAKE 102 12750 01 B0716 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 95 N1291 HYDRAULICS HYDRAULIC OIL TANK PORTS 0591 HYDRAULIC OIL TANK VIEW FROM REAR OF MACHINE 3 4 F NPT T A 544 96 REX Model SP 600D and SP 600PD Vibratory Roller S
24. 21 01 Intake Tube 298 09026 86 Clamp 298 09015 86 Clamp 502 30052 80 Intake Tube 298 06509 68 Air Cleaner Indicator 298 05269 92 45 Deg Rubber Elbow 1 2 3 4 5 6 7 8 9 0 544 112 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 FUEL TANK ASSEMBLY ITEM NO PART NUMBER QTY DESCRIPTION 502 06452 80 502 01341 87 502 01338 98 298 00106 93 398 20000 37 398 11000 19 298 02083 56 298 0251 1 68 298 001 75 47 Fuel Tank Hose Assembly Inlet Hose Assembly Return 3 8 X1 1 2 THTCS 3 8 Lock Washer 3 8 Nut Fuel Ending Unit Gasket Sending Unit Gas Cap OO NO O POL QC A REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 113 N1291 DRIVE TRAIN ASSEMBLY ITEM NO OOOO d PART NUMBER 502 06459 80 298 06075 91 102 31 562 01 502 20729 80 102 12521 01 398 02002 19 398 20001 13 102 12750 01 298 00367 93 102 12561 01 102 12499 01 102 12498 01 29 800103 93 398 20000 12 298 08178 86 298 08339 86 298 02139 62 298 06635 86 ail QTY DESCRIPTION Gear Box amp Motor Mt Strut Universal Joint Assembly Companion Fiange Bracket Torque Hub 1 2 X 1 1 4 HT CS 1 2 Cut Washer Hyd Disc Brake 1 2 X 5 1 2 HT CS Hyd Motor Sleeve Washer 3 8 X 3 4 HT CS 3 8 Lock Washer 1 5 16 O Ring X 1 5 16 Elbow 3 4 O Ring X 7 8 Elbow 1 2 X 1 1 5 Conn
25. 251 RO P RADIATOR g amp REFILL OR 2 ETHYLENE GLYCOL T YEARLY 27 COOLAM VMICHEVER COMES rIRST 29 Ti TERS MIS FREEZE amp CLEAN w vIBR Smart 4 ORALN ANO REFILL 6 OUaRTS SEARINGS 16 9 LITERS POPLLUME 90790 15 QuaARTS ORAIN ANO REFILL 14 LITERS wO91LU6E MO 80w 90 MOBILUSE 6 SAE 90 ALWAYS MAINTAIN CAPS OM VALVE SYSTEMS 79 ROLL ORIVE GEAR sox ORAIN AMO REFILL 6000 12 15 PSI TIRES CHECK 4IR 82 ATM 2 PRESSURE sooro 16 16 116971 22 ami 00 FUEL 5 GALS F 132 c TERS 2 OLESEL FUEL eUSE MOBIL OIL PRODUCT OR EQUIVALENT a WARM OIL 1 102 50452 0 3 9 14 23 25 3 29 7 20 33 ENGINE JOHN DEERE 40297 NEGATIVE GROUND ELECTRICAL SYSTEM REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 19 N1291 CUSTOMER NOTES 544 20 REX Model SP 600D and SP 600PD Vibratory Roller Silver Sertes N1291 FRONT FRAME ROLL FRAME SP 600D ONL B0646B ITEM NO PART NUMBER QTY DESCRIPTION 502 06805 80 Roll Frame 102 31240 01 Scraper Bar 298 00041 97 5 8 Hard Washer 298 00125 93 5 8 X 2 HT C S 398 02066 71 5 8 11 Flg Locknut 102 10908 10 Stauff Clamp REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 21 1291 FRONT FRAME ROLL FRAME SP 600PD ONLY B0646C ITEM NO PART NUMBER QTY DESCRIPTION 502 06805 80 Roll Frame SP600D SP600PD 298 001 50 93
26. 3 4 O Ring X 1 2 Pt Elbow A r Ute x sara eU 2 04 544 114 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 AXLE DIFFERENTIAL B0461 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series ITEM NO 544 115 1291 AXLE DIFFERENTIAL PART NUMBEH 102 09795 10 1 102 09795 11 1 102 09795 12 1 102 09795 13 1 102 09795 14 1 102 09795 15 1 102 09795 17 1 102 09795 22 12 102 09795 16 1 102 09795 23 1 102 09795 21 1 1 4 2 2 2 1 1 1 102 09795 26 8 102 09795 24 1 102 09795 25 1 1 102 09795 18 1 102 09795 19 10 1 102 04803 01 2 102 09795 20 4 QTY DESCRIPTION Gear amp Pinion Assy Kit Inner Pinion Brg Shim drive Pinion Adjusting Baffle pinion Bearing Shim pinion Brg Adjusting Kit outer Pinion Brg Slinger pinion Brg Outer Seal Washer Nut Gasket Shim diff brg Bolt Flange Bearing Kit Diff Case Assy Kit Diff Brg Flange Half diff Case Cap diff Case Shaft Diff Case Pinion Gear differential Ring Plate Disc Disc Dished Plate Bolt Kit limited Slip Diff Kit Gear Carrier Cover Cover carrier Case differential Pinion Gear shaft Bolt ITEMS NOT SOLD SEPARATELY 44 116 N1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series AXLE WHEELS AND TIRES 0497 t REX Model SP 600D and SP 600PD Vibratory Roller Silver Sertes
27. 544 117 1291 ne AXLE WHEELS AND TIRES SP600D ITEM NO PART NUMBER QTY DESCRIPTION 298 031 43 68 Tire Tube 16 9 x 24 ALL WEATHER 502 20351 80 Rim amp Wheel C SP600PD ITEM NO PART NUMBER QTY DESCRIPTION 298 06070 68 Tire Tube 16 9 x 24 TRACTION 502 20351 80 Rim amp Wheel Vibratory Roller Silver Senes NI291 ELECTRICAL WIRING DIAGRAM B20193 s n T s 9 a 2 a TEN as CIE OS Dl REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 119 ITEM NO Oqdo 4 MAUN E NEU UNS 16 17 18 19 20 21 21 22 23 24 25 27 28 29 30 31 32 x 33 34 35 N1291 ELECTRICAL WIRING DIAGRAM PART NUMBER 212 00276 17 298 05004 17 298 05005 17 102 12989 01 602 03795 01 298 06159 17 298 06067 17 298 00052 17 602 10758 01 298 06253 17 298 06251 17 298 03040 17 298 03041 17 298 02083 56 298 02067 56 298 00103 17 102 13101 01 298 06543 17 102 09149 02 298 03255 17 298 03256 17 102 12258 01 298 26087 17 298 16222 17 258 00124 17 102 12988 01 298 5568 17 102 31712 01 298 26026 17 502 00205 80 298 00086 17 102 09859 03 102 31691 01 102 31690 01 102 50379 01 102 12985 01 102 30526 01 298 02066 56 298 06252 17 102 091 49 03 QTY DESCRIPTION OO C9
28. 62 298 14502 86 102 10187 01 QTY DESCRIPTION 1 6 4 2 2 6 2 1 4 2 2 1 2 1 1 ANAND h Leveling Blade Lock Nut Union Adapter Hose Hose Assembly Union Adapter Tee 1 2 Bracket Tee U Bolt 1 4 Hose Assembly Union Hydraulic Valve Hose Assembly Hose Assembly Gear Pump Elbow Adapter Hose Suction Clamp Stouff Cut Washer 1 4 Adapter 90deg 3 4 X 1 2 Red Bushing Gasket 344 25 N1291 544 26 REX Model SP 600D and SP 600PD Vibratory Rotier S ver Senes NI291 FRONT FRAME LEVELING BLADE OPTION 600PD ONLY Continued B0702 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 344 27 N1291 FRONT FRAME LEVELING BLADE OPTION 600PD ONLY Continued ITEM NO OOOND NAUN 11 12 13 14 PART NUMBER 502 06820 80 102 31003 01 398 01000 35 398 11000 04 102 31019 01 102 31020 01 398 11000 87 398 08000 07 298 08092 86 102 50240 01 298 00217 93 398 02004 50 298 00042 97 298 02035 71 298 02104 62 102 02700 07 102 02700 15 298 17010 86 102 10909 01 298 01014 04 398 03000 86 398 20000 36 398 11000 17 PNPN OONN N NNN NOOO DESCRIPTION O9 N Leveling Blade Blade Cutting Edge 1 2 X 1 1 2 Bolt Carriage 1 2 Hex Nut Pivot Blade Blade Pivot Shaft Nut Sea Castle 1 1 4 Lube Fitting 90 DEG Adapter Cylinder 3 4 X 3 1 2 Capscrew 3 4 X 2 3 4 Capscrew 3 4 Hardened Wash
29. CE SPECIFICATIONS ITEM DESIGN DATA mM English Metric MAXIMUM TRAVEL SPEED 1 4 MPH 6 5 KPH Forward or Reverse Wes x VIBRATION FREQUENCY RANGE 22002702 1100 1900 VPM VIBRATION DYNAMIC FORCE 1900 VPM 30 320 LBS 13 753 kg INSIDE TURNING RADIUS 14 FT 4 267 mm OUTSIDE TURNING RADIUS 19FT 5 791 mm WORKING WIDTH STANDARD 72 1 2 1842 mm WORKING WIDTH W BLADE 76 1 2 1943 mm WORKING WEIGHT 16 800 Ibs 7 623 kg X REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 54457 1291 ENGINE SPECIFICATIONS ITEM DESIGN DATA English Metric TYPE John Deere 4039T NUMBER OF CYLINDERS 4 cylinder CYCLE Four Stroke BORE 4 19 in 106 5 mm STROKE 4 33 in 110 mm TOTAL DISPLACEMENT 239cuin 3920cc HCRSEPOWER 110 at 2500 RPM 82 kw IDLE SPEED 800 RPM HIGH IDLE SPEED 2750 RPM High Idle 2500 RPM Gov Speed GOVERNOR Variable Speed Type COOLING SYSTEM Type Water System Capacity 21 ats 20 liters Thermostat 1809 F 829C Pressure Cap Rating 7 PSI 0 48 ATM WEIGHT 962 Ibs Dry 437 kg CRANKCASE CAPACITY LOU dieu s 13 Qits 12 3 L With Filter Change 15 14 2 L ITEM DESIGN DATA Rim gt ae Se English Metric AMPERES 170 VOLTS 12 544 8 REX Model SP 600D and SP 600PD vibratory Roller Silver Senes N1291 HYDRAULIC SYSTEM SPECIFICATIONS ITEM parrea HYDRAULIC TANK CAPACITY HYDRAULIC OIL FILTER Quantity Type HYDRAULIC STEERING PUMP Type Relief Pressure Setti
30. CIFICATIONS ITEM DESIGN DATA English Metric SP 600D SIZE 16 9 X 24 PLY 6 TYPE All Weather Diamond Tread SP 600PD SIZE 16 9 X 24 PLY 6 TYPE Lug OPTIONS LEVELING BLADE LIGHTS ROPS SPEEDOMETER BACK UP ALARM VANDAL COVERS 544 10 N1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series REXWORKS STANDARD WARRANTY or E furnished oy Customer or Distributor one agreed to by REXWORKS in writing and conform to any description made by REXWORKS in writing This warranty is subject to the REMEDY clause stated herein Except for the foregoing warranty it is agreed that THERE IS NO WARRANTY OF MERCHANTABILITY POR ANY OTHER WARRANTIES EXPRESSED IMPLIED NE REMEDY All Sinis must be made within six 6 months B delivery tc to es satisfactory of claim REXWORKS will within a refund the price received by REXWORKS the upon return of the Product Repair or replacement parts provided FOE this remedy will be Sue RE REXWORKS free charge expenses at and states ihe full extent of REXWORKS Tabl AD OTHER REMEDY WILL BE ALLOWED WHETHER IN CONTRACT TORT STRICT LIABILITY ANE NEGHGENCEK UU PRODUCT SAFETY Products designed and manufactured by REXWORKS are capable of being used safe manner but REXWORKS cannot warrant their safety under all
31. E ASSEMBLY PART NUMBER 298 00104 93 398 20000 66 502 30149 80 602 03796 01 602 03795 01 298 00453 47 298 00278 47 298 16222 17 298 00124 17 298 06159 17 298 00052 17 298 06067 17 298 00093 93 298 20000 36 102 31671 01 398 01001 70 298 00044 71 502 09281 80 DESCRIPTION 3 8 X 1 Zn PI CS 3 8 Washer Cover Console Amplitude Meter SP600D Only Vib Frequency Meter Steering Wheel Steering Wheel Knob Rheostat Knob DPST Toggle Switch Boot Shield Toggle Switch Horn Push Button Kit 1 4 X 3 4 Zn PI CS 1 4 Lock Washer Cover 1 4 X 3 4 Carr Bolt Acorn Nut Center Console 544 52 REX Model SP 600D and SP 600PD Vibratory Roller Suver Senes NI291 MAIN FRAME FREQUENCY METER ASSEMBLY B3795C NOTES NEGATIVE WHITE fY 1 wire TO sc GROUND BLACK USC 16 TW SYSTEM De wine Fetes ATTACH TABS WIR TERM TS TARS 4 COVER SONN or WIRE TS P C MODULES WIT SLAG SHRINK TUBE NOTE DO NOT PAINT BACK OF METER MAGNETIC PICKUP 298 1 03 17 5 2 022 5 80 0 50 CIRCUIT BREAKER ITEM NO PART NUMBER QTY DESCRIPTION 602 03795 01 1 Frequency Meter REX Model SP 600D and SP 600F2 Vibratory Roller Silver Series CUSTOMER NOTES 544 53 N1291 544 54 REX Model SP 600D SP 600PD Vibratory Roller Silver Series N1291 MAIN FRAME SIDE CONSOLE AND CONTROLS ASSEMBLY E BoeecA GUADRASTAT C
32. EX Model SP 600D and SP 600PD Vibratory Roller Silver Series MAIN FRAME BACK UP ALARM 6 lv E 5 2 S OPTIONAL 3 4 EQUIPMENT No 3 d C 19 REX Model SP 600D SP 600PD Vibratory Roller Silver Series 544 59 ITEM NO 1291 MAIN BACK UP ALARM PART NUMBER 212 00299 17 298 06565 17 398 04000 64 398 95002 94 298 26007 17 298 26005 17 QTY DESCRIPTION Back Up Alarm Back Up Alarm Switch Wire Loom Ring Terminal Ring Terminal 544 60 REX Model SP 600D and SP 600PD Vibratory Roiler Silver Series N1291 MAIN FRAME FENDERS AND LADDERS B0667A REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 61 ITEM NO 1 2 3 4 5 6 7 8 9 1291 MAIN FRAME FENDERS AND LADDERS PART NUMBER 502 09436 80 298 001 13 93 298 00039 97 298 02065 71 298 02063 71 502 09436 81 502 09435 80 298 20000 66 298 00104 93 502 09435 81 102 13104 01 502 30232 80 502 30232 81 QTY DESCRIPTION Fender L H 1 2 13 X 1 Zn PI CS 1 2 Zn PI Washer 3 8 16 Ca PI Lock Nut 1 2 13 Ca PI Lock Nut Fender R H Ladder L H 3 8 Zn PI Washer 3 8 16 X 1 Zn PI CS Ladder R H Spacer Handrail Right Handrail Left 544 62 N1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series MAIN FRAME RADIATOR SHROUD AND COVERS B0649A CC REX Model SP 600D and SP 600PD Vibratory Roll
33. Foot ETT ROSE 944 aa is x vi 4 B R ay 7 y 2 m PESE eS et we ae i e 44 D ee iet ate 42 s 2 2 UU wt i ne 553 H 7 E B 7 d E ee w H Pag i TABLE OF CONTENTS PARTS AND SERIVCE MANUAL 544 N1291 REX MODEL SP 600D AND SP 600PD VIBRATORY ROLLER DESCRIPTION PAGE Foreword 1 Safety Alert Symbol 2 Safety Signal Words 2 Safety Rules 3 Specifications 5 Rexworks Standard Warranty 10 Delivery and Acceptance Report 11 Instructions For Ordering Parts 11 Material Lost Or Damaged In Transit 11 Design Change Disclaimer 11 Warranty Disclaimer 11 DECALS Instruction and Name Decals f 12 Location of Instruction and Name Decals SP600D ONLY 14 Location of Instruction and Name Decals SP600PD ONLY 16 Lubrication And Maintenance Chart 18 ERONT FRAME Roll Frame SP600D ONLY 20 Roll Frame SP600PD ONLY 21 Leveling Blade Option 600PD ONLY 7225 EOD 22 Leveling Blade Cylinder 600PD ONLY 28 Vibratory Drum Assembly SP600D ONLY 30 Vibratory Drum Assembly SP600PD ONLY 34 Drum Drive Gear Case Assembly A 40 Pneumatic Vibration Isolators 43 Vib Meter P
34. IPTION Link Bracket Spacer Rod End 5 8 Lock Nut Threaded Rod 5 8 Light Jam Nut Stop Bracket 5 8 Lock Washer Cotter Pin 1 4 Lock Nut Core Stack Oscillating Shim 005 Shim 050 Transformer Resonator Coil Connector Loom 3 8 X 18 Long 1 4 X 1 Hex Hd CS Core Stack Stationary Retaining Ring Ball Bearing Sealed 5 16 X 3 4 Hex Hd CS 5 16 Lock Washer Brkt Amplitude Indicator Mounting Shaft Mounting Frame 4 4 X 2 Hex Hd CS Ht Frame Oscillating Key 1 4 X 3 8 Cup Pt Setscrew 5 8 X 3 Hex Hd CS Lub Fitting 5 8 X 2 1 2 Hex Hd CS 544 46 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 ERONT FRAME ARTICULATING JOINT ASSEMBLY 0645 d 544 40 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 FRONT FRAME DRUM DRIVE GEAR CASE ASSEMBLY 0677 0678 X Model SP 600D SP 600PD Vibratory Roller Silver Series 544 39 N1291 CUSTOMER NOTES REX Model SP 600D and SP 600PD Vibratory Roller Silver Series ITEM NO OONO ARON 544 47 N1291 FRONT FRAME ARTICULATING JOINT ASSEMBLY PART NUMBER 402 01775 02 298 001 14 93 298 00039 97 298 10028 02 402 02616 04 298 02035 71 398 14005 63 398 08000 19 298 10027 02 298 00042 97 298 00133 93 102 31459 03 102 31459 02 102 31459 01 398 08000 1 1 502 06854 80 QTY DESCRIPTION 5 2 3 4 5 5 2 6 8 1
35. ONTROL e 9 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series ITEM NO 1 2 3 4 5 6 7 8 9 10 544 55 N1291 MAIN FRAME SIDE CONSOLE AND CONTROLS ASSEMBLY PART NUMBER 298 00098 93 298 02068 7 1 298 00052 17 298 06139 17 298 06159 17 298 03040 17 298 06253 17 298 03041 17 102 31728 01 298 06251 17 298 06252 17 398 02077 49 298 02065 71 502 30164 80 298 00104 93 212 00276 17 298 06568 17 398 20000 78 398 10002 24 298 05004 17 298 05005 17 502 09282 80 QTY DESCRIPTION 1 4 X 3 4 Zn PICS 1 4 20 Ca PI Flgd Lock Nut Boot Toggle Switch SPST Toggle Switch DPST Toggle Switch Fuel Gauge Engine Temp Gauge Tach hour Meter Gauge Panel Voltage Gauge Cil Pressure Gauge 10 Self Tapping Screw 3 8 16 Ca PI Figd Lock Nut Cover 3 8 16 Zn CS Ignition Switch Limit Switch 8 Lock Washer 8 32 X 3 4 Rd Hd CS 2 Amp Circuit Breaker 20 Amp Circuit Breaker Control Pedestal 544 56 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 MAIN FRAME BACK UP ALARM ASSEMBLY REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 57 ITEM NO N1291 MAIN FRAME BACK UP ALARM ASSEMBLY PART NUMBER QTY DESCRIPTION 298 00103 93 3 8 X 3 4 Lg Ht CS 212 00299 17 Back Up Alarm Switch 102 31838 C1 Bracket 398 11000 16 10 24 Hex Nut 398 20001 25 1 4 Lock Washer 544 58 1291 ob a w R
36. ORY SYSTEM VIBRATORY MOTOR 102 12521 01 OIL 192 31193 01 COOLER VIBRATORY PUMP 192 12821 01 502 05434 80 HYDRAULIC TANK 7 Bos93 i REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 75 N1291 HYDRAULICS VIBRATORY SYSTEM HYDRAULIC LINE NUMBER FUNCTION PART NUMBER DESCRIPTION QTY Filter At Tank 102 03688 02 Hose Assembly 3 4 ID X 82 LG Inlet Vibratory Pump 298 06577 86 Elbow 900 1 5 16 O Ring X 1 1 16 Jic 1 lt 2 Port At Vibratory 102 30741 09 Hose Assembly 10 X 206 LG Pump To Port A 298 08076 86 900 SAE O Ring 37 flare adpater Vibratory Motor pump 1102 01594 04 O Ring SAE 1 298 08033 86 Split Flange Clamp 298 00105 93 3 8 X 1 1 4 HT ZN PL CS 398 20000 37 3 8 Lock Washer PAN lt 3 Port At Vibratory 102 30741 09 Hose Assembly 110 X 206 LG Pump To Port B 298 08076 86 909 SAE O Ring 37 flare adpater Vibratory Motor h ab pump 102 01594 04 O Ring SAE 1 298 08033 86 Split Flange Clamp 298 00105 93 3 8 X 1 1 4 HT ZN PL CS 398 20000 37 3 8 Lock Washer BAN V4 Case Drain of Vibratory 502 08614 86 Hose Assembly 3 4 ID X 14 LG 1 Pump To Tee Assy 298 06578 86 450 SAE O Ring 37 flare adapter 1 At Port B Of Cil pump Cooler V5 Case of Vibratory 502 01342 82 Hose Assembly 1 4 ID X 216 LG 1 Motor To Tee Assy 298 14503 86 reducer adapter cooler 1 A
37. S OM Valve STEMS 5 RAOLATOR CHECK LEVEL GLICOL ANTI IR 2 1 CHECK SIGHT os 70 CENTER wOBIL OTE 15 Que GEPORE MUST MOLD AGA INST JUST OR REPAIR ONCE ENC Y PARK ING START um Pon ENGINE BEFORE OPERATING e c CYLINDER 2 aco OREASE eMOOILGARASE SPECIAL ARTICULATING JOINT lt 00 OREASE 81 0 5 SPECIAL 10 OIFFCRENTIAL poc aec Lever TILL 79 LEVEL PLUG OBILUBE 46 SAE 90 sus ETT ae sac so ES RITA JOINT aco SPECIAL ENGINE FUEL FILTER CHECK BOWL DORAIN OR OIRT E T deae DISTILLED WATER BATTERY izv PILL TO BOTTOM v CHECK TERMINALS FOR CORROS TON OF FILLER NECK CLEAN TERMINALS ENGINE ORAIN AMO AEFILL 1 2 QUARTS 9v CRAMKCASR OIL 11 8 LITERS ANUS TURER S SPECIFICATION 17 pa Je DEERE NO T i9044 19 EX CME CK TENSION EOM TEN BELTS 5 ENGI e ji RR o e REE UNIVERSAL JOINT BEARINGS er zz RESERVOIR IC OMIM ano REFILL 7422 fers MOBIL TES MYORAUL IC SIL FILTER ICEPENT O S9 40 6 3 4 PINTS 24 DIFFERENT I AL ORAIN ANO PEP IUG 32176 LITERS OBILUSE 46 SAE 90 zs WEL ENO ORAIN AMO REFILL 6 PINTS EACH BOX 70010006 6 Sat GEAR BOX 2 7 8 TER
38. SCRIPTION Brake Valve Includes items 2 Thru 8 Nut Name Plate Coil Coil Housing Cover Plate Valve Assembly Seal Kit Valve Body 544 100 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 HYDRAULICS TRACTION MOTOR 102 12561 01 0704 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 101 N1291 Vr c HYDRAULICS ROLL DRIVE MOTOR 102 12869 01 5 6000 102 12870 01 SP600PD B0705 344 102 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 HYDRAULICS TRACTION PUMP B0658 C REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 103 ITEM NO 1 PU N 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 1291 HYDRAULICS TRACTION PUMP PART NUMBER 102 12823 01 102 04365 02 192 12823 11 102 12823 12 102 12823 13 102 11465 27 102 10458 12 102 12823 14 102 12823 15 102 12823 16 102 11218 14 102 11461 105 102 11218 20 102 11218 21 102 11218 16 102 04365 50 102 04365 51 102 12823 17 102 12823 18 102 11469 40 102 12823 19 102 12823 20 102 12823 21 102 11461 104 102 12823 22 102 12823 23 102 04365 12 QTY DESCRIPTION 1 1 A A O ola A N Pump Variable Displacement Includes Items 2 Thru 23 Seal Kit Consisting Of Items 3 Thru 9 Seal Retainer Retaining Ring O Ring Spring O Ri
39. X Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 15 N 1291 DECALS LOCATION OE INSTRUCTION AND NAME DECALS SP600D ONLY ITEM NO OOOND ARON PART NUMBER 102 31648 01 102 31761 01 102 10208 01 102 12030 01 102 11651 01 102 50424 01 102 08699 01 102 31762 01 102 10768 01 102 12905 01 102 11159 01 102 50452 01 102 13041 01 102 10802 01 102 10801 01 102 04708 01 102 10091 01 102 11145 01 102 13038 02 102 31817 01 102 08085 09 102 11382 01 b N G N N QTY DESCRIPTION Caution Hot Oil Decal Silver Series Decal Tag Shipping Inflation Label On Off Label Control Console Decal Filter Indicator Decal Rex Decal Diesel Decal Caution Chloride Decal Serial Number Plate Service Chart Do Not Tow Label Manual Holder Decal Manual Holder Artic Joint Decal Isolator Inflation Decal Vibrator Decal Striping Tape 600D Decal Safety Walk Tape Rex Quality Decal N1291 DECALS LOCATION OF INSTRUCTION AND NAME DECALS SP600PD ONL gt REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 17 N1291 DECALS LOCATION OF INSTRUCTION AND NAME DECALS SP600PD ONLY ITEM NO OOONN NAON Oh PART NUMBER 102 31648 01 102 31761 01 102 10208 01 102 12030 01 102 11651 01 102 50424 01 102 08699 01 102 31762 01 1
40. circumstances CUSTOMER MUST INSTALL AND USE THE PRODUCTS IN A SAFE AND LAWFUL MANNER IN COMPLIANCE WITH APPLICABLE HEALTH SAFETY REGULATIONS AND LAWS AND EC STANDARDS ORREASONABLE CARE e REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 17 1291 INSTRUCTIONS FOR ORDERING PARTS To assist your REXWORKS Distributor Dealer in giving you prompt and expedient parts service PLEASE furnish the SERIAL NUMBER of the machine for which parts are required Specify quantity part number and description when ordering ALWAYS give complete biling and shipping instructions and method of shipment MATERIAL LOST OR DAMAGED IN TRANSIT All shipments are to be inspected by the Customer Consignee prior to acceptance REXWORKS responsibility for loss or damage ceases upon delivery to a carrier Any claims for delays damages or shortages occurring after REXWORKS delivers products to a carrier should be made directly to the carrier by the Customer Consignee DESIGN CHANGE DISCLAIMER REXWORKS INC reserves the right to make design changes without notice and without being obligated to furnish such changes for machines previously sold WARRANTY DISCLAIMER Equipment accessories and components nct manufactured by REXWORKS INC are warranted only to the extent of that Manufacturer s warranty from date of delivery and acceptance DTK L 2 LC x 446 24 TU UAM ui CU UA 44 r lt
41. er Lock Nut Union Adapter Hose Hose Assembly Tee 1 2 Bracket Tee U Bolt 1 4 3 16 X 2 Cotter Pin 1 4 Lock Washer 1 4 Nut 544 28 REX Model SP 600D and SP 600PD Vibratory Roller Silver Senes N1291 FRONT FRAME LEVELING BLADE CYLINDER 600PD ONL M B50240 I e SESS MN Sy REX Model SP 600D SP 600PD Vibratory Roller Silver Series 344 29 ITEM NO OOOND ORWON wv I 4 O 15 N1291 FRONT FRAME LEVELING BLADE CYLINDER 600PD ONLY PART NUMBER 102 50240 01 102 50240 02 102 50240 03 102 50240 04 102 50240 05 102 50240 06 102 50240 07 102 50240 08 102 50240 09 102 50240 10 102 50240 11 102 50240 12 102 50240 13 102 50240 14 102 50240 15 QTY DESCRIPTION ah e o Hydraulic Cylinder Full Hex Nut O Ring W Backup Piston O Ring Rod Assembly Barrel Assembly Sleeve O Ring W Backup Lockwire Washer C S Dust Seal O Ring W Backup Seal Kit Includes Item 3 5 9 13 And 14 544 30 NI291 F REX Model SP 600D and SP 600PD Vibratory Roiler Silver Series RONT FRAME VIBRATORY DRUM ASSEMBLY SPSOOD ONL BO359A 28 29 L P 4 ig REX Model SP 600D and SP 600PD Vibratory Roller Silver Series ITEM NO OOOND Q ON 12 C 15 16 17 18 19 20 21 23 24 29 26 27 28 29 30 31 32 33 34 35 36
42. er Silver Sertes 544 63 1291 MAIN FRAME RADIATOR SHROUD AND COVERS ITEM NO PART NUMBER QTY DESCRIPTION 502 09247 80 Radiator Shroud 102 50345 01 Engine Hood 502 20003 80 Front Grille 502 20800 80 Vandal Door 502 20004 80 Vandal Door REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 344 64 N1291 MAIN FRAME OPERATOR S SEAT BO644A E dt 47 CUI feet ENGIN REX M odel SP 600D and SP 600PD Vibratory Roller Silver Series 544 65 C ITEM NO 1 Ci O N O O O N1291 MAIN FRAME OPERATOR S SEAT PART NUMBER 102 12947 01 102 12947 11 102 12947 12 102 12947 13 102 12947 14 102 31667 01 298 00227 93 398 20000 64 398 11000 18 393 02002 19 298 20000 39 398 11000 22 QTY T DESCRIPTION Operator Seat Includes items 2 Thru 5 Back Cushion Arm Left Hand Seat Cushion Arm Right Hand Support Seat 5 16 x 1 HT CS 5 16 Washer 5 16 Nut 1 2 X 1 1 4 HT CS 1 2 Washer o 1 2 Nut When Ordering Back usnion Or Seat Cushion You Must Specify Black Vinyl Facing And Silver Sony 544 66 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 f MAIN FRAME QUADRASTAT CONTROL B0684 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 67 ITEM NO 2 3 4 5 6 7 8 9 10 N1291
43. i N1291 r aw eer we ww rU DECALS INSTRUCTION AND NAME DECALS BO6SCB SERIES CLEARANCE CLOSES STAND CLEAR AND DO NOT STAND ON LADDER WHEN ENGINE 15 RUNNING USE STEERING FRAME LOCK WHEN SERVIC ING MACHINE 15010 0 U REX Model SP 600D and P 600PD Vibratory Roller Silver Series S44 13 ITEM NO MARGON 11 12 13 14 N1291 DECALS INSTRUCTION AND NAME DECALS PART NUMBER 102 31648 01 102 31761 01 102 10208 01 102 12030 01 102 11651 01 102 50424 01 102 08699 01 102 31762 01 102 10768 01 102 12905 01 102 11159 01 102 50452 01 102 13041 01 102 10802 01 102 10801 01 102 04708 01 102 10091 01 102 11145 01 102 13038 02 102 31817 01 102 31816 01 102 08085 09 102 11382 01 QTY Na AN G gt DESCRIPTION Caution Hot Oil Decal Silver Series Decal Tag Shipping Inflation Label On Off Label Control Console Decal Filter Indicator Decal Rex Decal Diesel Decal Caution Chloride Decal Serial Number Plate Service Chart Do Nct Tow Label Manual Holder Decal Manual Holder Artic Joint Decal Isolator Inflation Decal Vibrator Decal Striping Tape 600D Decal 600PD Decal Safety Walk Tape Rex Quality Decal 544 14 REX Model SP 000D ana SP 0UUPD vioratory Roer Suver Senes N1291 DECALS LOCATION OF INSTRUCTION AND NAME DECALS SP600D ONL B0604C RE
44. ick Up Assembiy SP 600D ONLY WES a eo cad Articulating Joint Assembly 46 MAIN FRAME Frame And Platform Assembly E 48 Center Console Assembly 50 Frequency Meter Assembly SS DEP 52 Side Console And Controls Assembly VLL MR 54 Back Up Alarm Assembly 56 Back Up Alarm 58 Fenders And Ladders 60 Radiator Shroud And Covers 62 Operator s Seat 64 Quaarastat Control 66 Prope Contro Cable 68 TABLE OF CONTENTS PARTS AND SERIVCE MANUAL 544 N1291 REX MODEL SP 600D AND SP 600PD VIBRATORY ROLLER DESCRIPTION HYDRAULICS Pump And Motor Mounting Leveling Blade Option SP 600PD ONLY Vibratory System Oil Cooler Vibratory Pump Vibratory Motor Steering System Power Steering Pump Steering Unit Hydraulic Cylinder Power Steering Steering Cylinder Mounting Ground Drive System Mounting Block Manifold Assemb Hydraulic Disc Brake Hydraulic Oil Tank Ports Brake System Brake Valve Traction Motor Roll Drive Motor Traction Pump Hydrostatic Transmission Axle Drum Brakes and Mounting Hydraulic Tank Assembly POWER UNIT Engine Exhaust Assembly Air Cleaner Assembly Fuel Tank Assembly Drive Train Assembly AXLE Differential Wheels and Tires ELECTRICAL Wiring Diagram Battery OPTIONAL EQUIPMENT ROPS Assembly REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 1 N1291 FOREWORD THANK YOU for your recent purchase of a new REX Model SP 600D and or SP 600PD Vibra
45. ilver Senes 1291 HYDRAULICS BRAKE SYSTEM HYDRAULIC DISC BRAKE 192 12750 O C I 102 11971 A 4 TRACTION PUMP i02 12223 01 N Noemi 1 ANK 502 05434 30 REX Model SP 600D and SP 600PD Vibratory Roller Silver Sertes 544 97 N1291 HYDRAULICS BRAKE SYSTEM HYDRAULIC LINE NUMBER FUNCTION PARTNUMBER DESCRIPTION QTY BL1 Hydraulic Disc Brake 102 30030 12 Hose Assembly 1 4 ID X 82 LG 1 To Port B Of 298 06572 86 SAE O Ring37 Flare Adapter Valve 1 Brake Valve 298 08184 86 900 Sae O Ring 379 Flare Adapt Brake 1 BL2 Of Brake 102 31819 01 Hose Assembly 1 4 ID X 42 LG 1 Valve To 298 02095 62 900 SAE O npor Flare Adapt Vave 1 Of Hydraulic Tank 298 02127 62 Male NPTF 37 Flare Adapt Tank 1 BL3 Port Brake Valve 102 31248 04 Hose Assembly 1 4 ID X 15 LG 1 To Traction Pump 298 02095 62 SAE O Ring 37 Flare Adapt Valve 1 Charge Pressure Gage Port 298 08184 86 900 Sae O Ring 37 Flare Adapt Pump 1 544 98 1291 REX Model SP 600D SP 600PD Vibratory Roller Silver Series HYDRAULICS BRAKE VALVE r s REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 99 ITEM NO 2 3 4 5 6 7 8 9 1291 HYDRAULICS BRAKE VALVE PART NUMBER 102 11971 01 102 12273 51 102 11971 11 102 12273 09 102 11971 12 102 12273 50 102 11971 13 102 12273 11 102 12273 39 QTY DE
46. ll Drive Gasket Shim 020 Thick Shim 0075 Thick 3 4 Flat Washer hardened 3 4 X 2 Hex Hd CS Oil Seal 3 4 Lock Nut Spacer 3 4 X 7 Hex Hd CS REX Model SP 600D and SP 600PD Vibratory Roller Silver Series FRONT FRAME PNEUMATIC VIBRATION ISOLATORS SECTION ITEM NO GROOVE IN TIRE SE 544 43 1291 B0673A PART NUMBER QTY DESCRIPTION 298 06065 68 298 06036 68 298 06072 68 298 05024 08 502 20067 80 Tire Radial Ply Tire Tube Cap Tire Valve Bushing Plastic isolator Wheel 44 44 N1291 F REX Model SP 600D and SP 600PD Vibratory Roller Silver Series RONT FRAME VIB METER PICK UP ASSEMBLY SP 600D ONL B0703 Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 45 1291 FRONT FRAME VIB METER PICK UP ASSEMBLY SP 600D ONLY ITEM NO Ub ON 10 PART NUMBER 502 30101 80 102 10205 01 298 0021 8 02 298 0201 4 71 102 08522 01 398 11000 72 102 30267 01 398 20000 41 398 03000 63 298 02034 71 502 02930 80 102 08521 01 102 08521 02 102 08728 04 298 00086 17 398 99007 64 298 00099 93 502 02931 80 298 08521 34 298 00286 02 298 00101 93 398 20000 64 502 20489 80 102 08520 01 102 04748 01 298 00165 93 402 01728 02 398 95000 18 398 17000 07 298 001 38 93 398 08000 07 298 00126 93 QTY ao pos 0 amp 00 ANNA DESCR
47. mbly 5 8 X 2 3 4 Capscrew Gr 8 Roll Hub Plug O Ring 3 1 2 X 1 1 4 1 2 Lockwasher 544 34 REX Model SP 600D and SP 600PD Vibratorv Roiler Silver Series N1291 FRONT FRAME VIBRATORY DRUM ASSEMBLY SP600PD ONL 0359 PART NUMBER QTY DESCRIPTION 1 502 06867 80 1 Vibratory Roll 2 402 01805 01 108 Compaction Pad REX Model SP 600D and SP 600PD Vibratory Roller Silver Series CUSTOMER NOTES 544 35 N1291 544 36 1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series RONT FRAME VIBRATORY DRUM ASSEMBLY SP600PD ONL B0359B REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 37 N1291 FRONT FRAME VIBRATORY DRUM ASSEMBLY 5 6 ONLY ITEM NO OOOND MAON PART NUMBER 502 06807 80 502 20067 80 502 20068 80 502 20477 80 398 02004 90 298 02035 71 298 00123 93 298 00087 93 398 20000 41 402 02649 02 402 02638 05 402 02636 02 102 10906 01 102 10906 02 102 10906 03 298 00095 93 298 00042 97 298 00377 02 298 00347 02 298 00348 02 298 031 12 68 102 04776 01 102 09782 01 102 09782 02 102 09782 03 298 001 01 93 398 20000 64 398 02004 91 398 20000 37 402 02642 02 398 06001 86 298 02062 71 402 01813 02 298 00225 93 298 00041 97 102 09765 01 102 10164 01 102 09766 01 298 03113 68 298 07532 34 QTY DESCRIPTION NOOO ONNN G Q N 6 6 2 4 4 4 1 6
48. nd SP 600PD Vibratory Roller Silver Series N1291 HYDRAULICS STEERING_SYSTEM I C B0594B POWER STEERING UNIT T L E 102 12323 01 PR h PSD 102 12500 01 POWER STEERING PUMP EAU HYDRAULIC POWER TANK STEERING CYLINDER 122 30292 01 x 50 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 344 83 N1291 HYDRAULICS STEERING SYSTEM HYDRAULIC LINE NUMBER FUNCTION PARTNUMBER DESCRIPTION QTY 51 Tank Port O To Inlet 102 03688 02 Hose Assembly 3 4 ID X 82 LG 1 Power Steering Pump 398 14001 42 43 4 X 900 Street Ell PS2 Pressure Power Steering 102 03701 10 Hose Assembly 1 2 ID X 102 LG 1 Pump To Inlet Power 298 08303 86 Elbow 90 7 8 O Ring X 3 4 16 1 Steering Unit 298 08110 86 SAE O Ring 37 flare adapter 9 valve 1 PS3 Steering Unit Port L 102 03701 04 Hose Assembly 1 2 ID X 102 LG 1 To Steering Cylinder 298 08187 86 SAE O Ring 37 15 adapter valve 1 Port L 298 08112 86 459 male NPTF 37 flare adapter 1 cylinder EEE RR ES PEE SEA SS ER E RE De NE PS4 Steering Unit Port 102 03701 04 Hose Assembly 1 2 ID X 102 LG 1 R ToSteering Cylinder 298 08110 86 SAE O Ring 37 flare adapter 1 Port R valve 298 02171 62 900 male NPTF 37 flare adapter 1 cylinder 2002 2 22 I BO 222 2222 2222 5 22 PS5 Steering Vaive Return 102 03701 05 Hose Assembly 1 2 ID X 136 LG 1 Port To Tee Assembl
49. nd observe any traffic flow patterns on your job and obey flagman road signs or signals Do not adjust machine with engine running except when necessary Do not open hydraulic lines that are under pressure or if too hot to touch Do not smoke while refueling turn off engine Connect steering lock link when working on machine See towing instructions in the Operator s Manual before attempting to tow a disabled roller ttn REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 5 N1291 E SP 600D SS e 927 2537 MM so 1524 MM 66 1 2 gu 104 1 2 71689 2654 MM Gus PERFORMANCE SPECIFICATIONS ITEM DESIGN DATA English Metric MAXIMUM TRAVEL SPEED 5 MPH 8 KPH Forward or Reverse VIBRATION FREQUENCY RANGE 1200 1900 VPM VIBRATION DYNAMIC FORCE 1900 VPM 30 320 LBS 13 753 kg INSIDE TURNING RADIUS 14Fi 4 267 mm OUTSIDE TURNING RADIUS 19 FT 5 791 mm WORKING WIDTH 72 1 2 1842 mm WORKING WEIGHT 16 260 Ibs 7 377 kg 344 6 REX Model SP 600D and SP 600PD Vibratory Roiler Silver Senes 1291 SP 600PD Sp ee Q E f n 94 2388 MM E Wi Lv F TA SN S 5226 MM EO 1065 19 482 MM NS 21 LL g0 i 1524 MM 104 1 2 6 1 2 2654 MM 1689 MM i98 1 2 72 1 2 5042 MM ZEN 1842 MM W BLADE 76 1 2 1943 MM 5512 MM PERFORMAN
50. ng High Idle Maximum Flow 2500 RPM POWER STEERING CYLINDER Bore Stroke Rod POWER STEERING TIME HIGH IDLE STOP TO STOP right to left left to right BRAKE SPECIFICATIONS ITEM SERVICE BRAKES PARKING BRAKE DESIGN DATA P English Metric 27 gal 102 liters 1 Screw On Gear 2000 PSI 136 ATM 13 GPM 49 2 L MIN 3 in 76 2mm 20 in 508 mm 1 1 2 in 38 1 mm 3 14 sec 3 84 sec a DESIGN DATA English Metric Hydrostatic Dynamic Spring Applied Hydraulic Release Failsafe Wet Disk Brake on Axle FUEL SYSTEM SPECIFICATIONS ITEM FUEL TYPE FUEL TANK CAPACITY FUEL INJECTORS Quantity Size DESIGN DATA English Metric Diesel 35 gal 132 5 liters 4 9 5 mm Pencil Type Direct Injection REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 9 1291 TRANSMISSION SPECIFICATIONS ITEM DESIGN DATA English Metric SYSTEM RELIEF PRESSURE TRACTION 4 500 PSI max 306 SYSTEM RELIEF PRESSURE VIBRATION 3 000 PSI 204 ATM Tank Capacity 34 gal 129 liters Port Sizes Main Line Inlet Outlet Ports 2 SAE 1 Iniet 254 SAE 1 Outlet 25 4mm DRUM SPECIFICATIONS ITEM DESIGN DATA English Metric SP 600D DRUM DIAMETER 48 1219 mm DRUM WIDTH 60 1524 mm DRUM SHELL 5g 15 9 mm SP 600PD DRUM DIAMETER 48 1219 mm DRUM WIDTH 60 1524 mm DRUM SHELL 5 8 15 9 mm PAD HEIGHT 3 3 4 96 mm CONTACT AREA 12 62 IN 814 mm NUMBER OF PADS 108 REAR TRACTION TIRE SPE
51. ng Stationary Sea Rotating Seal Contre Kit W Neutral Start Consisting Of Items 11 Thru 17 Gasket Control Handle Lockwasher Sawtooth Nut Screw Lock Washer O Ring Charge Pump Kit Consisting Items 19 23 Screw Washer Pilot Coupling Gasket Control Screen Filter Orifice Neutral Switch Check Valve Le mat s REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 104 1291 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 105 N1291 HYDROSTATIC TRANSMISSION AXLE DRUM BRAKES AND MOUNTING ITEM NO 1 2 3 4 5 6 7 8 9 10 31 32 33 34 35 36 37 du 38 39 40 40a PART NUMBER 502 09186 80 298 00114 93 298 20000 39 102 30479 01 102 10746 01 102 10746 03 102 10746 02 102 09822 01 298 00349 02 298 00350 02 102 04803 01 298 031 15 68 102 10746 01 398 02002 29 298 02035 71 398 20000 42 102 09804 01 398 20000 37 298 00104 93 298 00036 97 298 00130 93 102 30459 01 502 06459 80 398 14005 76 402 02646 02 298 00005 71 298 04037 47 102 09803 01 NOOON NNNNN O o gt 2 58486 5 298 04006 47 398 03000 28 398 11000 47 102 09802 01 402 01768 02 298 03115 68 102 30455 01 58486 20 298 00351 02 298 00352 02 102 09800 01 1 2 1 6 6 6 5 2 2 1 1 2 398 06001 87 102 04780 01 402 02639 02 102 09798 01 58486 20 58486 7 OUOUN 4N NNNN
52. ou using care and good judgement in the operation and maintenance of these high quality products It is up to you to follow the best safety practices Know the positions and functions of all controls before attempting to operate Only a qualified operator s should be allowed to use operate the REX Model SP 600D and or SP 600PD VIBRATORY ROLLERS We urge you to use protective devices Use caution when working on or around moving parts Do not open hydraulic lines or components under pressure Always use the safety belt when provided with cab options Keep safety gloves readily available IMPORTANT HAVE AN OPERABLE FIRE EXTINGUISHER AT HAND AT ALL TIMES i All equipment has limitations Understand the speed braking steering stability and other characteristics of the machine in a safe area before starting to work The following are some prescribed SAFETY RULES that are applicable to this equipment and can be incorporated easily into your RULES FOR SAFETY Please review them Avoid loose clothing particularly cuffs and scarfs Know what safety equipment is required to use this machine A hard hat safety glasses reflector type vest and respirators are some of the types of equipment you may need Know all hand signals that may be used and who is responsible for signaling If you are roading the machine know what warnings must be placed on the machine and if you will need an escort x Warn all personnel wno may be servicing or in the
53. tory Roller with Drum Drive Your SATISFACTION is our aim in making these quality products Designed specifically for high density scil compaction your REX Model SP 600D and or SP 600PD features a drum drive with pneumatic isolators i e keep vibratory forces confined to the drum and not the machine The SP 600D has a REXWORKS patented vibration meter that indicates to the operator which frequency setting gives the best compaction Both machines feature a 110 HP Turbo Charged John Deere Model 4039T Engine New features include Single Lever Control Multi Adjustable Seat w suspension Non linear Propel Control Throttle Lever Isolated Platform Fail Safe Disc Brakes and overall improved machine reliability All major components such as engine transmission axles differential and driveline units are widely accepted in the construction field REXWORKS INC feels justified in being as proud of the new REX Model SP 600D and or SP 600PD Vibratory Roller as we know you shall be In this Service Manual will be found a listing of those items normally requiring your attention in the operation and servicing of your machines Parts and service bulletins along with REX TIMELY RECORDS UPDATES REXTRU flyers provide rapid response to Distributor Dealer parts and service personnel Your REX Dealer is determined to serve your needs efficiently with Personnel Facilities Replacement Parts and or Service Guidance We look forward to the contin
54. uation of a mutually beneficial business association for many years to come 44 2 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series N1291 SAFETY ALERT SYMBOL The above pictoriai Safety Alert Symbol denotes Important Safety Information The Symbol is used in conjunction with the following Safety Signal Words that alert a person to existence and relative degree of Safety Hazard SAFETY SIGNAL WORDS The Signal Word CAUTION denctes a potentially hazardous situation to a person which may result in Personal Injury if recommended precautions are not taken The Signal Word WARNING denotes a potentially hazardous situation to a E person which may result in Serious Injury or Death if recommended precautions are not taken i The Signal Word DANGER denotes an extreme intrinsic hazardous situation to a person which would result in high probability of Death or Irreparable Injury if recommended precautions are not taken REX Model SP 600D and SP 600PD Vibratory Roller Silver Sertes 544 3 N1291 SAFETY RULES IMPORTANT Please read the entire Operator s Manual for your REX Model SP600D VIBRATORY ROLLER before Startup Considerable time and effort have been invested in making the REX Model SP 600D and or SP 600PD safe machines Safety based on years of experience and technical skill has been built into these high quality products Your safety and the safety of those around you depends upon y
55. y 298 08187 86 SAE O Ring 37 flare adapter vave 1 At Tank Port 256 Power Steering Pump 102 03701 02 Hose Assembly 1 2 ID X 88 LG 1 Tank Port To Tee Assembly 298 08302 86 SAE O Ring 37 flare 1 At Tank Port adapter pump 298 09044 26 clamp 102 12323 01 Power Steering Unit 298 00105 93 3 8 X 1 1 4 HH CS N a 544 84 REX Model SP 600D and SP 600PD Vibratory Roiler Silver Series 1291 HYDRAULICS POWER STEERING PUMP B0574 ITEM NO PART NUMBER QTY DESCRIPTION 1 102 12500 01 1 Pump Fixed Displacement REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 85 N1291 C HYDRAULICS STEERING UNIT 0663 PART NUMBER QTY DESCRIPTION 21 102 12323 01 1 Orbitrol Unit W Nut 544 86 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 1291 HYDRAULICS HYDRAULIC CYLINDER POWER STEERING B0517 C 21 REX Model SP 600D and SP 600PD Vibratory Roller Silver Series 544 87 ITEM NO N1291 HYDRAULICS HYDRAULIC CYLINDER POWER STEERING PART NUMBER 102 30292 01 102 30292 11 102 30292 12 102 30292 13 102 30292 14 102 30292 15 102 30292 16 102 30292 17 102 30292 18 102 30292 19 102 30292 20 102 30292 21 102 04714 19 102 30292 22 QTY DESCRIPTION Hyd Cylinder Lock Nut Poly pac Piston Barrel Assy Rod O Ring O Ring Lock Wire Cap Capscrew Dust Seal O Ring Seal Service Kit

SAFETY RULES

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