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Quick Reference - Thomas C. Wilson

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1. How to Order Our sales engineers are available Monday Friday 8 30am to 6 30pm EST The easiest way to order is to look up the product that you would like to purchase and note the corresponding part number Then call toll free 800 230 2636 If you are not sure exactly what tool you need just give our experienced staff the details and they will help you find the right product for your application You can use your Visa Mastercard or American Express card to order There is a minimum order of 50 All Thomas C Wilson Inc products are designed and manufactured in the U S A The warranty is subject to conditions and limitations Call for details 365 days a year cal 1 800 230 2636 Y ag R ac N fai F r a Smart Tube Cleanin Spiral Brushes 1 4 to 4 Inch ID Tubes in Heat Exchangers Condensers Chillers Absorbers Fire Tube and Water Tube Boilers Specialty Brushes 1 2 to 1 Inch ID Tubes in Surface Condensers and Enhanced Tubes in Heat Exchangers Expanding Brushes 1 2 to 6 Inch ID Tubes in Heat Exchangers Condensers Chillers Absorbers Fire Tube and Water Tube Boilers Wheel Brushes 1 2 to 3 Inch ID Tubes in Heat Exchangers Condensers Chillers Absorbers Fire Tube and Water Tube Boilers Expanding Scrapers 1 2 to 6 Inch ID Tubes in Heat Exchangers Condensers Chillers Absorbers Fire Tube and Water Tube Boilers Buffing Tools 3 8 to 3 Inch ID Tubes in Heat Exchangers Conden
2. mae F ka x tal a a ik a f Ba a n a P i n TE a aid a i r i a Yo ne ene eS a j WE P maf Ti rs i i i F _ n a LS ic i krab t ii i u b jl ren ESA j al p i r h b y T J j i Di i bi I F T k ji amp i 7 a a i ol wh 4 4 amp 5 Roll Condenser Series m C 72 13 C Expanders T 2 A 1 2 12 7mm to 1 Inch 38 1mm Tube Outer Diameter B 13 2 4mm to 25 5mm Gauge C 72 C 1 2 12 7mm to 1 Inch 38 1mm Tubesheet 73 C 3 4 19 1mm to 5 Inch 139 7mm Tubesheet i A i I B 1 38 1 Tube 72 C Expander 1 2 1 4 Reach 73 C Expander 3 4 54 Reach poll pee OD Wall Range Assembly Mandrel Cage Assembly Mandrel Cage Common Roll Inches mm GA Inches mm Part No Part No Part No Part No Part No Part No Set Part No 38 449 9 8 11 4 41552 41879 41511 1 2 012 7 20 25 425 480 10 5 12 2 41553 41880 41512 aa 5 8 15 9 18 19 515 570 13 1 14 5 41554 41513 41936 42000 33362 4 i 20 25 537 596 13 6 15 1 41555 41881 41514 41937 42064 42001 33375 4 13 14 537 596 13 6 15 1 41556 42331 16 17 605 676 15 2 17 2 41557 41882 41515 41938 42066 42002 S UY 18 19 635 715 16 1 18 2 41558 41833 41516 41939 42003 E 20 25 665 750 16 9 19 1 41559 41884 41517 41940 42067 42004 33364 5 16 17 117 795 18 2 20 2 41560 41518 41941 42005 33365 5 7 8 22 2 18 19 158 859 19 3 21 9 41561 41885 41519 41
3. Connector Extension Coupling oo OO 400 500 600 700 9800 900 1000 Speed rpm Performance Data Mid Torque o_o oa oi Oo o o Torque Ft Ibs o1 on NN o1 125 150 175 225 300 Speed rpm 3 phase asynchronous drive motor has an extremely flat torque curve Tube rolling rpm is determined by desired output torque and preprogrammed into the Wils Tronic Vector drive technology will maintain that rpm throughout the rolling process Wils Tronic Kits Consisting of Base Control Foot Switch Power Cable Motor Mount Accessory Tool Kit Telescopic Shaft Shipping Crate amp Manual Accessories Mobile Stand Stationary Stand 3 8 Inch Quick Connector 1 2 Inch Quick Connector 3 4 Inch Quick Connector 3 4 Inch Extension Coupling 1 Inch Extension Coupling 1 2 Inch Jacobs Chuck 2MT Adaptor Telescopic Shaft Service Manual Torque Ft Ibs 1100 325 How to Order Wils Tronic Model Technical Data Tube Capacity rom Torque Ranges 3 230V 60 Hz 3 230V 50 Hz 3 440V 60 Hz 3 440V 50 Hz Patent Pending Low Torque 1 2 to 1 Inch Tubes 0 1400 RPM 1 30 Ft Ibs 46000 0000 46005 0000 46040 0000 46045 0000 46000 4200 46000 4250 46000 4600 46000 4000 SM 293 Heavy Duty Dual Ball Bearing Turret oe Foot Pedal Assembly Mid Torque 3 4 to 3 Inch Tubes 0 400 RPM 15 120 Ft Ibs 46500 0000 46505 0000 46540 0000 46545 000
4. 042 576 57 8 612 610 644 638 672 Olea oe 661 802 689 830 164 905 els SN 338 979 874 1 015 894 1 052 946 1 104 996 1 155 1 106 1 265 1 176 1 377 117 0 1 330 1 216 1 376 1 300 1 501 1 426 1 626 1 493 1 724 1 623 1 854 1 712 1 946 1 780 2 014 1 910 2 144 1 834 2 279 1 896 2 341 1 998 2 443 2 146 2 591 2 248 2 693 2 417 2 825 2 605 3 013 2 667 3 075 2 82 3 233 7003 0001 7003 0002 7003 0003 7003 0004 7003 0005 7003 0006 7003 0007 7003 0003 7003 0004 7003 0005 7003 0006 7003 0007 2457 0001 2457 0002 2457 0003 2457 0004 2457 0005 2457 0006 2457 0007 2464 0004 2464 0005 2464 0007 2464 0009 2471 0003 2478 0001 2471 0004 2478 0004 2478 0006 2485 0003 2485 0006 2485 0003 2485 0005 2485 0007 3445 0001 3445 0003 3445 0005 3445 0008 3445 0010 3458 0002 3458 0003 3458 0004 3473 0002 BRHRHKRAHAAA AAA A A SA OonrA RAHA HAA A SA NN AAA NN NN NN NN NN NN NN NN NN AA AA AA AA AA AA Yu Ne Nu New New NN New New Ne New Ne Ne Ne New Ne Ne New Ne Ne Ne Ne Ne Ne Ne Ne Ne Ne Nu O o OO Oo NG a ee een Peon Oo O es S S lt SS 2569 2575 2549 3055 2578 2586 2592 2600 2606 2617 2634 2635 2043 7985 2416 7986 2416
5. k mi AF l a A A 5 agho hoy 2 10636 b ras p re fen or f ison teikson com et Electronic Torque Controlled Tube Rollers 112 to 3 Inch OD Tubes Applications e Rolling ferrous and nonferrous tubes in boilers heat exchangers condensers and other pressure vessels with accurate and repeatable torque control Features e Wilson Electric Torque Controlled Tube Rollers are durable reliable and easy to use In most cases you are ready to roll tubes in less than 3 minutes e The torque control box is adjustable for expanding torque and will automatically reverse the motor when selected torque is reached e Control boxes are available in 110V or 220V single phase supply choices Motors are on off reversing and equipped with dead handle that gives operator added leverage and maneuverability e The system consists of a range of electric motors and control boxes See chart below for selection Read out Screen Motor Connector On Off Switch Control Box With Motor Daan Voltage and Motor Free Speed Amps Control Box Control Box Inches wie m Frequency Part No rpm Wattage Part No Amps 10 Volts 76189 5000 76190 5000 2to1 12 7 38 1 220 volts 500 7 Amps Sate 76189 5220 76190 5220 110 Volts 41238 5000 10 Amps 76190 5000 1to2 25 4 63 5 Ot 250 20 som 22487 5220 900 Watts 76190 5220 tots 22488 5000 76190 5000 2to3 50 8 76 2 100 900 Watts 22488 5220 76190 5220 Control Box Service Ma
6. 065 072 083 095 109 120 134 148 165 180 203 mm 4 4 5 5 6 6 7 8 9 14 1 2 1 5 1 7 1 8 2 1 24 28 3 0 3 4 38 42 46 5 2 Ay Applications The Vacuum Leak Detector VLD is a simple test instrument used by manufacturers and users of condensers heat exchangers and other tubular apparatus to identify leaky tubes One man does the job He seals the far end of each tube with a snap type tube plug then he presses the rubber coated nozzle into the near end of the tube and depresses the trigger Compressed air flows through a venturi chamber to produce a vacuum in the tested tube When this vacuum reaches a Satisfactory level he releases the trigger A steady Gauge reading indicates a good tube A falling vacuum indicates a leaky tube Using a 90 PSI dry clean air a typical tube 1 inch Outer Diameter x 20 Gauge and 20 feet long can be tested in 6 to 8 seconds Tool weighs 2 lbs and is equipped with a muffler so it operates quietly even in confined areas Kit No 9836 for 5 8 to 1 Inch OD Tubes Consists of Part No Vacuum Leak Detector 42823 Assembled with Nozzle 41460 1003 Hose Assembly 12 Foot 24360 0012 T Handle Tube Plug 42834 1003 Carrying Case 42837 Service Manual SM 158 Accessory Parts for VLD Tool Tube Plug Snap Type hin lt Part No 3 8 9 5 41482 7 16 11 1 41483 Additional Nozzles Available Part No 1 2 12 7 41484 Nozzl
7. 15 9 41040 gt ae 3 4 19 1 41041 gt 1040 0012 7 8 22 2 41042 23 ADELE 1 25 4 41043 3 O 1 28 6 41044 41049 0012 Features e Minimizes Tube Removal Costs e Specifically Designed as a Companion to the Tube Wall Reducing Tool Tube OD Tube K O Tool Collapsing Inches mm GA Part No Shank OAL ToolNo OAL 1 4 6 4 18 28 22111 00XX 5 16 7 9 18 28 22112 00XX T 3 8 9 5 16 28 21390 00XX 1 2 12 7 14 22 20956 00XX 21909 5 8 15 9 12 22 20957 00XX ae 9 21910 cs 3 4 19 1 12 22 20958 00XX 21911 7 8 22 2 12 22 20959 00XX 21912 11 1 25 4 10 22 20960 00XX 21913 1 28 6 16 22 40171 00XX 10 40514 1174 1 31 8 10 22 21391 00XX 680 21914 1 38 1 10 22 40563 00XX Fam 21915 12 2 50 8 3 74010 0800 12 Extra Length Tube Knockout Tools Tube OD Tube K O Tool K O Tool Inches mm GA Part No OAL Part No OAL 5 8 15 9 8 16 20732 00xx 20732 14xx 3 4 19 1 8 16 20733 00xx 20733 14xx 7 8 22 2 8 16 20734 00xx 8 20734 14xx 14 1 25 4 8 16 20735 00xx 20735 14xx 1 31 8 8 16 20736 00xx 20736 14xx Tube Knockout Tools For Use with No 80 Boyer Gun Tube OD K O Tool Inches mm Part No OAL 1 25 4 73750 11 1 31 8 72626 8 1 38 1 72806 10 2 50 8 72230 72940 12 ty f A EJ 2i ca PAA Tube End Facing Tools Fixed Iype 1 4 to 9 1 6 Inch OD Tubes Features e Adjustable Collar provides Projection Control e Four Flute High Speed Steel e S
8. 18 2 42253 42272 41955 42019 20 25 665 750 16 9 19 1 42254 42290 42273 41956 42067 42020 33384 5 16 17 717 795 18 2 20 2 42255 42274 41957 42021 33385 5 7 8 22 2 18 19 758 859 19 3 21 9 42256 42275 41958 42022 20 25 790 885 20 1 22 5 42257 42291 41959 42069 13 15 790 885 20 1 22 5 42330 S 42334 36952 33386 5 1 25 4 16 17 850 922 21 6 23 4 42258 42292 42277 41960 42070 42024 j 18 19 885 950 22 5 24 1 42259 42278 41961 42025 20 25 915 1 015 23 2 25 8 42260 42293 42279 42304 42071 42308 33387 5 18 19 1 010 1 075 25 7 27 3 42261 42280 41962 42026 i 33389 5 eo EL 20 25 1 040 1 125 26 4 28 6 42262 42294 42281 41963 42072 42027 14 31 8 18 19 1 135 1 200 28 8 30 5 42263 42282 41964 42028 33390 5 i i 20 25 1 165 1 250 29 6 31 8 42264 42295 42283 41965 42073 42029 1 38 1 18 19 1 385 1 450 35 2 36 8 42265 42296 42284 41966 42074 42030 33392 5 j 20 25 1 415 1 500 35 9 38 1 42266 42297 42285 41967 42075 42031 eee Reversible Muffled Controlle E ve pa E i Mi Applications e Rolling ferrous and nonferrous tubes in heat exchangers and other pressure vessels e 1 2 to 1 4 Inch 12 7 to 38 1mm Outer Diameter Tubes Specifications 3A Torg Air Matic Kit Weight Drive 9 Ibs 4 Kg Kit 21 Ibs 9 5 Kg Air Consumption 32 SCFM Maximum Length 9 5 Inches 241 mm Side to Center 2 Inches 50 8 mm Drive 1 2 Inch Ball Drive Spindle B Torg Air Matic Kit Weight Drive
9. 33856 33384 34058 33403 33138 34158 33433 33328 33808 33933 33858 34059 33404 33139 34159 33434 33329 33809 33934 33859 33385 34058 33403 33138 34158 33433 33328 33808 33933 33858 34060 33404 33139 34160 33434 33329 33810 33934 33859 34061 33405 33141 34161 33435 33331 33811 33935 33861 33386 34063 33407 33143 34163 33437 33333 33813 33937 33863 34065 33406 33145 34165 33436 33335 33815 33936 33865 33387 34061 33405 33141 34161 33435 33331 33811 33935 33861 34062 33406 33142 34162 33436 33332 33812 33936 33862 33386 34063 33407 33143 34163 33437 33333 33813 33937 33863 34065 33406 33145 34165 33436 33335 33815 33936 33865 33387 34068 33408 33148 34168 33438 33338 33818 33938 33868 33388 40592 33411 33152 41400 33441 33342 41404 33941 33872 33389 41870 33408 33148 42327 33438 33338 33388 34072 33411 33152 34172 33441 33342 33389 41015 41012 33157 41406 41013 33347 34075 33412 33155 34175 33442 33345 33825 33942 33875 33390 34077 33414 33157 34177 33444 33347 33827 33944 33877 40593 33161 41408 33351 41865 33945 33881 33392 34081 34181 33415 33445 1393 33164 41410 33354 33393 34084 34184 33834 33945 33884 34087 33416 33167 34187 33446 33357 33837 33946 33887 33394 34089 33169 34310 33359 40595 41412 34091 33419 33171 34312 33449 33425 Z 33395 34093 33173 34314 33322 33396 34095 33422 33175 34316 33452 33183 34096 33176 34317 33427 33397 34097 33423 33177 34318 33453 33428
10. 34008 33403 33048 34108 33433 33248 38579 33933 38580 18 22 635 722 16 1 183 34009 33404 33049 34109 33434 33249 39453 33934 39454 I dagar 11 589 681 15 0 17 3 34008 33403 33048 34108 33433 33248 38579 33933 38580 12 13 635 722 16 1 18 3 34010 33404 33049 34110 33434 33249 39456 33934 39454 7 8 22 2 14 15 686 781 17 4 19 8 34011 33405 33051 34111 33435 33251 39457 33935 39458 23366 16 17 717 815 18 2 20 7 34013 33407 33053 34113 33437 33253 39461 33937 39462 18 22 758 855 19 3 21 7 34015 33406 33055 34115 33436 33255 39465 33936 39466 33367 9 686 781 17 4 19 8 34011 33405 33051 34111 33435 33251 39457 33935 39458 10 701 800 17 8 20 3 34012 33406 33052 34112 33436 33252 39459 33936 39460 33366 1 25 4 11 717 815 18 2 20 7 34013 33407 33053 34113 33437 33253 39461 33937 39462 l 12 13 758 855 19 3 21 7 34015 33406 33055 34115 33436 33255 39465 33936 39466 33367 14 16 794 919 20 2 23 3 34018 33408 33058 34118 33438 33258 39469 33938 39470 33368 17 22 856 980 21 7 24 9 40579 33411 33062 41399 33441 33262 41403 33941 38611 33369 9 10 794 919 20 2 23 3 41869 33408 33058 42326 33438 33258 7 33368 1 28 6 11 14 856 999 21 7 25 4 34022 33411 33062 34122 33441 33262 33369 15 22 950 1106 24 1 281 41014 41012 33067 41405 41013 33267 9 11 920 1 076 23 4 27 3 34025 33412 33065 34125 33442 33265 39481 33942 39482 33370 1 31 8 12 13 950 1 106 24 1 28 1 34027 33414 33067 34127 33444 33
11. 62501 4081 62501 3081 62501 2081 62501 0081 brush 875 936 22 2 23 8 7 8 22 2 62501 4087 62501 3087 62501 2087 62501 0087 937 999 23 8 25 4 15 16 23 8 62501 4093 62501 3093 62501 2093 62501 0093 1 000 1 061 25 4 26 9 1 25 4 62501 4100 62501 3100 62501 2100 62501 0100 Abrasive brush with silicone carbide impregnated nylon recommended for brass tubes This brush is made oversized so the filament will lay over Tube ID Range Spin Grit Brush Thread resulting in increased contact with surface providing better cleaning and Inches mm Brushes Diameter Male M longer life than conventional condenser cleaning brushes 250 375 6 3 9 5 62551 0050 500 8 32 M 375 500 9 5 12 7 62551 0062 625 500 625 12 7 15 9 62551 0075 750 1 4 28 M 625 812 15 9 20 6 62551 0100 1 000 812 1 000 20 6 25 4 62551 0125 1 125 This abrasive brush is made with a tapered trim to allow cleaning of enhanced condenser tubes The long bristles are designed oversized with the intention of Tube ID Range Spin Clean Small Large Thread being bent over allowing the aggressive filament to come into maximum Inches mm Brushes Diameter Diameter Male M contact with the lands The short bristles are able to get into the grooves 500 12 7 62615 0075 500 750 625 15 9 62615 0100 625 1 000 750 19 0 62615 0112 750 1 125 778M 1 000 25 4 62615 0175 1 000 1 375 Buffing Tools Applications e Finish Up Cleaning of 1 2 3 2 Inch 12
12. Assembly e Kit Includes Drive Unit Teflon Shaft amp Casing Stainless Steel Expanding Brush and Stainless Steel Refill Set Aerco Tube ID Drive Shaft amp Expanding Brush Inches mm Kit Unit Casing Brush Refill Set 621 652 15 7 16 6 9611 9600 9722 6012 9900 0006 7003 0006 Catalyst Cleaning System Applications e Removing Spent Catalyst from 1 to 5 Inch 30 2 127 0mm Tubes in Reactor Units e Powerful Air Motor is Lightweight and Maneuverable Specially Designed for Overhead Cleaning e Special Nozzle Attachment Directs Catalyst into Collection Container e Kit Includes Air Motor Cleaning Head with Adapter Elbow Unit and Conveyor Tube Assembly Air Hose Rotor Blade and Wrench Dust Seal Cap and Dust Seal Adapter and Washer and Seal e Standard Kit Cleans 2 Inch 50 8mm Outer Diameter Tubes e For Other Sizes Specify Tube Inner Diameter and We Will Configure Kit for that Application Reactor Tube ID Air Type K F F Elbow Unit Conveyor 50 Foot Rotor Inches mm Kit Motor Cutter Bit Adapter Assembly Tube Assembly Air Hose Blade Wrench 1 812 1 936 46 0 49 2 62716 62546 7706 9011 62716 0001 62716 0002 62716 0004 2005 2014 ft eS means Pe J E ofta i iS ce il liste iS Spiral B ushes E Wilson Spiral Brushes are economical and they are easy to install and use They are available in nylon brass for copper tubes steel and stainless steel Always match metals using a steel brush to clean st
13. BS Ei fal ASR n i ie st 3 L to i C 2 rd Pei i ifs Eh T Wils Awa y Pneumatic Tube Cleaning S ystem Wils Away Pneumatic Kit Includes e Dolly Mounted or Compact Drive Unit with Tool Compartment Applications e Cleaning Tubes in Heat Exchangers Condensers Chillers Absorbers Water Heaters Coolers and Other Small Diameter Pressure Vessels e 3 8 to 1 Inch 9 5 to 38 1mm Outer Diameter Tubes e Removing Medium to Hard Deposits e Ideal Cleaning System when Electric Power is Not Available e Air Motor Enables Operator to Control Speed of Cleaning Head and Shaft amp Casing Rotation Specifications Dolly Mounted Drive Unit 58 Ibs 12 H x 23 W x 11 D 26Kg 305 x 584 x 292mm Compact Drive Unit 32 Ibs 10 H x 18 W x 8 D 14Kg 254 x 457 x 216mm Speed 500 to 3 000 rpm Air Consumption 15 CFM 90 psi WAW 3000 40 CFM 90 psi WAW 4000 Power 14 HP WAW 3000 4 HP WAW 4000 Air Hose 3 8 Minimum 1 2 50 Feet Part No 9600 0121 Smart Tool e Kit includes drive unit and all accessories required for thorough tube cleaning e Spiral brushes clean many tubes in one pass e Expanding brush removes heavier deposits e Runs wet or dry without lubrication e When run wet water aids cleaning action and flushes away debris When the water is clear the tube is clean e WAW 3000 offers forward reverse drive via remote foot pedal e Air activated foot pedal ensures operator
14. Drill Head on a Universal Joint or Flexible Holder Cuts Through Hard Scale Plugged Tubes M Bit Affordable general purpose removal of hard scale SPE DUR Bit Excellent for plugged tubes K Bit Features carbide tip that will break through hardest scale and deposits Post Cutter Bit Finishing Push Rod Cleaning P Brush is used for finishing up after a Cutter Bit has been used to remove hard or heavy scale or deposit The P Brush is also used with Push Rod for manual cleaning of Condensers Evaporators and Fire Tube Boilers Wils Away Electric and Pneumatic Tube Cleaning Systems ALL Wilson Electric and Pneumatic Tube Cleaning Systems ALL Wilson Electric and Pneumatic Tube Cleaning Systems ALL Wilson Tube Cleaning Systems and competing drive units ALL Wilson Electric and Pneumatic Tube Cleaning Systems ALL Wilson Tube Cleaning Systems and competing drive units ALL Wilson Tube Cleaning Systems Wilson Air Motors ALL Wilson Tube Cleaning Systems PG PGX 2 TP 302 and other Wilson Tube Cleaning Systems PG PGX 2 TP 302 and other Wilson Tube Cleaning Systems a l Heat e M A 4 Wils Matic Auto Tube Puncher Applications e Cleaning Straight Tubes in Heat Exchangers Condensers Chillers Absorbers Water Heaters Coolers and Other Small Diameter Pressure Vessels e 1 2 1 Inch 15 9 to 31 8 mm Outer Diameter Tubes e Removing Light to Medium Soft Deposits Specifications Dolly M
15. Inch 50 8 up to 4 Inch 114 3 e Four roll e Self feeding e Self feeding e Two flare e 2 flare rolls 4 rolls e Available for tubesheets 1 2 Inch 12 7 to 2 Inch 66 7 e Various Mandrel lengths available e Flaring style e Available for tubesheets 1 2 Inch 12 7 to 2 Inch 66 7 e Various mandrel lengths available e Self feeding e Up to 3 4 Inch tubesheet e Non parallel expansion a OY f D N a EaR E A A nike Rolles T Series 909 Tube a 1 to 4 Inch OD Tubes Applications e Rolling ferrous and nonferrous tubes in water and fire tube boilers and other pressure vessels e Ideal for hard to reach and confined spaces Features e Lightweight e Reversible stall type e Heavy duty gear system e Right angle design gives users built in leverage e Powerful motor e 3 4 Inch square spindle Kit Includes e Right Angle Tube Roller e Quick Connector 3 4 Inch square 21137 0756 e Operating Hose 8973 0008 e Inline Lubricator 53360 e Carrying Case 44099 e Service Manual SM 156 909 1600 1700 SM 253 909 1900 Series 909 1700 with 114 Flare Expander Series 909 1600 1700 Series 909 1900 Tube Max Torque Min Torque Air OD Free Speed Tube Roller 90psiG Air Press 90psiG Air Press Lever and Consumption Service _Inches mm rpm Part No Ft Lbs NM Ft Lbs NM Controls Weight CFM Manual 1t02 25 4 63 5 160 909 1600 165 224 10 14 13 3 lbs 6 0 Kg 1to24 25 4 63
16. to 0XXX for Stainless Steel 2XXX for Brass 3XXX For Expanding Brush with Nylon bristles change the last four digits to 4XXX for Stainless Steel 5XXX for Steel OXXX These Expanding Brushes require an Adapter Part No 9589 These Expanding Brushes require an Adapter Part No 9798 PWN pl i e r iF n j y PG Series Air Driven Tube Cleaning System Hr p q 5 Ly Tie Lr i g 4 k a k F i amp j pi w Ji I ai f r a y iE j F e I T A i F T 7 ST LS al ain Fo a k a y i E E h L AV 7 tat y ig ko ig a i a il Mang g i Applications e Cleaning Tubes in Heat Exchangers Condensers Refinery Fixtures Chillers Absorbers Water Heaters Coolers Evaporators and Other Small Diameter Pressure Vessels e 1 4 to 1 Inch 6 4 to 31 8 mm Outer Diameter Tubes e Removing Heavy Deposits and Cleaning Out Clogged Tubes Specifications Speed 8 000 to 10 000 rpm Air 80 to 125 psi Motor Two models cover a wide range of tube sizes PG Series Kit Includes e PG or PGX 2 Air Motor e 4 5 Foot Drill Shafts e 2 M Cutter Bits e 2 M SPE DUR Cutter Bits e Spare Rotor Blades e 3 8 Inch Scavenging Hose 15 Feet 4 5M e Set of Spare Rotor Blades Rotor Wrench and Adjustable Wrench e Tool Box e Service Manual Tube ID Range Complete consists Air and 5 Foot Ext _ pg M Cutter ang M SPE DUR Scavenging Inches mm Kit of Motor Shafts 4 Bit
17. x28 F 9 16 x12 M i Fan i mn VS i aa i Boiler Steel Spiral Brushes 3 Pe Pil s JE n k ar a i 4 4 Se r B _ ae i j a h aF ar fe IE Pi Mee i E 5 i a a ET J d j F i bga F pa Tube ID Range Inches 1 250 1 400 1 500 1 749 1 750 1 999 2 000 2 249 2 250 2 499 2 500 2 749 2 750 2 999 3 000 3 249 3 250 3 349 3 500 3 749 mm 31 8 38 1 38 1 44 4 44 5 50 8 50 8 57 1 57 2 63 5 63 5 69 8 69 9 76 1 76 2 82 5 82 6 88 9 88 9 95 2 3 750 3 999 95 3 101 6 Steel Spiral Brush 62540 0125 62540 0150 62540 0175 62540 0200 62540 0225 62540 0250 62540 0275 62540 0300 62540 0325 62540 0350 62540 0375 62540 0400 Stainless Steel Spiral Brush 62540 2125 62540 2150 62540 2175 62540 2200 62540 2225 62540 2250 62540 2275 62540 2300 62540 2325 62540 2350 62540 2375 62540 2400 Brass Spiral Brush 62540 3125 62540 3150 62540 3175 62540 3200 62540 3225 62540 3250 62540 3275 62540 3300 62540 3325 62540 3350 62540 3375 62540 3400 Nylon Spiral Brush 62540 4125 62540 4150 62540 4175 62540 4200 62540 4225 62540 4250 62540 4275 62540 4300 62540 4325 62540 4350 62540 4375 62540 4400 Thread Male M 1 4 NPT M 4 000 4 250 101 6 108 0 Requires adapter 9893 9 16 12F x 1 4 NPT 9894 3 4 10F x 1 4 NPT 9891 7 16 14F x 1 4 NPT KY
18. 0 46000 5400 46000 5010 SM 287 ir 4 vi 3 Phase Vector Motor Assembly Mountable Stand Included va with Free Standing amp Mobile Base In I al 7 Free Standing Base Shown Mobile Base with Casters is Optional i Electronic Unit may be Stand Alone or Directly Mounted to the Base High Torque Up to 3 Inch Tubes 0 400 RPM 80 300 Ft lbs 47000 0000 47005 0000 47040 0000 47045 0000 21489 0500 21489 0750 46500 4400 46500 4500 46500 6000 46500 4000 SM 296 Wf oe ass eae i r ie ie I 1 ee TD EE i a i 4 m Sa H J qr if a IT a TA o W 1 a a j P H P F Fea P i kr m 2 j g j phit i i hi oa ASE pole ENR PR Electric Tube Rollers 1 2 to 3 Inch O Applications e Rolling ferrous and nonferrous tubes in boilers heat exchangers and other pressure vessels Features e Wilson Electric Tube Rollers are durable reliable and easy to use e Both the 41238 and 22488 include dead handles for added leverage e On Off and reverse switches are conveniently located on the fixed handle e Exceeding their stall points will not damage these rugged machines e Wilson offers a complete line for various tube sizes and voltages See chart below for selection Series 22488 with CB Expander The 76189 Electric Rolling Motor rolls The 41238 Electric Rolling Motor rolls The 22488 Electric Rolling Motor rolls tubes
19. 0 ot Brush Tube ID Range Steel Soot Thread Inches mm Brush Male M a 1 250 1 499 31 8 38 1 62711 0125 Applications 1 500 1 749 38 1 44 4 62711 0150 e Removing Soot from 1 to 4 Inch 1 750 2 249 44 5 57 1 62711 0175 38 1 to 114 3mm Outer Diameter 2 225 2 749 57 2 69 8 62711 0225 S E A 1 2 x 12 M ubes in Fire tube DONerS 2 750 2 999 69 9 76 2 62711 0275 e Attaches to Competing Drive Units 3 000 3 249 76 2 82 5 62711 0300 3 250 3 749 82 6 95 2 62711 0325 3 750 4 250 95 3 108 0 62711 0375 U Bend Cleaning Assemblies Applications e Cleaning 3 4 to 1 Inch 19 1 to 38 1mm Outer Diameter Curved Tubes rpi U Bend Heat Exchanger Bundle Assembly with Assembly Cleaning Use Stainless Steel Assembly Tube ID Range Stainless Steel with Brass Head Diameter Drive to Clean Ferrous Tubes Inches mm Cleaning Head Cleaning Head Type Inches mm Thread Brass Cleaning Head for 500 750 12 7 19 1 62690 0000 62690 5000 Cup Brush a we Nonferrous Tubes 750 1 000 19 1 25 4 62660 0075 62660 1075 AEEA i 1 4 x 28 M 1 000 1 250 25 4 31 8 62660 0100 62660 1100 1 25 4 le m Tube ID Range Handle Extension Rods Length Manua Tu e C eaning Inches mm Part No Part No Feet M E 62785 0002 2 DAN ol RT Ela 160 250 40 63 HAREN Gteel with 48 2 0 6 emale Thread 2 62784 0002 2 250 375 63 95 Cai Steel with 8 32 2 0 6 emale Thread 62743 6 375 500
20. 00 to 10 000 rpm Air 80 to 125 psi Motor Steel rotor blades and precision ground surfaces result in high performance and durability MS Series Kit Includes e MS Air Motor e Type C Flexible Holder e Expanding Steel Brush with Spare Refill Set e Model A Cutter Head with 4 Spare Sets of Cutters e 25 Foot Air Line with Couplings e Spare Set of Rotor Blades and Wrench e Tool Box e Service Manual Tube ID Range Complete 2 S StS Air and TYPE C ang Expanding ang Model A and Air Hose Inches mm Kit 2 Motor Flexible Holder Steel Brush Cutter Head Part No nches 500 624 12 7 15 8 MS 0 2996 7000 0001 7211 625 749 15 9 19 0 MS 1 3002 Eeo ints ee foe er le 750 780 19 0 19 8 MS 1A 2456 0002 781 874 19 8 22 2 MS 1B saad fee 2456 0003 7213 7040 0025 1 4 875 999 22 2 25 4 MS 3 8984 eo 2456 0004 7215 1 000 1 124 25 4 28 5 MS 4 8987 2463 0003 Ziel ones 1 125 1 217 28 5 30 9 MS 5 8989 2285 2463 0007 7217 1 218 1 311 31 0 33 3 MS 6 8992 2303 2470 0002 7282 1 312 1 499 33 3 38 1 MS 7 2477 0001 5788 1 500 1 749 38 1 44 4 MS 8 ates 2296 Lease ahs ee 1 750 1 875 44 4 47 6 MS 10 8999 2484 0006 7231 Motor Diam Inches mm 15 32 11 9 9 16 14 3 MOERS 49 64 19 4 7 8 22 2 31 32 24 6 1 2 27 8 1 32 1 1 s 39 9 CFM 9 10 12 13 18 20 30 35 40 Accessories Expanding Scraper 2569 257
21. 1 3 13 0 VVE 12 6 14 5 13 6 19 2 11321310 12 2 14 0 12 9 14 8 13 15 IORS OSES 19017 161 163 17 4 19 8 18 2 20 7 IDLE 17 4 19 8 17 8 20 3 IDLE 20 2 23 3 21 7 24 9 20 2 23 3 21 7 25 4 24 1 28 1 23 4 27 3 24 1 28 1 1 055 1 235 26 8 31 4 1 055 1 250 26 8 31 6 1 185 1 350 30 1 34 3 1 185 1 375 30 1 34 9 1 310 1 460 33 3 37 1 1 372 1 620 34 8 41 1 1 495 1 710 38 0 43 4 1 495 1 744 38 0 44 3 1 630 1 876 41 4 47 7 1 753 1 972 44 5 50 1 1 926 2 213 48 9 56 2 18 2 20 7 2 176 2 462 55 3 62 5 2 57 2 Roll Length Common 41 D Expander 44 D Expander 47 D Expander Roll Set Assembly Mandrel Cage Assembly Mandrel Cage Assembly Mandrel Cage Part No 39734 33400 39368 41414 33430 39371 41601 38567 39506 40616 33401 33184 41415 33431 33456 41602 33931 33852 33381 39367 33400 39368 39370 33430 39371 39505 38567 39506 34052 33184 34152 33456 33802 33852 41035 33133 41394 33323 41398 33853 33382 38389 oo 38621 38397 sort 38624 38627 sees 38628 33377 38395 39805 38393 39554 39507 39508 33398 40591 41531 33136 39597 41548 33326 39610 41550 33856 33384 34053 33133 34153 33323 33803 33853 33382 34054 sete 33134 34154 i 33324 33804 gees 33854 33383 34055 33135 34155 33325 33805 33855 34056 Sete 33136 34156 ene 33326 33806 perce
22. 14 5 Ibs 6 6 Kg Kit 30 5 Ibs 13 8 Kg Air Consumption 60 SCFM Maximum Length 12 Inches 305 mm Side to Center 2 Inches 50 8 mm Drive 1 2 Inch Spindle Square Torg Air Matic Kit Includes e Torg Air Matic Drive e Set of Rotor Blades e Operating Hose e Mandrel Connector e Air Line Filter e 1 Quart Expander Lube e Hex Keys e Carrying Case e Service Manual om Kit Matt Tor pir Model Tube Capacities Torq Air Matic Kit Free Speed Maximum Torque Minimum Torque Part No RPM Ft Lbs Nm Ft Lbs Nm 1 2 Inch to 7 8 Inch x 18 ga nonferrous 4 1 2 Inch to 3 4 Inch ferrous 30509 one me ie 1 2 Inch to 1 Inch nonferrous 4 1 2 Inch to 3 4 Inch ferrous SLS oe 12 Wee 1 2 Inch to 1 Inch nonferrous 4 1 2 Inch to 1 Inch ferrous SOS ie l 3 4 Inch to 1 Inch OD Tubes 40515 750 24 33 3 4 B 3 4 Inch to 1 Inch OD Tubes 40516 600 30 41 3 4 3 4 Inch to 1 Inch OD Tubes 40517 450 40 54 3 4 gt Other Drives Available Consult Factory i Ta _ SN po Yw tp 4 hs A 7 pyi 14 al fe Asi Wils Tronic Tube Roller The most important feature of the Wils Tronic is its ability to maintain constant speed during the entire rolling process even at various torque settings making It faster and more efficient than conventional tube rollers It also runs much quieter than any other tool on the market Performance Data Low Torque N Ww o o o Telescopic Shaft Optional Quick
23. 18 3 25 7 6 35 10 7 45 13 7 60 18 3 25 7 6 29 7 6 35 10 7 45 13 7 60 18 3 25 7 6 25 7 6 35 10 7 45 13 7 60 18 3 25 7 6 25 7 6 30 9 1 23 7 6 30 9 1 9720 0015 9722 0025 9722 6012 9722 0035 9722 0045 9722 0060 9724 0025 9724 0035 9724 0045 9724 0060 9724 6025 9726 0025 9726 0035 9726 0045 9726 0060 9726 6025 9728 0025 9728 0035 9728 0045 9728 0060 9728 6025 9730 0025 9730 9025 9730 0030 9730 9030 9732 0025 9732 0030 9722 Shaft amp Casing Casing Diameter mm Nylon 1 4 6 4 Teflon 3 8 9 5 Nylon 1 2 12 7 Teflon wren 9 16 14 3 Teflon pion 3 4 19 1 Teflon Steel Rubber Coated 1 27 0 Steel Rubber Coated Steel 1 31 8 To order Shafts amp Casings with Wilson Smart Connect adapters add WC to Part No Maximum operating temperature nylon 212 F teflon 500 F Wils Away Accessories Twin Foot Pedal provides forward clockwise and reverse counter clockwise brush rotation for effective cleaning of enhanced tubes Safety Shaft Coupling prevents motor damage to WAW 500 series drive units These drive units are shipped with a spare Safety Shaft Coupling and a removal tool Flexible Shaft Lubricator provides lubrication to Shaft N amp Casing Assembly prolonging its life Part No 9600 0015 9600 0102 9675 0000 Steel with Rubber Coating 9730 9025 Steel Shaft 9730 0025 Female F 8 x 32 F 1 4
24. 2540 0300 9894 3 250 3 449 82 6 88 9 9732 0025 62540 0325 1 4 FEM 3 500 3 749 88 9 95 2 3 4 x 10 62540 0350 3 750 3 999 95 3 101 6 WAW 2500 Ne Male Thread 62540 0375 ae 4 000 4 250 101 6 108 0 62540 0400 1 When cleaning Water Tube Boilers use Part No 9728 0025 2 Requires Adapter Part No 6759 3 Requires Adapter Part No 2705 e Cleaning Straight Tubes in Fire Tube Boilers Air Heaters and Other Pressure Vessels e 1 to 4 Inch 38 1 to 114 3 mm Outer Diameter Tubes 12 H x 23 W x 111 D 305 x 584 x 292mm 1 HP WAW 1500 1600 2 HP WAW 2500 2600 115 Volt 50 60Hz WAW 1500 220 Volt 50 60Hz WAW 1600 220 Volt 60Hz WAW 2500 220 Volt 50Hz WAW 2600 CE Specific Models Only e Electric Drive Unit with Detachable Dolly and Built In e 25 Foot 7 6M Flexible Shaft amp Casing e Set of 6 Steel Spiral Brushes and Adapter e Expanding Steel Brush with Spare Refill Set and Adapter Expanding Steel Brush 2477 0001 2477 00067 2492 0006 2501 0007 3441 0005 3441 0010 3456 0003 3456 0006 3470 0004 3470 0007 3470 0009 4060 0006 Smart Tool e Each kit includes electric drive unit and all accessories and tools required for thorough tube cleaning e Spiral steel brush removes soot in one pass e Expanding brush cuts through scale e Optional vacuum unit collects soot keeping work area clean e Optional twin foot pedal enables forward reverse drive For air powered tu
25. 267 39485 33944 39486 14 22 1 055 1 235 26 8 31 4 40588 33071 41407 O 41864 33945 39492 3372 10 13 4 055 1 250 26 8 31 8 34031 33071 34131 1 34 9 33415 33445 14 20 1 185 1 350 30 1 34 3 40589 33074 41409 i a 1 38 1 10 13 1 185 1 375 30 1 34 9 34034 33074 34134 39497 33945 39498 i 14 18 1 310 1 460 33 3 37 1 34037 33416 33077 34137 33446 33277 39503 33946 39504 33374 Series 41 44 47 D OD Inches mm 1 2 42 7 5 8 15 9 3 4 19 1 7 8 22 2 1 25 4 1 28 6 1 31 8 1 34 9 1 38 1 1 44 5 2 50 8 2 57 2 2 63 5 GA 18 19 20 22 12 13 14 15 17 18 19 20 22 10 11 12 13 14 ir 18 22 11 12 13 14 15 16 17 18 22 10 11 12 13 14 16 ee 9 10 11 14 15 22 9 11 12213 14 22 10 13 14 20 10 13 14 18 8 13 14 18 28 9 11 12 18 10 18 10 18 aC 2s Range Inches mm A 1 2 12 7mm to 2 Inch 63 5mm Tube Outer Diameter B 9 3 8mm to 22 7mm Gauge C 41 D 1 31 8mm to 2 Inch 57 2mm Tubesheet 44 D 2 50 8mm to 6 Inch 171 5mm Tubesheet 47 D 2 50 8mm to 12 Inch 323 9mm Tubesheet 392 447 425 481 392 447 425 481 444 513 464 537 497 571 542 600 444 513 482 550 008 583 042 625 589 681 635 722 589 681 635 722 686 781 TESS O05 005 686 781 01 800 TAES 907 000 194 919 856 980 794 919 IHE 990 1106 2920 1 076 900 1 106 10 0 11 4 10122 10 0 11 4 IOSA 1
26. 2e 65 1 65 2 69 9 3s 81 0 2 3 82 6 3 95 3 Le An 108 0 4 114 3 5 127 0 tee 5 139 7 N Kit Weight Air Line Less Options Lubricator Pounds Kg 6 2 9 53360 8 3 6 9 4 1 1 9336 16 7 3 19 8 6 19 8 9 19 9 0 20 9 4 25303 26 11 9 31 14 1 32 14 5 35 16 0 Applications e Cleaning 3 4 to 2 Inch Pipe Schedule 40 Gas Lines prior to Installation of Replacement Tubing e Cone Cutter and Cutter Wheel Create Powerful Chipping Action that Removes Any Deposits in the Line e Optional Cherry Burr Part No 9838 Provides Extra Cleaning Action for 3 4 Inch Pipe e Kit Includes Everything Needed for Thorough Gas Line Tube Cleaning including Tool Box Part No 6404 0001 Pipe Size Air Motor Diam CFM Model A Universal Cone Cutter Rotor Inches ID Kit Motor Inches mm 90psi Cutter Head Joint Cutters 3 Wheels 24 Wrench 3 4 824 9710 3050 11 16 17 5 12 62598 3062 19 34 2001 1 1 049 9711 8987 7 8 22 2 18 62599 2242 22 83 2016 1 1 380 9712 8992 1742 27 8 30 62600 2242 41 0437 74 0437 2031 1 1 610 9713 3942 0143 17 6 36 5 45 62601 21 75 0562 3951 2 2 067 9714 2000 0156 1 39 7 47 62720 2140 14 72 0562 5760 Aerco Water Heater Cleaning System Applications e Removing Soot and Scale from Fire Tubes in Aerco Water Heaters e Flexible Shaft amp Casing and Expanding Brush Maneuver around Curves e Special Teflon Shaft Can Be Run Dry without Damage to Shaft amp Casing
27. 40 13 4 13 7 8297 0018 527 8302 0018 550 541 554 13 7 14 1 8297 0019 541 8302 0019 565 555 568 14 1 14 4 b 8297 0020 555 8302 0020 580 8086 8973 0025 569 583 14 4 14 8 8297 0022 569 8302 0022 594 1 2 Inch 652 679 16 5 17 2 8298 0018 652 8303 0018 677 680 693 17 2 17 6 8298 0020 680 8303 0020 705 694 708 17 6 18 0 8298 0022 694 8303 0022 719 777 804 19 7 20 4 8299 0018 777 8304 0018 807 805 818 20 4 20 8 8299 0020 805 8304 0020 835 819 833 20 8 21 2 8299 0022 819 8304 0022 849 902 929 22 9 23 6 8300 0018 902 8305 0018 935 930 943 23 6 24 0 8300 0020 930 8305 0020 961 944 958 24 0 24 3 8300 0022 944 8305 0020 975 Accessories Tube ID Range Dowel Brush Inches mm Brush Diam 652 665 16 6 16 9 62728 0018 662 Nozzle Extension 666 679 16 9 17 3 62728 0019 676 680 693 17 3 17 6 62728 0020 690 ET nET 694 707 17 6 18 0 62728 0022 704 777 790 19 7 20 1 62729 0018 787 18 Nozzle Extension 8471 0018 791 804 20 1 20 4 62729 0019 801 24 Nozzle Extension 8471 0024 Dowel Brush 805 818 20 4 20 8 62729 0020 815 30 Nozzle Extension 8471 0030 819 832 20 8 21 1 62729 0022 829 oo Pee 5 902 915 22 9 23 3 62730 0018 912 916 929 23 3 23 6 62730 0019 926 930 943 23 6 24 0 62730 0020 940 944 957 24 0 24 3 62730 0022 954 A J 4 s 4s mt
28. 5 3055 2578 2586 2592 2600 2606 2625 2617 2634 Model B Cutter Head 8061 8062 8063 8065 8066 8067 8068 8069 8070 8071 Buffing Tool 62624 9010 62624 8010 62624 7010 62625 4140 62625 9395 Buffing Tool with Drill Tip 62622 9010 62622 8010 62622 7010 62626 4140 62626 9395 Model M Cutter Bit 7771 4141 7772 4142 7774 4143 7775 4143 7776 4144 7777 4144 7778 4145 7779 4146 7793 4146 7795 4147 Smart Tool e Complete Kit includes air motor all required accessories spare parts air hose and tools required for a thorough tube cleaning job e Powerful 10 000 rpm air motor cleans in one pass saving time and improving productivity e Kit includes two cleaning heads expanding brush quickly and efficiently removes light deposits while Model A Cutter Head cuts through harder scale e Minimal moving parts improves reliability and durability e Kit includes spare rotor blades and wrench as well as air hose Surface Condenser Air Air Line Kit Weight Less Options Valve Lubricator Pounds Kg 4 1 9 4 2 2 52035 51 2 4 a 5 2 6 6 2 7 a 7 3 4 8 3 6 12 5 7 8774 52399 13 5 9 14 6 4 16 7 3 Aa A q frn if nt 4 F i zi i i a ge i a Pa i ae i Se gs Ti f re Sd i n rm i a 1 H E F 7 i ie Le ee i JE ar I T P ap a z iin T la ya i s fs by d 4 F 4 z Pi 1 F r i j i ail A I ail r a J i
29. 5 95 909 1700 240 326 10 14 13 5 Ibs 6 0 Ko Ke Shu Sle 1 to4 38 1 101 6 90 909 1900 305 414 150 an Roll Throttle Stall Type 18 5 Ibs 8 8 Kg 2to4 50 8 101 6 90 909 2000 305 414 150 214 Lever Throttle Torque Control 18 5 Ibs 8 8 Kg 90 SM 253 2to4 50 8 101 6 90 909 2100 305 414 150 214 Roll Throttle Torque Control 18 5 Ibs 8 8 Kg Tube Outer Diameter capacity varies with tube Gauge and tubesheet thickness Accessories for 909 rolling motors Torque Descriptions Part No Control Dial Filter Lubrication Unit 1 2 Inch Coupling 8597 1 gallon Can 3 8 Liters of WilsoLube 9047 N St a RA RA 1 2 Inch Square 12 7 mm Coupling 53782 ae a ie age 1 2 Inch Square 12 7 mm Quick Connector 21138 0756 by adjusting this dial ranging 3 4 Inch Square 19 1 mm Seui 53777 from 150 to 305 ft lb 1 Inch Square 25 4 mm Coupling 53778 1 Inch Square 25 4 mm Quick Connector 21489 0756 a jan Heat Exchanger Smarter Tools for Smarter Work s ih d E 7 rF H e i 1 4 or oe 7 f d Ed H bee Fi F if _ KR TUBE EXPANDERS PNEUMATIC ELECTRIC AND ELECTRONIC ROLLING MOTORS TUBE CUTTING FACING PULLING AND TRIMMING TOOLS ACCESSORIES Thomas C Wilson Inc Ferma C len jen Wilson Smarter Tools for Smarter Work QR 2007 Boiler Tube Expanders and Accessories Catalog A comprehensive guide to all the tools you need to tube or re tube water tube or fire tube b
30. 50 2 374 2 375 2 499 2 500 2 624 2 625 2 749 2 750 2 874 2 875 2 999 3 000 3 124 12 6 13 4 13 4 14 1 14 1 14 8 14 8 15 7 15 7 16 6 16 6 17 3 13 4 14 1 14 1 14 8 14 8 15 7 15 7 16 6 16 6 17 3 17 3 18 0 18 0 18 9 18 9 19 7 19 7 22 1 22 1 23 0 23 0 24 4 24 4 25 3 25 3 26 2 26 2 27 5 27 5 28 4 28 4 31 6 31 6 33 3 31 8 33 0 33 3 34 4 34 4 37 6 37 6 40 8 40 8 43 3 43 3 44 7 44 7 48 0 48 0 49 6 49 6 52 9 50 8 54 0 54 0 57 1 57 1 60 3 60 3 63 5 63 5 66 6 66 6 69 8 69 8 73 0 73 0 76 2 76 2 79 3 7000 0001 7000 0002 7000 0003 7000 0004 7000 0005 7000 0006 7000 0007 9900 0003 9900 0004 9900 0005 9900 0006 9900 0007 2456 0001 2456 0002 2456 0003 2456 0004 2456 0005 2456 0006 2456 0007 2463 0004 2463 0005 2463 0007 2463 0009 2470 0003 2477 0001 2470 0004 2477 0004 2477 9004 2477 0006 2477 9006 2484 0003 2484 0006 2492 0006 2493 0003 2493 0005 2493 0007 3441 0001 3442 0001 2494 0007 3441 0003 3442 0003 3444 0003 3441 0005 3442 0005 3444 0005 3441 0008 3442 0008 3441 0010 3442 0010 3444 0010 3456 0002 3457 0002 3456 0003 3457 0003 3456 0004 3457 0004 3470 0002 3471 0002 3471 9002 453 487 485 019 le ID 042 576 57 8 612 610 644 638 672 Os 552
31. 6 2 7 2600 8073 8354 0100 87 3 7 2506 8074 8354 0106 11 5 1 2617 8069 8356 0131 8774 52399 11 5 3 12 5 4 2634 8070 8357 0156 12 5 8 2043 8075 8358 0175 8654 53360 17 7 8 IF y I i mn EL f i z i ECT Series Air Driven Tube CI Applications e Cleaning Curved or Straight Tubes in Boilers Superheaters Economizers and Other Large Diameter Pressure Vessels e 2 to 74 Inch 63 5 to 190 5mm Outer Diameter Tubes e Removing Medium to Heavy Hard Deposits f r RR Tube ID Range i A s x al mt b Complete Kit ECT 212 ECT 237 ECT 262 ECT 287 ECT 312 ECT 362 ECT 400 ECT 450 ECT 500 ECT 550 ECT 600 ECT 650 includes oF Tees Air Motor 4090 0175 4090 0200 4925 0225 4099 0256 4035 0275 4035 0318 4541 0325 4541 0375 4315 0425 4315 0450 4315 0500 4315 0550 System Model CHJ Model SE and Cutter Head Cutter Head 4195 4606 4599 4606 3203 4650 4595 4650 3203 4596 4595 4596 3230 4596 4632 4596 3230 9308 3237 4644 164071634 3237 9966 3971 2631 3226 6558 4117 2631 2174 7274 selene Specifications Speed 10 000 rpm Air 80 to 125 psi Motor Phenolite rotor blades and precision ground surfaces result in high performance and durability Smart Tool e Powerful air motor and extra duty cleaning heads remove even the heaviest deposits e CHJ Cutter Head removes medium hard deposits in one pass e SE Cutter Head cuts through heavier deposi
32. 7 88 9mm Outer Diameter Tubes e Set of Wires Clean Away Debris after Using Expanding Brush or Expanding Scraper Tube ID Range Buffing Tool Buffing Tool Replacement Drive AR SE A Blades Keep Inches mm with Tip without Tip Blades Thread nit Affordable 312 375 7 9 9 5 62622 0005 62624 0005 375 500 9 5 12 7 62622 0006 o 7079 0006 19 S 500 625 12 7 15 9 62622 0007 62624 0008 62623 0008 18 1 4 x 28 M 625 1 000 15 9 25 4 62622 0010 62624 0010 62623 0010 18 1 000 3 000 25 4 76 2 62626 0000 62625 0000 62625 0001 20 16x 14 M 5 fal le Sha PA fts amp Casin ER Wils Away Shafts amp Casings are available in nylon Teflon and steel Smaller diameter casings are nylon or Teflon if they will be run dry and larger casings are steel Shafts amp Casings Part No 9726 XXXX are designed for bi direction forward reverse cleaning such as cleaning enhanced tubes with a Spin Grit or Spin Clean brush Tube ID Range Inches mm gs 9720 Flexible Shaft amp Casing Part No 9724 Shaft Thread Male M or eee Feet Meters ee Material ee emae O 281 437 437 625 625 1 250 687 1 250 1250 1 500 1 250 4 000 4 000 4 250 Ge ii 11 1 15 9 15 9 31 8 17 5 31 8 31 8 38 1 31 8 101 6 101 6 108 0 Flexible Shaft amp Casing Length Feet Meters 15 4 6 25 7 6 12 3 7 35 10 7 45 13 7 60
33. 7987 2416 7988 2416 7989 3073 7990 2354 7991 3077 7991 3077 7992 3080 437 625 000 687 DI MIN VD DE 797 953 LE 110E 1 000 1 218 1 141 1 359 168720 11 2 5 1 437 1 891 6232005 0E2250 1 875 2 375 2 000 2 500 2 125 2 625 2100 22 22E 22S AOD Sh l2S 2O29 SINS 2574 2577 3058 2582 2582 2596 2601 2610 2621 2639 4115 7997 8008 8009 8010 8009 8010 8016 8016 8019 4 12x28 M 1 4 x 28 M 5 16x 18 M 7 16x14 M 7 16x14 F 7 16x14 M 7 16x14 F 7 16x14 M 7 16x14 M 9 16x12 F 9 16x12 M 9 16x12 F 5 8x11 F 9 16x12 F 5 8x11 F 3 4x10 F 9 16x12 F 5 8x11 F 3 4x10 F 9 16x12 F 5 8x11 F 9 16x12 F 5 8x11 F 3 4x10 F 3 4x10 F 7 8x9 F 3 4x10 F 7 8x9 F 3 4x10 F 7 8x9 F 3 4x10 F 7 8x9 F 1x14 P gt To order Bronze Expanding Brushes Bronze Refill Sets change second half of Part No to 3XXX For Nylon change second half of Part No to 4XXX For Stainless steel 5XXX Expanding Brushes with 900X and 2XXX Part Nos have Steel Brushes and special Adapters L ai ti Fa i IF r Expander Series Oks OR 3 Roll Condenser Expander A 1 2 12 7mm to 1 Inch 38 1mm Tube Outer Diameter B 9 3 8mm to 22 7mm Gauge Series C 41 44 47 C C 41 C 1 2 12 7mm
34. 877 3500 3 350 3 749 88 9 95 2 AAAA 220V 60Hz 3 4x10 Male 3470 0007 9877 3750 3 750 3 999 95 3 101 6 9630 2250 Thread 3470 0009 9877 4000 4 000 4 250 101 6 108 0 220V 50Hz 4060 0060 2705 9877 4250 7 8x9 Male Thread Bronze Expanding Brush up to 1 249 Tube Inner Diameter Steel Expanding Brush for 1 250 Tube Inner Diameter and larger t Requires Connector Part No 9875 Pie fo M i wa liter Tabi Boirs i Se a RE Applications e Cleaning Curved or Straight Tubes or Pipes in Water Tube Boilers Other Pressure Vessels Transmission Lines and Many Other Applications e 1 to 24 Inch 25 4 to 63 5mm Outer Diameter Tubes e Removing Light to Medium Soft Deposits Specifications Speed 9 000 rpm Air 80 to 125 psi Motor Steel rotor blades and precision ground surfaces result in high performance and durability C Series Kit Includes e C Air Motor e Type C Flexible Holder e Expanding Steel Brush and Spare Refill Set and e Model A Cutter Head and Spare Set of Cutters e 25 Foot Air Hose with Coupling e Set of Spare Rotor Blades and Rotor Wrench e Tool Box e Service Manual Industrial Water Tube Boiler Tube ID Range Air Flexible Expanding Model A Air Hose Motor Diam Inches mm Kit consists Motor Holder 2 Steel Brush 2 Cutter Part No Inches Inches mm CFM 781 874 19 8 22 2 C 2 2745 2265 2456 0002 7213 7040 0025 1 4 11 16 17 5 12 875
35. 9 5 12 7 62744 Steel with 8 32 0 6 emale Thread 62742 6 500 1 061 12 7 26 9 62741 Steel with 1 4x28 3 0 9 Female Thread 62748 6 3 0 9 62749 6 4 1 2 1 250 2 999 31 8 76 1 62756 62750 6 6 1 8 Fiberglass with 1 4 NPT Female 627511 6 4 0 9 3 000 4 250 76 2 108 0 62757 a 627531 6 6 1 Fiberglass with 3 8 NPT Female tFor 3 8 NPT to 1 4 NPT Adapter use Part No 6701 ay B t k a F Expanding Bru sh and E The Wilson Expanding Scraper and the Wilson Expanding Brush work together and are recommended for removing soft wet or gummy deposits such as marine growth Tube ID Range Inches mm Expanding Brush Assembly Cleaning Range Inches Brush Refill Set Part No Expanding Scraper Assembly Cleaning Ranges Inches aad es FaR Fee niger Eg FREE inh E a a Scraper Refill Set Part No Thread Male M or Female F 12 2 12 6 482 495 496 527 528 555 556 584 585 620 621 652 653 680 528 555 556 584 585 620 621 652 653 680 681 709 110 745 746 777 178 870 871 907 908 959 960 995 996 1 032 1 033 1 084 1 085 1 120 1 121 1 245 1 246 1 310 1 252 1 300 1 311 1 356 1 301 1 482 1 483 1 606 1 607 1 704 1 705 1 760 1 761 1890 1 891 1 954 1 955 2 084 2 000 2 124 2 125 2 249 2 2
36. 942 42006 20 25 790 885 20 1 22 5 41562 41943 42069 13 15 7907885 20 1 22 5 41563 aiiu Bey 42332 ned 33366 5 4 25 4 16 17 850 922 21 6 23 4 41564 41887 41521 41944 42070 42008 i 18 19 885 950 22 5 24 1 41565 41888 41522 41945 42009 20 25 915 1 015 23 2 25 8 41566 41889 41523 42303 42071 42307 33367 5 1 28 6 18 19 1 010 1 075 25 7 27 3 41567 41524 41946 42010 33369 5 i 20 25 1 040 1 125 26 4 28 6 41568 41890 41528 41947 42072 42011 4 31 8 18 19 1 135 1 200 28 8 30 5 41569 41891 41530 41948 42012 33370 5 f 20 25 1 165 1 250 29 6 31 8 41570 41892 41532 41949 42073 42013 1 38 1 18 19 1 385 1 450 35 2 36 8 41571 41893 41533 41950 42074 42014 33372 5 20 25 1 415 1 500 35 9 38 1 41572 41893 41534 41951 42075 42015 Thin Gauge Collar Thin Gauge Collar assembly supplied on all 5 roll 72 amp 73 Series 20 23 Gauge Expanders Recess adjustable by use of space washers Unique design maintains tube end contact throughout expansion Inch mm TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE GA 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 016 018 020 022 025 028 032 035 042 049 058 065 072 083 o95 109 120 134 148 165 180 203 4 5 5 6 6 7 8 8 1 1 12115 17 1 8 21 24 28 3 0 34 3 8 42 46 52 gt Hi Fi a F a paga a l ye te Fj
37. 9912 21 22 22321 9696 19 20 22321 9926 21 22 22321 9946 How to use the tube plug e For sealing off leaky condenser and heat exchanger tubes without damaging tubesheets place correct size ring in tube Order by Tube Outer Diameter and Gauge e Tapered plug is driven into ring which is tapered on the inside and is parallel to tube on the outside This gives even expansion to the ring and a long contact to the seal Available in a variety of metals stainless steel 316 or 304 carbon steel and others Wilson Ce Combina ation Beading E Expan der Applications e Expand and Bead 2 2 and 3 Inch Tubes in One Operation e For the Fabrication and Re tubing of Fire Tube Boilers Features e Turn three operations expanding beading and re rolling into one Time saving labor reducing process performed by just one tool e Cut labor costs by 50 to 65 e Purchase and maintain one tool instead of three e Minimal employee training or experience required e Produce a perfect tight bead every time e Eliminate all noise for beading operation The Wilson Combination Beading Expander s one of our smartest tools Rather than expand a tube then manually bead it and then re roll it with a straight roll expander the patented Combination Beading Expander CBE from Thomas C Wilson Inc does all three jobs in one seamless process And the Wilson CBE doesn t just save time cut labor costs and reduce your equipment investment t pr
38. 999 22 2 25 4 C 3 2755 2271 2456 0004 7218 49 64 19 4 13 1 000 1 124 25 4 28 5 C 4 2763 2279 2463 0003 7219 7040 9025 1 4 7 8 22 2 18 1 125 1 217 28 6 30 9 C 5 2773 2463 0007 7220 8971 0025 3 8 31732 24 6 25 1 218 1 499 31 0 38 1 C 6 2783 2285 2470 0001 7221 1942 27 8 30 1 500 1 749 38 1 44 4 a 2793 28 cles 7222 8972 0025 3 8 41 32 1 35 1 750 1 999 44 5 50 8 C 10 2799 2296 2484 0006 7223 Armored 1 34 1 40 2 000 2 250 50 8 57 2 C 12 8588 2862 2493 0006 7224 8974 0025 1 2 1 2 40 5 50 Armored Package Boiler Kit Smart Tool e Complete kit includes air motor all required accessories spare parts air hose and tools required for a thorough tube cleaning job e Air motor has power needed to remove scale e One man operation improves productivity e Expanding brush removes light deposits without damaging tube wall e Cutter head cuts through heavier deposits and hard scale e For soft dusty deposits use expanding brush e For gummy deposits use expanding scraper e For hard cement like scale use Model A Cutter Head Although the C Series Kits are recommended please see page 9 for a Wils Away Pneumatic alternative Accessories Expanding Model B Sectional Air Air Line Kit Weight less options Scraper Cutter Head Steel Brush Valve Lubricator Pounds Kg 2578 8063 8353 0068 4 2 2 2586 8072 8353 0075 52035 5 2 3 2592 8066 8353 0081 9439
39. A 1 2 12 7mm to 1 Inch 38 1mm Tube Outer Diameter B 13 2 4mm to 25 5mm Gauge C 72 D 1 2 12 7mm to 2 Inch 57 2mm Tubesheet 73 D 1 38 1mm to 6 Inch 158 8mm Tubesheet Series lan C 72 73 D Expander Lube Type B Wilson Expander Lube is a water soluble lubricant especially compounded for use with tube expanders When rolling large or small ferrous or nonferrous tubes use Wilson Expander Lube for smoother rolling and longer expander life For clean tube ends after rolling simply wash with water Wilson Type B Expander Lube is used straight from the can without dilution Expander Lube Type B 1 Quart Can 1 Gallon Can 5 Gallon Can 30 Gallon Drum 55 Gallon Drum Part No 28115 0002 28115 0009 28115 0005 28115 0030 28115 0055 A i B 1 11 1 Til 2 57 2 Tube 72 D Expander 1 2 2 Reach 73 D Expander 14 64 Reach Roll Length OD Wall Range Assembly Mandrel Cage Assembly Mandrel Cage Common Roll Inches mm GA Inches mm Part No Part No Part No Part No Part No Part No Set Part No 18 19 387 449 9 8 11 4 42248 42286 42267 33380 4 1 2 3 12 7 20 25 425 480 10 5 12 2 42249 42287 42268 5 8 15 9 18 19 515 070 13 1 14 5 42250 42269 41952 42016 33382 4 i 20 25 537 596 13 6 15 1 42251 42288 42270 41953 42064 42017 33377 4 13 14 537 596 13 6 15 1 42329 42333 16 17 605 676 15 2 17 2 42252 42289 42271 41954 42066 42018 33383 5 3A NIT 18 19 635 715 16 1
40. Hz 812 874 20 6 22 2 875 936 22 2 23 8 937 999 23 8 25 4 1 000 1 061 25 4 26 9 1 062 1 124 26 9 28 5 WAW 1000 1 125 1 186 28 5 30 1 115V 50 60 Hz 1 187 1 249 30 1 31 4 Drive Unit 9600 OF 9506 9610 and Applications e Cleaning Straight and Curved Tubes in Heat Exchangers Condensers Chillers Absorbers Water Heaters Coolers and Other Small Diameter Pressure Vessels e 3 8 to 1 Inch 9 5 to 38 1mm Outer Diameter Tubes e Removing Light to Medium Soft Deposits Specifications Dolly Mounted Drive Unit 55 Ibs 12 H x 23 W x 11 D 25Kg 305 x 584 x 292mm Compact Drive Unit 35 Ibs 10 H x 18 W x 8 D 16Kg 254 x 457 x 216mm Speed 1 725 rpm Power 1 2 HP WAW 500 Series 1 HP WAW 1000 Series ce Underwriters Laboratories Inc e Specific Models Only Specific Models Only Wils Away Kit Includes e Electric Drive Unit either Dolly Mounted or Compact Unit e Foot Pedal Single Direction e Spare Safety Shaft Coupling WAW 500 Series only e 25 Foot Shaft amp Casing 7 6 M e Set of 6 Nylon Spiral Brushes OL e Expanding Bronze Brush and Spare Refill Set e Service Manual Twin Foot Pedal for remote forward reverse control is an optional accessory t For other than 115V 50 60Hz units order WAW 510 220V 50 60Hz WAW 530 115V 50Hz WAW 540 220V 60Hz WAW 550 220V 50Hz or WAW 1100 220V 50 60Hz Flexible Shaft 6 Nylon Expa
41. TM Wilson U c Q aL U V z Q Ka Thomas C Wilson Inc 1939 2007 No unauthorized reproduction permitted E T Romas C ee Inc Wilson A Family Tradition Thomas C Wilson Inc was founded by my grandfather in 1925 The company originally developed a line of air water and electrically driven tube cleaners which with improvements from time to time to keep abreast of advances in metallurgy and tubular apparatus design remains unsurpassed to the present day These tools and other Wilson tools and accessories are now sold to the process power HVAC OEM manufacturer boiler repair and commercial markets both domestically and abroad Our engineering department is continually updating our current products and developing new ones to help increase the efficiency of those working to build repair and maintain heat exchangers boilers condensers chillers absorbers and similar pressure vessel products Our success through the years has been a direct result of our commitment to outstanding customer service From our service hotline to our money back guarantee we are committed to ensuring not only the quality of our products but also the complete satisfaction of you our customer Sincerely Aigo Hho Stephen Hanley Chief Operating Officer amp President Service Hotline If you have technical questions about tube cleaning and expanding or any Thomas C W
42. be cleaning specify the WAW 4500 Pneumatic Tube Cleaning System Determine tube Inner Diameter then select components and accessories from the WAW 1500 2500 charts WAW 4500 uses 1 2 inch Air Hose Accessories PEE Gaui Cleaner Expanding Drill Head Vacuum Vacuum Vacuum Scraper with Universal Nozzle Cleaners Kits 2606 4151 5185 9877 1500 9487 1000 General 2617 6759 5186 9877 1750 9487 Purpose Vacuum Kit 2634 6759 7225 9877 2000 2 HP Motor with 9490 0000 Disposable AP Vacuum 7985 3070 406 2180 9877 2250 15 Gallon Drum Vacuum Bags Pkg of 5 Cieaner 7987 3070 405 4129 9877 2500 115V 60HZz 9487 2000 Filter Bag 7989 6261 9877 2750 Pan 9488 0010 10 ft Hose 7991 3077 403 2202 9877 3000 7992 3079 402 2202 9877 3250 9715 1055 SO 7993 3079 9877 3500 4 HP Motor with 9715 0100 15 ft Hose 7994 6930 401 2202 9877 3750 55 Gallon Drum 9715 0400 Main Filter 7995 6930 9877 4000 115V 60HZz 97415 0500 Pre Filter 3571 2705 400 4500 9877 4250 Requires Connector Part No 9875 l dig ai i k i i f j 4 oro z ae Ve er A ie ee 3 ie st i af ts I i a ia ha T Ty 7 a H F ai i hy k E Applications e Cleaning Pipes or Straight Tubes in Fire Tube Boilers and Other Pressure Vessels e 2 to 4 Inch 50 8 to 114 3mm Outer Diameter Tubes e Removing Powdery and Gummy to Soft Scale Specifications Speed Up to 6 000 rpm Air 80 to 125 CFM Motor Positive starting non stalling six blade rotor and double chambered power
43. e Unit How it works During operation a feeder gun controls shaft rotation shaft feed and the water flow By just pressing the top of the trigger you will rotate the shaft clockwise start water flow and feed the Shaft amp Casing into the tube By pressing the bottom of the trigger you will reverse the shaft rotation and pull out the Shaft amp Casing from the inside of the tube The distance to be cleaned Is set by an adjustable Shaft amp Casing length stop unit and the shaft feed stops when it reaches the set distance Nylon Brush Diameter Spin Brush Diameter Spin Brush Diameter Spiral Brushes Inches mm Grit Brush Inches mm Clean Brush Small Large 62501 4043 Ge ae 62551 0062 5 8 15 9 i a 7 62551 0075 3 4 19 1 62615 0075 500 750 62501 4062 5 8 15 9 62501 4068 WAS ies 62551 0100 1 25 4 62615 0100 625 1 000 62501 4075 3 4 19 1 62501 4081 13 16 20 6 62501 4087 7 8 ee alla A 62501 4093 15 16 23 8 62551 0125 11 8 28 6 62501 4100 1 25 4 62615 0175 1 000 1 375 Page 20 Page 20 Page 20 Tube ID Range Complete consists Inches mm Kitt of 281 311 7 1 7 9 312 342 7 9 8 7 343 374 8 7 9 5 375 405 9 5 10 3 406 436 10 3 11 1 437 499 11 1 12 7 WAW 500 500 561 12 7 14 2 Dolly Mounted 562 624 14 2 15 8 Or 625 686 15 9 17 4 WAW 520 687 749 17 4 19 0 Compact Unit 750 811 19 0 20 6 115V 50 60
44. e for 1 4 to 3 4 Inch OD Tubes 41460 1002 9 16 14 3 41485 Nozzle for 5 8 to 1 Inch OD Tubes 41460 1003 5 8 15 9 41486 Nozzle for 1 to 2 Inch OD Tubes 41460 1004 11 16 17 5 41487 Nozzle for 1 to 3 Inch OD Tubes 41460 1005 6 as ass To be ordered in pairs 2 when T Handle is used 7 8 22 2 41490 15 16 23 8 41491 31 32 24 6 41492 1 25 4 41493 7 1 286 41494 ss 1 81 8 41495 1 34 9 41496 1 88 1 41497 1 41 3 41498 Nozzle Extensions Part No 1 44 5 41499 For 5 8 to 1 Inch Tubes 12 Inch Lg 41461 3012 1 47 6 41500 For 1 to 2 Inch Tubes 12 Inch Lg 41461 0012 2 50 8 41501 For 1 to 2 Inch Tubes 24 Inch Lg 41461 0024 gt NG fai One Piece Tube Plugs Condensers Heat Buchangers Boilers Wilson Tube Plugs offer a low cost quick and efficient e Brass method of sealing leaking tubes They are installed easily e Carbon Steel so the pressure vessel get back on line Minimum driving is e Stainless Steel required to establish a positive seal in seconds e Fiber e Monel made to order The tube plug and tube metal should always match Fiber e Custom Sizes and Materials We can make tube plugs from any material in plugs require minimal driving since they tighten as they any size Contact us with your requirements come in contact with water but fiber plugs should not be subjected to temperatures exceeding 105 C 221 F Tube plugs are packaged 10 per box except 14 inch Ou
45. eel tubes for example Use stainless steel spiral brushes to clean titanium and copper nickel tubes Nylon brushes can be used with all tube materials Water travels through the flexible Shaft and Casing providing a flushing action to aid the cleaning process When the water running out of the tube is clear the tube is clean Brush Nylon Brass Stainless Steel Tube ID Range Diameter Spiral Spiral Steel Spiral Spiral Thread Inches mm Inches mm Brush Brush Brush Brush Male M 281 311 7 1 7 9 1 4 6 4 61746 4025 61746 3025 61746 2025 312 342 7 9 8 7 9 32 7 1 61746 4028 61746 3028 61746 2028 343 374 8 7 9 5 5 16 7 9 61746 4031 61746 3031 61746 2031 8x32 M 375 405 9 5 10 3 11 32 8 7 61746 4034 61746 3034 61746 2034 406 436 10 3 11 1 3 8 9 5 62501 4037 62501 3037 62501 2037 62501 0037 437 499 11 1 12 7 7 16 11 1 62501 4043 62501 3043 62501 2043 62501 0043 All brushes are 500 561 12 7 14 2 1 2 12 7 62501 4050 62501 3050 62501 2050 62501 0050 available individually 5662 624 14 2 15 8 9 16 14 3 62501 4056 62501 3056 62501 2056 62501 0056 625 686 15 8 17 4 5 8 15 9 62501 4062 62501 3062 62501 2062 62501 0062 or in pkg of 15 or 25 687 749 17 4 19 0 11 16 17 5 62501 4068 62501 3068 62501 2068 62501 0068 og M depending on 750 811 19 0 20 6 3 4 19 1 62501 4075 62501 3075 62501 2075 62501 0075 812 874 20 6 22 2 13 16 20 6
46. en 10 4 6 FT 312 3215 6919 402 2208 17 7 9 8976 0025 1 8669 53363 a FT 362 3219 6919 401 2208 19 8 PS pl B off a ae Wils Aw wa y M Electric Plant Manager s SK it Applications In Tool Box Exchanger e Cleaning BOTH Boilers and Heat Exchangers e 3 8 to 4 Inch 9 5 to 114 3mm Outer Diameter Tubes e Removing Soot and Scale from Boiler Light to Medium Soft Deposits from Heat Exchanger Specifications 1 HP Drive Unit 62 Ibs 28Kg Dimensions 12 H x 23 W x 11 D 305 x 582 x 292mm Speed 1 725 rpm Power 1 HP WAW 1500 1600 Current 115 Volt 50 60Hz WAW 1500 115 Volt 50Hz WAW 1600 Plant Manager s Kit Includes e Electric Drive Unit with Detachable Dolly and Built e Foot Pedal Single Direction e 25 Foot Flexible Shaft amp Casing for cleaning Heat e 25 Foot Flexible Shaft amp Casing for cleaning Boiler e 6 Nylon Spiral Brushes or Expanding Brush for cleaning Heat Exchanger e Expanding Brush with Refill Set for cleaning Boiler e Vacuum Connector Nozzle e Service Manual Determine Inner Diameter of Heat Exchanger and Inner Diameter of Boiler then select two Shaft amp Casings one for Heat Exchanger and one for Boiler Select either set of 6 Spiral Brushes or Expanding Brush to clean Heat Exchanger and select Expanding Brush to clean Boiler Tube ID Range Complete Drive Shaft amp 6 Nylon Expanding Brush Vacuum Inches mm Kit Unit Casing Spiral Brushes Brush Adapt
47. er Nozzlet 281 311 7 1 7 9 61746 4025 312 342 7 9 8 7 9720 0015 61746 4028 343 374 8 7 9 5 8x32 Female 61746 4031 375 405 9 5 10 3 Thread 61746 4034 406 436 10 3 11 1 62501 4037 A 437 499 11 1 12 7 9722 0025 62501 4043 2 500 561 12 7 14 2 1 4x28 Female 62501 4050 E 562 624 14 2 15 8 Thread 62501 4056 9900 3003 625 686 15 8 17 4 62501 4062 9900 3006 687 749 17 4 19 0 9610 62501 4068 2456 3002 750 811 19 0 20 6 115V 9704 0025 62501 4075 2456 3003 W 812 874 20 6 22 2 50 60Hz avatars 62501 4081 2456 3004 9589 S 875 936 22 2 23 8 WAW 9000 One Thread 62501 4087 2456 3006 5 16x18 I 937 999 23 8 25 4 9610 2200 62501 4093 2463 3004 Female Thread 1 000 1 061 25 4 26 9 220V 62501 4100 2463 3005 1 062 1 124 26 9 28 5 50Hz 2463 3007 1 125 1 186 28 5 30 1 e 2463 3008 a 1 187 1 249 30 1 31 7 Thread 2470 3002 Threa d 4 250 1 499 31 8 38 1 2477 0001 TAS 4 9877 1500 1 500 1 749 38 1 44 4 2477 0006 Female Thread 9877 1750 1 750 1 999 44 5 50 8 9730 9025 2492 0006 9877 2000 A 2 000 2 249 50 8 57 1 9 16x12 Male 2501 0007 9877 2250 2 250 2 499 57 2 63 5 Thread 3441 0005 9877 2500 2 500 2 749 63 5 69 8 3441 0010 9877 2750 2 750 2 999 69 9 76 2 3456 0003 9877 3000 k 3 000 3 249 76 2 82 5 3456 0006 9877 3250 3 250 3 349 82 6 88 9 9630 9732 0025 3470 0004 9
48. ical Available with nylon bronze steel or stainless steel bristles Also Removes Soft to Powdery Deposits Wheel brushes attach to both Wilson and competing drive units and they remove thin to medium deposits The Straight Wheel Brush is designed for straight tubes such as those in Fire Tube Boilers while the Curved Wheel Brush cleans curved tubes Removes Wet and Gummy Deposits Centrifugal force lifts scraper blades forcing them against tube interior and adjusting automatically for changes in tube ID Scraper refills prolong the life of this cleaning head and keep it very economical Removes Light to Medium Scale The Buffing Tool is available with a unique Drill Tip that cuts through heavier deposits Also use the Buffing Tool to finish tubes after initial cleaning by Wilson Cutter Heads Drill Heads or Cutter Bits Removes Thin to Medium Soft or Hard Scale Model A Cutter Head attaches directly to motor Model B Cutter Head attaches to Type C Flexible Holder for curved tube cleaning All Cutter Heads feature non tracking design for more effective cleaning Removes Heavy Hard Deposits Model SE Straight or curved tubes to 6 Inch ID Model R Straight tubes to 114 Inch ID Model CHJ Straight or curved tubes to 22 Inch ID Swing Frame Brush Straight pipes to 20 Inch ID Cleans Totally Clogged Tubes Hard Scale Literally drills through clogged tubes and heaviest scale and coke Can be used to clean curved tubes by mounting the
49. ilson Inc product call us toll free at 800 230 2636 and talk to a knowledgeable Thomas C Wilson Inc representative There is a Thomas C Wilson Inc representative or distributor in every major city domestically and internationally Please write call or fax us to locate your area representative uN Customer Satisfaction Money Back Guarantee If for any reason you are not satisfied with your purchase simply return it to us within 10 days and we will refund the purchase price of the unit exclusive of shipping and handling costs One Year Limited Warranty All Thomas C Wilson Inc products are manufactured tested and inspected in accordance with strict engineering requirements and are warranted to be free from defects in materials and workmanship de Delivery Aa Thomas C Wilson Inc products are delivered by all major common carriers and next day delivery is available We also have same day counter to counter delivery on request what s On Your Mind We re always interested in your comments At Thomas C Wilson Inc we work every day to improve our product offerings and customer service We want to know what you think Please write call or fax us with your comments or suggestions or reach us online at http www tcwilson com THOMAS C WILSON INC MAIN FACILITY 21 11 44th Avenue Long Island City NY 11101 5088 USA i 800 230 2636 718 729 3360 fax 718 361 2872 e mail tewilson tcwilson com
50. imple Replacement of Pilots Tube OD Tube Assembly Spare Shank Inches mm GA With Collar Cutter Bits Dia 1 4 6 4 18 25 44070 X0GA 44070 0003 3 8 9 5 18 25 44071 X0GA 44071 0003 7 16 11 2 18 25 44072 X0GA 44072 0003 1 4 Inch 1 2 12 7 16 25 44073 X0GA 44073 0003 9 16 14 3 16 25 44074 X0GA 44074 0003 GA Tube Gauge Insert Type 5 8 to 2 Inch OD Tubes Features e Adjustable Collar provides Projection Control e Cutter Bits Can Easily be Replaced Lengthening the Life of the Product e Delrin Pilots are available for 5 8 Inch and larger Tools for Non Scoring Applications Tube OD Tube Assembly Spare Shank Inches mm GA With Collar Cutter Bits Dia 5 8 15 9 15 25 44075 X0GA 44075 X001 3 4 19 1 13 25 44076 X0GA 44076 X001 3 8 Inch 7 8 22 2 10 25 44077 X0GA 44077 X001 1 25 4 9 25 44078 X0GA 44078 X001 1 28 6 15 22 44079 X0GA 44079 X001 1 31 8 9 14 44080 X0GA 44080 X001 4 2 Inch 1 38 1 9 12 44081 X0GA 44081 X001 1 44 5 9 13 44082 X0GA 44082 X001 2 50 8 7 12 44083 X0GA 44083 X001 Model shown 930 5000 Motor with 3 8 Jacobs Chuck GA Tube Gauge X 0 Regular Bit 9 Coated Bit Delrin Pilot are available upon request TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE GA 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 Inch 014 016 018 020 022 025 028 032 035 042 049 058
51. nding amp Casing Spiral Brushes Bronze Brush 61746 4025 9720 0015 61746 4028 8 x 32 Female Thread 61746 4031 61746 4034 62501 4037 9722 0025 62501 4043 1 4 x 28 Female Thread 62501 4050 62501 4056 9900 3003 62501 4062 9900 3006 62501 4068 2456 3002 9724 0025 62501 4075 2456 3003 1 4 x 28 Female Thread 62501 4081 2456 3004 62501 4087 2456 3006 62501 4093 2463 3004 62501 4100 2463 3005 2463 3007 2120 0025 2463 3008 9 16 x 12 Male Thread 2470 3002 1 For Steel Spiral Brushes change the last four digits of the Part No to 0XXX for Stainless Steel 2XXX for Brass 3XXX 2 For Expanding Brush with Nylon bristles change the last four digits to 4XXX for Stainless Steel 5XXX for Steel OXXX 3 These Expanding Brushes require an Adapter Part No 9589 4 These Expanding Brushes require an Adapter Part No 9798 pr P 5 A s 3 A z ig n F 1 oT v l 1 i a r J a ET Rieke i lt t r i i Hr Wy Wie i psi a i Smart Tool e Runs wet or dry When run wet water aids cleaning action flushing away scale When water is clear the tube is clean e Operates both forward and reverse with Twin Foot Pedal e Simultaneous foot controlled activization of motor direction and water flushing enables one man operation e Available as either dolly mounted or compact easy to carry unit Both units include storage compartment for accesso
52. nual SM 281 TA Tube Wall Reducing Tools Features e Relieves Tube Joint Prior to Cutting e Self center Design Prevents Damage to Sheet e Tubes Do Not Need to be Cleaned Prior to Use Tube OD Tube Inches mm GA Part No Shank Major Dia 1 4 6 4 18 24 22088 00xx 1 4 Inch Rd 238 5 16 7 9 18 24 22089 00xx 5 16 Inch Rd 300 3 8 9 5 16 24 22090 00xx 3 8 Inch Rd 359 1 2 12 7 16 22 22091 00xx 484 5 8 15 9 12 22 22092 00xx 2 MT 609 3 4 19 1 12 22 22093 00xx 134 7 8 22 2 12 22 22094 00xx 3 MT 859 1 25 4 10 22 22095 00xx 984 1 28 6 16 22 22096 00xx 1 109 1 31 8 10 20 22097 00xx 4 MT 1 234 1 38 1 10 15 22098 00xx 1 484 Manual Tube Puller Features e Easy to Use e Only Hand Wrenches for Insertion and Withdrawal e Overall Length Held Short to Operate in Tight Places Tube OD Tube Replacement Inches mm Ga Part No Spear 18 19 74811 1819 74811 0001 1a ea 20 21 74811 2021 74811 0002 18 19 74812 1819 74812 0001 sue 2 20 21 74812 2021 74812 0002 1 2 12 7 16 25 74834 74834 0001 5 8 15 9 16 25 74535 74535 0001 3 4 19 1 16 25 74536 74536 0001 7 8 22 2 16 25 74537 74537 0001 1 25 4 16 25 74538 74538 0001 1 31 8 16 25 74732 74732 0001 Features e Easy to Use e Can Clean Thick Tubesheets e Can be Dipped in Water or Solvent for Additional Cleaning Action ee TRIES TTR Tube OD Nylon 6 Stainless Steel Inches mm Part No Length Part No 5 8
53. oduces a perfect bead every time Designed primarily for the fabrication and re tubing of fire tube boilers the Combination Beading Expander rolls and beads 2 inch 24 inch and 3 inch Outer Diameter tubes 10 to 13 Gauge Combination Beading Expand r in use with 909 Right Angle Pneumatic Tube Roller Guide Roll Assembly P amp 24 Ng Roll Mandrel Beading Rolls Rolls for Expansion op lube Expander Mandrelt Before 7 02 Serialized Beading Roll Guide Roll Range Inches mm GA Assembly Part No Square Part No Expanders Part No Assembly Inches mm 10 41633 0010 41701 0010 2 BRR K 41633 0011 42457 42811 41677 41631 0010 41701 0011 1 700 1 906 i 12 41633 0012 Set of 4 Set of 4 41701 0012 43 2 48 4 13 41633 0013 3 4 41631 0012 41701 0013 10 41634 0010 19 1 41702 0010 o 635 41634 0011 42458 41673 41678 41651 0010 41702 0011 2 200 2 440 i 12 41634 0012 Set of 5 Set of 5 41702 0012 55 9 62 0 E 41634 0013 41651 0012 41702 0013 10 41359 0010 41703 0010 3 762 11 41359 0011 42159 es 41679 41666 0010 44703 0011 pape e 10 41359 0012 25 4 Set of 5 Set of 5 41651 0010 a 68 6 74 7 Assembly includes standard mandrel grease gun Part No 53553 and service manual parts list SM 140 t Short Series Mandrels for wet back or tight turnaround are available Boiler Tube Expanders Series 38 Expander NN m Series 114 Expander Series 116 Expander Features Features Features e 1 Inch 25 4 up to 1 Inch 44 5 e 2
54. oilers Includes pneumatic and electric tube rollers tube cutters beading and collapsing tools as well as tube plugs and accessories Heat Exchanger Tube Expanders and Accessories Catalog A comprehensive guide to all the tools you need to tube or re tube condensers chillers absorbers evaporators and coolers Includes pneumatic electric and electronic tube rollers tube pullers tubesheet hole tools tube cutting tools micrometers and tube plugs Tube Cleaners and Accessories Catalog A detailed guide to the most extensive line of tube cleaning equipment and accessories available anywhere including electric pneumatic and air driven tube cleaning systems spiral and expanding brushes cutter heads and cutter bits Blo Guns and Blo Brushes and Shafts amp casings Thomas C Wilson Inc 21 11 44th Avenue Long Island City New York 11101 5088 Telephone 718 729 3360 Fax 718 361 2872 Toll Free 800 230 2636 www tcwilson com e mail tcwilson tcwilson com
55. ol e Carbide tipped Type M Cutter Bits literally drill through the heaviest deposits even totally clogged tubes e Cleaning depth is easily increased by adding 5 foot hollow extension shafts e Scavenging hose sends water down the extension shafts cooling the cutter bit and providing flushing action e Water flushing clears away debris When water is clear the tube is clean e Direct drive increases power and minimizes moving parts Air Hose Air Line Part No Inches Lubricator 8973 0025 1 2 53360 8975 0025 3 4 53361 Armored Applications e Removing Soot and Scale Specifications 1 HP Drive Unit 2 HP Drive Unit Dimensions 62 Ibs 28kg 72 Ibs 32kg Speed 1 725 rpm Power Current D Underwriters Laboratories Inc e Specific Models Only Wils Away Kit Includes Too Box e Foot Pedal Single Direction e Vacuum Connector Nozzle OF e Service Manual Tube ID Range Complete consists Drive Te Shaft amp Bande 6 Steel _or Shaft _ ang Inches mm Kit of Unit Casing Spiral Brushes Adapter 1 250 1 499 31 8 38 1 62540 0125 1 500 1 749 38 1 44 4 9730 9025 62540 0150 9893 1 750 1 999 44 5 50 8 9 16 x 12 62540 0175 1 4 FEM 2 000 2 249 50 8 57 1 Male Thread 62540 0200 2 250 2 499 57 2 63 5 WAW 1500 eau 62540 0225 SET 2 500 2 749 63 5 69 8 62540 0250 2 750 2 999 69 9 76 2 62540 0275 3 000 3 249 76 2 82 5 6
56. ounted Drive Unit 85 Ibs 42 H x 30 W x 16 D 38kg 1067 x 762 x 406 mm excluding Gun Assembly and Shaft Shaft Speed 1 725 rpm Shaft Feed Rate 4 2 feet 1 3M per second Feed Force 60 lbs 267N Motor Power 1 HP 0 75kW Input Power 15 amps Voltage Frequency 115 volt 60 Hz 220 volt 50 60 Hz available Wils Matic Kit Includes e Electronic Drive Unit with portable dolly e Feeder Gun Assembly e Feeder Gun Safety Harness e Shaft amp Casing 45 feet e Shaft Length Stop unit e Service Manual SM 165 Patent Pending Feeder Gun Tube ID Range Complete consists Drive and Flexible Shaft and Assembly amp Safety and po ait Inches mm Kit of Unit amp Casing t Harness op Uni 437 499 11 1 12 7 9722 0045 7 ea WAM 5500 375 1 4 x 28 Female Thread 9992 4030 750 811 19 0 206 Dii ZU 9724 0045 9992 3150 ae oa a WAM 5500 500 1 4 x 28 Female Thread 9992 4000 937 999 23 8 25 4 1 000 1 061 25 4 26 9 Product Details Page 21 For 220V 50 60Hz units order WAM 5520 375 and WAM 5520 500 t Longer length available see page 31 i ha Ti fanny Aon fs tic Auto Tube Puncher Smart Tool e Simultaneous hand controlled activation of motor direction shaft feed and water flushing enable one man operation Feeder Gun e Unique non slip feeding e Adjustable forward end limit stop e Quick plug amp play start up Shaft amp Casing Driv
57. ries Safety Shaft Coupling WAW 500 and 520 Series drive units are equipped with a safety shaft coupling that snaps under accidental overload protecting the shaft from breakage A spare coupling and removal tool are supplied with each kit SALT WUE r eS A iy er umaj aE A Accessories Spin Grit Spin Clean Cutter Bit Buffing Tool Expanding Model A U Bend Brush Brush with Adapter with Drill Tip Scraper Cutter Head Cleaning Assembly 62551 0050 62622 0005 7162 9949 7163 9949 62622 0006 7163 9672 a 62551 0075 2569 9587 62615 0075 L a 62622 0007 092228 7211 9662 62690 5000 7166 9950 2575 9587 Brass Cup 62551 0100 62615 0100 7467 0666 3055 9589 7212 9662 Brush Type F 7213 9795 ies 62622 0010 2578 9589 62660 0075 62551 0125 62615 0112 7169 9666 7218 9791 peas 7170 9667 2586 9589 Stainless Stee 7171 9667 7215 9665 Wheel Brush Type Zz 2592 9589 7172 9667 7216 9665 62660 0100 62615 0175 2600 9589 a Msp ail Stainless Steel z 7282 4385 7792 4386 62626 6759 2606 9798 Wheel Brush Type H te Be j 4 he ey Pi NE a od nja AENG ia N i ystem MS Series Air Dri ven Tube Cle ning Applications e Cleaning Straight Tubes in Heat Exchangers Condensers Chillers Absorbers Small Diameter Boilers Other Pressure Vessels under 2 Inches Outer Diameter Pipelines e 5 8 to 2 Inch 15 9 to 50 8mm Outer Diameter Tubes e Removing Light to Moderate Scale Specifications Speed 8 0
58. s 2 Bit Adapters 2 Hose 187 205 4 7 5 2 61242 00XX 206 304 5 2 7 7 62327 00XX 305 318 7 7 8 1 PG 7005 60605 00XX 319 374 8 1 9 5 375 437 9 5 11 1 6207 0005 7769 7189 438 499 11 1 12 7 7770 500 562 12 7 14 3 6208 0005 7771 7192 8042 0015 563 624 14 3 15 8 6209 0005 7786 7194 3 8 Inch 625 686 15 9 17 4 7772 687 749 17 4 19 0 7773 750 811 19 1 20 6 PGX 2 9288 6210 0005 7774 7196 812 874 20 6 22 2 7775 875 937 22 2 23 8 7776 938 968 23 8 24 6 6211 0005 7790 7199 969 1 062 24 6 27 0 7777 For Inner Diameter Range 187 374 inches 4 7 9 5mm a Bit and Shaft Assembly is provided Insert 24 36 or 48 as the last two digits of the Part No to designate the shaft length that is required Accessories Brush and Shaft Assembly St Steel 62280 21XX 62430 21XX 62432 21XX 62433 21XX For Bronze brushes change last four digits to 31XX for Nylon 41XX t For Bronze P Brush change last four digits to 3XXX for Nylon 4XXX P Brush Steel 62280 0018 62430 0021 61746 0031 61746 0032 8543 0138 8543 0143 8543 0150 8543 0155 8544 0162 8544 0167 8544 0174 8544 0182 8545 0186 8545 0193 8545 0196 P Brush Adapter 9275 9276 9379 9283 9284 SPE DUR Cutter Bit 7162 7163 7164 7165 7166 7167 7168 7169 7170 7171 7172 Smart To
59. safety e Flexible Shaft amp Casing e Foot Pedal e 6 Nylon Spiral Brushes The WAW 3000 and WAW 4000 use the same OF accessories as the WAW 500 1000 series so refer e Expanding Bronze Brush and Spare Refill Set e Service Manual to the chart on Page 4 for accessories Tube ID Range Complete consists Drive Bnet Flexible Shaft 6 Nylon Expanding Inches mm Kitt of Unit amp Casing Spiral Brushes Bronze Brush 281 311 7 1 7 9 61746 4025 312 342 7 9 8 7 61746 4028 343 374 8 7 9 5 9720 0015 61746 4031 E 375 405 9 5 10 3 8x32 Female Thread 61746 4034 406 436 10 3 11 1 62501 4037 437 499 11 1 12 7 62501 4043 E 500 561 12 7 14 2 WAW 3000 1 4 oe See d 62501 4050 562 624 14 2 15 8 1 HP 9502 62501 4056 9900 3003 625 686 15 9 17 4 Compact Unit 62501 4062 9900 3006 687 749 17 4 19 0 Or Or 62501 4068 2456 3002 750 811 19 0 20 6 WAW 4000 9724 0025 62501 4075 2456 3003 812 874 20 6 22 2 4 HP Dolly 9800 1 4x28 Female Thread 62501 4081 2456 3004 875 936 22 2 23 8 Mounted Unit 62501 4087 2456 3006 937 999 23 8 25 4 62501 4093 2463 3004 1 000 1 061 25 4 26 9 62501 4100 2463 3005 1 062 1 124 26 9 28 5 9728 0025 2463 3007 1 125 1 186 28 5 30 1 9 16x12 Male Thread 2463 3008 1 187 1 249 30 1 31 4 2470 3002 For Steel Spiral Brushes change the last four digits of the Part No
60. seal cylinder Smart Tool e Each kit includes air motor and all accessories required for thorough tube cleaning e Powerful air motor speeds cleaning e One man operation improves productivity e Expanding brush removes dry and scaly residue e Expanding scraper cuts through soft or gummy deposits e Optional CHJ Cutter Head cleans out heavy deposits FT Series Kit Includes e EP Air Motor e Type C Flexible Holder e Expanding Steel Brush and Spare Refill Set Or e Expanding Scraper and Spare Set of Scrapers e Set of Spare Rotor Blades and Rotor Wrench e Tool Box e Service Manual LEELEE Lil pa ELETE E a ye LETTE OEN Tube ID Range Complete consists Air ai Expanding ay Expanding Motor Diam Inches mm Kit of Motor Steel Brush Scraper Inches mm CFM 1 750 2 124 44 5 53 9 FT 175 2000 0156 2492 0006 2635 1 39 7 47 2 125 2 624 54 0 66 6 FT 212 2012 0200 3442 0001 7986 2416 2 50 8 70 2 625 3 124 66 7 79 3 FT 262 7968 0256 3456 0001 7990 2354 2 65 1 73 3 125 3 624 79 4 92 0 FT 312 2058 0300 3471 0002 7992 3080 3 76 2 108 3 625 4 125 92 1 104 8 FT 362 2058 0350 3471 0007 7994 3081 3 88 9 Accessories FT CHJ Series Drill Head Armored Air Hose Air Air Line Kit Weight Less Options Kit Cutter Head with Universal Part No Inches Valve Lubricator Pounds Kg FT 175 4261 3996 7225 8974 0025 1 2 8654 53360 5 2 5 FT 212 4344 4382 406 2209 9 4 3 FT 262 3209 6518 405 4952 eos ae soar ev
61. sers Chillers Absorbers Fire Tube and Water Tube Boilers Small Cutter Heads 1 2 to 2 Inch ID Straight or Curved Tubes in Heat Exchangers Condensers Chillers and Water Tube Boilers Large Cutter Heads 1 to 22 Inch ID Tubes in Boilers Power Plants Refineries and Other Industrial Applications Drill Heads 2 to 6 Inch ID Tubes in Fire Tube and Water Tube Boilers and Other Large Diameter Pressure Vessels Cutter Bits 3 8 to 2 e Inch ID Tubes in Heat Exchangers Condensers Chillers Refineries Pulp and Paper Plants and Other Industrial Applications P Brushes 3 8 to 2 e Inch ID Tubes in Heat Exchangers Condensers Chillers Evaporators and Other Industrial Pressure Vessels Removes Light to Medium Debris Available in nylon brass steel and stainless steel Always match metals using bronze for nonferrous tubes and steel for ferrous metals Nylon brushes can be used with all tubes and will not damage the interior tube wall Cleans Enhanced and Surface Condenser Tubes Spin Grit Brushes feature silicone carbide impregnated long bristles that lay over to clean prime surfaces in condenser tubes Spin Clean Brushes use tapered trim abrasive impregnated brushes to clean enhanced tubes in heat exchangers Removes Soft to Powdery Deposits The BEST value in tube cleaning the Wilson Expanding Brush lasts at least 10 times longer than fixed diameter brushes and refills keep the Expanding Brush both durable and econom
62. ter Diameter or larger plugs which are packaged individually Tube Carbon Steel Stainless Steel OD Wall Fiber Brass SA 105 316 Monel Inches mm GA PartNo Part No Part No Part No Part No oie 213 wa 22017 22023 22029 22041 22035 11 14 1 2 12 7 15 22 22018 22024 22030 22042 22036 11 14 5 8 15 9 15 22 22019 22025 22031 22043 22037 11 14 3 4 19 1 15 22 22020 22026 22032 22044 22038 7 8 22 22 1114 15 22 22021 22027 22033 22045 22039 4 25 4 11 14 39709 39710 39712 39711 j 22022 22028 22034 22046 22040 1 28 6 40506 40507 40508 41581 41580 1 31 8 15 22 44063 41083 42163 41084 1 34 9 41085 42164 41086 1 38 1 41233 42162 41235 2 50 8 42600 2h 63 5 10 13 42601 3 76 2 42602 Two Piece Tube Plugs Condensers Heat Exchangers Tube Ring amp Pin Set Tube Ring amp Pin Set OD Wall Brass OD Wall Brass Inches mm GA Part No Inches mm GA Part No 13 22321 9445 12 22321 9622 14 22321 9469 18 22321 9696 15 22321 9491 14 22321 9719 5 8 15 9 16 22321 9505 15 22321 9741 17 22321 9519 7 8 22 2 16 22321 9755 18 22321 9537 17 22321 9769 19 20 22321 9551 18 22321 9787 21 22 22321 9571 19 20 22321 9801 12 22321 9537 21 22 22321 9821 13 22321 9571 12 22321 9787 14 22321 9594 1e 22321 9821 15 22321 9616 14 22321 9844 3 4 19 1 16 22321 9630 15 22321 9866 17 22321 9644 1 24 5 16 22321 9880 18 22321 9662 i 22321 9894 19 20 22321 9676 18 22321
63. to 1 2 inch Outer Diameter tubes to 2 2 inch Outer Diameter tubes up to 3 inch Outer Diameter Tube Overall OD Voltage and Motor Free Speed Amps Drive Length Service _ Inches mm Frequency PartNo rpm Wattage Spindle Weight Inches cm Manual _ Bo 76189 0000 ov m P 6 8 Ibs 1 1 7 38 mps oun 14 37 5 SM 123 Z to1 12 7 38 1 220 Volts 76189 0220 3 1 Kg 19 Ibs KOs 41238 0000 10 Amps 3 Morse 8 6 Ko nae SM 133 1 to 2 25 4 63 5 NN Volts 250 Ta er Socket OD 7 Ibs 50 Hz 22487 0220 900 Watts p 1 0 3 Kg 15 40 SM 188 110 Volts 22488 0000 23 Ibs 60 Hz 4 Morse 2to3 50 8 76 2 220 Volts 22488 0220 100 900 Watts Taper Socket 10 6 Kg 16 42 SM 188 Connectors Part No Accessories Part No For 76189 For 76189 3 8 Inch 9 5mm Quick Connector 41337 0000 On Off Forward Reverse Switch 76189 0105 1 2 Inch 12 7mm Quick Connector 41723 0000 Set of Motor Brushes must order 2 sets 76189 0125 For 41238 amp 22487 For 41238 1 2 Inch 12 7mm Square Socket x3 M T 41237 0000 On Off Forward Reverse Switch 41238 0105 3 4 Inch 19 1mm Square Socket x 3 M T 20211 0000 Set of Motor Brushes must order 2 sets 41238 0125 1 Inch 25 4mm Square Socket x 3 M T 20497 0000 For 22487 amp 22488 For 22488 Forward Reverse Switch 22488 8691 3 4 Inch 19 1mm Square Socket x 4 M T 20212 0000 On Off Switch 22488 0080 1 Inch 25 4mm Square Socket x 4 M T 20213 0000 Set of Motor Brushes must order 2 sets 22488 0008
64. to 1 Inch 38 1mm Tubesheet 44 C 1 31 8mm to 6 Inch 152 4mm Tubesheet 47 C 1 38 1mm to 12 Inch 304 8mm Tubesheet A i B 1 38 1 Roll Length C fe Tube z 41 C Expander 44 C Expander 47 C Expander S Inches mm GA Inches ii mm Assembly Mandrel Cage Assembly Mandrel Cage Assembly Mandrel Cage Part No 14 320 370 8 1 9 4 34043 34322 34143 39739 7 33371 15 342 390 8 7 9 9 34042 99454 34320 34142 99495 39740 coe 1 2 12 7 16 17 360 411 9 1 10 4 340004 33040 34100 n3439 33240 18 19 392 447 10 0 11 4 34001 33041 34101 33241 41597 38567 38566 20 22 425 481 10 5 12 2 40582 41866 33042 34102 41867 33242 41598 41868 38568 aug 12 392 447 10 0 11 4 39366 33400 33041 39369 33430 33241 39445 38567 38566 13 425 481 10 5 12 2 34051 33042 34099 33242 38554 38568 14 444 513 11 3 13 0 41034 33043 41393 33243 41397 38569 33362 15 ees 15 17 464 537 11 8 13 6 38388 41866 3s619 38396 8 28608 39447 11868 39448 33375 18 19 497 571 12 6 14 5 38394 39807 38392 39549 39449 39450 33376 20 22 542 600 13 8 15 2 40585 41531 33046 39593 41548 33246 39607 41550 38571 33364 10 444 513 11 3 13 0 34003 33043 34103 33243 38555 38569 33362 11 482 550 12 2 14 0 34004 41866 33044 34104 1867 33244 38575 18608 ga 576 S 12 508 583 12 9 14 8 34005 33045 34105 33245 38556 38570 4 19 1 O 13 14 542 625 13 8 15 9 34006 33402 33046 34106 33246 38557 898 38571 33364 15 17 589 681 15 0 17 3
65. ts e Use Expanding Brush or Expanding Scraper for light duty cleaning applications ECT Series Kit Includes e ECT Air Motor with Set of Spare Rotor Blades e CHJ or SE Cutter Head with Spare Set of Cutters Cutter Pins and Hinge Pins e Tool Box and Set of Wrenches e Service Manual Inches mm 2 125 2 374 54 0 60 3 2 375 2 624 60 3 66 6 2 625 2 874 66 7 73 0 2 875 3 124 73 0 79 3 3 125 3 624 79 4 92 0 3 625 3 999 92 1 101 6 4 000 4 499 101 6 114 3 4 500 4 999 114 3 127 0 5 000 5 499 127 0 139 7 5 500 5 999 139 7 152 4 6 000 6 499 152 4 165 1 6 500 7 000 165 1 177 8 Accessories ECT Expanding Kit Steel Brush ECT 212 3442 0001 ECT 237 3442 0005 ECT 262 3444 0010 ECT 287 3456 0003 ECT 312 3471 0002 ECT 362 3471 0007 ECT 400 4060 0007 ECT 450 3497 0437 ECT 500 ECT 550 3500 0500 ECT 600 ECT 650 Expanding Scraper 7985 2416 7987 2416 7989 2354 7991 3077 7992 3080 7994 3081 3571 4021 3576 4021 3578 3513 Sectional Steel Brush 8359 0200 8360 0225 8361 02507 Drill Head with Universal 407 2180 406 2209 405 4952 403 2208 402 2208 401 2196 400 2631 Air Hose Part No nches 8974 0025 1 2 8975 0025 3 4 8976 0025 1 1 Requires Universal Joint Part No 2209 2 Requires Universal Joint Part No 4952 Air Valve 8654 8647 8669 Motor Diam Inches mm CFM 1 44 5 2 50 8 2 Qh 57 2 55
66. wii i Ir i Blo Gun Air Water Tube Cleaning System Applications e Cleaning Tubes in Heat Exchangers Condensers Chillers Absorbers Water Heaters Coolers and Other Small Diameter Pressure Vessels e 3 8 to 1 Inch 9 5 to 25 4mm Outer Diameter Tubes e Removing Light to Medium Soft Deposits e Ideal for Removing Soft Mud or Marine Growth that Is Typical in Steam Condensers Chillers and Absorbers Smart Tool e Fastest method for cleaning tubes Ideal when time is critical and there is a large number of tubes to clean e Lightweight tool minimizes user fatigue and Blo Gun can be used anywhere e Re usable Blo Plugs or Blo Brushes are economical e Can be powered by compressed air or water e Safety shield protects operator e No trigger just push forward to activate Blo Gun Kit Includes e Blo Gun with Spare Shield e Package of 25 Blo Plugs e Package of 6 Blo Brushes e Air Water Hose e Tool Box e Service Manual Blo Plugs Blo Brushes Tube ID Range Complete consists Blo and Pckg of 25 and Pckg of 6 and Spare ang Ait Water Inches mm Kit of Gun Part No Diam Part No Diam Shield Hose 287 314 7 3 8 0 9642 0018 287 315 328 8 0 8 3 9642 0020 315 329 369 8 3 9 4 9642 0022 329 402 429 10 2 10 9 8296 0018 402 8301 0018 412 430 443 10 9 11 3 8296 0020 430 8301 0020 440 444 458 11 3 11 6 8296 0022 444 8301 0022 454 527 5

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